A STEP AHEADA STEP AHEAD
3850 Industrial Avenue, Hemet, California 92545 Tel.: (951) 765-2250 - Fax: (951) 765-2255
E-mail : insidesales@deutschipd.net - Web : www.deutschipd.com - Edition 2007
HD30 & HDP20 Series Technical Manual
DEUTSCH INDUSTRIAL
DEUTSCH INDUSTRIAL
Construction Equipment
A STEP AHEADA STEP AHEAD
23
HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems
Truck Applications
Bus Applications
Farm Equipment
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
Deutsch HD30 Series
A heavy duty, environmentally sealed, multi-pin circular
connector, featuring quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals, with
a rear insertion/rear removal contact system.
The Deutsch HD30 Series connector, was developed to meet
the needs of the heavy duty equipment and transportation
industries for rugged, multi-pin, sealed connector systems.
Deutsch HDP20 Series
Designed specifically for the truck, bus and off-highway industry,
the HDP20 Series is a heavy duty rated, environmentally sealed,
composite shell, multi-pin connector. The plug features a quick
connect-disconnect bayonet style coupling and the receptacle
is designed for single hole mounting. Thus reducing assembly
line time and installation costs.
Table of Contents
Improved Techniques
HD/HDP Series Connector Features
Material Specifications
Ordering Information
Insert Arrangements
Usable Wire Sizes
Envelope Drawings
Receptacle Mounting / Mating / Unmating Instructions
Assembly Instructions
Contacts
HD/HDP Accessories
4-5
6
7
8
9
10
11
12
13
14
15
Construction Equipment
shoulder of the contact, preventing accidental dislodging.
Although securely locked in place, these contacts can be
quickly and easily removed by the use of an inexpensive, non-
conductive removal tool.
Corrosion Proof Plastic Shell HDP20 Series Provide
a Cost Effective Alternative
Deutsch plastic shell HDP20 Series provide cost effectiveness
with heavy duty terminations for the truck, bus & off-
highway industries. Other features include: silicone wire and
interfacial seals, visual indication of lock and mated position.
Corrosion proof plastic shells and use of low cost stamped
and formed contacts provides a cost effective solution for your
application.
The HDP20 uses a bayonet coupling system to provide a
vibration resistant locking mechanism. This shell provides
a multiple keying system that positively prevents mismating
and makes plug and receptacle coupling quick and easy.
Receptacles mount with a single hole using a “flat” to prevent
the connector from rotating.
Rugged Metal Shell HD30 Series Withstands Years of
Abuse
Deutsch HD30 Series features a lightweight, yet compact and
rugged metal shell to protect contacts and sealing grommets.
This shell provides a multiple keying system that positively
prevents mismating and makes plug and receptacle coupling
quick and easy.
The HD30 Series uses a bayonet coupling system that provides
a positive vibration resistant locking mechanism with visual
indication of proper mate and lock. This quick disconnect
system requires only a quarter turn to operate.
Easy installation to structure is provided by a single one-hole
mounting system using a “flat” to prevent the connector from
rotating during assembly or service.
The HD/HDP Series
Decreases Costs and UP-Grades Performance
The Deutsch HD/HDP Series was developed to provide a
solution to today’s system problems found in the heavy duty
trucking, equipment and transportation industries. The HD/
HDP is a cylindrical, multi-pin, sealed device utilizing crimp
type contacts that are quickly and easily inserted or removed.
Use of the HD/HDP Series eliminates several other common
connector problems.
Problems associated with assembly and network time,
operational breakdowns requiring costly repairs and lengthy
out of service time in the field have all been reduced and/or
eliminated by the judicious application of the HD/HDP Series.
Deutsch HD/HDP Series provide the widest selection of
interconnections for critical circuits requiring heavy-duty
environmental terminations. Together, the HD and HDP offer
common layouts, common tooling, the same adaptability to
backshells and both meet the performance standards for heavy
duty applications. So whether you are looking for rugged HD
metal shells or cost effective HDP plastic shells, Deutsch offers
the best product for your applications while holding the line
on hidden inventory and assembly costs.
Some of the benefits of the Deutsch HD/HDP
Series include:
• Quick, fool-proof assembly, decreasing time on the assembly
line and eliminating miswiring.
• Simple and easy to rework, decreasing down time and
increasing profits to the operator.
• Sealed against moisture and contaminants, eliminating open
wiring system.
• Operation under severe shock and vibration, reducing break
down and out of commission loss due to rugged operating
conditions.
• Performance over a wide temperature range (-550C to
+1250C) meaning continuous operation in all environments,
from arctic to desert conditions.
• Human factors engineered to assure that assembly and
rework can be reliably handled by unskilled personnel.
A STEP AHEADA STEP AHEAD
45
Electrical Connectors:
Critical to System Reliability and Maintainability
Recent studies indicate that electrical system failures are a
common and constant source of equipment malfunction.
A major area of electrical system failure is in electrical
interconnections. Typical problems include loose and miswired
terminals, corrosion, and contamination of terminals. Coupled
with these problems, the impact of sophisticated safety
devices, automated check-out systems, and other increased
use of electronics, call for a re-examination of traditional
termination techniques. To the operator, termination failures
mean excessive down time and maintenance costs. This adds
up to slipped production schedules, cost over-runs and user
problems. The end result: decreased profits and a loss of
share of the market. In today’s competitive arena, improved
electrical connectors can make the difference between a
growing, profitable operation or a losing one.
SEALING INTERFACE
WIRE
SEAL
“O” RING SEAL
RECEPTACLE PLUG
WIRE
SEAL
Sealed Against Moisture and Contaminants
Unlike terminal strips, binding posts and other open-wiring
systems, the Deutsch HD/HDP Series is a completely sealed
unit. The rear of the connector features an integral grommet
wire seal that automatically seals each contact as it is locked
into place during installation. There is no extra hardware to
fasten or tighten or potting operation to achieve this seal.
Fabricated from tear resistant, high temperature silicone,
this rear grommet protects the contact from moisture, sand,
dust, lubricating oils, road salt, hydraulic fluid, grease, mud
and other contaminants encountered in heavy duty use. The
elimination of open-wiring systems does away with such
common hazards as short circuits due to metallic objects
across the terminals. This is especially important during
loading or refueling operation when a spark could cause a
serious explosion. Closed wiring also protects maintenance
personnel against accidental shock, yet can be easily checked
for circuit continuity.
Contact Retention Decreases Installation Costs and
Increases Reliability
The HD/HDP Series uses crimp type, solid copper alloy contacts
for damage proof performance and stamped & formed copper
alloy contacts for cost effectiveness. Each style has the ability
to carry continuous high operating current loads without
overheating. The contacts or terminals are crimp terminated
using automatic tooling for production and inexpensive readily
available hand tools for field maintenance. After crimping,
these contacts are easily installed by simply pushing the
contact into place by hand. Contacts are positively secured
by use of “fingers” in the connector which lock behind the
CONTACT
INSERTION
CONTACT
REMOVAL
LOCKING FINGERS
CONTACT
UNLOCKED POSITION
TOOL INSERTED TO
UNLOCK CONTACT
CONTACT LOCKED
IN POSITION
TOOL AND CONTACT
REMOVED
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
Construction Equipment
A STEP AHEADA STEP AHEAD
23
HD/HDP Series - Heavy Duty Field - Proven Interconnection Systems
Truck Applications
Bus Applications
Farm Equipment
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
Deutsch HD30 Series
A heavy duty, environmentally sealed, multi-pin circular
connector, featuring quick connect-disconnect bayonet
coupling, single hole bulkhead mounting, silicone seals, with
a rear insertion/rear removal contact system.
The Deutsch HD30 Series connector, was developed to meet
the needs of the heavy duty equipment and transportation
industries for rugged, multi-pin, sealed connector systems.
Deutsch HDP20 Series
Designed specifically for the truck, bus and off-highway industry,
the HDP20 Series is a heavy duty rated, environmentally sealed,
composite shell, multi-pin connector. The plug features a quick
connect-disconnect bayonet style coupling and the receptacle
is designed for single hole mounting. Thus reducing assembly
line time and installation costs.
Table of Contents
Improved Techniques
HD/HDP Series Connector Features
Material Specifications
Ordering Information
Insert Arrangements
Usable Wire Sizes
Envelope Drawings
Receptacle Mounting / Mating / Unmating Instructions
Assembly Instructions
Contacts
HD/HDP Accessories
4-5
6
7
8
9
10
11
12
13
14
15
Construction Equipment
shoulder of the contact, preventing accidental dislodging.
Although securely locked in place, these contacts can be
quickly and easily removed by the use of an inexpensive, non-
conductive removal tool.
Corrosion Proof Plastic Shell HDP20 Series Provide
a Cost Effective Alternative
Deutsch plastic shell HDP20 Series provide cost effectiveness
with heavy duty terminations for the truck, bus & off-
highway industries. Other features include: silicone wire and
interfacial seals, visual indication of lock and mated position.
Corrosion proof plastic shells and use of low cost stamped
and formed contacts provides a cost effective solution for your
application.
The HDP20 uses a bayonet coupling system to provide a
vibration resistant locking mechanism. This shell provides
a multiple keying system that positively prevents mismating
and makes plug and receptacle coupling quick and easy.
Receptacles mount with a single hole using a “flat” to prevent
the connector from rotating.
Rugged Metal Shell HD30 Series Withstands Years of
Abuse
Deutsch HD30 Series features a lightweight, yet compact and
rugged metal shell to protect contacts and sealing grommets.
This shell provides a multiple keying system that positively
prevents mismating and makes plug and receptacle coupling
quick and easy.
The HD30 Series uses a bayonet coupling system that provides
a positive vibration resistant locking mechanism with visual
indication of proper mate and lock. This quick disconnect
system requires only a quarter turn to operate.
Easy installation to structure is provided by a single one-hole
mounting system using a “flat” to prevent the connector from
rotating during assembly or service.
The HD/HDP Series
Decreases Costs and UP-Grades Performance
The Deutsch HD/HDP Series was developed to provide a
solution to today’s system problems found in the heavy duty
trucking, equipment and transportation industries. The HD/
HDP is a cylindrical, multi-pin, sealed device utilizing crimp
type contacts that are quickly and easily inserted or removed.
Use of the HD/HDP Series eliminates several other common
connector problems.
Problems associated with assembly and network time,
operational breakdowns requiring costly repairs and lengthy
out of service time in the field have all been reduced and/or
eliminated by the judicious application of the HD/HDP Series.
Deutsch HD/HDP Series provide the widest selection of
interconnections for critical circuits requiring heavy-duty
environmental terminations. Together, the HD and HDP offer
common layouts, common tooling, the same adaptability to
backshells and both meet the performance standards for heavy
duty applications. So whether you are looking for rugged HD
metal shells or cost effective HDP plastic shells, Deutsch offers
the best product for your applications while holding the line
on hidden inventory and assembly costs.
Some of the benefits of the Deutsch HD/HDP
Series include:
• Quick, fool-proof assembly, decreasing time on the assembly
line and eliminating miswiring.
• Simple and easy to rework, decreasing down time and
increasing profits to the operator.
• Sealed against moisture and contaminants, eliminating open
wiring system.
• Operation under severe shock and vibration, reducing break
down and out of commission loss due to rugged operating
conditions.
• Performance over a wide temperature range (-550C to
+1250C) meaning continuous operation in all environments,
from arctic to desert conditions.
• Human factors engineered to assure that assembly and
rework can be reliably handled by unskilled personnel.
A STEP AHEADA STEP AHEAD
45
Electrical Connectors:
Critical to System Reliability and Maintainability
Recent studies indicate that electrical system failures are a
common and constant source of equipment malfunction.
A major area of electrical system failure is in electrical
interconnections. Typical problems include loose and miswired
terminals, corrosion, and contamination of terminals. Coupled
with these problems, the impact of sophisticated safety
devices, automated check-out systems, and other increased
use of electronics, call for a re-examination of traditional
termination techniques. To the operator, termination failures
mean excessive down time and maintenance costs. This adds
up to slipped production schedules, cost over-runs and user
problems. The end result: decreased profits and a loss of
share of the market. In today’s competitive arena, improved
electrical connectors can make the difference between a
growing, profitable operation or a losing one.
SEALING INTERFACE
WIRE
SEAL
“O” RING SEAL
RECEPTACLE PLUG
WIRE
SEAL
Sealed Against Moisture and Contaminants
Unlike terminal strips, binding posts and other open-wiring
systems, the Deutsch HD/HDP Series is a completely sealed
unit. The rear of the connector features an integral grommet
wire seal that automatically seals each contact as it is locked
into place during installation. There is no extra hardware to
fasten or tighten or potting operation to achieve this seal.
Fabricated from tear resistant, high temperature silicone,
this rear grommet protects the contact from moisture, sand,
dust, lubricating oils, road salt, hydraulic fluid, grease, mud
and other contaminants encountered in heavy duty use. The
elimination of open-wiring systems does away with such
common hazards as short circuits due to metallic objects
across the terminals. This is especially important during
loading or refueling operation when a spark could cause a
serious explosion. Closed wiring also protects maintenance
personnel against accidental shock, yet can be easily checked
for circuit continuity.
Contact Retention Decreases Installation Costs and
Increases Reliability
The HD/HDP Series uses crimp type, solid copper alloy contacts
for damage proof performance and stamped & formed copper
alloy contacts for cost effectiveness. Each style has the ability
to carry continuous high operating current loads without
overheating. The contacts or terminals are crimp terminated
using automatic tooling for production and inexpensive readily
available hand tools for field maintenance. After crimping,
these contacts are easily installed by simply pushing the
contact into place by hand. Contacts are positively secured
by use of “fingers” in the connector which lock behind the
CONTACT
INSERTION
CONTACT
REMOVAL
LOCKING FINGERS
CONTACT
UNLOCKED POSITION
TOOL INSERTED TO
UNLOCK CONTACT
CONTACT LOCKED
IN POSITION
TOOL AND CONTACT
REMOVED
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
6
A STEP AHEAD
7
Material Specifications
HD30 Plug
Shell: Aluminum
Coupling Ring: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD30 Receptacle
Shell: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD/HDP Mounting Hardware
Panel Nut: Aluminum, Plastic
Lockwasher: Spring Steel - Tin over Nickle
Solid Contacts
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Sealing Plugs
Thermoplastic: Size 20 thru 8
Elastomer: Size 4
Performance Specifications
Temperature
Operating at temperatures from -550 C to + 1250 C.
Continuous at rated current
Durability
No electrical or mechanical defects after 100 cycles of
engagement or disengagement.
Physical Shock
No unlocking unmating or other unsatisfactory result during
or after 50 g’s in each of three mutually perpendicular planes.
No electrical discontinuities longer than 1 microsecond.
MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 1250C (continuous)
Contact Size Max. Current
#20 7.5 amps
#16 13 amps
#12 25 amps
#8 60 amps
#4 100 amps
Insulation Resistance
1000 megohms min. at 250 C.
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the
advantages of decreased costs and upgraded performance.
Designed to withstand years of abuse, the Deutsch HD/HDP
Series is setting the pace in the Heavy Equipment Industry. Key
features common to the HD/HDP Series are itemized below.
I. Contacts
A. Solid copper alloy construction withstands continuous
current overload without degradation.
Cost effective stamped and formed contacts provide
high reliability and low cost.
B. Range of contact and acceptable wire sizes
1. Size #4 AWG 6 (13.0 mm2)
2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)
3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)
4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)
5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive
conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of
bending.
II Inserts
A. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”.
B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the
shoulder of the contact.
C. Interfaces
1. Lead-ins on socket interface properly align bent pins.
2. Hard plastic prevents pins from penetrating dielectric
material.
D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20).
2. Fourteen in shell size 24 (HD30 or HDP20).
*See Page 9
HDP20 Plug
Shell: Thermoplastic
Coupling Ring: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone Rubber
HDP20 Receptacle
Shell: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
E. Redundant wire seals prevent contamination from
entering from rear of connector.
F. Sealing plug to fill unused cavities to keep
environmental sealing characteristics intact.
III. Shell
A. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20)
has same features (item C).
B. Positive shell keying prevents mismating.
C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast
assembly.
2. Coupling ring designed to insure proper
environmental sealing with minimum mating
forces.
3. Audio and visual indications of positive locked
condition.
D. Available in a straight plug and single hole mounting
receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed
crimping tool is available.
1. Fast, reliable, uniform results.
2. Simplified procedures mean that only average skill
is required for assembly.
3. No soldering heat means:
a. No chance of heat damage to parts.
b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate
hidden internal insert damage.
1. Removal tool designed to break rather than injure
connector.
2. Dielectric tool construction prevents shocks to
personnel.
Vibration
Maintains continuity and exhibits no mechanical or
physical damage during or while subject to a sinusoidal
vibration, having an amplitude of .060 inches double
amplitude and the frequency varied linearly between
limits of 10 to 2000 to 10 Hz with a maximum force
of 20g’s. No electrical discontinuities longer than 1
microsecond.
Moisture Resistance
Water does not penetrate seals when submerged in 3
feet of water.
Corrosion Resistance
Connectors show no evidence of corrosion after
exposure to 48 hours of salt spray per MIL-STD 1344
method 1001.
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
Dielectric Withstanding Voltage:
Current leakage less than 2 milliamps at 1500 VAC.
Crimp Tensile Strength: (Solid & Stamped)
#20 Size Contacts 20 lbs.
#16 Size Contacts 25 lbs.
#12 Size Contacts 70 lbs.
#8 Size Contacts 90 lbs.
#4 Size Contacts 300 lbs.
Stamped & Formed Contact
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
CONTACT RESISTANCE
CONTACT
SIZE
WIRE GAUGE
AWG(mm2}
Test Current
(Amps)
Resistance (mV)
Solids
Resistance (mV)
Stamped & Formed
18 (.80)
16 (1.0)
20 (.50)
16 (1.0)
20
7.5 60 100
13 60 100
13 60 100
7.5 60 100
7.5 60 100
10 60 100
16 20 (.50)
14 (2.0)
18 (.80)
7.5 60 100
14 (2.0)
12 (3.0)
12 18 60 100
25 60 100
8
4
8 (8.60)
10 (5.60)
60 N/A
60 N/A
6 (13.0) 60 N/A
60
60
100
A STEP AHEAD
8
(Consult factory for options and special
modifications available.)
PART NUMBERING SYSTEM
HD X 36 - 24-21 SN - XXX
Special Modifications
-072 = Threaded adapter
-059 = Cable clamp/adapter
Wire Seal Options
N = Normal position and wire seals
(Green Ring)
T = Thin wall wire seals option (Grey
Ring)
E = Extra thin wall seal (Blue Ring)
Designates Deutsch Heavy
Duty Cylindrical Connector
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
B = Breakaway plug option
N= Non-environmental option
Type
3 = Standard Commercial - Bulk packed
without contacts or accessories
4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware
and removal tool Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
PART NUMBERING SYSTEM
HDP 26 - 24-21 SN - XXXX
Special Modifications
-L015 Threaded Adapter
-L017 Backshell Adapter
Designates Deutsch Heavy
Duty Plastic Connector
Type
2 = Standard Commercial - Bulk
packed without contacts or
accessories
Style
4 = Receptacle - Jam nut type mounting
6 = Plug Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
N = Normal postion and wire seals (Green Ring)
T = Thin wall wire seals option (Grey Ring)
E = Extra thin wall wire seals (Blue Ring)
Deutsch HD30 Series contacts, sealing plugs and tooling are
specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
HD30 & HDP20 Series Insert Arrangements
All insert arrangements show socket rear insert.
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
12P10
9
8
9
T
4
3
6
5
18-6*
2 size 4, 4 size 16**
N, E***
CDE
BC
HGF
C
D
E
B
A
H
G
F
N
M
L
KL
18-8
8 size 12
N, E
18-14
14 size 16
N, E, T
18-21
21 size 20
N
18-20
2 size16 & 18 size 20
N, E
S U
R
Z
W
X
Y
V
14 3
4
2
12 1
6
8
10
5
13
9
11
7
SG
A
F
P
CJ
L
D
H
R
M
NK
E
B
68
1
7
17
4
10
3
5
9
18
14
15
11
16
2
13
12
24-9*
1 size 4, 2 size 8
& 6 size 12**
N, E***
24-14
1 size 4, 1 size 12
& 12 size 16
N, E
24-16
16 size 12
N, E
24-18
1 size 8, 3 size 12
& 14 size 16
N, E
XJ
B
H
V
E
M
D
F
L
W
R
S
N
T
3
G
P
A
U
C
K17 6
7
5
27
24
20
9
14
23
28
13
21
26
16
G
10
2
3
8
1
15
22
4
29
11
12
25
19
18
24-19
6 size 12
& 13 size 16
N, E
24-21
4 size 12
& 17 size 16
N, E
24-23
23 size 16
N,T, E
24-29
4 size12, 19 size 16
& 6 size 20
E
17
6
7
5
27 24
20
9
14
23
28
13
21
26
16
10
2
3
1
15
22
4
30
11
12
29
19
18
8
31
1
25
24-31
31 size 16
T, E
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16 2
3
1
15
22
4
32
11
12
29
19
8
30 25
33
31
18
35
34
9
7
5
+6
2
+3
1
4
8
24-34
12 size 12 &
22 size 20
N
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16
2
3
1
15
22
4
32
11
12
29
19
8
30
25
33
31
18
24-33
33 size 20
N
24-35
3 size 16
& 32 size 20
N,E
24-91
2 size 8, 2 size 12
& 5 size 16
N,E
24-47
5 size16
& 42 size 20
E
* Arrangement
** Description
*** Rear Seal
1
2
4
7
14
13
11
3
6
5
15
16
17
18
19
20
12 12
10
4
7
14
13
11
9
8
3
6
5
15
16
17
18
19
20
12
21
19 9
2
8
17
5
11
4
6
10
18
14
15
12
16
3
7
13
1
WK
B
X
U
E
M
D
F
L
V
S
N
T
H
G
P
A
R
C
J
Q
O
20
9
7
5
27
24
37
6
14
23
28
10
21
18
13
16
2
3
1
15
22
4
39
11
12
29
19
8
30
25
33
26
35
34
38
17
45
44
40
31
43
42 41
46 47
36
32
17
6
7
5
27
24
20
9
14
23
28
13
21
26
16
102
3
81
15
22
4
29
11
12 25
19
34
33
32
31
30
18
A STEP AHEAD
6
A STEP AHEAD
7
Material Specifications
HD30 Plug
Shell: Aluminum
Coupling Ring: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD30 Receptacle
Shell: Aluminum
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
HD/HDP Mounting Hardware
Panel Nut: Aluminum, Plastic
Lockwasher: Spring Steel - Tin over Nickle
Solid Contacts
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
Sealing Plugs
Thermoplastic: Size 20 thru 8
Elastomer: Size 4
Performance Specifications
Temperature
Operating at temperatures from -550 C to + 1250 C.
Continuous at rated current
Durability
No electrical or mechanical defects after 100 cycles of
engagement or disengagement.
Physical Shock
No unlocking unmating or other unsatisfactory result during
or after 50 g’s in each of three mutually perpendicular planes.
No electrical discontinuities longer than 1 microsecond.
MIL-STD 202. Method 213, Condition “C”.
Contact Current Rating @ 1250C (continuous)
Contact Size Max. Current
#20 7.5 amps
#16 13 amps
#12 25 amps
#8 60 amps
#4 100 amps
Insulation Resistance
1000 megohms min. at 250 C.
HD/HDP Series Connector Features
Deutsch HD/HDP Series environmental connectors offer the
advantages of decreased costs and upgraded performance.
Designed to withstand years of abuse, the Deutsch HD/HDP
Series is setting the pace in the Heavy Equipment Industry. Key
features common to the HD/HDP Series are itemized below.
I. Contacts
A. Solid copper alloy construction withstands continuous
current overload without degradation.
Cost effective stamped and formed contacts provide
high reliability and low cost.
B. Range of contact and acceptable wire sizes
1. Size #4 AWG 6 (13.0 mm2)
2. Size #8 AWG 8 & 10 (8.0 – 5.0 mm2)
3. Size #12 AWG 12 & 14 (4.0 – 2.0 mm2)
4. Size #16 AWG 14 & 20 (0.5 – 2.0 mm2)
5. Size #20 AWG 16 & 22 (0.5 – 1.5 mm2)
C. Closed entry socket contact design assures positive
conductivity and eliminates probe damage.
D. Simplified pin contact design limits possibility of
bending.
II Inserts
A. The hard plastic insert and closed contact interface
captivate the contacts to prevent “float” and “splay”.
B. Positive contact retention is provided through the use of
plastic locking fingers which snap closed behind the
shoulder of the contact.
C. Interfaces
1. Lead-ins on socket interface properly align bent pins.
2. Hard plastic prevents pins from penetrating dielectric
material.
D. Available in several insert arrangements*.
1. Five in shell size 18 (HD30 or HDP20).
2. Fourteen in shell size 24 (HD30 or HDP20).
*See Page 9
HDP20 Plug
Shell: Thermoplastic
Coupling Ring: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone Rubber
HDP20 Receptacle
Shell: Thermoplastic
Insert Retainer: Thermoplastic
Grommet - Silicone rubber
E. Redundant wire seals prevent contamination from
entering from rear of connector.
F. Sealing plug to fill unused cavities to keep
environmental sealing characteristics intact.
III. Shell
A. Rugged, all metal shell to withstand years of abuse
(HD30) Corrosion resistant all plastic shell (HDP20)
has same features (item C).
B. Positive shell keying prevents mismating.
C. Simple, one quarter turn coupling.
1. Free rotating, captivated coupling ring for fast
assembly.
2. Coupling ring designed to insure proper
environmental sealing with minimum mating
forces.
3. Audio and visual indications of positive locked
condition.
D. Available in a straight plug and single hole mounting
receptacle for easy installation to structure.
IV. Application Tooling
A. Standard crimp tool or semi-automated, high-speed
crimping tool is available.
1. Fast, reliable, uniform results.
2. Simplified procedures mean that only average skill
is required for assembly.
3. No soldering heat means:
a. No chance of heat damage to parts.
b. No wicking to contribute to vibration failure.
B. Inexpensive plastic removal tool designed to eliminate
hidden internal insert damage.
1. Removal tool designed to break rather than injure
connector.
2. Dielectric tool construction prevents shocks to
personnel.
Vibration
Maintains continuity and exhibits no mechanical or
physical damage during or while subject to a sinusoidal
vibration, having an amplitude of .060 inches double
amplitude and the frequency varied linearly between
limits of 10 to 2000 to 10 Hz with a maximum force
of 20g’s. No electrical discontinuities longer than 1
microsecond.
Moisture Resistance
Water does not penetrate seals when submerged in 3
feet of water.
Corrosion Resistance
Connectors show no evidence of corrosion after
exposure to 48 hours of salt spray per MIL-STD 1344
method 1001.
Fluid Resistance
Connectors show no damage when exposed to most
fluids used in industrial applications.
Dielectric Withstanding Voltage:
Current leakage less than 2 milliamps at 1500 VAC.
Crimp Tensile Strength: (Solid & Stamped)
#20 Size Contacts 20 lbs.
#16 Size Contacts 25 lbs.
#12 Size Contacts 70 lbs.
#8 Size Contacts 90 lbs.
#4 Size Contacts 300 lbs.
Stamped & Formed Contact
Pin: Copper Alloy
Socket: Copper Alloy
Finish: Nickel plating
Optional: Gold plating is
available for dry circuit applications
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
CONTACT RESISTANCE
CONTACT
SIZE
WIRE GAUGE
AWG(mm2}
Test Current
(Amps)
Resistance (mV)
Solids
Resistance (mV)
Stamped & Formed
18 (.80)
16 (1.0)
20 (.50)
16 (1.0)
20
7.5 60 100
13 60 100
13 60 100
7.5 60 100
7.5 60 100
10 60 100
16 20 (.50)
14 (2.0)
18 (.80)
7.5 60 100
14 (2.0)
12 (3.0)
12 18 60 100
25 60 100
8
4
8 (8.60)
10 (5.60)
60 N/A
60 N/A
6 (13.0) 60 N/A
60
60
100
A STEP AHEAD
8
(Consult factory for options and special
modifications available.)
PART NUMBERING SYSTEM
HD X 36 - 24-21 SN - XXX
Special Modifications
-072 = Threaded adapter
-059 = Cable clamp/adapter
Wire Seal Options
N = Normal position and wire seals
(Green Ring)
T = Thin wall wire seals option (Grey
Ring)
E = Extra thin wall seal (Blue Ring)
Designates Deutsch Heavy
Duty Cylindrical Connector
Style
4 = Receptacle - Jam nut type mounting
6 = Plug
B = Breakaway plug option
N= Non-environmental option
Type
3 = Standard Commercial - Bulk packed
without contacts or accessories
4 = Kit - Individually packaged with
contacts, sealing plugs, mounting hardware
and removal tool Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
PART NUMBERING SYSTEM
HDP 26 - 24-21 SN - XXXX
Special Modifications
-L015 Threaded Adapter
-L017 Backshell Adapter
Designates Deutsch Heavy
Duty Plastic Connector
Type
2 = Standard Commercial - Bulk
packed without contacts or
accessories
Style
4 = Receptacle - Jam nut type mounting
6 = Plug Contact Style
P = Pin (Male) type
S = Socket (Female) type
Shell size and insert layout
N = Normal postion and wire seals (Green Ring)
T = Thin wall wire seals option (Grey Ring)
E = Extra thin wall wire seals (Blue Ring)
Deutsch HD30 Series contacts, sealing plugs and tooling are
specified for use in the HDP20 Series. Consult factory for
additional options and special modifications available.
HD30 & HDP20 Series Insert Arrangements
All insert arrangements show socket rear insert.
HD30 & HDP20 Series Technical ManualHD30 & HDP20 Series Technical Manual
A STEP AHEAD
12P10
9
8
9
T
4
3
6
5
18-6*
2 size 4, 4 size 16**
N, E***
CDE
BC
HGF
C
D
E
B
A
H
G
F
N
M
L
KL
18-8
8 size 12
N, E
18-14
14 size 16
N, E, T
18-21
21 size 20
N
18-20
2 size16 & 18 size 20
N, E
S U
R
Z
W
X
Y
V
14 3
4
2
12 1
6
8
10
5
13
9
11
7
SG
A
F
P
CJ
L
D
H
R
M
NK
E
B
68
1
7
17
4
10
3
5
9
18
14
15
11
16
2
13
12
24-9*
1 size 4, 2 size 8
& 6 size 12**
N, E***
24-14
1 size 4, 1 size 12
& 12 size 16
N, E
24-16
16 size 12
N, E
24-18
1 size 8, 3 size 12
& 14 size 16
N, E
XJ
B
H
V
E
M
D
F
L
W
R
S
N
T
3
G
P
A
U
C
K17 6
7
5
27
24
20
9
14
23
28
13
21
26
16
G
10
2
3
8
1
15
22
4
29
11
12
25
19
18
24-19
6 size 12
& 13 size 16
N, E
24-21
4 size 12
& 17 size 16
N, E
24-23
23 size 16
N,T, E
24-29
4 size12, 19 size 16
& 6 size 20
E
17
6
7
5
27 24
20
9
14
23
28
13
21
26
16
10
2
3
1
15
22
4
30
11
12
29
19
18
8
31
1
25
24-31
31 size 16
T, E
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16 2
3
1
15
22
4
32
11
12
29
19
8
30 25
33
31
18
35
34
9
7
5
+6
2
+3
1
4
8
24-34
12 size 12 &
22 size 20
N
20
9
7
5
27
24
17
6
14
23
28
10
21
26
13
16
2
3
1
15
22
4
32
11
12
29
19
8
30
25
33
31
18
24-33
33 size 20
N
24-35
3 size 16
& 32 size 20
N,E
24-91
2 size 8, 2 size 12
& 5 size 16
N,E
24-47
5 size16
& 42 size 20
E
* Arrangement
** Description
*** Rear Seal
1
2
4
7
14
13
11
3
6
5
15
16
17
18
19
20
12 12
10
4
7
14
13
11
9
8
3
6
5
15
16
17
18
19
20
12
21
19 9
2
8
17
5
11
4
6
10
18
14
15
12
16
3
7
13
1
WK
B
X
U
E
M
D
F
L
V
S
N
T
H
G
P
A
R
C
J
Q
O
20
9
7
5
27
24
37
6
14
23
28
10
21
18
13
16
2
3
1
15
22
4
39
11
12
29
19
8
30
25
33
26
35
34
38
17
45
44
40
31
43
42 41
46 47
36
32
17
6
7
5
27
24
20
9
14
23
28
13
21
26
16
102
3
81
15
22
4
29
11
12 25
19
34
33
32
31
30
18
A STEP AHEAD
11
HD30 & HDP20 Series Technical Manual
MAIN POLARIZING KEY
1100
1100
POLARIZING INDICATOR
1.520+.025
.085 MAX
A MAX.
DIA.
OVER
KNURL
B
DIA.
COLOR CODE
RING
METAL
A
Series Plug
SHELL SIZE A
MAX DIA
18
24
B
DIA +.010
1.692 (42.98)
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
PART
NUMBER SHELL
SIZE
A
+ .030
114020-90*
2411-002-1805
1.685
(42.80 +.76)
Panel Nut*
B
THREAD
METAL
PLASTIC
METAL
PLASTIC
18
112263-90*
2411-001-2405 24
1-1/2 - 18
UNEF-2B
1.875
(47.63 +.76)
1 11/16-18
UNEF-2B
PANEL NUT MOUNTING TORQUE
65-75 IN. LB.
(7.4-8.4 N.M.)
350-375 IN. LB.
(39.5-42.6 N.M.)
HD30 18 SHELL SIZE
HDP20 18 SHELL SIZE
HD30 24 SHELL SIZE
HDP20 24 SHELL SIZE
45-55 IN. LB.
(5.1-6.1 N.M.)
260-280 IN. LB.
(29.4-31.6 N.M.)
ENVELOPE DRAWINGS FOR HD/HDP SERIES
Series Receptacle
SHELL SIZE A
+.025
18
24
1.329
(33.76 +0.63)
B
+.025
C
+.025 F
THREAD
1.750
(44.45 +0.63)1.625
(41.28 +0.63)
1 1/2-18
UNEF
1.579
(40.11 +0.63)
2.000
(50.80 +0.63)
1.875
(47.63 +0.63)
1 11/16-18
UNEF
11001100
12001200
C
B DIA
MAIN POLARIZING
KEY
B
THREAD
(4.52+.25)
.178
+.010
B
THREAD
(.250)
PLASTIC
F
A
MAX.DIA
.100+.010
(2.54+0.25)
1.647+.020
(41.85+.057)
1.030+.015
(26.16+.038)
.505
+.020
(12.03 +0.51)
A
DIA B
DIA
C
A STEP AHEAD
10
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
CONTACT
SIZE N-SEAL
Green Ring
#20
#16
#12
#8
#4
T-SEAL
Grey Ring E-SEAL
Blue Ring
RECOMMENDED WIRE INSULATION O.D. FOR:
.280-.292
(7.11-7.42)
.134-.170
(3.40-4.32)
.261-.292
(6.63-7.42)
.113-.170
(2.87-4.32)
.261-.292
(6.63-7.42)
.190-.240
(4.83-6.10)
.170-.240
(4.32-6.10)
.135-.220
(3.43-5.59)
.097-.158
(2.46-4.01)
.100-.134
(2.54-3.40)
.088-.134
(2.23-3.40)
.053-.120
(1.35-3.05)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
COLOR CODED RING
MATING SLOT POSITIONS
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
Color code is visible from the
rear of the receptacle or plug.
Green: Normal Seal
Grey: Thin Wall Seal
Blue: Extra Thin Seal
INSERT
ARRANGEMENT
18-6
18-8
18-14
18-20
18-21
24-9
24-14
24-16
24-18
24-19
24-21
24-23
24-29
24-31
24-33
24-34
24-35
24-47
24-91
SEAL TYPE
NT E
*2
*2
*2
*1
Connector Identification
*1 Modified “T” Seal. See envelope print
*2 Modified “E” Seal. See envelope print
Panel Lockwasher*
PART
NO.
SHELL
SIZE
A DIA.
+.015
B DIA.
+.010
C REF
+.015
114021*
2414-002-1886**
18 1.512
(38.40 +.38)
1.886
(47.90 +.25)
.062 (1.57+.38)
.020 (0.51+.38)
112264*
2414-001-2486** 24 1.70
(43.18 +.38)
2.074
(52.68 +.25)
.062 (1.57+.38)
.020 (1.57 +.38)
* Metal Panel Nuts are used on HD30 only.
** For use on HDP20.
A STEP AHEAD A STEP AHEAD
13
HD30 & HDP20 Series Technical Manual
12
HD30 & HDP20 Series Technical Manual
Receptacle Mounting ASSEMBLY INSTRUCTIONS
PANEL NUT
LOCKWASHER
STRUCTURE
CONNECTOR RECEPTACLE
FLAT
A0+.005 (0.13)
+.010 (0.25)
-.000 (0.00)
.1875 (4.76)
.0625 (1.59)
B
SHELL SIZE
18
24
RECOMMENDED SIZE OF
MOUNTING HOLE
1.507
(38.28)
1.442
(36.63)
B
A0
1.696
(43.08)
1.632
(41.45)
“D” Hole Punches available from: LADD Industrial Sales.
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You
will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
Mating / Unmating Instructions
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
UNMATE
MATE
POLARIZING INDICATOR
HDP20 SERIES & HD30 SERIES
VISUALLY INSPECTABLE
FOR PROPER MATING
CONTACT REMOVAL
Contact Removal
1 With rear insert toward you, snap
appropriate size extractor tool over
the wire of contact to be removed.
2 Slide tool along into the insert
cavity until it engages contact and
resistance is felt.
3 Pull contact-wire assembly out of
connector.
NOTE: Do not twist or insert tool at an angle.
PART NO.
NORMAL WIRE SEALS (N)
20
16
12
8
4
16
WIRE RANGE AWG
SIZE
0411-240-2005
0411-204-1605
114010
114008
114009
0411-310-1605
20-22
14-20
12-14
8-10
6
14-20
THIN WALL WIRE SEALS (T)
PART NO.
EXTRA THIN WALL WIRE SEALS (E)
20
16
12
8
4
WIRE RANGE AWG
SIZE
0411-240-2005
0411-336-1605
0411-337-1205
0411-353-0805
114009
20-22
14-20
12-14
8-10
6
CONTACT SIZE
SEALING PLUG
PART NO.
20
12-16
8
4
0413-204-2005
114017
114018
114019
Removal Tools
1 Grasp contact approximately (25.4
mm) one inch behind the contact
crimp barrel.
2 Hold connector with rear grommet
facing you.
3 Push contact straight into connector
grommet until a positive stop is felt.
A slight tug will confirm that it is
properly locked in place.
NOTE: For unused wire cavities, insert
sealing plugs for full environmental
sealing.
Contact Insertion
CONTACT INSERTION
UNLOCKED POSITION CONTACT LOCKED IN POSITION
UNLOCKING FINGERS
CONTACT
Sealing Plugs
TOOL INSERTED TO
UNLOCK CONTACT
TOOL AND CONTACT
REMOVED
A STEP AHEAD
11
HD30 & HDP20 Series Technical Manual
MAIN POLARIZING KEY
1100
1100
POLARIZING INDICATOR
1.520+.025
.085 MAX
A MAX.
DIA.
OVER
KNURL
B
DIA.
COLOR CODE
RING
METAL
A
Series Plug
SHELL SIZE A
MAX DIA
18
24
B
DIA +.010
1.692 (42.98)
1.942 (49.33)
1.220 (30.99 +0.25)
1.470 (37.34 +0.25)
PART
NUMBER SHELL
SIZE
A
+ .030
114020-90*
2411-002-1805
1.685
(42.80 +.76)
Panel Nut*
B
THREAD
METAL
PLASTIC
METAL
PLASTIC
18
112263-90*
2411-001-2405 24
1-1/2 - 18
UNEF-2B
1.875
(47.63 +.76)
1 11/16-18
UNEF-2B
PANEL NUT MOUNTING TORQUE
65-75 IN. LB.
(7.4-8.4 N.M.)
350-375 IN. LB.
(39.5-42.6 N.M.)
HD30 18 SHELL SIZE
HDP20 18 SHELL SIZE
HD30 24 SHELL SIZE
HDP20 24 SHELL SIZE
45-55 IN. LB.
(5.1-6.1 N.M.)
260-280 IN. LB.
(29.4-31.6 N.M.)
ENVELOPE DRAWINGS FOR HD/HDP SERIES
Series Receptacle
SHELL SIZE A
+.025
18
24
1.329
(33.76 +0.63)
B
+.025
C
+.025 F
THREAD
1.750
(44.45 +0.63)1.625
(41.28 +0.63)
1 1/2-18
UNEF
1.579
(40.11 +0.63)
2.000
(50.80 +0.63)
1.875
(47.63 +0.63)
1 11/16-18
UNEF
11001100
12001200
C
B DIA
MAIN POLARIZING
KEY
B
THREAD
(4.52+.25)
.178
+.010
B
THREAD
(.250)
PLASTIC
F
A
MAX.DIA
.100+.010
(2.54+0.25)
1.647+.020
(41.85+.057)
1.030+.015
(26.16+.038)
.505
+.020
(12.03 +0.51)
A
DIA B
DIA
C
A STEP AHEAD
10
HD30 & HDP20 Series Technical Manual
USABLE WIRE SIZE
CONTACT
SIZE N-SEAL
Green Ring
#20
#16
#12
#8
#4
T-SEAL
Grey Ring E-SEAL
Blue Ring
RECOMMENDED WIRE INSULATION O.D. FOR:
.280-.292
(7.11-7.42)
.134-.170
(3.40-4.32)
.261-.292
(6.63-7.42)
.113-.170
(2.87-4.32)
.261-.292
(6.63-7.42)
.190-.240
(4.83-6.10)
.170-.240
(4.32-6.10)
.135-.220
(3.43-5.59)
.097-.158
(2.46-4.01)
.100-.134
(2.54-3.40)
.088-.134
(2.23-3.40)
.053-.120
(1.35-3.05)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
.040-.095
(1.02-2.41)
COLOR CODED RING
MATING SLOT POSITIONS
CAUTION: Undersize wire insultation is a major cause for leakage. Shrink tubing SHOULD NOT BE USED.
Color code is visible from the
rear of the receptacle or plug.
Green: Normal Seal
Grey: Thin Wall Seal
Blue: Extra Thin Seal
INSERT
ARRANGEMENT
18-6
18-8
18-14
18-20
18-21
24-9
24-14
24-16
24-18
24-19
24-21
24-23
24-29
24-31
24-33
24-34
24-35
24-47
24-91
SEAL TYPE
NT E
*2
*2
*2
*1
Connector Identification
*1 Modified “T” Seal. See envelope print
*2 Modified “E” Seal. See envelope print
Panel Lockwasher*
PART
NO.
SHELL
SIZE
A DIA.
+.015
B DIA.
+.010
C REF
+.015
114021*
2414-002-1886**
18 1.512
(38.40 +.38)
1.886
(47.90 +.25)
.062 (1.57+.38)
.020 (0.51+.38)
112264*
2414-001-2486** 24 1.70
(43.18 +.38)
2.074
(52.68 +.25)
.062 (1.57+.38)
.020 (1.57 +.38)
* Metal Panel Nuts are used on HD30 only.
** For use on HDP20.
A STEP AHEAD A STEP AHEAD
13
HD30 & HDP20 Series Technical Manual
12
HD30 & HDP20 Series Technical Manual
Receptacle Mounting ASSEMBLY INSTRUCTIONS
PANEL NUT
LOCKWASHER
STRUCTURE
CONNECTOR RECEPTACLE
FLAT
A0+.005 (0.13)
+.010 (0.25)
-.000 (0.00)
.1875 (4.76)
.0625 (1.59)
B
SHELL SIZE
18
24
RECOMMENDED SIZE OF
MOUNTING HOLE
1.507
(38.28)
1.442
(36.63)
B
A0
1.696
(43.08)
1.632
(41.45)
“D” Hole Punches available from: LADD Industrial Sales.
To mate the plug and the receptacle, line up the index groove on the plug with the flat surface on the receptacle, turn 1/4 turn clockwise. You
will feel and hear the pieces snap into the locked position. To unmate the plug and receptacle, reverse the above procedure.
Mating / Unmating Instructions
CAUTION: When mating or unmating plug and receptacle, disassemble by hand. DO NOT use pliers or any other tool.
UNMATE
MATE
POLARIZING INDICATOR
HDP20 SERIES & HD30 SERIES
VISUALLY INSPECTABLE
FOR PROPER MATING
CONTACT REMOVAL
Contact Removal
1 With rear insert toward you, snap
appropriate size extractor tool over
the wire of contact to be removed.
2 Slide tool along into the insert
cavity until it engages contact and
resistance is felt.
3 Pull contact-wire assembly out of
connector.
NOTE: Do not twist or insert tool at an angle.
PART NO.
NORMAL WIRE SEALS (N)
20
16
12
8
4
16
WIRE RANGE AWG
SIZE
0411-240-2005
0411-204-1605
114010
114008
114009
0411-310-1605
20-22
14-20
12-14
8-10
6
14-20
THIN WALL WIRE SEALS (T)
PART NO.
EXTRA THIN WALL WIRE SEALS (E)
20
16
12
8
4
WIRE RANGE AWG
SIZE
0411-240-2005
0411-336-1605
0411-337-1205
0411-353-0805
114009
20-22
14-20
12-14
8-10
6
CONTACT SIZE
SEALING PLUG
PART NO.
20
12-16
8
4
0413-204-2005
114017
114018
114019
Removal Tools
1 Grasp contact approximately (25.4
mm) one inch behind the contact
crimp barrel.
2 Hold connector with rear grommet
facing you.
3 Push contact straight into connector
grommet until a positive stop is felt.
A slight tug will confirm that it is
properly locked in place.
NOTE: For unused wire cavities, insert
sealing plugs for full environmental
sealing.
Contact Insertion
CONTACT INSERTION
UNLOCKED POSITION CONTACT LOCKED IN POSITION
UNLOCKING FINGERS
CONTACT
Sealing Plugs
TOOL INSERTED TO
UNLOCK CONTACT
TOOL AND CONTACT
REMOVED
SIZE PART NO. WITHOUT MTG
CHAIN (ADD)
24 HDC 36-24 -1 E
18 HDC 36-18 -1 E
HD30 & HDP20 Series Technical Manual HD30 & HDP20 Series Technical Manual
A STEP AHEAD
14
CONTACTS AND APPLICATION DATA
Solid Contacts
** For proper dies and stamped & formed crimp dimensions - See Envelope 0425-208-0000 12 Size Consult factory for alternate finishes
0425-203-0000 16 Size
0425-207-0000 20 Size
0425-059-0000 16,20 Size
0425-039-0000 16 Size
0425-041-0000 12 Size
1060-20-01** 1062-20-01**
1060-20-02** 1062-20-02**
N/A 1062-20-03**
1060-14-01** 1062-14-01**
1060-14-10** 1062-14-10**
1060-16-01** 1062-16-01**
1060-16-06** 1062-16-06**
1060-16-07** 1062-16-07**
1060-16-09** 1062-16-09**
1060-16-12** 1062-16-12**
N/A 1062-16-14**
1060-12-01** 1062-12-01**
1060-12-02** 1062-12-02**
STAMPED & FORMED CONTACT
PART NUMBERS
SIZE
20
20
20
16
16
16
16
16
16
16
16
12
12
PIN SOCKET
20 - 01
20 - 02
20 - 03
14-16
14 -16
16 - 18
0.5 - 1.0
0.75 - 2.0
16 - 18
1.0 - 2.5
14 - 16
12 - 14
10 - 12
CARRIER
STRIP
IDENTIFICATION
WIRE SIZE
AWG (mm2)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
16 - 22
(1.0 - 0.35)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
16 - 20
(1.0 - 0.50)
14 - 18
(2.0 - .75)
14 - 18
(2.0 - .75)
12 - 16
(2.5 - 1.0)
12 - 16
(2.5 - 1.0)
12 - 14
(4.0 - 2.0)
10 - 12
(6.0 - 4.0)
WIRE
INSULATION
O.D. RANGE
.075 - .125
(1.91 - 3.15)
.051 - .085
(1.30 - 2.16)
.075 - .125
(1.91 - 3.15)
.095 - .150
(2.41 - 3.81)
.095 - .150
(2.41 - 3.81)
.075 - .140
(1.91 - 3.55)
055 - .100
(1.40 - 2.54)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.075 - .140
(1.91 - 3.55)
.113 - .176
(2.87 - 4.47)
.140 - .204
(3.56 - 5.18)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.150 - .200
(3.81 - 5.08)
.175 - .225
(4.45 - 5.72)
.175 - .225
(4.45 - 5.72)
.225 - .275
(5.72 - 6.991)
.225 - .275
(5.72 - 6.99)
MIN CONT.
RETENTION
LBS (N)
20
(89)
20
(89)
20
(89)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
25
(111)
30
(134)
30
(134)
REF CRIMP
TENSILE
LBS (N)
20 - 10
(89 - 45)
20 - 10
(89 - 45)
20 - 10
(89 - 45)
25
(111)
25
(111)
25
(111)
25 - 15
(111 - 67)
25
(111)
25
(111)
25
(111)
25
(111)
70
(311)
70
(311)
MAX RATED
AMPS AT 125
0
C
CONTINUOUS
7.5
7.5
7.5
13
13
13
13
13
13
13
13
25
25
RECOMMENDED
STRIP LENGTH
INCHES (mm)
Stamped & Formed Contacts
A STEP AHEAD
15
HD/HDP ACCESSORIES
HDP
Connector P/N
*HDP2*-24-****-LO15
Available in plugs
and receptacles
Connecting hardware available
through distribution
Cable Clamp*
*Metal Shells Only
-072 ADAPTOR ONLY
-059 WITH DRAIN HOLES
-L006 WITHOUT DRAIN HOLES
Straight Strain Relief (Aluminum)
SIZE PART NO.
24 WHDS-24-1
18 WHDS-18-1
900 Strain Relief (Aluminum)
SIZE PART NO.
24 WHDS-24-2
18 WHDS-18-2
(Connector shown for reference only.)
*HDP2*-24-****-LO17
HDP2*-18-****-L017
Available in plugs and
receptacles
Locking tabs ensure closure
2428-008-2405
Designed to interconnect with
the HD30 Series receptacles
and provide an emergency
disconnect between farm
tractors and implements
requiring power connections.
HDB - Breakaway Plugs can
be specified with pin or socket
contacts and cable clamps (-059
mod). Minimum force required
to emergency disconnect is 50
lbs. Maximum force required is
100 lbs. Mate with HD30 Series
Only.
SIZE PART NO.
24 HDB 36-24-XXSN-059
18 HDB 36-18-XXSN-059
HDB - HD30 Series Only Breakaway Plug Protective Caps Protective Caps
SIZE PART NO. WITHOUT MTG
CHAIN (ADD)
24 HDC 34-24 -1 E
18 HDC 34 -18 -1 E
Plug cap for receptacle protection
(Aluminum)
Receptacle cap for plug protection
(Aluminum)
Locking tabs ensure closure
2428-004-2405
INSPECTION HOLE
Solid Contacts Stamped and Formed Contacts
Socket
Pin
Pin Socket
INSPECTION HOLE
Straight Backshell P/N
* See Envelope Print 0425-205-0000. Consult factory for alternate finishes.
SIZE
SOLID CONTACT
PART NUMBERS
WIRE SIZE
AWG (mm
2
)
RECOMMENDED
STRIP LENGTH
INCHES (mm)
MIN CONTACT
RETENTION
LBS (N)
REF CRIMP
TENSILE
LBS (N)
MAX RATED
AMPS AT 125
0
C
CONTINUOUS
PIN SOCKET
20
16
16
12
8
4
20
(0.50)
14
(2.0)
16-20
(1.0 - 0.50)
12-14
(3.0 - 2.0)
.156-.218
(3.96 - 5.54)
.250 - .312
(6.35 - 7.92)
.250 - .312
(6.35 - 7.92)
.222 - .284
(5.64 - 7.21)
20
(89)
25
(111)
25
(111)
30
(134)
20
(89)
70
(311)
35-20
(156-89)
75-70
(334 - 311)
7.5
13
13
25
6
(13.0)
8-10
(8.0 - 5.0)
.430-.492
(10.92-12.50)
.430 - .492
(10.92 - 12.50)
35
(156)
35
(156)
300
(1334) 100
125-90
(556-400) 60
0460-202-20** 0462-201-20**
0462-202-16** 0462-201-16**
0460-215-16** 0462-209-16**
0460-204-12** 0462-203-12**
0460-204-08** 0462-203-08**
0460-204-04** 0462-203-04**
