2828
Varicon®
Series 8026 – 0.100" Rectangular Connector
FEATURES
•Economical miniature high-density connectors suitable for
high-reliability and military applications.
•0.100" (2.54mm) square grid rack and panel connectors
with male and female insulators are available in four sizes:
33, 75, 117 and 165 contacts.
•Insertable / removable mini-varilok and mini-wrap contacts.
•Crimp and/or solderless wrap terminations.
•Exceptional versatility: all hardware can be mounted on
plug or receptacle (see ordering code).
•Actuating screw facilitates mating and unmating; locks
mated connectors together.
•Keyed and shrouded insulator design prevents incorrect
mating and protects contacts from mishandling.
•Simplified polarizing hardware permits 36 polarization
combinations per connector pair.
•Optional covers with top or side cable entry and clamp.
•Optional cable clamps.
•Choice of any combination of hardware — or no hardware.
Current Rating:
5 amperes
Contact Resistance:
6 milliohms
Withdrawal Force:
2 to 8 ounces max. per contact
Material:
Phosphor Bronze
Standard Plating:
Gold, 10 microinches min.,
over Nickel,
50-100 microinches
Spacing:
0.100" (2.54mm)
TECHNICAL SPECIFICATIONS
CONTACTS INSULATORS
Insulation Resistance:
5,000 megohms, min.
(diallyl phthalate insulators)
5,000 megohms, min.
(polycarbonate insulators)
Operating Temperature:
-40ºC to +120ºC
Dielectric Withstanding
Voltage:
Sea Level: 1,000 Volts rms
Materials:
0.100" (2.54mm) spacing –
diallyl phthalate, glass-filled,
flame resistant
ORDERING CODE
00 8026 033
Number of
Contacts
033 = 33
075 = 75
117 = 117
165 = 165
000
Contact Code
Order crimp contacts
separately by Part Number.
Otherwise specify contact code 491.
000 = Crimp (3000 - contact reel)
Part Number
60 8216 0323 00 339
000 = Crimp (loose contact)
Accepts #22-30 AWG wire
Part Number
60 8216 0313 00 339
491 = Wire wrappable removable contact .025"
(.635mm) sq. x .564" (14.33mm) tail
Part Number
60 8216 0413 00 339
803
Variation Code
Add 050 to order alternative
keying (Pin & Socket)
i.e. 701 = Standard hermaphroditic
keying
751 = Pin and socket keying
Complete a 15 digit assembly number
for each mating part, male and female.
2929
Insulator Variation
Body Code Actuating Fixed Keying Cover
Type No. Screw Nut Hardware
701 Yes No Yes No
702 Yes No No No
Male 703 No Yes Yes No
(Exposed 704 No Yes No No
Contacts) 733 No No Yes No
734 No No No No
801 No Yes Yes No
802 No Yes No No
Female 803 Yes No Yes No
(Recessed 804 Yes No No No
Contacts) 833 No No Yes No
834 No No No No
Varicon®
Series 8026 – 0.100" Rectangular Connector
VARIATION CODES
33 Contacts
Table 1
Variation Code No.
Insulator Cover Cover Cable Actuating Fixed Keying
Body Without Small Large Entrance Screw Nut Hardware
Type Cover Clamp Clamp
701 — — No Yes No Yes
702 — — No Yes No No
703 — — No No Yes Yes
704 — — No No Yes No
733 — — No No No Yes
734 — — No No No No
— 705 713 Top Yes No Yes
— 706 714 Side Yes No Yes
Male — 707 715 Top Yes No No
(Exposed — 708 716 Side Yes No No
Contacts) — 709 717 Top No Yes Yes
— 710 718 Side No Yes Yes
— 711 719 Top No Yes No
— 712 720 Side No Yes No
— 735 739 Top No No Yes
— 736 740 Side No No Yes
— 737 741 Top No No No
— 738 742 Side No No No
801 — — No No Yes Yes
802 — — No No Yes No
803 — — No Yes No Yes
804 — — No Yes No No
833 — — No No No Yes
834 — — No No No No
— 805 813 Top No Yes Yes
— 806 814 Side No Yes Yes
Female — 807 815 Top No Yes No
(Recessed — 808 816 Side No Yes No
Contacts) — 809 817 Top Yes No Yes
— 810 818 Side Yes No Yes
— 811 819 Top Yes No No
— 812 820 Side Yes No No
— 835 839 Top No No Yes
— 836 840 Side No No Yes
— 837 841 Top No No No
— 838 842 Side No No No
75, 117 & 165 Contacts
Table 3
Insulator Variation
Body Code Actuating Fixed Keying Cover
Type No. Nut Nut Hardware
Male 503 No Yes Yes No
(Exposed 504 No Yes No No
Contacts)
Female 601 No Yes Yes No
(Recessed 602 No Yes No No
Contacts)
33 Contacts
Table 2
30
Varicon®
Series 8026 – 0.100" Rectangular Connector
33 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 1 See Table 2
Page 29 Page 29
75 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
Clamp
Cover Cable 8026/.100"
Number Entrance Description (2.54mm) sq.
30 8016 9821 00 000 Side Small 75 Pin
30 8016 9822 00 000 Top Small 75 Pin
30 8016 9823 00 000 Side Small 117 Pin
30 8016 9824 00 000 Top Small 117 Pin
30 8016 9825 00 000 Side Large 75 Pin
30 8016 9826 00 000 Top Large 75 Pin
30 8016 9827 00 000 Side Large 117 Pin
30 8016 9828 00 000 Top Large 117 Pin
30 8016 9832 00 000 Side Large 165 Pin
Clamp
Cover Cable 8026/.100"
Number Entrance Description (2.54mm) sq.
30-8016-9833 00 000 Top Large 165 Pin
30-8016-9838 00 000 Side Ex-Large 75 Pin
30-8016-9839 00 000 Top Ex-Large 75 Pin
30-8016-9840 00 000 Side Ex-Large 117 Pin
30-8016-9842 00 000 Top Ex-Large 117 Pin
30-8016-9843 00 000 Side Ex-Large 165 Pin
30-8016-9844 00 000 Top Ex-Large 165 Pin
30-8016-9845 00 000 Side Ex-Large —
30-8016-9846 00 000 Top Ex-Large —
SERIES 8026 COVER CROSS REFERENCE. FOR DETAILS SEE PAGE 21
31
Varicon®
Series 8026 – 0.100" Rectangular Connector
POLARIZATION / KEYING ALTERNATIVE KEYING
EXAMPLE (PIN & SOCKET)
P
Insulator Body Type
P = Male, R = Female
LS
Left Side Pin
5
Left Side Pin Position
1 through 6
RS
Right Side Pin
3
Right Side Pin Position
1 through 6
NOTE: Same size of pin and socket keying hardware are used
on all existing 8026 connectors (33, 75, 117, 165) – both sides
117 CONTACTS Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
165 CONTACTS Female Plug (Recessed Contacts)
For variation code number
See Table 3 See Table 4
Page 29 Page 29
POLARIZATION CODE
Polarizing pins, when desired, are factory set in position #1.
Customer can reset as shown below, use tool No. 06 1989
02. To order factory settings other than position #1, fill out
the “Polarizing Code” below and submit it along with the
completed connector ordering code.
