Limited Internal Ericsson Internal PRODUCT TABLE OF CONTENTS SPECIFICATION E Prepared (also subject responsible if other) MPM/BY/P Maria MPM/BY/M Maria Rosendahl Rosendahl Approved PKB4000C PI Rosendahl MPM/BY/M MPM/BY/P Maria Maria Rosendahl 1 (1) (3) No. 001 1/130152-EN/LZT BMR655Technical 146 Uen 377 UenSpecification Checked Date MICHEBO 2007-05-25 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Reference EN/LZT 146 377 R3A November 2007 A D (c) Ericsson Power Modules AB Key Features * Industry standard low profile Eighth-brick 58.4 x 22.7 x 8.6 mm (2.3 x 0.89 x 0.33 in.) * High efficiency, typ. 91 % at 3.3V/40A * 1500 Vdc input to output isolation * Meets isolation requirements equivalent to basic insulation according to IEC/EN/UL 60950 * More than 1 million hours MTBF General Characteristics * Suited for narrow board pitch applications (15 mm/0.6 in) * Secondary side control for tighter regulation * Over temperature protection * Over current protection * Over voltage protection * Optional latching OVP, OCP, OTP * Monotonic startup * Start up into Pre-biased load * Remote sense * Remote control * Output voltage adjust function * Through hole and surface mount option * Optional baseplate * Highly automated manufacturing ensures quality * ISO 9001/14001 certified supplier Safety Approvals Pending Contents General Information Safety Specification Absolute Maximum Ratings ............................................................. 2 ............................................................. 3 ............................................................. 4 Product Program Ordering No. 1.2V, 60A / 72W Preliminary Electrical Specification PKB 4718C PI ......................... 5 3.3V, 40A / 132W Electrical Specification PKB 4110C PI......................... 8 5.0V, 28A / 140W Electrical Specification PKB 4111C PI....................... 11 12.0V, 12A / 144W Electrical Specification PKB 4113C PI....................... 14 EMC Specification Operating Information Thermal considerations Connections Mechanical Information Soldering Information Delivery Information Product Qualification Specification ........................................................... 17 ........................................................... 18 ........................................................... 20 ........................................................... 21 ........................................................... 22 ........................................................... 25 ........................................................... 26 ........................................................... 27 Design for Environment Meets requirements in hightemperature lead-free soldering processes. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 2 (3) No. MPM/BY/P Maria Rosendahl Approved PKB4000C PI Rosendahl MPM/BY/P Maria 1/1301- BMR655Technical Uen Specification Checked Date MICHEBO 2007-05-25 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev 2 Reference EN/LZT 146 377 R3A November 2007 A (c) Ericsson Power Modules AB General Information Compatibility with RoHS requirements Ordering Information See Contents for individual product ordering numbers. Option Surface mount Positive Remote Control Logic Latching OCP Latching OTP Latching OVP Latching OTP and OVP Latching OCP and OTP Latching OCP and OVP All protection features latching Lead length 3.69 mm (0.145 in) Lead length 4.57 mm (0.180 In) Baseplate Suffix SI P LI LT LV LP LIT LIV LPA LA LB HS Ordering No. PKB 4110C SI PKB 4110C PIP PKB 4110C PILI PKB 4110C PILT PKB 4110C PILV PKB 4110C PILP PKB 4110C PILIT PKB 4110C PILIV PKB 4110C PILPA PKB 4110C PILA PKB 4110C PILB PKB 4110C PIHS Note: As an example a positive logic, short pin, lathing OVP, baseplate product would be PKB 4110C PIPLVHSLA. Reliability The Mean Time Between Failure (MTBF) is calculated at full output power and an operating ambient temperature (TA) of +40C, which is a typical condition in Information and Communication Technology (ICT) equipment. Different methods could be used to calculate the predicted MTBF and failure rate which may give different results. Ericsson Power Modules currently uses Telcordia SR332. Predicted MTBF for the series is: 1 million hours according to Telcordia SR332, issue 1, Black box technique. Telcordia SR332 is a commonly used standard method intended for reliability calculations in ICT equipment. The parts count procedure used in this method was originally modelled on the methods from MIL-HDBK-217F, Reliability Predictions of Electronic Equipment. It assumes that no reliability data is available on the actual units and devices for which the predictions are to be made, i.e. all predictions are based on generic reliability parameters. The products are compatible with the relevant clauses and requirements of the RoHS directive 2002/95/EC and have a maximum concentration value of 0.1% by weight in homogeneous materials for lead, mercury, hexavalent chromium, PBB and PBDE and of 0.01% by weight in homogeneous materials for cadmium. Exemptions in the RoHS directive utilized in Ericsson Power Modules products include: Lead in high melting temperature type solder (used to solder the die in semiconductor packages) Lead in glass of electronics components and in electronic ceramic parts (e.g. fill material in chip resistors) Lead as an alloying element in copper alloy containing up to 4% lead by weight (used in connection pins made of Brass) Quality Statement The products are designed and manufactured in an industrial environment where quality systems and methods like ISO 9000, 6 (sigma), and SPC are intensively in use to boost the continuous improvements strategy. Infant mortality or early failures in the products are screened out and they are subjected to an ATE-based final test. Conservative design rules, design reviews and product qualifications, plus the high competence of an engaged work force, contribute to the high quality of our products. Warranty Warranty period and conditions are defined in Ericsson Power Modules General Terms and Conditions of Sale. Limitation of Liability Ericsson Power Modules does not make any other warranties, expressed or implied including any warranty of merchantability or fitness for a particular purpose (including, but not limited to, use in life support applications, where malfunctions of product can cause injury to a person's health or life). Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) MPM/BY/P Maria Rosendahl Approved PKB4000C PI Rosendahl MPM/BY/P Maria 3 (3) No. 1/1301- BMR655Technical Uen Specification Checked Date Rev MICHEBO 2007-05-25 DC/DC Converters, Input 36-75 V, Output 60 A/144 W 3 Reference EN/LZT 146 377 R3A November 2007 A (c) Ericsson Power Modules AB Safety Specification General information Ericsson Power Modules DC/DC converters and DC/DC regulators are designed in accordance with safety standards IEC/EN/UL60950, Safety of Information Technology Equipment. IEC/EN/UL60950 contains requirements to prevent injury or damage due to the following hazards: * * * * * * Electrical shock Energy hazards Fire Mechanical and heat hazards Radiation hazards Chemical hazards On-board DC-DC converters and DC/DC regulators are defined as component power supplies. As components they cannot fully comply with the provisions of any Safety requirements without "Conditions of Acceptability". Clearance between conductors and between conductive parts of the component power supply and conductors on the board in the final product must meet the applicable Safety requirements. Certain conditions of acceptability apply for component power supplies with limited stand-off (see Mechanical Information for further information). It is the responsibility of the installer to ensure that the final product housing these components complies with the requirements of all applicable Safety standards and Directives for the final product. Component power supplies for general use should comply with the requirements in IEC60950, EN60950 and UL60950 "Safety of information technology equipment". There are other more product related standards, e.g. IEEE802.3af "Ethernet LAN/MAN Data terminal equipment power", and ETS300132-2 "Power supply interface at the input to telecommunications equipment; part 2: DC", but all of these standards are based on IEC/EN/UL60950 with regards to safety. Ericsson Power Modules DC/DC converters and DC/DC regulators are UL60950 recognized and certified in accordance with EN60950. The flammability rating for all construction parts of the products meets requirements for V-0 class material according to IEC 60695-11-10. The products should be installed in the end-use equipment, in accordance with the requirements of the ultimate application. Normally the output of the DC/DC converter is considered as SELV (Safety Extra Low Voltage) and the input source must be isolated by minimum Double or Reinforced Insulation from the primary circuit (AC mains) in accordance with IEC/EN/UL60950. Isolated DC/DC converters It is recommended that a slow blow fuse with a rating twice the maximum input current per selected product be used at the input of each DC/DC converter. If an input filter is used in the circuit the fuse should be placed in front of the input filter. In the rare event of a component problem in the input filter or in the DC/DC converter that imposes a short circuit on the input source, this fuse will provide the following functions: * * Isolate the faulty DC/DC converter from the input power source so as not to affect the operation of other parts of the system. Protect the distribution wiring from excessive current and power loss thus preventing hazardous overheating. The galvanic isolation is verified in an electric strength test. The test voltage (Viso) between input and output is 1500 Vdc or 2250 Vdc for 60 seconds (refer to product specification). Leakage current is less than 1 A at nominal input voltage. 24 V DC systems The input voltage to the DC/DC converter is SELV (Safety Extra Low Voltage) and the output remains SELV under normal and abnormal operating conditions. 48 and 60 V DC systems If the input voltage to the DC/DC converter is 75 Vdc or less, then the output remains SELV (Safety Extra Low Voltage) under normal and abnormal operating conditions. Single fault testing in the input power supply circuit should be performed with the DC/DC converter connected to demonstrate that the input voltage does not exceed 75 Vdc. If the input power source circuit is a DC power system, the source may be treated as a TNV2 circuit and testing has demonstrated compliance with SELV limits and isolation requirements equivalent to Basic Insulation in accordance with IEC/EN/UL60950. Non-isolated DC/DC regulators The input voltage to the DC/DC regulator is SELV (Safety Extra Low Voltage) and the output remains SELV under normal and abnormal operating conditions. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 1 (14) No. 4 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Absolute Maximum Ratings Characteristics min Tref Operating Temperature (see Thermal Consideration section) TS Storage temperature VI Input voltage Viso Isolation voltage (input to output test voltage), see note 1 Vtr Input voltage transient (Tp 100 ms) VRC Remote Control pin voltage (see Operating Information section) Vadj Adjust pin voltage (see Operating Information section) Positive logic option Negative logic option typ max Unit -40 +125 C -55 +125 C -0.5 +80 V 1500 Vdc 100 V 16 V 0 16 V -0.5 2xVoi V 0 Stress in excess of Absolute Maximum Ratings may cause permanent damage. Absolute Maximum Ratings, sometimes referred to as no destruction limits, are normally tested with one parameter at a time exceeding the limits of Output data or Electrical Characteristics. If exposed to stress above these limits, function and performance may degrade in an unspecified manner. Note 1: Isolation voltage (input/output to base-plate) max 750Vdc. Fundamental Circuit Diagram +In Driver +Out -Out -In Driver RC Auxillary Supply Control Vadj Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 2 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 5 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 Rev Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 1.2 V/60 A Electrical Specification Preliminary PKB 4718LC PI Tref = -40 to +90C, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions min VI Input voltage range VIoff Turn-off input voltage Decreasing input voltage 29 VIon Turn-on input voltage Increasing input voltage 30 CI Internal input capacitance PO Output power Efficiency typ 36 max Unit 75 V 31 33 V 33 36 0 72 50 % of max IO 87 max IO 85 50 % of max IO , VI = 48 V 87 max IO , VI = 48 V 85 V F 1 W % Pd Power Dissipation max IO 12.9 Pli Input idling power IO = 0 A, VI = 53 V 2.3 W PRC Input standby power VI = 53 V (turned off with RC) 56 mW fs Switching frequency 0-100 % of max IO 250 kHz VOi Output voltage initial setting and Tref = +25C, VI = 53 V, IO = 60 A accuracy 1.18 Output adjust range See operating information Output voltage tolerance band Idling voltage Line regulation max IO Load regulation VI = 53 V, 1-100% of max IO Vtr Load transient voltage deviation ttr Load transient recovery time VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 1 A/s, see Note 1 VO tr ts tf tRC (from 10-90 % of VOi) Start-up time W 1.22 V 0.96 1.32 V 10-100% of max IO 1.17 1.23 V IO = 0 A 1.17 1.23 V 0 5 mV 0 10 mV Ramp-up time 10-100% of max IO, Tref = 25C, VI = 53 V (from VI connection to 90% of VOi) 1.2 15.5 300 mV 50 s 6 10 ms 12 15 ms max IO IO = 0 A 0.2 8 ms (from VI off to 10% of VO) RC start-up time max IO 9 ms RC shutdown fall time max IO 0.2 ms (from RC off to 10% of VO) IO = 0 A 8 s Vin shutdown fall time IO Output current Ilim Current limit threshold VO = 1.1V, Tref < max Tref Isc Short circuit current Tref = 25C, VO < 0.2V, see Note 2 VOac Output ripple & noise OVP Over voltage protection Note 1: Output filter according to Ripple & Noise section. Note 2: RMS current in hiccup mode. 0 See ripple & noise section, max IO, VOi Tref = +25C, VI = 53 V, 10-100% of max IO 61 73 s 60 A TBD A TBD 55 1.56 A 120 mVp-p V Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 3 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date Rev (MICJMAL) 2007-11-08 6 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 1.2 V/60 A Typical Characteristics Preliminary PKB 4718LC PI Efficiency Power Dissipation [%] [W] 16 95 14 90 12 85 80 75 36 V 10 48 V 8 53 V 6 75 V 4 36 V 48 V 53 V 75 V 2 70 0 0 10 20 30 40 50 60 [A] 0 10 20 30 40 50 60 [A] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Current Derating Thermal Resistance [C/W] [A] 60 10 50 3.0 m/s 40 2.0 m/s 30 1.5 m/s 20 1.0 m/s 10 Nat. Conv. 8 6 4 2 0 0 0 20 40 60 80 0.0 100 [C] Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Characteristics 0.5 1.0 1.5 2.0 2.5 3.0 [m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Current Limit Characteristics [V] [V] 1,203 1,50 1,202 1,25 1,201 36 V 1,200 48 V 1,199 53 V 1,198 75 V 1,00 36 V 0,75 53 V 75 V 0,50 0,25 1,197 1,196 0,00 0 10 20 30 40 50 Output voltage vs. load current at Tref = +25C 60 [A] 64 66 68 70 72 74 [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Start-up EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Output Ripple & Noise Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 60 A resistive load. PKB 4718LC PI Shut-down Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: (10 ms/div.). Shut-down enabled by disconnecting VI at: Tref = +25C, VI = 53 V, IO =60 A resistive load. Top trace: output voltage (0.5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: (1 ms/div.). Output Load Transient Response Trace: output voltage (50mV/div.). Time scale: (5 s/div.). Output voltage response to load current step- Top trace: output voltage (200mV/div.). change (15-45-15 A) at: Bottom trace: load current (20 A/div.). Tref =+25C, VI = 53 V. Time scale: (0.2 ms/div.). Output Voltage Adjust (see operating information) Passive adjust The resistor value for an adjusted output voltage is calculated by using the following equations: Output Voltage Adjust Upwards, Increase: 1.2 x (100 + %) (100 + 2 x %) k Radj = 5.11x - % 0.62 x % Example: Increase 4% =>Vout = 1.248 Vdc 1.2 x (100 + 4) (100 + 2 x 4) k = 119 k 5.11x - 4 0.62 x 4 7 Reference 1.2 V/60 A Typical Characteristics Preliminary Start-up enabled by connecting VI at: Tref = +25C, VI = 53 V, IO = 60 A resistive load. 4 (14) No. Output Voltage Adjust Downwards, Decrease: 100 Radj = 5.11x - 2 k % Example: Decrease 2% =>Vout = 1.176 Vdc 100 5.11 x - 2 k = 245 k 2 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 5 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 8 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 Rev Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 3.3 V/40 A Electrical Specification PKB 4110C PI Tref = -40 to +90C, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions min VI Input voltage range VIoff Turn-off input voltage Decreasing input voltage 29 VIon Turn-on input voltage Increasing input voltage 30 CI Internal input capacitance PO Output power Efficiency typ 36 max Unit 75 V 31 33 V 33 36 0 132 50 % of max IO 91 max IO 91 50 % of max IO , VI = 48 V 91 max IO , VI = 48 V 91 V F 1 W % Pd Power Dissipation max IO 13.1 Pli Input idling power IO = 0 A, VI = 53 V 3.8 W PRC Input standby power VI = 53 V (turned off with RC) 0.06 W fs Switching frequency 0-100 % of max IO 250 kHz VOi Output voltage initial setting and Tref = +25C, VI = 53 V, IO = 40 A accuracy 3.23 Output adjust range See operating information Output voltage tolerance band Idling voltage Line regulation max IO Load regulation VI = 53 V, 1-100% of max IO Vtr Load transient voltage deviation ttr Load transient recovery time VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 1 A/s, see Note 2 VO tr ts tf tRC (from 10-90 % of VOi) Start-up time W 3.35 V 2.64 3.63 V 10-100% of max IO 3.22 3.36 V IO = 0 A 3.22 3.36 V 0 5 mV 0 10 mV Ramp-up time 10-100% of max IO, Tref = 25C, VI = 53 V (from VI connection to 90% of VOi) 3.29 16.7 350 mV 50 s 6 10 ms 12 15 ms max IO IO = 0 A 0.1 8 ms (from VI off to 10% of VO) RC start-up time max IO 9 ms RC shutdown fall time max IO 0.1 ms (from RC off to 10% of VO) IO = 0 A 8 s Vin shutdown fall time IO Output current Ilim Current limit threshold VO = 3.2V, Tref < max Tref Isc Short circuit current Tref = 25C, VO < 0.5V, see Note 3 VOac Output ripple & noise OVP Over voltage protection Note 2: Output filter according to Ripple & Noise section. Note 3: RMS current in hiccup mode. 0 See ripple & noise section, max IO, VOi Tref = +25C, VI = 53 V, 10-100% of max IO 41 46 s 40 A 53 A 15 65 4.3 A 130 mVp-p V Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 6 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 9 2/1301-BMR 655Technical Uen Specification Checked Date Rev (MICJMAL) 2007-11-08 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 3.3 V/40 A Typical Characteristics PKB 4110C PI Efficiency Power Dissipation [%] [W] 16 95 14 90 12 85 80 36 V 10 48 V 8 53 V 6 75 V 4 75 36 V 48 V 53 V 75 V 2 70 0 0 5 10 15 20 25 30 35 40 [A] 0 5 10 15 20 25 30 35 40 [A] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Current Derating Thermal Resistance [C/W] [A] 40 10 35 3.0 m/s 30 2.0 m/s 8 6 25 1.5 m/s 20 4 15 1.0 m/s 10 Nat. Conv. 5 2 0 0.0 0 0 20 40 60 80 0.5 1.0 1.5 2.0 2.5 3.0[m/s] 100 [C] Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Output Characteristics Current Limit Characteristics [V] [V] 3.300 3.50 3.295 3.00 3.290 3.285 3.280 36 V 2.50 48 V 2.00 48 V 53 V 1.50 53 V 1.00 75 V 75 V 3.275 36 V 0.50 3.270 0 5 10 15 20 25 30 35 40 [A] 0.00 40 Output voltage vs. load current at Tref = +25C 41 42 43 44 45 46 47 48 49 50 [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Start-up EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB PKB 4110C PI Shut-down Top trace: output voltage (1 V/div.). Bottom trace: input voltage (25 V/div.). Time scale: (5 ms/div.). Output Ripple & Noise Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 40 A resistive load. 10 Reference 3.3 V/40 A Typical Characteristics Start-up enabled by connecting VI at: Tref = +25C, VI = 53 V, IO = 40 A resistive load. 7 (14) No. Shut-down enabled by disconnecting VI at: Tref = +25C, VI = 53 V, IO = 40 A resistive load. Top trace: output voltage (1 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: (0.1 ms/div.). Output Load Transient Response Trace: output voltage (20mV/div.). Time scale: (2 s/div.). Output voltage response to load current step- Top trace: output voltage (200mV/div.). change (10-30-10 A) at: Bottom trace: load current (20 A/div.). Tref =+25C, VI = 53 V. Time scale: (0.1 ms/div.). Output Voltage Adjust (see operating information) Passive adjust The resistor value for an adjusted output voltage is calculated by using the following equations: Output Voltage Adjust Upwards, Increase: 3.3(100 + %) (100 + 2 x %) k Radj = 5.11x - % 1.225x % Example: Increase 4% =>Vout = 3.43 Vdc 3.3(100 + 4) (100 + 2 x 4) k = 220 k 5.11 x - 4 1.225 x 4 Output Voltage Adjust Downwards, Decrease: 100 Radj = 5.11x - 2 k % Example: Decrease 2% =>Vout = 3.23 Vdc 100 5.11 x - 2 k = 245 k 2 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 8 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 Rev 11 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 5.0 V/28 A Electrical Specification PKB 4111C PI Tref = -40 to +90C, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions min VI Input voltage range VIoff Turn-off input voltage Decreasing input voltage 29 VIon Turn-on input voltage Increasing input voltage 30 CI Internal input capacitance PO Output power Efficiency typ 36 max Unit 75 V 31 33 V 33 36 0 140 50 % of max IO 92 max IO 92 50 % of max IO , VI = 48 V 92 max IO , VI = 48 V 92 V F 1 W % Pd Power Dissipation max IO Pli Input idling power IO = 0 A, VI = 53 V 4 W PRC Input standby power VI = 53 V (turned off with RC) 60 mW fs Switching frequency 0-100 % of max IO 250 kHz VOi Output voltage initial setting and Tref = +25C, VI = 53 V, IO = 28 A accuracy 12.5 4.9 5 17 W 5.1 V 4 5.5 V V Output adjust range See operating information Output voltage tolerance band 10-100% of max IO 4.87 5.13 Idling voltage IO = 0 A 4.87 5.13 V Line regulation max IO 0 8 mV Load regulation VI = 53 V, 1-100% of max IO 0 10 mV Vtr Load transient voltage deviation ttr Load transient recovery time VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 1 A/s, see Note 1 VO tr ts tf tRC Ramp-up time (from 10-90 % of VOi) Start-up time 10-100% of max IO, Tref = 25C, VI = 53 V (from VI connection to 90% of VOi) 350 mV 50 s 6 10 ms 12 15 ms max IO IO = 0 A 0.2 8 ms (from VI off to 10% of VO) RC start-up time max IO 9 ms RC shutdown fall time max IO 0.2 ms (from RC off to 10% of VO) IO = 0 A 8 s Vin shutdown fall time IO Output current Ilim Current limit threshold VO = 3.2V, Tref < max Tref Isc Short circuit current Tref = 25C, VO < 0.5V, see Note 2 VOac Output ripple & noise OVP Over voltage protection Note 1: Output filter according to Ripple & Noise section. Note 2: RMS current in hiccup mode. 0 See ripple & noise section, max IO, VOi Tref = +25C, VI = 53 V, 10-100% of max IO 30 35 s 28 A 42 A 10 60 6.5 A 150 mVp-p V Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 9 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 12 2/1301-BMR 655Technical Uen Specification Checked Date Rev (MICJMAL) 2007-11-08 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 5.0 V/28 A Typical Characteristics PKB 4111C PI Efficiency Power Dissipation [W] 16 [%] 95 14 90 12 85 80 75 36 V 10 48 V 8 53 V 6 75 V 4 36 V 48 V 53 V 75 V 2 70 0 0 4 8 12 16 20 24 28 [A] 0 4 8 12 16 20 24 28 [A] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Current Derating Thermal Resistance [A] 28 [C/W] 10 24 3.0 m/s 20 2.0 m/s 8 6 16 1.5 m/s 12 4 8 1.0 m/s 4 Nat. Conv. 2 0 0 0 20 40 60 80 0.0 100 [C] Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Characteristics 0.5 1.0 1.5 2.0 2.5 3.0 [m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Current Limit Characteristics [V] [V] 5.010 5.5 4.8 5.008 36 V 5.006 48 V 53 V 5.004 75 V 5.002 36 V 4.1 48 V 53 V 3.4 75 V 2.7 2.0 5.000 0 4 8 12 16 20 24 Output voltage vs. load current at Tref = +25C 28 [A] 28 30 32 34 36 38 40 [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Start-up EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Output Ripple & Noise Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 28 A resistive load. PKB 4111C PI Shut-down Top trace: output voltage (2 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: (10 ms/div.). Shut-down enabled by disconnecting VI at: Tref = +25C, VI = 53 V, IO = 28 A resistive load. Top trace: output voltage (2 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: (1 ms/div.). Output Load Transient Response Trace: output voltage (20mV/div.). Time scale: (1 s/div.). Output voltage response to load current step- Top trace: output voltage (200mV/div.). change (7-21-7 A) at: Bottom trace: load current (20 A/div.). Tref =+25C, VI = 53 V. Time scale: (0.1 ms/div.). Output Voltage Adjust (see operating information) Passive adjust The resistor value for an adjusted output voltage is calculated by using the following equations: Output Voltage Adjust Upwards, Increase: 5 x (100 + %) (100 + 2 x %) k Radj = 5.11x - % 1.225x % Example: Increase 4% =>Vout = 5.2 Vdc 5 x (100 + 4) (100 + 2 x 4) 5.11 x - k = 404 k 4 1.225 x 4 13 Reference 5.0 V/28 A Typical Characteristics Start-up enabled by connecting VI at: Tref = +25C, VI = 53 V, IO = 28 A resistive load. 10 (14) No. Output Voltage Adjust Downwards, Decrease: 100 Radj = 5.11x - 2 k % Example: Decrease 2% =>Vout = 4.9 Vdc 100 5.11 x - 2 k = 245 k 2 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 11 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 Rev 14 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 12 V/12 A Electrical Specification PKB 4113C PI Tref = -40 to +90C, VI = 36 to 75 V, sense pins connected to output pins unless otherwise specified under Conditions. Typical values given at: Tref = +25C, VI= 53 V, max IO , unless otherwise specified under Conditions. Characteristics Conditions min VI Input voltage range VIoff Turn-off input voltage Decreasing input voltage 29 VIon Turn-on input voltage Increasing input voltage 30 CI Internal input capacitance PO Output power Efficiency max Unit 75 V 31 33 V 33 36 0 V F 1 50 % of max IO typ 36 144 W 92.5 max IO 93 50 % of max IO , VI = 48 V 93 max IO , VI = 48 V 93 % Pd Power Dissipation max IO 11.4 Pli Input idling power IO = 0 A, VI = 53 V 3.5 W PRC Input standby power VI = 53 V (turned off with RC) 0.06 W fs Switching frequency 0-100 % of max IO 250 kHz VOi Output voltage initial setting and Tref = +25C, VI = 53 V, IO = 12 A accuracy See operating information, Output adjust range Tref = +25C, VI = 53 V 11.8 12 14.8 W 12.2 V 9.6 13.2 V V Output voltage tolerance band 10-100% of max IO 11.7 12.3 Idling voltage IO = 0 A 11.7 12.3 V Line regulation max IO 2 5 mV Load regulation VI = 53 V, 1-100% of max IO 3 10 mV Vtr Load transient voltage deviation ttr Load transient recovery time VI = 53 V, Load step 25-75-25 % of max IO, di/dt = 1 A/s, see Note 2 VO tr ts tf tRC IO Ramp-up time (from 10-90 % of VOi) Start-up time 10-100% of max IO, Tref = 25C, VI = 53 V (from VI connection to 90% of VOi) 600 mV 50 s 12 15 ms 18 32 ms max IO IO = 0 A 0.2 5.7 ms (from VI off to 10% of VO) RC start-up time max IO 16 ms RC shutdown fall time max IO 0.2 ms (from RC off to 10% of VO) IO = 0 A 5.7 Vin shutdown fall time Output current 0 Ilim Current limit threshold VO = 11.6V, Tref < max Tref Isc Short circuit current Tref = 25C, VO < 0.5V, see Note 3 VOac Output ripple & noise OVP Over voltage protection Note 2: Output filter according to Ripple & Noise section. Note 3: RMS current in hiccup mode. See ripple & noise section, max IO, VOi Tref = +25C, VI = 53 V, 10-100% of max IO 13 16.6 s s 12 A 20 A 7 40 15.6 A 120 mVp-p V Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 12 (14) No. EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date Rev (MICJMAL) 2007-11-08 15 Reference EN/LZT 146 377 R3A November 2007 B DC/DC Converters, Input 36-75 V, Output 60 A/144 W (c) Ericsson Power Modules AB 12 V/12 A Typical Characteristics PKB 4113C PI Efficiency Power Dissipation [%] [W] 14 95 12 90 36 V 85 48 V 80 10 36 V 8 48 V 6 53 V 53 V 75 V 75 75 V 4 2 70 0 0 2 4 6 8 10 12 [A] 0 2 4 6 8 10 12 [A] Dissipated power vs. load current and input voltage at Tref = +25C Efficiency vs. load current and input voltage at Tref = +25C Output Current Derating Thermal Resistance [C/W] [A] 12 12 3.0 m/s 10 10 2.0 m/s 8 8 6 1.5 m/s 4 1.0 m/s 4 2 Nat. Conv. 2 6 0 0 0 20 40 60 80 0.0 100 [C] Available load current vs. ambient air temperature and airflow at VI = 53 V. See Thermal Consideration section. Output Characteristics 0.5 1.0 1.5 2.0 2.5 3.0[m/s] Thermal resistance vs. airspeed measured at the converter. Tested in wind tunnel with airflow and test conditions as per the Thermal consideration section. Current Limit Characteristics [V] [V] 11,99 12,5 10,0 11,98 36 V 11,97 36 V 7,5 48 V 48 V 53 V 11,96 75 V 11,95 53 V 5,0 75 V 2,5 0,0 11,94 0 2 4 6 8 10 Output voltage vs. load current at Tref = +25C 12 [A] 0 3 6 9 12 15 18 21 [A] Output voltage vs. load current at IO > max IO , Tref = +25C Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) EANDKUL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2/1301-BMR 655Technical Uen Specification Checked Date (MICJMAL) 2007-11-08 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Start-up EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB PKB 4113C PI Shut-down Top trace: output voltage (5 V/div.). Bottom trace: input voltage (50 V/div.). Time scale: (5 ms/div.). Output Ripple & Noise Output voltage ripple at: Tref = +25C, VI = 53 V, IO = 12 A resistive load. 16 Reference 12 V/12 A Typical Characteristics Start-up enabled by connecting VI at: Tref = +25C, VI = 53 V, IO = 12 A resistive load. 13 (14) No. Shut-down enabled by disconnecting VI at: Tref = +25C, VI = 53 V, IO = 12 A resistive load. Top trace: output voltage (5 V/div.). Bottom trace: input voltage (20 V/div.). Time scale: (1 ms/div.). Output Load Transient Response Trace: output voltage (20mV/div.). Time scale: (2 s/div.). Output voltage response to load current step- Top trace: output voltage (500mV/div.). change (3-9-3 A) at: Bottom trace: load current (5 A/div.). Tref =+25C, VI = 53 V. Time scale: (0.1 ms/div.). Output Voltage Adjust (see operating information) Passive adjust The resistor value for an adjusted output voltage is calculated by using the following equations: Output Voltage Adjust Upwards, Increase: 12(100 + %) (100 + 2 x %) Radj = 5.11x - k % 1.225x % Example: Increase 4% =>Vout = 12.48 Vdc 12(100 + 4) (100 + 2 x 4) k = 1164 k 5.11 x - 4 1.225 x 4 Output Voltage Adjust Downwards, Decrease: 100 Radj = 5.11x - 2 k % Example: Decrease 2% =>Vout = 11.76 Vdc 100 5.11 x - 2 k = 245 k 2 Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 1 (6) No. MICJMAL Approved Checked PKB4000C PI Johansson) MPM/BK/P (Natalie (EANDKUL) 3/1301-BMR 655Technical Uen Specification Date 2007-11-07 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev 17 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB EMC Specification Conducted EMI measured according to EN55022, CISPR 22 and FCC part 15J (see test set-up). See Design Note 009 for further information. The fundamental switching frequency is 250 kHz for PKB 4111C @ VI = 53 V, max IO. Conducted EMI Input terminal value (typ) Test set-up Layout recommendation EMI without filter External filter (class B) Required external input filter in order to meet class B in EN 55022, CISPR 22 and FCC part 15J. Filter components: PKB-C 1 L1 C4 2 C1 C2 1 1 L2 2 C6 + C3 R C1,2,3 = 1 F C4,5 = 2.2 nF C6 = 100 uF electrolytic L1 = 590 H L2 = 5.6 H The radiated EMI performance of the DC/DC converter will depend on the PCB layout and ground layer design. It is also important to consider the stand-off of the DC/DC converter. If a ground layer is used, it should be connected to the output of the DC/DC converter and the equipment ground or chassis. A ground layer will increase the stray capacitance in the PCB and improve the high frequency EMC performance. Output ripple and noise Output ripple and noise measured according to figure below. See Design Note 022 for detailed information. - 2 C5 Output ripple and noise test setup EMI with filter Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) MICJMAL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 2 (6) No. Checked (EANDKUL) 3/1301-BMR 655Technical Uen Specification Date 2007-11-07 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Operating information Input Voltage The input voltage range 36 to 75Vdc meets the requirements of the European Telecom Standard ETS 300 132-2 for normal input voltage range in --48 and --60 Vdc systems, -40.5 to 57.0 V and --50.0 to -72 V respectively. At input voltages exceeding 75 V, the power loss will be higher than at normal input voltage and Tref must be limited to absolute max +90C. The absolute maximum continuous input voltage is 80 Vdc. Turn-off Input Voltage The DC/DC converters monitor the input voltage and will turn on and turn off at predetermined levels. The minimum hysteresis between turn on and turn off input voltage is 1V. Remote Control (RC) The products are fitted with a remote control function referenced to the primary negative input connection (- In), with negative and positive logic options available. The RC function allows the converter to be turned on/off by an external device like a semiconductor or mechanical switch. The RC pin has an internal pull up resistor to + In. The maximum required sink current is 1 mA. When the RC pin is left open, the voltage generated on the RC pin is 4 -- 6 V. The second option is "positive logic" remote control, which can be ordered by adding the suffix "P" to the end of the part number. The converter will turn on when the input voltage is applied with the RC pin open. Turn off is achieved by connecting the RC pin to the - In. To ensure safe turn off the voltage difference between RC pin and the - In pin shall be less than 1V. The converter will restart automatically when this connection is opened. See Design Note 021 for detailed information. Input and Output Impedance The impedance of both the input source and the load will interact with the impedance of the DC/DC converter. It is important that the input source has low characteristic impedance. The converters are designed for stable operation without external capacitors connected to the input or output. The performance in some applications can be enhanced by addition of external capacitance as described under External Decoupling Capacitors. If the input voltage source contains significant inductance, the addition of a 100 F capacitor across the input of the converter will ensure stable operation. The capacitor is not required when powering the DC/DC converter from an input source with an inductance below 10 H. Rev 18 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB External Decoupling Capacitors When powering loads with significant dynamic current requirements, the voltage regulation at the point of load can be improved by addition of decoupling capacitors at the load. The most effective technique is to locate low ESR ceramic and electrolytic capacitors as close to the load as possible, using several parallel capacitors to lower the effective ESR. The ceramic capacitors will handle high-frequency dynamic load changes while the electrolytic capacitors are used to handle low frequency dynamic load changes. Ceramic capacitors will also reduce any high frequency noise at the load. It is equally important to use low resistance and low inductance PCB layouts and cabling. External decoupling capacitors will become part of the control loop of the DC/DC converter and may affect the stability margins. As a "rule of thumb", 100 F/A of output current can be added without any additional analysis. The ESR of the capacitors is a very important parameter. Power Modules guarantee stable operation with a verified ESR value of >10 m across the output connections. For further information please contact your local Ericsson Power Modules representative. Output Voltage Adjust (Vadj) The DC/DC converters have an Output Voltage Adjust pin (Vadj). This pin can be used to adjust the output voltage above or below Output voltage initial setting. When increasing the output voltage, the voltage at the output pins (including any remote sense compensation ) must be kept below the threshold of the over voltage protection, (OVP) to prevent the converter from shutting down. At increased output voltages the maximum power rating of the converter remains the same, and the max output current must be decreased correspondingly. To increase the voltage the resistor should be connected between the Vadj pin and +Sense pin. The resistor value of the Output voltage adjust function is according to information given under the Output section for the respective product. To decrease the output voltage, the resistor should be connected between the Vadj pin and --Sense pin. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) MICJMAL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie 3 (6) No. Checked (EANDKUL) 3/1301-BMR 655Technical Uen Specification Date 2007-11-07 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Operating information continued Parallel Operation Two converters may be paralleled for redundancy if the total power is equal or less than PO max. It is not recommended to parallel the converters without using external current sharing circuits. See Design Note 006 for detailed information. Remote Sense The DC/DC converters have remote sense that can be used to compensate for voltage drops between the output and the point of load. The sense traces should be located close to the PCB ground layer to reduce noise susceptibility. The remote sense circuitry will compensate for up to 10% voltage drop between output pins and the point of load. If the remote sense is not needed +Sense should be connected to +Out and -Sense should be connected to -Out. Over Temperature Protection (OTP) The converters are protected from thermal overload by an internal over temperature shutdown circuit. When Tref as defined in thermal consideration section exceeds 135C the converter will shut down. The DC/DC converter will make continuous attempts to start up (nonlatching mode) and resume normal operation automatically when the temperature has dropped >10C below the temperature threshold. The converters with latching option will shut down the module when Tref exceeds 135C and remain shut down until the module restarts by switching on/off the input voltage or Remote control. Over Voltage Protection (OVP) The converters have output over voltage protection that will shut down the converter in over voltage conditions. The converter will make continuous attempts to start up (nonlatching mode) and resume normal operation automatically after removal of the over voltage condition. The converters with latching option will shut down the module in over voltage condition and remain shut down until the converter restarts by switching on/off the input voltage or Remote control. Over Current Protection (OCP) The converters include current limiting circuitry for protection at continuous overload. The output voltage will decrease towards 30% of nominal output voltage for output currents in excess of max output current (max IO). When reaching 30% of nominal output voltage the converter will go into hic-up mode. The converter will resume normal operation after removal of the overload. The load distribution should be designed for the maximum output short circuit current specified. Rev 19 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB The converters with latching option will shut down the module when reaching 30% of nominal output voltage and remain shut down until the converter restarts by switching on/off the input voltage or Remote control. Pre-bias Start-up The converter has a Pre-bias start up functionality. The converter will sink current in a controlled way during start up if a pre-bias source is present at the output terminals. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) MICJMAL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie Checked (EANDKUL) 3/1301-BMR 655Technical Uen Specification Date Rev 2007-11-07 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Thermal Consideration General The converters are designed to operate in different thermal environments and sufficient cooling must be provided to ensure reliable operation. Cooling is achieved mainly by conduction, from the pins to the host board, and convection, which is dependant on the airflow across the converter. Increased airflow enhances the cooling of the converter. The Output Current Derating graph found in the Output section for each model provides the available output current vs. ambient air temperature and air velocity at Vin = 53 V. The DC/DC converter is tested on a 254 x 254 mm, 35 m (1 oz), 8-layer test board mounted vertically in a wind tunnel with a cross-section of 305 x 305 mm. Proper cooling of the DC/DC converter can be verified by measuring the temperature at positions P1 or P2 ( see note 1). The temperature at these positions should not exceed the max values provided in the table below. Note that the max value is the absolute maximum rating (non destruction) and that the electrical Output data is guaranteed up to Tref +90C. See Design Note 019 for further information. 20 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB not allowed and may cause degradation or permanent damage to the product. Tref is also used to define the temperature range for normal operating conditions. Tref is defined by the design and used to guarantee safety margins, proper operation and high reliability of the module. Ambient Temperature Calculation By using the thermal resistance the maximum allowed ambient temperature can be calculated. 1. The power loss is calculated by using the formula ((1/) - 1) x output power = power losses (Pd). = efficiency of converter. E.g. 89.5 % = 0.895 2. Find the thermal resistance (Rth) in the Thermal Resistance graph found in the Output section for each model. Calculate the temperature increase (T). T = Rth x Pd 3. Max allowed ambient temperature is: Max Tref - T. E.g. PKB 4110C PI at 1m/s: 1. (( 1 ) - 1) x 132 W = 14.7 W 0.90 2. 14.7 W x 4.6C/W = 68C 3. 125 C -- 68C = max ambient temperature is 57C Position Device Designation max value P1 Mosfet Tref 125 C P2 Ind. core Tref 125 C P2 4 (6) No. P1 Thermal Consideration continued The PKB4000C series DC/DC converters can be ordered with a heatsink (HS) option. The HS option is intended to be mounted on a cold wall or heatsink to transfer heat away from the converter and further improve the cooling of the converter. Definition of reference temperature (Tref) The reference temperature is used to monitor the temperature limits of the product. Temperatures above maximum Tref are The actual temperature will be dependent on several factors such as the PCB size, number of layers and direction of airflow. Note 1 P2 is the limiting component (Tref) used for thermal derating for PKB4113C. P1 is used for the rest of the modules in the PKB-C family. Ericsson Internal PRODUCT SPECIFICATION E Prepared (also subject responsible if other) 5 (6) No. MICJMAL Approved PKB4000C PI Johansson) MPM/BK/P (Natalie Checked (EANDKUL) 3/1301-BMR 655Technical Uen Specification Date 2007-11-07 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Connections Top view Pin 1 Designation +In Function Positive input 2 3 RC -In Remote control Negative input 4 -Out Negative output 5 -Sen Negative remote sense 6 Vadj Output voltage adjust 7 +Sen Positive remote sense 8 +Out Positive output Rev Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB 21 Ericsson Internal PRODUCT SPEC. MECHANICAL E Prepared (also subject responsible if other) MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie 1 (4) No. Checked See 1 4/1301-BMR 655Technical Uen Specification Date 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Mechanical Information - Surface Mount Version Rev Reference EN/LZT 146 377 R3A November 2007 D (c) Ericsson Power Modules AB 22 Ericsson Internal PRODUCT SPEC. MECHANICAL E Prepared (also subject responsible if other) MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie 2 (4) No. Checked See 1 4/1301-BMR 655Technical Uen Specification Date 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Mechanical Information - Through Hole Mount -- Open Frame Version Rev Reference EN/LZT 146 377 R3A November 2007 D (c) Ericsson Power Modules AB 23 Ericsson Internal PRODUCT SPEC. MECHANICAL E Prepared (also subject responsible if other) MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie 3 (4) No. Checked See 1 4/1301-BMR 655Technical Uen Specification Date 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Mechanical Information -- Through Hole Mount -- Base Plate Version Rev Reference EN/LZT 146 377 R3A November 2007 D (c) Ericsson Power Modules AB 24 E Ericsson Internal PROD. SPECIFICATION MECHANICAL Prepared (also subject responsible if other) 1 (4) No. 25 5/1301-BMR 655Technical Uen Specification MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie Checked Date See 1 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Soldering Information - Surface Mounting Peak Product Temperature Requirements The surface mount version of the product is intended for convection or vapor phase reflow SnPb and Pb-free processes. To achieve a good and reliable soldering result, make sure to follow the recommendations from the solder paste supplier, to use state-of-the-art reflow equipment and reflow profiling techniques as well as the following guidelines. Pin number 2 is chosen as reference location for the maximum (peak) allowed product temperature (TP) since this will likely be the warmest part of the product during the reflow process. A no-clean flux is recommended to avoid entrapment of cleaning fluids in cavities inside the product or between the product and the host board. The cleaning residues may affect long time reliability and isolation voltage. To avoid damage or performance degradation of the product, the reflow profile should be optimized to avoid excessive heating. A sufficiently extended preheat time is recommended to ensure an even temperature across the host PCB, for both small and large devices. To reduce the risk of excessive heating is also recommended to reduce the time in the reflow zone as much as possible. Minimum Pin Temperature Recommendations Pin number 4 is chosen as reference location for the minimum pin temperature recommendations since this will likely be the coolest solder joint during the reflow process. Pin 2 for measurement of maximum peak product reflow temperature, TP SnPb solder processes For SnPb solder processes, the product is qualified for MSL 1 according to IPC/JEDEC standard J-STD-020C. During reflow, TP must not exceed +225C at any time. Lead-free (Pb-free) solder processes For Pb-free solder processes, the product is qualified for MSL 3 according to IPC/JEDEC standard J-STD-020C. During reflow, TP must not exceed +260C at any time. Temperature Ramp-up Pin 4 for measurement of minimum solder joint temperature, TPIN TP Ramp-down (cooling) TL SnPb solder processes For SnPb solder processes, a pin temperature (TPIN) in excess of the solder melting temperature, (TL, +183C for Sn63/Pb37) for more than 30 seconds, and a peak temperature of +210C is recommended to ensure a reliable solder joint. Reflow Preheat 25 C Time 25 C to peak Time Lead-free (Pb-free) solder processes For Pb-free solder processes, a pin temperature (TPIN) in excess of the solder melting temperature (TL, +217 to +221C for Sn/Ag/Cu solder alloys) for more than 30 seconds, and a peak temperature of +235C on all solder joints is recommended to ensure a reliable solder joint. Reflow process specifications Sn/Pb eutectic Pb-free Average ramp-up rate 3C/s max 3C/s max +183C +221C 30 s 30 s +210C +235C Peak product temperature TP +225C +260C Average ramp-down rate 6C/s max 6C/s max Time 25C to peak 6 minutes max 8 minutes max Solder melting temperature (typical) TL Minimum time above TL Minimum pin temperature TPIN E Ericsson Internal PROD. SPECIFICATION MECHANICAL Prepared (also subject responsible if other) 5/1301-BMR 655Technical Uen Specification MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie 2 (4) No. Checked Date See 1 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev 26 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Soldering Information -- Through Hole Mounting Dry Pack Information The through hole mount version of the product is intended for manual or wave soldering. When wave soldering is used, the temperature on the pins is specified to maximum 270C for maximum 10 seconds. The surface mount versions of the products are delivered in trays These inner shipment containers are dry packed in standard moisture barrier bags according to IPC/JEDEC standard J-STD-033 (Handling, packing, shipping and use of moisture/reflow sensitivity surface mount devices). A maximum preheat rate of 4C/s and a temperature of max +150C is suggested. When soldering by hand, care should be taken to avoid direct contact between the hot soldering iron tip and the pins for more than a few seconds in order to prevent overheating. A no-clean flux is recommended to avoid entrapment of cleaning fluids in cavities inside the product or between the product and the host board. The cleaning residues may affect long time reliability and isolation voltage. Using products in high temperature Pb-free soldering processes requires dry pack storage and handling. In case the products have been stored in an uncontrolled environment and no longer can be considered dry, the modules must be baked according to J-STD-033. Delivery Package Information, Through Hole versions The products are delivered in antistatic trays. Delivery Package Information, Surface Mount Version Tray Specifications The surface mount versions of the products are delivered in antistatic injection molded trays (Jedec design guide 4.10D standard. Material PE foam, antistatic. Surface resistance 105 < Ohm/square < 1012 Tray Specifications Material PPE, Antistatic Surface resistance Tray capacity 105 < Ohm/square < 1012 The trays can be baked at maximum 125C for 48 hours 20 products/tray Tray thickness 14.4 mm [0.567 inch] Box capacity 100 products (5 full trays/box) Tray weight 110 g empty, 530 g full tray Bakability Bakability The trays are not bakable Tray capacity Tray thickness Open Frame version Tray thickness Base Plate version Box capacity Open Frame version Box capacity Base Plate version Tray weight Open Frame version Tray weight Base Plate version 25 products/tray 18 mm [0.71 inch] 22 mm [0.87 inch] 100 products (4 full trays/box) 50 products (2 full trays/box) 30 g empty, 550 g full tray 40 g empty, 1040 g full tray E Ericsson Internal PROD. SPECIFICATION MECHANICAL Prepared (also subject responsible if other) 3 (4) No. 5/1301-BMR 655Technical Uen Specification MICJAN Approved PKB4000C PI Johansson] MPM/BK/P [Natalie Checked Date See 1 2007-05-29 DC/DC Converters, Input 36-75 V, Output 60 A/144 W Rev 27 Reference EN/LZT 146 377 R3A November 2007 B (c) Ericsson Power Modules AB Product Qualification Specification Characteristics External visual inspection IPC-A-610 Change of temperature (Temperature cycling) IEC 60068-2-14 Na Temperature range Number of cycles Dwell/transfer time -40 to +100C 1000 15 min/0-1 min Cold (in operation) IEC 60068-2-1 Ad Temperature TA Duration -45C 72 h Damp heat IEC 60068-2-67 Cy Temperature Humidity Duration +85C 85 % RH 1000 hours Dry heat IEC 60068-2-2 Bd Temperature Duration +125C 1000 h Electrostatic discharge susceptibility IEC 61340-3-1, JESD 22-A114 IEC 61340-3-2, JESD 22-A115 Human body model (HBM) Machine Model (MM) Class 2, 2000 V Class 3, 200 V Immersion in cleaning solvents IEC 60068-2-45 XA Method 2 Water Glycol ether Isopropyl alcohol +55C +35C +35C Mechanical shock IEC 60068-2-27 Ea Peak acceleration Duration 100 g 6 ms Moisture reflow sensitivity 1 J-STD-020C Level 1 (SnPb-eutectic) Level 3 (Pb Free) 225C 260C Operational life test MIL-STD-202G method 108A Duration 1000 h Resistance to soldering heat 2 IEC 60068-2-20 Tb Method 1A Solder temperature Duration 270C 10-13 s Robustness of terminations IEC 60068-2-21 Test Ua1 IEC 60068-2-21 Test Ue1 Through hole mount products Surface mount products All leads All leads Solderability IEC 60068-2-58 test Td 1 Preconditioning Temperature, SnPb Eutectic Temperature, Pb-free 150C dry bake 16 h 215C 235C IEC 60068-2-20 test Ta 2 Preconditioning Temperature, SnPb Eutectic Temperature, Pb-free Steam ageing 235C 245C IEC 60068-2-64 Fh, method 1 Frequency Spectral density Duration 10 to 500 Hz 0.07 g2/Hz 10 min in each perpendicular direction Vibration, broad band random Note 1: Only for products intended for reflow soldering (surface mount products) Note 2: Only for products intended for wave soldering (plated through hole products)