GE Data Sheet
EQW012/020/023/025 Series, Ei
hth-Brick Power Modules
36 - 75Vdc Input; 1.2Vdc to 5Vdc Output; 12A to 25A Output
October 1, 2015 ©2012 General Electric Company. All rights reserved. Page 22
Through-Hole Soldering Information
The RoHS-compliant through-hole products use the SAC
(Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed
through single or dual wave soldering machines. The
pins have an RoHS-compliant finish that is compatible
with both Pb and Pb-free wave soldering processes. A
maximum preheat rate of 3C/s is suggested. The wave
preheat process should be such that the temperature of
the power module board is kept below 210C. For Pb
solder, the recommended pot temperature is 260C,
while the Pb-free solder pot is 270C max. Not all RoHS-
compliant through-hole products can be processed with
paste-through-hole Pb or Pb-free reflow process. If
additional information is needed, please consult with
your GE representative for more details.
Surface Mount Information
Pick and Place
The SMT versions of the EQW series of DC-to-DC power
converters use an open-frame construction and are
designed for surface mount assembly within a fully
automated manufacturing process.
The EQW-S series modules are fitted with a Kapton label
designed to provide a large flat surface for pick and
placing. The label is located covering the center of
gravity of the power module. The label meets all the
requirements for surface-mount processing, as well as
meeting UL safety agency standards. The label will
withstand reflow temperatures up to 300C. The label
also carries product information such as product code,
date and location of manufacture.
Figure 47. Pick and Place Location.
Z plane Height
The ‘Z’ plane height of the pick and place label is 9.15
mm (0.360 in) nominal with an RSS tolerance of +/-0.25
mm.
Nozzle Recommendations
The module weight has been kept to a minimum by
using open frame construction. Even so, they have a
relatively large mass when compared with conventional
smt components. Variables such as nozzle size, tip style,
vacuum pressure and placement speed should be
considered to optimize this process.
The minimum recommended nozzle diameter for reliable
operation is 6mm. The maximum nozzle outer diameter,
which will safely fit within the allowable component
spacing, is 9 mm. Oblong or oval nozzles up to 11 x 9
mm may also be used within the space available.
For further information please contact your local GE
Technical Sales Representative.
Reflow Soldering Information
The surface mountable modules in the EQW family use
our newest SMT technology called “Column Pin” (CP)
connectors. Figure 48 shows the new CP connector
before and after reflow soldering onto the end-board
assembly.
EQW Board
Insulator
Solder Ball
End assembly PCB
Figure 48. Column Pin Connector Before and After
Reflow Soldering .
The CP is constructed from a solid copper pin with an
integral solder ball attached, which is composed of
tin/lead (Sn63/Pb37) solder for non-Z codes, or
Sn/Ag3.8/Cu0.7 (SAC) solder for –Z codes. The CP
connector design is able to compensate for large
amounts of co-planarity and still ensure a reliable SMT
solder joint. Typically, the eutectic solder melts at 183oC
(Sn/Pb solder) or 217-218 oC (SAC solder), wets the land,
and subsequently wicks the device connection. Sufficient
time must be allowed to fuse the plating on the
connection to ensure a reliable solder joint. There are
several types of SMT reflow technologies currently used
in the industry. These surface mount power modules
can be reliably soldered using natural forced convection,
IR (radiant infrared), or a combination of convection/IR.
The following instructions must be observed when SMT
soldering these units. Failure to observe these
instructions may result in the failure of or cause damage
to the modules, and can adversely affect long-term
reliability.