89
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs
Product Facts
■One-piece Fully Insulated
Premier Line FASTON
Receptacle crimp helps
prevent shock and short
hazards
■Designed for correct lead-in
of tab
■Designed for full mating
with a variety of tab styles
including those with
shoulders
■Funnel wire entry
■Wire Stop
■Visual inspection of crimp
and wire brush
■Assemblies are color-coded
by wire size
■Assemblies contain wire
size and tab size
designation
■Mating tab thickness
marked on terminal and
visible through housing
(.110, .187 and .205 Series)
■Application tooling
available to meet
production requirements
■Tin plated copper alloy
terminals
■UL rated at + 105°C
■Terminates 26-10 AWG
solid, fused and stranded
wire (Flags terminate
stranded wire only)
Performance Capabilities
■Meets UL-310 specification
for quick connect terminals;
UL listed under
File No. E-66717
■Meets CSA C22.2, No. 153
specification for quick
connect terminals;
CSA Certified under
File No. LR 7189
■600-volt application
capability (1,000 volts for
signs and fixtures)
The Ultra-Fast Fully Insulated
FASTON Receptacle and
Tab offers the advantage of
a completely protected
terminal and a wire crimp
with comparable
electromechanical
performance to open barrel
“F” crimp FASTON Terminals.
The “User-Friendly” design
combines easy mating with
rounded corners. The .187
and .250 series receptacles
incorporate a two-stage roll
configuration and a canti-
lever mounted dimple which
provides easy insertion and
multiple independent points
of contact for reduced tab
interface resistance.
Ultra-Fast Fully Insulated
FASTON Receptacles,
Flag Receptacles and Tabs
preclude the need for costly
electrical safety interlocks or
special protective shields to
help prevent shock hazards.
In addition, electrical short
circuits from exposed leads
are eliminated, even in
equipment requiring close
contact spacing.
The Ultra-Fast FASTON
Receptacle, Flag Receptacle
and Tab are preinsulated
assemblies featuring a
housing molded from
type 6/6 nylon material
with a +130°C UL
temperature rating.
The Ultra-Fast FASTON
Receptacle housing
completely encloses a tin
plated copper alloy Premier
FASTON receptacle which
has been stress-relieved for
increased durability and
resistance to abuse. The
FASTON receptacle is
recessed sufficiently within
the housing to allow its use
in 600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a variety
of tabs, including those with
shoulders. The housing has
a slotted membrane which
is displaced by two tab
shoulders allowing proper
engagement of tab and
receptacle while maintaining
the fully insulated
characteristic.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal rolls.
This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast FASTON
Tab housing completely
encloses a tin plated copper
alloy FASTON tab. The
FASTON tab is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
housing is designed to
completely encapsulate the
tab and receptacle when the
two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination. In addition,
a crimp code on the platform
hand tool is indented into the
housing during the crimping
operation which identifies
that the proper crimp dies
were used.
Depending on production
requirements, TE provides
a complete selection of
terminating equipment from
hand tools to automatic
lead makers.
R
R
90
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Test Specifications
The following information and accompanying graphs are
taken from TE Product Qualification Testing of Ultra-Fast
FASTON
product. Tests were conducted on representative
production samples, and all values shown are averages of
group results. The values shown are typical results and
may vary due to differences in processing, application and
methods of testing.
The heat generated by the current passing through
a termination is a primary limit to the load-carrying
capabilities of the application. A low termination resistance
will produce a lower temperature rise as current is applied.
In order to evaluate this characteristic, UL has established
current ratings for each wire size and set a maximum
temperature rise to assure safe operation. For example, 16
AWG stranded wire has a UL 310 maximum temperature
rise of 30°C above ambient temperature at the rated current
of 10 amps. In the testing of the Ultra-Fast
FASTON
product
applied to 16 AWG wire, the temperature rise was found to
be below 10°C at the rated current. In fact, the temperature
rise did not exceed 30°C until the current was above 20
amps, more than twice the rated current.
Maintaining a safe temperature rise during cyclic
applications of excessive current is the toughest challenge
for the crimp-thru-plastic concept. The ability of the
Ultra-Fast
FASTON
product line to meet this goal sets it
apart from other preinsulated terminations. TE’s experience
in crimp development results in a termination that exhibits
stable heating characteristics which are well within the
safety requirements of the industry.
The forces caused by the rolls of FASTON style terminals
determine the contact interface integrity of a mated
receptacle and tab. These forces must be high enough to
prevent oxidation and corrosion from forming inside the
contact area. As these forces are raised to increase the
electrical performance, the engagement and separation
forces for mating the contacts are significantly increased.
For this reason, the Premier Low Insertion Force FASTON
concept of receptacle design has been carried over to the
Ultra-Fast
FASTON
products. This feature provides
consistent engagement and separation forces while
maintaining a high standard of electrical reliability.
The crimp tensile strength of a wire-to-terminal connection
is important in guarding against such hazards as wire
flexing, vibration and wire strain. However, maximum tensile
strength does not insure maximum electrical performance.
An acceptable compromise between tensile strength and
electrical performance must always be reached, using
recommended crimp heights.
1UL does not have requirements for wire gauges below 22 AWG.
Note: Minimum requirements are per TE specifications.
To test a product, it must be subjected to 500 on and off
cycles at twice the rated current for the particular wire size.
The temperature rise is measured on the 24th cycle and
the 500th cycle. The maximum temperature rise is limited
to 85°C above ambient temperature with a maximum of
15°C increase on any sample between the 24th and 500th
cycles. Our testing of 16 AWG wire application indicated a
25.5°C maximum temperature rise up to 500 cycles, with a
maximum increase of 0.8°C from the 24th to the 500th
cycle for one sample in the test group.
Current vs. Temperature Rise (16 AWG)
Current Cycling vs. Temperature Rise (16 AWG)
Engagement/Separation
Crimp Tensile
91
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Ultra-Fast Fully Insulated
FASTON Receptacles
Material
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Violet — 26-22 AWG
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG
Description Wire Range Ins. Dimensions Mating Terminal Base Part Numbers
AWG Dia. Max. ABCD Tab Material Strip Loose Piece
26-22 .100 .145 .275 .138 .735 .020 x .110/.125 Brass 7-520365-2117-520366-21
2.54 3.68 6.99 3.51 18.67 0.51 x 2.79/3.18
.016 x .110/.125 Brass 2-520080-2112-520081-21
0.41 x 2.79/3.18
.120 .160 .275 .167 .735 .020 x .110/.125 Brass 2-520083-232-520084-2
3.05 4.06 6.99 4.24 18.67 0.51 x 2.79/3.18
.110/.125 22-18 .032 x .110/.125 Brass 2-520272-232-520273-2
Series 0.81 x 2.79/3.18
.020 x .110/.125 Brass 2-520306-23—
.230 .155 .275 .295 .865 0.51 x 2.79/3.18
5.84 3.94 6.99 7.49 21.97 .032 x .110/.125 Brass 2-520310-23—
0.81 x 2.79/3.18
16-14 .260 .175 .275 .325 .865 .020 x .110/.125 Brass 3-520370-22—
6.60 4.45 6.99 8.26 21.97 0.51 x 2.79/3.18
.020 x .187 Brass 2-520181-232-520182-2
.135 .165 .336 .200 .855 0.51 x 4.75 Phos. Brz. 2-520181-43—
3.43 4.19 8.53 5.08 21.72 .032 x .187 Brass 2-520193-232-520194-2
22-18 0.81 x 4.75
.020 x .187 Brass 2-520261-232-520262-2
.230 .165 .336 .295 .935 0.51 x 4.75
5.84 4.19 8.53 7.49 23.75 .032 x .187 Brass 2-520274-232-520275-2
.187 0.81 x 4.75
Series .020 x .187 Brass 3-350815-233-350816-2
.160 .185 .336 .225 .855 0.51 x 4.75
4.06 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520124-233-520125-2
16-14 0.81 x 4.75
.020 x .187 Brass 3-520150-233-520151-2
.260 .185 .336 .325 .935 0.51 x 4.75
6.60 4.70 8.53 8.26 23.75 .032 x .187 Brass 3-520276-23—
0.81 x 4.75
.020 x .205 Brass 2-521406-23—
.205 22-18 .135 .195 .409 .200 .855 0.81 x 5.21
Series 3.43 4.95 10.39 5.08 21.72 .032 x .205 Brass 2-521308-23—
0.81 x 5.21
.135 .195 .409 .200 .855 .032 x .250 Brass 2-520183-232-520184-2
22-18 3.43 4.95 10.39 5.08 21.72 0.81 x 6.35 Phos. Brz. 2-520183-432-520184-4
.230 .195 .409 .295 .935 .032 x .250 Brass 2-520263-232-520264-2
5.84 4.95 10.39 7.49 23.75 0.81 x 6.35 Phos. Brz. 2-520263-43—
.250 .160 .195 .409 .225 .855 .032 x .250 Brass 3-350819-233-350820-2
Series 16-14 4.06 4.95 10.39 5.72 21.72 0.81 x 6.35 Phos. Brz. 3-520116-233-520117-2
.260 .195 .409 .325 .935 .032 x .250 Brass 3-520140-233-520141-2
6.60 4.95 10.39 8.26 23.75 0.81 x 6.35 Phos. Brz. 3-520140-43—
12-10 .320 .250 .409 .388 .935 .032 x .250 Brass 4-520447-234-520448-2
8.13 6.35 10.39 9.86 23.75 0.81 x 6.35
1UL Recognized, CSA Certified.
2UL Recognized 8 AMPS Max. CSA Certified.
3Available with black insulator — Part Number 9-XXXXXX-2.
Note: All part numbers are RoHS compliant.
Housing
Wire Stop
Funnel Entry
Wire Inspection
Window
Terminal
Tab Slot
A
D
B
Max.
C
Wire Size
Receptacle Size
Wire Crimp Area
Insulation Guide
Carrier Strip Cutoff
92
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Fast Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Fully Insulated
FASTON Receptacles and Tabs
Description Wire Range Ins. Dia Dimensions Tab Terminal Base Part Numbers
AWG Max. ABCD Size Material Strip Loose Piece
.135 .290 .522 .205 .855 .032 x .250 Brass 2-520102-2 2-520103-2
22-18 3.43 7.37 13.26 5.21 21.72 0.81 x 6.35
.230 .290 .522 .295 .935 .032 x. 250 Brass 2-521144-2 2-521192-2
.250 5.84 7.37 13.26 7.49 23.75 0.81 x 6.35
Series .160 .290 .522 .230 .855 .032 x. 250 Brass 3-520106-2 3-520107-2
16-14 4.06 7.37 13.26 5.84 21.72 0.81 x 6.35
.260 .290 .522 .325 .935 .032 x. 250 Brass 3-521142-2 3-521191-2
6.60 7.37 13.26 8.26 23.75 0.81 x 6.35
12-10 .320 .352 .522 .388 .935 .032 x .250 Brass 4-521097-2 4-521098-2
8.13 8.94 13.26 9.86 23.75 0.81 x 6.35
.020 x .187 Brass 2-521102-2 2-521103-2
.187 22-18 .135 .250 .448 .205 .793 0.51 x 4.75
Series 3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521104-2 2-521105-2
0.81 x 4.75
Ultra-Fast Fully
Insulated FASTON Tabs
Material
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG
Ultra-Fast Fully Insulated
FASTON Flag Receptacles
Material
Housing — Nylon Type 6/6
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Yellow — 12-10 AWG Description Wire Range1Ins. Dia. Dimensions Mating Terminal Base Part Numbers
AWG Max. ABCDE Tab Material Strip Loose Piece
.020 x .187 Brass 2-520334-222-520335-2
22-18 .165 .187 .320 .235 .636 .515 0.51 x 4.75
4.19 4.75 8.13 5.97 16.15 13.08 .032 x .187 Brass 2-520336-222-520337-2
0.81 x 4.75
.020 x .187 Brass 3-520338-223-520339-2
.187 .185 .187 .320 .255 .632 .515 0.51 x 4.75
Series 4.70 4.75 8.13 6.48 16.05 13.08 .032 x .187 Brass 3-520340-22—
16-14 0.81 x 4.75
.020 x .187 Brass 3-520997-22—
.260 .187 .320 .325 .668 .565 0.51 x 4.75
6.60 4.75 8.13 8.26 16.97 14.35 .032 x .187 Brass 3-521247-22—
0.81 x 4.75
.205 22-18 .165 .187 .385 .235 .636 .580 .032 x .205 Brass 2-521164-22—
Series 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 5.21
.165 .187 .385 .235 .636 .580 .032 x .250 Brass 2-520128-222-520129-2
22-18 4.19 4.75 9.78 5.97 16.15 14.73 0.81 x 6.35
.230 .187 .385 .295 .665 .630 .032 x .250 Brass 2-520856-22—
5.84 4.75 9.78 7.49 16.89 16.00 0.81 x 6.35
.250 .185 .187 .385 .255 .632 .580 .032 x .250 Brass 3-520132-223-520133-2
Series 16-14 4.70 4.75 9.78 6.48 16.05 14.73 0.81 x 6.35
.260 .187 .385 .325 .668 .630 .032 x .250 Brass 3-521013-22—
6.60 4.75 9.78 8.26 16.97 16.00 0.81 x 6.35
1Stranded wire only.
2Available with black insulator — Part Number 9-XXXXXX-2.
Note: All part numbers are RoHS compliant.
93
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Plus Fully Insulated
FASTON Receptacles and Tabs
Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs
Product Facts
■One-piece fully insulated
premier line FASTON
receptacle with insulation
crimp helps prevent shock
and short hazards
■Designed for correct lead-in
of tab
■Designed for full mating
with a variety of tab styles
including those with
shoulders
■Funnel wire entry
■Wire stop
■Visual inspection of crimp
and wire brush
■Assemblies are color-coded
by wire size
■Assemblies contain wire
size and tab size designation
■Mating tab thickness marked
on terminal and visible
through housing (110 and
187 series)
■Application tooling available
to meet production
requirements
■Tin plated copper alloy
terminals
■UL rated at +105°C
■Terminates 22-14 AWG
solid, fused and stranded
wire
■Complies with the IEC
380, 601, 950, and UL
1950 requirements for a
secondary means of
insulation fixing
Performance Capabilities
■Meets UL-310 specification
for quick connect terminals;
UL listed under File
No. E-66717
■Meets CSA C22.2, No.153
specification for quick
connect terminals;
CSA certified under
File No. LR 7189
■600-volt application
capability (1,000 volts for
signs and fixtures)
Ultra-Fast Plus fully
insulated FASTON
receptacles and tabs offer
all the advantages of the
standard Ultra-Fast product
plus an insulation crimp.
Ultra-Fast Plus fully
insulated FASTON
receptacles and tabs
preclude the need for costly
electrical safety interlocks
or special protective shields
to help prevent shock
hazards. In addition,
electrical short circuits
from exposed leads are
eliminated, even in
equipment requiring close
contact spacing.
Ultra-Fast Plus
FASTON
receptacles and tabs are
preinsulated assemblies
featuring a co-molded
housing produced from two
different nylon materials.
The receptacle/ tab and
wire barrel portions of the
housing are molded from
type 6/6 nylon material with
a +130°C UL temperature
rating. The insulation barrel
is molded from a premium
grade nylon selected to
retain the insulation crimp
shape. This premium
nylon exhibits minimal
springback, thus providing
actual insulation crimp
tensile strength as well as
strain relief for applications
where extreme wire
dressing and/or vibration
are present.
The Ultra-Fast Plus
FASTON
receptacle housing
completely encloses a tin
plated copper alloy premier
FASTON receptacle which
has been stress relieved for
increased durability and
resistance to operator
abuse. The FASTON
receptacle is recessed
sufficiently within the
housing to allow its use in
600-volt applications. The
receptacle portion of the
terminal is designed for
positive mating with a
variety of tabs, including
those with shoulders. The
housing has a slotted
membrane which is
displaced by two tab
shoulders allowing proper
■Tested by TUV File No.
E9071003 as suitable for end
product certification to the
following standards:
EN 60 950/09.87
DIN IEC 380/VDE 0806/08.81
DIN IEC 601-1 Part 1/VDE 0750
T1/05.82
DIN VDE 0700 T1/02.81
engagement of tab and
receptacle while
maintaining the fully
insulated characteristics.
Positive entry and lead-in of
the tab is provided by the
inner housing wall and the
lead-in on the terminal
rolls. This permits positive
engagement, even in blind
mating locations.
The Ultra-Fast Plus
FASTON
tab housing completely
encloses a tin plated
copper alloy FASTON tab.
The FASTON tab is
recessed sufficiently within
the housing to allow its use
in 600-volt applications.
The housing is designed to
completely encapsulate the
tab and receptacle when
the two are mated.
Quality control is easily
maintained. The nylon
housing is translucent,
allowing visual inspection of
the termination.
Depending on
production requirements,
TE provides a complete
selection of terminating
equipment from hand tools
to automatic lead makers.
Insulation Crimp Cross Section
R
R
94
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Fast Plus Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Fast Plus Fully Insulated
FASTON Receptacles and Tabs
Description Wire Range Ins. Dia. Dimensions Mating Terminal Base Part Numbers
AWG Range ABCD Tab Material Strip Loose Piece
.020 x .110/.125 Brass 2-520932-2 —
.110/.125 22-18 .060-.120 .160 .275 .167 .735 0.51 x 2.79/3.18
Series 1.52-3.05 4.06 6.99 4.24 18.67 .032 x .110/.125 Brass 2-520979-2 —
0.81 x 2.79/3.18
.020 x .187 Brass 2-520401-2 2-520409-2
22-18 .060-.135 .165 .336 .200 .855 0.51 x 4.75
1.52-3.43 4.24 8.53 5.08 21.72 .032 x .187 Brass 2-520403-2 2-520411-2
.187 0.81 x 4.75
Series .020 x .187 Brass 3-520402-2 3-520410-2
16-14 .090-.160 .185 .336 .225 .855 0.51 x 4.75
2.29-4.06 4.70 8.53 5.72 21.72 .032 x .187 Brass 3-520404-2 3-520412-2
0.81 x 4.75
22-18 .060-.135 .195 .409 .200 .855 .032 x .250 Brass 2-520405-2 2-520407-2
.250 1.52-3.43 4.95 10.39 5.08 21.72 0.81 x 6.35
Series 16-14 .090-.160 .195 .409 .225 .855 .032 x .250 Brass 3-520406-2 3-520408-2
2.29-4.06 4.95 10.39 5.72 21.72 0.81 x 6.35
Ultra-Fast Plus Fully
Insulated FASTON
Receptacles
Material
Housing — Nylon
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Ultra-Fast Plus Fully
Insulated FASTON Tabs
Material
Housing — Nylon
Flammability — UL 94 V-2
Terminal — Tin plated, copper alloy
Color Code (Translucent)
Red — 22-18 AWG
Blue — 16-14 AWG
Description Wire Range Ins. Dia. Dimensions Mating Terminal Base Part Numbers
AWG Range ABCD Tab Material Strip Loose Piece
.020 x .187 Brass 2-521360-2 —
.187 22-18 .060-.135 .250 .488 .205 .793 0.51 x 4.75
Series 1.52-3.43 6.35 11.38 5.21 20.14 .032 x .187 Brass 2-521361-2 —
0.81 x 4.75
22-18 .060-.135 .290 .522 .205 .855 .032 x .250 Brass 2-521055-2 —
.250 1.52-3.43 7.37 13.26 5.21 21.72 0.81 x 6.35
Series 16-14 .090-.160 .290 .522 .230 .855 .032 x .250 Brass 3-521057-2 —
2.29-4.06 7.37 13.26 5.84 21.72 0.81 x 6.35
Note: All part numbers are RoHS compliant.
95
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated
FASTON Receptacles
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs
Product Facts
■Reduced insertion force
■Designed for correct lead-in
of tab
■Mates with typical 110, 187
and 250 series tab styles
including those with
shoulders
■110 series accepts 22-18
AWG [0.3–1 mm2], 187
series accepts 20-16 AWG
[0.5–1.4mm2] wire and
250 series accepts 22-10
AWG [0.3–5 mm2] wire
■Visual inspection of crimp
and wire brush
■Terminated by automatic or
semi-automatic equipment
to meet production
requirements
■Complies with the IEC 380,
601 and 950 and UL 1950
requirements for a
secondary means of
insulation fixing
■Listed by Underwriters
Laboratories Inc.,
File No. E66717
■CSA certified,
File No. LR 7189
Technical Documents
Product Specification
108-1285
108-2215
Application Specification
114-2124
Hand Tools — Insertion
250 Series—314916-1
250 Series Flag—314919-1
Hand Tools — Extraction
250 Series—314917-1
Ultra-Pod fully insulated
FASTON receptacles offer
the newest in one-step
automatic application of
insulated quick connects.
The unique integral plastic
carrier designed specifically
for this product allows
insulated F-Crimp
terminations to be produced
quickly and easily. Applied
cost savings are attainable
with either bench or
high-speed automatic
termination equipment
and the elimination of any
secondary insulation
operations. Both the
crimping of the terminal and
the terminal insulating occur
in a single stroke of the
press and applicator —
the crimping on the down-
stroke and the insulating on
the up-stroke.
The receptacles contained
within the Ultra-Pod
FASTON receptacle
assemblies are tested and
customer qualified and
can be used in existing
applications where
insulation has been
accomplished by other
means. The low insertion
force design provides easier
tab insertion, reduces
operator fatigue and
improves the productivity
and reliability of the end
assembly operation.
The insulating housing is
produced by a unique
molding process which
provides an integral carrier
and eliminates the crimp
location problems related to
secondary carriers. This
housing, produced from
130°C rated 6/6 nylon,
covers the FASTON
receptacle sufficiently to
provide for use in 600-volt
applications. Most
importantly, this insulating
system helps eliminate the
workplace hazards and
labor costs of chemically
expanded or heat shrink
tubing.
Depending on production
requirements, TE provides
a complete selection of
terminating equipment from
bench press to automatic
lead maker.
R
R
96
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated
FASTON Receptacles
Note: All part numbers are RoHS compliant.
Insulation Support B
D
C
A
Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers
Range Range ABCD Tab and Finish
.020 V-2 Natural Brass 521228-1
0.51 Tin Plated Brass 521228-2
V-0 Natural Tin Plated Brass 521408-24
.110 22-18 .080-.120 .151 .224 .205 .805
V-2 Natural Brass 521436-14
Series 2.03-3.05 3.83 5.69 5.21 20.45
.032 Tin Plated Brass 521436-2
0.81 V-0 Natural Brass 521437-14
Tin Plated Brass 521437-22,4
V-2 Natural Brass 520973-1
.020 Tin Plated Brass 520973-2
0.51 Brass 521225-1
.090-.130 .170 .295 .200 .775 V-0 Natural Tin Plated Brass 521225-2
20-16 2.29-3.30 4.32 7.49 5.08 19.68 V-2 Natural Brass 520982-1
.187 .032 Tin Plated Brass 520982-2
Series 0.81 V-0 Natural Brass 521284-1
Tin Plated Brass 521284-2
Brass 521293-1
V-2 Natural Tin Plated Brass 521293-2
18-16 or (2) .105 Max. .170 .295 .200 .775 .020 521995-24,5
2-18 2.67 5.33 7.49 5.08 19.68 0.51
V-0 Natural Brass 521586-1
Tin Plated Brass 521586-2
V-2 Natural Brass 520988-1
22-18 .090-.130 .195 .370 .225 .945 .032 Tin Plated Brass 520988-2
2.29-3.30 4.95 9.40 5.72 24.00 0.81 V-0 Natural Brass 521368-1
Tin Plated Brass 521368-2
Brass 521997-14,5
V-2 Natural 520963-1
Tin Plated Brass 520963-2
18-14 .120-.170 .195 .370 .225 .945 .032 V-0 Natural Brass 521367-1
3.05-4.32 4.95 9.40 5.72 24.00 0.81 Tin Plated Brass 521367-2
.250 Tin Plated Brass 521011-22
Series V-2 Black Nickel Plated Steel 521011-12,3
521113-23
Brass 521637-1
V-2 Natural Tin Plated Brass 521637-2
18-14 or (2) .105 Max. .195 .370 .225 .945 .032 521998-24,5
2-18 2.67 4.95 9.40 5.72 24.00 0.81
V-0 Natural Brass 521632-1
Tin Plated Brass 521632-2
2
V-2 Natural Brass 520974-1
14-10 .130-.180 .195 .370 .225 .945 .032 Tin Plated Brass 520974-2
3.30-4.57 4.95 9.40 5.72 24.00 0.81 V-0 Natural Brass 521366-1
Tin Plated Brass 521366-2
1Flammability rating of plastic material.
2150°C rated nylon.
3UL recognized.
4No UL or CSA approvals.
5VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C.
97
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated
FASTON Receptacles
Note: All part numbers are RoHS compliant.
Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers
Range Range ABCD Tab and Finish
Brass 521470-14
.020 V-2 Natural Tin Plated Brass 521470-24
0.51 1969106-23,5
V-0 Natural Brass 521596-14
22-18 .060-.110 .170 .295 .485 .680 Tin Plated Brass 521596-24
1.52-2.79 4.32 7.49 12.32 17.27 V-2 Natural Brass 521598-13
.032 Tin Plated Brass 521598-23
0.81 V-0 Natural Brass 521600-14
.187 Tin Plated Brass 521600-24
Series Brass 521471-14
.020 V-2 Natural Tin Plated Brass 521471-24
0.51 1969133-23,5
V-0 Natural Brass 521597-14
18-14 or (2) .105 Max. .170 .295 .485 .680 Tin Plated Brass 521597-24
(2) 20 or 2.66 4.32 7.49 12.32 17.27 Brass 521599-14
(2) 18
.032 V-2 Natural Tin Plated Brass 521599-24
0.81 1969107-23,5
V-0 Natural Brass 521601-14
Tin Plated Brass 521601-24
V-2 Natural Brass 521050-1
22-18 .050-.100 .200 .370 .585 .680 .032 Tin Plated Brass 521050-2
1.27-2.54 5.08 9.40 14.86 17.27 0.81 V-0 Natural Brass 521411-1
Tin Plated Brass 521411-2
Brass 1969109-13,5
Natural Tin Plated Brass 1969109-23,5
Brass 520971-1
.250 18-14 .110-.160 .200 .370 .585 .680 .032 V-2 Tin Plated Brass 520971-2
Series 2.79-4.06 5.08 9.40 14.86 17.27 0.81 Black Tin Plated Brass 520971-4
Nickel Plated Steel 521087-13
V-0 Natural Brass 521282-1
Tin Plated Brass 521282-2
V-2 Natural Brass 521112-1
18-14 or
(2) .105 Max. .200 .370 .585 .680 .032 Tin Plated Brass 1969110-23,5
(2) 20 or 2.66 5.08 9.40 14.86 17.27 0.81 V-0 Natural Brass 521633-1
(2) 18
Tin Plated Brass 521633-2
1 Flammability rating of plastic material.
2 UL pending for double wire terminations.
3 No UL or CSA approvals.
4No CSA approvals.
5VDE certified to IEC 60695-2-11 Glow Wire temps. 650°C, 750°C, & 850°C.
Flag Insulation Support
A
D
CB
98
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
Ultra-Pod Fully Insulated FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
Ultra-Pod Fully Insulated
FASTON Receptacles
Note: All part numbers are RoHS compliant.
Description Wire Ins. Dia. Dimensions Mating UL 941Color Material Part Numbers
Range Range ABCD Tab and Finish
V-2 Natural Brass 521271-12
.187 18-14 .110-.180 .186 .307 .265 .812 .020 Tin Plated Brass 521271-22
Series 2.79-4.57 4.72 7.80 6.73 20.62 0.51 V-0 Natural Tin Plated Brass 521212-22
V-2 Natural Brass 521213-12
.250 18-14 .110-.180 .205 .370 .245 .950 .032 Tin Plated Brass 521213-22
Series 2.79-4.57 5.21 9.40 6.22 24.13 0.81 V-0 Natural Brass 521317-12
Tin Plated Brass 521317-22
1Flammability rating of plastic material.
2UL Recognized, CSA Certified
Description Wire Ins. Dia. Dimensions Tab UL 941Color Material Part Numbers
Range Range ABCD and Finish
V-2 Natural Brass 521217-1
18-14 .130-.180 .275 .450 .310 1.120 .032 Tin Plated Brass 521217-2
.250 3.30-4.57 6.99 11.43 7.87 28.45 0.81 V-0 Natural Brass 521451-1
Series Tin Plated Brass 521451-2
12-10 .150-.200 .275 .450 .310 1.120 .032 V-2 Natural Brass 521227-12
3.81-5.08 6.99 11.43 7.87 28.45 0.81 Tin Plated Brass 521227-22
1Flammability rating of plastic material.
2No UL or CSA approvals
Positive Lock
Insulation Support
Tabs
Insulation Support
A
D
B
C
A
D
B
C
99
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
PIDG FASTON Receptacles and Tabs
Here is a pre-insulated
terminal designed for
complete and uniform
reliability in most difficult
circuit environments. Each
PIDG Terminal consists of a
tin plated brass body with a
specially designed copper
sleeve and insulation sleeve
fitted over the terminal
barrel. The design of the tool
dies and the construction
of the terminal promotes
uniform insulation thickness
under crimping pressure,
transmitting this pressure
evenly to the center of the
crimp area.
TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance. This is a
calculated result made
possible by designing the
terminal and the crimping
tool as precisely matched
devices. The dies are
precision-engineered from
the finest hard-metal alloys.
Crimping pressure is
controlled by a ratchet
device on the hand tool or
a corresponding pre-
calibration in the crimping
Temperature Rating: 105° C
Wire E66717 LR7189
Range Recognized Certified
22-16 22-16 Stranded 300 V Max.,
16-14 16-14 Stranded
12-10 12-10 Stranded 105°C Max.1
1UL and CSA — Nylon.
jaws of TE automated
crimping machines.
Crimping pressure can
neither over-stress nor
understress the terminal
barrel — machined dies
fully bottom to the precise
crimp height required.
The resulting termination
is free of contamination,
is resistant to shock and
critical environments,
and its tensile strength
approaches that of the
wire itself.
Product Facts
■Pre-insulated terminal
designed for complete and
uniform reliability in the
most difficult circuit
environment
■Consists of an unplated or
tin plated brass body or a
tin plated phosphor bronze
body with a specially
designed copper sleeve and
insulation sleeve fitted over
the terminal barrel
■Design of the tool dies and
construction of the terminal
insures uniform insulation
thickness under crimping
pressure, transmitting this
pressure evenly to the
center of the crimp area
The TE Mated Tool/Terminal
Concept
■TE compression crimping
produces crimps for a
given size wire and terminal
that are precisely alike
in appearance and
performance
■Terminal and the crimping
tool are designed as
precisely matched devices
■Dies are precision-
engineered from the finest
hard-metal alloys
■Crimping pressure is
controlled by a ratchet
device on the hand tool
or a corresponding pre-
calibration in the crimping
jaws of TE automated
crimping machines
The Crimp
■Crimping pressure does not
overstress nor understress
the terminal barrel —
machined dies fully bottom
to the precise crimp height
■Resulting termination is
free of contamination
■Resistant to most shock and
critical environments
■Tensile strength approaches
that of the wire itself
R
R
100
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Receptacles Related Product Data
Application Tooling — reference
Catalog 82042 for tooling
Receptacle Style
A— No dimple with wire stop
B— Dimple with wire stop
C— No dimple, no wire stop
W
L
.250
Series
W
L
.205
Series
W
L
.187
Series
.110
Series-
Standard
W
L
.110
Series-
Low Insertion
W
L
Wire Size Dimensions Terminal Wire Fits Part Numbers
Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip
[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form
Max.
Red .140 Brass .018 .032 640903-1* 640903-2 640902-1
22-18
B.300 .900 3.56 0.46 0.81
509-1,900 7.62 22.86 Red .140 Brass .018 .032 55675-1255675-22— .
[0.26-0.96] 3.56 0.46 0.81
16-14 .300 .900 .170 .018 .032
2,050-5,180 B Blue Brass 640905-1* 640905-2 640904-1
[1.04-2.62] 7.62 22.86 4.32 0.46 0.81
.250 14-12 Green .250 Brass .018 .032 42844-1*†42844-3†60544-3†
3,831-6,4701B.300 1.012 6.35 0.46 0.81
[1.94-3.28] 7.62 25.70 Green .250 Phos. Brz. .018 .032 42844-2*†— .— .
6.35 0.46 0.81
Yellow .250 Brass .018 .032 640907-1* 640907-2 640906-1
12-10
B.300 1.012 6.35 0.46 0.81
5,180-13,100 7.62 25.70 Yellow .250 Phos. Brz. .018 .032 61198-23†61198-44†61197-2 .
[2.62-6.64] 6.35 0.46 0.81
22-18 .300 .900 .145 .016 .032
509-1,900 B Red Brass 184262-1†184262-2†184261-1†
.250 [0.26-0.96] 7.62 22.86 3.68 0.41 0.81
Low 16-14 .300 .900 .173 .016 .032
Insertion 2,050-5,180 B Blue Brass 184265-1†184265-2†184264-1†
[1.04-2.62] 7.62 22.86 4.39 0.41 0.81
.205 22-18
Low 509-1,900 B .250 .800 Red .135 Brass .016 .020 696018-1†696018-2†— .
Insertion [0.26-0.96] 6.35 20.32 3.43 0.41 0.51
Red .140 Brass .016 .020 640909-1* 640909-2 640908-1
22-18
3.56 0.41 0.51
509-1,900 B.250 .800 Red/Black .140 Brass .016 .020 640174-1 — .— .
6.35 20.32 3.56 0.41 0.51
.205 [0.26-0.96] Red .140 Brass .016 .032 640911-1* 640911-2 — .
3.56 0.41 0.81
Blue .170 Brass .016 .020 640913-1* 640913-2 — .
16-14
B.250 .800 4.32 0.41 0.51
2,050-5,180 6.35 20.32 Blue .170 Brass .016 .032 640915-1* 640915-2 — .
[1.04-2.62] 4.32 0.41 0.81
26-24 .230 .700 .082 .016 .020
238-475 B Yellow Brass 641321-1*†641321-2†641320-1†
[0.12-0.24] 5.84 17.78 2.08 0.41 0.51
.187 22-18 .230 .800 .140 .016 .020
509-1,900 B 5.84 20.32 Red 3.56 Brass 0.41 0.51 640917-1* 640917-2 640916-1
[0.26-0.96]
†Not UL or CSA approved or listed. 1Wire range is limited as noted. 3Requires tool 90276-2
* Available in small packaging quantities. 2Unplated receptacle body. 4Requires die 58541-1
Material
Insulation — Nylon
Receptacle Body — Brass per
ASTM B-36 or phosphor bronze per
ASTM B-139
Plating — Tin per MIL-T-10727
except where noted.
Metallic Sleeve — Copper per
ASTM B-152
Plating — Tin per MIL-T-10727
Note: All part numbers are RoHS compliant.
101
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Receptacles (Continued)
.230 .800 Blue .170 Brass .016 .020 640919-1* 640919-2 640918-1
16-14 5.84 20.32 4.32 0.41 0.51
2,050-5,180 B .230 .900 Blue .250 Brass .016 .032 696108-1†696108-2†— .
.187 [1.04-2.62] 5.84 22.86 6.35 0.41 0.81
16-14
509-1,900 B .235 .800 Blue .170 Brass .016 .032 184235-1†184235-2†— .
[0.26-0.96] 5.84 20.32 4.32 0.41 0.81
.187 22-18 .020 696777-2 — .696776-1
Low 509-1,900 B .230 .800 Red .140 Brass .016 0.51
Insertion [0.26-0.96] 5.84 22.86 3.68 0.41 .032 184268-1†184268-2†184267-1†
0.81
.148 .734 Natural .110 Brass .012 .016 61048-1*†61048-2†— .
3.76 18.64 2.79 0.30 0.41
.110 22-18 .148 .734 Natural .110 Brass .012 .020 61060-1*†61060-2†61059-2†
Standard 509-1,900 B 3.76 18.64 2.79 0.30 0.51
[0.26-0.96] .148 .734 Natural .110 Brass .012 .032 60894-1*†60894-2†60893-2†
3.76 18.64 2.79 0.30 0.81
26-24 .160 .700 .082 .016 .020
238-475 A Yellow Brass 641324-1†641324-2†—.
[0.12-0.24] 4.06 17.78 2.08 0.41 0.51
.160 .796 Red .140 Brass .016 .012 — .— .350871-1†
4.06 20.22 3.56 0.41 0.30
22-18 .016 640921-1 640921-2 — .
.110 509-1,900 A0.41
Low [0.26-0.96] .160 .800 Red .140 Brass .016 .020 640923-1* 640923-2 640922-1
Insertion 4.06 20.32 3.56 0.41 0.51
.032 640925-1* 640925-2 640924-1
0.81
.020 640929-1* 640929-2 — .
A.160 .800 Blue .170 Brass .016 0.51
16-14 4.06 20.32 4.32 0.41 .032 640931-1* 640931-2 — .
2,050-5,180 0.81
[1.04-2.62]
B.160 .800 Blue .170 Brass .016 .016 640927-1 640927-2 — .
4.06 20.32 4.32 0.41 0.41
†Not UL or CSA approved or listed.
*Available in small packaging quantities.
Wire Size Dimensions Terminal Wire Fits Part Numbers
Series Circular Mils Style W L Insulation Insulation Recept. Stock Tab Loose Tape Strip
[mm2]Nom. Max. Color Diameter Matl. Thk. Thk. Piece Mounted Form
Max.
Note: All part numbers are RoHS compliant.
Tooling for Insulated FASTON Receptacles and Tabs — 26 to 10 AWG Wire Range
Tools for Tape Mounted Terminations Tools for Strip Form Terminations
Wire Size Hand Tool Tape Dies for Tape Dies for Tape Dies for AMPOMATOR
69875 AMP-TAPETRONIC AMP-O-LECTRIC1Model “G” AMPOMATOR CLS III G, CLS III G, CLS IV
No Applicator Required Applicator 567200-3 CLS IV Applicator 687658-1 Applicators
26-24 48518-2 69877-2 69877-2 69877-2 —
22-18 59824-1 59826-1 59826-1* 59826-1 466788-32
22-18 90185-1 90248-2 90248-2 90248-2 466554-32
(Natural)
16-14 59824-1 59827-1 59827-1* 59827-1 466789-32
14-12 90246-1 90240-2 90240-2 90240-2 —
12-10 59824-1 59828-1 59828-1* 59828-1 466790-42
*Only UL and CSA approved.
1AMP-O-LECTRIC model “K” 565435-5 uses applicator 567200-2.
2Die included with applicator.
102
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Tab
Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
22-18 .157 .250 .866 .300 Tin Plated Brass 696362-1
3.99 6.35 22.00 7.62
For Receptacle 16-14 .197 .250 .866 .300 Tin Plated Brass 696369-1
.250 x .032 5.00 6.35 22.00 7.62
12-10 .256 .250 .950 .300 Tin Plated Brass 696372-1
6.50 6.35 24.13 7.62
W
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PIDG FASTON
Flag Receptacles
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Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
22-18 .134 .300 .720 .610 Tin Plated Brass 156667-1
For Tab 3.40 7.62 18.29 15.49
.250 x .032 16-14 .157 .300 .720 .610 Tin Plated Brass 156666-1
3.99 7.62 18.29 15.49
Positive Lock Receptacle
Low Insertion Force with
Locking Device
Description Wire Ins. Dia. Dimensions Material Part Number
Range Max. WL E and Finish
For Tab 16-14 .190 .362 .850 .315 Tin Plated Brass 165536-1†
.250 x .032 4.83 9.19 21.59 8.00
†Not UL or CSA approved or listed.
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Note: All part numbers are RoHS compliant.
103
Catalog 82004 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 3-11 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
PIDG FASTON Receptacles and Tabs (Continued)
FASTON Terminals (Insulated and Uninsulated)
PIDG FASTON
Receptacles and Tabs
Fully Insulated Receptacles
Insulation Sleeve — Nylon
Description Wire Ins. Dia. Dimensions Material Part Number
Range Range WL and Finish
22-18 .128 .375 .891 Tin Plated Brass 696357-1
3.25 9.53 22.63
For Tab 16-14 .165 .375 .881 Tin Plated Brass 696366-1
.250 x .032 4.19 9.53 22.38
12-10 .225 .375 .998 Tin Plated Brass 696371-1
5.72 9.53 25.35
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Budget Line PIDG FASTON
Receptacles
Material
Insulation — PVC, UL 94V-0
Receptacle Body — Brass
Plating — Tin
Metallic Sleeve — Copper
Plating — Tin
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Wire Size Dimensions Wire Fits Part Numbers
Series Circular Mils WL
Terminal Insulation Tab Loose Tape
[mm2]Nom. Nom. Color Diameter Thk. Piece Mounted
Max.
22-18 .300 .819 Red .150 .032 696301-1 696301-2
7.62 20.80 3.81 0.81
.250
16-14 .300 .819 Blue .185 .032 696302-1 696302-2
7.62 20.80 4.70 0.81
Note: All part numbers are RoHS compliant.
