Thru-Shaft Potentiometers 640 Series Datasheet 640 Series Thru-Shaft Potentiometers Potentiometers convert rotary motion into a change of resistance, supplying a smooth transition of voltage or current levels. The resulting voltage output may be used to control position transducers in a wide variety of potential applications. The 640 Series Thru-Shaft Potentiometers are actuated by a customer-provided actuator shaft instead of by a shaft/ bushing integral to the sensor. The low-profile housing allows use where space is at a premium. All versions are sealed for dust. Splash-sealed or moisture-sealed options feature O-ring seals between the rotor and housing and cover; and epoxy sealing between the leadwires, the housing and the cover. The 640 Series are available in resistances from 1 kOhm to 1 MOhm, inclusive. Tapers include linear and a 360 quadrature voltage to meet a wide range of application requirements. A dual-contact version allows for two mechanically-tracking electrical actions, or true 360 quadrature voltage output. Potential Applications Key Features and Benefits * * * Thru-shaft configuration actuated by customer- Transportation provided actuator shaft: Allows use in space-constrained Position and movement detection in construction/agricultural applications where there may not be enough room for a vehicles/equipment: shaft/bushing integral to the sensor * throttles) Reinforced, low-profile housing: Allows use in rugged environments where space constraints may be present * Pedals Dust sealed with splash- or moisture-sealed options: * Steering equipment Designed to provide protection against dust or moisture * Vehicle manual controls (e.g., gear shifters, joysticks, and ingress Industrial Long rotational life of greater than one million cycles: * Audio/visual equipment dial control Promotes extended life in the application * Industrial vehicle attachment position (e. g. forklift truck forks) * Machine control joystick position * Robotic arm position * Valve actuator position * Material handling equipment position THru-SHAFT * LOW PROFILE * LONG ROTATIONAL LIFE 2 sensing.honeywell.com Thru-Shaft Potentiometers, 640 Series Table 1. Electrical Specifications Parameter 640CS103A06NAAY 640ES103A06NAAY 640GS103B06NBAY 640GS103B06NBBY 640009M9405 Characteristic Table 640-A Table 640-B Supply voltage 350 Vdc, max. Dielectric withstanding voltage 500 Vac RMS Effective electrical travel (approx.) 80, 170, 350, 155 (dual) 350 (See Order Guide Tables on pp. 5, 6.) Resistance Resistance tolerance Table 640-C 1 kOhm to 1 MOhm 15, 10, 5, 2 (laser trimmed) (See Order Guide Tables on pp. 5, 6.) Linearity (independent) 5% Power 1% (laser trimmed) 0.5 W, max. Table 2. Mechanical Specifications Parameter Characteristic Thru hole Mechanical travel with stops Stop torque Rotational life Operating torque: splash sealed moisture sealed Leadwires Material: housing, cover, rotor leadwires 640CS103A06NAAY 640ES103A06NAAY 640GS103B06NBAY 640GS103B06NBBY 640009M9405 6,53 mm [0.25 in] dia. with 2,67 mm x 2,29 mm [0.105 in x 0.090 in] deep slot 6,53 mm [0.25 in] dia. with 5,54 mm [0.218 in] D-flat 6,53 mm [0.25 in] dia. with 2,67 mm x 2,29 mm [0.105 in x 0.090 in] deep slot 90, 180 360/continuous 5 in lb min. >1 million full cycles >5 million dither cycles (2 degree stroke, 60 strokes/s) result in <10% total resistance change 42 mN m [6 oz-in] (See Order Guide Tables on pp. 5, 6.) 71 mN m [10 oz-in] (See Order Guide Tables on pp. 5, 6.) 20 AWG, SAE J-1560 type TXL stranded (7 x 28 AWG), 152,4 mm [6 in] long reinforced thermoplastic 20 AWG, SAE J-1560 type TXL stranded (7 x 28 AWG); header connection option available sensing.honeywell.com 3 Thru-Shaft Potentiometers Table 3. Environmental Specifications Parameter Characteristic 640CS103A06NAAY 640ES103A06NAAY 640GS103B06NBAY 640GS103B06NBBY Operating temperature -40 C to 120 C [-40 F to 248 F] Storage temperature -40 C to 120 C [-40 F to 248 F] Humidity 0% to 95% non-condensing Shock 50 g, 11 ms Vibration 15 g at 50 Hz to 1000 Hz Sealing: dust moisture or splash1 1 640009M9405 All units sealed against dust O-ring seals between rotor and housing and cover; epoxy seal between wires and housing and cover. See Order Guide tables for operating torque differences. Figure 1. Electrical Taper Diagrams (For reference only.) Linear: 2.5% to 97.5% (S-1) Linear: 5% to 95% (S-2) 90 90 80 80 Total Resistance (%) 100 Total Resistance (%) 100 70 60 50 40 30 70 60 50 40 30 20 20 10 10 0 0 10 20 30 40 50 60 70 80 90 100 Angular Rotation, Clockwise Left to Right (%) 0 0 10 20 30 40 50 60 70 80 90 100 Angular Rotation, Clockwise Left to Right (%) Linear: 360 Quadrature (Q) 100 90 Total Resistance (%) 80 70 60 50 40 30 20 10 0 4 sensing.honeywell.com 0 10 20 30 40 50 60 70 80 90 100 Angular Rotation, Clockwise Left to Right (%) 640 Series Thru-Shaft Position Sensor 640 Series Product Nomenclature Figure 2. General Configuration Guide For example, 640CS103A06NAAY defines a 640 Series Thru-Shaft Position Sensor, 180 mechanical angle, linear electrical taper, 1 kOhm resistance with a tolerance of 15%, 152,4 mm [6 in] leadwire length, no cable connector, 6,35 mm [0.25 in] thru-hole, splash sealing/71 mN m [10 in-oz], approx. operating torque, complete catalog listing. 640 C S Series Mechanical Angle Electrical Taper 640 Series Thru-Shaft Position Sensor A B C D E S Z RZ Z 330 312 180 106 103 A 06 N A A Y Resistance Resistance Tolerance Leadwire Length Cable Connector ThruHole Sealing/ Operating Torque Options _ _ _ choose from A 1 kOhm to B 1 MOhm Reverse log (example: C 103 = 103 Ohm) 360 quad D Linear from 15% Log 10% 5% 2% 90 angle 00 Right header _ _ Length in Four position header with Y polarizing plug, Berg 65039-033 or equivalent inches (example: 06 = 6 in N No connector [0.105 in x 0.090 in] slot 6,35 mm [0.25 in] B thru-hole with Splash/ Indicates complete A 71 mN m [10 in-oz], Y catalog approx. listing Moisture/ B 42 mN m [6 in-oz], Additional specifications approx. X required 5,54 mm [0.218 in] D-flat (152,4 mm) 81, 33 F CW: CCW: 48 6,35 mm [0.25 in] thru-hole with A 2,67 mm x 2,87 mm (contact Honeywell) G 360 Table 640-A Order Guide Mechanical Electrical Mechanical Travel (Degree) 15 4 170 S-1 180 71 mN m [10 in-oz] dust and moisture no 640ES103A06NAAY 10 k 15 4 180 S-2 90 71 mN m [10 in-oz] dust and moisture no Sealing RoHS Compliant Taper 10 k Catalog Listing Operating Torque (mN m [in-oz]) Effective Electrical Travel, approx. (%) 640CS103A06NAAY Resistance (Ohm) End Resistance, max. (Ohm) Environmental Resistance Tolerance (%) XXXXXX-1-EN XXXXXX 2014 Copyright (c) 2014 Honeywell International Inc. All Rights Reserved. Dimensional Drawing (For reference only: mm [in].) Rotor shown and midpoint of resistance 45,82 [1.804] o6,35 [0.250] 16,51 [0.650] 10,54 [0.415] 2X 8,89 [0.350] 38,10 [1.500] Schematic 19,05 [0.750] 2X o3,99 Red (2) [0.157] 2,67 X 2,29 [0.090 X 0.105] Deep slot 39,47 [1.554] CW (Clock-Wise) 2X o16,00 [0.630] 152,4 [6.00] 1 2 Black Red 3 Cables stripped at ends for 2,54 [0.100] White 2X 2 Draft angle 2X o3,96 [0.156] 2X 1,78 [0.070] 8,13 [0.320] o7,34 [0.289] Black (1) White (3) o1,52 [0.060] 2X 18,47 [0.727] sensing.honeywell.com 5 Thru-Shaft Potentiometers Table 640-B Order Guide Mechanical Mechanical Travel (Degree) 10 4 170 S-1 360 71 mN m [10 in-oz] dust and moisture no 640GS103B06NBBY 10 k 10 4 180 S-1 360 71 mN m [10 in-oz] no Sealing RoHS Compliant Taper 10 k Catalog Listing Operating Torque (mN m [in-oz]) Effective Electrical Travel, approx. (%) 640GS103B06NBAY Resistance (Ohm) End Resistance, max. (Ohm) Environmental Resistance Tolerance (%) Electrical dust and splash Dimensional Drawing (For reference only: mm [in].) 10,54 [0.415] 2X 8,89 [0.350] Rotor shown and midpoint of resistance 45,82 [1.804] 38,10 [1.500] 2X 16,51 [0.650] 17 o6,35 [0.250] o3,99 [0.157] White (2) 39,47 [1.554] o16,00 2,36 [0.093] Schematic 19,05 [0.750] CW (Clock-Wise) 2X 2X 2 Draft angle [0.630] 2X o,3,96 [0.156] 2X o7,34 [0.289] o1,52 Black (1) Red (3) [0.060] 152,4 [6.00] 1 2 3 Black 1,78 [0.070] Cables stripped at ends for 2,54 [0.100] White 2X 18,47 [0.727] 8,13 [0.320] Section A-A Red Table 640-C Order Guide Taper Mechanical Travel (Degree) 200 dual 155 Q 360 RoHS Compliant Effective Electrical Travel, approx. (%) 15 2.5 k Sealing End Resistance, max. (Ohm) 640009M9405 Resistance Tolerance (%) Resistance (Ohm) Catalog Listing Environmental Operating Torque (mN m [in-oz]) Mechanical Electrical 71 mN m [10 in-oz] dust and moisture no Dimensional Drawing (For reference only: mm [in].) Rotor shown and midpoint of resistance 45,82 o6,35 [1.804] 2,67 X 2,29 [0.250] [0.090 X 0.105] Deep slot 10,54 [0.415] 2X 8,89 [0.350] 38,10 [1.500] Schematic 19,05 [0.750] 2X 16,51 [0.650] [0.157] CW (Clock-Wise) 39,47 [1.554] Black (1) 2X o16,00 [0.630] 2X 2 Draft angle 2X o3,96 [0.156] 2X 304,8 [12.00] 1 2 3 4 5 6 Black Red White 6 Red (2) o3,99 Yellow Green Blue sensing.honeywell.com Cables stripped at ends for 2,54 [0.100] 1,78 [0.070] 8,13 [0.320] Section A-A o7,34 Green (5) [0.289] o1,52 [0.060] CW (Clock-Wise) Blue (4) 2X 18,47 [0.727] White (3) Yellow (6) ADDITIONAL INFORMATION The following associated literature is available at sensing.honeywell.com: * Product Line Guide * Product Range Guide * Product Installation Instructions WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARNING MISUSE OF DOCUMENTATION * * The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell's Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell's standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. sensing and control products, call +1-815-235-6847 or 1-800-537-6945, visit sensing.honeywell.com, or e-mail inquiries to info.sc@honeywell.com Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 honeywell.com 32301268-A-EN IL50 October 2014 (c) 2014 Honeywell International Inc. All rights reserved.