LM4880 LM4880 Dual 250 mW Audio Power Amplifier with Shutdown Mode Literature Number: SNAS103B LM4880 Dual 250 mW Audio Power Amplifier with Shutdown Mode General Description The LM4880 is a dual audio power amplifier capable of delivering typically 250mW per channel of continuous average power to an 8 load with 0.1% THD+N using a 5V power supply. Boomer audio power amplifiers were designed specifically to provide high quality output power with a minimal amount of external components using surface mount packaging. Since the LM4880 does not require bootstrap capacitors or snubber networks, it is optimally suited for low-power portable systems. The LM4880 features an externally controlled, low-power consumption shutdown mode, as well as an internal thermal shutdown protection mechanism. The unity-gain stable LM4880 can be configured by external gain-setting resistors. Key Specifications n THD+N at 1kHz at 85mW continuous average output power into 32: 0.1% (typ) n Output power at 10% THD+N at 1kHz into 8: 325mW (typ) n Shutdown current: 0.7A (typ) n 2.7V to 5.5V supply voltage range Features n No bootstrap capacitors or snubber circuits are necessary n Small Outline (SO) and DIP packaging n Unity-gain stable n External gain configuration capability Applications n Headphone Amplifier n Personal Computers n CD-ROM Players n THD+N at 1kHz at 200mW continuous average output power into 8: 0.1% (max) Connection Diagram Small Outline and DIP Packages 01234302 Top View Order Number LM4880M or LM4880N See NS Package Number M08A for SO or NS Package Number N08E for DIP Boomer (R) is a registered trademark of National Semiconductor Corporation. (c) 2004 National Semiconductor Corporation DS012343 www.national.com LM4880 Boomer Audio Power Amplifier Series Dual 250 mW Audio Power Amplifier with Shutdown Mode September 2004 LM4880 Typical Application 01234301 *Refer to the Application Information section for information concerning proper selection of the input and output coupling capacitors. FIGURE 1. Typical Audio Amplifier Application Circuit www.national.com 2 See AN-450 "Surface Mounting and their Effects on Product Reliability" for other methods of soldering surface mount devices. If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications. Storage Temperature Input Voltage Thermal Resistance 6.0V JC (DIP) 37C/W -65C to +150C JA (DIP) 107C/W -0.3V to VDD + 0.3V JC (SO) 35C/W JA (SO) 170C/W Supply Voltage Power Dissipation (Note 3) Internally limited ESD Susceptibility (Note 4) 2000V ESD Susceptibility (Note 5) 200V Junction Temperature Operating Ratings Temperature Range 150C Soldering Information Small Outline Package Vapor Phase (60 sec.) Infrared (15 sec.) TMINTATMAX -40CTA+85C 2.7VVDD5.5V Supply Voltage 215C 220C Electrical Characteristics (Notes 1, 2) The following specifications apply for VDD = 5V unless otherwise specified. Limits apply for TA = 25C. Symbol VDD Parameter Conditions LM4880 Typical Limit (Note 6) (Note 7) Supply Voltage Units (Limits) 2.7 V (min) 5.5 V (max) 6.0 mA (max) IDD Quiescent Power Supply Current VIN=0V, IO=0A 3.6 0.7 5 A (max) 5 50 mV (max) RL=8 250 200 mW (min) RL=32 85 mW ISD Shutdown Current VPIN5=VDD VOS Output Offset Voltage VIN=0V PO Output Power THD=0.1% (max); f=1 kHz; THD+N=10%; f=1 kHz THD+N Total Harmonic Distortion+Noise RL=8 325 mW RL=32 110 mW RL=8, PO=200 mW; 0.03 % RL=32, PO=75 mW; 0.02 % 50 dB f=1 kHz PSRR Power Supply Rejection Ratio CB = 1.0 F, VRIPPLE=200 mVrms, f = 100 Hz Note 1: All voltages are measured with respect to the ground pin, unless otherwise specified. Note 2: Absolute Maximum Ratings indicate limits beyond which damage may occur. Operating Ratings indicate conditions for which the device is functional, but do not guarantee specific performance limits. Electrical Characteristics state DC and AC electrical specifications under particular test conditions which guarantee specific performance limits. This assumes that the device is within the Operating Ratings. Specifications are not guaranteed for parameters where no limit is given, however, the typical value is a good indication of device performance. Note 3: The maximum power dissipation must be derated at elevated temperatures and is dictated by TJMAX, JA, and the ambient temperature TA. The maximum allowable power dissipation is PDMAX = (TJMAX - TA)/JA or the number given in the Absolute Maximum Ratings, whichever is lower. For the LM4880, TJMAX = 150C, and the typical junction-to-ambient thermal resistance is 170C/W for package M08A and 107C/W for package N08E. Note 4: Human body model, 100 pF discharged through a 1.5 k resistor. Note 5: Machine model, 220 pF-240 pF discharged through all pins. Note 6: Typicals are measured at 25C and represent the parametric norm. Note 7: Limits are guaranteed to National's AOQL (Average Outgoing Quality Level). 3 www.national.com LM4880 Absolute Maximum Ratings (Note 2) LM4880 Automatic Shutdown Circuit 01234303 FIGURE 2. Automatic Shutdown Circuit Automatic Switching Circuit 01234304 FIGURE 3. Automatic Switching Circuit www.national.com 4 LM4880 External Components Description (Figure 1) Components Functional Description 1. Ri Inverting input resistance which sets the closed-loop gain in conjunction with RF. This resistor also forms a high pass filter with Ci at fc = 1/(2RiCi). 2. Ci Input coupling capacitor which blocks the DC voltage at the amplifier's input terminals. Also creates a high pass filter with Ri at fc = 1/(2RiCi). Refer to the section, Proper Selection of External Components, for an explanation of how to determine the value of Ci. 3. RF Feedback resistance which sets closed-loop gain in conjunction with Ri. 4. CS Supply bypass capacitor which provides power supply filtering. Refer to the Application Information section for proper placement and selection of the supply bypass capacitor. 5. CB Bypass pin capacitor which provides half-supply filtering. Refer to the section, Proper Selection of External Components, for information concerning proper placement and selection of CB. 6. Co Output coupling capacitor which blocks the DC voltage at the amplifier's output. Forms a high pass filter with RL at fo = 1/(2RLCo). Typical Performance Characteristics THD + N vs Output Power THD + N vs Output Power 01234305 01234306 THD + N vs Output Power THD + N vs Output Power 01234307 01234308 5 www.national.com LM4880 Typical Performance Characteristics (Continued) THD + N vs Output Power THD + N vs Output Power 01234309 01234310 THD + N vs Frequency THD + N vs Frequency 01234311 01234312 THD + N vs Frequency THD + N vs Frequency 01234313 www.national.com 01234314 6 LM4880 Typical Performance Characteristics (Continued) Output Power vs Load Resistance Output Power vs Load Resistance 01234315 01234316 Output Power vs Supply Voltage Output Power vs Supply Voltage 01234318 01234317 Output Power vs Supply Voltage Clipping Voltage vs Supply Voltage 01234319 01234320 7 www.national.com LM4880 Typical Performance Characteristics (Continued) Clipping Voltage vs Supply Voltage Power Dissipation vs Output Power 01234321 01234322 Output Attenuation in Shutdown Mode Channel Separation 01234323 01234324 Power Supply Rejection Ratio Noise Floor 01234325 www.national.com 01234326 8 LM4880 Typical Performance Characteristics (Continued) Open Loop Frequency Response Supply Current vs Supply Voltage 01234328 01234327 Frequency Response vs Output Capacitor Size Frequency Response vs Output Capacitor Size 01234329 01234330 Frequency Response vs Input Capacitor Size Typical Application Frequency Response 01234331 01234332 9 www.national.com LM4880 Typical Performance Characteristics (Continued) Typical Application Frequency Response Power Derating Curve 01234333 01234334 dissipation point is 317 mW. The maximum power dissipation point obtained must not be greater than the power dissipation that results from Equation (2): (2) PDMAX = (TJMAX-TA)/JA For the LM4880 surface mount package, JA = 170 C/W and TJMAX = 150C. Depending on the ambient temperature, TA, of the system surroundings, Equation (2) can be used to find the maximum internal power dissipation supported by the IC packaging. If the result of Equation (1) is greater than that of Equation (2), then either the supply voltage must be decreased, the load impedance increased, or the ambient temperature reduced. For the typical application of a 5V power supply, with an 8 load, the maximum ambient temperature possible without violating the maximum junction temperature is approximately 96C provided that device operation is around the maximum power dissipation point. Power dissipation is a function of output power and thus, if typical operation is not around the maximum power dissipation point, the ambient temperature may be increased accordingly. Refer to the Typical Performance Characteristics curves for power dissipation information for lower output powers. Application Information SHUTDOWN FUNCTION In order to reduce power consumption while not in use, the LM4880 contains a shutdown pin to externally turn off the amplifier's bias circuitry. This shutdown feature turns the amplifier off when a logic high is placed on the shutdown pin. The trigger point between a logic low and logic high level is typically half supply. It is best to switch between ground and the supply to provide maximum device performance. By switching the shutdown pin to VDD, the LM4880 supply current draw will be minimized in idle mode. While the device will be disabled with shutdown pin voltages less than VDD, the idle current may be greater than the typical value of 0.7 A. In either case, the shutdown pin should be tied to a definite voltage because leaving the pin floating may result in an unwanted shutdown condition. In many applications, a microcontroller or microprocessor output is used to control the shutdown circuitry which provides a quick, smooth transition into shutdown. Another solution is to use a single-pole, single-throw switch in conjunction with an external pull-up resistor. When the switch is closed, the shutdown pin is connected to ground and enables the amplifier. If the switch is open, then the external pull-up resistor will disable the LM4880. This scheme guarantees that the shutdown pin will not float which will prevent unwanted state changes. POWER SUPPLY BYPASSING As with any power amplifier, proper supply bypassing is critical for low noise performance and high power supply rejection. The capacitor location on both the bypass and power supply pins should be as close to the device as possible. As displayed in the Typical Performance Characteristics section, the effect of a larger half supply bypass capacitor is improved low frequency PSRR due to increased half-supply stability. Typical applications employ a 5V regulator with 10 F and a 0.1 F bypass capacitors which aid in supply stability, but do not eliminate the need for bypassing the supply nodes of the LM4880. The selection of bypass capacitors, especially CB, is thus dependant upon desired low frequency PSRR, click and pop performance as explained in the section, Proper Selection of External Components section, system cost, and size constraints. POWER DISSIPATION Power dissipation is a major concern when using any power amplifier and must be thoroughly understood to ensure a successful design. Equation (1) states the maximum power dissipation point for a single-ended amplifier operating at a given supply voltage and driving a specified output load. (1) PDMAX = (VDD)2/(22RL) Since the LM4880 has two operational amplifiers in one package, the maximum internal power dissipation point is twice that of the number which results from Equation (1). Even with the large internal power dissipation, the LM4880 does not require heat sinking over a large range of ambient temperatures. From Equation (1), assuming a 5V power supply and an 8 load, the maximum power dissipation point is 158 mW per amplifier. Thus the maximum package www.national.com AUTOMATIC SHUTDOWN CIRCUIT As shown in Figure 2, the LM4880 can be set up to automatically shutdown when a load is not connected. This circuit is based upon a single control pin common in many headphone jacks. This control pin forms a normally closed 10 bandwidth is dictated by the choice of external components shown in Figure 1. Both the input coupling capacitor, Ci, and the output coupling capacitor, Co, form first order high pass filters which limit low frequency response. These values should be chosen based on needed frequency response for a few distinct reasons. (Continued) switch with one of the output pins. The output of this circuit (the voltage on pin 5 of the LM4880) has two states based on the state of the switch. When the switch is open, signifying that headphones are inserted, the LM4880 should be enabled. When the switch is closed, the LM4880 should be off to minimize power consumption. Selection of Input and Output Capacitor Size Large input and output capacitors are both expensive and space hungry for portable designs. Clearly a certain sized capacitor is needed to couple in low frequencies without severe attenuation. But in many cases the transducers used in portable systems, whether internal or external, have little ability to reproduce signals below 100 Hz-150 Hz. Thus using large input and output capacitors may not increase system performance. The operation of this circuit is rather simple. With the switch closed, Rp and Ro form a resistor divider which produces a gate voltage of less than 5 mV. This gate voltage keeps the NMOS inverter off and Rsd pulls the shutdown pin of the LM4880 to the supply voltage. This places the LM4880 in shutdown mode which reduces the supply current to 0.7 A typically. When the switch is open, the opposite condition is produced. Resistor Rp pulls the gate of the NMOS high which turns on the inverter and produces a logic low signal on the shutdown pin of the LM4880. This state enables the LM4880 and places the amplifier in its normal mode of operation. This type of circuit is clearly valuable in portable products where battery life is critical, but is also benefical for power conscious designs such as "Green PC's". In addition to system cost and size, click and pop performance is effected by the size of the input coupling capacitor, Ci. A larger input coupling capacitor requires more charge to reach its quiescent DC voltage (normally 1/2 VDD.) This charge comes from the output via the feedback and is apt to create pops upon device enable. Thus, by minimizing the capacitor size based on necessary low frequency response, turn-on pops can be minimized. Besides minimizing the input and output capacitor sizes, careful consideration should be paid to the bypass capacitor size. The bypass capacitor, CB, is the most critical component to minimize turn-on pops since it determines how fast the LM4880 turns on. The slower the LM4880's outputs ramp to their quiescent DC voltage (nominally 1/2 VDD), the smaller the turn-on pop. Choosing CB equal to 1.0 F along with a small value of Ci (in the range of 0.1 F to 0.39 F), should produce a virtually clickless and popless shutdown function. While the device will function properly, (no oscillations or motorboating), with CB equal to 0.1 F, the device will be much more susceptible to turn-on clicks and pops. Thus, a value of CB equal to 1.0 F or larger is recommended in all but the most cost sensitive designs. AUTOMATIC SWITCHING CIRCUIT A circuit closely related to the Automatic Shutdown Circuit is the Automatic Switching Circuit of Figure 3. The Automatic Switching Circuit utilizes both the input and output of the NMOS inverter to toggle the states of two different audio power amplifiers. The LM4880 is used to drive stereo single ended loads, while the LM4861 drives bridged internal speakers. In this application, the LM4880 and LM4861 are never on at the same time. When the switch inside the headphone jack is open, the LM4880 is enabled and the LM4861 is disabled since the NMOS inverter is on. If a headphone jack is not present, it is assumed that the internal speakers should be on and thus the voltage on the LM4861 shutdown pin is low and the voltage at the LM4880 pin is high. This results in the LM4880 being shutdown and the LM4861 being enabled. Only one channel of this circuit is shown in Figure 3 to keep the drawing simple but the typical application would a LM4880 driving a stereo external headphone jack and two LM4861's driving the internal stereo speakers. If only one internal speaker is required, a single LM4861 can be used as a summer to mix the left and right inputs into a single mono channel. AUDIO POWER AMPLIFIER DESIGN Design a Dual 200 mW/8 Audio Amplifier Given: Power Output: 200 mWrms Load Impedance: 8 Input Level: 1 Vrms (max) Input Impedance: 20 k Bandwidth: 100 Hz-20 kHz 0.50 dB A designer must first determine the needed supply rail to obtain the specified output power. Calculating the required supply rail involves knowing two parameters, Vopeak and also the dropout voltage. As shown in the Typical Performance Curves, the dropout voltage is typically 0.5V. Vopeak can be determined from Equation (3). PROPER SELECTION OF EXTERNAL COMPONENTS Selection of external components when using integrated power amplifiers is critical to optimize device and system performance. While the LM4880 is tolerant of external component combinations, care must be exercised when choosing component values. The LM4880 is unity-gain stable which gives a designer maximum system flexibility. The LM4880 should be used in low gain configurations to minimize THD + N values, and maximize the signal to noise ratio. Low gain configurations require large input signals to obtain a given output power. Input signals equal to or greater than 1 Vrms are available from sources such as audio codecs. Please refer to the section, Audio Power Amplifier Design, for a more complete explanation of proper gain selection. Besides gain, one of the major design considerations is the closed-loop bandwidth of the amplifier. To a large extent, the (3) For 200 mW of output power into an 8 load, the required Vopeak is 1.79V. Since this is a single supply application, the minimum supply voltage is twice the sum of Vopeak and Vod. Since 5V is a standard supply voltage in most applications, it is chosen for the supply rail. Extra supply voltage creates headroom that allows the LM4880 to reproduce peaks in excess of 200 mW without clipping the signal. At this time, the designer must make sure that the power supply choice along with the output impedance does not violate the conditions explained in the Power Dissipation section. Remem11 www.national.com LM4880 Application Information LM4880 Application Information both Ri in conjunction with Ci, and Co with RL, create first order high pass filters. Thus to obtain the desired frequency low response of 100 Hz within 0.5 dB, both poles must be taken into consideration. The combination of two single order filters at the same frequency forms a second order response. This results in a signal which is down 0.34 dB at five times away from the single order filter -3 dB point. Thus, a frequency of 20 Hz is used in the following equations to ensure that the response if better than 0.5 dB down at 100 Hz. Ci 1/(2*20k*20Hz) = 0.397 F; use 0.39 F Co 1/(2*8*20Hz) = 995 F; use 1000 F (Continued) ber that the maximum power dissipation value from Equation (1) must be multiplied by two since there are two independent amplifiers inside the package. Once the power dissipation equations have been addressed, the required gain can be determined from Equation (4). (4) AV = -RF/Ri (5) From Equation (4), the minimum gain is:: AV = -1.26 Since the desired input impedance was 20 k, and with a gain of -1.26, a value of 27 k is designated for Rf, assuming 5% tolerance resistors. This combination results in a nominal gain of -1.35. The final design step is to address the bandwidth requirements which must be stated as a pair of -3 dB frequency points. Five times away from a -3 dB point is 0.17 dB down from passband response assuming a single pole roll-off. As stated in the External Components section, www.national.com The high frequency pole is determined by the product of the desired high frequency pole, fH, and the closed-loop gain, AV. With a closed-loop gain magnitude of 1.35 and fH = 100 kHz, the resulting GBWP = 135 kHz which is much smaller than the LM4880 GBWP of 12.5 MHz. This figure displays that if a designer has a need top design an amplifier with a higher gain, the LM4880 can still be used without running into bandwidth limitations. 12 LM4880 Application Information (Continued) LM4880 MDA MWA DUAL 250 MW AUDIO POWER AMPLIFIER WITH SHUTDOWN MODE 01234337 Die Layout (B - Step) Die/Wafer Characteristics Fabrication Attributes General Die Information Physical Die Identification LM4880B Bond Pad Opening Size (min) 86m x 86m Die Step B Bond Pad Metalization ALUMINUM Physical Attributes Passivation NITRIDE Wafer Diameter 150mm Back Side Metal Bare Back Dise Size (Drawn) 952m x 1283m 37mils x 51mils Back Side Connection GND Thickness 254m Nominal Min Pitch 117m Nominal Special Assembly Requirements: Note: Actual die size is rounded to the nearest micron. Die Bond Pad Coordinate Locations (B - Step) (Referenced to die center, coordinates in m) NC = No Connection SIGNAL NAME PAD# NUMBER X/Y COORDINATES PAD SIZE X Y X BYPASS 1 -322 523 86 x 86 GND 2 -359 259 86 x 188 NC 3 -359 5 86 x 86 GND 4 -359 -259 86 x 188 SHUTDOWN 5 -323 -523 86 x 86 INPUT B 6 -109 -523 86 x 86 OUTPUT B 7 8 -523 86 x 86 VDD 8 358 -78 86 x 188 GND 9 358 141 86 x 188 OUTPUT A 10 359 406 86 x 86 INPUT A 11 323 523 86 x 86 NC 12 8 523 86 x 86 NC 13 -109 523 86 x 86 13 Y www.national.com LM4880 Application Information (Continued) IN U.S.A Tel #: 1 877 Dial Die 1 877 342 5343 Fax: 1 207 541 6140 IN EUROPE Tel: 49 (0) 8141 351492 / 1495 Fax: 49 (0) 8141 351470 IN ASIA PACIFIC Tel: (852) 27371701 IN JAPAN Tel: www.national.com 81 043 299 2308 14 LM4880 Physical Dimensions inches (millimeters) unless otherwise noted 8-Lead (0.150" Wide) Molded Small Outline Package, JEDEC Order Number LM4880M NS Package Number M08A 8-Lead (0.300" Wide) Molded Dual-In-Line Package Order Number LM4880N NS Package Number N08E 15 www.national.com LM4880 Boomer Audio Power Amplifier Series Dual 250 mW Audio Power Amplifier with Shutdown Mode Notes LIFE SUPPORT POLICY NATIONAL'S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. BANNED SUBSTANCE COMPLIANCE National Semiconductor certifies that the products and packing materials meet the provisions of the Customer Products Stewardship Specification (CSP-9-111C2) and the Banned Substances and Materials of Interest Specification (CSP-9-111S2) and contain no ``Banned Substances'' as defined in CSP-9-111S2. National Semiconductor Americas Customer Support Center Email: new.feedback@nsc.com Tel: 1-800-272-9959 www.national.com National Semiconductor Europe Customer Support Center Fax: +49 (0) 180-530 85 86 Email: europe.support@nsc.com Deutsch Tel: +49 (0) 69 9508 6208 English Tel: +44 (0) 870 24 0 2171 Francais Tel: +33 (0) 1 41 91 8790 National Semiconductor Asia Pacific Customer Support Center Email: ap.support@nsc.com National Semiconductor Japan Customer Support Center Fax: 81-3-5639-7507 Email: jpn.feedback@nsc.com Tel: 81-3-5639-7560 National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications. 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