Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimod™ Modules
Three Phase Conver ter
IGBT Inver ter Output
10 Amperes/1200 Volts
PM10CZF120
499
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free wheel-diode
power devices.
Features:
□Complete Output Power
Circuit
□Gate Drive Circuit
□Protection Logic
– Shor t Circuit
– Over-Current
– Over Temperature
– Under Voltage
Applications:
□Inverters
□UPS
□Motion/Ser vo Control
□Power Supplies
Ordering Information:
Example: Select the Complete
par t number from the table below
-i.e. PM10CZF120 is a 1200V,
10 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 10 120
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
R 0.22 Dia. 5.5 Dia.
S 0.24 Rad. 6.0 Rad.
T 0.14 3.5
U 0.12±0.02 3.0±0.5
X 0.1±0.01 2.54±0.3
Y 0.1±0.01 2.54±0.3
Z 0.24 6.0
AA 0.12 3.0
AB 0.69 17.5
AC 0.16 4.0
AD 0.10 2.5
AE 2.76 70.0
AF 0.22 5.5
AG 0.22 5.5
Dimensions Inches Millimeters
A 3.86±0.04 98.0±1.0
B 3.43±0.02 87.0±0.5
C 2.99 76.0
D 2.30 58.42
E 2.20±0.03 56.0±0.8
F 2.21±0.04 56.0±1.0
G 1.73±0.03 44.0±0.8
J 0.83 21.0
K 0.71±0.04 18.0±1.0
L 0.61 15.5
M 0.55±0.01 14.0±0.3
N 0.56 14.29
P 0.32±0.02 8.0±0.5
Q 0.40 10.16
1
PNUVW
23 456 789 10
11
12
13
14
15
2.0 ± 0.1
(t = 0.5)
TERMINAL CODE
INTERFACE WHICH IS
THE SAME AS
THE U-PHASE
1. VUPC
2. UP
3. VUP1
4. VVPC
5. VP
6. VVP1
7. VWPC
8. WP
9. VWP1
10. VNC
11. VN1
12. UN
13. VN
14. WN
15. FO
16. P
17. N
18. U
19. V
20. W
0.6 ± 0.1
(t = 0.4)
OUT
M
Si
+
-
GND
VUP1 P
U
V
W
N
UP
VD1 IF
IF
IF
VUPC
Vcc
IN
GND
OUT
Si
GND
VVP1
VP
VD2 VVPC
Vcc
IN
GND
OUT
Si
GND
VWP1
WP
VD3 VWPC
Vcc
IN
GND
OUT
Si
GND
UN Vcc
Fo
IN
GND
TEMP
OUT
Si
GND
VN
VD4
Vcc
Fo
Th
IN
GND
OUT
Si
GND
VN1
WN
VNC
Fo
NC
NC
RFo
Vcc
Fo
IN
GND
YQXQQ XN
AF
AG
2-R
XD
B
L
C
A
J
MMM AA
ME
G
U
1
F
AA
AA
AC
2-S AB
AB
TZ
AD AD
AE
PK
PM10CZF120
Intellimod™ Modules
Three Phase Converter IGBT Inver ter Output
10 Amperes/1200 Volts
500
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25 °C unless otherwise specified
Characteristics Symbol PM10CZF120 Units
Junction Temperature Tj–20 to 150 °C
Storage Temperature Tstg –40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque M5 Mounting Screws – 17 in-lb
Module Weight (Typical) – 80 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 ~ 16.5V, Inverter Part) VCC(prot) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, V P, WP, UN, VN, WN)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VNC)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ±IC10 Amperes
Peak Collecotr Current, ±ICP 20 Amperes
Supply Voltage (Applied between P-N) VCC 900 Volts
Supply Voltage, Surge (Applied between P-N,) VCC (surge) 1000 Volts
Collector Dissipation PC62 Watts
501
PM10CZF120
Intellimod™ Modules
Three Phase Conver ter IGBT Inverter Output
10 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25 °C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level OC -20°C ≤ Tj ≤ 125°C, VD = 15V 15 27 – Amperes
Short Circuit Trip Level SC -20°C ≤ Tj ≤ 125°C, VD = 15V – 41 – Amperes
Over Current Delay Time toff(OC) VD = 15V – 10 – µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level – 90 – °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level – 12.5 – Volts
Supply V oltage VDApplied between VUP1-VUPC, 13.5 15.0 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC –1825mA
VD = 15V, VCIN = 15V, VXP1-VXPC –710mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-Ø Sinusoidal – 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V – – 0.01 mA
IFO(L) VD = 15V, VFO = 15V – 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 – mS
PM10CZF120
Intellimod™ Modules
Three Phase Converter IGBT Inver ter Output
10 Amperes/1200 Volts
502
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C––1mA
VCE = VCES, VD = 15V, Tj = 125°C– – 10 mA
FwDi Forward Voltage VEC -IC = 10A, VD = 15V, VCIN = 15V – 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 10A, Tj = 25°C – 2.7 3.7 Volts
VD = 15V, VCIN = 0V, IC = 10A, – 2.5 3.4 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.3 0.6 1.3 µS
trr VD = 15V, VCIN = 0 ~ 15V, – 0.15 – µS
tC(on) VCC = 600V, IC = 10A, – 0.3 1.0 µS
toff Tj = 125°C, Inductive Load – 1.8 3.3 µS
tC(off) – 0.8 1.5 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT – – 2.0 °C/Watt
Rth(j-c)D Each FWDi – – 5.5 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, – – 0.067 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, W P, UN, VN, WN4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥3.0 µS
503
PM10CZF120
Intellimod™ Modules
Three Phase Conver ter IGBT Inverter Output
10 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, I
C
, (AMPERES)
SATURATION VOLTAGE V
CE(sat)
, (VOLTS)
02 10468
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
00
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, V
D
, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
V
CE(sat)
, (VOLTS)
12 14 16 18 20
3
0
I
C
= 10A
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE(sat)
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
0123
5
10
T
j
= 25
o
CV
D
= 17V
15
13
10
-1
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
(on)
, t
(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
0
t
off
t
on
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, I
C
, (AMPERES)
SWITCHING TIMES, t
c(on)
, t
c(off)
, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
t
c(
on)
10
0
10
1
t
c(o
ff)
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
10
0
10
1
10
2
10
-2
COLLECTOR CURRENT, I
C
, (AMPERES)
REVERSE RECOVERY CURRENT, I
rr
, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
-1
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
REVERSE RECOVERY TIME, t
rr
, (AMPERES)
10
0
10
1
10
2
t
rr
I
rr
04
10
0
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT, -I
C
, (AMPERES)
FREE-WHEEL DIODE FORWARD
CHARACTERISTICS (TYPICAL)
10
1
10
2
12
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
3
0
PM10CZF120
Intellimod™ Modules
Three Phase Converter IGBT Inver ter Output
10 Amperes/1200 Volts
504
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 5.5oC/W
10
-2
10
-3
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 2.0oC/W
10
-2
10
-3
