ii Equipment Manuel OP25, OP35, OP45
Release 04/96
This manual contains notices which you should observe to ensure your own personal safety, as
well as to protect the product and connected equipment. These notices are highlighted in the
manual by a warning triangle and are marked as follows according to the level of danger:
!Danger
indicates that death, severe personal injury or substantial property damage can result if proper
precautions are not taken.
!Caution
indicates that minor personal injury or property damage can result if proper precautions are not taken.
Note
draws your attention to particularly important information on the product, handling the product, or
to a particular part of the documentation.
Equipment may be commissioned and operated only by qualified personnel. Qualified personnel
within the meaning of the safety notices in this manual are persons who are authorized to commis-
sion, ground and identify equipment, systems and circuits in accordance with safety engineering
standards.
Note the following:
!Warning
The equipment may be used only for the applications stipulated in the catalog and in the techni-
cal description and only in conjunction with other equipment and components recommended or
approved by Siemens.
Faultless and safe operation of the product presupposes proper transportation, proper storage,
erection and installation as well as careful operation and maintenance.
Startup must not take place until it is established that the machine, which is to accommodate this
component, is in conformity with the guideline 89/392/EEC.
SIMATICand SINEC are registered trademarks of SIEMENS AG. Some of the other desig-
nations used in these documents are also registered trademarks; the owner’ s rights may be violated
if they are used be third parties for their own purposes.
Published by AUT 91
We have checked the contents of this manual for agreement with
the hardware and software described. Since deviations cannot be
precluded entirely, we cannot guarantee full agreement. However ,
the data in this manual are reviewed regularly and any necessary
corrections included in subsequent editions. Suggestions for
improvement are welcomed.
Technical data subject to change.
Siemens AG 1995, 1996
Copyright Siemens AG 1996 All rights reserved
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority.
Offenders will be liable for damages. All rights, including rights
created by patent grant or registration of a utility model or design,
are reserved.
Siemens AG
Automation Group
Industrial Automation Systems
P.O. Box 4848, D-90327 Nürnberg
Siemens Aktiengesellschaft Order No. 6AV3991–1AD02–0AB0
Safety Guidelines
Qualified Personnel
Correct Usage
Trademarks
Impressum
i
Equipment Manuel OP25, OP35, OP45
Release 04/96
Preface
This equipment manual contains precise information about the functionality
and technical design of operator panels OP25, OP35, and OP45.
The present equipment manual is written for operators, fitters, configurers, and
system support engineers.
The operator of an operator panel will find all the information he requires for
handling the device in Part II.
For the fitter, Part IV contains all the information he requires to install and
commission the operator panel.
The different versions of the equipment manual refer to the following OP firm-
ware and ProTool versions:
Release Remarks OP Firmware ProTool
Version
04/95 Initial release of Equipment
Manual
Summary of OP25, OP35 Equip-
ment Manual, and OP45 added
OP25: from V. 1.31
OP35: from V. 1.31
OP45: from V. 1.31
Up to V. 1.31
Up to V. 1.31
Up to V. 1.31
10/95 Extensions for Release 2 OP25: from V. 1.31
OP35: from V. 1.31
OP45: from V. 1.31
Up to V 2.0
Up to V 2.0
Up to V. 2.0
04/96 SINEC L2-DP for OP45 and MPI
for SIMATIC S7 added OP25: from V. 2.0
OP35: from V. 2.0
OP45: from V. 1.40
Up to V 2.0
Up to V 2.0
V. 2.01
1) As well as an upgrade floppy disk
Should you have any queries regarding technical matters, please get into touch
with your point of contact at the Siemens agency or branch responsible. You
will find the addresses in Appendix F of this manual, in catalogs, and in Com-
puserve (go autforum) ..., for instance. In addition, you can call our hotline by
dialing +49(911) 895-7000 (fax 7001).
The following conventions are used in this manual:
Trans Mode Text on the display of the OP appears in the manual in
Courier
Login: Field name on screens
( section 7.2) Cross-reference, reference to additional information
Purpose
Audience
Applicability
Further support
Conventions
ii Equipment Manuel OP25, OP35, OP45
Release 04/96
The OP25/35/45 Equipment Manual is organized as follows:
Chapters 1 to 2 provide an overview of the operator panels and their
functions in tabular form.
Chapters 3 to 9 describe in step-by-step instructions how to operate oper-
ator panels – for example, how to
– create new screens (in addition to the standard
screens)
– output messages or alarms
– enter recipe data records
– print messages or screens.
Chapters 10 to 13 contain information on
– how you commission operator panels
– which system settings you can perform, and
– how you can back up and restore data.
Chapters 14 to 18 contain detailed information about the different devices,
as well as their mechanical and electrical installation and
maintenance.
In the appendices you will such items as technical data, interface assign-
ments, test functions, and system messages.
The illustration shown below provides an overview of how the complete range
of documents covering manuals and online help is organized. The present
manual is shaded.
PC
OP
PLC
Configuration
"#
"
!
"! "!
!
"
"
Installation
Operation
Connection
!
"!
" " "
How the manual is
organized
Related
documents
Preface
iii
Equipment Manuel OP25, OP35, OP45
Release 04/96
Table of Contents
Part I: Introduction
1 Product Description 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 The Operator Panel at a Glance 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Process Visualization and Manipulation 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Functionality 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part II: Functions of the Operator Panel
3 Using the OP 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Keyboard 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Input/Output Fields 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Numeric Fields 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.2 String Fields 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.3 Symbolic Fields 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Using the Windows of OP25/OP35 3-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Screens 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 The Operator Panel in Action 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Screen Elements 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Selecting a Screen 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Standard Screens 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Messages 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Event and Alarm Messages 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 General Features 5-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Current Messages 5-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Stored Messages 5-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.4 Standard Screen: Message Processing 5-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 System Messages 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Recipes 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Processing and Transferring the Data Records 6-4. . . . . . . . . . . . . . . . . . . . . . .
6.1.1 Standard Screens: Data Record Processing and
Data Record Transferring 6-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.2 Setting Up and Editing Data Records 6-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv Equipment Manuel OP25, OP35, OP45
Release 04/96
6.2 Parameter Records 6-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Print Functions 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Hardcopy 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Message Logging 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Forced Logging 7-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Printing Screen List (OP25, OP35 Only) 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Password Protection 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Logging In on the OP 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Logging Out on the OP (Logout) 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Password Management 8-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Status/Force Variable with the OP 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Status Variable 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Force Variable 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part III: Commissioning and Operation
10 Commissioning 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Initial Commissioning of the OP25/OP35 10-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Initial Commissioning of the OP45 10-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.3 Recommissioning 10-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 MPI Transfer (OP25/35 only) 10-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5 Startup Sequence 10-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.6 Error Diagnosis 10-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.7 Notes on Data Security 10-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 System Settings 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Standard Screen: System Settings 11-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Standard Screen: Printer Settings 11-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Blanking Circuit (OP25/35 Only) 11-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Contrast and Brightness Adjustment on the OP25/35 11-6. . . . . . . . . . . . . . . . .
11.5 System-Related Key Assignments (OP45 Only) 11-7. . . . . . . . . . . . . . . . . . . . . .
11.6 User-Specific Key Assignment (OP45 Only) 11-8. . . . . . . . . . . . . . . . . . . . . . . . .
12 Operating Modes 12-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Normal Operation, Loop-Through Operation and Transfer Mode 12-2. . . . . . .
12.2 Setting/Changing the Operation Mode 12-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.3 DOS Operation with the OP45 12-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
v
Equipment Manuel OP25, OP35, OP45
Release 04/96
13 Storing and Loading Data 13-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Storage Principle and Storage Media (Data Media) 13-2. . . . . . . . . . . . . . . . . . .
13.2 Backup and Restore with the OP25/35 13-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part IV: Device Description, Installation, and Maintenance
14 Device Description 14-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1 Device Description: OP25 14-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.1 Operating and Indicating Elements of the OP25 14-2. . . . . . . . . . . . . . . . . . . . . .
14.1.2 Connections of the OP25 14-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.1.3 Dimensions of the OP25 14-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2 Device Description: OP35 14-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2.1 Operating and Indicating Elements of the OP35 14-5. . . . . . . . . . . . . . . . . . . . . .
14.2.2 Connections/Interfaces of the OP35 14-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.2.3 Dimensions of the OP35 14-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3 Device Description: OP45 14-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.1 Operating and Indicating Elements of the OP45 14-8. . . . . . . . . . . . . . . . . . . . . .
14.3.2 Connections of the OP45 14-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.3.3 Dimensions of the OP45 14-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4 Options 14-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.1 Direct Key Module for the OP25 14-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14.4.2 Direct Key Module for the OP35 14-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 Labelling the Function Keys 15-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.1 Labelling the Keys for OP25 15-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.2 Labelling the Keys for OP35 15-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15.3 Labelling the Keys for OP45 15-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 Mechanical Installation 16-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.1 Installing the OP25 16-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2 Installing the OP35 16-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.1 Installation in 19” Cabinets/Racks 16-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.2.2 Installation in Switching Cabinets/Consoles 16-6. . . . . . . . . . . . . . . . . . . . . . . . . .
16.3 Installing the OP45 16-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.1 Installation in 19” Cabinets/Racks 16-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16.3.2 Installation in Switching Cabinets/Consoles 16-11. . . . . . . . . . . . . . . . . . . . . . . . . .
17 Electrical Installation 17-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1 Electrical Installation of the OP25/OP35 17-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.1 Connecting the Voltage Supply and Relay Contacts 17-3. . . . . . . . . . . . . . . . . .
17.1.2 Connecting the Configuration Computer 17-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.3 Link to the Controller 17-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.4 Connecting the Printer 17-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.1.5 Loop-Through Operation 17-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2 Electrical Installation of the OP45 17-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.1 Connection to the Power Supply 17-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
vi Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2.2 Connecting the Configuration Computer 17-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.3 Link to the Controller 17-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.4 Connecting the Printer 17-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17.2.5 Connecting an MF2 Keyboard 17-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 Maintenance 18-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.1 Backup Battery 18-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2 Display 18-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.1 Replacing the Display for the OP25 18-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.2 Replacing the Display for the OP35 18-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18.2.3 Replacing the Display for the OP45 18-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part V: Appendices
A Technical Data A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B Interface Assignment B-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Interface Assignment for OP25 and OP35 B-1. . . . . . . . . . . . . . . . . . . . . . . . . . .
B.2 Interface Assignment for OP45 B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C Test Functions C-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1 Hardware Test for OP25 C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.1 General Operating C-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.2 Individual Tests C-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
C.1.3 Test Adapters C-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D System Messages D-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E ESD Guidelines E-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
F Siemens Worldwide F-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
i-ii Equipment Manuel OP25, OP35, OP45
Release 04/96
1-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Product Description
Electronically controlled machines are usually supervised and controlled ”on
the spot”. Depending on the size and complexity of the machine or system,
the requirements for operator interface systems differ greatly.
Operator panels OP25/35/45 allow a realistic graphical display of the ma-
chine or system under supervision and are designed for easy machine control.
With operator panels OP25/35/45 you can
Control and supervise the process by means of menus – for example, you
can control setpoints or signal control elements by means of inputs, soft
keys, and function and system keys.
Visualize processes, machines and systems as pixel or character graphics
images.
Display event and alarm messages as well as process variables as an out-
put field, a bar graph, trends or a status display, for instance.
Intervene in the process flow using the integrated keyboard.
Overview
Application of
operating panels
1
1-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Operator panels OP25, OP35 and OP45 are panel mounting devices for use
locally on the machine.
Due to the high degree of protection (IP65 at the front panel), the OP is also
suitable for hostile industrial environments.
Possible installation locations for the OPs are:
Cabinets or panels
19” cabinets or racks (OP35 and OP45 only)
The OP’s integrated interfaces permit it to be connected directly to control-
lers.
A printer can also be added for hardcopies and listings.
Controller
Printer
OP25, OP35, OP45
A PC or programmer is used to configure the OP with ProTool (a configuring
program which runs under Windows).
Installation
options
System
configuration
Planning
Product Description
1-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
1.1 The Operator Panel at a Glance
OP45
OP35
OP25
Basic Models OP25 OP35 OP45
Models Black and white display
Color display
Yes
–
Yes
Yes
–
Yes
Display Type STN-LCD STN-LCD TFT-LCD
Resolution (in pixels) 320 x 240 640 x 480 640 x 480
Background illumination Yes Yes Yes
Sealed keyboard System keys with fixed
functions 24
(4 with LED) 32
(4 with LED) 32
(4 with LED)
Function keys with confi-
gurable functions 24
(18 with LED) 36
(28 with LED) 36
(28 with LED)
Softkeys thereof 14 20 20
Function key labels Customized labelling with label strips
Interfaces Serial interfaces for con-
nection of controller,
PC/PG, printer
2 x V.24/TTY
1 x RS 422/RS 485
1 x TTY/RS 422/RS 485
1 x V.24/TTY
1 x V.24
1 x RS 485
Product Description
1-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Basic Model OP25 OP35 OP45
Memory Flash EPROM for firm-
ware and user data 1 Mbyte 2 Mbytes –
Working storage (DRAM) 2 Mbytes 4 Mbytes 8 Mbytes
Memory for configuration 1 Mbyte 3 Mbytes 5.5 Mbytes
Floppy disk drive – Optional Yes
Hard disk – – 425 Mbytes
Special features Hardware clock (buffered) Yes Yes Yes
Relay output Yes Yes –
Operation of an external
MF2 keyboard – – Yes
DOS operation – – Yes
Operation of an external
monitor – – Yes
Module slot for PCMCIA/
JEIDA cards Yes Yes –
Options OP25 OP35 OP45
Direct key module Digital outputs, address-
able via either keys or con-
figurable ports
8 16 16
Floppy disk drive – 3 ” drive (Included in stan-
dard model)
Installation Possible in OP25 OP35 OP45
Switching cabinets/consoles Yes Yes Yes
19” cabinets/racks –Yes Yes
Controllers That Can Be Used OP25 OP35 OP45
SIMATIC S5 programmable controllers Yes Yes Yes
(AS 511 only)
SIMATIC S7 automation system Yes Yes –
SIMATIC 500/505 Yes Yes –
PC/AT-compatible computers Yes Yes –
Controllers of other manufacturers Yes Yes –
Product Description
1-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
1.2 Process Visualization and Manipulation
“One picture is worth a thousand words” goes the familiar saying.
This is particularly true of machine and system monitoring where it is impor-
tant to provide the operator with clear and easy-to-understand information
about the state of the process.
Process values and process sequences are shown by screens which can con-
tain graphics, texts and values. Process values in a system are often related
in some way. Screens show this relationship and thus represent an image of
the process.
The OP permits you to represent machines and plants as full graphic
screens. This improves operator orientation.
You can show current process values (e.g., filling level and speed) as numeric
values, or symbolically as text or bars.
Curves are a particularly good way to show changeable process values (e.g.,
changes in temperature) over a period of time.
Symbolic graphics are another way to indicate process values. Symbolic
graphics are graphic elements (i.e., bit maps) which are indicated alternately
to show different process states (e.g., valve open or closed).
The operator can use the OP’s integrated keyboard to intervene in the process
sequence.
For example, you can control actuators (e.g., valves) by specifying process
values (i.e., setpoints).
Features important to operator control include ease of handling, short training
periods, and a high degree of reliability.
You can configure the structure of the OP operating environment as desired
(i.e., you can tailor operator control to your particular application).
A few features:
Free configurable function keys
Softkeys
Pop-up windows for symbolic entries
Screens
Full graphic plant
screens
Bars, curves
Symbolic graphics
Process manipula-
tion
Product Description
1-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
Process or machine states (e.g., the current operating mode) are displayed by
the OP as plain-text event messages.
Alarm messages provide information on critical machine states.
Current measured values (e.g., temperatures, speeds, etc.) can also be in-
cluded in the text of event or alarm messages.
Event and alarm messages are stored with date and time in a message buffer.
At the same time, all event and alarm occurrences can be printed (if message
logging is switched on and a printer is connected).
Information texts can be configured. You can use them to give the operator
additional information which will help him/her to correct a malfunction.
Complete blocks of machine data can be stored as recipes on the OP.
The structure of a recipe is specified during the configuring phase. It makes
no difference whether the recipes are “real recipes” or only piece number
specifications, traversing paths or temperature progressions.
You can change or redefine recipe data directly on the OP.
The OP offers password protection. Each operator can be assigned a differ-
ent password. A password level can then be used to enable or disable each
operator’s access to special operating functions. This prevents incorrect en-
tries and improves system security.
All messages and texts for screens can be stored in the OP in up to three dif-
ferent languages.
This permits international use even when operating personnel speak different
languages.
The “STATUS/FORCE VARIABLE” PG functions are available for testing
and trouble-shooting. They can be used on the OP to specify and change
address areas in the controller. This makes on-site troubleshooting fast even
without a programmer.
Messages
Information texts
Recipes
Password protec-
tion
Multiple languages
PG functions
Product Description
2-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Functionality
The functions of the operating panels are listed below. The numerical values
contained in the tables are the maximum values that can be managed by an
OP and are limited possibly only by the size of the user memory.
Functions OP25 OP35 OP45
Event messages Number 2000
Indication In message line/message window
View all queued events On message page
Length of message text (in char-
acters) 2 x 35 70 70
Lines per message 2 1 1
Process values in message text 8
Alarm messages Number 2000
Indication In message line/message window
Indication type 1st value/last value (can be selected)
View all queued alarms On message page
Length of message text (in char-
acters) 2 x 35 70 70
Lines per message 2 1 1
Process values in message text 8
Acknowledge single alarm mes-
sages Yes
Acknowledge several alarm mes-
sages simultaneously Yes, 16 acknowledgement groups
Message logging Logged on a printer Yes
Message buffer Capacity 512 message occurrences
Look at buffered event messages/
alarm messages On puffer page
Delete Yes
Buffer overflow warning Yes
Forced printout for buffer over-
flow Yes
2
2-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Functions OP25 OP35 OP45
Message acquisition Time of occurrence Date/time
Message status Arriving, departing, acknowledged
Screens Indicate Yes
Print (hardcopy) Yes
Static screen elements Static full graphics
Fixed text
Semigraphic characters
Input/output elements Input fields
Output fields
Combined input/output fields
Symbolic input
(pop-up window)
Symbolic output
(graphics/text)
Bars
Curves
Operator prompting Icons for softkey functions
Fixed window Yes
Limit value monitoring For inputs/outputs Yes
Conversion functions For inputs/outputs Linear
Square
Fonts Loadable fonts per language 3
Fonts not dependent on language
(with semigraphic characters) 1
Character sizes in pixels 8 x 8 to 64 x 64
Text attributes Display Flashing, inverse, underlined
Printer Bold, italics, underlined
Information texts Lines/characters 7/35
For messages Yes
For input fields Yes
For screens Yes
Password protection Number of passwords
Password levels
50
9
Functionality
2-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Functions OP25 OP35 OP45
Recipes Number 255
Data records per recipe 500
Entries per data record 500
Save data records (set up) Controller/OP storage medium
Load data records Storage medium OP/controller
Delete data records In storage medium
Change data records (edit) In storage medium
Transfer current values Controller OP
OP controller
Transfer data records Data medium OP
OP data medium
Parameter records Yes
Print functions Hardcopy of the contents of the
display
Character mode (ASCII)
Graphic mode Yes
Yes
Direct message logging Yes
Screen printout in character mode
(ASCII) Yes Yes –
Data backup Backup/restore function for
PCMCIA/JEIDA cards Yes Yes –
Online language switchover Number of languages 3
PG functions For SIMATIC S5 Yes Yes Yes
(Status/force variable) For SIMATIC S7 Yes Yes Yes
Loop–through operation For PG or additional TD/OP
(only with SIMATIC S5 and
AS 511 protocol)
Yes Yes No
Display Setting for display brightness/
contrast Yes Yes –
Blanking circuit Yes Yes –
Connection to PLC SIMATIC S5-AS511
SIMATIC S5-FAP
SIMATIC S5-L2-DP
SIMATIC S7-MPI
SIMATIC S7-PPI
SIMATIC 500/505
Free Serial
Allen Bradley
Mitsubishi
Telemecanique
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes 3
Yes 3
Yes 3
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes 3
Yes 3
Yes 3
Yes
–
No 2
–
–
–
–
–
–
–
2) The immunity to interference cannot be guaranteed on account of the hardware characteristics of the OP45
3) Driver available as an option
Functionality
2-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Functionality
ii-ii Equipment Manuel OP25, OP35, OP45
Release 04/96
3-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Using the OP
Processes (e.g., a machine tool, mixing station or similar) are displayed on the
OP with screens. The processes can also be manipulated.
One screen takes up the entire display. An example of a possible layout is
shown below.
Main screen area
Fixed window
Icons for softkey
functions
Figure 3-1 Screen layout for the OP25
The fixed window provides the operator with a continuous stream of important
process variables regardless of which screen is open at the moment.
The main screen area contains the actual contents of the currently opened
screen.
Additional windows (e.g., message windows, help windows and pop-up win-
dows) are faded in over the main screen area and the fixed window.
Icons symbolize softkey functions related to specific screens.
Overview
Screen section
Fixed window
Main screen area
Icons
3
3-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
3.1 Keyboard
The keyboard of the OP is equipped with two blocks of keys:
The function keys/softkeys
The system keys
A function key always triggers the same action in the OP or controller (i.e.,
global significance for the OP) regardless of which screen is currently open.
A few possible actions are listed below.
Open a screen
Indicate the current alarm messages
Start a hardcopy of a screen
Indicate the time window
The term softkey means that function keys can have a meaning related to the
currently open screen (i.e., local).
The function of a softkey can vary from screen to screen. When a screen is
open, a softkey’s function is shown by an icon in the margin of the monitor
screen.
The following keys can have softkey functionality:
For OP25: F1 to F14
For OP35/OP45: F1 to F20
The repeat function activates when a key is repeatedly pressed.
Note
Do not press several keys on the OP45 at the same time. This can cause incor-
rect entries.
Overview
Function keys/
softkeys
Repeat function
(for OP45 only)
Using the OP
3-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
The system keys are used to make entries on the OP.
Figure 3-2 shows the system keyboard for the OP25 and OP35/OP45.
7
AB 8
CD 9
EF
4
GH 5
IJ 6
KL
1
MN 2
OP 3
QR
.
ST 0
UV +/–
WX
DEL
INS
ESC
A–Z
A–Z ACK
ENTER
HELP
= Input keys for numeric and alphanumeric charac-
ters
OP25 OP35/OP45
/
AB 7
CD 8
EF 9
GH
*
IJ 4
KL 5
MN 6
OP
–
QR 1
ST 2
UV 3
WX
+
YZ .
:\ 0
=,
+/–
()
TAB
ALT
CTRL
SHIFT HELP
A–Z
ESC
A–Z
ACK
ENTER
A–Z
DEL
= Control keys
YZ
INS
Figure 3-2 Assignment of the system keys
Note
The TAB, ALT, CTRL and SHIFT keys of the OP35 have no function.
System keys
Using the OP
3-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
The control keys of the OP have the following functions:
Key Description
A–Z Shift key This key is used to shift the input keys from numeric to
alphanumeric.
The key is equipped with two LEDs which indicate the
current status.
No LED is on.
Numeric assignment of the input keys is active.
Alphanumeric assignment of the input keys becomes
active when this key is pressed once.
One of the two LEDs (i.e., left or right) is on.
Left or right alphanumeric assignment of the input
keys is active.
Input key assignment alternates between the left and
right alphanumeric assignment each time this key is
pressed.
A–Z
A–Z Switches the active window (OP25/OP35 only)
Switch from alphanumeric assignment of the input
keys back to numeric assignment
DEL
INS Activates edit mode (OP25/OP35 only)
Deletes/inserts single characters
Cancel key
ESC This key cancels already started actions. Some examples
are listed below.
Delete an already entered character for a value input
Delete a queued system message
Acknow-
ledgement
key
ACK This key acknowledges the currently indicated alarm
message or all messages of an acknowledgement group.
The LED remains on as long as an unacknowledged
alarm message is queued.
Info key
HELP
This key is used to open a window containing a help text
for the selected object (e.g., message, input field).
The LED goes on when a help text is available for the
selected object.
The help window is closed by pressing any key.
Apply key
ENTER
Accept and exit an entry
Open the pop-up window for a symbolic entry
Cursor keys Move the cursor to the individual input fields in a
screen
Move the cursor within an input field
Select an entry from the message buffer
Select a value from the pop-up window
Key functions
Using the OP
3-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
3.2 Input/Output Fields
The screens on the OP contain different types of input/output fields.
Numeric fields (digital or analog)
String fields
Symbolic fields
Values can be entered on the OP in these input fields which are then transferred
to the controller.
The basic procedure for entering values on the OP is described below.
1. Using the cursor keys, position the cursor on the desired input field.
2. Enter the value. The method of entry varies depending on the type of field.
See the following subsections for information on handling the individual
fields.
3. Confirm the entry with with ENTER key.
The following methods of correction are available before the entry is applied.
Using the INS/DEL key, insert/delete single characters where the cursor is
positioned. Then use the ENTER key to confirm the correct value.
Cancel the entry with the ESC key.
The original value is then automatically rewritten in the field. Enter the
correct value, and confirm with the ENTER key.
An edit function is available on the OP25/35. This edit function can be used to
edit entries which have already been applied.
1. Position the cursor on the desired input field.
2. Activate edit mode by pressing the INS/DEL key.
In contrast to input mode, the indicated value is retained.
3. Move the cursor to the appropriate position of the input field.
4. Using the INS/DEL key, insert/delete characters where the cursor is posi-
tioned.
5. Confirm the entry with the ENTRY key.
The entry can be canceled with the ESC key. The old value is indicated
again.
Overview
Procedure
Correcting/cancel-
ing entries
Edit mode
(OP25/35 only)
Using the OP
3-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
3.2.1 Numeric Fields
The shape of the cursor changes in input mode. Input starts at the right-hand
edge of the input field. Digits are shifted to the left similar to a pocket calcula-
tor.
To make entries in a numeric field, proceed as follows:
Step Key Description
1Enter deci-
ll
90
to
mal value
+/
90
.
to
+/– .
,
Enter
hexadecimal
value
ST
AB EF
to
90 to
The characters A to F must be entered in
alpha mode.
Enter digital
value S01
,
2Apply entry ENTER
The entered value becomes valid.
The entry becomes invalid if the en-
tered value violates a configured limit
value or an incorrect entry is made.
The “old” value is retained.
Or
Cancel entry ESC The “old” value becomes valid again.
If you have made a mistake and have not yet applied the entry, proceed as fol-
lows:
IF ... THEN ...
Wrong digit
Position the cursor on the digit and over-
write.
(The cursor remains on this position.)
One digit too
many Deletes the digit at the cursor position and
consolidates the input from the left.
DEL
INS
One digit too few A–Z
DEL
INS
1. Switch to alpha mode.
2. Inserts a blank where the cursor is positioned and
shifts the entry to the left starting at the cursor
position.
3. Shift back to numeric assignment of the input keys.
4. Overwrite blank.
A–Z
A–Z
Entry
Correction
Using the OP
3-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
3.2.2 String Fields
Both numeric characters (i.e., digits) and alphanumeric characters (i.e., letters
of the alphabet) can be entered in a string field. Strings may also contain
blanks.
The cursor changes shape in input mode. The entry starts at the left edge of the
input field. The cursor jumps one position to the right each time a character is
entered.
To make entries in a string field, proceed as follows:
Step Key Description
1Enter digits
+/–
90
.
to
,
If necessary, switch back from alpha mode.
Enter letters A–Z Switch to alpha mode.
ST
AB Y
to Z
2Apply entry ENTER
The entered string becomes valid.
Switch back from alpha mode4
Or
Cancel entry ESC
The input cursor is deleted.
Switch back from alpha mode1
The “old” string becomes valid again.
If you have made a mistake and have not yet accepted the entry, proceed as
follows:
IF ... THEN ...
Wrong character
Position the cursor on the character and
overwrite.
(The cursor jumps one position to the right
after the overwrite.)
One character too
many Deletes the character at the cursor position
and consolidates the input from the right.
DEL
INS
One character too
few
A–Z
DEL
INS
1. Switch to alpha mode.
2. Inserts a blank where the cursor is
positioned and shifts the entry to the
right starting at the cursor position.
3. Overwrite blank.
4) Not applicable to OP45
Entry
Correction
Using the OP
3-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
You want to enter “valve 05”. Proceed as follows:
Key Display
A–Z
UV
A–Z ,
EF
A–Z ,
MN
A–Z ,
ST
IJ
A–Z ,
KL
A–Z ,
A–Z ,
0
5
V
VA
VAL
VALV
VALVE
VALVE
VALVE
VALVE 0
VALVE 05
ENTER Apply entry.
Example of a
string entry
Using the OP
3-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
3.2.3 Symbolic Fields
Entries in symbolic fields are made with a pop-up window indicating the en-
tries available for this field.
To make an entry in a symbolic field, proceed as follows:
Step Key Description
1O
p
en
p
o
p
-u
p
1
Open
pop
-
up
window
ENTER
w
indo
w
ENTER
2Select entry
3Apply entry ENTER
The value belonging to the selected
entry becomes valid.
The pop-up window is closed.
Or
Cancel entry ESC
The “old” value becomes valid again.
The pop-up window is closed.
You want to use a symbolic entry to turn on mixer 3.
ENTER
The pop-up window appears.
Mixer 3 is marked “off”.
–
Off
On
You select mixer 3 “on”.
–
Off
On
ENTER
The entry you selected is applied (i.e., accepted).
Entry
Example
Using the OP
3-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
3.3 Using the Windows of OP25/OP35
Several windows can be displayed at the same time on the OP.
To use them, you can switch between the individual windows.
Switches between the following windows are possible.
Main screen
Fixed screen
Message line and message window
Use the middle cursor key to select the window in which you want to work or
make entries.
Key Description
A–Z
A–Z Each time you press this key the cursor jumps from one
window to the next.
The window in which the cursor is located is the active window (i.e., you can
make entries or perform other operations in this window).
You cannot switch to windows which do not contain input fields.
Exceptions: Message line, message window and message page
For these exceptions, the cursor is positioned on the first message. You can
then select the information text pertaining to the message.
How to use the information key
The first time the key is pressed
The information text pertaining to the selected field or message is dis-
played.
The second time the key is pressed
The information text pertaining to the main screen is displayed.
Selecting a win-
dow
Restrictions/
special features
Information key
Using the OP
3-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
The position of the displayed window is static on the OP25.
When an alarm message window or a pop-up window is displayed, for exam-
ple, an entry field hidden by the window cannot be used.
Generally, entries on the OP25 cannot be made unless all windows are closed.
The OP35 can be configured with dynamic window positioning.
When a window is to be displayed, it jumps automatically to a position which
does not cover up the input field or the cursor.
This means that entries can always be made regardless of the contents of the
display.
Static and dynamic
windows
Using the OP
3-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
Using the OP
4-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Screens
Logically related process values are combined into screens. Graphic elements
illustrate the relationships between these values. The individual screens pro-
vide a quick overview of a process or a system. In addition to showing what is
happening in the process, screens can also be used to control the process by
entering new process values.
Overview
4
4-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
4.1 The Operator Panel in Action
The OP is to control and monitor a plant which mixes and bottles various fruit
juices. Plant functions are divided roughly into the mixing and bottling sta-
tions.
The ingredients for the juices are stored in three tanks. The ingredients are
mixed in certain proportions depending on which fruit juice is to be produced.
After the juice is mixed, a valve is opened, and the finished fruit juice flows
into a filling tank and is then bottled. The bottles are transported on a con-
veyor belt. Before being filled, they are checked for glass breakage. After
being filled, the bottles are sealed, labelled and palletized.
TANK1 TANK2 TANK3 To the bot-
tling station
MIXER
M
Mixing station
Bottling station
Screens
4-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Bottling station
Labelling
Palletization
From
the mixer
Figure 4-1 Mixing and bottling stations
Screens
4-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
4.2 Screen Elements
Screens on the OP are made up of various screen elements. Some examples
are listed below.
Fixed texts
Semigraphic characters
Input fields for process values
Output fields for process values
Bars
Curves
Symbolic graphics
We will use the mixing station of the fruit juice plant to show you the various
screen elements.
The screen might look something like this.
Mixing Station
Ingredients (in l)
Tank 1 Tank 2 Tank 3
Valve 4
Amount in
the mixer
(in l)
44
1
2
34
5
6
7
Selection
main screen
Mixer mo-
tor
off
Fixed text
Semi-graphic (corresponding to tank)
Bar shows filling level of the tank graphically.
Symbolic input field to open and close the valve
Symbolic graphic shows the status of the valve (i.e., open or closed)
Numeric output field
Icons for the softkey functions
1
2
3
4
5
6
7
Valve 4
open Valve 4
closed Mixer
motor
on Selection
bottling station
Figure 4-2 Sample screen for a mixing station
Screen elements of
the sample screen
Screens
4-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
4.3 Selecting a Screen
You can select a screen in the following ways.
Via function key (softkey)
Via an appropriately configured input field
Via job from the controller
You can open a certain screen by pressing a function key (or a softkey).
A screen is opened after an entry has been executed in an input field config-
ured for the selection of this screen.
When the state of the process/plant requires, the controller causes a screen to
be selected on the OP.
Via function key
Via input field
Via job from the
controller
Screens
4-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
4.4 Standard Screens
The OP comes already equipped with standard screens. You can use these
standard screens for your configuration, or adapt them to fit your application.
The standard screens are called from a main screen via softkey.
Softkeys for
selecting
the stan-
dard
screens
12 3 4 5 6
Main screen
Figure 4-3 Main screen (example)
1Password processing
2Printer settings
3Status Variable
4System settings
5Message processing
6Mixing station (our example)
For detailed information on function and use of the standard screens, see the
applicable sections in this manual.
Main screen
Screens
5-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Messages
Messages inform the operator of certain occurrences by displaying a text.
There are three types of messages.
Event messages indicate process states during normal operation of the sys-
tem.
Alarm messages indicate malfunctions/interruptions in the process.
System messages
In contrast to event and alarm messages which contain process-related in-
formation, system messages provide information on internal operating
states/errors of the OP.
5
5-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
5.1 Event and Alarm Messages
Event and alarm messages provide information on normal or critical process
states by indicating message texts. The message texts may also contain current
measured values.
Below are two examples showing the differences between event and alarm
messages.
The fruit juice plant has finished a mixing procedure. An event message in-
forms the operator of this. The event message might look something like this:
Mixing procedure finished
Juice in the mixer: 5000 l
The operator would now like to start the bottling procedure but has forgotten to
open the filling valve. The controller automatically stops the bottling proce-
dure and outputs an alarm message. The alarm message might look something
like this:
Bottling procedure terminated
Filling valve is closed !
Because of their urgency, alarm messages must be acknowledged to ensure that
the operator has noticed the message.
Acknowledgement can also be performed by the controller.
Event messages
Alarm messages
Messages
5-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
5.1.1 General Features
The OP offers the following ways to indicate event and alarm messages.
You can indicate a current event or alarm message in a message line or in a
message window.
You can configure one of the following combinations:
Message line
Event or alarm message
Message line
Event message
Alarm message window
Alarm message
Event message window
Alarm message window
Indicate an event or alarm
message in the message line
Indicate an event message in
the message line and an
alarm message in the mes-
sage window
Indicate an event/alarm mes-
sage in the appropriate mes-
sage window
The operator can look at all still queued event messages or alarm messages on
the appropriate message page.
The OP stores all messages in a battery-buffered memory. The operator can
look at these stored messages.
Each message is given a priority during configuration. This priority deter-
mines the importance of the message.
When several messages are queued, the message with the highest priority is
indicated first.
When several, unacknowledged alarm messages are queued, either the first
(i.e., the oldest) or the last (i.e., the latest) message is indicated.
The operator can change the configured type of indication (first/last).
When several event messages with the same priority are queued, the latest
is indicated.
Available methods
of indication
Message line,
message window
Event message
page, alarm
message page
Message buffer
Indication priori-
ties
Messages
5-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Message occurrences may assume the following states:
Arriving Marks the occurrence of the message
Departed Cause of the message no longer exists.
Acknowledged Only for alarm messages.
The operator or the controller has recognized the message
and confirmed it.
The OP acquires these message states with the precise time and outputs them
when a message page or the message buffer is indicated.
At least one alarm message is still queued when this symbol appears on the
OP’s display.
Alarm messages must be acknowledged by either the operator or the controller.
Key Description
ACK
Acknowledge indicated alarm message
After acknowledgement, the next unacknowledged message (if one exists) is
then faded in.
You can combine messages into acknowledgement groups.
When the indicated message belongs to an acknowledgement group, its ac-
knowledgement automatically acknowledges all other alarm messages of this
acknowledgement group.
Message states
Message indicator
Acknowledging
alarm messages
Acknowledgement
groups
Messages
5-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
5.1.2 Current Messages
The message line is always present regardless of which screen is selected.
Depending on your configuration, event messages and/or alarm messages are
displayed in the message line.
Example of an event message:
Mixing procedure finished
Juice in mixer: 5000 l
Process value at the time of arrival
Alarm messages flash to distinguish them from event messages.
Alarm messages always take precedence
over event messages.
Event messages are not indicated unless no
more alarm messages are queued and all
have been acknowledged.
A standby message is indicated when no
event messages are queued.
Alarm messages
Event messages
Standby
message
In addition to the message text, messages in a message window contain other
information (e.g., message number and date/time of the arrival of a message).
Example of an alarm message window:
Message number Date
Time Acknowledge–
ment group
Number of unacknow-
ledged messages
0048 11:34:02 11.11.93 QGR.01 2
Tank 25: Temperature 156 degrees
Call shift supervisor: Tel: 9465
Process value at time of arrival
Message line
Flashing alarm
messages
Priorities of indica-
tion
Message window
Messages
5-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
The event message window is not automatically faded in. It must be selected
by the operator or the controller and then deselected again later.
A standby message is displayed when no current event message is queued.
Message number Date
Time
Number of not departed
messages
0050 11:42:17 11.11.93 12
Tank 25: Temperature within tol.
again 94 degrees
i
Process value at time of arrival
The message pages give the operator an overview of the still queued (i.e., not
yet departed) alarm or event messages.
The event message page or the alarm message page can be selected on the OP
or via the controller.
The individual message occurrences are sorted by indication priority and, if
alarm messages, listed by first/last setting.
Example of an alarm message page:
Alarm Message Page
0049 K 11:32:00 11.18.93 QGR:01
Tank press. too high: 12.7 bar
0049 KQ 11:33:20 11.18.93 QGR:01
Tank press. too high: 10.3 bar
0010 K 11:34:36 11.18.93 QGR:02
Oil feed stopped!
0010 KQ 11:35:18 11.18.93 QGR:02
Oil feed stopped!
Message number
Message status:
K = arrived,
Q = acknowledged
Process value
at time of arrival Acknowledgement
group
T ime and date of arrival
If all messages do not fit on the display at the same time, you can scroll the
contents of the message page up/down with the , cursor keys.
Event message
window
Alarm message
page,
event message
page
Messages
5-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
The message page contains the following information for each message occur-
rence.
Message number
Message status with date and time
The OP updates the message status display (e.g., K for arriving, Q for
acknowledged).
Acknowledgement group to which an alarm message belongs
Message text, with process values if applicable
When a message contains process values, the OP indicates these values as
they were when the state occurred or stopped occurring (i.e., time of arrival
or time of departure).
The OP does not acquire current process values after the message has been
acknowledged.
You can switch back and forth between indication of the message page and the
message buf fer by repeatedly pressing the function key which you used to call
the alarm message page/event message page.
All message occurrences are logged directly on a printer (if message logging is
switched on and a printer is connected).
To message buffer
and back
Message logging
Messages
5-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
5.1.3 Stored Messages
The OP stores all message occurrences in a battery-buffered memory.
This allows you to indicate the messages at a later time.
The stored message occurrences are indicated in the alarm message buffer or
the event message buffer depending on what type of message they are.
A buffer page can be selected on the OP or via the controller.
All messages are indicated in the order of when they occurred. The latest
message is shown at the top of the display.
Example of indicating the alarm message buffer:
Alarm Message Buffer
0010 KGQ11:38:04 11.18.93 QGR:02
Oil feed stopped!
0010 KQ 11:35:18 11.18.93 QGR:02
Oil feed stopped!
0049 KGQ11:34:09 11.18.93 QGR:01
Tank press. too high: 9.3 bar
0049 KQ 11:33:20 11.18.93 QGR:01
Tank press. too high: 10.3 bar
0049 K 11:32:00 11.18.93 QGR:01
Tank press. too high: 12.7 bar
Message number
Message status:
K = arrived,
G = departed,
Q = acknowledged
Process
value Acknowledgement
group
T ime and date of arrival
If a message text contains process values, the OP indicates these values as they
were when the message occurrence arrived and departed.
Otherwise, the information is identical to that of the event message page or
alarm message page.
The event message buffer/alarm message buffer can be deleted by operator
input on the OP or via the controller.
Exceptions:
Queued messages
Not yet acknowledged alarm messages
Alarm message
buffer, event
message buffer
Deleting the buffer
Messages
5-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
The OP stores message occurrences in a common memory area for event and
alarm messages (i.e., the so-called message buffer).
If there is only a certain amount of memory space left in the message buffer
(i.e., remaining buffer space), the OP can fade in a system message to that ef-
fect.
If there is no space left in the message buffer and new messages arrive, the OP
continues deleting message occurrences from the message buffer until a certain
remaining buffer space is available again.
The oldest message occurrences are deleted in the following order.
1. Event messages which have already departed
2. Alarm messages which have departed and have been acknowledged
3. Event messages which are queued
4. Alarm messages which are queued
A forced printout of the deleted messages is made (if overflow was configured
as on, and a printer is connected).
Buffer overflow
Messages
5-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
5.1.4 Standard Screen: Message Processing
Event and alarm messages can be processed with the standard screen Message
Processing.
Message Processing
ESC Softkeys
1 2 3 Return to main
screen
Figure 5-1 Standard screen: Message Processing
The softkeys have the following meaning:
1Open event message window
2Delete event message buffer
3Delete alarm message buffer
In addition, the following functions can be selected via function keys.
K1 Open event message page, alternate between indicating the event
message page and the event message buffer
K2 Open alarm message page, alternate between indicating the alarm
message page and the alarm message buffer
Layout
Uses
Messages
5-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
5.2 System Messages
System messages inform you of certain internal operating states of the OP.
The messages include everything from informational notes to serious and fatal
error messages.
System messages can be caused by the following:
Operator errors
(e.g., illegal entries)
System errors
(e.g., disturbed communication between OP and controller)
As soon as a certain operating state/error occurs, the OP automatically fades in
a window containing a system message.
Example of a system message window:
Message number
210 Buffer overflow warning
i
A system message consists of a message number and a message text. The mes-
sage text can also contain internal system variables which help to localize the
cause of the error message.
Some system messages expect a confirmation from or a decision by the opera-
tor. For example:
“Format data medium? 0 Yes/ 1 No”
The entry of 0 (yes) or 1 (no) then determines what happens next.
The system message window can be closed by pressing the cancel key or by
selecting another screen.
The appendix of this manual contains a list of system messages including addi-
tional information on the cause of the message and any system variables indi-
cated. In some cases, possible remedies are also shown.
System message
window
Deselecting
Error causes,
remedies
Messages
5-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
Messages
6-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Recipes
Our fruit juice plant was introduced in section 4 of this manual. The finished
product of our fruit juice plant is a bottle of fruit juice.
The finished product (i.e., a bottle of fruit juice) is determined by the various
variables of the system.
You can combine the variables for one type of juice into a set of “processing
instructions”. This set of “instructions” is called a recipe. The individual vari-
ables are called recipe entries. Recipes are configured and cannot be changed
on the OP.
6
6-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
We will call our recipe “ORANGE”.
Tank 1
Tank 2
Mixing time
Bottle size
Label
Bottles per case
One type of juice can be mixed in different concentrations to make orange
“drink”, orange “nectar” or “pure” orange juice, for example. The juice can
then be bottled in different-sized containers. All this is performed with the
same recipe but using different values for the individual entries. Related val-
ues for the entries (e.g., for the orange drink) are combined into a data record.
The data records for a recipe are put together on the OP. An example of how
they could appear is shown below.
“ORANGE” Recipe
Tank 1
Tank 2
Mixing time
Bottle size
Label
Bottles per case
Data Records For
Drink Nectar Juice
90
10
5
1
4
6
70
30
10
0.7
2
12
0
100
0
1
1
6
Example of
a recipe
Data records
Recipes
6-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
A file cabinet is a good way to illustrate how recipes function.
The file cabinet is the plant or the process to be controlled. Each of the indi-
vidual drawers represents the fixed structure of one recipe. Index cards in the
drawer contain the data records for that recipe.
GRAPEFRUIT
LEMON
Fruit Juice Plant
ORANGE
Drink
Nectar
Juice
.......
The operator uses the operator panel to “handle the index cards”.
We will now show you how to do this in the following subsections.
Analogy of a file
cabinet
Recipes
6-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
6.1 Processing and Transferring the Data Records
Up to now, you have learned that the recipe and its entries are configured and
that you cannot change the recipes with the OP later on.
Thus, handling of the recipes with the operator panel is limited to the following
operations on the data records.
Store (set up)
Load
Delete
Edit
Recipes
6-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
6.1.1 Standard Screens: Data Record Processing and Data Record
Transferring
The standard screen Data Record Processing is available for processing data
records. A second standard screen called Data Record T ransmission provides
you with special transmission functions.
Layout of the “Data Record Processing” Standard Screen
Softkeys
Symbolic input
String input
Symbolic input
Data Record Processing
Recipe:
Data record name:
Comments:
Storage medium:
ESC
ORANGE
Drink
(Text)
Int. Flash
Format
Figure 6-1 Standard Screen: Data record processing
The icons in the softkey bar have the following meaning:
Softkey Description
SAVE
A-Z Copy the current values from the PLC to the OP and store
them as a data record on the required storage medium
( Chap. 13):
OP25/35: internal flash memory or Jeida / PCMCIA-
module
OP35/45: floppy disk
OP45: hard disk
LOAD
A-Z Load the selected data record from the selected storage
medium in the OP and transfer to the controller
DELETE
A-Z Delete the selected data record from the selected storage
medium
Note:
If you want to delete all data records, it is easier to just
reformat the FLASH memory or floppy disk.
EDIT
A-Z Edit (change) the selected data record on the selected
storage medium
SELECT
A-Z Select a data record from the selected recipe
Data record
processing screen
Recipes
6-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
You can transfer the current values back and forth between the OP and the con-
troller without storing the values on a data medium. This makes process start-
ups easier, for example.
T ransmission between OP and data medium is also possible.
The Data Recor d Transmission screen is available for these transmissions.
Data Record Transmission
ORANGE
Recipe:
Softkeys
Symbolic entry
Symbolic entry
String entry
Data record name:
Comment:
Data medium:
Drink
(Text)
Int. Flash
ESC
Figure 6-2 Example of a data record transmission screen
The icons in the softkey bar have the following meaning:
Softkey Description
SPS OP Transfer the current values from the controller to
the OP (update values in the OP)
OP SPS Transfer the current values from the OP to the con-
troller (transfer values to the controller)
Dat OP Transfer a data record from the data medium to the
OP
OP Dat Transfer a data record from the OP to the data me-
dium
SELECT Select a data record name
Data record trans-
mission screen
Recipes
6-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
The following table shows you how to use the standard screens “Data Record
Processing” and “Data Record Transmission”.
Step Key/
Softkey Description
1Select recipe
name
2Entering data
record names Adhere to the following conventions when assigning data record names.
Names may not contain more than 11 characters.
After the eighth character is entered, a period is inserted automatically.
After the period, up to three characters can still be entered.
Special characters, blanks and commas may not be used.
or
Select data
record name A-Z Activating the softkey causes a window to appear indicating all
data records of the selected recipe.
Nectar 05.12 20:17 Commentary
T ime and date of the last storage/
change
ORANGE
Drinks 05.10 11:34 Commentary
Juice 05.13 08:56 Commentary
Data record
name
Recipe
Using the data record selection window:
1. Select the desired data record with the cursor
keys.
2. Accept selected data record, and close window.
ENTER
,
3Select data me-
dium Data records can be stored/archived on the following data mediums to the ex-
tent that the OP is equipped with these:
Internal FLASH, floppy disk, hard disk and PCMCIA/JEIDA card
4With the softkey, select the function to be executed (e.g., load, save, and edit).
General use
Recipes
6-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
6.1.2 Setting Up and Editing Data Records
Only the recipe structure is specified during configuration of the OP. No data
records exist yet. These are generated/set up on the OP.
The standard screen called Data Record Processing contains an edit function.
You can use this function to accomplish the following.
Set up new data records on a selected data medium
Change the contents of data records stored on a data medium
To set up/edit data records, proceed as follows.
1. Select recipe.
2. Enter data record names.
If you are setting up a new data record, enter a data record name which
does not exist yet.
3. Select data medium on which the data record is to be stored.
Note
The data medium must be formatted before data are stored on it for the first
time.
The screen called Data Record Processing contains a format function which
you can use to format flash disks and diskettes.
4. Select edit mode.
The data record which you have selected is shown as a list in the edit win-
dow (i.e., each line contains one recipe entry and value).
4
ORANGE Drink
Tank 1
Tank 2
Mixing time
Bottle size
Bottles per case
Label 6
10
5
1
90
Comments
Figure 6-3 Data record in the edit window
Setting up/editing
data records
Recipes
6-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
Using the edit window:
Step Key Description
1Select the
value to be
changed.
,
2Enter new
value. Only decimal numbers and strings are permissi-
ble.
3Enter commen-
tary (optional). Starting from the top input field, you can reach
the commentary field with the cursor key.
Note
Comments entered in the data record trans-
mission screen are not included in the edit
window.
4Accept new
values. ENTER A safety prompt appears.
0 Yes: New values will be entered in the data
record and the edit window closed.
1 No: Continue to use edit window.
A safety prompt appears.
Or cancel
entry ESC
Recipes
6-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
If you want your data records to contain the current values from the controller,
perform the following steps in the Data Recor d Processing screen.
1. Select recipe to which a data record is to be assigned.
2. Enter data record name and commentary (commentary is optional).
3. Select data medium on which you want the data record stored.
4. Store the data record.
The current values from the controller will now be transferred to the OP
and stored as a data record on the data medium you have selected. The
time at which the storage took place is also included.
Note
If the recipe does not yet contain a data record with the same name, the record
is stored immediately.
Otherwise, you will be asked if you really want to store the record before it is
overwritten.
5. To set up additional data records, repeat steps 1 to 4 for each data record.
Copying means that you use the current values in the OP as your basis, and
transfer these values to the data medium under different data record names.
You can then edit/adjust these data records later.
Proceed as described below in the Data Record T ransmission screen.
1. Select recipe.
2. Enter data record name and commentary (commentary is optional).
3. Transfer data record from the OP to the data medium.
4. Repeat steps 1 to 3 for each new data record.
Accepting values
from the controller
Copying data
records
Recipes
6-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
6.2 Parameter Records
The parameter record is a combination of one data record each from various
recipes with a common name.
The data records of a parameter record contain all values required to set a ma-
chine or plant. For example, you can use a parameter record to load the basic
settings for machines which are identically equipped but produce different
products.
We will now expand our example of a fruit juice plant to include three identi-
cally equipped production lines. The recipes ORANGE, GRAPEFRUIT and
LEMON are run parallel on these production lines. Each of the recipes con-
tains a “drink” data record. These three data records make up the parameter
record called “drink”.
At the beginning of a shift, for example, each of the three production lines
must be set to produce a special drink. You can do this with just one load op-
eration.
A parameter record is processed in the Data Record Processing screen in the
same manner as a data record.
The following can be performed on a parameter record.
Select
Store (set up)
Load
Delete
Parameter record must be selected as the recipe name in the Recipe: symbolic
field.
Note
When parameter record” is selected as the recipe, all data records of all
recipes are indicated after the SELECT softkey is pressed in the data record
selection window.
Parameter records (data records which exist more than once with the same
name) are identified with an asterisk (*) preceding the name.
Definition
Example
Processing
Selection
Recipes
6-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
There are two ways to set up (i.e., to save on data medium) a parameter record
in the Data Record Processing screen.
a) Save a data record for each recipe.
1. Select Parameter Recor d as recipe.
2. Specify data record name and data medium.
3. Save parameter record the same as a data record.
b) Store a data record individually for recipe selected.
1. Select recipe name.
2. Specify data record name and data medium.
3. Save data record.
4. Repeat steps 1 and 3 for each data record.
All data records with the selected name on the data medium are loaded to the
OP, and then to the controller.
Use the procedure described in section 6.1.1.
Note
Depending on the scope of the recipes, it may require a relatively long period
of time to transfer a parameter record to the controller. For this reason, a pa-
rameter record should only contain those recipes which are absolutely neces-
sary.
Complete parameter record:
Use procedure described in section 6.1.1.
Select Parameter Recor d as the recipe name.
Part of a parameter record:
Delete the desired data record individually from the selected
recipe.
Use procedure described in section 6.1.1.
A parameter record cannot be edited.
Only the individual data records within the parameter record can be edited.
Use procedure described in section 6.1.2.
Saving (setting up)
Load
Delete
Edit
Recipes
7-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Print Functions
The OP can perform the following functions on a printer.
Log messages
Make hardcopies of the contents of the current display
Hardcopy and message logging can be performed at the same time. When a
new print job is triggered while another print procedure is already running, the
new print job is buffered.
Suitable printers include the DR 215 and DR 235, for example.
7
7-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
7.1 Hardcopy
The hardcopy is triggered by pressing a function key. The screen indicated on
the display is then printed as characters (ASCII) or as pixel graphics. Win-
dows currently opened in the screen (e.g., message windows) are not included
in the hardcopy.
You can cancel an already started hardcopy by pressing the HARDCOPY key
again. A system message is issued each time a hardcopy is cancelled.
7.2 Message Logging
You can switch message logging on and off on the OP.
All message occurrences for which logging is configured are printed out if
message logging is active.
During message logging, you can print out messages at the same time. Mes-
sages arriving while the copies are being printed are stored in the buffer and
printed somewhat later.
7.3 Forced Logging
If forced logging has been configured, the messages deleted from the OP are
automatically output on a printer when the message buffer overflows.
Trigger
Cancel
Switch message
logging on/off
Buffering print
jobs
Configure forced
logging
Print Functions
7-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
7.4 Printing Screen List (OP25, OP35 Only)
For logging purposes, you can configure a list containing up to 20 screens,
which are printed automatically one after the other, one screen per page, after a
print job has been initiated.
If a screen contains output fields for process values, the current values from the
controller are printed for these fields.
Printing is initiated by the PLC by pressing a function key or job 85. If printing
is initiated by the PLC job, a maximum of 3 screens can be printed.
You can define and print several different screen lists by embedding this func-
tion several times – for example, by assigning it to several function keys – or
by passing on PLC job 85 several times.
Printing is performed in ASCII mode (i.e., graphic elements in the screens such
as full-graphic screens, curves and bars are not printed). Hardcopy is disabled
during the printing procedure.
Function
Trigger
Printing several
screen lists
Restrictions
Print Functions
7-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Print Functions
8-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Password Protection
The function keys/softkeys and input fields can be protected with passwords
(i.e., only authorized persons can use these keys and fields).
A protected function cannot be used without first entering a password with a
certain password level. This password level determines the access rights of the
operator.
The required password level is specified during configuration and can be a
number from 0 (lowest level) to 9 (highest level).
This super user has a level-9 password which is especially specified for this
purpose during configuration. It permits all operator actions.
The default system superuser password is ”100” on the standard screen on
leaving the factory. The super user password can be changed on the OP.
A standard screen called Password Processing is available for entering pass-
words and assigning passwords/levels.
You can look at the passwords in a password list.
Password,
password level
Super user
Password screen
Password list
8
8-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
8.1 Logging In on the OP
There are two ways to log in on the OP.
Using the standard screen
Using a login window which is displayed automatically
Proceed as follows.
1. Call the standard screen Password Processing .
Password Processing
Login:
Edit:
ESC
Password list
Figure 8-1 Standard screen: Password Processing
2. Enter your personal password in the Login: field.
After you have entered a valid password and your entry has been accepted, the
assigned password level is indicated.
You can now use all functions assigned to this level or a lower password level.
A login window appears automatically if you want to make an entry or use a
function which requires a higher password level than the current one.
After you have entered a valid password, a jump is made back to the place at
which you attempted to make an entry or use a function.
You can now repeat your entry.
Login via
standard screen
Login via
login window
Password Protection
8-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
8.2 Logging Out on the OP (Logout)
Call the standard screen Password Processing.
Enter any character string (i.e., an invalid password) in the Login: field.
After your entry has been accepted, you can only use functions with password
level 0.
The operator is automatically logged out if no operator actions are performed
on the OP within a period of time specified during configuration.
Logout via stan-
dard screen
Automatic logout
Password Protection
8-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
8.3 Password Management
Password management includes the following activities.
Assign up to 50 different passwords
Assign a password level to each password
Change existing passwords and password levels
Delete passwords
View the already assigned passwords in a password list
Enter a valid password in the password screen.
After the entry has been accepted, you can assign, change and delete passwords
in the Edit: field.
You only have access rights to passwords whose level is equal to or less than
the level under which you are logged in.
Proceed as follows.
1. Enter a non-existent password in the Edit field. You can use up to 8 charac-
ters.
2. Enter a password level (from 1 to 8).
After your entries have been accepted, the new password is stored in a memory
of the OP which is safe from power failure.
Proceed as follows.
1. In the Edit field: Enter the password which you want to change or to which
you want to assign a new password level.
2. Change password:
Delete old password.
Then enter new password.
(You cannot change the password directly.)
Change password level:
Overwrite old password level with the new one.
Proceed as follows.
1. In the Edit field: Enter the password you want to delete.
The OP indicates the password level assigned to the password.
2. Overwrite the password level with zeros.
After the entry is accepted, the password is deleted.
Login
Access rights
Define new pass-
word
Change password/
password level
Delete password
Password Protection
8-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
The password list is called from the Password Processing standard screen with
a softkey.
The passwords and their assigned level are displayed in a pop–up window.
Note
Only those passwords are displayed whose password level is less than or equal
to the level in which you are currently logged in.
If there are so many passwords that they cannot all be displayed at the same
time, you can scroll through the display with the cursor keys.
View password list
Password Protection
8-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
Password Protection
9-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Status/Force Variable with the OP
The operator panel is equipped with the Status Variable and Force Variable
functions. This permits you to use standard screens to indicate operand values
from the connected controller in a screen, and to change them in a second
screen.
Controller operands can be processed directly on the OP during online opera-
tion. A programmer does not need to be connected to the controller.
You can use Status Variable to display the status of operands of a SIMATIC S5
or S7.
You can control operands of a SIMATIC S5 or S7 with Force Variable by mo-
difying the variable values and transferring them back to the PLC.
Status Variable
Force Variable
9
9-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
9.1 Status Variable
The Status Variable standard screen is selected in the main screen with a soft-
key.
Status Variable
MPI Operand Format Value
12 DB, DBB 100 10 BIN = 00000000 00000000
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
Status:
Update running
Return to the main screen
123 ESC
Start/Stop update
Figure 9-1 Status Variable screen of OP35 and SIMATIC S7
With the OP35/45, every line contains data for an operand; with the OP25, the
display is spread over two lines owing to the limited display area.
Status Variable
12 DB, DBB 100 10
BIN = 00000000 00000000
1 ?????? 0
????????? 0
1 ?????? 0
????????? 0
1 ?????? 0
????????? 0
1 ?????? 0
????????? 0
Status:
Update running
123 ESC
Return to the main screen
Start/Stop update
Figure 9-2 Status Variable screen of OP25 and SIMATIC S5/S7
Status Variable
standard screen
Status/Force Variable with the OP
9-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Figure 9-3 shows an example of the layout of a line for the SIMATIC S5.
Value of the operands
Data format
Operand address
(For data types DB, DW and DB, DD:
number of the DW or DD)
DB number
(Only applicable to data types DB,
DW and DB, DD)
Data type
34 KF28 20DB, DW
Figure 9-3 Example of the controller operands for SIMATIC S5
Figure 9-4 shows an example of the layout of a line for the SIMATIC S7.
Value of the operands
Data format
Operand address
(For data types DBB, DBW and DB,
DBD, DB: number of the DB, DD)
DB number
(Only applicable to data types DBB,
DBW, DBD and DBX)
Data type
MPI address
Entry of the address of the controller
1438 DEZ=12 1820DB, DBD001
Figure 9-4 Example of the controller operands for SIMATIC S7
Operands for
SIMATIC S5
Operands for
SIMATIC S7
Status/Force Variable with the OP
9-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
To view operand values in the controller , proceed as follows.
Step Key/
Soft-
key
Description
1Enter
operand After the screen is selected, status processing is in status Status stop
(indicated in the center of the bottom of the screen).
1. Enter data type for first operand
(symbolically via pop-up window, see also 3.2.3).
2. Enter operand address
(and DB number for data types DB, DW and DB, and DP).
3. Enter data format
(symbolically via pop-up window).
4. Repeat entries for the 2nd to the nth operands.
Note
A system message appears if you make a wrong entry (e.g., data
format does not agree with data type entered). The first entry
from the pop-up window is then accepted by default in the field.
2START
update 123 When this softkey is pressed, status processing is switched to Update running.
The values of the operands are then shown in the last column. The values are
updated cyclically.
3STOP
update 123 When this softkey is pressed again, status processing returns to Status stop.
Use
Status/Force Variable with the OP
9-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
9.2 Force Variable
In addition to the functions of Status Variable, values of operands can be modi-
fied ( = controlled) with Force Variable.
You have to configure the Force Variable standard screen in ProTool; you se-
lect it by means of a function key.
Force Variable
MPI Operand Format Wert
12 DB, DBB 100 10 BIN = 0000000000100000
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
1 ?????? 0 ????????? 0
Status:
Force entry
123 ESC
Start/Stop update Force Input/Start
123
Return to the main screen
Figure 9-5 Force Variable screen of OP35 and SIMATIC S7
With the OP35/45, every line contains data for an operand; with the OP25, the
display is spread over two lines owing to the limited display area.
Function
Force Variable
standard screen
Status/Force Variable with the OP
9-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
Procedure for controlling operand values:
Step Key/
Soft-
key
Description
1 START
update 123 Use this softkey to switch status processing to Update running
2Force
ENTRY 123 Switch to Force Entry.
Status processing is stopped. Entries can now be made.
3Enter/
modify
operand value
When the value of an operand is changed, a modification identifier
appears in the last column of the line.
Modification
identifier
FW 250 KT 93.0 X
4START
force 123 The following occurs when the softkey is pressed again.
All operand values marked with an modification identifier are transferred to
the controller.
The modification identifiers are reset.
A return to status processing is made automatically (status Update running).
Or
Cancel
entry
123
ESC The modified values are not transferred to the controller when the FORCE
VARIABLE screen is exited or
a switch back to Update running status is made.
Use
Status/Force Variable with the OP
iii-ii Equipment Manuel OP25, OP35, OP45
Release 04/96
10-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Commissioning
The figure below shows the primary commissioning steps.
T ransfer configuration data to the OP.
Switch on power supply of the OP.
Initial Commissioning
No configuration/firmware
exists on the OP.
Recommissioning
The OP already contains a
configuration but you want to
change the configuration or
use a new one.
Normal Operation
The OP is operated with the
loaded configuration.
Start screen
OP25/OP35 OP45
Software
installation
Figure 10-1 General overview of commissioning
!Caution
With the SIMATIC S5, compression of the internal program memory on the
PLC (PU ”Compress” function, integrated COMPR FB) is not allowed if an
OP is connected. During compression, the absolute addresses of the blocks are
modified in the program memory. Since an OP reads the addresses only during
start-up, it does not detect the change of address and accesses wrong memory
areas.
If compression cannot be avoided during routine operation, switch off your
OP before compression.
Overview
10
10-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
10.1 Initial Commissioning of the OP25/OP35
Proceed as follows:
1. Using a suitable standard cable, connect the IF2 (V.24/TTY) interface of
the OP with the configuration computer (PC/PG).
2. Switch on the power supply of the OP.
Since no configuration is loaded, the OP automatically goes into transfer
mode and waits for data to be transferred.
3. Download your configuration from PC/PG to the OP.
The firmware of the OP is automatically transferred too.
Note
See the ProTool description for a detailed description of how to proceed.
After successful completion of the data transmission, the OP boots (the mes-
sage AG-Anlauf disappears when the ESC key is pressed) and displays the
start screen.
Commissioning
10-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
10.2 Initial Commissioning of the OP45
Initial commissioning of the OP45 is performed in two steps.
Installation of the OP45 operating system
T ransferring the configuration
An OP45 installation floppy disk is included with ProTool.
!Caution
Make a backup copy of the original floppy disk, and only use the backup copy.
To install the software, proceed as follows:
1. Place installation floppy disk in the floppy disk drive of the OP45.
2. Turn on the OP45.
After booting, the DOS prompt A:> appears.
3. Enter:
INSTALL
and press ENTER to conclude the entry.
Follow the prompts for the rest of the procedure.
Transferring the configuration is described in detail in the ProTool User’s
Guide.
Software
installation
Transferring the
configuration
Commissioning
10-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
10.3 Recommissioning
Proceed as follows to replace a configuration which is already loaded on the
OP with another configuration.
When the serial transfer is used, the configuration is transferred via a
V.24/TTY link between the PC/PG and the OP.
Proceed as follows.
1. Using a suitable standard cable, connect the IF2 interface of the OP25/35
respectively the COM2 interface of the OP45 with the configuration com-
puter (PC/PG).
2. Turn on the power supply of the OP.
3. During startup5, press the key combination
+
ESC
to switch to transfer mode on the OP.
Trans–Mode. appears in the top line of the display. The contents of the
OP are then deleted.
4. Transfer the configuration from the PC/PG to the OP.
The configuration on the OP is overwritten by the new configuration.
After successful transmission, the OP boots and displays the start screen of
the loaded configuration.
5) OP35: Press these keys when the RAM test (“T esting Memory ...”) has been concluded in the self
test, and keep these keys pressed until the test results have been deleted.
Overview
Serial Transfer
Commissioning
10-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
10.4 MPI Transfer (OP25/35 only)
Configurations for the SIMATIC S7 can be transferred to the OP via an MPI/
PPI link.
Prerequisite for this transfer: An S7 configuration must already be loaded on
the OP, and MPI transfer must be configured.
Proceed as follows.
1. Using a standard cable which has been approved for the OP25/35, connect
the IF1B interface of the OP with the configuration computer.
Note
Disconnection/reconnection of the cables is not necessary for the transfer
if the OP and the configuration computer are already linked on the MPI
bus.
If you are using the PPI bus, we recommend disconnecting the OP from
this bus since you can perform the transfer at a much higher speed than the
9600 baud rate of the PPI bus.
2. Connect the OP to the power supply.
3. Select MPI transfer in the standard screen System Settings Operating
modes. The OP now boots.
4. The following screen is displayed in MPI transfer mode.
MPI TRANSFER
MPI Baudrate
MPI Stationsadresse
T ransfer Tel.:
T ransfer Address:
ESC
Switch to transfer mode (serial)
= 187.5
001
Cancel MPI transfer mode
Indication of the cur-
rent (configured) baud
rate/entry of another
baud rate
Indication of the con-
figured OP station ad-
dress
V.24/
TTY
Figure 10-2 MPI transfer
The baud rate can be set from 9.6 Kbaud to 1.5 Mbaud.
5. Transfer configuration from configuration computer (PC/PG) to the OP.
See ProTool User’s Guide for details on how to proceed.
Commissioning
10-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
10.5 Startup Sequence
After the power supply is turned on, the OP performs a self-test.
During the self-test, the OP checks the functionality of the most important
components and indicates the test results.
The test results are deleted.
If the OP does not contain a configuration, it goes automatically into transfer
mode.
The OP now performs various internal initializations.
During this phase of the startup, the OP attempts to establish a link to the con-
troller.
If communication is not possible (e.g., because the cable to the controller is
not connected), the OP displays a system message.
The start screen is then displayed after conclusion of the OP startup.
OP startup
Self test
Transfer
mode
No Yes
Initialization
Establish link to
controller
START
SCREEN
No configuration
exists or
ESC
+ pressed?
Commissioning
10-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
10.6 Error Diagnosis
An error during commissioning or normal operation is usually indicated on the
display with a system message.
The appendix of this manual contains a list of some of the more important sys-
tem messages with notes on correcting the errors.
Commissioning
10-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
10.7 Notes on Data Security
The operating data of the OP (variables and message buffer) are retained when
a power failure occurs.
The OP25/OP35 and OP45 use the following measures to achieve this.
The operating data of the OP25 and OP35 are stored in a buffered SRAM.
The operating data are retained when the power is turned off or a power failure
occurs.
The operating data of the OP45 are saved cyclically on hard disk once per min-
ute.
!Caution
A system conclusion must be performed before the OP45 is switched off (see
System Settings standard screen).
If no system conclusion is performed, the OP45 operating data can be lost.
OP25, OP35
OP45
Commissioning
11-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
System Settings
The functions described in this section can be used to configure the OP to
your requirements.
The following can be set:
Operating modes of the OP
Various message functions
Date/time
Language
Brightness, contrast, blanking circuit for OP25/35
Printer parameters
11
11-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
11.1 Standard Screen: System Settings
The following settings can be made in the System Settings standard screen.
Operating modes:
– Normal operation (online/offline),
– loop-through operation,
– transfer mode,
– MPI transfer,
– system conclusion for OP45, and
– DOS operation of OP45
Message indication: First (oldest) or last (latest) alarm message
Switch message logging on/off
Set current date and time
Switch buffer overflow warning on/off
Choice of up to 3 languages
Blanking of the display (OP25/35 only)
Select backup/restore standard screen (OP25/35 only)
Layout of the standard screen:
System Settings
ESC
Operating mode:
Message indication:
Message logging:
Buffer overflow warning:
Date:
Time:
Language switchover
Display blanking circuit
ID
F GBR
USA
E
Backup/restore standard screen
Figure 11-1 Standard screen for system settings
System Settings
11-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
11.2 Standard Screen: Printer Settings
The type of printer and the transmission parameters can be specified on the
OP with the standard screen entitled Printer Settings.
The printer and the OP must have the same transmission parameters.
The standard settings are listed below.
Baud rate: 9600
Data bits: 8
Stop bits: 1
Parity: None
This standard screen can be used to set the following parameters.
ESC
General:
IF number: Printout:
Color:
Bold:
Density:
Matrix printer:
Hardcopy:
00
Printer Settings
Baud rate:
Data bits:
Stop bits:
T imeout (sec):
Parity:
Printer type:
Type:
Figure 11-2 OP25: Standard screen for printer settings
Printer screen
(OP25)
System Settings
11-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
This standard screen can be used for the following purposes.
Setting the printer parameters
Fading out single monitor screen colors for the printout
Printer Settings
General:
IF number:
Baud rate:
Data bits:
Stop bits:
T imeout (sec):
Parity:
Type:
Type of printer:
00
Hardcopy:
Printout:
Color:
Bold:
Density:
Matrix printer:
Color Assignment
(0) Black:
(1) Blue:
(2) Green:
(3) Cyan:
(4) Red:
(5) Magenta:
(6) Yellow:
(7) White:
OP Printer<-> OP Printer<->
(Value –1 = “no color”)
–1 ESC
Figure 11-3 OP35/OP45: Standard screen for the printer settings
Notes on color assignment:
Two values are permitted in the input fields.
0 OP color is printed.
–1 OP color is not printed.
Default: All OP colors except white are printed.
Printer screen
(OP35/OP45)
System Settings
11-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
11.3 Blanking Circuit (OP25/35 Only)
The background illumination of the display uses a CCFL tube (Cold Cathode
Fluorescence Lamp).
For technical reasons, the brightness of these CCFL tubes decreases with use.
The average lifespan is given as 10,000 hrs by the manufacturer of the dis-
play.
An automatic blanking circuit can be used to increase the useful life of CCFL
tubes.
This blanking circuit can be configured via ProTool.
If no key is pressed within a configured period of time, the display back-
ground illumination is switched off automatically.
Note
Blanking cannot be configured for the OP45.
The background illumination goes on again automatically when any key is
pressed.
Lifespan of CCFL
tubes
Blanking circuit for
OP25/OP35
Cancelling the
blanking circuit
System Settings
11-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
11.4 Contrast and Brightness Adjustment on the OP25/35
The following can be adjusted at all times on the OP during operation:
Display contrast
Brightness of the display background illumination
Press one of the key combinations shown below simultaneously:
Higher +
A–Z
Lower +
A–Z
Higher +
A–Z
Lower +
A–Z
Display contrast
Brightness of the
display back-
ground illumina-
tion
System Settings
11-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
11.5 System-Related Key Assignments (OP45 Only)
On delivery, your OP45 has the key assignment described in this manual.
You will never need to change the key assignment unless you install different
system software (e.g., COROS LS-B) on your OP45 later.
The ProTool software includes a floppy disk containing the TASTDRV.EXE
keyboard driver. You can use this driver to set the code table you want to use
for your system software.
Setting is performed under DOS with the following command.
TASTDRV [–s1|2|3|a|b|c|x]
–s1 DOS table is set.
–s2 LS-B/WIN code table is set.
–s3 LS-B/FlexOS code table is set.
–sa standard code table for LS-A is set.
–sb standard code table for LS-B is set.
–sc standard code table for LS-C is set.
–sx standard code table is set.
–? or –h displays the syntax.
Key assignment
on delivery
Configuration disk
Changing the
key assignment
System Settings
11-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
11.6 User-Specific Key Assignment (OP45 Only)
Depending on the requirements on the machine or system, you can also set a
different key assignment. The procedure for doing this is described on the
next few pages.
The scope of supply includes a program package with which you can pro-
gram the two keyboards of the OP45.
The program package comprises the following files:
KEYVERS.EXE for retrieving the version of the keyboard controller
DEFPAD.EXE for compiling the configuration file
TASTDRV.EXE for downloading the compiled configuration file to the
keyboard controller
TSCAN.EXE for retrieving the key codes
OP45_FUN.DEFFile with example configuration for the function keyboard
OP45_FUN.PADcompiled example file for the function keyboard
OP45_SYS.DEF file with example configuration for the system keyboard
OP45_SYS.PAD compiled example file for the system keyboard
Under MS-DOS, you create a configuration file containing the key defini-
tions for every keyboard that you wish to program (system and/or function
keyboard(s)).
The key definition includes the key code and the key characteristic – for ex-
ample, auto-repeat. The key code is discontinued on pressing or releasing the
key.
The file contains the following definitions:
PADTYPE: ”1” for OP45
KEYPAD: ”keypad_id”
Keypad id = 0 for system keyboard
= 1 for function keyboard
ALPHA ”alpha level”: ”alpha key”, ”alpha led” [,”alpha flags”]
alpha level = 1 or 2
alpha key = number of the key that enables the ALPHA level.
alpha led = 0 signifies that no LEDs are on.
Number of the LED which is required to go on when the
ALPHA key is pressed.
Note
Make sure that an LED is assigned to keys 1 to 16 on the system keyboard.
Overview
Scope of supply
Creating the confi-
guration file
Definitions
System Settings
11-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
alpha flags ALPHA-key characteristics:
TOGGLE ALPHA key changes its status every time the key
is pressed.
GLOBAL ALPHA key affects both OP keyboards.
LOCKOUT ALPHA key automatically turns off the other
ALPHA key.
KEY ”key no”[a1|a2|a12] : ”make eodes” [/”break codes”], ”key flags”
key no number of key to which the definition applies:
If the definition applies to an ALPHA level, the ALPHA
level should be specified for the key number:
al ALPHA level 1 enabled and ALPHA level 2 disabled.
a2 ALPHA level 2 enabled and ALPHA level 1 disabled.
a12 ALPHA level (1 + 2) enabled.
The ALPHA level (1 + 2) can be used only with the TOGGLE ALPHA
flag. The ALPHA levels disable each other with the LOCKOUT ALPHA
flag. Thus only two ALPHA levels are available.
T
A–Z 1
S
Level assignment:
ALPHA level 1
ALPHA level 2
Normal level
ALPHA 1 ALPHA 2
make codes key code that is discontinued when the key is pressed
(hexadecimal – for example, 6C)
break codes key code that is discontinued when the key is released
(hexadecimal – for example, F0 6C)
key flags characteristics of key
MAKE The code entered under ”make_codes” is discon-
tinued when the key is pressed.
BREAK The code entered under ”break_codes” is discon-
tinued when the key is released.
NOLOCK Key cannot be locked with the lock switch.
Example
System Settings
11-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
TYPEMATIC The code entered under ”make_codes” is repeated
continuously when the key is pressed (repeat
function).
TYPEMATC1 The same as TYPEMATIC, except that the first byte
of the code entered under ”make_codes” is
suppressed.
TYPEMATIC2 The same as TYPEMATIC, except that the first and
second bytes of the code entered under
”make_codes” are suppressed.
KEYPAD and KEY must be specified, though not all keys of a submodule
need to be assigned. Definition of a maximum of three ALPHA keys is
optional. Definitions must start and end on a line of their own. Definitions
occupying two lines are not allowed.
The keys are numbered in every key mode from left to right and from top
to bottom. The top left key is given the value 1.
KEYPAD:1
ALPHA 1:1,1, TOGGLE
ALPHA 2: 2, 2, TOGGLE
KEY 3: 6C / F0 6C, MAKE TYPEMATIC BREAK
KEY 3a1:116C / F0 6C F0 11, MAKE TYPEMATIC1 BREAK
KEY 3a2:12 05 / F0 05 F0 12, MAKE TYPEMATIC BREAK
KEY 3a12:1405 / F0 05 F0 14, MAKE TYPEMATIC1 BREAK
You can assign any file name. The extension, however, must always be
”.DEF”.
Example: PADSYS.DEF for the system keyboard
PADFUNC.DEF for the function keyboard
Every configuration file has to be compiled using the DEFPAD program.
When this is done, the consistency of the key definitions is checked, and a
file having the extension ”.PAD” is created.
DEFPAD filename [.def] [–oname].pad
filename name of configuration file.
–oname name of compiled file.
–s provides a brief summary of the definitions.
–? or –h displays the syntax.
DEFPAD PADSYS.DEF –oPADSYS.PAD
Example of system
keyboard
Compiling the
configuration file
Syntax
Example
System Settings
11-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
The compiled file is downloaded to the keyboard controller using the
TASTDRV driver.
TASTDRV [filel] [file2] [–i]
file1, file2 names of compiled files required to be downloaded to the
keyboard controller.
–i The driver is loaded as memory-resident.
–? or –h displays the syntax.
TASTDRV PADSYS.PAD PADFUNC.PAD
Using TSCAN, you can check which code is discontinued when a key is pres-
sed. The check can be made for any of the keyboards that can be connected.
To perform a check, call the program called TSCAN. If you then press a key,
the corresponding key code is shown on the display. You can terminate and
quit the program by pressing ESC.
Programmed and downloaded key assignments are valid until the operating
panel is turned off. A RESET does not clear key assignments. The default
assignment of the keyboard controller takes effect when the operating panel
is turned on again.
If you wish the key assignments you have configured to take effect every
time you switch on your OP45, make the following entry in your
AUTOEXEC.BAT file:
C:\KEYDEF\TASTDRV
C:\[pfad]\FILE1.PAD
C:\[pfad]\FILE2.PAD
Downloading the
compiled file
Syntax
Example
Checking the key
codes
Validity of
programming
System Settings
11-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
System Settings
12-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Operating Modes
The operator panels recognize the following operating modes.
Normal operation, online/offline
Loop-through operation
T ransfer mode
In addition, the OP45 offers DOS operation.
12
12-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
12.1 Normal Operation, Loop-Through Operation and Transfer Mode
This is the standard operating mode for unrestricted manipulation and visual-
ization of the processes.
The OP is connected to the controller and exchanges data with it.
Communication with the controller does not take place in this operating mode.
Process manipulation and visualization are not possible. Entries can still be
made on the OP.
The is a special form of normal operation. A programmer or a second OP can
be operated on the OP during loop-through operation.
Note
Loop-through operation requires the AS 511 protocol be used to link the OP
with the controller.
The following restrictions apply to loop-through operation.
No message to the OP when a controller failure occurs
Longer reaction times (drop in performance)
Communication of the OP with the controller is interrupted during “status
processing running” on the PG. Entires cannot be made on the OP during
this time. The OP continues on automatically afterwards without a new
start.
Configuration data can be downloaded from the PC/PG to the OP in transfer
mode.
Entries cannot be made on the OP in this operating mode.
If MPI transfer is configured, configuration data for the SIMATIC S7 can be
transferred to the OP via an MPI link.
Normal operation,
online
Normal operation,
offline
Loop-through
operation
(OP25/35 only)
Transfer mode
MPI transfer
(OP25/35 only)
Operating Modes
12-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
12.2 Setting/Changing the Operation Mode
You can set/change the operating mode of the OP either on the OP or via a job
from the controller.
The current operating mode is stored by the OP and cannot be lost during a
power failure. After the power is switched on, the OP returns to the operating
mode which was set last.
Setting/changing the operating mode can be performed in the System Settings
standard screen, for example.
You can use key combinations during OP startup6 to set the operating modes
shown below.
Key Combination Description
ESC +Transfer mode (serial transfer)
You can exit transfer mode with
as long as no data transmission between the
PC/PG and the OP is running.
ESC
A – Z
+
ESC
Alternate (toggle) between online and offline operation.
ESC ++
Transfer firmware and configuration again.
ESC +Change to DOS operation (for OP45 only)
6) For OP35: Press this key combination when the RAM text (“Testing Memory...”) is concluded
during the self test, and hold the keys down until the test results are deleted
Overview
During operation
During startup
Operating Modes
12-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
12.3 DOS Operation with the OP45
The OP45 can be operated with two different operating systems. For this, the
hard disk is divided into two partitions:
RMOS partition: the OP45 operates during normal operation as an operator
panel.
DOS partition: the OP45 operates as a PC/AT-compatible computer on
which DOS/Windows applications can be run.
The primary advantage of DOS operation is the fact that configuration via Pro-
Tool can be performed on the OP45. This makes the OP both the configuration
computer and destination computer to which the configuration is transferred
(self-configuration).
To access DOS operating mode, proceed as follows:
Turn on the OP45.
During startup, press the following key combination:
ESC +
During installation of the OP45 software, the program BOOT.EXE is stored in
the catalog OP45TOOL.
This program is used to change from DOS operation to normal operation of the
OP45.
Proceed as follows:
1. Exit all DOS/Windows application programs.
2. Change to the OP45TOOL catalog.
3. Enter:
BOOT /OP45
The OP45 performs a new start and goes into normal operation operating
mode.
Operating states of
OP45
OP45 as configura-
tion computer
Starting DOS
operation
Exiting
DOS operation
Operating Modes
13-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Storing and Loading Data
For saving your configuration data, the data records of recipes and to transfer
the firmware, the operator panel has been equipped either with an internal flash
memory, a module slot, a floppy disk drive or a hard disk drive.
Descriptions are provided on the next few pages, explaining
How you store data on the various data media.
The settings you have to perform.
The points you have to bear in mind.
Table 13-1 provides an overview of the storage media available for the diffe-
rent operating panels (OP25/35/45).
Table 13-1 Available Storage Media
Storage Medium OP25 OP35 OP45
Internal flash (buffered) Yes Yes ––
Jeida/PCMCIA module Yes Yes ––
3.5” floppy disk drive –– Optional Yes
Hard disk drive –– –– Yes
Depending on the volume and type of the data, the data are loaded onto the
storage medium to
Back up the data.
Restore saved data.
Load or store recipe data records.
Load the data from the place where they were configured onto a different
target OP.
Overview
Purpose
13
13-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
13.1 Storage Principle and Storage Media (Data Media)
Depending on their association, data are or ganized into:
Configuration data
Firmware data
Recipe data.
Data can be meaningfully stored only in the following combinations:
Firmware and configuration and recipe data records.
Firmware and configuration7.
Recipe data.
The default storage medium in the OP25/35 is the internal flash memory ha-
ving a storage capacity of 1 Mbyte on the OP25 and 2 Mbytes on the OP35.
You can store all kinds of data on the flash memory – configuration, firmware
and recipe data.
With ProTool 2.0 or higher, you can also use memory modules on the
OP25/35. If you intend using a memory module, you must first load version
2.0 of the firmware onto the OP (refer to ProTool Readme file).
!Caution
Jeida/PCMCIA modules containing stored configurations can be used only on
OPs of the corresponding type. A system crash will result if the modules are
inserted in other types of OP.
The memory modules use the Jeida/PCMCIA8standard, which defines, among
other things, the storage format for the data, data organization and system spe-
cifications.
7) This function is not contained on the standard screen and has to be configured.
8) Personal Computer Memory Card International Association = PCMCIA
Japan Electronic Industry Development Association = JEIDA
Type of data
Storage principle
Internal flash me-
mory
Memory module
Jeida/PCMCIA
standard
Storing and Loading Data
13-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Compared to the internal flash memory, the Jeida/PCMCIA module features
the following benefits:
The Jeida/PCMCIA module is a portable storage medium; for example,
recipe data can be ported from one OP to another.
Configurations can be run directly from the module, since the OP detects
whether a module has been inserted and, in this instance, first accesses the
module and then the internal flash memory.
A storage capacity of up to 16 Mbytes means that there is space for large
configurations or a large number of recipe data records.
The configuration and the firmware must always be stored on the same storage
medium. You should not store recipe data on different storage media.
The following table shows you a few ways in which you can store data:
Store Data Type On Medium
Configuration and firmware
Recipe data records Module
Flash
Configuration and firmware
Recipe data records Flash
Module
Configuration and firmware and recipe data records Flash or module
Recipe data records Floppy disk
The OP35 can be supplied as an option with a 3.5” floppy disk drive. By de-
fault, the OP45 is equipped with a floppy disk drive.
Note
You can store only recipe data records on a floppy disk.
If you frequently require or have to load new or modified data records on the
system but the configuration remains unchanged, the 3.5” floppy disk drive is a
convenient and advantageous solution, since it is accessible from the front of
the OP35.
The hard disk of the OP45 is divided into two partitions for the two operating
systems RMOS and DOS, so that the OP45 can be operated as an OP or a PC.
In this way you have the option, if you connect an additional external keyboard
and a mouse, of performing the configuration directly on the OP45.
Benefits
Distribution of sto-
red data
3.5” floppy disk
drive (OP35/45)
Benefits
Hard disk drive
(OP45 only)
Benefits
Storing and Loading Data
13-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
13.2 Backup and Restore with the OP25/35
The standard screen for backup and restore is called from the System Settings
standard screen by means of a soft key. The soft keys have the meanings
shown in Figure 13-1:
Restore: data records
Backup: firmware + configuration + data records
Backup: data records
Restore: firmware + configuration + data records
Escape
ESC
Figure 13-1 Soft Keys for Backup and Restore
The backup and restore functions of configuration and firmware are not contai-
ned on the standard screen; they can be configured.
Note
To avail yourself of the backup and restore functions, you must have logged in
as the system administrator.
Before you can store new recipe data or a modified configuration on the sto-
rage medium, it is preferable to create a defined starting condition beforehand.
Initially, you do not insert a memory module.
1. Change to Transfer mode:
– During start-up, press the +
ESC keys.
Or
– On the ”System Settings” standard screen, select ”Serial Transfer”
mode.
2. Before the OP changes to Download mode, press on the OP the
+
ESC + keys
3. Insert the Jeida/PCMCIA module. The following messages appear on the
OP:
Press ’DEL’ to erase total Flash.
Press ’DEL’ to init Flash.
Press ’DEL’ to erase total Module.
Press ’DEL’ to init Module.
Standard screen
Backup/Restore
Deleting the flash/
memory module
Storing and Loading Data
13-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
!Caution
If you delete a memory module or flash memory, or if you delete or format a
floppy disk, all your data will be lost.
If you initialize a memory module or a flash memory, any configurations that
are present will be deleted; recipe data records are not affected.
4. Select with ENTER the function which you wish to execute:
Example:
If you wish to delete the flash memory, select:
Press ’DEL’ to erase total Flash
or
If you wish to delete the Jeida/PCMCIA module, select:
Press ’DEL’ to erase total Module
5. Then press DEL
INS , to execute the function.
A storage area is reserved for recipe data on the flash memory and on the
Jeida/PCMCIA module. The default settings are
S64 Kbytes on the internal flash memory
S128 Kbytes on the Jeida/PCMCIA module.
If the default values are not sufficient, you can re-define this storage area. Re-
member, though, that you will have less space for your configuration.
1. In ProTool, use the menu command System Parameters Miscella-
neous to open the ”Miscellaneous” dialog box.
2. In the bottom right rectangle, you can reserve the storage area in blocks of
128 kB for both the flash memory and the memory module.
Note
Remember that, apart from the storage area reserved for the recipe data re-
cords, a further 64 kB are required on the internal flash memory and 128 kB
on the Jeida/PCMCIA module for management purposes.
Reserved storage
area for recipe
data
Storing and Loading Data
13-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
You can perform a backup from the internal flash memory module during
normal operation of the OP:
1. Insert the memory module in the module shaft on the OP.
2. Delete or initialize the module before creating a backup.
3. Start the backup function with the function key or soft key; a corresponding
message is output on the OP once transfer has been successful.
4. Remove the memory module from the OP.
If a memory module contains nothing but recipe data records, these can be re-
stored during normal operation of the OP:
1. Insert the memory module in the module shaft on the OP.
2. Start the Restore function with the function key or soft key.
The recipe data records in the internal flash memory are now overwritten
with the data records stored on the module.
3. Remove the memory module.
Note
Recipe data records stored with Backup on the Jeida/PCMCIA module have to
be transferred first with Restore to the internal flash memory before they can
be edited.
Recipe data records which have been created directly on the Jeida/PCMCIA
module – for example, by means of a standard screen – cannot be uploaded
with Restore into the internal flash memory.
To restore a backup of the firmware or configuration to the OP, proceed as fol-
lows:
1. Insert the memory module containing the firmware or configuration in the
module shaft on the OP.
The OP now starts up with the firmware or configuration contained on the
memory module.
2. Start the Restore function with the function key or soft key.
The memory contents of the internal flash memory are overwritten by the
firmware and configuration contained on the memory module.
Backup
flash module
Restore
module flash
Restore firmware/
configuration
Storing and Loading Data
13-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
If you suspend the Backup and Restore functions at the ”Initialize” entry point,
this function is executed whenever loading is performed from the memory mo-
dule. You are then prompted to decide whether or not the internal flash me-
mory should be overwritten with the data on the memory module.
1. In ProTool, choose System Functions Initialization from the menu:
2. Specify the direction of transfer and the type of data which you want to
transfer. The parameters mean:
Direction = 0
= 1 OP module (not sensible upon Initialize)
Module OP
Quantity = 0
= 1
= 2
Firmware + configuration + recipe data records
Firmware + configuration
Recipe data records
3. Transfer the configuration.
After the transfer has been completed successfully, acknowledge the
prompt during start-up with ”yes”.
4. Remove the memory module.
Thanks to the Jeida/PCMCIA module, you can load the stored data directly on
the target OP on the machine or system, that is, the configuration or recipe data
records can be updated or modified irrespective of the location of the target OP.
Initializing Backup/
Restore
Application option
Storing and Loading Data
13-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
Storing and Loading Data
iv-ii Equipment Manuel OP25, OP35, OP45
Release 04/96
14-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Device Description
Section 14 contains separate subsections for the OP25, OP35 and OP45. These
subsections cover the following subjects.
Operating and indicating elements
Connections/interfaces
Device dimensions
An additional subsection describes available options (e.g., direct key module
for OP25/OP35).
Overview
14
14-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.1 Device Description: OP25
14.1.1 Operating and Indicating Elements of the OP25
COROS OP25
8
CD 9
EF
System keys
A–Z
Function keys
F1
F3
F5
F7
F2
F4
F6
F8
7
AB
5
IJ 6
KL
4
GH
2
OP 3
QR
1
MN
0
UV +/–
WX
.
ST
DEL
INS ESC
YZ
A–Z
HELP ENTER
ACK
A–Z
K1 F9 F10 F11 F12 F13 F14 K2
K3 K4 K5 K6 K7 K8 K9 K10
Figure 14-1 OP25: Location of the operating and indicating elements
Designation Description
Display LC display (monochrome) with background illumination
Resolution of 320 x 240 pixels
System keys 24 system keys with fixed functions
Function keys 24 configurable function keys (18 of these keys are equipped with an LED.)
Device Description
14-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
14.1.2 Connections of the OP25
Connection for 24 V DC power
supply, relay output
IF1 A IF2 IF1 B
Digital outputs Module slot
IF3
Figure 14-2 OP25: Location of the connections
Designation Description
Serial interfaces Level Use
IF1 A
IF2
IF1 B
IF3
V.24/TTY (active/passive)
V.24/TTY (active/passive)
RS 422/RS 485 (floating)
TTY (passive) /
RS 422/RS 485
Controller
PC, PG, printer, second TD/OP
Controller
Not used at present
Relay output Relay contact to control a horn or lamp, for example, to call attention to
dangerous situations
Module slot For PCMCIA/JEIDA cards
Digital outputs
(optional) 8 digital outputs (only available on OP with direct key module)
Device Description
14-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.1.3 Dimensions of the OP25
296
280
192
176
859
COROS OP25
All dimensions in mm
Figure 14-3 Dimensions of the OP25
Device Description
14-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
14.2 Device Description: OP35
14.2.1 Operating and Indicating Elements of the OP35
System keys
/
AB
F2
F4
F6
F8
F10
F12
7
CD 8
EF 9
GH
*
IJ 4
KL 5
MN 6
OP
–
QR 1
ST 2
UV 3
WX
+
YZ .
:\ 0
=,+/–
()
TAB DEL
INS
ESC
A–Z
A–Z A–Z ACK
ENTER
HELP
F1
F3
F5
F7
F9
F11
ALT
CTRL
SHIFT
F13 F14 F15 F16 F17 F18 F19 F20
K1 K2 K3 K4 K5 K6 K7 K8
K9 K10 K11 K12 K13 K14 K15 K16
TEMP
DISK
HD BUSY
POWER
COROS OP35
Keyboard
connection Floppy disk drive
Front flap
Function keys
Function keys
Operating indicators
Figure 14-4 OP35: Location of the operating and indicating elements
Designation Description
Display LC display (monochrome or color) with background illumination
Resolution of 640 x 480 pixels
System keys 32 system keys with fixed functions
Function keys 36 configurable function keys (28 with LED)
Label strips for customized labelling
Operating indicators TEMP Interior temperature has exceeded the permissible
limit values.
DISK Read/write access to PCMCIA module
HDBUSY No function
POWER OP is in operation.
Floppy disk drive (option) 31/2” drive for HD floppy disks (1.44 MB)
Keyboard connection Not used at present
Front flap IP65 protection rating (when closed)
Device Description
14-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.2.2 Connections/Interfaces of the OP35
Module slot Digital outputs
IF1 A IF2 IF1 B IF3
Connection for 24 V DC
power supply, relay outputs
LPT1
Figure 14-5 OP35: Location of the connections
Designation Description
Serial interfaces Level Use
IF1 A
IF2
IF1 B
IF3
V.24/TTY (active/passive)
V.24/TTY (active/passive)
RS 422/RS 485 (floating)
TTY (passive) /RS 422/RS 485
Controller
PC, PG, printer, second TD/OP
(loop-through operation)
Controller
Not used at present
Parallel interface LPT1 Not used at present
Relay output Relay contact to control a horn or lamp, for example
Module slot For PCMCIA/JEIDA cards
Digital outputs (optional) 16 digital outputs (only available on OP with direct key module)
Device Description
14-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
14.2.3 Dimensions of the OP35
COROS OP35
85 12
287
53
434
36855
293
8
(158)
Dimensions in parentheses ( ) apply to OP35
with floppy disk drive and direct key module
All dimensions in mm
Detail drawing of drill hole:
6.8
10.3
482.6
465.9
310
235
Figure 14-6 Dimensions of the OP35
Device Description
14-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.3 Device Description: OP45
14.3.1 Operating and Indicating Elements of the OP45
/
AB
COROS OP45
F2
F4
F6
F8
F10
F12
7
CD 8
EF 9
GH
*
IJ 4
KL 5
MN 6
OP
–
QR 1
ST 2
UV 3
WX
+
YZ .
:\ 0
=,+/–
()
TAB DEL
INS
ESC
A–Z
A–Z ACK
ENTER
HELP
F1
F3
F5
F7
F9
F11
ALT
CTRL
SHIFT
F13 F14 F15 F16 F17 F18 F19 F20
K1 K2 K3 K4 K5 K6 K7 K8
K9 K10 K11 K12 K13 K14 K15 K16
TEMP
DISK
HD BUSY
POWER
System keys
Keyboard
connection Floppy disk drive Front flap
Function keys
Function keys
Operating indicators
Key-operated switch
Figure 14-7 OP45: Location of the operating and indicating elements
Device Description
14-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
Designation Description
Display TFT color display with background illumination
Resolution of 640 x 480 pixels
System keys 32 system keys with fixed functions
Function keys 36 configurable function keys (28 with LED)
Label strips for customized labelling
Key-operated switch The key-operated switch has three switch positions. The key can be removed in
every position.
OP45 is on; keyboard entries possible.
OP45 is on; keyboard entries not possible.
OP45 is off.
123 1
2
3
Operating indicators The operating indicators have the following meaning:
TEMP No function
DISK Read/write access to floppy disk drive
HD BUSY Read/write access to hard disk
POWER OP is in operation.
Floppy disk drive 31/2” drive for HD floppy disks (1.44 MB)
Keyboard connection Connection for external MF2 keyboard (front and rear)
Front flap IP65 protection rating (when closed)
Device Description
14-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.3.2 Connections of the OP45
Figure 14-8 shows the location of the connections on the right side of the
OP45.
OP45 (right side)
Keyboard connection
Monitor
(VGA)
COM2
MPI
LPT19
Mouse connection (PS/2)9
COM1
Direct key module (optional)
Figure 14-8 OP45: Serial interfaces, keyboard and monitor connection
Designation Description
Serial interfaces Level Use
COM1
COM2
MPI
V.24/TTY
V.24
RS 485
SIMATIC S5 (AS 511 only)
Printer, PC, PG,
second TD/OP
(loop-through operation)
No function
Parallel interface LPT1 Connection for printer (can only be used under DOS)
Mouse connection (PS/2) Can only be used under DOS
Digital outputs (optional) 16 digital outputs
Keyboard connection Connection for external MF2 keyboard
(An additional connection is located on the front of the OP.)
Monitor VGA connection for external monitor
9) Can only be used under DOS
Serial interfaces,
keyboard and
monitor connec-
tion
Device Description
14-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
Figure 14-9 shows the location of the connections on the left side of the OP45.
++
++
OP45 (left side)
Fan
Fan
Power connection for
monitor Power connectionVoltage
selection switch
Figure 14-9 OP45: Power connection and voltage selection switch
Designation Description
Power connection The OP45 can be operated on 230 V AC or 115 V AC power.
Power connection for monitor Connection for external monitor (230/115 V AC)
Voltage selection switch Selector switch for either 230 V or 115 V power. 230 V set at
the factory
!Caution
Switching the voltage also changes the voltage on
the power connection for the monitor.
Power connection
and voltage selec-
tion switch
Device Description
14-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.3.3 Dimensions of the OP45
COROS OP45
12
437
410
180
35 100
290
160
All dimensions in mm
Detail drawing of drill hole:
6.8
10.3
482.6
465.9
310
235
Figure 14-10Dimensions of the OP45
Device Description
14-13
Equipment Manuel OP25, OP35, OP45
Release 04/96
14.4 Options
You can order the OP25 with one optional direct key module and the OP35
with two, optional direct key modules.
These modules are permanently installed. They cannot be added later.
The direct key modules for the OP45 can be ordered separately as a plug-in
card. A detailed description is supplied with the plug-in card.
Each direct key module (DTM) provides eight, digital outputs.
These outputs are
set by pressing the corresponding function key or
controlled via configurable ports by the software.
The function can be set via DIP switches.
Since the digital outputs are galvanically isolated from the operator panel by
optocouplers, the direct key module requires its own voltage supply.
Direct key modules
Purpose of the
direct key module
External voltage
supply
Device Description
14-14 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.4.1 Direct Key Module for the OP25
Pin strip and DIP switch of the direct key module are located on the back of
the OP.
DIP switch
Pin strip
Figure 14-11OP25: Location of the connection and setting elements of the direct key
module
The pin strip has the following pin assignment.
12345678910
+24 V DC ext.
DQ 1
DQ 3
DQ 5
DQ 7
GND (floating)
DQ 8
DQ 6
DQ 2
DQ 4
The components to be addressed by the digital outputs (e.g., relays, etc.) are
connected via the two 5-pin terminal blocks as described below.
Connect the lines (line cross section: 0.5 to 2.5 mm2).
Insert terminal blocks on the pin strip of the direct key module.
Connection and
setting elements
Pin strip
Device Description
14-15
Equipment Manuel OP25, OP35, OP45
Release 04/96
The digital outputs are set in accordance with the setting on the DIP switch
by pressing a key (F1 to F8) or
by the software.
Setting of the DIP Switch:
OFF
ON
S1 S2 S3 S4
Switches S1 and S2 are always set to ON. Switches S3 and S4 each manipu-
late a group of outputs.
S3 manipulates DQ 1, DQ 3, DQ 5, and DQ 7.
S4 manipulates DQ 2, DQ 4, DQ 6, and DQ 8.
OFF ON
T
M A
S3 F1/F3/F5/F7
act as direct keys. DQ 1/DQ 3/DQ 5/DQ 7
addressed by the software
DT
M
S4 F2/F4/F6/F8
act as direct keys. DQ 2/DQ 4/DQ 6/DQ 8
addressed by the software
When switch S3 or S4 is set to OFF, the digital outputs are permanently as-
signed to keys F1 to F8.
Key F1 sets output DQ 1.
Key F8 sets output DQ 8.
DIP switch
Device Description
14-16 Equipment Manuel OP25, OP35, OP45
Release 04/96
14.4.2 Direct Key Module for the OP35
Each of the two direct key modules is equipped with the following:
A 10-way, pin strip
For connection of the outputs and the external supply voltage
A DIP switch
For setting whether the outputs are to be set via pressing a key or via soft-
ware
Pin strips and DIP switches are located on the back of the OP.
DIP switch
Pin strip
DTM B DTM A
Figure 14-12OP35: Location of the connection and setting elements of the direct key
modules (DTM)
The pin strips of direct key module (DTM) A and direct key module B have
the following pin allocation:
12345678910
+24 V DC ext.
DQ 1
DQ 3
DQ 5
DQ 7
GND10
DQ 8
DQ 6
DQ 2
DQ 4
+24 V DC ext.
DQ 9
DQ 11
DQ 13
DQ 15
GND10
DQ16
DQ 14
DQ 10
DQ 12
DTM A
DTM A
10) Floating
Connection and
setting elements
Pin strips
Device Description
14-17
Equipment Manuel OP25, OP35, OP45
Release 04/96
The components to be controlled (e.g., relays, signal lamps, etc.) are connected
via the five-pin terminal blocks included.
Connect the lines to the terminal block
(wire cross section: 0.5 to 2.5 mm2).
Install terminal blocks on the pin strip of the direct key module.
The setting of the DIP switch determines how the digital outputs of the direct
key module will be addressed.
Switch setting OFF: By pressing function keys
Switch setting ON: By the software
Setting of the DIP switch:
ON
OFF
S1 S2 S3 S4S1 S2 S3 S4
DTM A DTB A
S1 is always ON; S2 selects the direct key module (DTM).
S3 and S4 each manipulate a group of outputs.
OFF ON
T
M A
S3 F1/F3/F5/F7
act as direct keys. DQ 1/DQ 3/DQ 5/DQ 7
addressed by software
DT
M
S4 F2/F4/F6/F8
act as direct keys. DQ 2/DQ 4/DQ 6/DQ 8
addressed by software
T
M B
S3 F9/F11
act as direct keys. DQ 9/DQ 11/DQ 13/DQ 15
addressed by software
DT
M
S4 F10/F12
act as direct keys. DQ 10/DQ 12/DQ 14/DQ 16
addressed by software
If switch S3 or S4 is set to OFF, the digital outputs are permanently assigned to
keys F1 to F12.
The F1 key sets output DQ 1.
The F2 key sets output DQ 2.
The F12 key sets output DQ 12.
DIP switches
Device Description
14-18 Equipment Manuel OP25, OP35, OP45
Release 04/96
Device Description
15-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Labelling the Function Keys
On delivery, the function keys of the operator panel are labelled as follows:
OP25: F1 to F14 and K1 to K10
OP35/OP45: F1 to F20 and K1 to K16
A set of blank label strips is included with the OP. You can use these to make
your own labels for the OP keys.
On delivery
Customized
labelling
15
15-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
15.1 Labelling the Keys for OP25
Read and adhere to the following caution note before inserting the labelling
strips.
!Caution
Make sure that the labels are dry (i.e., do not smudge when wiped) before
being inserting them since a keyboard foil which is soiled from the inside
cannot be cleaned and must be replaced at the manufacturer’s plant.
Proceed as follows:
1. Pull out any “old” label strips.
2. Insert your own customized label strips in the appropriate slits from the
back of the device.
Labelling strips
Figure 15-1 OP25: Inserting the labelling strips
Labelling
Inserting the label
strips
Labelling the Function Keys
15-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
15.2 Labelling the Keys for OP35
You will have to open the housing of the operator panel to insert the labelling
strips.
!Caution
Only qualified personnel may perform work on this device.
Before performing work on the open device, be sure to read and adhere
to the ESD guidelines contained in the appendix of this manual.
To open the operator panel, proceed as follows:
1. Position the device with the front plate facing down.
2. Remove the 4 housing screws 1.
1 1
1 1
Figure 15-2 OP35: Opening the housing of the OP (removing the housing screws)
3. Lift OP housing to the right.
!Caution
The OP housing and the display are connected by cables.
Some models have short connection cables to the display, and some have
long connection cables.
If your model has long connection cables, skip step 4.
Opening the ope-
rator panel
Labelling the Function Keys
15-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
21
Housing of the OP
Connection
cable to the
display
Figure 15-3 OP35: Opening the housing of the OP (lifting the housing)
4. Short connection cables to the display:
Disconnect connectors 1 and 2 by pulling the cables evenly. (The
OP35 with the monochrome display has only one connector.)
5. Disconnect connector 3 (see figure 15-4).
6. Carefully lay the OP housing aside, and protect it from slipping.
!Caution
Make sure that the remaining connection cables (e.g., of the sealed key-
board) are not subjected to pull strain.
3
Housing of the OP
Figure 15-4 OP35: Opening the housing of the OP (laying the housing aside)
Labelling the Function Keys
15-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
Before inserting the labelling strips, be sure to read and adhere to the caution
note.
!Caution
Make sure that the labels are dry (i.e., do not smudge when wiped) before
inserting them since a keyboard foil which is soiled from the inside cannot
be cleaned and must be replaced at the manufacturer’s plant.
Insert the finished label strips in the slits of the front plate with the writing
facing down.
8 short insert strips
1 wide insert strip
1 long insert strip
Figure 15-5 OP35: Inserting the labelling strips
To close the operator panel, proceed as follows:
1. Position the OP housing just close enough so that the disconnected con-
nectors 1, 2 and 3 can be carefully reconnected.
2. Place the OP housing in its final position, and tighten the 4 housing
screws again.
Labelling
Inserting the label
strips
Closing the opera-
tor panel again
Labelling the Function Keys
15-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
15.3 Labelling the Keys for OP45
You will have to open the housing of the operator panel to insert the labelling
strips.
!Warning
Disconnect power plug before opening the device.
!Caution
Only qualified personnel may perform work on this device.
Before performing work on the open device, be sure to read and adhere
to the ESD guidelines contained in the appendix of this manual.
To open the operator panel, proceed as follows:
1. Remove the three housing screws 1 .
1
1 1
Figure 15-6 OP45: Opening the housing of the OP (removing the housing screws)
Opening the ope-
rator panel
Labelling the Function Keys
15-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
2. Pull front plate/frame out of the OP housing as far as it will go (the front
plate is connected to the OP housing with a hinge). Fold down the front
plate.
Housing
Figure 15-7 OP45: Opening the housing of the OP (folding down the front plate)
Before inserting the labelling strips, be sure to read and adhere to the caution
note.
!Caution
Make sure that the labels are dry (i.e., do not smudge when wiped) before
being inserting them since a keyboard foil which is soiled from the inside
cannot be cleaned and must be replaced at the manufacturer’s plant.
Labelling
Labelling the Function Keys
15-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
Insert the finished label strips in the slits of the front plate with the writing
facing down.
1 long insert strip
8 short insert strips
1 wide insert strip
Figure 15-8 OP45: Inserting the labelling strips
To close the operator panel, proceed in reverse order.
Inserting the label
strips
Closing the opera-
tor panel again
Labelling the Function Keys
16-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Mechanical Installation
Operator panels OP25, OP35 and OP45 are designed for installation in the
front panels of switching cabinets and consoles.
The OP35 and OP45 can also be used in 19” cabinets or racks.
!Caution
Commissioning is prohibited until it has been determined that the machine in
which these components are to be installed meets the regulations contained
in the 89/392/EEC guidelines.
16
16-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
16.1 Installing the OP25
You can install the OP25 in switching cabinets or consoles. You will need to
make a cutout in the front panel.
Width x height (in mm): 282-1 x 178-1
See “Technical Specifications” ( appendix) for information on the mount-
ing depth.
The thickness of the front panel may not exceed 16 mm.
!Caution
Protect the OP from overheating during operation:
Protect the device from direct sunlight. (This also helps to prevent the
foil sealed front from fading.)
Make sure that the ventilation slits are not obstructed after installation.
Deciding on an
installation site
and preparation
Mechanical Installation
16-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
To install, proceed as follows:
1. Working from the front, place the OP in the prepared cutout.
Note
The IP65 protection rating on the front cannot be ensured unless the sealing
is positioned correctly on the front plate of the OP.
!Caution
Provide suitable measures to prevent the OP from falling out of the front
panel before the device is permanently secured.
2. Secure the device in the front panel with the included screw-type clamps.
1
2
1
1
1
1
2
3
Screw-type clamps are not required for positions and unless the
front panel is not level and protection rating IP65 is to be achieved. Posi-
tion requires that a mounting bracket be screwed to the mounting
strip.
2 3
3
Figure 16-1 OP25: Positions of the screw–type clamps
Hook the screw-type clamps into the OP housing (see figure 16-2) and turn
the threaded spindles on the back against the front panel.
Hexagonal socket screw key
Threaded spindle
Back of the device
Screw-type
clamps
Figure 16-2 OP25: Hooking in and tightening the screw-type clamps
Installing the de-
vice
Mechanical Installation
16-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
16.2 Installing the OP35
You can install/mount the OP35 in the following locations:
In 19” (48.26 cm) cabinets/racks
In front panels of switching cabinets and consoles
When installed correctly with the included screw-type clamps, the front
of the OP35 has an IP protection rating of IP65.
!Caution
To prevent the OP from overheating during operation:
– Protect the OP from direct sunlight. (This also keeps the sealed foil
front from fading.)
– Ensure that installation does not obstruct the ventilation slits of the
housing.
If you are using the OP35 with floppy disk drive, make sure of the fol-
lowing:
The angle of inclination of the OP to the vertical surface may not exceed
25°. Otherwise the floppy disk drive may malfunction.
16.2.1 Installation in 19” Cabinets/Racks
To mount the OP35, use the cabinet braces available from the manufacturer
of your cabinet or rack.
Mounting dimensions of the OP35 for a standard, 19” cabinet:
Width: 19” (48.26 cm) Height: 7 “units of height”
The OP or the OP front plate is secured to the cabinet braces with four
screws.
Deciding on the
installation site
Mechanical Installation
16-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
16.2.2 Installation in Switching Cabinets/Consoles
A cutout must be made in the front panel.
Width x height (in mm): 436–1.5 x 295–1.5
See “Technical Specifications” ( appendix) for information on the mount-
ing depth.
The thickness of the front panel may not exceed 16 mm.
To install, proceed as follows:
1. Working from the front, place the OP in the prepared cutout.
Note
The IP65 protection rating on the front cannot be ensured unless the sealing
is positioned correctly on the front plate of the OP.
!Caution
Use suitable measures to prevent the OP from falling out of the front panel
before it is permanently secured.
Preparations
Installation
Mechanical Installation
16-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
2. Secure the OP to the front panel with the six screw-type clamps 1 in-
cluded.
1
1
1
1
1
1
Figure 16-3 OP35: Positions of the screw-type clamps
To do this, hook the screw-type clamps into the housing of the OP, and
turn the threaded spindles on the back against the front panel.
Threaded spindle
Back of device
Hexagonal socket screw key
Screw-type
clamp
Figure 16-4 OP35: Hooking in and tightening the screw-type clamps
Mechanical Installation
16-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
16.3 Installing the OP45
You can install/mount the OP45 in the following locations:
In 19” (48.26 cm) cabinets/racks
In front panels of switching cabinets and consoles
When installed correctly with the included screw-type clamps, the front
of the OP45 has an IP protection rating of IP65.
!Caution
To prevent the OP from overheating during operation:
– Protect the OP from direct sunlight. (This also keeps the sealed foil
front from fading.)
– Ensure that installation does not obstruct the ventilation slits of the
housing.
The OP45 may only be operated when mounted vertically.
Deciding on the
installation site
Mechanical Installation
16-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
16.3.1 Installation in 19” Cabinets/Racks
There are two ways to secure the OP45 in 19” cabinets.
Secure the front plate of the OP to the cabinet braces with four screws.
Screw the housing of the OP45 to the cabinet braces with mounting
brackets.
Mounting dimensions of the OP45 for a standard, 19” cabinet:
Width: 19” (48.26 cm) Height: 7 “units of height”
Follow the steps shown below to secure the OP45 with mounting brackets.
Proceed as follows:
1. Remove the three housing screws 1 .
1
1 1
Figure 16-5 OP45: Opening the housing of the OP
2. Pull front plate/frame out of the OP housing as far as it will go (the front
plate is connected to the OP housing with a hinge), and open.
Securing with
mounting brackets
Opening the
housing
Mechanical Installation
16-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
Proceed as follows:
1. Secure included mounting brackets to the OP housing with three screws
2 each.
2. Secure OP housing to the cabinet braces with two screws 3 each.
2
3
3
2
2
Figure 16-6 OP45: Mounting with mounting brackets
Close the front plate again, and tighten the housing screws 1 .
Securing the OP
Closing the OP
again
Mechanical Installation
16-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
16.3.2 Installation in Switching Cabinets/Consoles
A cutout must be made in the front panel. Dimensions of the
cutout:
Width x height (in mm): 438–1 x 297–1
Mounting depth (in mm): 180
The thickness of the front panel may not exceed 16 mm.
To install, proceed as follows:
1. Working from the front, place the OP in the prepared cutout.
Note
The IP65 protection rating on the front cannot be ensured unless the sealing
is positioned correctly on the front plate of the OP.
!Caution
Use suitable measures to prevent the OP from falling out of the front panel
before it is permanently secured.
Preparations
Installation
Mechanical Installation
16-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
2. Secure the OP to the front panel with the six screw-type clamps 1 in-
cluded.
1
1
1
1
1
1
Figure 16-7 OP45: Positions of the screw-type clamps
To do this, hook the screw-type clamps into the housing of the OP, and
turn the threaded spindles on the back against the front panel.
Threaded spindle
Hexagonal socket screw key
Back of device
Screw-type
clamp
Figure 16-8 OP45: Hooking in and tightening the screw-type clamps
Mechanical Installation
16-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
Mechanical Installation
17-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Electrical Installation
The operator panel requires the following connections for operation.
To the power supply
To the configuring computer (PC or programmer)
To the controller
After you have completed the configuration and test phase, you can connect a
printer in place of the configuring computer.
Interference-free operation is based on two factors: the interference-proof se-
tup of the controller hardware in accordance with EMC guidelines, and the use
of interference-proof cables.
The directives defined in the description ”SIMATIC S5 Directives for the In-
terference-Proof Assembly of Programmable Logic Controllers” (Order No.
6ES5998-7AB11) apply to the interference-proof assembly and installation of
operator panels.
!Caution
The setup guidelines contained in your controller’s system manual also
apply to the OP.
Use only shielded cable for all signal connections.
Screw down or lock all plug connections.
Do not install signal lines in the same cable ducts as high voltage lines.
Overview
General installa-
tion notes
EMC directives
17
17-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1 Electrical Installation of the OP25/OP35
Figure 17-1 shows several possible configurations for the OP, controller and
I/O devices.
Controller Controller
SIMATIC S5
SIMATIC 500/505
PC
Controllers of other mfgs
SIMATIC 500/505
SIMATIC S7
Controllers of other mfgs
SINEC L2–DP
Choice of
Choice of
Voltage supply
Printer Configuration
computer Loop-through
operation
DR215
DR235 PC
PG 7xx Second TD/OP
PG 685/7xx
OP25/OP35
IF1 A IF2 IF1 B IF3
Figure 17-1 OP25/OP35: Some possible configurations
The following subsections provide detailed information on connecting the
devices.
Overview
Electrical Installation
17-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1.1 Connecting the Voltage Supply and Relay Contacts
Nominal voltage 24 V DC
Voltage range 18 V to 30 V
!Caution
24 V supply: Ensure safe electrical separation of the extra-low voltage.
Only use powerpacks which meet IEC 364–4–41 or HD 384.04.41 (part
410, VDE 0100) regulations.
The supply voltage must remain within the voltage range shown above. If
not, function failures may occur on the device.
The pin strips on the OP are allocated as follows:
5678
1234
Reserved
Relay contact (make-contact)
Switching capacity: 24 V DC, 0.4 A
(No inductive load)
GND
+24 V DC
Use the included four-pin terminal block to connect the supply voltage.
Connect the lines (line cross section: 0.5 to 2.5 mm2).
Insert terminal block on the lower pin strip on the OP.
The grounding point on the back of the device (see figure 17-1) must be con-
nected with cabinet ground.
Specifications of
the voltage supply
Allocation of the
pin strips
Terminal block
Ground connec-
tion
Electrical Installation
17-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1.2 Connecting the Configuration Computer
The configuration computer is connected to interface IF2 of the operator panel.
TTY passive
TTY/V.24 converter
COM1/2
(9-pin)
COM1/2
(25-pin)
COM1
(25-pin)
COM2
(9-pin)
TTY passive
V.24
V.24
V.24
OP25
OP35
IF2
PC
PC 7xx
IF1B PC/PG with
MPI card
Figure 17-2 OP25/OP35: Connection of the configuration computer
Standard cables are available for the connections shown above (see ST80.1
catalog).
Electrical Installation
17-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1.3 Link to the Controller
Standard cables are available for the connections shown below (see ST80.1
catalog).
TTY active
TTY active
TTY active
V.24
V.24
V.24
V.24
V.24
V.24/TTY
RS 422
RS 422/RS 485
RS 485
RS 485
TTY passive
IF1 A11
OP25
OP35
IF1 B11
TTY/V.24 converter
CPU
PG interface
SI 2
SIMATIC S5
PC
CP 523
COM1/2 (9-pin)
COM1/2
(25-pin)
SIMATIC TI 500/505
V.24 (9-pin)
V.24 (25-pin)
RS 422 (9-pin)
Other makes of
controllers
SIMATIC S712
SINEC L2-DP
*
*) Any SINEC L2 bus terminal (except factory-built-assembly)
Adapter
Figure 17-3 OP25/OP35: Connection configuration for controllers
11) When using serial interfaces, either IF1 A (V.24/TTY) or IF1 B (RS 422/RS 485) can be connected
(but not both at the same time).
12) Use only approved cables when using the SIMATIC S7.
Electrical Installation
17-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1.4 Connecting the Printer
A printer can be connected to interface IF2 of the OP25/OP35.
OP25
OP35
IF2
Printer
TTY
V.24
DR 215
DR 235
Figure 17-4 OP25/OP35: Connection configuration for printers
The type of printer and the transmission parameters can be specified on the OP
with the Printer Settings standard screen.
Printer settings
Electrical Installation
17-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
17.1.5 Loop-Through Operation
The IF2 interface of the OP25/OP35 is available for looping through a pro-
grammer or an additional TD/OP. This provides the following advantages.
Access to the controller during operation
Inexpensive way to connect a second TD/OP to a controller
Figure 17-5 gives you an overview of the connections in AS 511 loop-through
operation.
TD/OP with
line display
TTY passive
TTY passive
TTY passive
COM1
(25-pin)
OP25, OP35
IF1 A
OP45
COM1
Operator panel
PG 685/7xx
OP25
OP35
IF2
V.24
V.24
Figure 17-5 OP25/OP35: Connection configuration for AS 511 loop-through
operation
Standard cables are available for the connections shown above (see ST80.1
catalog).
Electrical Installation
17-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2 Electrical Installation of the OP45
Figure 17-6 shows several possible configurations for the OP45, controller and
I/O devices.
Choice of
Power supply
230 V/115 V AC
Keyboard
External
VGA monitor
Printer
External MF2
keyboard
Configuration
computer
Controller
SIMATIC S5
DR 215
DR 230
PC
PG 7xx
VGA
COM2
COM1
Monitor
(only AS 511)
Figure 17-6 OP45: Some possible configurations
The following subsections provide detailed information on connecting the
devices.
Overview
Electrical Installation
17-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2.1 Connection to the Power Supply
Before connecting the OP45 to the power supply, read and adhere to the fol-
lowing safety notes.
!Warning
This device may only be operated on power networks with grounded pro-
tective conductors or electrical outlets with protective conductors.
Do not connect the device if it shows signs of exterior damage.
Important when using the OP outside Germany:
If another power cable is substituted for the one included with the OP, this
cable must meet the safety regulations and standards of the country in
which the OP is being used.
Check to determine whether the nominal voltage set on the voltage selector
switch corresponds to your local power voltage. 230 V has been set at the fac-
tory.
!Caution
Changing the voltage also changes the voltage on the power connection for the
monitor. (If necessary, adjust the voltage selector switch on the monitor.)
Safety notes
230/115 V voltage
selector switch
Electrical Installation
17-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2.2 Connecting the Configuration Computer
A configuration computer (e.g., PC, PG) can be temporarily connected to the
COM2 interface of the OP45, and is only used to transmit configuration data.
V.24
OP45
COM2
V.24
V.24 COM1
(25-pin)
COM2
(9-pin)
COM1/2
(9-pin)
COM1/2
(25-pin)
PC
PG 7xx
Figure 17-7 OP45: Connection of the configuration computer
Standard cables are available for the connections shown above (see ST80.1
catalog).
17.2.3 Link to the Controller
Figure 17-8 gives an overview of which controllers can be connected to the
operator panel and which interfaces are used.
COM1 PG interface
SIMATIC S5
OP45
SI2
CPU
V.24/TTY–
converter
V.24/TTY–
converter
Figure 17-8 OP45: Connection configuration for controllers
Standard cables are available for the connections shown above (see ST80.1
catalog).
Electrical Installation
17-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2.4 Connecting the Printer
A printer can be connected to the COM2 interface of the OP45.
OP45
COM2
Printer
DR 215
DR 230
Figure 17-9 OP45: Connection configuration for printers
The type of printer and the transmission parameters can be specified on the OP
with the Printer Settings standard screen.
Printer settings
Electrical Installation
17-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
17.2.5 Connecting an MF2 Keyboard
An external MF2 keyboard can be operated on the OP45 at the same time as a
built-in sealed keyboard.
A choice of two ways to connect the MF2 keyboard is available.
To the keyboard connection under the front flap
To the keyboard connection on the right side of the OP45
Note
Two external keyboards cannot be used at the same time.
Some OP keys do not exist on an MF2 keyboard. Combinations of keys must
be used for these entries. The following table shows which key combinations
on the MF2 Keyboard correspond to the OP keys.
OP-Keyboard MF2-Keyboard
QUIT CTRL+ENTER
INFO CTRL+ALT+; K1 SHIFT+F9
K2 SHIFT+F10
K3 SHIFT+F11
K4 SHIFT+F12
K5 CTRL+F1
K6 CTRL+F2
K7 CTRL+F3
K8 CTRL+F4
K9 CTRL+F5
K10 CTRL+F6
K11 CTRL+F7
K12 CTRL+F8
K13 CTRL+F9
K14 CTRL+F10
K15 CTRL+F11
K16 CTRL+F12
F1 F1
F13 SHIFT+F1
F14 SHIFT+F2
F15 SHIFT+F3
F16 SHIFT+F4
F17 SHIFT+F5
F18 SHIFT+F6
F19 SHIFT+F7
F20 SHIFT+F8
F2 F2
: :
F12 F12
: :
: :
OP-Keyboard MF2-Keyboard
Key assignment
Electrical Installation
17-13
Equipment Manuel OP25, OP35, OP45
Release 04/96
Using an external MF2 keyboard with the OP45:
The NUM Lock key of the external keyboard is operational although the
corresponding LED is always on when a switch is made.
If you have activated the NUM Lock key, you will have to switch back by
pressing cursor control again before disconnecting the external keyboard.
If you do not do this, the OP keys will not function correctly (e.g., pressing
the cursor key will give you the number “2”).
How to fix keys which do not function correctly:
Method A:
Connect an external keyboard to the OP, and then press the NUM Lock key.
Disconnect the external keyboard again.
Method B:
– OP45 is in normal operating mode.
Perform a system conclusion (use the numeric keys for the cursor con-
trol). Then switch the OP off and on again with the key lock switch.
– OP45 is in DOS operating mode.
Press CTRL + ALT + DEL to reset the OP.
Special features
Electrical Installation
17-14 Equipment Manuel OP25, OP35, OP45
Release 04/96
Electrical Installation
18-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Maintenance
The operator panel is designed for low-maintenance operation.
Maintenance of the OP includes the following:
Cleaning the keyboard foil and display with a damp cloth (water only) at
regular intervals
Replacing the backup battery on OP25 and OP35
Overview
18
18-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
18.1 Backup Battery
The backup battery of the OP25/OP35 ensures the following when the supply
voltage is switched off.
The operating data in the SRAM of the OP are retained.
The hardware clock continues to run.
The OP is equipped with a lithium battery which has already been installed
on delivery. Under normal conditions, the battery has an average life of
approximately 5 years.
An empty battery is indicated by a system message while the OP is running.
You should replace the backup battery as soon as possible after this message
occurs.
New batteries can be obtained from the replacement part department of Sie-
mens. The batteries are ready to be installed (with cable and connection
plug).
Adhere to the following when handling lithium batteries.
!Warning
Improper handling of the lithium battery may cause an explosion.
Batteries:
– – Never charge.
– – Do not open.
– – Do not short circuit.
– – Do not reverse poles.
– – Do not expose to temperatures of over 100° C.
– – Protect from direct sunlight.
Do not allow moisture to condense on the batteries.
If transportation is required, regulations pertaining to dangerous freight
must be adhered to for the carrier (obligation to identify).
Purpose
Lifespan
Battery status
Supply sources
Safety Notes
Maintenance
18-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
The next two figures show the location of the battery covering on the OP25
and OP35.
Battery
covering
Figure 18-1 Location of the battery covering on the OP25
For OP without floppy disk drive
For OP with floppy disk drive
Figure 18-2 Location of the battery covering on the OP35
Before changing the battery, read and adhere to the following.
!Caution
The battery may only be changed by qualified personnel.
Before changing the battery, read and adhere to the ESD guidelines con-
tained in the appendix of this manual.
Note
To prevent data loss, always change the battery with the voltage supply
switched on.
Battery covering
Before changing
the battery
Maintenance
18-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
To replace the battery, proceed as follows:
3. Loosen the battery covering ( figures 18-1 and 18-2).
4. Fold back covering with empty battery, and disconnect the connection
plug of the battery cable. Remove battery from the covering.
5. Proceed in reverse order to install new battery.
!Caution
Used lithium batteries require special waste disposal. Wrap them individu-
ally in a leakproof plastic bag before disposing of them.
Changing the
battery
Maintenance
18-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
18.2 Display
The following subsections describe how to replace the display of the OP25,
OP35 and OP45.
Before replacing the display, adhere to the following notes.
!Warning
Maintenance on the device may only be performed by qualified and au-
thorized trained personnel.
Unauthorized opening of the device and incorrect repairs can create sub-
stantial danger to the user.
Crystal liquid can escape from a display which has been damaged.
Do not under any circumstances permit this liquid to come in contact
with your skin or breathe in its fumes. If you do come in contact with
the crystal liquid, wash the affected area with alcohol and consult a doc-
tor immediately.
Read and adhere to the following when disposing of LC displays.
!Warning
LC displays do not belong in ordinary household trash.
Adhere to the applicable regulations of your country or locality pertaining to
the disposal of special wastes.
Notes on safety
Disposal
Maintenance
18-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
18.2.1 Replacing the Display for the OP25
Before opening the OP, read and adhere to the following caution note:
!Caution
Make sure that the OP is separated from the voltage supply.
Before beginning work on the open device, read and adhere to the ESD
guidelines contained in the appendix of this manual.
To open the OP, proceed as follows:
1. Remove the four screws on the back of the housing.
Figure 18-3 OP25: Opening the OP housing (removing the housing screws)
Before opening the
OP
Opening the OP
Maintenance
18-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
2. Remove back panel cover and fold it back.
!Caution
The backup battery on the back panel cover is connected to the electronics
module with a plug-in line.
Do not disconnect this connection or all operating data stored in the SRAM
will be lost.
Electronics
module
Back panel cover
Backup battery
Figure 18-4 OP25: Opening the OP housing (removing the back panel
cover)
Maintenance
18-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
To remove the electronics module, proceed as follows:
1. Disconnect the plug connectors or cables at positions 1 , 2 and 3 of
the electronics module.
!Caution
Before disconnecting the foil cable
(position ), unlock the plug con-
nection by pulling up the holder.
3
Foil cable
Holder
Zero-inser-
tion force
socket
2. Remove the five screws 4 . Lift out the electronics module and place on
an ESD surface.
4
3
2
1
4
4
4
4
3
Figure 18-5 OP25: Removing the electronics module
Removing the
electronics module
Maintenance
18-9
Equipment Manuel OP25, OP35, OP45
Release 04/96
To replace the display, proceed as follows:
1. Disconnect plug connection 5 .
2. Remove the four screws 6 .
3. Take out the old display, and put in the new one.
5
6
6
6
6
Display
Figure 18-6 OP25: Replacing the display
To reassemble the OP, proceed in reverse order.
Replacing the
display
Reassembling
the OP
Maintenance
18-10 Equipment Manuel OP25, OP35, OP45
Release 04/96
18.2.2 Replacing the Display for the OP35
Before opening the OP, read and adhere to the following caution note:
!Caution
Make sure that the OP is separated from the voltage supply.
Before beginning work on the open device, read and adhere to the ESD
guidelines contained in the appendix of this manual.
To open the OP, proceed as follows:
1. Position the device with the front plate pointing down.
2. Remove the four 1 housing screws.
1 1
1 1
Figure 18-7 OP35: Opening the OP (removing the housing screws)
Before opening
the OP
Opening the OP
Maintenance
18-11
Equipment Manuel OP25, OP35, OP45
Release 04/96
3. Disconnect connectors 2 and 3 by pulling the cable evenly. (The OP35
with the monochrome display has only one connector.)
3
2
Housing
of the OP
Figure 18-8 OP35: Opening the housing (disconnectiog the display cables)
4. Disconnect connector 4 (see 3 in figure 15-4).
5. Disassemble temperature sensor by unscrewing the nut 5 .
6. Carefully lay the OP housing aside, and protect it from slipping.
!Caution
Make sure that the remaining connection cables (e.g., the cable of the sealed
keyboard) are not subjected to pulling.
Maintenance
18-12 Equipment Manuel OP25, OP35, OP45
Release 04/96
6
6
6
5
4
Figure 18-9 OP35: Opening the housing of the OP (putting the housing aside)
To replace the display, proceed as follows:
1. Remove the four screws 6 ( figure 18-9).
2. Take out the old display, and put in the new one.
To reassemble the OP, proceed in reverse order.
Replacing the
display
Reassembling
the OP
Maintenance
18-13
Equipment Manuel OP25, OP35, OP45
Release 04/96
18.2.3 Replacing the Display for the OP45
Before opening the OP, read and adhere to the following notes:
!Warning
Make sure that the power plug of the OP has been pulled.
!Caution
Before beginning work on the open device, read and adhere to the ESD
guidelines contained in the appendix of this manual.
To open the OP, proceed as follows:
1. Remove the three 1 housing screws.
1
1 1
Figure 18-10OP45: Opening the OP (removing the housing screws)
Before opening the
OP
Opening the OP
Maintenance
18-14 Equipment Manuel OP25, OP35, OP45
Release 04/96
Depending on how the OP is mounted, perform step 2a or 2b.
2a The OP is either dismounted or secured with a mounting bracket in the
19” cabinet/rack.
Pull front plate/frame as far as it will go out of the OP housing, and fold
down the front plate.
2b The front plate of the OP is screwed to the cabinet braces of the
cabinet/rack.
Pull off the OP housing as far as it will go from the front plate, and fold
down the housing.
To replace the display, proceed as follows:
1. Disconnect plug connections 2 , 3 , 4 and 5 .
2. Remove the four screws 6 .
3. Take out the old display, and put in the new one.
2
3
4
5
6
6
Display
Figure 18-11OP45: Replacing the display
To reassemble the OP, proceed in reverse order.
Replacing the
display
Reassembling
the OP
Maintenance
v-ii Equipment Manuel OP25, OP35, OP45
Release 04/96
A-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Technical Data
OP25 OP35 OP45
Housing
Exterior dimensions (W x H) in mm 296 x 192 482 x 310 482 x 310
Mounting cutout (W x H) in mm 282–1 x 178–1 436–1.5 x 295–1.5 438–1 x 297–1
Mounting depth without options in
mm
With floppy disk drive
With direct key module and cable
59
–
79
85
138
158
180
180
–
Protection rating
Front
Back
IP65
IP20
IP65
IP20
IP65
IP20
Weight
With floppy disk drive
1.85 kg 6.35 kg
7.2 kg
14 kg
Processor
Type F8680 386SL DX2-66
Clock pulse frequency 14 MHz 25 MHz 33 MHz
Memory
FLASH 1 Mbyte 2 Mbytes –
DRAM 2 Mbytes 4 Mbytes 8 Mbytes
(can be expanded to
64 Mbytes)
SRAM (buffered) 128 Kbytes 128 Kbytes –
Floppy disk drive – 1.44 Mbytes
(optional) 1.44 Mbytes
Hard disk – – 425 Mbytes 13
13) Subject to change without prior notice
A
A-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
OP25 OP35 OP45
Display
Type STN-LCD STN-LCD TFT-LCD
Resolution (hor. x vert.) 320 x 240 mm 640 x 480 640 x 480 mm
Active monitor screen area 115 x 86 mm 192 x 144 mm 211 x 158 mm
Background illumination CCFL tube CCFL tube 2 CCFL tube
Lifespan 14 Approx. 10,000 hours
Keyboard
Type Sealed keyboard Sealed keyboard Sealed keyboard
System keys 24 32 32
Function keys 24 (18 with LED) 36 (28 with LED) 36 (28 with LED)
Voltage Supply
Nominal voltage 24 V DC 24 V DC 115/230 V AC
(50/60 Hz)
Permissible range 18 V to 30 V 18 V to 30 V ±10%
Max. permissible transients 35 V (500 msec) 35 V (500 msec) –
Time between transients Min. of 50 sec Min. of 50 sec –
Current consumption (without
options)
Typical
Max. continuous current
0.4 A
0.6 A
0.8 A
1.0 A
0.3 A
1.4 A
Fuse Internal, electronic Internal, electronic Internal, safety fuse
Backup Battery for SRAM
Type 3.6 V 3.6 V –
Voltage; capacity 15 Lithium battery
(approx. 1.5 Ah) Lithium battery
(approx. 1.5 Ah) –
Relay Contact
Switching capacity 24 V DC, 0.4 A
(no inductive load) 24 V DC, 0.4 A
(no inductive load) –
14) The background illumination tube of the display is subject to wear, and is not included in the warranty. Depending
on the operating temperature, the tube has a life span of approximately 10, 000 hours. Under unfavorable operating
conditions, we recommend replacing the tube after this time. The tube is available as a spare part. The actual re-
placement must be performed by SIEMENS service personnel.
15) Subject to change without prior notice.
Technical Data
A-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
OP25 OP35 OP45
Direct Key Module (Option) 16
Number of outputs 8 2 x 8 17 2 x 8 17
Maximum output current 300 mA per output 300 mA per output 300 mA per output
External voltage supply 24 V DC 24 V DC 24 V DC
Permissible range 18 V to 30 V 18 V to 30 V 18 V to 30 V
Environmental Requirements
Environmental temperature
Operation
Vertical installation
Horizontal installation
(Floppy disk drive not permitted)
Transportation, storage
0° to 50° C
0° to 40° C
–20° to 60° C
4° to 45° C
4° to 35° C
–20° to 60° C
5° to 40° C 18
–
–25° to 60° C
Mounting position with floppy disk
drive –Max. of 25° inclination
to front or back Max. of 25° inclination
to front or back
Relative humidity
Operation v 85%,
no condensation 20% to 80%,
no condensation 5% to 85%,
no condensation
Transportation, storage 5% to 90%,
no condensation 5% to 85%,
no condensation
Shock load
Operation 15 g / 11 ms 5 g/ 11 ms for floppy
disk access
15 g / 11 ms otherwise
5 g/11 ms
Transportation, storage 50 g 50 g 50 g
Vibration
Operation 0.055 mm (10 – 85 Hz)
2 g (30 – 500 Hz)
0.075 mm (10 – 58 Hz)
1 g (58 – 500 Hz) or
0.5 g for floppy disk
drive
0.035 mm (to 58 Hz)
0.4 g (58 to 500 Hz)
Transportation, storage 3.5 mm (5 – 12 Hz)
2 g (12 – 500 Hz)
3.5 mm (5 – 8.5 Hz)
1 g (8.5 – 500 Hz)
1 g
Maximum pressure difference
(front, back) 2 hPa – –
Air pressure
Operation
Transportation, storage
706 to 1030 hPa
581 to 1030 hPa
706 to 1030 hPa
581 to 1030 hPa
706 to 1030 hPa
581 to 1030 hPa
16) The direct key module is available as a PC plug-in card.
17) Only 12 outputs can be triggered by function keys.
18) At temperatures of 40_ to 49_ C, changes in the optical features (among others) occur (i.e., reduced contrast). These changes disap-
pear again after a return to the specified temperature range. Temperatures up to 45_ C will not destroy the display.
Technical Data
A-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
This product meets the regulations of EEC guideline 89/336 if the standards
listed below are fulfilled.
OP25 OP35 OP45
Interference Immunity
Static discharge
(contact discharge) IEC 801–2
class 3 IEC 801–2
class 3 IEC 801–2
class 3
RF irradiation ENV 50140
10 V/m, 80% AM,
1 kHz
ENV 50140
10 V/m, 80% AM,
1 kHz
ENV 50140
10 V/m, 80% AM,
1 kHz
Pulse modulation ENV 50204
900 MHz "5 MHz
10 V/mr.m.s., 50% ED,
200 Hz
ENV 50204
900 MHz "5 MHz
10 V/mr.m.s., 50% ED,
200 Hz
ENV 50204
900 MHz "5 MHz
10 V/mr.m.s., 50% ED,
200 Hz
RF conduction – ENV 50141
150 kHz – 80 MHz
10 V, 80% AM, 1 kHz
ENV 50141
150 kHz – 80 MHz
10 V, 80% AM, 1 kHz
Burst interference
Power lines
Supply lines
Process data lines
Signal lines
IEC 801–4
2 kV
2 kV
1 kV
IEC 801–4
2 kV
2 kV
1 kV
IEC 801–4
2 kV
2 kV
1 kV
Interference Emission
Radio supression class EN 55022 (VDE 0878)
class B EN 55022 (VDE 0878)
class B EN 55022 (VDE 0878)
class B
Technical Data
B-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Interface Assignment
B.1 Interface Assignment for OP25 and OP35
Assignment:
81
15 9
15-pin sub D socket
Pin General V.24 TTY
1 Housing
2 RxD–
3 RxD
4 TxD
5 CTS
6 TxD+
7 TxD–
8 Housing
9 RXD+
10 RTS
11 +20 mA
12 GND
13 +20 mA
14 + 5 V
15 GND
IF1 A, IF2
B
B-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Assignment:
51
96
9-pin sub D socket
Pin General L2-DP/
MPI RS 422 RS 485
1
2
3Data B TxD (B) Data B
4 RxD (B)
5GND (floating)
6+5 V (floating)
7
8Data A TxD (A) Data A
9RxD (A)
Assignment:
81
15 9
15-pin sub D socket
Pin General TTY RS 422 RS 485
1 Housing
2 RxD–
3 RxD(B)
4 TxD(B) Data B
5 RxD(A)
6 TxD+
7 TxD–
8 Housing
9 RxD+
10 TxD(A) Data A
11 +24 V
12 GND (5 V)
13 –
14 + 5 V
15 GND (24 V)
IF1 B
IF3
Interface Assignment
B-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
B.2 Interface Assignment for OP45
Assignment:
13 1
25 14
25-pin sub D socket
Pin General TTY V.24
1 Shield – –
2 – TxD (D1)
3 – RxD (D2)
4 – RTS (S2)
5 – CTS (M2)
6 – DSR (M1)
7 – GND (E2)
8 – DCD (M5)
9 +TTY_RxD –
10 –TTY_RxD –
11 to 17 Not used – –
18 +TTY_TxD –
19 +20 mA –
20 – DTR (S1)
21 –TTY_TxD –
22 – RI (M3)
23 to 25 Not used – –
COM1
Interface Assignment
B-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Assignment:
51
96
9-pin sub D plug connector
Pin V.24 Meaning
1DCD (M5) Receiving signal level
2RxD (D2) Receiving data
3TxD (D1) Sending data
4DTR (S1) Terminal ready
5GND (E2) Operating ground
6DSR (M1) Ready for operation
7RTS (S2) Switch on sending part
8CTS (M2) Ready to send
9RI (M3) Arriving call
Assignment:
51
96
9-pin sub D socket
Pin RS 485 Meaning
1
2
3Data B Data line
4 RTSAS Ready to send
5 GND Ground
6+5 V +5V output
7
8Data A Data line
9
COM2
MPI
Interface Assignment
C-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Test Functions
When the voltage supply is turned on or applied, the OP35 and OP45 test the
most important hardware components automatically.
The OP25 is equipped with a test program with which the hardware compo-
nents can be tested if required.
C
C-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
C.1 Hardware Test for OP25
The following function units can be tested with the OP25 hardware test.
Internal memory and memory module interface
Serial interfaces
Keyboard and display
Internal function units
(e.g., watchdog or real time clock)
Test Functions
C-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
C.1.1 General Operating
While turning on the power supply of the OP, press the
cursor keys simultaneously, and keep them
pressed until the test menu is indicated.
The test program provides a series of individual tests each of which can be
started with a function key (F9 to F14 and K1 to K10).
The test results appear on the display after an individual test is concluded.
OK : No errors
DEF : The tested function unit is defective.
The test program can only be exited by switching off the power supply of the
OP.
Calling the test
program
Test sequence
Exiting the test
program
Test Functions
C-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
C.1.2 Individual Tests
The memory chips of the OP are tested with read-write tests.
When an error occurs, the faulty memory address is indicated on the display.
Note
Since the contents of the SRAM, EEPROM and Flash memories are stored in
the DRAM before the test is performed, we recommend testing the DRAM
for errors first.
Since the saved data are not reloaded, the contents of the tested memory are
destroyed when an error occurs. The same applies to a power failure.
Individual Memory Tests
K1 DRAM
F9 EPROM
F10 SRAM
F11 EEPROM
F12 Flash
The Flash test takes approximately 2 minutes.
After the test is concluded, you can either reload or reject the contents of the
Flash memory stored in the DRAM.
Reload data to the Flash memory
ACK Reject data
F13 JEIDA test
The interface to the memory module is tested (only possible when a
512-Kbyte SRAM module is installed).
Internal/external
memory
Test Functions
C-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
These tests can only be performed when homemade adapters are installed on
the applicable connections. See appendix C.1.3 for circuiting of the adapter.
F14 IF1 test
An adapter must be installed on both the IF1 A and the IF1 B for the IF1 test.
V.24 signals: Adapter 1 on IF1 A and
Adapter 4 on IF1 B
TTY signals: Adapter 2 on IF1 A and
Adapter 4 on IF1 B
K2 IF2 test
V.24 signals: Adapter 1
TTY signals: Adapter 2
K3 IF3 test
RS 485 signals: Adapter 1
TTY signals: Adapter 3
K4 MPSS test
Internal test of the component for the multipoint interface
K5 Keyb/LED (keyboard)
The keys to be tested are indicated in succession on the display (e.g., “Press
F3”). When an LED is assigned to a key, the LED goes on.
Press the indicated key within 10 seconds.
K7 Display test
You can adjust contrast and brightness before the actual display test is per-
formed.
Adjust contrast
Adjust brightness
ACK Store settings and start display test
Entire display light
Entire display dark
Indicate grid pattern
Indicate font
ESC Cancel test when erroneous indication occurs
ACK Test screen memory and then exit test
Serial interfaces
Keyboard and
display
Test Functions
C-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
K6 D module (direct key module)
Before starting this test, install adapter 5 ( appendix C.1.3) on the pin strip
of the direct key module, and set all switches of the DIP switch on the direct
key module to ON.
Test sequence: Address the digital outputs (lightup of all LEDs in succession
and various test patterns)
How to use:
ESC Cancel test if all LEDs do not light up in
succession
ACK Exit test if LED lightup is okay
K8 Watchdog test
OP performs a new start after approximately one
second and returns to the hardware test menu.
The test results produced up to now are lost.
K8 Test result is indicated.
ESC Cancel test if watchdog faulty
ACK Exit test
K9 RTC/battery (real time clock)
The result of the battery test is indicated for approximately two seconds.
This does not affect the result of the test.
K10 Test entries
This function is reserved and may not be selected.
Internal function
units
Test Functions
C-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
C.1.3 Test Adapters
The pins specified below must be connected or circuited together for the test
adapters.
15-pin sub D plug connector
3 –––– 4
5 –––– 10
15-pin sub D plug connector
2 –––– 12
6 –––– 13
7 –––– 9
15-pin sub D plug connector
2 –––– 15
7 –––– 9
6 11 (1 kOhm resistor)
9-pin sub D plug connector
3 –––– 4
8 –––– 9
10-pin terminal block
1Pin 3 4 5 6 7 8 109
8 x
2.2 kOhm
2
0 V+24 V DC
Adapter 1
Adapter 2
Adapter 3
Adapter 4
Adapter 5
Test Functions
C-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
Test Functions
D-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
System Messages
The system messages of the OP can be divided into categories.
The message number contains the category to which a system message be-
longs.
0 Driver error
1 Startup message
2 Warning
3 Note
4 Operator error
5 Miscellaneous messages
6 Configuring error
7 Internal error
VVV Message text
Message number
The category of a message gives you a rough idea of what caused the system
message.
A selection of important system messages follows stating when they occur
and, if applicable, how to correct the cause of the error.
The following system messages are not included.
SSelf-explanatory system messages
SSystem messages caused by a mistake in configuring
D
D-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Message Cause/Remedy
040 The OP is not able to establish a connection to the controller.
Possible causes can be:
The connection cable between OP and controller is not plugged in.
Free ASCII protocol (FAP):
The character delay time may be configured too short.
041, 044 The connection to the controller is faulty.
Possible causes:
Fault in the transmission route (e.g. connection cable defective)
Interface parameters set incorrectly on the OP or on the coupling partner
210, 212 See no. 7xx
250 Impossible to switch to desired OP operating mode via job
This message can occur, for example, when an attempt is made to switch to loop-
through operation during communication via FAP.
252 OP recipe functions cannot be executed simultaneously.
Two examples of situations in which message 252 occurs:
The selected function is already active (e.g., is being used in the background by the
controller).
You attempt to transfer or delete a data record while a data record is being selected.
256 Not enough free system memory space to execute the selected function
⇒ Select the function again.
If the message appears again anyway, “simplify” the configuration of the screen caus-
ing the problem (i.e., use fewer screen elements/functions). Examples:
Move the function causing the message to another screen.
Do not use curves in the screen together with this function.
257 A data record was not stored with the recipe version which is currently loaded.
You must enter the old version in the configuration of the recipe if you want to con-
tinue using these data records.
The assignment of the values of a data record is specified by the recipe structure.
An “old” data record may be interpreted incorrectly if the structure was changed in a
new configuration.
259 The transfer of a data record to the controller must be performed within a certain
amount of time. This time has been exceeded.
Possible causes:
The controller (user program) did not acknowledge receipt of the data record.
The data record is very long.
The data record is transferred in its entirety although the time was exceeded.
260 Operating mode of the controller (e.g., manual operation, automatic, STOP) does not
correspond to the configuration.
261 The data record can no longer be used since the data are no longer reliable.
306 See no. 7xx.
340 Entries cannot be made on the OP while status processing is running on the PG.
System Messages
D-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Message Cause/Remedy
385/386 This message is indicated until one of the following happens.
The data record is transferred.
The data record is acknowledged by the controller (only for transfer to controller).
During the transmission (message is indicated), no further entries can be made on the
OP.
500 to 505 The controller is temporarily overloaded, or more than 1.5 seconds have passed since
the standard function block was last called.
506 The controller has sent too many “fetch message area” jobs with the same block num-
ber within a certain period of time (i.e., the OP is overloaded).
507 The controller (user program) did not acknowledge the recipe within 10 seconds.
510 The controller acknowledged the recipe as faulty.
This error can occur, for example, when a process link to a nonexisting DB is config-
ured in a recipe.
541 to 550 The specified variable does not exist in the controller.
613 The specified data block with DB no. (starting DW and end DW) does not exist in the
controller or is too short.
(Values in parentheses: First data word, last data word)
645, 649 See no. 7xx.
670 Too many variables were requested at the same time.
Remedy: – Configure basic clock pulse longer.
– Configure fewer variables in the screen.
681 The connection between OP and controller is faulty.
The interface parameters may be set incorrectly.
682 Configure the indicated screen with fewer process links.
7xx Proceed in steps as shown below when one of these errors occurs.
a) – Switch the voltage supply of the OP off and on again.
– Perform a new start of the controller.
b) – Switch to transfer mode during the OP startup
(press simultaneously).
– Transfer configuration again.
– Perform a new start of the controller.
c) Contact your nearest Siemens office if the error continues to
occur. Be sure to give the message number and any variables in
the message text.
ESC +
System Messages
D-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
System Messages
E-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
ESD Guidelines
Almost all modern modules are equipped with highly integrated blocks or
components which use MOS technology. This technology makes the elec-
tronic components very sensitive to overvoltages and electrostatic discharges.
The German abbreviation for such modules is:
“EGB”: Elektrostatisch Gefährdeten Bauelemente
Next to this abbreviation you will often find the common international abbrevi-
ation:
“ESD”: Electrostatic Sensitive Device
When it appears on signs on cabinets, module racks or packaging, the symbol
below indicates that the module is sensitive to touch since it contains electros-
tatic sensitive components.
ESDs can be destroyed by voltages and ener gy far below those perceived by
human beings. Such voltages are created just by touching a component or mo-
dule if the person has not discharged himself/herself electrostatically. In most
cases, components subjected to such overvoltages cannot be identified immedi-
ately as faulty since they may not malfunction until they have been in opera-
tion for a longer period of time.
Since most plastics have a strong tendency to charge themselves, it is impera-
tive that they be kept away from sensitive components.
Make sure that workers, workplace and packaging are well grounded when
electrostatic sensitive components are in the vicinity.
What does ESD
mean?
Important precau-
tions against static
charging
E
E-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Never touch electronic modules unless the work required makes this unavoid-
able. Never under any circumstances touch component pins or printed circuits
when handling PCBs.
Components should not be touched unless
you are continuously grounded with an ESD bracelet
you are wearing ESD shoes or shoes with ESD protective grounding strips
and are walking on ESD flooring.
Before touching an electronic module, you must discharge your own body first.
The easiest way to accomplish this is to touch a conductive, grounded object
(e.g., the bare metal surfaces of switching cabinets, water pipes, etc.) immedi-
ately before touching the module.
Never allow modules to come in contact with chargeable and highly insulating
materials (e.g., plastic foil, insulating tabletops, and synthetic fiber clothing).
Always place modules on conductive surfaces (e.g., tables with ESD covering,
conductive ESD foam, ESD bags or ESD shipping containers).
Keep modules at least 10 cm away from CRTs, monitors and television sets.
Measurements may not be performed on the modules unless
the measuring device is grounded (e.g., via a protective conductor) or
the measuring head is briefly discharged (e.g., by touching the bare metal
surface of the controller housing) when using a potential-free measuring
device.
Always use a grounded soldering iron for soldering work.
Always store or ship modules and components in conductive packaging (e.g.,
metallized plastic boxes and metal containers).
If packaging is not conductive, the modules must first be wrapped in conduc-
tive material. Examples of wrapping materials which can be used include con-
ductive foam rubber, ESD bags, household aluminum foil or paper. Never un-
der any circumstances use plastic bags or foils.
When packing modules equipped with built-in batteries, make sure that the
conductive packaging does not touch or short circuit the battery connections.
If necessary, cover the connections with insulating tape or material beforehand.
Handling ESD
modules
Measuring and mo-
difying ESD mod-
ules
Shipping ESD
modules
ESD Guidelines
F-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Siemens Worldwide
In this appendix you will find the following information.
The location of Siemens offices in the Federal Republic of Germany
All European and non European branches and representatives of
Siemens AG
The following table lists all Siemens Sales Offices in the Federal Republic of
Germany.
Aachen
Augsburg
Bayreuth
Berlin
Bielefeld
Bonn
Bremen
Brunswick
Chemnitz
Coblenz
Cologne
Constance
Darmstadt
Dortmund
Dresden
Duisburg
Düsseldorf
Erfurt
Essen
Frankfurt am Main
Freiburg
Hamburg
Heilbronn
Karlsruhe
Kassel
Kempten/Allg.
Kiel
Laatzen
Leipzig
Lingen
Magdeburg
Mainz
Mannheim
Munich
Münster/Westf.
Nuremberg
Osnabrück
Regensburg
Rostock
Saarbrücken
Siegen
Stuttgart
Ulm
Wetzlar
Wilhelmshaven
Wuppertal
Würzburg
In this appendix
Siemens Sales
Offices in the FRG
F
F-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
The following table lists all European Siemens Companies and
Representatives.
Austria
Siemens AG Österreich
Bregenz
Graz
Innsbruck
Linz
Salzburg
Vienna
Belgium
Siemens S.A.
Brussels
Liège
Siemens N. V.
Antwerp
Bosnia-Herzegovina
Generalexport Predstavnistvo Sarajevo
Sarajevo
Bulgaria
Siemens AG, Bulgaria Representative
Sofia
Croatia
Siemens d. o. o.
Zagreb
Cyprus
GEVO Ltd.
or
Jolali Ltd.
Nicosia
Czech Republic
Siemens AG
Brno
Mladá Boleslav
Prague
Denmark
Siemens A/S
Copenhagen, Ballerup
Finland
Siemens Oy
Espoo, Helsinki
France
Siemens S.A.
Haguenau
Lille, Seclin
Lyon, Caluire-et-Cuire
Marseille
Metz
Paris, Saint-Denis
Strasbourg
Toulouse
Great Britain
Siemens plc
Birmingham, Walsall
Bristol, Clevedon
Congleton
Edinburgh
Glasgow
Leeds
Liverpool
London, Sunbury-on-Thames
Manchester
Newcastle
Greece
Siemens A.E.
Athens, Amaroussio
Thessaloniki
Hungaria
Siemens Kft
Budapest
Iceland
Smith & Norland H/F
Reykjavik
Ireland
Siemens Ltd.
Dublin
European
Companies and
Representatives
Siemens Worldwide
F-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Italy
Siemens S.p.A.
Bari
Bologna
Brescia
Casoria
Florence
Genoa
Milan
Padua
Rome
Turin
Luxemburg
Siemens S.A.
Luxemburg
Malta
J. R. Darmanin & Co. Ltd.
Valletta
Netherlands
Siemens Nederland N.V.
The Hague
Rijswijk
Norway
Siemens A/S
Bergen
Oslo
Stavanger
Trondheim
Poland
Siemens GmbH
Gdansk-Letnica
Katowice
Warsaw
Portugal
Siemens S.A.
Albufeira
Coímbra
Lisbon, Amadora
Matosinhos
Porto
Romania
Siemens birou de consultatii tehnice
Bukarest
Russia
Siemens AG
or
Mosmatic
Moscow
Siemens AG
Ekaterinburg
Slovak Republic
Siemens AG
Bratislava
Slovenia
Siemens d. o. o.
Ljubljana
Spain
Siemens S.A.
Barcelona
Bilbao
Gijón
Granada
La Coruña
Las Palmas de Gran Canaria
León
Madrid
Málaga
Murcia
Palma de Mallorca
Pamplona
Sevilla
Valencia
Valladolid
Vigo
Zaragoza
Sweden
Siemens AB
Göteborg
Jönköping
Malmö
Sundsvall
Upplands Väsby, Stockholm
Siemens Worldwide
F-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Switzerland
Siemens-Albis AG
Basel
Bern
Zürich
Siemens-Albis S.A.
Renens, Lausanne
Turkey
SIMKO
Adana
Ankara
Bursa
Istanbul
Izmir
Samsun
Ukraine
Siemens AG
Kiev
The following table lists all non-European Siemens Companies and
Representatives of Siemens AG.
The following table lists all Siemens Companies and Representatives of
Siemens AG in Africa.
Algeria
Siemens Bureau d’Alger
Alger
Angola
TECNIDATA
Luanda
Bophuthatswana
Siemens Ltd.
Mafekeng
Egypt
Siemens Technical Office
Cairo-Mohandessin
Siemens Technical Office
Alexandria
EGEMAC S.A.E.
Cairo-Mattaria
Ethiopia
Addis Electrical Engineering Ltd.
Addis Abeba
Ivory Coast
Siemens AG
Abidjan
Libya
Siemens AG, Branch Libya
Tripoli
Morocco
SETEL
Société Electrotechnique et de Télécommunications S.A.
Casablanca
Mozambique
Siemens Liaison Office
Maputo
Namibia
Siemens (Pty.) Ltd.
Windhoek
Nigeria
Electro Technologies Nigeria Ltd. (ELTEC)
Lagos
Rwanda
Etablissement Rwandais
Kigali
Sambia
Electrical Maintenance Lusaka Ltd.
Lusaka
Simbabwe
Electro Technologies Corporation (Pvt.) Ltd. (ETC)
Harare
Non-European
Companies and
Representatives
Africa
Siemens Worldwide
F-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
South Africa
Siemens Ltd.
Cape Town
Durban
Johannesburg
Middelburg
Newcastle
Port Elizabeth
Pretoria
Sudan
National Electrical & Commercial Company (NECC)
Khartoum
Swaziland
Siemens (Pty.) Ltd.
Mbabane
Tanzania
Tanzania Electrical Services Ltd.
Dar-es-Salaam
Tunesia
Sitelec S.A.
Tunis
Zaire
SOFAMATEL S.P.R.L.
Kinshasa
The following table lists all Siemens Companies and Representatives of
Siemens AG in America.
Argentina
Siemens S.A.
Bahía Blanca
Buenos Aires
Còrdoba
Mendoza
Rosario
Bolivia
Sociedad Comercial é Industrial Hansa Ltda.
La Paz
Brazil
Siemens S.A.
Belém
Belo Horizonte
Brasilia
Campinas
Curitiba
Fortaleza
Pôrto Alegre
Recife
Rio de Janeiro
Salvador de Bahia
São Paulo
Vitória
Canada
Siemens Electric Ltd.
Montreal, Québec
Toronto
Chile
INGELSAC
Santiago de Chile
Colombia
Siemens S.A.
Barranquilla
Bogotá
Cali
Medellín
Costa Rica
Siemens S.A.
Panama
San José
Cuba
Respresentación
Consult iva EUMEDA
La Habana
Ecuador
Siemens S.A.
Quito
America
Siemens Worldwide
F-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
El Salvador
Siemens S.A.
San Salvador
Guatemala
Siemens S.A.
Ciudad de Guatemala
Honduras
Representaciones Electroindustriales S de R.L. -
Relectro
Tegucigalpa
Mexico
Siemens S.A. de CV
Culiacán
Gómez Palacio
Guadalajara
León
México, D.F.
Monterrey
Puebla
Nicaragua
Siemens S.A.
Managua
Paraguay
Rieder & Cia. S.A.C.I.
Asunción
Peru
Siemsa
Lima
United States of America
Siemens Industrial Automation Inc.
Automation Division
Alpharetta, GA
Numeric Motion Control
Elk Grove Village, Illinois
Uruguay
Conatel S.A.
Montevideo
Venezuela
Siemens S.A.
Caracas
Valencia
The following table lists all Siemens Companies and Representatives of
Siemens AG in Asia.
Bahrain
Transitec Gulf
Manama
Bangladesh
Siemens Bangladesh Ltd.
Dhaka
Brunei
Brunei Darussalam
Hong Kong
Siemens Ltd.
Hong Kong
India
Siemens Limited
Ahmedabad
Bangalore
Bombay
Calcutta
Madras
New Delhi
Secúnderabad
Indonesia
P.T. Siemens Indonesia, P.T. Siemens Dian-Grana
Elektrika, Representative Siemens AG
Jakarta
Asia
Siemens Worldwide
F-7
Equipment Manuel OP25, OP35, OP45
Release 04/96
Iraq
Samhiry Bros. Co. Limited
or
Siemens AG (Iraq Branch)
Baghdad
Iran
Siemens S.S.K.
Teheran
Japan
Siemens K.K.
Tokyo
Korea
Siemens Ltd.
Changwon
Seoul
Ulsan
Kuwait
National & German Electrical and Electronic Services
Co. (NGEECO)
Kuwait, Arabia
Lebanon
Ets. F.A. Kettaneh S.A.
Beirut
Malaysia
Siemens Electrical Engineering Sdn. Bhd.
Kuala Lumpur
Nepal
Amatya Enterprises (Pvt.) Ltd.
Kathmandu
Oman
Waleed Associates
Muscat
Pakistan
Siemens Pakistan Engineering Co., Ltd.
Islamabad
Karachi
Lahore
Peshawar
Quetta
People’s Republic of China
Siemens AG Representation
Beijing
Guangzhou
Shanghai
Philippine Islands
Maschinen & Technik Inc. (MATEC)
Manila
Qatar
Trags Electrical Engineering and Air Conditioning Co.
Doha
Saudi Arabia
Arabia Electric Ltd. (Equipment)
Al-Khobar
Jeddah
Riyadh
Singapore
Siemens (Pte.) Ltd.
Singapore
Sri Lanka
Dimo Limited
Colombo
Syria
Siemens AG, Branch (A.S.T.E.)
Damascus
Taiwan
Siemens Ltd., TELEUNION Engineering Ltd.
or
TAI Engineering Co., Ltd.
Taichung
Taipei
Thailand
Berti Jucker Co. Ltd.
Bangkok
Siemens Worldwide
F-8 Equipment Manuel OP25, OP35, OP45
Release 04/96
United Arab Emirates
Electro Mechanical Co.
or
Siemens Resident Engineers
Abu Dhabi
Scientechnic
or
Siemens Resident Engineers
Dubai
Vietnam
OAV Representative Office
Hanoi
Yemen (Arab. Republic)
Tihama Tractors & Engineering Co., Ltd.
or
Siemens Resident Engineers
Sanaa
The following table lists all Siemens Companies and Representatives of
Siemens AG in Australia
Australia
Siemens Ltd.
Adelaide
Brisbane
Melbourne
Perth
Sydney
New Zealand
Siemens Ltd.
Auckland
Wellington
Australia
Siemens Worldwide
Glossary-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Glossary
Indicates a particularly ur gent operating state and must be acknowledged
Time at which the controller or the OP triggers a message
SIMATIC S7 controller (e.g., SIMATIC S7-200/300)
Switches off the display’s background illumination automatically
Loads the operating system in the working memory of the OP
Specification of system-related basic settings, messages, and screens with
ProTool.
Check for devices/systems with which the OP communicates (e.g., SIMATIC
programmable controllers and PC)
T ime at which the programmable controller withdraws a message
Indicates certain operating states of machines or systems connected to the
controller
Automatic printout of the alarm or event messages that will be deleted from
the message buffer during a buffer overflow
Printout of the contents of the display on a printer
Graphic symbol assigned to the individual softkeys showing the softkey’s
function
Additional configurable information on messages, input fields, selection
fields and screens
Alarm message
Arrival of a mes-
sage
Automation
system
Blanking circuit
Booting
Configuration
Controller
Departure of a
message
Event message
Forced printout
Hardcopy
Icon
Info text
Glossary-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Used to manipulate OP functions from the controller
Operating mode of the OP. Permits normal operation. Also permits commu-
nication via the OP between a PG or an additional OP and the PLC. Requires
that the link to the controller use the
AS 511 protocol.
Configurable printout of alarm and event messages parallel to the printout of
the contents of the display
Manipulation of a protected function requires the entry of a password with a
certain password level. The password level determines operator authoriza-
tion. The required password level is specified during configuration and can
be a number from 1 (lowest level) to 9 (highest level).
Contains a list of entries from which one entry can be selected
Representation of process values and sequences in the form of screens which
can contain graphics, texts, and values.
SIMATIC S5 series controllers (e.g., SIMATIC S5-1 15U and S5-135U)
Function keys can have softkey functionality (i.e., can have different mean-
ings depending on which screen is active).
Checks the status of the central processing unit and memory each time volt-
age is applied
Indicates internal states/errors in the OP and controller
Operating mode of the OP in which data from the configuration computer are
transferred to the OP
Job
Loop-through op-
eration
Message logging
Password
Password level
Pop-up window
Process screen
Programmable lo-
gic controller
Softkeys
Startup test
System message
Transfer mode
Glossary
Glossary-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Transmission protocol for the link between OP and controller
Disk operating system
General term for standard PC operating systems
Electrostatic sensitive device
Japanese Electronics Industry Development Association
Goal is to establish an international standard for memory cards and PC ex-
pansion cards. Coordinates its work with the PCMCIA.
Liquid crystal display
Multi point interface
Used to connect the OP to S7-200 and S7-300 automation systems
Operator Panel
Personal computer
Personal Computer Memory Card Industrial Association
Association of computer companies. Goal is to establish an international
standard for memory cards and PC expansion cards. Coordinates its work
with the JEIDA.
Programmer
Programmable logic controller of the SIMATIC S5
Abbreviations
AS 511
DOS
ESD
JEIDA
LCD
MPI
OP
PC
PCMCIA
PG
PLC
Glossary
Glossary-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
Glossary
Index-1
Equipment Manuel OP25, OP35, OP45
Release 04/96
Index
A
Acknowledgement groups, 5-4
Acknowledgement, alarm messages, 5-4
Alarm message buffer
Deletion of, 5-8
Example of indication, 5-8
Alarm message buffer page, 5-8
Alarm message page, 5-3, 5-6
Example of, 5-6
Opening of, 5-10
Alarm message window, 5-3
Example of, 5-5
Alarm messages, 5-2
Acknowledgement of, 5-4
Buffer page, 5-8
Indication of, 5-3
Indication priorities, 5-3
Message buffer, 5-3
Message line, 5-3, 5-5
Message page, 5-6
Message status, 5-4
Message window, 5-3, 5-5
Alarm messages, representation of, 5-5
Alpha flags, 11-9
ALPHA keys, 11-10
ALPHA level, 11-9
B
Background illumination, display, 11-5
Backup, 11-2
Backup battery, 18-2
Backup from flash –> module, 13-6
Bars, 1-5
Blanking Circuit, 11-5
Buffer, 7-2
Buffer overflow, 5-9
Buffer overflow, switching on/off, 11-2
Buffering print jobs, 7-2
C
CCFL tubes, lifespan, 11-5
Cleaning, 18-1
Color assignment, printer, 11-4
Commissioning, initial
OP25/35, 10-2
OP45, 10-3
Configuration, 1-2
Configuration computer, connection of
OP25/OP35, 17-4
OP45, 17-10
Configuration computer, OP45, 12-4
Configuration file
Compile, 11-10, 11-11
Consistency check, 1 1-10
Definitions, 11-8
Connection to the power supply, OP45, 17-9
Connection, supply voltage and relay contacts,
17-3
Connections
OP25, 14-3
OP35, 14-6
OP45, 14-10
Controller, link to
OP25/OP35, 17-5
OP45, 17-10
Controllers, possible, 1-4
Creating the configuration file, 11-8
Curves, 1-5
Cutout, mounting, 16-2
D
Data record, 6-2
Copying of, 6-10
Edit window, 6-8
Editing, 6-8
Selecting of, 6-7
Setting up, 6-8
Data record, processing of, 6-5, 6-8
Data record, selection window, 6-7
Data record, transmission of, 6-6
Data security, 10-8
Date, setting of, 11-2
DEFPAD program, 11-10
Delete internal flash, 13-4
Index-2 Equipment Manuel OP25, OP35, OP45
Release 04/96
Delete memory module, 13-4
Deletion, message buffer, 5-8
Digital outputs, 14-13
Dimensions, device
OP25, 14-4
OP35, 14-7
OP45, 14-12
Direct key module
OP25, 14-14
OP35, 14-16
Display, 1-3
Blanking circuit, 11-2
Brightness, 1 1-6
Cleaning of, 18-1
Contrast, 11-6
Display, replacing of
OP25, 18-6
OP35, 18-10
OP45, 18-13
DOS operation, OP45, 11-2, 12-4
Driver, resident, 1 1-11
Dynamic window, 3-11
E
Edit mode, 3-4, 3-5
Electrical installation
OP25/OP35, 17-2
OP45, 17-8
Entries
Numeric, 3-6
String, 3-7
Symbolic, 3-9
ESD guidelines, E-1
Event message, 5-2
Buffer page, 5-8
Indication of, 5-3
Message buffer, 5-3
Message line, 5-3, 5-5
Message page, 5-6
Message status, 5-4
Message window, 5-3, 5-5
Priorities of indication, 5-3
Event message buffer page, 5-8
Event message buffer, deletion of, 5-8, 5-10
Event message page, 5-3, 5-6
Opening of, 5-10
Event message window, 5-3
Event message window, opening of, 5-10
Example of
Alarm message buffer, indication of, 5-8
Alarm message page, 5-6
Alarm message window, 5-5
String entry, 3-8
Symbolic entry, 3-9
F
Fixed window, 3-1
Force Variable, 9-1
Force variable
Operating sequence, 9-6
Standard Screen, 9-5
Forced logging, 7-2
Function keys, 3-2
H
Hardcopy, 7-2
Cancelling of, 7-2
Triggering of, 7-2
Hardware test, OP25, C-2
I
Icons, 3-1
Indication, priorities of, 5-5
Information texts, 1-6, 3-10
Initialize Backup/Restore, 13-7
Initialize internal flash, 13-4
Initialize memory module, 13-4
Initialize menu command, 13-7
Installation
OP25, 16-2
OP35, 16-5
OP45, 16-8
Installation in 19” cabinets/racks
OP35, 16-5
OP45, 16-9
Installation in switching cabinets/consoles
OP35, 16-6
OP45, 16-11
Installation options, 1-2
Installation, possible, 1-4
Interface, 1-3
Index
Index-3
Equipment Manuel OP25, OP35, OP45
Release 04/96
Interface assignment
OP25/OP35, B-1
OP45, B-3
Interface test, OP25, C-5
J
Jeida / PCMCIA standard, 13-2
K
Key assignment, User-specific, 11-8
Key characteristic, 11-8
Key code, 11-8
Key codes, Check, 11-1 1
Key definition, 11-8
Key functions, 3-4
Key mode, 11-10
Keyboard, 3-2
Cleaning of, 18-1
Function keys, 3-2
System keys, 3-3
Keyboard connection, 14-5
Keyboard, sealed, 1-3
Keys, labelling of
Customized, 15-1
OP25, 15-2
OP35, 15-3
OP45, 15-6
L
Languages, 1-6
Languages, switching of, 11-2
Login, 8-2
As superuser , 8-3
Login window, 8-2
Loop–through operation, 11-2, 12-2
OP25/OP35, 17-7
M
Main screen, 4-6
Main screen area, 3-1
Memory, 1-4
Memory test, OP25, C-4
Message buffer, 5-3, 5-8
Deletion, 5-8
Message buffer page, 5-8
Message indication, 1 1-2
Message indicator , 5-4
Message line, 5-3, 5-5
Message logging, 5-7, 7-2, 11-2
Switching off, 11-2
Switching on, 11-2
Message number, system messages, D-1
Message page, 5-3
Message processing, 5-10
Message status, 5-4
Message window, 5-3, 5-5
Messages, 1-6
Logging, 5-7
Stored, 5-8
MF2 keyboard, connection to OP45, 17-12
MF2 keyboard, external, 14-10
Models, device, 1-3
Monitor, external, 14-10
MPI bus, 10-5
MPI transfer, 11-2, 12-2
Index
Index-4 Equipment Manuel OP25, OP35, OP45
Release 04/96
N
Normal operation, 11-2, 12-2
Numeric fields, 3-6
O
OP25
Commissioning, initial, 10-2
Configuration computer, connection of, 17-4
Connections, 14-3
Controller, link to, 17-5
Digital outputs, 14-3
Dimensions, 14-4
Direct key module, 14-14
Display, 14-2
Display, replacing of, 18-6
Electrical installation, 17-2
Function keys, 14-2
Hardware test, C-2
Installation, 16-2
Interface assignment, B-1
Keys, labelling of, 15-2
Loop–through operation, 17-7
Module slot, 14-3
Operating and indicating elements, 14-2
Printer, connection of, 17-6
Relay contacts, 17-3
Relay output, 14-3
Serial interfaces, 14-3
System keys, 14-2
Test adapters, C-7
Voltage supply, 17-3
OP35
Commissioning, initial, 10-2
Configuration computer, connection of, 17-4
Connections, 14-6
Controller, link to, 17-5
Digital outputs, 14-6
Dimensions, 14-7
Direct key module, 14-16
Display, 14-5
Display, replacing of, 18-10
Electrical installation, 17-2
Floppy disk drive, 14-5
Front flap, 14-5
Function keys, 14-5
Installation, 16-5
Installation in 19”cabinets/racks, 16-5
Installation in switching cabinets/consoles,
16-6
Interface assignment, B-1
Keys, labelling of, 15-3
Loop–through operation, 17-7
Module slot, 14-6
Operating and indicating elements, 14-5
Operating indicators, 14-5
Printer, connection of, 17-6
Relay contacts, 17-3
Relay output, 14-6
Serial interfaces, 14-6
System keys, 14-5
Voltage supply, 17-3
Index
Index-5
Equipment Manuel OP25, OP35, OP45
Release 04/96
OP45
As configuration computer, 12-4
Commissioning, initial, 10-3
Configuration computer, connection of,
17-10
Connection to power supply, 17-9
Connections, 14-10
Controller, link to, 17-10
Dimensions, 14-12
Display, 14-9
Display, replacing of, 18-13
DOS operation, 12-4
Electrical installation, 17-8
Floppy disk drive, 14-9
Front flap, 14-9
Function keys, 14-9
Immunity to interference L2-DP, 2-3
Installation, 16-8
Installation in 19” cabinets/racks, 16-9
Installation in switching cabinets/consoles,
16-11
Interface assignment, B-3
Key assignment, changing of, 11-7
Key–operated switch, 14-9
Keyboard connection, 14-9
Keyboard driver, 11-7
Keyboard, connection of, 14-10
Keys, labelling of, 15-6
MF2 keyboard, connection of, 17-12
Monitor, connection of, 14-10
Mouse, connection of, 14-10
Operating and indicating elements, 14-8
Operating indicators, 14-9
Parallel interface, 14-6, 14-10
Power connection, 14-11
Printer, connection of, 17-1 1
Serial interfaces, 14-10
System keys, 14-9
Voltage selection switch, 14-11
Operating and indicating elements
OP25, 14-2
OP35, 14-5
OP45, 14-8
Operating mode, setting of, 12-3
Operating modes, 11-2
Options, 1-4, 14-13
Overall reset OP25/35, 10-4
P
Parameter record, 6-11
Setting up of, 6-12
Password, 8-1
Password assignment, 8-3
Password level, 8-1
Password list, 8-1, 8-5
Password management, 8-4
Password protection, 1-6
Password, entry of, 8-2
Password, processing of, 8-1
PG functions, 1-6
Ports, configurable, 14-13
PPI bus, 10-5
Printer settings, 11-3, 17-6, 17-1 1
Printer, connection of
OP25/OP35, 17-6
OP45, 17-11
Printing
ASCII mode, 7-3
Hardcopy, 7-3
Screen List, 7-3
Screen list, 7-3
Printing screen list, by job 85, 7-3
Process manipulation, 1-5
Protocols
Hardcopy, 7-3
Screen List, 7-3
R
Recipes, 1-6, 6-1
Recommissioning, 10-4
Relay contacts (OP25/OP35), 17-3
Repeat function, 11-10
Restore, 11-2
Restore firmware/configuration, 13-6
Restore recipe data records, 13-6
S
S7 configuration, 10-5
Saving and transferring data, 13-1
Saving data, 13-1
Screen list (OP25/35 only), 7-3
Screen section, 3-1
Screen, selection of, 4-5
Screens, 1-5
Screens, elements of, 4-4
Self test, 10-6
Serial transfer mode, 13-4
Softkeys, 1-3, 3-2
Software installation, 10-3
Standard screen, Force variable, 9-5
Index
Index-6 Equipment Manuel OP25, OP35, OP45
Release 04/96
Standard screen for Backup/Restore, 13-4
Standard screens, 4-6
Backup, 11-2
Data Record Processing, 6-5
Data Record Transmission, 6-6
Message Processing, 5-10
Password Processing, 8-1
Printer settings, 11-3, 17-6, 17-1 1
Restore, 11-2
Status variable, 9-2
System settings, 11-2
Startup sequence, 10-6
Static window, 3-11
Status variable, 9-1, 9-2
Storage media (data media), 13-2
Storage principle, 13-2
String entry, example of, 3-8
String fields, 3-7
Super user, 8-1
Super user password, Default, 8-1
Super user password, Change, 8-1
Symbolic entry, example of, 3-9
Symbolic fields, 3-9
System conclusion, 10-8, 11-2
System configuration, 1-2
System keys, 3-3
System message window, 5-11
System messages, 5-11, D-1
Causes, 5-1 1
Message number , D-1
System settings, 11-2
T
TASTDRV, 11-11
TASTDRV.EXE, 11-7
Test adapters, OP25, C-7
Time, setting of, 11-2
Transfer mode, 11-2, 12-2
Transferring data, 13-1
T ransmission parameters, printer, 11-3
TSCAN program, 11-1 1
TYPEMATIC, 11-10
V
Visualization, 1-5
Voltage supply, 17-3
Voltage supply, external, 14-13
W
Windows
Dynamic, 3-11
Selection of, 3-10
Static, 3-11
Switching between, 3-10
Windows, use of, 3-10
Index
