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Aluminum Capacitors
Power Ultra Long Life Snap-In
Fig. 1
FEATURES
• Polarized aluminum electrolytic capacitors,
non-solid electrolyte
• Large types, very small dimensions, cylindrical
aluminum case, insulated with a blue sleeve
• Low ESR, high ripple current capability
• Long useful life: up to 5000 h at 105 °C
• Keyed polarity version available
• Compliant to RoHS Directive 2002/95/EC
APPLICATIONS
• General purpose, industrial telecommunication and
audio/video systems
• Smoothing and filtering
• Standard and switched mode power supplies
• Energy storage in pulse systems
MARKING
The capacitors are marked (where possible) with the
following information:
• Rated capacitance (in μF)
• Tolerance on rated capacitance, code letter in accordance
with IEC 60062 (M for ± 20 %)
• Rated voltage (in V)
• Date code (YYMM)
• Name of manufacturer
• Code for factory of origin
• “-” sign to identify the negative terminal, visible from the
top and side of the capacitor
• Code number
• Climatic category in accordance with IEC 60068
QUICK REFERENCE DATA
DESCRIPTION VALUE
Nominal case sizes
(Ø D x L in mm) 22 x 25 to 35 x 50
Rated capacitance range
(E6/E12 series), CR560 μF to 47 000 μF
Tolerance on CR± 20 %
Rated voltage range, UR16 V to 100 V
Category temperature range - 40 °C to + 105 °C
Endurance test at 105 °C 2000 h
Useful life at 105 °C 5000 h
Useful life at 40 °C,
1.9 x IR applied 125 000 h
Shelf life at 0 V, 105 °C 500 h
Based on sectional
specification IEC 60384-4/EN130300
Climatic category IEC 60068 40/105/56
058/059
PLL-SI
156
PUM-SI
158
PUL-SI
miniaturized 85 °C
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
16 25 40 50 63 80 100
560 - - - - - - 22 x 25
820 - - - - - 22 x 25 22 x 30
1000 ----- - 22 x 35
- - - - - - 25 x 30
1200 - - - - 22 x 25 22 x 30 25 x 35
1500 - - - 22 x 25 22 x 30 22 x 35 -
- - - - - 25 x 30 25 x 40
1800 - - - - - 25 x 35 -
- - - - - - 30 x 30
2200 - - 22 x 25 22 x 30 22 x 35 25 x 40 30 x 35
- - - - 25 x 30 30 x 30 -
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DIMENSIONS in millimeters AND AVAILABLE FORMS
TWO TERMINAL SNAP-IN
Fig. 2 - Two terminal snap-in Fig. 3 - Mounting hole diagram
2700 - - - 22 x 35 - - 30 x 40
- - - 25 x 30 25 x 35 30 x 35 -
3300 - 22 x 25 22 x 30 - 25 x 40 25 x 50 30 x 50
- - - 25 x 35 30 x 30 - 35 x 35
3900 - - 22 x 35 22 x 45 - 30 x 40 35 x 40
- - 25 x 30 25 x 40 30 x 35 - -
4700 - 22 x 30 22 x 40 - 30 x 40 35 x 35 35 x 50
- - - 30 x 30 - - -
5600 22 x 25 - - 25 x 50 - 35 x 40 -
- - 25 x 35 30 x 35 35 x 35 - -
6800 - 22 x 35 - 30 x 40 30 x 50 35 x 50 -
- 25 x 30 30 x 30 - 35 x 40 - -
8200 22 x 30 22 x 40 25 x 50 - 35 x 45 - -
- 25 x 35 30 x 35 35 x 35 - - -
10 000 22 x 35 25 x 40 30 x 40 35 x 40 35 x 50 - -
25 x 30 30 x 30 35 x 30 - - - -
12 000 22 x 40 - - 35 x 45 - - -
25 x 35 30 x 35 35 x 35 - - - -
15 000 25 x 40 30 x 40 35 x 45 - - - -
18 000 - - 35 x 50 - - - -
30 x 35 35 x 35 - - - - -
22 000 30 x 40 30 x 50 - - - - -
27 000 - 35 x 45 - - - - -
35 x 35 ----- -
33 000 30 x 50 35 x 50 - - - - -
35 x 40 - - - - - -
39 000 35 x 45 - - - - - -
47 000 35 x 50 - - - - - -
SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)
CR
(μF)
UR (V)
16 25 40 50 63 80 100
+ Terminal
- Terminal
L
Bottom view 5.8 mm
+ 0
- 1
Ø D
L + 2 max.
The minus terminal can be marked with a black dot or
with an imprinted “-” sign.
Ø 2 ± 0.1 (2 x)
10
± 0.1
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THREE TERMINAL SNAP-IN
Fig. 4 - Three terminal snap-in Fig. 5 - Mounting hole diagram
Table 1
Ø D
L + 2 max.
4 ± 0.5
L
The negative terminal has TWO pins which are BOTH
electrically connected.
Bottom view
Minus pole
marking
+ Terminal
- Terminal
Ø 2 ± 0.1 (2 x)
Ø 2.5 ± 0.1
3.3 ± 0.1
4.75 ± 0.1
10 ± 0.1
The 10 mm spacing of the 2 pin snap-in is used as the base
layout and a third hole is added.
The third hole is closer to the negative primary hole so that
polarization is always maintained, together with added
mechanical stability.
DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES
NOMINAL
CASE SIZE
Ø D x L
Ø Dmax. Lmax. MASS
(g)
PACKAGING QUANTITIES
(units per box)
CARDBOARD BOX DIMENSIONS
L x W x H
22 x 25 23 27 12 100 260 x 250 x 39
22 x 30 23 32 16 100 260 x 250 x 44
22 x 35 23 37 20 100 260 x 250 x 49
22 x 40 23 42 23 100 260 x 250 x 54
25 x 30 26 32 22 100 290 x 280 x 44
25 x 35 26 37 24 100 290 x 280 x 49
25 x 40 26 42 27 100 290 x 280 x 54
25 x 50 26 52 38 100 290 x 280 x 64
30 x 30 31 32 30 100 340 x 330 x 44
30 x 35 31 37 35 100 340 x 330 x 49
30 x 40 31 42 40 100 340 x 330 x 54
30 x 50 31 52 50 100 340 x 330 x 64
35 x 35 36 37 48 50 390 x 198 x 49
35 x 40 36 42 55 50 390 x 198 x 54
35 x 45 36 47 63 50 390 x 198 x 59
35 x 50 36 52 72 50 390 x 198 x 64
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Notes
(1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz
• Unless otherwise specified, all electrical values in Table 2 apply
at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %
ORDERING EXAMPLE
Electrolytic capacitor 158 series
3900 μF/80 V; ± 20 %
Nominal case size: Ø 30 mm x 40 mm
2-terminal snap-in:
Ordering code: MAL2 158 32392 E3
Former 12NC: 2222 158 32392
3-terminal snap-in:
Ordering code: MAL2 158 72392 E3
Former 12NC: 2222 158 72392
Table 2
ELECTRICAL DATA
SYMBOL DESCRIPTION
CRRated capacitance at 100 Hz
IRRated RMS ripple current at 100 Hz, 105 °C
IL5 Max. leakage current after 5 min at UR
ESR Typ./max. equivalent series resistance at 100 Hz (1)
Z Typ./max. impedance at 10 kHz
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2158.......
2-TERM. 3-TERM.
16
5600 22 x 25 2.50 2.95 0.18 111 98 15562E3 55562E3
8200 22 x 30 3.10 3.66 0.27 79 70 15822E3 55822E3
10 000 22 x 35 3.56 4.20 0.32 65 58 15103E3 55103E3
10 000 25 x 30 3.42 4.04 0.32 70 63 25103E3 65103E3
12 000 22 x 40 4.00 4.72 0.39 56 50 15123E3 55123E3
12 000 25 x 35 3.91 4.61 0.39 59 53 25123E3 65123E3
15 000 25 x 40 4.39 5.18 0.48 49 45 25153E3 65153E3
15 000 30 x 30 3.80 4.48 0.48 61 55 35153E3 75153E3
18 000 30 x 35 4.36 5.14 0.58 50 46 35183E3 75183E3
22 000 30 x 40 4.85 5.72 0.71 43 39 35223E3 75223E3
27 000 35 x 35 4.49 5.30 0.87 49 43 45273E3 85273E3
33 000 30 x 50 5.70 6.73 1.06 33 31 35333E3 75333E3
33 000 35 x 40 4.97 5.86 1.06 42 37 45333E3 85333E3
39 000 35 x 45 5.42 6.40 1.25 37 33 45393E3 85393E3
47 000 35 x 50 5.80 6.84 1.51 33 30 45473E3 85473E3
25
3300 22 x 25 2.27 2.68 0.17 130 105 16332E3 56332E3
4700 22 x 30 2.82 3.33 0.24 93 76 16472E3 56472E3
6800 22 x 35 3.37 3.98 0.34 69 57 16682E3 56682E3
6800 25 x 30 3.25 3.84 0.34 74 62 26682E3 66682E3
8200 22 x 40 3.79 4.47 0.41 58 49 16822E3 56822E3
8200 25 x 35 3.72 4.39 0.41 62 52 26822E3 66822E3
10 000 25 x 40 4.18 4.93 0.50 52 44 26103E3 66103E3
10 000 30 x 30 3.65 4.31 0.50 64 55 36103E3 76103E3
12 000 30 x 35 4.19 4.94 0.60 53 46 36123E3 76123E3
15 000 30 x 40 4.66 5.50 0.75 45 39 36153E3 76153E3
18 000 35 x 35 4.36 5.14 0.90 51 43 46183E3 86183E3
22 000 30 x 50 5.52 6.51 1.10 35 31 36223E3 76223E3
22 000 35 x 40 4.83 5.70 1.10 44 37 46223E3 86223E3
27 000 35 x 45 5.24 6.18 1.35 39 33 46273E3 86273E3
33 000 35 x 50 5.32 6.27 1.65 36 31 46333E3 86333E3
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40
2200 22 x 25 2.17 2.65 0.18 131 100 17222E3 57222E3
3300 22 x 30 2.73 3.33 0.27 91 70 17332E3 57332E3
3900 22 x 35 3.12 3.81 0.32 77 59 17392E3 57392E3
3900 25 x 30 3.02 3.68 0.32 83 65 27392E3 67392E3
4700 22 x 40 3.52 4.29 0.38 65 51 17472E3 57472E3
5600 25 x 35 3.53 4.31 0.45 63 51 27562E3 67562E3
6800 30 x 30 3.39 4.14 0.55 69 56 37682E3 77682E3
8200 25 x 50 4.72 5.76 0.66 44 36 27822E3 67822E3
8200 30 x 35 3.90 4.76 0.66 57 47 37822E3 77822E3
10 000 30 x 40 4.36 5.32 0.80 48 40 37103E3 77103E3
12 000 35 x 35 4.00 4.88 0.96 56 45 47123E3 87123E3
15 000 35 x 45 4.99 6.09 1.20 42 35 47153E3 87153E3
18 000 35 x 50 5.36 6.54 1.44 38 31 47183E3 87183E3
50
1500 22 x 25 1.99 2.43 0.15 148 102 11152E3 51152E3
2200 22 x 30 2.50 3.05 0.22 104 73 11222E3 51222E3
2700 22 x 35 2.88 3.51 0.27 85 60 11272E3 51272E3
2700 25 x 30 2.81 3.43 0.27 91 66 21272E3 61272E3
3300 22 x 40 3.27 3.99 0.33 71 51 11332E3 51332E3
3300 25 x 35 3.23 3.94 0.33 75 55 21332E3 61332E3
3900 25 x 40 3.62 4.42 0.39 64 47 21392E3 61392E3
4700 30 x 30 3.24 3.95 0.47 74 57 31472E3 71472E3
5600 25 x 50 4.43 5.40 0.56 48 36 21562E3 61562E3
5600 30 x 35 3.73 4.55 0.56 61 47 31562E3 71562E3
6800 30 x 40 4.17 5.09 0.68 52 41 31682E3 71682E3
8200 35 x 35 3.88 4.73 0.82 61 46 41822E3 81822E3
10 000 35 x 40 4.33 5.28 1.00 52 40 41103E3 81103E3
12 000 35 x 45 4.72 5.76 1.20 46 35 41123E3 81123E3
63
1200 22 x 25 2.07 2.53 0.16 137 100 18122E3 58122E3
1500 22 x 30 2.49 3.04 0.19 107 78 18152E3 58152E3
2200 22 x 35 3.00 3.66 0.26 79 58 18222E3 58222E3
2200 25 x 30 2.90 3.54 0.28 85 64 28222E3 68222E3
2700 25 x 35 3.34 4.07 0.34 70 53 28272E3 68272E3
3300 25 x 40 3.76 4.59 0.42 59 45 28332E3 68332E3
3300 30 x 30 3.28 4.00 0.42 74 58 38332E3 78332E3
3900 30 x 35 3.77 4.60 0.50 61 48 38392E3 78392E3
4700 30 x 40 4.22 5.15 0.60 52 41 38472E3 78472E3
5600 35 x 35 3.97 4.84 0.71 59 47 48562E3 88562E3
6800 30 x 50 5.04 6.15 0.86 40 33 38682E3 78682E3
6800 35 x 40 4.42 5.39 0.86 51 40 48682E3 88682E3
8200 35 x 45 4.82 5.88 1.04 45 35 48822E3 88822E3
10 000 35 x 50 5.17 6.31 1.26 40 32 48103E3 88103E3
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2158.......
2-TERM. 3-TERM.
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80
820 22 x 25 1.44 1.76 0.14 422 397 12821E3 52821E3
1200 22 x 30 1.82 2.22 0.20 291 274 12122E3 52122E3
1500 22 x 35 2.12 2.59 0.24 234 221 12152E3 52152E3
1500 25 x 30 2.10 2.56 0.24 240 228 22152E3 62152E3
1800 25 x 35 2.41 2.94 0.29 201 189 22182E3 62182E3
2200 25 x 40 2.74 3.34 0.36 166 156 22222E3 62222E3
2200 30 x 30 2.55 3.11 0.36 180 172 32222E3 72222E3
2700 30 x 35 2.93 3.57 0.44 147 141 32272E3 72272E3
3300 25 x 50 3.46 4.22 0.53 114 109 22332E3 62332E3
3900 30 x 40 3.39 4.14 0.63 110 106 32392E3 72392E3
4700 35 x 35 3.29 4.01 0.76 110 107 42472E3 82472E3
5600 35 x 40 3.69 4.50 0.90 93 90 42562E3 82562E3
6800 35 x 50 4.43 5.40 1.09 75 71 42682E3 82682E3
100
560 22 x 25 1.33 1.62 0.12 461 412 19561E3 59561E3
820 22 x 30 1.69 2.06 0.17 318 284 19821E3 59821E3
1000 22 x 35 1.95 2.38 0.20 261 234 19102E3 59102E3
1000 25 x 30 1.95 2.38 0.20 267 240 29102E3 69102E3
1200 25 x 35 2.23 2.72 0.24 223 200 29122E3 69122E3
1500 25 x 40 2.56 3.12 0.30 180 162 29152E3 69152E3
1800 30 x 30 2.49 3.04 0.36 172 158 39182E3 79182E3
2200 30 x 35 2.87 3.50 0.44 141 129 39222E3 79222E3
2700 30 x 40 3.24 3.95 0.54 117 108 39272E3 79272E3
3300 30 x 50 3.87 4.72 0.66 94 87 39332E3 79332E3
3300 35 x 35 3.19 3.89 0.66 115 107 49332E3 89332E3
3900 35 x 40 3.58 4.37 0.78 98 91 49392E3 89392E3
4700 35 x 50 4.29 5.23 0.94 78 73 49472E3 89472E3
ADDITIONAL ELECTRICAL DATA
PARAMETER CONDITIONS VALUE
Voltage
Surge voltage Us= 1.15 x UR
Reverse voltage Urev 1V
Current
Leakage current After 1 min at URIL1 0.006 CR x UR + 4 μA
After 5 min at URIL5 0.002 CR x UR + 4 μA
Inductance
Equivalent series inductance (ESL) All case sizes Typ. 19 nH
Max. 25 nH
ELECTRICAL DATA AND ORDERING INFORMATION
UR
(V)
CR
100 Hz
(μF)
NOMINAL
CASE SIZE
Ø D x L
(mm)
IR
100 Hz
105 °C
(A)
IR
10 kHz
105 °C
(A)
IL5
5 min
(mA)
MAX. ESR
100 Hz (1)
(m)
MAX. Z
10 kHz
(m)
ORDERING CODE
MAL2158.......
2-TERM. 3-TERM.
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RIPPLE CURRENT AND USEFUL LIFE
Fig. 6 - Multiplier of useful life as a function of ambient temperature and ripple current load
Table 3
MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY
FREQUENCY
(Hz)
IR MULTIPLIER
UR = 16 V TO 25 V UR = 40 V TO 100 V
50 0.93 0.91
100 1.00 1.00
200 1.04 1.05
400 1.07 1.09
1000 1.11 1.13
2000 1.13 1.15
4000 1.15 1.18
10 000 1.18 1.22
1.3
1.2
1.1
1.0
0.8
0.5
0.0
40 50 60 70 80 90
Tamb (°C)
IA
IR
MGA454
1.4
1.5
1.6
1.7
1.8
1.9
2.0
2.1
2.2
2.3
(1)
2.4
2.5
2.6
2.7
100 110
2
7
life multiplier
1
1.2
1.5
2.5
3
4
5
10
15
20
30
40
60
100
150
200
300
400
600
IA = Actual ripple current at 100 Hz
IR = Rated ripple current at 100 Hz and 105 °C
(1) Useful life at 105 °C and IR applied: 5000 h
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Table 4
TEST PROCEDURES AND REQUIREMENTS
TEST PROCEDURE
(quick reference) REQUIREMENTS
NAME OF TEST REFERENCE
Endurance
IEC 60384-4/
EN130300
subclause 4.13
Tamb = 105 °C; UR applied;
2000 h
C/C: ± 15 %
ESR 1.3 x spec. limit
Z 2xspec. limit
IL5 spec. limit
Useful life CECC 30301
subclause 1.8.1
Tamb = 105 °C; UR and IR applied;
5000 h
C/C: ± 20 %
ESR 3xspec. limit
Z 3xspec. limit
IL5 spec. limit
no short or open circuit,
no visible damage
total failure percentage:
UR:1 %
Shelf life
(storage at
high temperature)
IEC 60384-4/
EN130300
subclause 4.17
Tamb = 105 °C; no voltage applied;
500 h
After test: UR to be applied for 30 min,
24 h to 48 h before measurement
C/C: ± 15 %
ESR 1.5 x spec. limit
IL5 2xspec. limit
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