6-1
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Table of Contents
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2 to 6-4
LGH Lead Assemblies and Receptacles
5KVDC, LGH 1⁄4......................................................6-4
10 KVDC, LGH 1⁄2................................................6-5 to 6-8
15 KVDC, LGH 1⁄2L..............................................6-9 to 6-11
20 KVDC, LGH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12 to 6-15
25 KVDC, LGH 1 L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-16 to 6-18
30 KVDC, LGH 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-19, 6-20
40 KVDC, LGH 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21 to 6-23
50 KVDC, LGH 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-24 to 6-26
Commercial Single Line Connectors
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-27
10 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
20 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
30 KVDC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-30
Two-Position Connectors, 10 KVDC ................................6-31 to 6-33
Multi-Pin Circular Commercial Connectors, 27 KVDC ...................6-34, 6-35
Multi-Line High Voltage Connectors .......................................6-36
5-Pin, Metal-Shell Circular Connectors, Military-Type ....................6-37, 6-38
7-Pin, Metal-Shell Circular Connectors, Military-Type ....................6-39, 6-40
6-Pin, Subminiature Rectangular Connectors ........................6-41 to 6-45
LGH Micro-Miniature Connectors and Cable Assemblies ...............6-46 to 6-49
Medical Receptacles (Used Primarily for Patient Monitoring) .............6-50, 6-51
9Position LGH MATE-N-LOK Style Connectors .............................6-52
Various Specials
6Position LGH Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-53, 6-54
3Position LGH Compact Flange Mounted Connector . . . . . . . . . . . . . . . . . . . .6-53, 6-55
Printed Circuit Board Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56
Multiple Receptacle with Integral, Molded Flange for
Bulkhead Applications (Gold Pins) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-56
CRT Lead Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-57, 6-58
CRT-Base Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-59, 6-60
Rack and Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-61, 6-62
Heavy Duty (VRL) RFI-Shielded Lead Assemblies and Receptacles . . . . . . . . . . . . .6-63
Field Installable Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-64
Accessories ..........................................................6-65
LGH Product Worksheet for Ordering Custom Designs ......................6-66
6-2 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Introduction
LGH High Voltage Connectors
Product Facts
nNo exposed high voltage
parts
nSpace saving — maximum
performance from small
size and weight
nFast connect and disconnect
nWide temperature range —
-67°F to +257°F [-55°C to
+125°C], continuous
nPositive mating of lead into
receptacle
nHermetically sealed
nRFI shielding — optional
nFungus, moisture, oil, and
chemical resistant
nHigh altitude operation —
at any altitude without
voltage derating
nExcellent mechanical
strength — resists vibration
and shock
nHigh dielectric strength
nPreassembled — no tools
required
nHigh reliability — operates
under extreme environmen-
tal conditions
nUnaffected by ultra-violet
light
nCorona resistant — virtually
unaffected by ozone or
corona
nRadiation resistant
nLead wireremains flexible
to -67°F[-55°C]
nNon-toxic insulation —
does not give offtoxic
fumes when burned
nExcellent shelf life
nMeets applicable military
specifications
nColor coded for easy
identification
nQuick, easy installation
The development of high
voltage hermetically sealed
connectors and LGH High
Voltage Lead Assemblies
and Receptacles represent-
ed two major advances in
the science of high voltage
application — both pio-
neered by Tyco Electronics.
As a result of this techno-
logical advantage,
Tyco Electronics is the
leading manufacturer of
high voltage, high altitude,
high temperature lead
assemblies and connectors.
In the field of high voltage
application, Tyco Electronics
has conducted extensive
research, development,
quality studies and reliability
programs yielding numerous
standard products for
militaryand industrial high
voltage applications.
LGH High Voltage Lead
Assemblies and Receptacles
are used in many systems’
designed to meet or
exceed military specifica-
tions. A sampling of specifi-
cations to which samples of
these products have been
tested, is listed to the right.
For more information
contact Tyco Electronics.
LGH Test Methods and
Conditions
LGH Leads and Receptacles, LGH 1⁄4
through LGH 4
Product Spec. —108-36033
EIA RS-364
Electrical
Dielectric Withstanding Voltage —
EIA-364-20 Condition I (MS202,
Method 301)
Insulation Resistance —
EIA-364-21, (MS202, Method 302)
Mechanical
Vibration, Sinusoidal —
EIA-364-28, Test Condition I, (MS202,
Method 201)
Shock —EIA-364-27, Method H
Environmental
Barometric Pressure —Sea Level to
70,000 feet, MIL-Std-202, Method 105,
Condition C
Thermal Shock —EIA-364-32,
5cycles -67°F to +257°F [-55°C to
+125°C]
6-3
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Introduction (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Lead Assemblies and
Receptacles
LGH Mating Length/Depth Normal Capacitance Wire Operating Voltage* 3 Min. Hipot**
Series pF/ft. pF/m Size Kilovolts DC Kilovolts DC
LGH 1⁄4.25 [6.35] *** — 22 A WG 5 7.5
LGH 1⁄2.53 [13.46] 55 180 16 A WG 10 15
LGH 1⁄2L.89 [22.61] 55 180 16 A WG 15 23
LGH 1 .88 [22.35] 35 115 16 A WG 20 30
LGH 1L 1.69 [42.93] 35 115 16 A WG 25 38
LGH 2 1.44 [36.58] 28 144 16 AWG 30 45
LGH 3 1.81 [45.97] 35 115 16 A WG 40 55
LGH 4 2.00 [50.80] 28 144 16 AWG 50 60
*Sea level to 70,000 ft. [21,336 m], -55°C to +125°C [-67°F to +257°F].
**Sea level at 25°C(77°F).
***LGH 1⁄4is not shielded
LGH leads and receptacles
find wide application where
high voltage is used in
harsh environments. LGH
leads and receptacles are
lightweight, miniature,
extremely reliable and they
maintain peak perfor mance
under high temperature,
high altitude applications.
They are equally applicable
tolow temperature, low
altitude devices.
Leads and receptacles
shown on the following
pages are commonly used
items. Hundreds of varia-
tions of these products are
available, as well as custom-
made units. Consult
Tyco Electronics for infor-
mation on high voltage
connectors for applications
not satisfied by compo-
nents listed here.
When ordering LGH
items: identify item, list
Tyco Electronics part num-
ber, and specify quantity.
Note: Special packaging,
special marking and/or
special testing of LGH
leads and receptacles
are available on request,
as well as custom-made
assemblies. Consult
Tyco Electronics for details.
Voltage Ratings
The voltage ratings tabulated here
and noted elsewhere apply to LGH
molded-end lead assemblies properly
mated with appropriate LGH receptacles,
which are properly potted or otherwise
protected on the back end.
LGH Lead Assemblies are
manufactured with a silicone
rubber end having a speci-
fied mating length (see
above table) molded onto
a16 AWG white silicone
rubber wire. These assem-
blies provide extreme
reliability and safety for
high voltage applications
in severeenvironments.
Single End Lead Assembly Single End Lead Assembly with Positive Stop Ferrule
Shielded Lead Assembly RFI Shielded Lead Assembly
Specifications
Lead Length Tolerance (including
pigtail) —Lengths to 24 [609.6],
±.125 [3.28]: 24 [609.6] and longer,
±1% of length.
Lead Insulation —Silicone rubber,
durometer reading 60 to 70 (reference
MIL-W-16878/8, Type FF); color, white.
Lead assemblies with other colors and
insulation materials such as PVC and
Teflon can be manufactured on request.
Conductors (per MIL-W-16878/8) —
LGH 1⁄2,LGH 1⁄2L, LGH 1, LGH 1L and
LGH 3 lead assemblies contain 41 strands
minimum of 32 AWG [0.03 mm2]wire,
silver plated, to compose a 16 AWG [1.25
mm2]stranded conductor .06 nominal
O.D. [1.5]; LGH 2 and LGH 4 lead assem-
blies contain 19 strands minimum of 29
AWG [0.07 mm2]wire, silver plated, to
compose a 16 AWG [1.25 mm2]stranded
conductor .06 nominal O.D. [1.5]. Silver
plating is per ASTM-B298-58T.
Pigtail —Solder dipped
Socket —Bronze per ASTM-140,
alloy B, gold plated per MIL-G-45204,
Type II, (0.000030 [0.00076] gold over
0.000030 [0.00076] nickel per QQ-N-
290). Socket is crimped to lead wire.
Cap Materials —Polycarbonate
glass-filled polyester or glass-filled
epoxy.
Molded End —Silicone rubber per
ZZ-R-765, Class IIa and IIb, grade 60.
Positive Stop Ferrule —Glass-filled
polyester
Marking —Per MIL-STD-130
Washer —TFE, electrical grade
Minimum Bend Radii,
nominal,for cables without
additional covering over
silicone insulation and for
shielded cable.
LGH Insulation Type
Series Standard Shielded
1⁄4,1⁄2,1⁄2L.25 .75
6.4 19.0
1, 1L, 3 .50 1.00
12.7 25.4
2, 4 1.00 1.50
25.4 38.1
Maximum Conductor
Resistance
All Series 4.75 ohms/1000 ft.
15.6 ohms/1000m.
LGH 1⁄4—22 AWG (19/34)
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-4 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Introduction (Continued)
LGH High Voltage Connectors
LGH Receptacles are manu-
factured in molded glass
epoxy having a specified
mating depth (see table on
previous page). When used
with LGH lead assemblies
they offer the ultimate in
dependability, even under
harsh environmental condi-
tions. Typical receptacles
are shown here. Specific
units, with part numbers, are
shown by series in the fol-
lowing pages.
LGH Receptacles for
Canned Units
These receptacles are for
hermetically sealed, gas- or
oil-filled units, and they are
recommended for canned
units filled with potting com-
pound.**
**CAUTION: Follow manufacturer’s
instructions on preparing and han-
dling potting. LGH voltage ratings
apply only when a proper bond is
achieved between the back end of
the receptacle and the compound.
LGH Receptacles for
Cast or Encapsulated Units
These units arefor use
where no metal can is
required.
Glass-epoxy,flanged receptacle
for bulkhead splice applications Glass-epoxy,flanged receptacle
for bulkhead applications
Glass-epoxy receptacle for splice
application
Glass-epoxy receptacle for
encapsulated units
Hermetically sealed, glass-epoxy
receptacle for canned units
Specifications
(All units)
Pin Assembly —Brass per
ASTM-B-16 and QQ-B-626; tin plated
per MIL-T-10727, Type I or II, .00010”
min. thickness.*
Body —Molded glass-filled epoxy
Marking —Per MIL-STD-130
(Canned units only)
Solder Flange —Brass per
ASTM-B-16 and QQ-B-626; tin plated
per MIL-T-10727, Type I or II, .00010”
min. thickness
Hermeticity —Leak rate less than
1x10-8cc He/sec. per MIL-STD-202,
Method 112B, Cond. C.
*Hermetically sealed receptacles
are plated after molding therefore
wecannot guarantee the minimum
thickness of copper under plating
.000100 [0.00254] on the mating
end of the pin contact.
LGH Lead Assemblies and Receptacles, 5 KVDC, LGH 1⁄4
Single End
Lead Assemblies Assembly Part
Length Number
6.0 445162-1
152.4
12.0 445162-2
304.8 5-445162-2*
18.0 445162-3
457.2
24.0 445162-4
609.6
*RoHS compliant Part Number.
Ø.105
[2.67] Ø .380
[9.65]
.280
[7.11]
.250
[6.35]
Min.
Assembly Length
±.12
[±3.0]
.38
±.12
[9.7
±3.0
]
Molded End,
Silicone Rubber Polyester Cap, Black
#22 AWG Silicone
Insulated Lead Wire,
White
Washer,
Teflon,
Qty. 2
Ø .093
[2.36]
1/4-28 UNF
Thread
.250
[6.35]
.400
[10.16]
Dia.
.270
[6.86]
.370
[9.40] Dia.
Receptacle, Metal Flange
Part Number 445162
Part Number 445159-1 and
Part Number 5-445159-1 (RoHS)
6-5
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Assembly Part
Length Number
24.0 868313-3*
609.6 5-868313-3*
*RoHS compliant Part Number.
Single End
Lead Assemblies
Double End
Lead Assemblies
Single End
Lead Assemblies
with Positive Stop Ferrules
Double End
Lead Assemblies
with Positive Stop Ferrules
Assembly Part
Length Number
6.0 2-830611-1*
152.4 2-5830611-1*
12.0 4-830611-8*
304.8 4-5830611-8*
18.0 2-830611-5*
457.2 2-5830611-5*
24.0 830611-1*
609.6 5830611-1*
36.0 1-830611-0*
914.4 1-5830611-0*
48.0 2-830611-3*
1219.2 2-5830611-3*
*RoHS compliant Part Number.
Assembly Part
Length Number
6.0 830612-3
152.4
12.0 830612-2
304.8
18.0 830612-8
457.2
24.0 830612-1
609.6
36.0 2-830612-6
914.4
48.0 830612-4
1219.2
Single Molded End
Lead Assemblies
Assembly Part
Length Number
6.0 862545-1*
152.4 5-862545-1*
12.0 862545-4*
304.8 5-862545-4*
18.0 862545-6*
457.2 5-862545-6*
24.0 862545-8*
609.6 5-862545-8*
36.0 1-862545-8*
914.4 6-862545-8*
48.0 1-862545-1*
1219.2
*RoHS compliant Part Number.
Assembly Part
Length Number
6.0 862546-1
152.4
12.0 862546-4
304.8
18.0 862546-6
457.2
24.0 862546-8
609.6
36.0 1-862546-0
914.4
48.0 1-862546-5
1219.2
Part Number 830611
Part Number 868313
Part Number 830612
Part Number 862545
Part Number 862546
Note: Standard length leads are tabulated here. Tyco Electronics can make
available numerous variations in lengths and material to suit almost any
application. Choices of insulation materials include TEFLON, UL listed sili-
cone and UL listed PVC. Other materials, colors, wire and configurations can
be used in manufacture. For more information, consult Tyco Electronics. TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-6 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2(Continued)
LGH High Voltage Connectors
Assembly Dim. Part
Length B Number
12.0 8.0 858885-3*
304.8 203.2
18.0 6.0 2-858885-7*
457.2 152.4
24.0 8.0 858885-4*
609.6 203.2
36.0 6.0 2-858885-5*
914.4 152.4 7-858885-5*
48.0 6.0 858885-6*
1219.2 152.4
*RoHS compliant Part Number.
.181
[4.59]
.53
[13.5]
Typ.
Ø .45
[11.4]
.39
[9.9]
Min.
Typ. Max.
Typ.
Max.
Typ.
Shrink Tubing
Assembly Length
#20 Teflon
Insulated Wire,
White
Polyester Cap, Green
16 AWG
[1.3 mm
2
]
.181
[4.60]
.53
[13.4]
Typ.
Ø .49
[12.4]
Ø .090–.096
[2.28–2.43]
.39
[9.90]
Min. Typ.
Min.
Typ. Max.
Typ.
Assembly Length
#22 Silicone
Insulated Wire,
White
Polyester Cap, Green
±.12
[±3.0]
16 AWG
[1.3 mm2]
Assembly Part
Length Number
6.0 860529-2
152.4
7.0 860529-6
177.8
10.0 860529-8
254.0
13.0 1-860529-0
330.2
16.0 860529-4
406.4
Double End
Lead Assemblies
with Positive Stop Ferrules
with Teflon Wire
Double End
Lead Assemblies
with Positive Stop Ferrules
with #22 Wire
Shielded Single End
Lead Assemblies
with Ground Lead
Shielded Double End
Lead Assemblies
with Ground Lead
Assembly Part
Length Number
11.0 ± .12
279.4 ± 3.0 449578-1
Assembly Dims. Part
Length C E Number
12.0 6.0 2.0 846985-9*
304.8 152.4 50.8 5-846985-9*
18.0 6.0 1.5 2-846985-2*
457.2 152.4 38.1
24.0 6.0 1.5 2-846985-3*
609.6 152.4 38.1
36.0 12.0 2.0 1-846985-8*
914.4 304.8 50.8
*RoHS compliant Part Number.
Part Number 858885
Part Number 846985
Part Number 449578
Part Number 860529
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-7
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2(Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
RFI Shielded Single End
Lead Assemblies*
RFI Shielded Double End
Lead Assemblies*
Assembly Part
Length Number
12.0 861807-1
304.8
18.0 861807-2
457.2
24.0 861807-7
609.6
36.0 861807-9
914.4
*These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861252-1.
Assembly Part
Length Number
12.0 861808-1
304.8
18.0 861808-9
457.2
24.0 1-861808-0
609.6
36.0 1-861808-2
914.4
48.0 1-861808-6
1219.2
Part Number 861808
Part Number 861807
Part Number 863330-1 Assembly Part
Length Number
18.0 863330-1
457.2
6-8 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 10 KVDC, LGH 1⁄2(Continued)
LGH High Voltage Connectors
Glass-Epoxy Receptacles
with .53 [13.46] Barrel Depth
Flanged, for Hermetic Seal
Part Number 861252-1
RoHS Part Number 5-861252-1
Weight —2 grams
Special Receptacle
Part Number 448462-1
.640
±.010
[16.28
±0.25
]
.030
[0.76]
Gate Cutoff
5/16-32 UNEF-2A
Thread
Max.
3/8-24 UNF-2A
Thread
Flanged, Bolt Mount
PartNumber 830395-1
RoHS PartNumber 5-830395-1
Weight —4.2 grams
Note: Receptacle will accept a LGH 1⁄2lead with a .53 [13.5] molded end length.
Ø.200
[5.08]
.19
[4.8]
Min. Full Thread
.31
[7.9]
Ø .50
[12.70]
5/16-32 UNEF
Thread
.62
[15.7]
Receptacle
Part Number 830200-1
RoHS Part Number 5-830200-1
Receptacles are available with gold plated contacts.
For Encapsulated Units
Part Number 830178-1
RoHS Part Number 5-830178-1
Weight —1.2 grams
Bolt-mount, Feed-through
Part Number 830174-1
Weight —5.8 grams
TConnector
PartNumber 849418-1
Weight —15 grams
Splice
PartNumber 830177-1
Weight —3.5 grams
Note:Receptacle to mate with LGH 1⁄2Lead Assembly.
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
6-9
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2L
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Assembly Part
Length Number
6.0 1-830613-0*
152.4
12.0 830613-2*
304.8 5830613-2*
18.0 1-830613-2*
457.2 1-5830613-2*
24.0 830613-1*
609.6 5830613-1*
36.0 830613-7*
914.4 5830613-7*
48.0 1-830613-4*
1219.2 1-5830613-4*
RoHS compliant Part Number.
Single End
Lead Assemblies
Single End
Lead Assemblies
with Positive Stop Ferrules
Double End
Lead Assemblies
with Positive Stop Ferrules
Double End
Lead Assemblies
Assembly Part
Length Number
6.0 1-830614-5
152.4
12.0 830614-2
304.8
18.0 830614-3
457.2
24.0 830614-1
609.6
36.0 1-830614-6
914.4
48.0 2-830614-5
1219.2
Assembly Part
Length Number
6.0 862547-1*
152.4
12.0 862547-4*
304.8 5-862547-4*
18.0 862547-6*
457.2 5-862547-6*
24.0 862547-8*
609.6
36.0 862547-9*
914.4
48.0 1-862547-9*
1219.2 6-862547-9*
RoHS compliant Part Number.
Assembly Part
Length Number
6.0 862548-1
152.4
12.0 862548-4
304.8
18.0 862548-6
457.2
24.0 862548-8
609.6
36.0 1-862548-6
914.4
48.0 1-862548-4
1219.2
Part Number 830613
Part Number 830614
Part Number 862547
Part Number 862548
6-10 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2L(Continued)
LGH High Voltage Connectors
Shielded Single End
Lead Assemblies
Shielded Double End
Lead Assemblies Assembly Part
Length Number
12.0 1-858945-6
304.8
18.0 1-858945-5*
457.2
24.0 2-858945-1
609.6
36.0 858945-3
914.4
48.0 1-858945-4
1219.2
*Two ground leads, 12.0 [304.8]
each.
RFI Shielded Single End
Lead Assemblies* Assembly Part
Length Number
12.0 861809-1
304.8
18.0 861809-4
457.2
24.0 861809-5
609.6
36.0 861809-6
914.4
RFI Shielded Double End
Lead Assemblies* Assembly Part
Length Number
12.0 861810-1
304.8
18.0 861810-6
457.2
24.0 861810-7
609.6
36.0 861810-9
914.4
Terminated End Pigtail End
Assembly Ground Lead Pigtail Part RoHS
Length Length(s) D & E C Length B Number Part Number
12.0 8.0 1.5 .25 858886-2 5-858886-2
304.8 203.2† 38.1 6.4
18.0 8.0 3.0 .38 1-858886-4 —
457.2 203.2 76.2 9.7
24.0 12.0 3.0 .38 1-858886-8 —
609.6 304.8 76.2 9.7
12.0 6.0 .38 858886-1 —
36.0 304.8* 152.4 9.7
914.4 8.0 3.0 .38 858886-6 —
203.2† 76.2 9.7
*One ground lead, pigtail end only.
†One ground lead, terminated end only.
Part Number 858886
Part Number 858945
Part Number 861809
Part Number 861810
*These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861253-1.
6-11
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 15 KVDC, LGH 1⁄2L(Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Glass-Epoxy Receptacles
with .89 [22.61] Barrel Depth
Flanged, For Hermetic Seal
Part Number 861253-1
RoHS Part Number 5-861253-1
Weight —3 grams
Flanged, Bolt Mount
Part Number 858857-1
RoHS Part Number 5-858857-1
Weight —6 grams
Bolt-Mount, Feed-Through
Part Number 858856-1
Weight —14 grams
TConnector
PartNumber 850736-1
RoHS PartNumber 5-850736-1
Weight —23 grams
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
For Encapsulated Units
Part Number 858855-1
RoHS Part Number 5-858855-1
Weight —3grams
Splice
Part Number 858082-1
Weight —10.5 grams
Special Receptacle
PartNumber 448464-1
1.000
±.010
[25.43
±0.25
].25
[6.4]
5/16-32 UNEF-2A
Thread
3/8-24 UNF-2A
Thread
Ø .325
[8.25]
Note: Receptacle will accept a LGH 1⁄2L lead with a .89 [22.6] molded end
length.
Receptacles are available with gold plated contacts.
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF
Thread
5/16-32 UNEF-2A
Thread
6-12 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1
LGH High Voltage Connectors
Single End
Lead Assemblies
Double End
Lead Assemblies
Part Number 837655 and 863701
Part Number 830126 and 863702
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862549 and 863703
Double End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862550
Shielded Single End
Lead Assemblies
Part Number 849099
Shielded Double End
Lead Assemblies
Part Number 849104
RFI Shielded Single End
Lead Assemblies*
Part Number 861811
RFI Shielded Double End
Lead Assemblies*
Part Number 861812
Polycarbonate
Cap, Red
*These RFI Shielded Lead Assemblies mate with Receptacle
Part Number 861254-1.
A1,2
6.0
[152.4] 6.0
Teflon
.38
[9.7]
2.0
[50.8]
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-13
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Lead Assemblies (Continued) Part Numbers
Description Assembly Polycarbonate Cap Glass-Filled Polyester Cap Glass Epoxy Cap Metal Cap
Length Non-RoHS RoHS Non-RoHS RoHS Non-RoHS RoHS Non-RoHS
6837655-7 5837655-7 863701-7 — — — —
152.4
121-837655-1 1-5837655-1 1-863701-1 1-5863701-1 — — —
304.8
18 1-837655-0 1-5837655-0 1-863701-0 — — — —
Single End 457.2
Lead Assemblies 24 837655-8 — 863701-8 5863701-8 — — —
609.6
36 837655-5 5837655-5 863701-5 5863701-5 — — —
914.4
48 1-837655-3 1-5837655-3 1-863701-3 1-5863701-3 — — —
1219.2
6— — 863702-2 — 830126-2 — —
152.4
12 1-830126-3 — 1-863702-3 — — — —
304.8
18 1-830126-2 — 1-863702-2 — — — —
Double End 457.2
Lead Assemblies 24 1-830126-6 — 1-863702-6 — — — —
609.6
36 1-830126-7 — 1-863702-7 — — — —
914.4
482-830126-1 — 2-863702-1 — — — —
1219.2
6862549-1 — 863703-1 — — — —
152.4
12 862549-4 5-862549-4 863703-4 ————
Single End 304.8
Lead Assemblies 18 862549-6 — 863703-6 — — — —
(with Positive 457.2
Stop Ferrules) 24 862549-8 — 863703-8 — — — —
609.6
36 862549-9 5-862549-9 863703-9 — — — —
914.4
6862550-1 — — — — — —
152.4
12 862550-4 ——————
304.8
Double End 18 862550-6 — — — — — —
Lead Assemblies 457.2
(with Positive 24 862550-8 ——————
Stop Ferrules) 609.6
36 862550-9 — — — — — —
914.4
48 1-862550-3 — —————
1219.2
6— — — — 849099-71— —
152.4
12 — — — — 1-849099-21— —
304.8
Shielded 18 — — — — 849103-525-849103-52—
Single End 457.2
Lead Assemblies 24 ————
849099-91——
609.6 849103-1†2——
36 — — — — 849099-41——
914.41
48 — — — — 1-849103-92——
1219.2
18 ——— — 1-849104-5 — —
457.2
24 ————
849104-1 — —
Shielded 609.6 1-849104-6* — —
Double End 36 ————
1-849104-7 6-849104-7 —
Lead Assemblies 914.4 1-849104-9* — —
48 — — — — 849104-3 5-849104-3 —
1219.2
12 —— — — — — 861811-1
304.8
RFI Shielded 18 — — — — — — 861811-4Single End 457.2
Lead Assemblies** 24 — — — — — — 861811-5
609.6
12 —————— 861812-1
304.8
RFI Shielded 18 ——— — — — 861812-4
Double End 457.2
Lead Assemblies** 24 —— — — — — 861812-3
609.6
48 — — — — — — 861812-2
1219.2
*Two ground leads, 6 [152.4] each.
**These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861254-1.
†One ground lead, terminated end only.1Adim. 3.0 [76.2]. 2Adim. 2.0 [50.8].
6-14 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
LGH High Voltage Connectors
Bulkhead Receptacle
PartNumber 449690-1
RoHS PartNumber 5-449690-1
1.25
[31.7]
1.250
[31.75] .875
[22.23]
.800
[20.32]
Ø .50
[12.7]
Ø .375
[9.53] Ø .140
[3.56]
See Note
1/2-20 UNF-2A
Thread
Typ.
Molded Receptacle
Part Number 850306-3
RoHS Part Number 5-850306-3
.50
[12.7]
Ø .75
[19.11]
1/2-20 UNF
Thread
1.00
[25.4]
These receptacles are for use with RFI Shielded Lead Assemblies shown on
the preceding page.
Flanged, Bolt Mount
Part Number 858827-1
RoHS PartNumber 5-858827-1
Weight —16 grams
Special Receptacle
PartNumber 448463-1
1.000
±.010
[25.41
±0.25
]
.030
[0.76]
Gate Cutoff
1/2-20 UNF-2A
Thread
Max.
1/2-32 UN-2A
For Encapsulated Units
Part Number 834333-2
RoHS Part Number 5-834333-2
Weight —4 grams
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
Note: Customer must protect back end against arc-over and breakdown if bulk-
head and mounting hardware are metallic and at ground potential.
Glass-Epoxy Receptacles
with .88 [22.35] Barrel Depth
Flanged, for Hermetic Seal
Part Number 861254-1
RoHS Part Number 5-861254-1
Weight —5 grams
With Recessed Terminal for
Encapsulated Units
Part Number 849610-3
RoHS PartNumber 5-849610-3
Weight —5 grams
Receptacles are available with gold plated contacts.
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
6-15
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 20 KVDC, LGH 1 (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Receptacles are available with gold plated contacts.
Bolt Mount, Feed-Through
Part Number 846793-1
Weight —23 grams
Splice
Part Number 830149-1
Weight —10 grams
Splice
Part Number 849662-1 —
Tin Plated Pins
T-Shape Connector
PartNumber 836674-1
RoHS Part Number 5-836674-1
Weight —100 grams
Glass-Epoxy Receptacles
with .88 [22.35] Barrel
Depth (Continued)
L-Shape Receptacles
with .88 [22.35] Barrel Depth
Splice
Part Number 849693-1 —
Tin Plated Pins
Y-Shape Receptacles
with .88 [22.35] Barrel Depth
T-Shape Receptacles
with .88 [22.35] Barrel Depth
Splice
Part Number 849671-1 —
Tin Plated Pins
1/2-20 UNF
Thread
1/2-20 UNF
Thread Typ.
1/2-20 UNF
Thread Typ.
1/2-20 UNF
Thread Typ.
1/2-20 UNF
Thread
1/2-20 UNF
Thread
6-16 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L
LGH High Voltage Connectors
Single End
Lead Assemblies
Part Number 830637
Shielded Single End
Lead Assemblies
Part Number 846938
Double End
Lead Assemblies
Part Number 830638
Single End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862551
Double End
Lead Assemblies
with Positive Stop Ferrules
Part Number 862552
Shielded Double End
Lead Assemblies
3.00
[76.2]
.50
[12.7]
1.69
[42.9]
.81
[20.57]
Assembly Length
Ground Lead
Part Number 849616
RFI Shielded Single End
Lead Assemblies
1.69
[42.93] .84
[21.34]
1.10
[27.49]
1.50
[38.1]
Assembly Length
Gasket
Socket Protective
Jacket Shrink Tubing Pigtail
Metal Cap
Dia.
Part Number 861813
RFI Shielded Double End
Lead Assemblies
1.69
[42.93] .84
[21.34]
1.10
[27.49]
Assembly Length
Knurl
Metal Cap
Dia.
Part Number 861814
3.00
[76.2]
.50
[12.7]
1.69
[42.9]
2.0
[50.8]
.62
[15.7]
.38
[9.7]
Assembly Length
6.0
[152.4]
Ground Lead 6.0
[152.4]
6-17
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Part Numbers
Description Assembly Polycarbonate Cap Glass-Filled Polyester Cap Glass Epoxy Cap Metal Cap
Length Non-RoHS RoHS Non-RoHS RoHS Non-RoHS RoHS Non-RoHS
62-830637-1 — 2-863705-1 — — — —
152.4
121-830637-2 1-5830637-2 1-863705-2 — — — —
304.8
18 1-830637-3 1-5830637-3 1-863705-3 — — — —
Single End 457.2
Lead Assemblies 24 2-830637-8 2-5830637-8 2-863705-8 7-863705-8 — — —
609.6
36 830637-5 5830637-5 863705-5 — — — —
914.4
48 2-830637-4 2-5830637-4 2-863705-4 — — — —
1219.2
6— — 863706-2 — 830638-2 — —
152.4
12 1-830638-5 — 1-863706-5 — — — —
304.8
18 2-830638-0 — 2-863706-0 — — — —
Double End 457.2
Lead Assemblies 24 830638-9 — 863706-9 — — — —
609.6
36 830638-6 — 863706-6 — — — —
914.4
481-830638-9 — 1-863706-9 — — — —
1219.2
6862551-1 — 863707-1 — — — —
152.4
12 862551-4 5-862551-4 863707-4 ————
304.8
Single End 18 862551-6 — 863707-6 — — — —
Lead Assemblies 457.2
(with Positive 24 862551-8 — 863707-8 5-863707-8 — — —
Stop Ferrules) 609.6
36 1-862551-5 — 1-863707-5 — — — —
914.4
48 1-862551-2 — 1-863707-2 6-863707-2 — — —
1219.2
6— — — — 862552-1 — —
152.4
12 862552-4 — — — — — —
304.8
Double End 18 862552-6 ——————
Lead Assemblies 457.2
(with Positive 24 862552-8 — — — — — —
Stop Ferrules) 609.6
36 1-862552-3 — —————
914.4
48 1-862552-0 — — — — — —
1219.2
18 — — — — 2-846938-0 — —
457.2
Shielded 24 — — — — 2-846938-1 — —
Single End 609.6
Lead Assemblies 36 — — — — 1-846938-6†† — —
914.4
48 ——— — 846938-8† — —
1219.2
12 — — — — 849616-7 — —
304.8
18 — — — — 1-849616-5 — —
Shielded 457.2
Double End 36 ————1-849616-0* ——
Lead Assemblies 914.4
60 ———— 2-849616-2* 7-849616-2* —
1524.0
12 — — — — — — 861813-1
304.8
RFI Shielded 24 — — — — — — 861813-2Single End 609.6
Lead Assemblies** 48 — — — — — — 861813-5
1219.2
12 — — — — — — 861814-1
304.8
18 —— — — — — 1-861814-9
RFI Shielded 457.2
Double End 24 — — — — — — 2-861814-1
Lead Assemblies 609.6
36 — — — — — — 1-861814-5
914.4
48 ————— — 861814-1
1219.9
*Two equal length ground leads.
**These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861255-1.
†One ground lead, pigtail end only.
††One ground lead, terminated end only. Pigtail End 13 [330.2].
Lead Assemblies (Continued)
6-18 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 25 KVDC, LGH 1 L (Continued)
LGH High Voltage Connectors
Flanged, Bolt Mount
Part Number 846814-1
RoHS Part Number 5-846814-1
Weight —32 grams
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
1.81
[46.0]
.38
[9.7]
.06
[1.5]
Ø .50
[12.7]
1/2-20 UNF
Thread
Flanged Receptacle
PartNumber 449925-1
Color — Red
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
For Encapsulated Units
Part Number 858868-1
RoHS Part Number 5-858868-1
Weight —15 grams
Bolt-mount, Feed-through
Part Number 858873-1
Weight —70 grams
T-Shape Connector
PartNumber 830699-1
RoHS Part Number 5-830699-1
Weight —110 grams
Splice
PartNumber 858030-1
Weight —52 grams
Glass-Epoxy Receptacles
with 1.69 [42.93]
Barrel Depth
Flanged, for Hermetic Seal
Part Number 861255-1
RoHS Part Number 5-861255-1
Weight —17 grams
With Recessed Terminal for
Encapsulated Units
Part Number 859058-3
Weight —16 grams
Receptacles are available with gold plated contacts.
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
1/2-20 UNF
Thread
6-19
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2
LGH High Voltage Connectors
6
LGH High Voltage Connectors
.38
[9.7]Pigtail
1.43
[36.32]
Single End
Lead Assemblies
Shielded Single End
Lead Assemblies
Shielded Double End
Lead Assemblies
RFI Shielded Single End
Lead Assemblies***
Assembly Part
Length Number
6.0 1-839564-8*
152.4
12.0 839564-1*
304.8 5-839564-1*
18.0 2-839564-9*
457.2
24.0 839564-2*
609.6 5-839564-2*
36.0 1-839564-9*
914.4 6-839564-9*
48.0 1-839564-3*
1219.2 6-839564-3*
*RoHS compliant Part Number.
Assembly Part
Length Number
8.0 1-839565-3
203.2
12.0 839565-1
304.8
18.0 2-839565-9
457.2
24.0 839565-9
609.6
36.0 2-839565-5
914.4
48.0 839565-6
1219.2
Assembly Part
Length Number
12.0 849371-2
304.8
18.0 849371-8
457.2
24.0 849371-3
609.6
48.0 849371-9
1219.2
Double End
Lead Assemblies
Assembly Part
Length Number
24.0 1-848075-5
609.6
36.0 1-848075-6
914.4
48.0 2-848075-2**
1219.2
**Two ground leads, 6.0 [152.4]
each
Assembly Part
Length Number
12.0 867447-1
304.8
24.0 867447-2
609.6
36.0 867447-3
914.4
48.0 867447-4
1219.2
Part Number 839564
Part Number 839565
Part Number 849371
Part Number 848075
Part Number 867447
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
*** These RFI Shielded Lead Assemblies mate with Receptacle Part Number 861256-1.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-20 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 30 KVDC, LGH 2 (Continued)
LGH High Voltage Connectors
Flanged, Bolt Mount
PartNumber 850910-1
RoHS PartNumber 5-850910-1
Weight —42 grams
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
1.56
[39.62]
1.81
[46.0]
With Recessed Terminal
for Encapsulated Units
Part Number 849588-1
RoHS Part Number 5-849588-1
Weight —20 grams
Bolt-mount, Feed-through
Part Number 850735-1
Weight —70 grams
Splice
PartNumber 850555-1
Weight —43 grams
Glass-Epoxy Receptacles
with 1.44 [36.58] Barrel Depth
Flanged, for Hermetic Seal
Part Number 861256-1
RoHS Part Number 5-861256-1
Weight —20 grams
For Encapsulated Units
Part Number 1-849587-1
RoHS PartNumber 1-5849587-1
Weight —17 grams
Receptacles are available with gold plated contacts.
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
1.43
[36.32]
RFI Shielded Double End
Lead Assemblies* Assembly Part
Length Number
12.0 867448-1
304.8
24.0 867448-2
609.6
36.0 867448-3
914.4
48.0 867448-4
1219.2
Part Number 867448
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
*These RFI Shielded Lead Assemblies mate with receptacle 861256-1.
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-21
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Single End
Lead Assemblies
Part Number 837975
1.81
[46.00]
Ø 1.13
[28.70]Max.
Ø .280
[7.11]Max.
.67
[17.0]
Assembly Length
.38
±.12
[9.7
±3.0
]
Pigtail
Cap
Mat'l: Epoxy
Mldg. Cmpd., Green #16 AWG Silicone
Covered Wire , Brown
Part Number 868354
1.81
[46.0]
.675
[17.15]
1.12
[28.45]Dia.
.28
[7.11]Max.
Dia.
Assembly Length
.38
±.06
[9.65
±1.52
]
Wire, #16 AWG,
Silicone Insulated
Part Number 869084
Assembly Wire Part
Length Color Number
6.0 —837975-6*
152.4
12.0 — 837975-8*
304.8
18.0 —837975-3*
457.2 5-837975-3*
24.0 —1-837975-6*
609.6 6-837975-6*
36.0 —837975-2*
914.4
48.0 —837975-9*
1219.2 5-837975-9*
60.0 ± 1.00 Brown 868354-2*
1524.0 ± 25.4
18.0 ± .25 Brown 869084-1*
457.2 ± 6.35
18.0 ± .25 Red 869084-2*
457.2 ± 6.35
18.0 ± .25 Yellow 869084-3*
457.2 ± 6.35
18.0 ± .25 Green 869084-4*
457.2 ± 6.35
18.0 ±.25 White 869084-5*
457.2 ± 6.35
24.0 ±.25 Brown 869084-6*
609.6 ±6.35 5-869084-6*
24.0 ± .25 Yellow 869084-7*
609.6 ±6.35 5-869084-7*
24.0 ±.25 Green 869084-8*
609.6 ± 6.35 5-869084-8*
24.0 ±.25 White 869084-9*
609.6 ± 6.35 5-869084-9*
36.0 ± .25 Brown 1-869084-0*
914.4 ± 6.35
48.0 ±.25 Red 1-869084-1*
1219.2 ± 6.35
36.0 ± .25 Yellow 1-869084-2*
914.4 ±6.35 6-869084-2*
36.0 ± .25 Green 1-869084-3*
914.4 ± 6.35 6-869084-3*
*RoHS compliant Part Number.
Double End
Lead Assemblies
Part Number 830649
Assembly Part
Length Number
12.0 830649-1
304.8
18.0 830649-3
457.2
24.0 1-830649-0
609.6
36.0 830649-2
914.4
48.0 830649-6
1219.2
6-22 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued)
LGH High Voltage Connectors
Shielded Single End
Lead Assemblies
Part Number 848076
Assembly Part
Length Number
12.0 1-848076-1**
304.8
18.0 848076-5**
457.2
24.0 848076-1**
609.6
36.0 848076-8**
914.4
48.0 848076-3**
1219.2 5-848076-3**
360.0 2-848076-1**
9144.0
16.25 2-848076-2**
412.8 7-848076-2**
29.75 2-848076-3**
755.7 7-848076-3**
20.25 2-848076-4**
514.4
21.75 2-848076-5**
552.5 7-848076-5**
16.25 2-848076-6**
412.8 7-848076-6**
All leads are shielded and glass
braid covered.
*RoHS compliant Part Number.
**Two ground leads each 7" long.
Shielded Double End
Lead Assemblies
Part Number 848077
Assembly Part
Length Number
12.0 848077-4*
304.8
24.0 848077-1*
609.6
48.0 848077-3*
1219.2 5-848077-3*
*RoHS compliant Part Number.
6-23
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 40 KVDC, LGH 3 (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Glass-Epoxy Receptacles
with 1.81 [45.97]
Barrel Depth
Flanged, For Hermetic Seal
Part Number 861257-1
RoHS Part Number 5-861257-1
Weight —32 grams
Flanged, Bolt Mount
Part Number 850911-1
RoHS Part Number 5-850911-1
Weight —53 grams
Bolt-Mount, Feed-Through
Part Number 850909-1
Weight —91 grams
T-Shape Connector
PartNumber 860708-1
RoHS Part Number 5-860708-1
Weight —135 grams
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
For Encapsulated Units
PartNumber 849587-9
RoHS Part Number 5849587-9
Weight —28 grams
With Recessed Terminal
For Encapsulated Units
Part Number 849588-3
RoHS PartNumber 5-849588-3
Weight —34 grams
Splice
PartNumber 850908-1
Weight —65 grams
Receptacles are available with gold plated contacts.
3/4-16 UNF
Thread 3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
3/4-16 UNF
Thread
6-24 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4
LGH High Voltage Connectors
Single End
Lead Assemblies
.38
[9.7]
Part Number 846290
Assembly Part
Length Number
6.0 1-846290-7*
152.4
12.0 846290-1*
304.8 5-846290-1*
18.0 1-846290-6*
457.2 6-846290-6*
24.0 846290-3*
609.6 5-846290-3*
36.0 846290-6*
914.4 5-846290-6*
48.0 846290-4*
1219.2 5-846290-4*
*RoHS compliant Part Number.
Double End
Lead Assemblies
(White Wire)
2.00
[50.80]Typ.
Ref. Typ.
Ref.
Typ.
Ref.
.75
[19.05]
1.41
[35.80] Dia.
.375
[9.53]Dia.
Ref.
Assembly Length
#16 Ga. Silicone
Lead Wire
Part Number 445217
Assembly Part
Length Number
18.0 ± .12 445217-2
457.2 ± 3.05
24.0 ± .24 445217-1
609.6 ± 6.10
Double End
Lead Assemblies
Part Number 846291
Assembly Part
Length Number
12.0 846291-1
304.8
18.0 1-846291-1
457.2
24.0 846291-3
609.6
36.0 846291-4
914.4
Shielded Single End
Lead Assemblies
Part Number 848078
Assembly Part
Length Number
24.0 848078-1
609.6
36.0 2-848078-0
914.4
48.0 848078-2
1219.2
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
1.42
[36.1]
1.42
[36.1]
1.42
[36.1]
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-25
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
RFI Shielded
Single End
Lead Assemblies*
Part Number 865089
Assembly Part
Length Number
12.0 865089-4
304.8
18.0 865089-5
457.2
24.0 865089-6
609.6
36.0 865089-7
914.4
48.0 865089-8
1219.2
RFI Shielded
Double End
Lead Assemblies*
Part Number 865090
Assembly Part
Length Number
12.0 865090-4*
304.8
18.0 865090-7*
457.2
24.0 865090-1*
609.6
36.0 865090-5*
914.4 5-865090-5*
*RoHS compliant Part Number.
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in length and
material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and UL listed
PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information, consult
Tyco Electronics.
*These RFI Shielded Lead Assemblies mate with receptacle 861258-1.
Shielded Double End
Lead Assemblies
Part Number 846950
Assembly Part
Length Number
12.0 846950-6*
304.8 846950-7*
48.0 1-846950-0*
1219.2 6-846950-0*
*RoHS compliant Part Number.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-26 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Lead Assemblies and Receptacles, 50 KVDC, LGH 4 (Continued)
LGH High Voltage Connectors
Glass-Epoxy Receptacles
with 2.00 [50.8] Barrel Depth
Flanged, For Hermetic Seal
Part Number 861258-1
RoHS Part Number 5-861258-1
Weight —48 grams
Flanged, Bolt Mount
Part Number 850912-1
RoHS Part Number 5-850912-1
Weight —100 grams
Bolt-Mount, Feed-Through
Part Number 840468-1
Weight —137 grams
T-Shape Connector
Part Number 850554-1
RoHS Part Number 5-850554-1
Weight —315 grams
Note: If the panel or mounting hardware is at ground potential, guard against
arc-over and breakdown within the area defined by this line.
For Encapsulated Units
Part Number 836567-1
RoHS PartNumber 5-836567-1
Weight —42 grams
With Recessed Terminal
For Encapsulated Units
Part Number 849853-1
RoHS Part Number 5-849853-1
Weight —55 grams
Ø1.50
[38.10]
Ø .468
[11.89]
Ø .500
[12.70]
2.50
[63.50]
2.00
[50.80]
.38
[9.65]
.62
[15.75]
#1-14 UNS-2A Ref.
Splice
PartNumber 840467-1
Weight —105 grams
Receptacles are available with gold plated contacts.
These receptacles are for use with RFI Shielded Leads shown on the
preceding page.
6-27
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial Single Line Connectors
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
nAll parts made of UL
Recognized, 94V-0 rated,
plastic material
nDesigned to exceed
minimum creepage and
clearance for specified
voltages per applicable
international specifications
nAvailable with or without
leads
nMaximum flexibility of
application through elimina-
tion of predetermined lead
lengths
nMachine applied termina-
tions provide for lowest
applied cost
The AMP family of
Commercial Single Line
Connectors provides
solutions to high-voltage
connection problems at
low applied cost. The con-
nectors are excellent for
commercial application in
industrial environments.
Ease of application makes
them suitable for large-
volume production
applications. Crimp,
snap-in contacts can be
machine terminated or
hand-tool crimped.
Housings are self-
extinguishing plastic, UL
rated 94V-0. 10 KVDC con-
nectors accept 20–24 AWG
[0.2–0.6 mm2]wires.
20 KVDC connectors have
contacts which accept
22–20 AWG [0.3–0.6 mm2]
and 18–16 AWG [0.8–
1.4 mm2]conductors.
Connectors rated for 30
KVDC offer three choices
of contact sizes to cover
the 16-8 AWG [1.25–8 mm2]
range.
Performance Specifications
All Series
Altitude —Sea level to 10,000 feet
[3048 m]
Temperature —59°F to +185°F
[15°C to +85°C]
Product Specification —108-36034
10 KVDC Connectors
Voltage —10 KVDC
Current —5amperes, continuous, rms
Dielectric Withstanding Test —
15 KVDC for 3 minutes at sea level,
77°F [25°C]
Instruction Sheet —
PartNumber 867443-1
20 KVDC Connectors
Voltage — 8 KVAC, rms, 60 Hz;
20 KVDC
Current —7.5 amperes, continuous,
rms
Dielectric Withstanding Test —
12 KVAC, rms, 60 Hz for 3 minutes at
sea level, 77°F [25°C]; 30 KVDC for 3
minutes at sea level, 77°F [25°C]
Instruction Sheets —
Plugs — Part Number 862749-1
Receptacles — Part Number 862755-1
30 KVDC Connectors
Voltage —12 KVAC, rms, 60 Hz;
30 KVDC
Current —25 amperes, continuous,
rms
Dielectric Withstanding Test —
16 KVAC, rms, 60 Hz for 3 minutes at
sea level, 77°F [25°C]; 40 KVDC for 3
minutes at sea level, 77°F [25°C]
6-28 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial Single Line 10 KVDC Connectors
LGH High Voltage Connectors
Voltage Description Wire Size Max. Contact Kit Tooling Part Number
Rating AWG mm2Ins. Dia. Type Part Number Hand Tool Extraction Tool
.105 Type XI Socket 867157-1 91544-1 91038-3
Plug Kits* 20-24 0.2-0.6 2.66
10 KVDC .160 Type XI Socket 867157-2 91544-1 91038-3
4.06
Receptacle Kit* 20-24 0.2-0.6 .160 Type XI Pin 867156-1 91544-1 91038-3
4.06
*Contact included with kit.
Plug Kits
.38
[9.65]
1.75
[21.08]
.60
[15.24]
.48
[12.19]
.87
[22.09]
.600
[13.49]
Socket
Contact
Housing, Glass-
Filled Polyester
Barrel Depth
Dia.
Cap, Glass-Filled
Polyester O-Ring
Ref.
Typ.
Receptacle Kit
.60
[15.24]
.312
[7.92]
.170
[4.32]
.75
[19.05] 2.00
[50.8]
.190/.200
[4.83/5.08] .160
[4.06]
Barrel Depth
5/16-32 UNEF
Thread (M)
Pin Contact
Max.
Housing, Glass-
Filled Polyester
Recommended Wire Preparation
(Ref. Socket Contact Part Number 203802-6)
Recommended Wire Preparation
(Ref. Pin Contact Part Number 203816-6)
6-29
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial Single Line 20 KVDC Connectors
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Voltage Description Wire Size Max. Contact Kit RoHS Kit Tooling Part Number
Rating AWG mm2Ins. Dia. PartNumber PartNumber Part Number Hand Tool Extraction Tool
22-20 0.3-0.6 66399-1 861610-1 5-861610-1 91523-1 861751-1
18-16 0.8-1.4 .185 66101-2 861610-3 5-861610-3 91505-1 861751-1
——4.7 none 861610-5 5-861610-5 — 861751-1
Plug Kits* 22-20 0.3-0.6 66399-1 861610-4 5-861610-4 91523-1 861751-1
18-16 0.8-1.4 .302 66101-2 861610-2 5-861610-2 91505-1 861751-1
—— 7.67 none 861610-6 — — 861751-1
22-20 0.3-0.6 .185 66400-1 861753-1 5-861753-1 91523-1 861751-1
Free-Hanging 18-16 0.8-1.4 4.7 66099-2 861753-3 — 91505-1 861751-1
Receptacle Kits* 22-20 0.3-0.6 .302 66400-1 861753-4 5-861753-4 91523-1 861751-1
20 KVDC 18-16 0.8-1.4 7.67 66099-2 861753-2 5-861753-2 91505-1 861751-1
———none 861611-1 — — —
Bulkhead-Mounted ———60789-1 861611-2 —91507-1 —
Receptacle Kits* (Straight)**
———61276-2 861611-3 —91507-1 —
(Right-Angle)**
22-20 0.3-0.6 66400-1 862197-1 —91523-1 861751-1
Bulkhead-Mounted 18-16 0.8-1.4 .185 66099-2 862197-3 — 91505-1 861751-1
Receptacle Kits* —— 4.7 none 862197-5 — — 861751-1
(with Rear 22-20 0.3-0.6 66400-1 862197-4 —91523-1 861751-1
Insulation Collar) 18-16 0.8-1.4 .302 66099-2 862197-2 — 91505-1 861751-1
—— 7.67 none 862197-6 — — 861751-1
*Contact included with kit. ** Crimp-on Contacts.
Plug Kits Free-Hanging
Receptacle Kits
Bulkhead-Mounted Receptacle Kits Bulkhead-Mounted Receptacle Kits
With Rear Insulation Collar
These plugs mate with receptacles shown on this page.
Note: If bulkhead and mounting hardware are metal at ground potential, the
back end of the receptacle must be protected against arc-over and break-
down.
Straight Socket
Part Number 60789-1 Right-Angle Socket
Part Number 61276-2
Recommended Panel Cutout for
Bulkhead Mounting
1/2-20 UNF
Thread (M)
1/2-20 UNF
Thread (M)
6-30 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Commercial Single Line 30 KVDC Connectors
LGH High Voltage Connectors
Voltage Description WireSize Max. Contact PartNumber Kit Part Number Tooling Part Number
Rating AWG mm2Ins. Dia. Non-RoHS RoHS Non-RoHS RoHS Die Set** Extraction Tool
10 5-6 66741-8 (Type XII) 2-66741-1 863103-1 5-863103-1 90140-1 863558-1
Plug Kits* 14-12 2-3 .50 66740-8 (Type XII) 2-66740-1 863103-2 5-863103-2 90145-1 863558-1
16 1.4 12.7 66740-8 (Type XII) 2-66740-1 863103-3 5-863103-3 90145-2 863558-1
30 KVDC Free Hanging 10 5-6 .50 66259-1 (Type XII) 66259-5 863104-1 5-863104-1 90140-1 863558-1
Receptacle Kits* 16 1.4 12.7 66261-1 (Type XII) —863104-3 —90145-2 863558-1
10 5-6 66259-1 (Type XII) 66259-5 863350-1 5-863350-1 90140-1 863558-1
Bulkhead-Mounted 14-12 2-3 .50 66261-1 (Type XII) 66261-5 863350-2 5-863350-2 90145-1 863558-1
Receptacle Kits* 16 1.4 12.7 66261-1 (Type XII) 66261-5 863350-3 5-863350-3 90145-2 863558-1
*Contact included with kit.
** Die Set for Hand Tool Part Number 69710-1 or 626 Pneumatic Tool System.
Recommended Panel Cutout for
Bulkhead Mounting
Plug Kits Free-Hanging
Receptacle Kit
Bulkhead-Mounted Receptacle Kits
With Rear Insulation Collar
3/4-16 UNS
Thread (M)
3/4-16 UNS
Thread (M)
3/4-16 UNS
Thread (M)
6-31
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Two-Position Connectors, 10 KVDC
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
nUL recognized 94V-0 rated
glass-filled polyester housing
nStandard housing color is
black — other colors
available
nOperates up to 10 KVDC
nWill withstand a 15 KVDC
hipot 3-minute test
nSafe handling of high
voltage — deeply recessed
contacts and staggered pins
nLightweight, compact design
nPreassembled connectors
furnished with attached
leads of virtually any
color/length combination
nConnector kits for shielded
and unshielded applications
include plug, receptacle and
contacts
nCrimp, snap-in contacts;
pin diameter .062 [1.57]
nSnap-in panel mount
receptacle housings — no
mounting hardware required
nTemperature range:
5°F to 185°F [-15°C to
+85°C]
The AMP Rectangular Two
Position LGH connector is
designed for high voltage
applications where quick
bulkhead mounting is
desired; the receptacle half
has molded wings which
allow it to be snapped into
amounting hole. Operating
voltage is 10 KVDC; how-
ever,increased voltage
ratings and ac operating
capabilities are possible
for specific applications.
These connectors incorpo-
rate many outstanding
design features for their
complete electrical,
mechanical and environ-
mental integrity. Such fea-
tures include: housings
made of UL recognized
94V-0 glass-filled polyester;
contacts with a 10-ampere
rating which will accommo-
date wire sizes of No. 22–20
AWG [0.3–0.6 mm2]and No.
18–16 AWG [0.8–1.4 mm2];
polarized plugs and recep-
tacles for proper connector
mating; flanged receptacles
to facilitate panel and bulk-
head mounting; fully pro-
tected pins in the plug half
and recessed sockets in
the receptacle half for safe
high-voltage handling; and
quick connect/disconnect
capability with ramp-type
detent mating. Also for
maximum handling safety,
the pins in the plug housing
are stagger-mounted so
that the ground or retur n line
makes beforeand breaks
after the hot line mates
and unmates.
The connectors are
supplied preassembled
(with attached leads) and
in kits for shielded or
unshielded applications.
Each conveniently pack-
aged kit includes a plug,
receptacle and pins and
sockets that can be hand-
tool or machine crimp e d
or soldered to wire. Pre-
assembled connectors
can be furnished with leads
of virtually any length and
color. All are fully tested so
that they are of the highest
quality and meet all per-
formance specifications.
6-32 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Two-Position Connectors, 10 KVDC (Continued)
LGH High Voltage Connectors
Connector Kits
Shielded and Unshielded
Material:
Housings and End Plate —Glass
filled polyester
Contacts —Type III+, tin-plated brass
Plug Housing Shielded
Unshielded
Receptacle Housing, Unshielded
.68
[17.3]
1.19
[30.2]
Housing Mat’l:
Polyester Mldg. Cmpd.
Color: Black
1.281-1.286
[32.54-32.66]
.705-.715
[17.91-18.16]
2.75
[69.9]
12.00
±.25
[304.8
±6.4
]
#16 AWG Silicone
Covered Wire
Pin Contact Type III+
Mat'l: Brass
Finish: Tin–Lead Over Nickel
.50
[12.7]
1.25
[31.8]
.812
[20.62]
Housing Mat’l:
Polyester Mldg. Cmpd.
Color: Black
2.36
[59.9]
.051–.065
[1.30–1.65]
48.00
±.50
[1219.2
±12.7
]
Socket Contact Type III+
Mat'l: Brass
Finish: Tin-Lead Over Nickel
#16 AWG Silicone
Covered Wire
Panel Thickness
Recommended Panel Cutout
Part Number 443903-1 White Wire
Part Number 443903-2 UL 3239 Wire, Black
RoHS Part Number 5-443903-2 UL 3239 Wire, Black
Part Number 443904-1 White Wire
Part Number 443904-2 UL 3239 Wire, Black
RoHS Part Number 5-443904-2 UL 3239 Wire, Black
Receptacle Pre-Wired
Plug Pre-Wired
Mated Dimensions
6-33
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Two-Position Connectors, 10 KVDC (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Plug Part Numbers Receptacle Part Numbers
Connector Bulkhead Wire Range Insulation Pin Socket
Type Thickness (AWG) Diameter Assembly Housing (Type III+) Assembly Housing (Type III+)
(Max.) (2required) (2 required)
.125 [3.18] 862528-1 862498-1 66099-2 1-862435-2 862382-2 66101-2
18-16 5-862528-1* 1-66099-5*
.030 [0.8-1.4] .200 [5.08] 862528-1 862498-1 66099-2 1-862435-0 862382-5 66101-2
.762 5-862528-1* 1-66099-5*
22-20 .125 [3.18] 862528-2 862498-1 66400-1 1-862435-3 862382-2 66399-1
[0.3-0.6] .200 [5.08] 862528-2 862498-1 66400-1 1-862435-1 862382-5 66399-1
.125 [3.18] 862528-1 862498-1 66099-2 862435-1 862382-1 66101-2
18-16 5-862528-1* 1-66099-5*
.062 [0.8-1.4] .200 [5.08] 862528-1 862498-1 66099-2 862435-3 862382-4 66101-2
Shielded 1.57 5-862528-1* 1-66099-5* 1-862435-5* 1-66101-9*
22-20 .125 [3.18] 862528-2 862498-1 66400-1 862435-2 862382-1 66399-1
[0.3-0.6] .200 [5.08] 862528-2 862498-1 66400-1 862435-4 862382-4 66399-1
.125 [3.18] 862528-1 862498-1 66099-2 862435-8 862382-3 66101-2
18-16 5-862528-1* 1-66099-5*
.090 [0.8-1.4] .200 [5.08] 862528-1 862498-1 66099-2 862435-6 862382-6 66101-2
2.29 5-862528-1* 1-66099-5*
22-20 .125 [3.18] 862528-2 862498-1 66400-1 862435-9 862382-3 66399-1
[0.3-0.6] .200 [5.08] 862528-2 862498-1 66400-1 862435-7 862382-6 66399-1
18-16 .125 [3.18] 862434-1 862383-1 66099-2 1-862435-2 862382-2 66101-2
[0.8-1.4] .200 [5.08] 862434-3 862383-2 66099-2 1-862435-0 862382-5 66101-2
.030 862434-7* 1-66099-5*
.762 22-20 .125 [3.18] 862434-2 862383-1 66400-1 1-862435-3 862382-2 66399-1
[0.3-0.6] 862434-6*
.200 [5.08] 862434-4 862383-2 66400-1 1-862435-1 862382-5 66399-1
18-16 .125 [3.18] 862434-1 862383-1 66099-2 862435-1 862382-1 66101-2
[0.8-1.4] .200 [5.08] 862434-3 862383-2 66099-2 862435-3 862382-4 66101-2
Unshielded .062 862434-7* 1-66099-5* 1-862435-5* 1-66101-9*
1.57 22-20 .125 [3.18] 862434-2 862383-1 66400-1 862435-2 862382-1 66399-1
862434-6*
[0.3-0.6] .200 [5.08] 862434-4 862383-2 66400-1 862435-4 862382-4 66399-1
18-16 .125 [3.18] 862434-1 862383-1 66099-2 862435-8 862382-3 66101-2
[0.8-1.4] .200 [5.08] 862434-3 862383-2 66099-2 862435-6 862382-6 66101-2
.090 862434-7* 1-66099-5*
2.29 22-20 .125 [3.18] 862434-2 862383-1 66400-1 862435-9 862382-3 66399-1
[0.3-0.6] 862434-6*
.200 [5.08] 862434-4 862383-2 66400-1 862435-7 862382-6 66399-1
Notes: 1. Hand Tool Part Number 90067-2 and Extraction Tool Part Number 861751-1 are recommended for all contacts; contacts can be machine-applied.
2. Fully assembled connectors terminated on specified length leads are available. Consult Tyco Electronics.
3. Receptacle Housing Dim. (Typ.)—1.25 [31.75] L x 2.36 [59.94] W x .81 [20.57] H.
*RoHS compliant Part Number.
6-34 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Multi-Pin Circular Commercial Connectors, 27 KVDC
LGH High Voltage Connectors
Product Facts
nHousing made of UL
recognized, 94V-0 rated,
self-extinguishing polyester
materials
nStandard housing color is
black — other colors
available
nOperating and storage
temperature range: -55°C
to +125°C [-67°F to +257°F]
nOperates up to 27 KVDC
nWill withstand a 35 KVDC
hipot test
nSafe handling of high-
voltage — no exposed
contacts
nLightweight, compact design
nThreaded coupling provides
positive, quick connect/
disconnect
nResilient silicone rubber
“O” rings provide positive
sealing for mated connectors
nCan be panel or bulkhead
mounted or used in free-
hanging applications
nSize 16 gold-plated contacts
with 13 ampererating
accommodate wide range
of wire sizes — 24-20 AWG
and 18-16-14 AWG — may
be hand tool or machine
crimped or soldered
nTwo shell sizes available:
smaller size offers 2-, 3-
and 4-contact configurations;
larger diameter shell
contains 6 or 7 contacts
AMP Multi-Pin Circular
Connectors provide reliable,
safe, low cost means of
connecting high voltages
in critical applications and
environments. They are
lightweight, extremely com-
pact and can be operated
within a temperature range
of -67°F to 257°F [-55°C to
+125°C] and to 27 KVDC.
Circular multi-pin high volt-
age connectors are avail-
able in two basic shell sizes
offering 2-, 3-, 4-, 6- and 7-
contact configurations. All
are equipped with threaded
couplings for positive, quick
connect/disconnect capa-
bility and can be panel or
bulkhead mounted or used
as free-hanging connectors.
They incorporate many out-
standing design features to
assuretheir complete elec-
trical, mechanical and envi-
ronmental integrity.
To satisfy customer require-
ments, the connectors are
supplied pre-assembled
(with attached leads) or in
kit form. Each kit includes
aplug, receptacle and an
appropriate number of pins
and sockets that can be
hand tool or machine
crimped or soldered to wire.
Pre-assembled connectors
can be furnished with leads
of virtually any length and
color. All are fully potted
and tested so that they are
of high quality and meet
perfor mance specifications.
6-35
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Multi-Pin Circular Commercial Connectors, 27 KVDC (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Number Wire Range Plug (with
of Receptacle Kit Plug Kit Strain Relief) and
Contacts AWG mm2(with sockets) (with pins) Receptacle Kit
24-20 0.2-0.6 859529-4 860261-4 863015-1
2 18-16 0.8-1.4 859529-5 860261-5 863015-2
14* 2 859529-6 860261-6 863015-3
24-20 0.2-0.6 859528-4 860263-4 863016-1
3 18-16 0.8-1.4 859528-5 860263-5 863016-2
14* 2 859528-6 860263-6 863016-3
24-20 0.2-0.6 859526-4 860265-4 863017-1
4 18-16 0.8-1.4 859526-5 860265-5 863017-2
14* 2 859526-6 860265-6 863017-3
24-20 0.2-0.6 859527-4 860267-4 863018-1
6 18-16 0.8-1.4 859527-5 860267-5 863018-2
14* 2859527-6 860267-6 863018-3
24-20 0.2-0.6 861647-7 861648-7 863019-1
7 18-16 0.8-1.4 861647-8 861648-8 863019-2
14* 2 861647-9 861648-9 863019-3
Note: Contacts are packaged separately within the connector kit for shipment. Connectors are available with leads
attached.
*Use Type II, Size 16 contacts, with a wire barrel sized to accept 14 AWG conductor.
Note: 4-Pos. Receptacle Housing Dim. (Typ.)—1.75 [44.45] L x 1.25 [31.75] Dia.
Recommended Panel Cutout
for Bulkhead Mounting
Mounting Nut — maximum torque is
20in.-lb. [.225 Nm].
Dimensions
Contacts A B C D E F G H J K
2,3, 4 1.25 1.75 1.00 1 (28 UN) .125 1.31 1.38 2.00 1.56 1.015–1.031
31.75 44.45 25.4 25.4 3.18 33.27 35.05 50.8 3.96 25.78–26.19
6, 7 1.50 2.00 1.06 1.25 (20 UN) .190 1.56 1.48 3.30 .203 1.260–1.270
38.1 50.8 26.92 31.75 4.85 39.62 37.59 83.82 5.16 32.00–32.26
Plug Receptacle
1
2
3
4
5
6
7
.70
[17.8]Max.
6.0
±1.00
[15.2
±25.4
]
4.00
±1.00
[101.6
±25.4
]
Shrink Tubing
For Marking
Quantity = 7
PIDG Terminal
#16 AWG Wire, White
Teflon Covered
Wire, Gore Type
Shrink Tubing
For Marking
Shrink Tubing,
Polyolefine
7 Position Plug
P1
Pin Contact
Quantity: 7
Mat’l: Brass
Per QQ-B-626
Finish: Gold Per
Mil-G-45204
Over Nickel Per
QQ-N-290
Cable Assembly, 7 Pos. Plug
Part Number 447288-1
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
Material
Housing, Cap Nut and Strain
Relief —Glass-reinforced polyester
O-Ring —Silicone rubber
Contacts —Type II, gold plated per
MIL-G-45204
Instruction Sheet —IS 408-9169
Hand Tools
24-20 AWG [0.2-0.6 mm2]—
Part Number 58305-1
18-16 AWG [0.8-1.4 mm2]—
Part Number 45098
14 AWG [2 mm2]—
Part Number 45098
Extraction Tool
PartNumber 861751-1
Component Parts
Pin (loose piece) —
24-20 AWG [0.2-0.6 mm2]
Part Number 200679-1
18-16 AWG [0.8-1.4 mm2]
PartNumber 200681-1
14 AWG [2 mm2]
Part Number 201645-1
Socket (loose piece) —
24-20 AWG [0.2-0.6 mm2]
Part Number 201328-1
18-16 AWG [0.8-1.4 mm2]
Part Number 200333-1
14 AWG [2 mm2]
Part Number 201568-1
O-ring (package of 50)
PartNumber 862798-1
Potting shell/strain relief
(2, 3 and 4 contact plugs) —
Part Number 862544-1
Potting shell/strain relief
(6 and 7 contact plugs) —
PartNumber 862695-1
Potting shell (short, for 6 and 7 con-
tact plugs, 1.125 [28.58] long) —
Part Number 863995-1
6-36 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Multi-Line High Voltage Connectors
LGH High Voltage Connectors
Product Facts
nUser configurable high
voltage connector
nCost effective, 6-position
nOperating voltage: 5,000
volts DC
nOperating current: 3 Amps
max.
nQuick-turn threaded coupling
nAccepts Type XI size 20
contacts
Acost-effective approach in
aplastic circular connector
with crimp snap-in contacts.
Wherever high voltage is
required, this user friendly
configuration can operate
up to 5,000 volts DC.
This 6 position connector
can be selectively loaded
for various high voltage
applications such as:
nMaterials Handling
Equipment
nMedical Equipment
nComputer and Peripheral
Equipment
nHV Power Supplies
nAutomated Manufacturing
Equipment
nTest Equipment
This LGH connector offers
an economical solution for
your high voltage require-
ments. This quick-turn
coupling connector will also
accommodate standard
Tyco Electronics Circular
Plastic Connector backshell
accessories.
Ø 1.095
[27.81]
Ø .75
[19.05]
1.250
[31.75] .280
[7.11]
.375
[9.53]
(Tracking)
Full
Thd.
5/8-24 UNEF Thd.
Coupling Ring
Nylon, Black
Housing,
Glass Reinforced Polyester
Housing
Mat'l: Glass Reinforced
Polyester
.06
[1.5]
Ø .125
[3.18]Typ.
R.
Typ.
.600
[15.24] .094
[2.39]
.975
[24.77]
.280
[7.11]
Ø 2.44
[.096]
5/8-24 UNEF
Customer Panel
.156
[3.96]Max.
Ref.
.844
[21.44]
.141
[3.58]
1.125
[28.58]
.844
[21.44]
1.125
[28.58]
.141
[3.58]
Part Number 867534-1
Accepts Pin Contact
Part Number 203816-6 for 20-24 AWG wire
(Not Supplied with Plug Kit)
Part Number 867535-1
Accepts Socket Contact
Part Number 203802-6 for 20-24 AWG wire
(Not Supplied with Receptacle)
Material and Mechanical
Characteristics
Housings —UL 94V-0
Operating Temperature —
-5°F to 185°F [-15°Cto 85°C]
6-37
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
5-Pin, Metal-Shell Circular Connectors, Military-Type
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
nField installable and
repairable
nEnvironmentally sealed
nBayonet locking cap
nSingle dot polarization
helps prevent mismating
nAccepts any MIL-C-38999
backshell arrangement
nThree insert polarizations
available
nRated for 10 KVDC and
10 amps
nWithstands 15 KVDC hipot test
nSafe handling of high volt-
age — no exposed contacts
nLightweight, compact design
nSize 16 gold plated contacts
with 10 ampererating
accommodates wirerange
24-16 AWG [0.2-1.4 mm2]
and may be hand tool
crimped, machine crimped,
or soldered
nCan be panel or bulkhead
mounted or used in free-
hanging applications
nPreassembled connectors
furnished with attached
leads of virtually any
color/length combination
nRemovable inserts inter-
changeable between shell
halves
nPositions numbered for
easy circuit identification
nBackshell available for
bundle shielding
nOperating and storage
temperaturerange: -67°Fto
+257°F [-55°C to +125°C]
AMP 5-Pin Metal Shell
Connectors are designed
for high voltage circuits,
especially in critical
applications and harsh
environments, such as
shipboardapplications. The
connector is exceptionally
lightweight and compact
and can be used within a
temperature range of -67°F
to +257°F [-55°C to
+125°C].
The connector incorporates
many features for electrical,
mechanical and environ-
mental integrity. Such
features include: flame
retardant, glass-filled ther-
moplastic polyester inserts;
two sets of gold plated size
16 contacts which have a
10 ampererating and will
accommodate a wire size
range of 24–16 AWG
[0.2–1.4mm2]; three insert
polarizations; full protection
of pins and sockets to
permit safer high voltage
handling; and resilient seals
inside each pin shroud
which provide positive seal-
ing for the mated connector.
Tyco Electronics supplies
the connector either pre-
assembled or in kit form.
Each conveniently pack-
aged kit includes an appro-
priate number of pins and
sockets that can be hand
tool crimped, machine
crimped or soldered to
wire. Pre-assembled con-
nectors can be furnished
with leads of virtually any
length. All aretested for
highest quality and meets
applicable performance
specifications.
Kits
Part Numbers
Kit with Contacts for Kit with Contacts for
Description 16 AWG [1.25-1.4 mm2] 20 AWG [0.5-0.6 mm2]
Non-RoHS RoHS Non-RoHS RoHS
Receptacle, Flange-Mount 863754-1 5-863754-1 864062-1 5-864062-1
with Socket Contacts
Plug with 863753-1 — 864063-1 5-864063-1
Pin Contacts
Receptacle, Flange-Mount 863755-1 5-863755-1 864064-1 —
with Pin Contacts
Plug with 863752-1 5-863752-1 864065-1 —
Socket Contacts
Note: Backshell is not included with any kits; any MIL-C-38999 backshell may be used or AMP Part Number 864639-2.
Tooling
Tool Application Manufacturer’sPart
Name Numbers
Insert Removal AMP 864437-1
Contact Removal AMP 305183
Crimp Tool Contact Positioner Daniels TP-581
Crimp Tool Daniels M22520/1-01
Instruction Sheet AMP 864886
Material and Finish
Shells — Aluminum chromate coating
over nickel plating
Inserts — Glass reinforced polyester
Bayonet Coupling Rings — Glass
reinforced polyester
ORing Seals —Silicone rubber
Pin and Socket Contacts —Brass;
.00050 [0.013] min. gold plated per
MIL-G-45204
Backshell — Brass; plated chromate
over nickel For more information on 5-Pin Metal
Shell Circular Connector to meet
your specific requirements, consult
Tyco Electronics.
6-38 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
5-Pin, Metal-Shell Circular Connectors, Military-Type (Continued)
LGH High Voltage Connectors
Major
Keyway
Single Dot
Polarization
1
2
34
5
.25
[6.4] .70
±.02
[17.8
±0.5
]
2.44
±.02
[62.0
±0.5
]
A
Ref.
4.5
±.5
[114.3
±12.7
]
Ø 1.35
[34.3]
Max.
Protective
Cap
Plug Assembly
With 5–#16
Pin Contacts
Shrink Tubing
Ø .29
[7.4] Max.
Ø .312
[7.92]
.102
±.010
[2.59
±0.25
]
When
Assembled
Washer
Washer
Mat’l: Stainless Steel
Truarc Ring (Internal)
Mat’l: Stainless Steel
Nickel Plated Brass
Shield Termination
Socket Contacts
5 Plcs.
#24 AWG Teflon
Insulated Wire
Receptacle
Plug
Shielded Cable Assembly
Contact No. Wire Color
1 Yellow
2 Black
3 Yellow
4 Brown
5 Red
Dim. Part
ANumber
12.60 ±.25 864019-1
320.0 ± 6.4
50.00 ±3.00 864019-2
1270.0 ± 76.2
17.50 ±.50 864019-3
444.5 ± 12.7
+3.00
–0.00
+76.2
–0.0
6-39
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
7-Pin, Metal-Shell Circular Connectors, Military-Type
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
n15 KVDC operating voltage,
up to 70,000 feet [21,336 m]
nCurrent carrying capacity —
7.5 A continuous per line for
20 AWG wire
nMetal shell available for
complete shielding and
rugged operation
nMolded-in Size 20 contacts
are fully shrouded
nMolded glass epoxy and
silicone rubber interface for
positive sealing
nPolarized plug and
receptacle housings help
prevent mismating
nDesigned to meet applicable
specifications
nHermetically sealed
receptacles available
nOperating temperature
range from -67°F to +257°F
[-55°C to +125°C]
nMoisture resistant
nCorona resistant AMP 7-Pin Miniature
Circular Connectors, when
properly assembled and
mated, safely carry 15 KVDC
(pin-to-pin and pin-to-
ground) through a full range
of military environmental
requirements. The connec-
tors can carry a continuous
current of 7.5 amperes per
line when terminated to 20
AWG wire. The receptacle
is hermetic and can be
mounted with an O-ring
flange or solder flange for
various industrial and mili-
taryapplications.
This connector family fea-
tures size 20 gold-plated
pins and sockets which are
fully shrouded for safe han-
dling, polarized housings to
assure proper mating, and
amolded glass epoxy and
silicone rubber interface for
positive sealing.
AMP 7-Pin Miniature
Circular Connectors are
available in a wide variety
of configurations, including
ametal shell version for
RFI shielding and rugged
handling.
Product Specification —
108-36030
Receptacle Lead Assembly
Recommended
Panel Cutout
1.50
[38.1]Ref.
36.00
±1.00
[914.4
±25.4
]
.640
[16.26]
Ø .161
[4.10]Ref.
Typ.
#16 AWG
Silicone Insulated
Lead Wire
7Plcs. Shrink Tubing Potting
Housing
Mat'l: Epoxy Mldg. Cmpd.
Color: Black
"O"–Ring
Hex Nut
#1-28
Un Thd.
Ø1.47
[37.5]
1.25
[31.7]Typ.
Size 20 Socket
Contacts, 7 Plcs.
.515
[13.08]
.06
[1.5]R.
Ø 1.03
[26.19]
Part Number 867862-1
RoHS Part Number 5-867862-1
6-40 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
7-Pin, Metal-Shell Circular Connectors, Military-Type (Continued)
LGH High Voltage Connectors
Plastic Shell
Panel Cutout for Receptacles
.515
[13.08]
.06
[1.5]R.
Ø 1.03
[26.19]
Potted Plug Kit
Part Number 865594-1
Potting Shells
Plug Potting Shell
Part Number 862544-1
Metal Shell
Plug Kit
Part Number 865656-1 (Straight Boot)
Part Number 865656-2 (Right-Angle Boot)
Part Number 865656-3 (No Boot)
Receptacle Potting Shell
Part Number 862256-1
Potted Receptacle
Part Number 861999-1 (Non-hermetic)
Part Number 862794-1 (Hermetic Seal)
Receptacle for Hermetic Seal,
Solder-Flange-Mount
Part Number 862005-1
Receptacle
Part Number 862004-1 (Non-hermetic)
Part Number 866182-1 (Hermetic Seal)
6-41
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
6-Pin, Subminiature Rectangular Connectors
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
nExtremely lightweight —
total weight of mated pair is
less than 14 grams
nCompact design — requires
less than .6 square inch
[387 mm2]of mounting sur-
face; occupies less than
.750 cubic inch [.229 mm3]
of volume per mated pair
nQuick connect/disconnect
design
nResilient silicone rubber
insert in plug half provides
positive interfacial seal for
mated connector
nWithstands 10 KVDC hipot
test
nHousing styles for potting,
chassis slot (channel)
mounting, panel mounting
and free-hanging applications
nLettered positions for easy
circuit identification
nSize 22, gold plated con-
tacts with 5 ampererating
accommodate 28 to 22 AWG
[0.08 to 0.4 mm2]wire
nConnectors pre-assembled
with leads, fully potted and
tested
n6KVDC at 70,000 ft.
[21,336m]; -67°F to +257°F
[-55°C to +125°C]operating
storage temperature
nFlame retardant, glass
reinforced thermoplastic
polyester housings standard
color, black
AMP Subminiature High
Voltage Connectors are
designed for use in
electronic high voltage
circuits, especially in critical
applications and harsh
environments. It is excep-
tionally lightweight and
compact. Can be operated
within a temperature range
of -67°F to 257°F [-55°C to
+125°C] and up to 6 KVDC
at an altitude of 70,000 feet
[21,336 meters].
The connector incorporates
many features for electrical,
mechanical and environ-
mental integrity.
Tyco Electronics supplies
the Subminiature High
Voltage Connector in a
6-position size, pre-
assembled with silicone or
TEFLON insulation. For opti-
mum versatility, connector
housings are available for
180° (straight) or 90° (right-
angle) rear-entrywiring and
in a choice of styles for pot-
ting, chassis-slot (channel)
mounting, panel mounting
and free-hanging applica-
tions. Panel-mounted ver-
sions can be furnished either
with separate “slip-on” metal
mounting brackets or with
amolded mounting flange
that is an integral part of
the connector.All connector
styles arefully potted
(and have been tested for
environmental integrity and
reliability of performance).
Material and Finish
Housings and Potting Shells —
Thermoplastic polyester,glass-filled,
flame retardant; standardcolor,black
Contacts —Beryllium copper; plated
.000030 [0.00076] min. gold per MIL-
G-45204, over .000030 [0.00076] min.
nickel per QQ-N-290
Mounting Brackets —Carbon steel,
nickel plated
Mounting Brackets, Slip-on
(For Commercial or Military
Assemblies with slotted
housings)
Part Number 861214-2 —
Two, .106 [2.69] Dia. Mounting Holes
Part Number 861215-2 —
One, .106 [2.69] Dia. Mounting Hole
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-42 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
6-Pin, Subminiature Rectangular Connectors (Continued)
LGH High Voltage Connectors
Plug Assemblies and Kits
Flying Leads
.50
±.12
[12.7
±0.4
]
Ø .093
[2.36]Typ.
.016–.020
[0.40–0.51]Typ.
.400
[10.16]
.600
[15.24]
.73
[18.5]
A
.500
[12.70]
.540
[13.72]
Molded Mounting Flange
Right-Angle
Pin No. Wire Color
AYellow
BRed
CBrown
DBlue
EGreen
F Black
Assembly Lead Assembly with Assembly with
Length A 22 AWG Silicone 24 AWG TEFLON
12 867465-1 867464-1
304.8 5-867465-1*
24867465-2 867464-2
609.6 5-867465-2*
36 867465-3 867464-3
914.4 5-867465-3* 5-867464-3*
*RoHS compliant Part Number.
Assembly A Assembly with
Lead Length 22 AWG Silicone
15.00 ±.50 867622-1
381.0 ± 12.7
24.00 ± .50 867622-2
609.6 ± 12.7
Kit Part Assembly Lead Assembly with Assembly with
Number Length A 22 AWG Silicone 24 AWG TEFLON
12 867467-1 867466-1
304.8
448479-1 24 867467-2 867466-2Kit with 609.6
Flange 36 867467-3 867466-3
914.4
Slotted Version
with Potting Shell Kit Part Assembly Lead Assembly with Assembly with
Number Length A 22 AWG Silicone 24 AWG TEFLON
12 867463-1 867462-1
304.8
24 867463-2 867462-2
867482-1 609.6 5-867463-2*
36 867463-3 867462-3
914.4
*RoHS compliant Part Number.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-43
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
6-Pin, Subminiature Rectangular Connectors (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Receptacle Assemblies
and Kits
Slotted
Color Coding
Leads are color coded as tabulated
here. Other color leads can be used
in custom assemblies.
Pin No. Wire Color
ABrown
B Red
C Green
D Blue
E Black
F White
Kit Part Assembly Lead Assembly with Assembly with
Number Length A 22 AWG Silicone 24 AWG TEFLON
12867469-1 867468-1
304.8 5-867468-1*
24867469-2 867468-2867483-1 609.6
36867469-3 867468-3
914.4 5-867468-3*
*RoHS compliant Part Number.
Molded Mounting Flange
Kit Part Assembly Lead Assembly with Assembly with
Number Length A 22 AWG Silicone 24 AWG TEFLON
12 867473-1 867472-1
304.8 5-867472-1*
24 867473-2 867472-2
867484-1 609.6 5-867473-2* 5-867472-2*
36 867473-3 867472-3
914.4
*RoHS compliant Part Number.
.106
[2.69] Dia. Typ.
Right-Angle
Flange can be placed elsewhere on housing. Consult Tyco Electronics.
Kit Part Assembly Lead Assembly with
Number Length A 22 AWG Silicone
12 867477-1
304.8
24 867477-2866047-1 609.6
36 867477-3
914.4
Color Coding
Leads are color coded as tabulated
here. Other color leads can be used
in custom assemblies.
Pin No. Wire Color
ABrown
BRed
C Green
D Blue
E Black
F White
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-44 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
6-Pin, Subminiature Rectangular Connectors (Continued)
LGH High Voltage Connectors
Socket No. Wire Color
A Black
BRed
C Brown
D No Lead
EYellow
FGreen
Pin No. Wire Color
A Yellow
B Red
CBrown
DBlue
E Green
F Black
Mounting Brackets
Flying Leads
Part Number 861214-2 Part Number 861215-2
.600
[15.24]
.400
[10.16]
.73
[18.5]
15.00
±.50
[381.0
±12.7
]
.50
±.12
[12.7
±0.4
]
.016–.020
[0.40–0.51]
.063
[1.60]Typ.
Typ.
#24 AWG CR TEFLON Insulated
.500
[12.70]
.540
[13.72]
Housing
Mat'l: Polyester Mldg. Cmpd.
Color: Black
Molded Slug
Mat'l: Silicone Rubber
Part Number 867761-1
.40
[10.16]
Ref.
.73
[18.5]
.60
[15.24]
5.00
±.50
[127.0
±12.7
]
Silicone Rubber
#24 AWG TEFLON Insulated
Lead Wire .093 [2.36] O. D.
.50
[12.7]
.54
[13.72]
Part Number 445181-1
These brackets are for mounting
commercial or military assemblies
with slotted housings. They are not
included in connector kits, nor with
assemblies, and they must be
ordered separately.
.73
[18.5]
.400
[10.16]
A
±.50
[±12.7]
.016–.020
[0.40–0.51]Typ.
.600
[15.24]
.500
[12.70]
.540
[13.72]
Plug Assemblies
Posts Dia. .025 [0.64]
.125
[3.17]
.719
[18.26]
.400
[10.16]
.74
[18.8]
.030
±.005
[0.76
±0.13
]
A
±.025
[±0.64]
.540
[13.72] .875
[22.23]
.093
[2.37]
1.062
[26.97]
.500
[12.70]
.125
[3.17]
.250
[6.35]
Molded
Slug
Silicone
Rubber
See Note
Plug Assemblies
with Flying Leads
Dim. A Part Number
.245 449810-1
6.22
.245 449810-2
6.22
.750 449810-3
19.05
Note: 449810-1 Dia. .106 [2.69],
-2 and -3 inserts are #2-56.
Dim. Lead Letter Part
AColor Cavity Number
4.00 Yellow A
101.6
4.00 Red B
101.6
4.00 Brown C
101.6 868021-1
4.00 Blue D 5-868021-1*
101.6
4.00 Green E
101.6
13.00 Black F
330.2
*RoHS compliant Part Number.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-45
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
6-Pin, Subminiature Rectangular Connectors (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Receptacle Assemblies
Slotted
Right-Angle
+.000
– .010
+0.00
– 0.25
.290
[7.36 ]
+ .010
– .015
+0.25
– 0.38
.867
[22.02 ]
.600
[15.24]
.500
[12.70]
12.00
±.50
[304.8
±12.7
]
.38
±.12
[9.7
±3.0
]
.870
[22.10]
1.062
[26.97]
.250
[6.35] Ø .016
[2.69]Typ.
#22 AWG Silicone
Insulated Lead Wire
Part Number 443832-1
RoHS Part Number 5-443832-1
Assembly Assembly with Assembly with
Lead Length A 22 AWG Silicone 24 AWG TEFLON
12867471-1 867470-1
304.8 5-867471-1*
24 867471-2 867470-2
609.6
36867471-3 867470-3
914.4
*RoHS compliant Part Number.
Assembly Assembly with Assembly with
Lead Length A 22 AWG Silicone 24 AWG TEFLON
12 867479-1 867478-1
304.8 5-867479-1*
24 867479-2 867478-2
609.6 5-867479-2*
36 867479-3 867478-3
914.4
*RoHS compliant Part Number.
6-46 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Micro-Miniature Connectors and Cable Assemblies
LGH High Voltage Connectors
Product Facts
nLGH leads and receptacles
find wide application where
high voltage is used in
harsh environments
nSmall high voltage power
supplies
nBack lighting for LCD flat
panel displays
nHigh voltage for flat panel
FED (Field Emissive
Displays)
nSmall CRT’s (Cathode Ray
Tubes)
nCommercial and Military
Avionics
nAseries of miniature high
voltage connectors for
applications where space
is limited
nHV performance in a small
lightweight connector
nOperating voltages up to
12 KVDC
nOperation to 100,000 ft.
[30,480 m] altitude
nLead wire remains flexible
to - 67°F[-55°C]
nColor coded for easy
identification
nLeads are available with
silicone, TEFLON or silicone
coated TEFLON
nConnector is fully insulated
nConnectors are available
with 26 thru 22 AWG wire
Materials
Molded silicone rubber
Thermoset and thermoplastic polymers
Socket contacts size 22 per MIL-C-
39029 size 22
Electrical Characteristics
Operating Voltage — up to 12 KVDC
Current Rating —5amps max. with
22 GA wire
Mechanical Characteristics
Small size outside Dia. of .135 [3.43]
Leads arepreassembled
Quick disconnect, push/pull mating
Operating Temperature —
-67°F to +257°F [-55°C to +125°C]
Approvals
Meets applicable militaryspecifications
AMP product specifications listed below
Technical Documents
135 Series (.135 [3.43] Dia.) —
108-1788
170 Series (.179 [4.55] Dia.) —
108-1802
240 Series (.240 [6.10] Dia.) —
108-1853
Surface Mount/Plug Assembly —
108-1880
1, 2, and 3 Position —
108-1812
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-47
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
240 Series
Product Specification — 108-1853
Operating Voltage —12 KVDC
Test Voltage — 18 KVDC at sea level
70,000 feet [21,336 m] and -67°F to
+257°F [-55°C to +125°C]
.69
[17.5] Ø .240
[6.10]
.25
±.06
[6.4
±1.5
]72.00
±.72
[1828.8
±18.29
]
Ø.240
[6.10]
.57
[14.5]
Silicone Rubber
A.25
±.06
[6.4
±1.5
]
Receptacle
Part Number 448658-1
RoHS Part Number 5-448658-1
Plug
170 Series
Product Specification — 108-1802
Operating Voltage — 6 KVDC
Test Voltage — 10 KVDC at 10,000
feet [3,046 m] and -67°F to +257°F
[-55°C to +125°C]
Durability — 50 matings and unmating
.71
[18.0] Ø .17
[4.3]
Ø .098
[2.49]
Silicone Rubber Size 22
Socket Contact
A
.63
[16.0]
AØ .17
[4.3]
Silicone Rubber Size 22
Pin Contact
Plug Receptacle
Wire Wire Plug Receptacle
Description Color Dim. A Part Number Dim. A Part Number
24AWG 12.0 ± .12 1218148-1
Silicone Red 12.5 ± .12 1218147-1 304.8 ± 3.0
Coated 317.5 ± 3.0 48.0 ± .48 1218148-2
TEFLON 1219.2 ± 12.2
24AWG 18.5 ± .12 18.5 ± .12
Corona Resistant Yellow 469.9 ± 3.0 1218149-1 469.9 ± 3.0 1218150-1
TEFLON
Dim. Plug Part
ANumber
7.0 ± .025 448660-1
177.8 ± 6.4 (straight)
5-448660-1*
72.0 ± 1.0 448660-2
1828.8 ± 25.4 (straight)
*RoHS compliant Part Number.
Silicone
Rubber
.560
[14.20]
.300
[7.60]
Ø .240
[6.10]
0.25
±0.06
[6.40
±1.50
]
6.00
±0.25
[152.4
±6.40
]
Receptacle (Right-Angle)
Part Number 448659-1
Silicone
Rubber
.400
[10.16]
Ø .240
[6.10]
0.25
±0.06
[6.40
±1.50
]
6.00
±0.25
[152.4
±6.40
]
Max.
Plug (Right-Angle)
Part Number 448661-1
Silicone Molding
Compound
.445
[11.30]
Glass Filled Epoxy
.200
[5.08] .330
[8.38]
.030
[0.76]
Ø .240
[6.10]
Receptacle Housing
Part Number 1484882-1
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-48 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
LGH High Voltage Connectors
1, 2 and 3 Position
Product Specification — 108-1812
Operating Voltage —7.5 KVDC
Test Voltage —12 KVDC at 10,000
feet [3,048 m] and 5°Fto +185°F
[-15°C to +85°C]
Socket
Contact
Housing Silicone Rubber
Blend Radius
3Plcs
.100
[2.54]
Green
Blue
Yellow
3-Position Connectors
Plug Receptacle
Dim. Part
A Number
12 862425-1
305
18 862425-2
457
24 862425-3
610
48 862425-4
1219
Dim. Wire Part
A Color Number
12 Brown 863743-1
305 Brown
16 Brown 863743-2
406
12 862424-1
305 Green
18 Yellow 862424-2
457 Blue
48 862424-4
1219
Surface Mount/
Plug Assembly
Product Specification — 108-1880
Operating Voltage — 7 KVDC
Test Voltage — 13 KVDC at 20,000
feet [6,096 m] at -13°F to +167°F
[-25°C to +75°C] and 3 KVDC at 70,000
feet [21,336 m] at -67°F and 257°F
[-55°C and 125°C]
Ø.250
[6.35]
Housing
Silicone Rubber
.600
[15.24]
Ø .145
[3.68]
Ø .090–.096
[2.29–2.44]
A
±.12
[±3.0]
Ref.
Typ.
Socket
Contact
22 AWG Silicone
Insulated Wire
Plug
Right-Angle Silicone
.425
[10.79]
.28
[7.1]
Ref..710
±.015
[18.03
±0.38
]Ø .135
[3.43]
Ø .030
[0.76]
Contact Pin
.250
[6.35] .250
[6.35]
.020
[0.51]Typ.
Receptacle, Surface Mount
Glass Filled Epoxy, Black
Part Number 1218055-1
RoHS Part Number 5-1218055-1
Receptacle, Surface Mount
PPS Thermoplastic Polymer, Brown
Part Number 1218055-2
RoHS Part Number 5-1218055-2
Dim. Part
A Number
10.0 1218134-1
254.0
6.63 1218134-2
168.4
8.0 1218134-3
203.2
4.0 1218134-4
101.6
6-49
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Micro-Miniature Connectors and Cable Assemblies (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
A
±.50
[±12.7]
A
±.50
[±12.7]
1-Position Connectors
Plug Receptacle
1, 2 and 3 Position (Continued)
Product Specification — 108-1812
Operating Voltage — 7.5 KVDC
Test Voltage — 12 KVDC at 10,000
feet [3,048 m] and -5°F to +185°F
[-15°C to +85°C]
2-Position Connectors
Plug Receptacle
Dim. Part
ANumber
12866559-1
305
16 866559-5
406
18866559-2
457
24866559-3
610
48866559-4
1219
Dim. Part
ANumber
12866196-1
305
16 866196-5
406
18866196-2
457
24866196-3
610
48866196-4
1219
Dim. Wire Part
A Color Number
15 White 867823-1
381
30 White 867823-2
762
36 Green 867823-3
914
36 White 867823-4
914
6White 867823-5
152
40 White 867823-6
1016
Dim. Wire Part
AColor Number
24 White 867824-1
610
24 Green 867824-2
610
6White 867824-3
152
40 White 867824-4
1016
6-50 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Medical Receptacles (Used Primarily for Patient Monitoring)
LGH High Voltage Connectors
Product Facts
nQuick connect/disconnect
n6and 7 position connector
nMates to standard medical
cable interface
nOperating Voltage — up to
5,000 volts DC
nOperating Temperature —
-5°F to 185°F [-15°C to 85°C]
nOperating Current —
10 Amps max.
nAccepts AMP Multi-Mate
Pins and Sockets (size 16)
nFour hole flange mount
nHousings made from UL
94V-0 polyester material
nDifferent colors available
nPolarized for proper mating
of connector halves
nTyco Electronics does not
manufacture mating plugs
or cable assemblies for
these receptacles The AMP line of LGH high
voltage products is meeting
today’sneed for medical
instrumentation connectors
and is prepared for
tomorrow’smedical
breakthroughs.
In use today in a wide vari-
ety of medical monitoring
equipment, this versatile
LGH circular connector
offers the industry a wide
choice of application
options.
Typical Applications
nMedical monitoring
equipment
nMates with “standard”
medical cable assemblies
Versatility
nChoice of crimp or posted,
size 16 gold over nickel
plated contacts
nFlange mounted for easy
installation
nPolarized for safe, positive
mating
nHousings available in
choice of colors to meet
your application
6-51
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Medical Receptacles (Used Primarily for Patient Monitoring) (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
7Position
Housing only no contacts
.906
±.010
[23.01
±0.25
]
1.18
±.03
[29.97
±0.8
]
Typ.
Typ.
.970
[24.38]
Ø.875
±.010
[22.23
±0.25
]
.680
±.010
[17.20
±0.25
]
Ref.
6Position
Socket contacts with
.025 [0.63] Square Posts
1.188
±.031
[30.02
±0.79
]
2 Plcs. Typ.
.906
±.005
[23.01
±0.13
]
2 Plcs. Typ.
Ø .875
[22.22]
.970
[24.13]
Ø .745
±.010
[18.92
±0.25
]
.270
±.030
[6.86
±0.76
]
.677
±.010
[17.20
±0.25
]
Ref.
Ref.
Housing Part
Color Number
Black 443065-1
Special 443065-3
Aqua Blue*
*PMS (Pantone Matching System)
#3145 Uncoated.
Part Number 447913-1
RoHS Part Number 5-447913-1
6Position
14S–6S
1.18
[30.0]Typ.
.906 ±.005
[23.01 ±0.13]
Typ.
+ .005
– .001
+0.13
– .003
Ø .120
[3.04 ]
.567 ±.010
[14.40 ±0.25]
.964 ±.010
[24.49 ±0.25]
.677 ±.010
[17.20 ±0.25]
Ø .875 ±.010
[22.23 ±0.25]
Ø .745±.010
[18.92 ±0.25]
Ø .495
[12.57]
Part Number 449652-1
6Position
Special 4mm Recess
1.188
±.031
[30.02
±0.79
]
2 Plcs. Typ.
.906
±.005
[23.01
±0.13
]
2 Plcs. Typ.
+ .005
– .001
+ 0.13
– 0.03
Ø .120
[3.05 ]
4 Plcs.
.970
[24.13]
.157
[4.00]
Ø .875
[22.22] Ø .745
±.010
[18.92
±0.25
]
.677
±.010
[17.20
±0.25
]
Ref.
Ref.
Part Number 1218081-1
6Position
MS3102A-14S-6S
Configuration
1.18
±.03
[29.97
±0.8
]
.906
±.010
[23.01
±0.25
]
Typ.
.960
[24.38]
.677
±.010
[17.20
±0.25
]
Ø .875
±.010
[22.23
±0.25
]
Ref. .567
[14.40]
Part Number 864900-1
RoHS Part Number 5-864900-1
(Supplied with Contacts)
Part Number 864900-2
(Supplied without Contacts)
6Position
Pin contacts with
.025 [0.63] SquarePosts
.812
[20.62]
2 Plcs. Typ.
1.03
[26.20] Typ.
2 Plcs.
Typ.
4 Plcs.
+ .005
– .001
+ 0.13
– 0.03
Ø .120
[3.05 ]
.125
[3.17]
.44
[11.2]
1.125
[28.58]
Ø .875
[22.22]
.370
±.030
[6.86
±0.76
]
Ø .75
[19.1]
Part Number 447914-1
RoHS Part Number 5-447914-1
6-52 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
9Position LGH MATE-N-LOK Style Connectors
LGH High Voltage Connectors
Receptacle Kit
Plug Kit
Part Number 443160-1
Color: Pale Blue
.295
[7.50]
.630
[16.00]
.142
[3.61]
Rad.
+ .039
– .000
+ 1.00
– 0.00
1.339
[34.00 ]
+ .039
–.000
+ 1.00
– 0.00
.689
[17.50 ]
Min.
Min.
Max.
Typ.
.669
[17.00]
2 Plcs. Ø .104
[2.65] 9 Plcs.
Wire Entry
1.457
[37.00]
1.319
[33.50] 1.248
[31.70]
Keying Pin (Short)
Part Number: 443359-2
Keying Pin (Long)
Part Number: 443359-1
Contact
Part Number
203816-6
.835
[21.20]
Technical Documents
Instruction Sheets —
408-3382
408-4436
408-4368
Design Objective —
108-1711
Application Specification —
114-1110
Part Number 443161-1
Color: Pale Blue
#4 Self-Tap Screw
Part Number: 203808-4 Ferrule
Part Number: 2-323934-2
Strain Relief Insert
.783
[19.90]
Ref.
1.827
[46.40]
1.358
±.004
[34.50
±0.10
]
Max.
.157
±.019
[4.00
±0.50
]
1.240
±.098
[31.50
±2.50
]
Ø .047
[1.20]
2.244
[57.00]
Ref.
#22 AWG Wire
Braid
Strain Relief Cover
Term-Foil Connector
Strain Relief Kit
.559
[14.20]
Ø .150
[3.80]
9 Plcs.
Wire Entry
Contact
Part Number: 203802-6
Keying Pin (Short)
Part Number: 443359-2
Keying Pin (Long)
Part Number: 443359-1
1.240
[31.50]
1.362
[34.60]
1.720
[43.70] 1.339
[34.00]
Ref.
Part Number 443162-1
6-53
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Product Facts
6Position LGH Connector
nLaser gyro inertial reference
systems application
nExtremely rugged
construction
nHigh flexibility silicone
leads
nSize 22 contacts
nNo adhesives or potting
materials used
n10,000 volts DC max.
operating voltage
3Position LGH Compact
Flange Mounted Connector
nMilitary counter measure
systems application
nMissile guidance systems
application
nUltra small diameter silicone
coated TEFLON wire
insulation
nSize 22 contacts
nPlug is available as a kit or
with flying leads
n5,000 volts DC max.
operating voltage
6Position LGH Connector
3Position LGH Connector
6Position LGH Connector
brings high voltage to the
circuit board
6LGH leads, insert molded
into a glass epoxy housing
with a sturdy, center male
screwlock form the plug of
this extraordinary printed
circuit connector system.
3Position LGH Compact
Flange Mounted Connector
Three molded in flying leads
in an extremely tough liquid
crystal polymer flanged
housing make up the recep-
tacle of this compact high
perfor mance high voltage
connector.
Performance Specifications
Operating Temperature Range —
-67°Fto +257°F [-55°C to +125°C]
Operating Altitude Range —
Sea level to 70,000 ft [21336 m].
Operating Current —5amps max.
Polarized interface to assure correct
mating
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-54 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6Position, 10 KVDC
Receptacle, with LGH 1/2 L
and LGH 1/2 Positive Stop
Leads
.640
[16.26]
.780
[19.81]
1.772
[45.01]
.53
[13.5]
.89
[22.6]
17.00
±.50
[431.8
±12.7
]
13.00
±.50
[330.2
±12.7
]
20.00
±.50
[508.0
±12.7
]
14.00
±.50
[355.6
±12.7
]
19.00
±.50
[482.6
±12.7
]18.00
±.50
[457.2
±12.7
]
Ø .155 [3.94], 6 Req'd
3 Plcs.
3 Plcs.
Coupling
Cap
#20 AWG Wire
Silicone Insulated
Color: White
Silicone
Mldg. Compd.
Slotted Spring Pin
Washer
6-32UNC Jackscrew
Size 22 Sockets
6 Req'd
LGH
1/2 L Lead
3 Req’d.
LGH
1/2 Lead
3 Req’d.
Part Number 446775-1
6Position,
Rectangular Receptacle
.595
±.002
[15.11
±0.05
]
.750
±.010
[19.05
±0.25
]
.017
±.003
[0.43
±0.08
]
.125
±.010
[3.17
±0.25
]
Typ.
2.670
±.010
[67.82
±0.25
]
2.264
±.006
[57.51
±0.15
]Pin Contact, Size 22
#6-32 Threaded Insert Ø .165
[4.19]2 Plcs.
.55
±.01
[14.0
±0.3
]
.200
±.010
[5.08
±0.25
]
1.750
±.002
[44.45
±0.05
]Receptacle
Housing
Part Number 446947-1
6-55
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
3Position Receptacles
.952
±.020
[24.18
±0.51
]
.360
±.020
[9.14
±0.51
]
Ø.096
[2.44]
2 Plcs.
Position #1 Ref.
Position #2 Ref.
Position #3 Ref.
.575
[14.61]
.188
[4.78]
A
±.050
[±12.7]
.235
±.010
[5.97
±0.25
]
.135
±.010
[3.43
±0.25
]
Size 22
Pin Contact
#24 AWG
Silicone Coated
FEP TEFLON, Red
3Position Plug
Part Numbers 443915-1, -2
Part Numbers 443916-1, -2
Part Numbers 446900-1 and
446900-2 with Slot
.540
[13.72]
.200
[5.08] Position #1 Ref.
Position #3 Ref.
Position #2 Ref.
.755
[19.18]
.255
[6.48]
.655
[16.63]
3 Plcs.
A
±.50
[±12.7]
Socket Contact
Size #22 #24 AWG
Dim. Part
A Number
24.00 443915-1
609.6
18.50 443915-2
469.9
Dim. Part
ANumber
24.00 443916-1
609.6
48.00 443916-2
1219.2
3Position Plug Kit
with 3 Size 22
Socket Contacts
.222
[5.64]
.540
[13.72]
.655
[16.63]
.255
[6.48]
.755
[19.18]
3 Plcs.
Part Number 443815-1
3Position Receptacle
.952
±.020
[24.18
±0.51
]
.360
±.020
[9.14
±0.51
]
Ø .096
[2.44]
2 Plcs.
.50
±.10
[12.7
±2.5
]
10.50
±.50
[266.7
±12.7
]
.235
±.010
[5.97
±0.25
].575
[14.61]
#24 AWG
Silicone Coated
FEP TEFLON
Green Marker
Black Marker
Red Marker
Size 22
Pin Contact
Pin #1
Pin #2
Pin #3
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-56 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
Printed Circuit Board
Receptacles
Product Facts
nMolded epoxy housings per
MIL-M-24357 (GEI-5)
nSmall, lightweight,
leakproof
n10 KV, LGH 1/2
Part Number 866803-1
(with mounting holes)
Part Number 866804-1
(with threaded mounting
holes and potting shell)
n15 KV, LGH 1/2L
Part Number 866806-1
(with mounting holes)
Part Number 866805-1
(with threaded mounting
holes and potting shell)
n20 KV, LGH 1
Part Number 830632-3
(with mounting holes)
Multiple Receptacle with
Integral, Molded Flange for
Bulkhead Applications
(Gold Pins)
Single, PartNumber 867606-4
Dual, Part Number 861662-4
Triple, Part Number 861660-4
Quadruple,
Part Number 861658-4
Quintuple,
Part Number 861657-4
6-57
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
CRT Lead Assemblies
J1-21, 10 KV, LGH 1/2
J1-21, 25 KV, LGH 1L
Part Number 848816-2
1.31
[33.27]
.74
[18.80]
1.56
[39.63]
Assembly Part
Length Number
12846977-8
304.8
18 1-846977-1
457.2
J1-21, 20 KV, LGH 1
Part Number 848588
J1-21, CRT, LGH 1L
1.72
[43.7] 1.69
[42.9]
126.00
±1.00
[3200.4
±25.4
]
20.00
±.25
[508.0
±6.4
]
3.35
±.13
[85.1
±3.3
]
Ø 1.56
[39.6]
Ref.
Contact
To Mate With Jedec
C. R. Tube Cap J1-21 #20 AWG TEFLON
Covered Wire
Typ. (Black)
#16 AWG Silicone
Insulated Lead Wire Shields
6.00
±.25
[152.4
±6.4
]
Part Number 867615-2
Assembly Part
Length Number
6848588-7
152.4
12 848588-1
304.8
18 848588-4
457.2
24 848588-2
609.6
36 848588-3
914.4
48 848588-8
1219.2
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths
and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and
UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information,
consult Tyco Electronics.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-58 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
CRT Lead Assemblies
(Continued)
J1-22, 10 KV, LGH 1/2
Right-Angle
Part Number 846556
Assembly Part
Length Number
12846556-3
304.8
18 846556-5
457.2
24846556-4
609.6
J1-22, 15 KV, LGH 1/2L
Part Number 862345
Assembly Part
Length Number
12862345-2
304.8
18 862345-1
457.2
J1-22, 20 KV, LGH 1 Assembly Part
Length Number
12 849424-7
304.8
18 849424-4
457.2 5-849424-4*
*RoHS compliant Part Number.
J1-22, 50 KV,LGH 4
2.00
[50.80]
1.53
±.09
[38.9
±2.3
]
.81
±.09
[20.6
±2.3
]
Ø .48
±.02
[12.2
±0.5
]
AMolded Boot
Silicone Rubber
Part Numbers 868373-1, -2
Assembly Part
Length Number
36.0 ± .36 868373-1
914.4 ±9.1
24.0 ± .36 868373-2
609.6 ±9.1
Note: Standard length leads are tabulated here. Tyco Electronics can make available numerous variations in lengths
and material to suit almost any application. Choices of insulation materials include TEFLON, UL listed silicone and
UL listed PVC. Other materials, colors, wire and configurations can be used in manufacture. For more information,
consult Tyco Electronics.
Part Number 849424
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-59
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
CRT-Base Connectors
Product Facts
nBase connections without
potting
nRight-angle and straight
connections available
nOne-piece molded
construction
nEnvironmentally sealed for
trouble-free performance
nOperates at rated DC voltages
at 70,000 ft. [21,336 m]
nOperating temperature
range: -67°F to +257°F
[-55°C to +125°C]
nWithstands shock tests per
MIL-STD-202, Test Method
102, Condition C
nExcellent system
serviceability
nHigh reliability
nFully tested harnesses
nLower applied cost
In addition to the connectors listed here, Tyco Electronics can furnish a wide variety of CRT-base connectors. Consult
Tyco Electronics for details.
AMP molded silicone rubber
CRT-base connectors are
designed to better eliminate
the hand wiring approach
for CRT-base connections.
These connectors offer
greater system serviceability
and featurehighly reliable
perfor mance with complete
versatility. They have inte-
grally molded high and low
voltage leads, as dictated
by particular applications,
and a molded boot design
which promotes dust and
moisture resistance over a
long operational life span.
The versatility of the con-
nector design allows cus-
tomers to purchase either
fully wired connectors, or
connectors which can be
terminated and potted at
their plant. Currently, LGH
molded silicone rubber CRT-
base connectors are avail-
able for a variety of standard
9, 12 and 14 pin tubes.
Options include a choice of
wire, both low and high volt-
age, as well as the direction
of wire exiting from the con-
nector. Each har ness is fully
tested prior to shipment.
6-60 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
CRT-Base Connectors
(Continued)
9Position CRT-Base Connector
Part Number 862481-1
This connector is one of many available from Tyco Electronics for mating with standard JEDEC tube base E9-37.
Typical Right-Angle
Lead Exit CRT-Base Connector
B6-63 —
Part Number 867121-1
Part Number 443118-2
This connector is typical of those available from Tyco Electronics for mating with standard JEDEC tube base B5-57,
B6-63, B7-51, B10-75, and B12-43.
This connector is one of several available from Tyco Electronics for mating
with standard JEDEC tube base B9-290. In addition to the connectors listed
here, Tyco Electronics can furnish a wide variety of CRT-base connectors.
Consult Tyco Electronics for details.
22 AWG [0.2 mm2] wire
with Type EE TEFLON Insulation (600 V)
Silicone
Molded Silicone
Rubber Cap
1.80
[45.72]
1.75
[44.45]
60
[1524]
14
[355.6]
60
[1524]
60
[1524]
50
[1270]
60
[1524]
11 Position CRT-Base
Connector
Ø .790
[20.06]
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-61
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Rack and Panel Connectors
Product Facts
n10KVDC rating up to 10,000
feet [3,048 m] (continuous)
nExtremely compact
nAll plastic design
nHousings can be molded
from a variety of materials
nProvides highly reliable
drawer-type connections
nLow insertion and extraction
forces
nHipot — 20 KVDC at sea
level, two minutes
nPins and sockets (10-amp
rating) are recessed for
maximum safety; will
accept conductor sizes to
16 AWG [1.25 mm2]
nHermetically sealed version
available for soldering to
metal bulkhead on single
pin connector
nAvailable with or without
leads
nNo tools required for field
use
nCan be readily adapted for
in-line splice applications
This AMP High Voltage
Connector family is specifi-
cally designed for military
applications. It is extremely
compact and has a contin-
uous 15 KVDC rating from
sea level to an altitude of
up to 10,000 feet [3,048 m].
The connector assembly
is a rack and panel type
especially suited for drawer
mounting or free-hanging
plug applications. It
incorporates many design
features for electrical,
mechanical and environ-
mental integrity. Such
features include: use of a
tapered plug to make exact
alignment unnecessary;
recessed pin and socket
contacts to better prevent
high voltage exposure; and
aresilient silicone rubber
“O” ring in the receptacle
for an interfacial seal for the
mated connector.
Plug and receptacle hous-
ings are molded from
durable glass epoxy; pin
and socket contacts are
made of fine grade brass,
gold plated in the mating
areas for maximum conduc-
tivity.The solder eyelets are
capable of accommodating
leads with conductor sizes
up to 16 AWG [1.25 mm2].
Tomeet customer’sexact
requirements, we can
supply the High Voltage
Rack and Panel Connectors
with or without leads. Also,
because of the basic
design of the connectors,
slight modifications can be
made for in-line space
applications.
Materials
Housings —Molded glass epoxy per
MIL-M-24325 (Ships), GEI-5
Pin and Socket Contacts —Brass;
gold plated per MIL-G-45204
Solder Eyelets —Pre-tinned per
MIL-T-10727
“O” Ring (Receptacle Only) —
Silicone Rubber
Retaining Ring (Receptacle
Only) —Stainless steel per MS 16624
6-62 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
Rack and Panel Connectors
(Continued)
Single Pin
Receptacle
Standard Part Number 859111-1
Hermetic Part Number 862123-1
Four Pin
Plug
Part Number 862908-1
Receptacle
Part Number 862909-1
Six Pin
Plug
Part Number 862672-1
Receptacle
Part Number 862536-1
Plug
Standard Part Number 859113-1
Hermetic Part Number 862124-1
Notes: 1. If bulkhead and mounting hardware are metallic and at ground potential, provisions must be made to protect
the back end of the receptacle against arc-over and breakdown.
2. Connectors are available with or without leads. Leads can be furnished in virtually any length, with various
insulation materials, in either standard white or a variety of optional colors, and with conductor sizes to 16 AWG
[1.25 mm2].
For the High Voltage Rack and Panel Connector to meet your specific requirements, consult Tyco Electronics.
6-63
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Heavy Duty (VRL)
RFI-Shielded Lead
Assemblies and
Receptacles
Product Facts
nExtremely rugged design
nFully shielded against RFI
nOperating and storage
temperature range: -67°F to
+257°F [–55°C to +125°C]
nMeets wide range of
military requirements
nMetal housings can be read-
ily altered to meet a wide
variety of mounting and
operational requirements
LGH Lead Assemblies Receptacles
Connector
Series Length Single End Double End Jam Nut Square Flange Dimensions
6862485-8 —
152.4
12 862485-3 862294-4 1/2-28 UNEF Thread
1/2 L 304.6 862295-1 862363-1 .60 [15.24] Behind Panel
15 KVDC 18 — 862294-3 .98 [24.89] Overall Length
457.2
36 — 1-862294-0
914.4
12 862484-7 862444-3
304.6
1 L 24 862484-4 — 862443-1 5/8-18 UNEF Thread
25 KVDC 609.6 5-862443-1* 862362-1 1.10 [27.94] Behind Panel
36 862484-8 — 1.84 [46.74] Overall Length
914.4
12 863124-1 863254-1
304.6
24 863124-2 863254-3 1-3/16-18 UNEF Thread
4609.6 863125-1 863253-1 1.55 [39.37] Behind Panel
50 KVDC 36 863124-3 — 2.15 [54.61] Overall Length
914.4
48 —863254-4
1219.2 5-863254-4*
*RoHS compliant Part Number.
Versatile ruggedized
LGH High Voltage Lead
Assemblies and
Receptacles are designed
specifically for use where
vibration, shock and
handling conditions exist
and are ideally suited for
both industrial and military
applications. This line of
lead assemblies and recep-
tacles carries the same
voltage, current and altitude
ratings as the corresponding
standard LGH connector
series when properly mated.
VRL cable assemblies fea-
ture the integrally molded
end to provide positive mat-
ing and an excellent seal.
They arecompletely shield-
ed for RFI when mated with
the appropriate receptacle.
The receptacles are of the
molded glass epoxy type
with a protective metal
shroud that is hermetically
sealed between plastic and
metal. These receptacles
mate with the single-end
ruggedized lead assemblies
shown in the same series.
Special designs also are
available upon request if
the standardVRL lead
assembly and receptacle
designs will not fulfill your
immediate needs.
6-64 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Various Specials (Continued)
LGH High Voltage Connectors
Field Installable Connectors
Kits for TEFLON Insulated Wire
Socket
C
E
B
ATEFLON
Washers D
Standard Molded End
C
E
B
A
Positive Stop
Ferrule
Socket
D
Positive Stop Molded End
Connector Dimensions Wire Part Numbers
Description ABCDE Diameter Molded End Positive Stop
.107–.113 861076-1 —
2.72–3.37
LGH 1/2 I .53 .49 .38 2.00 .160 .081–.087 861076-2 —
13.5 12.5 9.7 50.8 40.6 2.06–2.21
.107–.113 —862514-1
2.72–3.37
LGH 1/2 LI .89 .49 .38 2.00 .160 .107–.113 — 862515-1
22.6 12.5 9.7 50.8 40.6 2.72–3.37
.155–.165 — 862128-1
3.94–4.19
LGH 1 I .88 .81 .50 3.00 .280 .200–.210 — 862128-2
22.4 20.57 12.7 76.2 71.1 5.08–5.33
.122–.132 — 862128-3
3.10–3.35
LGH 1 LI 1.69 .81 .50 3.38 .280 .155–.165 — 862518-1
42.9 20.57 12.7 85.9 71.1 3.94–4.19
Note: These connectors mate with standard LGH receptacles. Recommended cable is W.L. Gore High Voltage Wire
or equivalent.
TEFLON is a trademark of E. I. DuPont
de Nemours and Company.
6-65
Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
Accessories
LGH High Voltage Connectors
6
LGH High Voltage Connectors
Removable Cap Kits
These kits provide a quick
and easy means of replac-
ing damaged caps on
standard LGH molded-end
lead assemblies. Removing
leads from bulkheads,
enlarging holes in bulkheads
ordisconnecting leads
from potted connections is
unnecessary. Simple dis-
connection of the lead with
the damaged cap is the
only required step before
installing the replacement.
These cap kits also can
be useful for applications
which require threading
leads through small open-
ings in bulkheads, as
illustrated at right.
Removable Caps
Glass-Epoxy Cap
Arcing-Protective Cap
LGH Dimensions Kit Part
Series ABCNumber
1/2 I .50 .50 .28 849275-1
1/2 LI 12.7 12.7 7.11
1I.62 .75 .44 849267-1
1LI 15.75 19.05 11.18
LGH Dimensions Thread Part
Series LD Size Number
1/2 I .25 .44 5/16-32 (M) 850512-1
1/2 LI 6.35 11.18
1 I .50 .63 1/2-20 (M) 850513-1
1LI 12.7 16
2 I .56 1.12 3/4-16 (M) 850514-1
14.22 28.45
4 I .56 1.37 1-14 (M) 850515-1
14.22 34.8
Aluminum Cap
LGH Dimensions Thread Part
Series LDQ Size Number
2 I .71 .91 4.00 3/4-16 849775-2
18.03 23.11 101.6
4 I .76 1.21 4.00 1-14 849768-2
19.3 30.73 101.6
Arcing-Protective Caps
Amultiple output power
supply with vacant recepta-
cles can be operated safely
at high altitudes without fear
of breakdown if floating
receptacles are sealed with
protective caps shown here.
Dirt-Protective Caps
These caps protect LGH
receptacles against damage
to the threads and provide
protection against accumu-
lation of foreign matter on
the insulator barrel and male
contact. They are especially
useful when receptacles are
being shipped or stored.
Molded glass-epoxy caps
meet specifications for
MIL-M-24325 (Ships), GEI-5.
Aluminum caps, anodized
black per MIL-A-8625,
Type I, has an attached
retaining chain. A silicone
rubber gasket within
provides a moisture and
dust-proof seal.
These protective caps do
not replace caps provided
with LGH lead assemblies.
LGH Dimensions Thread Part
Series L D O.D. I.D. Size Number
1/2 I .25 .44 .28 .14 5/16-32 849055-1
1/2 LI 6.35 11.18 7.11 3.56
1 I .50 .62 .44 .23 1/2-20 849252-1
1LI 12.7 15.75 11.18 5.84
2 I .56 1.12 .69 .50 3/4-16 849253-1
14.22 28.45 17.53 12.7
4 I .56 1.37 .94 .75 1-14 849254-1
14.22 34.8 23.88 19.05
6-66 Catalog 1308940 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 8-06 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 52-55-1106-0800 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 57-1-254-4444 UK: 44-208-420-8341
LGH Product Worksheet for Ordering Custom Designs
LGH High Voltage Connectors
1. Customer name and location
2. Military application? Commercial application?
3. Voltage: Working DC AC
Test (High Potential) DC AC
If AC, what frequency? Hz.
If pulsed DC, what repetition rate and duty cycle?
4. Current
5. Temperature: Operating °C min. °C max.
Storage °C min. °C max.
6. Environment: Air Oil (specify type)
Water/humidity Chemical
Other (explain)
7. Altitude: Operating
Storage
8. Hermetic seal required? If yes, specify leakage rate: ppm
9. What other mechanical or electrical features are required?
10. Plating desired?
11. Is a customer specification or drawing attached?
If not, what dimensional restrictions apply?
12. Number of mating cycles needed:
13. For quoting purposes, what is the initial order quantity?
Quantity for first year?
Quantity for second year?
14. When are initial parts required?
