PM200CBS060 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module MAXISS SeriesTM Multi AXIS Servo IPM 200 Amperes/600 Volts A E G D F G H G M Y V 1 4 10 TERMINAL CODE 1. VWPC 15 2. WP 3. V WP1 4. VVPC K B J 5. VP 6. V P1 7. VUPC L (11 TYP.) Z W V U N 8. UP 9. VUP1 P 10. V W R N (4 PLACES) S S NC 11. VN1 T 12. WN S S 13. VN Q X 15. F VNC WN VN1 VN UN VWPC WP Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. O T C FO 14. UN P U VWP1 VP UP VUP1 VVP1 VVPC VUPC Rfo GND IN VCC SI GND OUT OT GND IN VCC GND IN SI GND OUT OT VCC GND IN SI GND OUT OT N VCC GND IN SI GND OUT OT W VCC GND IN SI GND OUT OT V VCC SI GND OUT OT U P Rfo = 1.5K OHM Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 4.72 120.0 N 5.5 Dia. Dia. 5.5 B 3.35 85.0 P 0.20 5.0 C 1.18 30 Q 0.35 9.0 D 0.3 7.0 R 0.59 15.0 E 4.170.1 106.00.3 S 0.75 19.0 F 0.94 23.79 T 0.39 10.0 G 0.40 10.16 U 0.24 6.0 H 0.28 7.0 V 0.03 0.64 J 2.80 71.0 W 0.04 1.0 K 0.16 4.0 X 0.16 4.0 L 0.10 2.54 Y 0.35 9.0 M 0.28 Rad. Rad. 7.0 Z 0.06 1.5 Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Under Voltage - Over Temperature by On-Chip Temperature Sensor Low Loss Using 4th Generation IGBT Chip Applications: Motion Control Servo Control Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CBS060 is a 600V, 100 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 200 060 1 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CBS060 IntellimodTM Module MAXISS SeriesTM, Multi AXIS Servo IPM 200 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Symbol PM200CBS060 Units Storage Temperature Tstg -40 to 125 C Case Operating Temperature* TC -20 to 100 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Module Weight (Typical) -- 680 Grams Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part, Tj = 125C) VCC(prot.) 400 Volts Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Vrms VCES 600 Volts Collector Current, (TC = 25C) IC 200 Amperes Peak Collector Current, (TC = 25C) ICP 400 Amperes Collector Dissipation PC 961 Watts Power Device Junction Temperature Tj -20 to 150 C Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VNC) VFO VD +0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 20 mA IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Control Sector * TC Measure Point (Under the Chip) BOTTOM VIEW Y X P N U V W (mm) ARM AXIS 2 UP IGBT VP FWDi IGBT WP FWDi IGBT FWDi UN IGBT FWDi VN IGBT WN FWDi IGBT FWDi X 84.5 84.5 53.0 53.0 21.5 21.5 92.9 81.1 56.2 44.4 13.2 24.9 Y 57.5 45.8 57.5 45.8 57.5 45.8 22.3 22.3 22.3 22.3 22.3 22.3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CBS060 IntellimodTM Module MAXISS SeriesTM, Multi AXIS Servo IPM 200 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA Diode Forward Voltage VEC -IC = 200A, VD = 15V, VCIN = 15V -- 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 200A, -- 1.7 2.3 Volts -- 1.7 2.3 Volts IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 25C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125C Inductive Load Switching Times 0.8 1.2 2.4 S VD = 15V, VCIN = 0 ~ 15V, -- 0.15 0.3 S tC(on) VCC = 300V, IC = 200A, -- 0.4 1.0 S toff Tj = 125C, Inductive Load -- 2.4 3.3 S -- 0.5 1.0 S ton trr tC(off) Control Sector Over Current Trip Level OC Tj = -20C, VD = 15V -- -- 810 Amperes Tj = 25C, VD = 15V 400 515 670 Amperes Tj = 125C, VD = 15V 310 -- -- Amperes SC -20C Tj 125C, VD = 15V -- 560 -- Amperes toff(OC) VD = 15V -- 10 -- S OT Trip Level 135 145 155 C OTR Reset Level -- 125 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts ID VD = 15V, VCIN = 15V, VN1-VNC -- 45 65 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 15 20 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, VP-VVPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) WP-VWPC, UN, VN, WN-VNC 1.7 2.0 2.3 Volts Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- mS Short Circuit Trip Level Over Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current Minimum Fault Output Pulse Width 3 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CBS060 IntellimodTM Module MAXISS SeriesTM, Multi AXIS Servo IPM 200 Amperes/600 Volts Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Condition Min. Typ. Max. Units Rth(j-c)Q Each IGBT* -- -- 0.13** C/Watt Rth(j-c)F Each FWDi* -- -- 0.21** C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.025 C/Watt Thermal Grease Applied *TC measured point is just under the chips. **If you use this value, Rth(f-a) should be mesured just under the chips. Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage*** Symbol Condition Value Units VCC Applied across P-N Terminals 400 Volts Applied between VUP1-VUPC, 15 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, VP-VVPC, 0.8 Volts Input OFF Voltage VCIN(off) WP-VWPC, UN, VN, WN-VNC 4.0 Volts PWM Input Frequency fPWM Using Application Circuit 20 kHz Minimum Dead Time tDEAD Input Signal 2.5 S ***With ripple satisfying the following conditions: dv/dt 5v/s, Variation 2V peak to peak. 4 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CBS060 IntellimodTM Module MAXISS SeriesTM, Multi AXIS Servo IPM 200 Amperes/600 Volts COLLECTOR-EMITTER SATURATON VOLTAGE CHARACTERISTICS (TYPICAL) 1.5 1.0 0.5 VD = 15V Tj = 25C Tj = 125C 250 1.5 1.0 0.5 IC = 200A Tj = 25C Tj = 125C 100 150 200 250 150 100 50 12 13 14 15 16 17 0 18 0.5 1.0 1.5 2.0 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS CHARACTERISTICS (TYPICAL) ton 102 VCC = 300V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 t(c)off t(c)on 10-1 101 103 SWITCHING ENERGY, ESW(on), ESW(off), (mJ/PULSE) SWITCHING TIMES, tc(on), tc(off), (s) 101 102 103 101 ESW(on) 100 ESW(off) 10-1 101 VCC = 300V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 102 103 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) DIODE FORWARD CHARACTERISTICS CIRCUIT CURRENT VS. CARRIER FREQUENCY 10-1 101 trr VCC = 300V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 102 COLLECTOR CURRENT, -IC, (AMPERES) 100 103 100 103 VD = 15V VD = 15V Tj = 25C Tj = 125C CIRCUIT CURRENT, ID, (mA) 102 Irr REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 100 10-2 101 13 COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS) VCC = 300V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 10-1 101 VD = 17V CONTROL SUPPLY VOLTAGE, VD, (VOLTS) toff 100 15 200 0 0 50 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) 101 SWITCHING TIMES, ton, toff, (s) 2.0 0 0 REVERSE RECOVERY TIME, trr, (S) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(SAT), (VOLTS) 2.0 DIODE FORWARD CURRENT, -IC, (AMPERES) COLLECTOR-EMITTER VOLTAGE, VCE(SAT), (VOLTS) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 102 101 Tj = 25C 80 N-SIDE 60 40 P-SIDE 20 0 0 0.5 1.0 1.5 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 2.5 0 5 10 15 20 25 CARRIER FREQUENCY, fC, (kHz) 5 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200CBS060 IntellimodTM Module MAXISS SeriesTM, Multi AXIS Servo IPM 200 Amperes/600 Volts Tj = 25C 1.0 0.8 0.6 0.4 0.2 0 13 14 15 16 17 18 CONTROL SUPPLY VOLTAGE, VD, (VOLTS) SUPPLY CIRCUIT UNDER VOLTAGE PROTECTION, TRIP RESET LEVEL, UVt, UVr, (VOLTS) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 14 12 10 8 6 4 VD = 15V 2 0 -40 -20 UVt UVr 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (C) 6 1.2 1.2 1.0 0.8 0.6 0.4 0.2 VD = 15V 0 -40 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (C) FAULT OUTPUT PULSE WIDTH TRIP LEVEL, tFO, (RATIO) 1.2 12 FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) OVER CURRENT TRIP LEVEL, OC, (Tj = 25C) = 1.0 OVER CURRENT TRIP LEVEL, OC, (VD = 15V) = 1.0 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) 1.0 0.8 0.6 0.4 0.2 VD = 15V 0 -40 -20 0 20 40 60 80 100 120 140 JUNCTION TEMPERATURE, Tj, (C)