Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ L-Series
Three Phase
IGBT Inverter + Brake
100 Amperes/1200 Volts
PM100RLA120
1
Description:
Powerex Intellimod™ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
£ Complete Output Power
Circuit
£ Gate Drive Circuit
£ Protection Logic
– Short Circuit
– Over Temperature
Using On-chip
Temperature Sensing
– Under Voltage
£ Low Loss Using 5th
Generation IGBT Chip
Applications:
£ Inverters
£ UPS
£ Motion/Servo Control
£ Power Supplies
Ordering Information:
Example: Select the complete
part number from the table below
-i.e. PM100RLA120 is a 1200V,
100 Ampere Intellimod™ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 100 120
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 5.31 135.0
B 4.33±0.02 110±0.5
C 4.33 110.0
D 3.07 78.0±0.5
E 2.81 71.5
F 2.62 66.5
G 1.37 34.7
H 1.32 33.6
J 0.95+0.04/-0.01 24.1+1.0/-0.5
K 1.02 26.0
L 1.59 40.5
M 0.79 20.0
N 0.65 16.5
P 0.43±0.01 11.0±0.3
Q 1.19 30.15
R 0.43 11.0
Dimensions Inches Millimeters
S 0.51 13.0
T 0.16 4.0
U 0.1 Dia. Dia.2.5
V 0.02 Sq. Sq. 0.5
W M5 Metric M5
X 0.22 Dia. Dia. 5.5
Y 0.24 Rad. Rad. 6
Z 0.39 10.0
AA 0.13 3.25
AB 0.08 2.0
AC 0.24 6.05
AD 0.71 18.0
AE 0.46 11.7
AF 0.74 18.7
AG 0.41 10.5
AH 0.85 21.5
B
KKL
D
M
M
N
A
S
T
F
E
Q
Z
AA Z
Z
P
J
R
G
H
C
V SQ. PIN
(19 TYP.)
X (4
PLACES)
AC
AC
AE
AG
AG
W (6
PLACES)
Y
(4 PLACES)
W V
14589121319
U
B
N
P
AB
19 FO
17 VN
14 VN1
11 WP
8 VVP1
2 UFO
6 VFO
5 VVPC
3 UP
7 VP
9 VWPC
10 WFO
12 VWP1
1 VUPC
4 VUP1
16 UN
15 Br
18 WN
13 VNC
TERMINAL
CODE
U
(2 TYP.)
AF
AC
AH
AD
VCC
SI
GND GND
OUT
FO
IN
OT
VCC
SI
GND GND
OUT
FO
IN
OT
VCC
SI
GND GND
OUT
FO
IN
OT
VCC
SI
GND GND
OUT
FO
IN
OT
PU
Br
VWNB
VCC
SI
GND GND
OUT
FO
IN
OT
VCC
SI
GND GND
OUT
FO
IN
OT
VCC
SI
GND GND
OUT
FO
IN
OT
UN
FOVNC WNVN1 VN
VWPC
WP
WFO
VWP1
VVPC
VP
VFO
VVP1
VUPC
UP
UFO
VUP1
PM100RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
100 Amperes/1200 Volts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM100RLA120 Units
Power Device Junction Temperature Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Mounting Torque, M5 Mounting Screws — 31 in-lb
Mounting Torque, M5 Main Terminal Screws — 31 in-lb
Module Weight (Typical) — 800 Grams
Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts
Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VISO 2500 Volts
*VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current (TC = 25°C) ±IC 100 Amperes
Peak Collector Current (TC = 25°C) ±ICP 200 Amperes
Collector Dissipation (TC = 25°C) PC 601 Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current (TC = 25°C) ±IC 50 Amperes
Peak Collector Current (TC = 25°C) ±ICP 100 Amperes
Collector Dissipation (TC = 25°C) PC 370 Watts
Diode Rated DC Reverse Voltage (TC = 25°C) VR(DC) 1200 Volts
Diode Forward Current IF 50 Amperes
Control Sector
Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts
Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) VCIN 20 Volts
Fault Output Supply Voltage VFO 20 Volts
(Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC)
Fault Output Current (UFO, VFO, WFO, FO Terminals) IFO 20 mA
3
PM100RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
100 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA
Diode Forward Voltage VEC -IC = 100A, VCIN = 15V, VD = 15V — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 100A, — 1.8 2.3 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 100A, — 1.9 2.4 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µs
trr VD = 15V, VCIN = 0 ⇔ 15V — 0.5 0.8 µs
tC(on) VCC = 600V, IC = 100A — 0.4 1.0 µs
toff Tj = 125°C — 2.0 3.0 µs
tC(off) — 0.7 1.2 µs
IGBT Brake Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C — — 1.0 mA
VCE = VCES, VD = 15V, Tj = 125°C — — 10 mA
Diode Forward Voltage VFM IF = 50A — 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 50A, — 1.8 2.3 Volts
Tj = 25°C
VD = 15V, VCIN = 0V, IC = 50A, — 1.9 2.4 Volts
Tj = 125°C
Note 1: TC Baseplate Measurement Point
TOP VIEW
TC
MEASUREMENT
POINT
PM100RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
100 Amperes/1200 Volts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Short Circuit Trip Level SC Inverter Part 200 — — Amperes
(-20°C ≤ Tj ≤ 125°C, VD = 15V) Brake Part 100 — — Amperes
Short Circuit Current Delay Time toff(SC) VD = 15V — 0.2 — µs
Over Temperature Protection OT Trip Level 135 145 155 °C
(Detect Tj of IGBT Chip) OTR Reset Level — 125 — °C
Supply Circuit Under-voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
(-20 ≤ Tj ≤ 125°C) UVR Reset Level — 12.5 — Volts
Circuit Current ID VD = 15V, VCIN = 15V, VN1-VNC — 24 34 mA
VD = 15V, VCIN = 15V, VXP1-VXPC — 6 12 mA
Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC 1.7 2.0 2.3 Volts
Fault Output Current* IFO(H) VD = 15V, VCIN = 15V — — 0.01 mA
IFO(L) VD = 15V, VCIN = 15V — 10 15 mA
Fault Output Pulse Width* tFO VD = 15V 1.0 1.8 — ms
*Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
Thermal Characteristics, Tj = 25°C unless otherwise specified
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Inverter IGBT (Per 1/6 Module) (Note 1) — — 0.21 °C/Watt
Rth(j-c)D
Inverter FWDi (Per 1/6 Module) (Note 1) — — 0.34 °C/Watt
Rth(j-c)Q Brake IGBT (Per 1/6 Module) (Note 1) — — 0.34 °C/Watt
Rth(j-c)D
Brake FWDi (Per 1/6 Module) (Note 1) — — 0.52 °C/Watt
Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 0.16 °C/Watt
Rth(j-c)D
Inverter FWDi (Per 1/6 Module) — — 0.26 °C/Watt
Rth(j-c)Q Brake IGBT (Per 1/6 Module) — — 0.26 °C/Watt
Rth(j-c)D
Brake FWDi (Per 1/6 Module) — — 0.40 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.023 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals ≤800 Volts
Control Supply Voltage** VD Applied between VUP1-VUPC, 15.0 ± 1.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Input ON Voltage VCIN(on) Applied between UP-VUPC, ≤0.8 Volts
Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC ≥9.0 Volts
PWM Input Frequency fPWM — ≤20 kHz
Arm Shoot-through Blocking Time tDEAD Input Signal ≥2.5 µs
** With ripple satisfying the following conditions: dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak.
5
PM100RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
100 Amperes/1200 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
60
20
0
40
120
100
80
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, -IC, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
REVERSE RECOVERY TIME, trr, (µs)
102
101102
101
100
103
101
101102
100
10-1
103
COLLECTOR CURRENT, -IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(on), (mJ/PULSE)
102
101
101102
100
10-1
103
102
101
101102
100
10-1
103
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(off), (mJ/PULSE)
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR CURRENT, -IC, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 2.0 2.51.51.00.5
103
102
101
VD = 15V
Tj = 25°C
Tj = 125°C
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
12 16 1817
IC = 100A
Tj = 25°C
Tj = 125°C
1514130 80 120100604020
2.0
1.5
1.0
0.5
0
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART)
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)
0 0.5 1.0 1.5 2.0
VD = 17V
15
13
Tj = 25°C
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
100
101
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
INDUCTIVE LOAD
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
2.0
1.5
1.0
0.5
0
VD = 15V
Tj = 25°C
Tj = 125°C
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
INDUCTIVE LOAD
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
INDUCTIVE LOAD
PM100RLA120_1_9.eps
PM100RLA120
Intellimod™ L-Series
Three Phase IGBT Inverter + Brake
100 Amperes/1200 Volts
6
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - INVERTER PART)
101
10-1
10-2
10-3 100101
100
10-1
10-3
10-2
Zth = Rth • (NORMALIZED VALUE)
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) =
0.21°C/W
(IGBT)
Rth(j-c) =
0.34 °C/W
(FWDi)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c')
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT & FWDi - BRAKE PART)
101
10-1
10-2
10-3 100101
100
10-1
10-3
10-2
Zth = Rth • (NORMALIZED VALUE)
Single Pulse
TC = 25°C
Per Unit Base =
Rth(j-c) =
0.34°C/W
(IGBT)
Rth(j-c) =
0.52°C/W
(FWDi)
NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c')
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
100
101
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
100
101
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART)
100
101
VCC = 600V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
0 1008060
VD = 15V
Tj = 25°C
Tj = 125°C
4020
2.0
1.5
1.0
0.5
0
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - BRAKE PART)
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - BRAKE PART)
12 16 1817151413
2.5
2.0
1.5
1.0
0.5
0
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
EMITTER CURRENT, IE, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - BRAKE PART)
0 2.0 2.51.51.00.5
103
102
100
101
0 0.5 1.0 1.5 2.52.0
0
VD = 17V
15
13
Tj = 25°C
20
40
100
60
80
IC = 50A
Tj = 25°C
Tj = 125°C
VD = 15V
Tj = 25°C
Tj = 125°C
PM100RLA120_10_18
