Preface, Table of Contents Introduction COROS Operator Panel OP25, OP35, OP45 Equipment Manual Functions od the Operator Panel Commissioning and Operation Device Description, Installation and Maintenance Appendices Glossary, Index 6AV3991-1AD02-0AB0 Release 04/96 Safety Guidelines ! ! This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning triangle and are marked as follows according to the level of danger: Danger indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken. Caution indicates that minor personal injury or property damage can result if proper precautions are not taken. Note draws your attention to particularly important information on the product, handling the product, or to a particular part of the documentation. Qualified Personnel Equipment may be commissioned and operated only by qualified personnel. Qualified personnel within the meaning of the safety notices in this manual are persons who are authorized to commission, ground and identify equipment, systems and circuits in accordance with safety engineering standards. Correct Usage Note the following: ! Warning The equipment may be used only for the applications stipulated in the catalog and in the technical description and only in conjunction with other equipment and components recommended or approved by Siemens. Faultless and safe operation of the product presupposes proper transportation, proper storage, erection and installation as well as careful operation and maintenance. Startup must not take place until it is established that the machine, which is to accommodate this component, is in conformity with the guideline 89/392/EEC. Trademarks SIMATIC and SINEC are registered trademarks of SIEMENS AG. Some of the other designations used in these documents are also registered trademarks; the owner's rights may be violated if they are used be third parties for their own purposes. Impressum Published by AUT 91 Copyright Siemens AG 1996 All rights reserved The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. We have checked the contents of this manual for agreement with the hardware and software described. Since deviations cannot be precluded entirely, we cannot guarantee full agreement. However, the data in this manual are reviewed regularly and any necessary corrections included in subsequent editions. Suggestions for improvement are welcomed. Siemens AG Automation Group Industrial Automation Systems P.O. Box 4848, D-90327 Nurnberg Siemens Aktiengesellschaft ii Technical data subject to change. Siemens AG 1995, 1996 Order No. 6AV3991-1AD02-0AB0 Equipment Manuel OP25, OP35, OP45 Release 04/96 Preface Purpose This equipment manual contains precise information about the functionality and technical design of operator panels OP25, OP35, and OP45. Audience The present equipment manual is written for operators, fitters, configurers, and system support engineers. The operator of an operator panel will find all the information he requires for handling the device in Part II. For the fitter, Part IV contains all the information he requires to install and commission the operator panel. Applicability The different versions of the equipment manual refer to the following OP firmware and ProTool versions: Release 04/95 Remarks Initial release of Equipment Manual Summary of OP25, OP35 Equipment Manual, and OP45 added 1) OP Firmware ProTool Version OP25: from V. 1.31 OP35: from V. 1.31 OP45: from V. 1.31 Up to V. 1.31 Up to V. 1.31 Up to V. 1.31 10/95 Extensions for Release 2 OP25: from V. 1.31 OP35: from V. 1.31 OP45: from V. 1.31 Up to V 2.0 Up to V 2.0 Up to V. 2.0 04/96 SINEC L2-DP for OP45 and MPI for SIMATIC S7 added OP25: from V. 2.0 OP35: from V. 2.0 OP45: from V. 1.40 Up to V 2.0 Up to V 2.0 V. 2.01 As well as an upgrade floppy disk Further support Should you have any queries regarding technical matters, please get into touch with your point of contact at the Siemens agency or branch responsible. You will find the addresses in Appendix F of this manual, in catalogs, and in Compuserve (go autforum) ..., for instance. In addition, you can call our hotline by dialing +49(911) 895-7000 (fax 7001). Conventions The following conventions are used in this manual: Trans Mode Text on the display of the OP appears in the manual in Courier Login: Field name on screens ( section 7.2) Cross-reference, reference to additional information Equipment Manuel OP25, OP35, OP45 Release 04/96 i Preface How the manual is organized Related documents The OP25/35/45 Equipment Manual is organized as follows: Chapters 1 to 2 provide an overview of the operator panels and their functions in tabular form. Chapters 3 to 9 describe in step-by-step instructions how to operate operator panels - for example, how to - create new screens (in addition to the standard screens) - output messages or alarms - enter recipe data records - print messages or screens. Chapters 10 to 13 contain information on - how you commission operator panels - which system settings you can perform, and - how you can back up and restore data. Chapters 14 to 18 contain detailed information about the different devices, as well as their mechanical and electrical installation and maintenance. In the appendices you will such items as technical data, interface assignments, test functions, and system messages. The illustration shown below provides an overview of how the complete range of documents covering manuals and online help is organized. The present manual is shaded. PC Configuration " ! " OP Installation Operation "! " "! " "! " PLC Connection "# ! " ii ! Equipment Manuel OP25, OP35, OP45 Release 04/96 Table of Contents Part I: Introduction 1 2 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 The Operator Panel at a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 1.2 Process Visualization and Manipulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Part II: Functions of the Operator Panel 3 4 5 6 Using the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3.1 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.2 3.2.1 3.2.2 3.2.3 Input/Output Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Numeric Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . String Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbolic Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 3-6 3-7 3-9 3.3 Using the Windows of OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4.1 The Operator Panel in Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 4.2 Screen Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 4.3 Selecting a Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 4.4 Standard Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5.1 5.1.1 5.1.2 5.1.3 5.1.4 Event and Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stored Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Screen: Message Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-3 5-5 5-8 5-10 5.2 System Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 Recipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6.1 6.1.1 6-4 6.1.2 Processing and Transferring the Data Records . . . . . . . . . . . . . . . . . . . . . . . Standard Screens: Data Record Processing and Data Record Transferring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Up and Editing Data Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Equipment Manuel OP25, OP35, OP45 Release 04/96 6-5 6-8 iii Table of Contents 6.2 7 8 9 Parameter Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11 Print Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7.1 Hardcopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7.2 Message Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7.3 Forced Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 7.4 Printing Screen List (OP25, OP35 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8.1 Logging In on the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 8.2 Logging Out on the OP (Logout) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 8.3 Password Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Status/Force Variable with the OP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9.1 Status Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 9.2 Force Variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 Part III: Commissioning and Operation 10 11 12 iv Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10.1 Initial Commissioning of the OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 10.2 Initial Commissioning of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 10.3 Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4 10.4 MPI Transfer (OP25/35 only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5 10.5 Startup Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 10.6 Error Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-7 10.7 Notes on Data Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8 System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11.1 Standard Screen: System Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 11.2 Standard Screen: Printer Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 11.3 Blanking Circuit (OP25/35 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5 11.4 Contrast and Brightness Adjustment on the OP25/35 . . . . . . . . . . . . . . . . . 11-6 11.5 System-Related Key Assignments (OP45 Only) . . . . . . . . . . . . . . . . . . . . . . 11-7 11.6 User-Specific Key Assignment (OP45 Only) . . . . . . . . . . . . . . . . . . . . . . . . . 11-8 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12.1 Normal Operation, Loop-Through Operation and Transfer Mode . . . . . . . 12-2 12.2 Setting/Changing the Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3 12.3 DOS Operation with the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Table of Contents 13 Storing and Loading Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 13.1 Storage Principle and Storage Media (Data Media) . . . . . . . . . . . . . . . . . . . 13-2 13.2 Backup and Restore with the OP25/35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4 Part IV: Device Description, Installation, and Maintenance 14 15 16 17 Device Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1 14.1 14.1.1 14.1.2 14.1.3 Device Description: OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating and Indicating Elements of the OP25 . . . . . . . . . . . . . . . . . . . . . . Connections of the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions of the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-2 14-2 14-3 14-4 14.2 14.2.1 14.2.2 14.2.3 Device Description: OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating and Indicating Elements of the OP35 . . . . . . . . . . . . . . . . . . . . . . Connections/Interfaces of the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions of the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-5 14-5 14-6 14-7 14.3 14.3.1 14.3.2 14.3.3 Device Description: OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-8 Operating and Indicating Elements of the OP45 . . . . . . . . . . . . . . . . . . . . . . 14-8 Connections of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-10 Dimensions of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-12 14.4 14.4.1 14.4.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-13 Direct Key Module for the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-14 Direct Key Module for the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-16 Labelling the Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1 15.1 Labelling the Keys for OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2 15.2 Labelling the Keys for OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-3 15.3 Labelling the Keys for OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-6 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1 16.1 Installing the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-2 16.2 16.2.1 16.2.2 Installing the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation in 19" Cabinets/Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation in Switching Cabinets/Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . 16-5 16-5 16-6 16.3 16.3.1 16.3.2 Installing the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-8 Installation in 19" Cabinets/Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-9 Installation in Switching Cabinets/Consoles . . . . . . . . . . . . . . . . . . . . . . . . . . 16-11 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-1 17.1 17.1.1 17.1.2 17.1.3 17.1.4 17.1.5 Electrical Installation of the OP25/OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Voltage Supply and Relay Contacts . . . . . . . . . . . . . . . . . . Connecting the Configuration Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop-Through Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-2 17-3 17-4 17-5 17-6 17-7 17.2 17.2.1 Electrical Installation of the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connection to the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-8 17-9 Equipment Manuel OP25, OP35, OP45 Release 04/96 v Table of Contents 17.2.2 17.2.3 17.2.4 17.2.5 18 Connecting the Configuration Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . Link to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting an MF2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-10 17-10 17-11 17-12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-1 18.1 Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2 18.2 18.2.1 18.2.2 18.2.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-5 Replacing the Display for the OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-6 Replacing the Display for the OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-10 Replacing the Display for the OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-13 Part V: Appendices A Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 B Interface Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B.1 Interface Assignment for OP25 and OP35 . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 B.2 Interface Assignment for OP45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3 Test Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1 C.1 C.1.1 C.1.2 C.1.3 Hardware Test for OP25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Individual Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Test Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2 C-3 C-4 C-7 D System Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1 E ESD Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1 F Siemens Worldwide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-1 C vi Equipment Manuel OP25, OP35, OP45 Release 04/96 INTRODUCTION 1 Product Description 2 Functionality Equipment Manuel OP25, OP35, OP45 Release 04/96 Part I i-i i-ii Equipment Manuel OP25, OP35, OP45 Release 04/96 Product Description 1 Overview Electronically controlled machines are usually supervised and controlled "on the spot". Depending on the size and complexity of the machine or system, the requirements for operator interface systems differ greatly. Application of operating panels Operator panels OP25/35/45 allow a realistic graphical display of the machine or system under supervision and are designed for easy machine control. With operator panels OP25/35/45 you can Control and supervise the process by means of menus - for example, you can control setpoints or signal control elements by means of inputs, soft keys, and function and system keys. Visualize processes, machines and systems as pixel or character graphics images. Display event and alarm messages as well as process variables as an output field, a bar graph, trends or a status display, for instance. Intervene in the process flow using the integrated keyboard. Equipment Manuel OP25, OP35, OP45 Release 04/96 1-1 Product Description Installation options Operator panels OP25, OP35 and OP45 are panel mounting devices for use locally on the machine. Due to the high degree of protection (IP65 at the front panel), the OP is also suitable for hostile industrial environments. Possible installation locations for the OPs are: Cabinets or panels 19" cabinets or racks (OP35 and OP45 only) System configuration The OP's integrated interfaces permit it to be connected directly to controllers. A printer can also be added for hardcopies and listings. Controller OP25, OP35, OP45 Printer Planning 1-2 A PC or programmer is used to configure the OP with ProTool (a configuring program which runs under Windows). Equipment Manuel OP25, OP35, OP45 Release 04/96 Product Description 1.1 The Operator Panel at a Glance OP45 OP35 OP25 Basic Models Models OP25 OP35 OP45 Yes Yes - - Yes Yes Type STN-LCD STN-LCD TFT-LCD Resolution (in pixels) 320 x 240 640 x 480 640 x 480 Yes Yes Yes System keys with fixed functions 24 (4 with LED) 32 (4 with LED) 32 (4 with LED) Function keys with configurable functions 24 (18 with LED) 36 (28 with LED) 36 (28 with LED) 14 20 20 Black and white display Color display Display Background illumination Sealed keyboard Softkeys thereof Interfaces Function key labels Customized labelling with label strips Serial interfaces for connection of controller, PC/PG, printer 2 x V.24/TTY 1 x RS 422/RS 485 1 x TTY/RS 422/RS 485 Equipment Manuel OP25, OP35, OP45 Release 04/96 1 x V.24/TTY 1 x V.24 1 x RS 485 1-3 Product Description Basic Model OP25 OP35 OP45 Flash EPROM for firmware and user data 1 Mbyte 2 Mbytes - Working storage (DRAM) 2 Mbytes 4 Mbytes 8 Mbytes Memory for configuration 1 Mbyte 3 Mbytes 5.5 Mbytes Floppy disk drive - Optional Yes Hard disk - - 425 Mbytes Hardware clock (buffered) Yes Yes Yes Relay output Yes Yes - Operation of an external MF2 keyboard - - Yes DOS operation - - Yes Operation of an external monitor - - Yes Module slot for PCMCIA/ JEIDA cards Yes Yes - Options OP25 OP35 OP45 8 16 16 - 3 " drive (Included in standard model) OP25 OP35 OP45 Yes Yes Yes - Yes Yes OP25 OP35 OP45 SIMATIC S5 programmable controllers Yes Yes Yes (AS 511 only) SIMATIC S7 automation system Yes Yes - SIMATIC 500/505 Yes Yes - PC/AT-compatible computers Yes Yes - Controllers of other manufacturers Yes Yes - Memory Special features Direct key module Digital outputs, addressable via either keys or configurable ports Floppy disk drive Installation Possible in Switching cabinets/consoles 19" cabinets/racks Controllers That Can Be Used 1-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Product Description 1.2 Process Visualization and Manipulation "One picture is worth a thousand words" goes the familiar saying. This is particularly true of machine and system monitoring where it is important to provide the operator with clear and easy-to-understand information about the state of the process. Screens Process values and process sequences are shown by screens which can contain graphics, texts and values. Process values in a system are often related in some way. Screens show this relationship and thus represent an image of the process. Full graphic plant screens The OP permits you to represent machines and plants as full graphic screens. This improves operator orientation. Bars, curves You can show current process values (e.g., filling level and speed) as numeric values, or symbolically as text or bars. Curves are a particularly good way to show changeable process values (e.g., changes in temperature) over a period of time. Symbolic graphics Symbolic graphics are another way to indicate process values. Symbolic graphics are graphic elements (i.e., bit maps) which are indicated alternately to show different process states (e.g., valve open or closed). Process manipulation The operator can use the OP's integrated keyboard to intervene in the process sequence. For example, you can control actuators (e.g., valves) by specifying process values (i.e., setpoints). Features important to operator control include ease of handling, short training periods, and a high degree of reliability. You can configure the structure of the OP operating environment as desired (i.e., you can tailor operator control to your particular application). A few features: Free configurable function keys Softkeys Pop-up windows for symbolic entries Equipment Manuel OP25, OP35, OP45 Release 04/96 1-5 Product Description Messages Process or machine states (e.g., the current operating mode) are displayed by the OP as plain-text event messages. Alarm messages provide information on critical machine states. Current measured values (e.g., temperatures, speeds, etc.) can also be included in the text of event or alarm messages. Event and alarm messages are stored with date and time in a message buffer. At the same time, all event and alarm occurrences can be printed (if message logging is switched on and a printer is connected). Information texts Information texts can be configured. You can use them to give the operator additional information which will help him/her to correct a malfunction. Recipes Complete blocks of machine data can be stored as recipes on the OP. The structure of a recipe is specified during the configuring phase. It makes no difference whether the recipes are "real recipes" or only piece number specifications, traversing paths or temperature progressions. You can change or redefine recipe data directly on the OP. Password protection The OP offers password protection. Each operator can be assigned a different password. A password level can then be used to enable or disable each operator's access to special operating functions. This prevents incorrect entries and improves system security. Multiple languages All messages and texts for screens can be stored in the OP in up to three different languages. This permits international use even when operating personnel speak different languages. PG functions 1-6 The "STATUS/FORCE VARIABLE" PG functions are available for testing and trouble-shooting. They can be used on the OP to specify and change address areas in the controller. This makes on-site troubleshooting fast even without a programmer. Equipment Manuel OP25, OP35, OP45 Release 04/96 2 Functionality The functions of the operating panels are listed below. The numerical values contained in the tables are the maximum values that can be managed by an OP and are limited possibly only by the size of the user memory. Functions Event messages OP25 OP35 OP45 Number 2000 Indication In message line/message window View all queued events On message page Length of message text (in characters) 2 x 35 70 70 Lines per message 2 1 1 Process values in message text 8 Number 2000 Indication In message line/message window Indication type 1st value/last value (can be selected) View all queued alarms On message page Length of message text (in characters) 2 x 35 70 70 Lines per message 2 1 1 Process values in message text 8 Acknowledge single alarm messages Yes Acknowledge several alarm messages simultaneously Yes, 16 acknowledgement groups Message logging Logged on a printer Yes Message buffer Capacity 512 message occurrences Alarm messages Look at buffered event messages/ On puffer page alarm messages Delete Yes Buffer overflow warning Yes Forced printout for buffer overflow Yes Equipment Manuel OP25, OP35, OP45 Release 04/96 2-1 Functionality Functions Message acquisition Screens OP25 OP35 OP45 Time of occurrence Date/time Message status Arriving, departing, acknowledged Indicate Yes Print (hardcopy) Yes Static screen elements Static full graphics Fixed text Semigraphic characters Input/output elements Input fields Output fields Combined input/output fields Symbolic input (pop-up window) Symbolic output (graphics/text) Bars Curves Operator prompting Icons for softkey functions Fixed window Yes Limit value monitoring For inputs/outputs Yes Conversion functions For inputs/outputs Linear Square Fonts Text attributes Information texts Password protection 2-2 Loadable fonts per language 3 Fonts not dependent on language (with semigraphic characters) 1 Character sizes in pixels 8 x 8 to 64 x 64 Display Flashing, inverse, underlined Printer Bold, italics, underlined Lines/characters 7/35 For messages Yes For input fields Yes For screens Yes Number of passwords 50 Password levels 9 Equipment Manuel OP25, OP35, OP45 Release 04/96 Functionality Functions Recipes OP25 OP35 OP45 Number 255 Data records per recipe 500 Entries per data record 500 Save data records (set up) Controller/OP storage medium Load data records Storage medium OP/controller Delete data records In storage medium Change data records (edit) In storage medium Transfer current values Controller OP OP controller Transfer data records Data medium OP OP data medium Parameter records Print functions Yes Hardcopy of the contents of the display Character mode (ASCII) Yes Graphic mode Yes Direct message logging Yes Screen printout in character mode Yes (ASCII) Yes - Data backup Backup/restore function for PCMCIA/JEIDA cards Yes Yes - Online language switchover Number of languages 3 PG functions For SIMATIC S5 Yes Yes Yes (Status/force variable) For SIMATIC S7 Yes Yes Yes Loop-through operation For PG or additional TD/OP (only with SIMATIC S5 and AS 511 protocol) Yes Yes No Display Setting for display brightness/ contrast Yes Yes - Blanking circuit Yes Yes - SIMATIC S5-AS511 SIMATIC S5-FAP SIMATIC S5-L2-DP Yes Yes Yes Yes Yes Yes Yes - No 2 SIMATIC S7-MPI SIMATIC S7-PPI Yes Yes Yes Yes - - SIMATIC 500/505 Yes Yes - Free Serial Yes Yes Connection to PLC Allen Bradley Mitsubishi Telemecanique Yes Yes Yes 3 3 3 Yes Yes Yes - 3 3 3 - - - 2) The immunity to interference cannot be guaranteed on account of the hardware characteristics of the OP45 3) Driver available as an option Equipment Manuel OP25, OP35, OP45 Release 04/96 2-3 Functionality 2-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 FUNCTIONS OF THE OPERATOR PANEL 3 Using the OP 4 Screens 5 Messages 6 Recipes 7 Print Functions 8 Password Protection 9 Status/Force Variable with the OP Equipment Manuel OP25, OP35, OP45 Release 04/96 Part II ii-i ii-ii Equipment Manuel OP25, OP35, OP45 Release 04/96 3 Using the OP Overview Processes (e.g., a machine tool, mixing station or similar) are displayed on the OP with screens. The processes can also be manipulated. Screen section One screen takes up the entire display. An example of a possible layout is shown below. Fixed window Main screen area Icons for softkey functions Figure 3-1 Screen layout for the OP25 Fixed window The fixed window provides the operator with a continuous stream of important process variables regardless of which screen is open at the moment. Main screen area The main screen area contains the actual contents of the currently opened screen. Additional windows (e.g., message windows, help windows and pop-up windows) are faded in over the main screen area and the fixed window. Icons Icons symbolize softkey functions related to specific screens. Equipment Manuel OP25, OP35, OP45 Release 04/96 3-1 Using the OP 3.1 Keyboard Overview The keyboard of the OP is equipped with two blocks of keys: The function keys/softkeys The system keys Function keys/ softkeys A function key always triggers the same action in the OP or controller (i.e., global significance for the OP) regardless of which screen is currently open. A few possible actions are listed below. Open a screen Indicate the current alarm messages Start a hardcopy of a screen Indicate the time window The term softkey means that function keys can have a meaning related to the currently open screen (i.e., local). The function of a softkey can vary from screen to screen. When a screen is open, a softkey's function is shown by an icon in the margin of the monitor screen. The following keys can have softkey functionality: For OP25: F1 to F14 For OP35/OP45: F1 to F20 Repeat function (for OP45 only) The repeat function activates when a key is repeatedly pressed. Note Do not press several keys on the OP45 at the same time. This can cause incorrect entries. 3-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Using the OP System keys The system keys are used to make entries on the OP. Figure 3-2 shows the system keyboard for the OP25 and OP35/OP45. OP25 A B C 7 OP35/OP45 D E F 8 9 A G H I J 4 K 5 B N O 1 P Q J 2 T V 0 W Z G H 9 L M N O P 5 6 R S T U 1 V W 2 X 3 +/- Z + INS DEL : \ . ESC ALT A-Z , 0 A-Z ACK ( ) +/- ESC ACK A-Z CTRL A-Z = INS DEL TAB A-Z F 8 4 - X Y Y E 3 U . K * R Q S D 7 6 I M C / L SHIFT HELP ENTER ENTER HELP = Input keys for numeric and alphanumeric characters = Figure 3-2 Control keys Assignment of the system keys Note The TAB, ALT, CTRL and SHIFT keys of the OP35 have no function. Equipment Manuel OP25, OP35, OP45 Release 04/96 3-3 Using the OP Key functions The control keys of the OP have the following functions: Key A-Z Shift key Description This key is used to shift the input keys from numeric to alphanumeric. The key is equipped with two LEDs which indicate the current status. No LED is on. Numeric assignment of the input keys is active. Alphanumeric assignment of the input keys becomes active when this key is pressed once. One of the two LEDs (i.e., left or right) is on. Left or right alphanumeric assignment of the input keys is active. Input key assignment alternates between the left and right alphanumeric assignment each time this key is pressed. Switches the active window (OP25/OP35 only) Switch from alphanumeric assignment of the input A-Z A-Z keys back to numeric assignment Activates edit mode (OP25/OP35 only) Deletes/inserts single characters INS DEL Cancel key ESC This key cancels already started actions. Some examples are listed below. Delete an already entered character for a value input Delete a queued system message ACK Acknowledgement key This key acknowledges the currently indicated alarm message or all messages of an acknowledgement group. Info key This key is used to open a window containing a help text for the selected object (e.g., message, input field). HELP The LED remains on as long as an unacknowledged alarm message is queued. The LED goes on when a help text is available for the selected object. The help window is closed by pressing any key. Apply key ENTER Cursor keys Accept and exit an entry Open the pop-up window for a symbolic entry Move the cursor to the individual input fields in a screen Move the cursor within an input field Select an entry from the message buffer Select a value from the pop-up window 3-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Using the OP 3.2 Input/Output Fields Overview The screens on the OP contain different types of input/output fields. Numeric fields (digital or analog) String fields Symbolic fields Values can be entered on the OP in these input fields which are then transferred to the controller. Procedure The basic procedure for entering values on the OP is described below. 1. Using the cursor keys, position the cursor on the desired input field. 2. Enter the value. The method of entry varies depending on the type of field. See the following subsections for information on handling the individual fields. 3. Confirm the entry with with ENTER key. Correcting/canceling entries The following methods of correction are available before the entry is applied. Using the INS/DEL key, insert/delete single characters where the cursor is positioned. Then use the ENTER key to confirm the correct value. Cancel the entry with the ESC key. The original value is then automatically rewritten in the field. Enter the correct value, and confirm with the ENTER key. Edit mode (OP25/35 only) An edit function is available on the OP25/35. This edit function can be used to edit entries which have already been applied. 1. Position the cursor on the desired input field. 2. Activate edit mode by pressing the INS/DEL key. In contrast to input mode, the indicated value is retained. 3. Move the cursor to the appropriate position of the input field. 4. Using the INS/DEL key, insert/delete characters where the cursor is positioned. 5. Confirm the entry with the ENTRY key. The entry can be canceled with the ESC key. The old value is indicated again. Equipment Manuel OP25, OP35, OP45 Release 04/96 3-5 Using the OP 3.2.1 Numeric Fields The shape of the cursor changes in input mode. Input starts at the right-hand edge of the input field. Digits are shifted to the left similar to a pocket calculator. Entry To make entries in a numeric field, proceed as follows: Step 1 2 Key Enter decimall value l 0 to Description 9 +/ , +/- . Enter hexadecimal value S B T A E F Enter digital value S0 to 0 to The characters A to F must be entered in alpha mode. 9 1 , The entered value becomes valid. The entry becomes invalid if the en- Apply entry ENTER tered value violates a configured limit value or an incorrect entry is made. The "old" value is retained. Or Cancel entry The "old" value becomes valid again. ESC Correction If you have made a mistake and have not yet applied the entry, proceed as follows: IF ... THEN ... Position the cursor on the digit and overwrite. Wrong digit (The cursor remains on this position.) One digit too many Deletes the digit at the cursor position and consolidates the input from the left. INS DEL 1. A-Z Switch to alpha mode. One digit too few 2. 3. 4. 3-6 INS DEL A-Z A-Z Inserts a blank where the cursor is positioned and shifts the entry to the left starting at the cursor position. Shift back to numeric assignment of the input keys. Overwrite blank. Equipment Manuel OP25, OP35, OP45 Release 04/96 Using the OP 3.2.2 String Fields Both numeric characters (i.e., digits) and alphanumeric characters (i.e., letters of the alphabet) can be entered in a string field. Strings may also contain blanks. The cursor changes shape in input mode. The entry starts at the left edge of the input field. The cursor jumps one position to the right each time a character is entered. Entry To make entries in a string field, proceed as follows: Step 1 Key Enter digits 0 to If necessary, switch back from alpha mode. Switch to alpha mode. A-Z S BT A to 2 9 . +/- , Enter letters Description Y Z The entered string becomes valid. Switch back from alpha mode4 Apply entry ENTER Or The input cursor is deleted. Switch back from alpha mode1 The "old" string becomes valid again. Cancel entry ESC Correction If you have made a mistake and have not yet accepted the entry, proceed as follows: IF ... THEN ... Position the cursor on the character and overwrite. Wrong character (The cursor jumps one position to the right after the overwrite.) One character too many 1. One character too few Deletes the character at the cursor position and consolidates the input from the right. INS DEL 2. 3. A-Z INS DEL Switch to alpha mode. Inserts a blank where the cursor is positioned and shifts the entry to the right starting at the cursor position. Overwrite blank. 4) Not applicable to OP45 Equipment Manuel OP25, OP35, OP45 Release 04/96 3-7 Using the OP Example of a string entry You want to enter "valve 05". Proceed as follows: Key Display A-Z A-Z , A-Z , A-Z , V E F VA M N VAL S T VALV I J VALVE K L V A-Z , A-Z , VALVE , VALVE A-Z 0 VALVE 0 5 VALVE 05 ENTER 3-8 U Apply entry. Equipment Manuel OP25, OP35, OP45 Release 04/96 Using the OP 3.2.3 Symbolic Fields Entries in symbolic fields are made with a pop-up window indicating the entries available for this field. Entry To make an entry in a symbolic field, proceed as follows: Step 1 Key Open pop-up window 2 Select entry 3 Apply entry Description ENTER The value belonging to the selected ENTER entry becomes valid. The pop-up window is closed. Or Cancel entry ESC Example The "old" value becomes valid again. The pop-up window is closed. You want to use a symbolic entry to turn on mixer 3. The pop-up window appears. ENTER Mixer 3 is marked "off". - Off On You select mixer 3 "on". - Off On The entry you selected is applied (i.e., accepted). ENTER Equipment Manuel OP25, OP35, OP45 Release 04/96 3-9 Using the OP 3.3 Using the Windows of OP25/OP35 Several windows can be displayed at the same time on the OP. To use them, you can switch between the individual windows. Switches between the following windows are possible. Main screen Fixed screen Message line and message window Selecting a window Use the middle cursor key to select the window in which you want to work or make entries. Key A-Z A-Z Description Each time you press this key the cursor jumps from one window to the next. The window in which the cursor is located is the active window (i.e., you can make entries or perform other operations in this window). Restrictions/ special features You cannot switch to windows which do not contain input fields. Exceptions: Message line, message window and message page For these exceptions, the cursor is positioned on the first message. You can then select the information text pertaining to the message. Information key How to use the information key The first time the key is pressed The information text pertaining to the selected field or message is displayed. The second time the key is pressed The information text pertaining to the main screen is displayed. 3-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 Using the OP Static and dynamic windows The position of the displayed window is static on the OP25. When an alarm message window or a pop-up window is displayed, for example, an entry field hidden by the window cannot be used. Generally, entries on the OP25 cannot be made unless all windows are closed. The OP35 can be configured with dynamic window positioning. When a window is to be displayed, it jumps automatically to a position which does not cover up the input field or the cursor. This means that entries can always be made regardless of the contents of the display. Equipment Manuel OP25, OP35, OP45 Release 04/96 3-11 Using the OP 3-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 4 Screens Overview Logically related process values are combined into screens. Graphic elements illustrate the relationships between these values. The individual screens provide a quick overview of a process or a system. In addition to showing what is happening in the process, screens can also be used to control the process by entering new process values. Equipment Manuel OP25, OP35, OP45 Release 04/96 4-1 Screens 4.1 The Operator Panel in Action The OP is to control and monitor a plant which mixes and bottles various fruit juices. Plant functions are divided roughly into the mixing and bottling stations. Mixing station The ingredients for the juices are stored in three tanks. The ingredients are mixed in certain proportions depending on which fruit juice is to be produced. Bottling station After the juice is mixed, a valve is opened, and the finished fruit juice flows into a filling tank and is then bottled. The bottles are transported on a conveyor belt. Before being filled, they are checked for glass breakage. After being filled, the bottles are sealed, labelled and palletized. TANK1 TANK2 TANK3 To the bottling station MIXER M 4-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Screens Bottling station Labelling From the mixer Palletization Figure 4-1 Mixing and bottling stations Equipment Manuel OP25, OP35, OP45 Release 04/96 4-3 Screens 4.2 Screen Elements Screens on the OP are made up of various screen elements. Some examples are listed below. Fixed texts Semigraphic characters Input fields for process values Output fields for process values Bars Curves Symbolic graphics We will use the mixing station of the fruit juice plant to show you the various screen elements. Screen elements of the sample screen The screen might look something like this. Mixing Station Ingredients (in l) 1 Tank 1 Tank 2 Tank 3 2 3 4 Amount in the mixer (in l) 5 Valve 4 6 4 Valve 4 open Valve 4 closed 7 Mixer motor on Mixer moSelection tor main screen off Selection bottling station 1 Fixed text 2 Semi-graphic (corresponding to tank) 3 Bar shows filling level of the tank graphically. 4 Symbolic input field to open and close the valve 5 Symbolic graphic shows the status of the valve (i.e., open or closed) 6 Numeric output field 7 Icons for the softkey functions Figure 4-2 4-4 4 Sample screen for a mixing station Equipment Manuel OP25, OP35, OP45 Release 04/96 Screens 4.3 Selecting a Screen You can select a screen in the following ways. Via function key (softkey) Via an appropriately configured input field Via job from the controller Via function key You can open a certain screen by pressing a function key (or a softkey). Via input field A screen is opened after an entry has been executed in an input field configured for the selection of this screen. Via job from the controller When the state of the process/plant requires, the controller causes a screen to be selected on the OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 4-5 Screens 4.4 Standard Screens The OP comes already equipped with standard screens. You can use these standard screens for your configuration, or adapt them to fit your application. Main screen The standard screens are called from a main screen via softkey. Main screen 1 2 Figure 4-3 3 4 5 6 Softkeys for selecting the standard screens Main screen (example) 1 Password processing 2 Printer settings 3 Status Variable 4 System settings 5 Message processing 6 Mixing station (our example) For detailed information on function and use of the standard screens, see the applicable sections in this manual. 4-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 5 Messages Messages inform the operator of certain occurrences by displaying a text. There are three types of messages. Event messages indicate process states during normal operation of the system. Alarm messages indicate malfunctions/interruptions in the process. System messages In contrast to event and alarm messages which contain process-related information, system messages provide information on internal operating states/errors of the OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 5-1 Messages 5.1 Event and Alarm Messages Event and alarm messages provide information on normal or critical process states by indicating message texts. The message texts may also contain current measured values. Below are two examples showing the differences between event and alarm messages. Event messages The fruit juice plant has finished a mixing procedure. An event message informs the operator of this. The event message might look something like this: Mixing procedure finished Juice in the mixer: 5000 l Alarm messages The operator would now like to start the bottling procedure but has forgotten to open the filling valve. The controller automatically stops the bottling procedure and outputs an alarm message. The alarm message might look something like this: Bottling procedure terminated Filling valve is closed ! Because of their urgency, alarm messages must be acknowledged to ensure that the operator has noticed the message. Acknowledgement can also be performed by the controller. 5-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Messages 5.1.1 General Features Available methods of indication The OP offers the following ways to indicate event and alarm messages. Message line, message window You can indicate a current event or alarm message in a message line or in a message window. You can configure one of the following combinations: Indicate an event or alarm message in the message line Indicate an event message in the message line and an alarm message in the message window Message line Event or alarm message Message line Event message Alarm message window Alarm message Indicate an event/alarm message in the appropriate message window Event message window Alarm message window Event message page, alarm message page The operator can look at all still queued event messages or alarm messages on the appropriate message page. Message buffer The OP stores all messages in a battery-buffered memory. The operator can look at these stored messages. Indication priorities Each message is given a priority during configuration. This priority determines the importance of the message. When several messages are queued, the message with the highest priority is indicated first. When several, unacknowledged alarm messages are queued, either the first (i.e., the oldest) or the last (i.e., the latest) message is indicated. The operator can change the configured type of indication (first/last). When several event messages with the same priority are queued, the latest is indicated. Equipment Manuel OP25, OP35, OP45 Release 04/96 5-3 Messages Message states Message occurrences may assume the following states: Arriving Marks the occurrence of the message Departed Cause of the message no longer exists. Acknowledged Only for alarm messages. The operator or the controller has recognized the message and confirmed it. The OP acquires these message states with the precise time and outputs them when a message page or the message buffer is indicated. Message indicator At least one alarm message is still queued when this symbol appears on the OP's display. Acknowledging alarm messages Alarm messages must be acknowledged by either the operator or the controller. Key Description Acknowledge indicated alarm message ACK After acknowledgement, the next unacknowledged message (if one exists) is then faded in. Acknowledgement groups 5-4 You can combine messages into acknowledgement groups. When the indicated message belongs to an acknowledgement group, its acknowledgement automatically acknowledges all other alarm messages of this acknowledgement group. Equipment Manuel OP25, OP35, OP45 Release 04/96 Messages 5.1.2 Current Messages Message line The message line is always present regardless of which screen is selected. Depending on your configuration, event messages and/or alarm messages are displayed in the message line. Example of an event message: Mixing procedure finished Juice in mixer: 5000 l Process value at the time of arrival Flashing alarm messages Priorities of indication Alarm messages flash to distinguish them from event messages. Alarm messages Alarm messages always take precedence over event messages. Event messages Event messages are not indicated unless no more alarm messages are queued and all have been acknowledged. Standby message Message window A standby message is indicated when no event messages are queued. In addition to the message text, messages in a message window contain other information (e.g., message number and date/time of the arrival of a message). Example of an alarm message window: Message number Time Date Number of unacknowAcknowledge- ledged messages ment group 0048 11:34:02 11.11.93 QGR.01 2 Tank 25: Temperature 156 degrees Call shift supervisor: Tel: 9465 Process value at time of arrival Equipment Manuel OP25, OP35, OP45 Release 04/96 5-5 Messages Event message window The event message window is not automatically faded in. It must be selected by the operator or the controller and then deselected again later. A standby message is displayed when no current event message is queued. Message number Date Number of not departed messages Time i 0050 11:42:17 11.11.93 12 Tank 25: Temperature within tol. again 94 degrees Process value at time of arrival Alarm message page, event message page The message pages give the operator an overview of the still queued (i.e., not yet departed) alarm or event messages. The event message page or the alarm message page can be selected on the OP or via the controller. The individual message occurrences are sorted by indication priority and, if alarm messages, listed by first/last setting. Example of an alarm message page: Alarm Message Page 0049 K 11:32:00 11.18.93 QGR:01 Tank press. too high: 12.7 bar 0049 KQ 11:33:20 11.18.93 QGR:01 Tank press. too high: 10.3 bar 0010 K 11:34:36 11.18.93 Oil feed stopped! QGR:02 0010 KQ 11:35:18 11.18.93 Oil feed stopped! QGR:02 Message status: Process value K = arrived, at time of arrival Q = acknowledged Time and date of arrival Message number Acknowledgement group If all messages do not fit on the display at the same time, you can scroll the contents of the message page up/down with the , cursor keys. 5-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Messages The message page contains the following information for each message occurrence. Message number Message status with date and time The OP updates the message status display (e.g., K for arriving, Q for acknowledged). Acknowledgement group to which an alarm message belongs Message text, with process values if applicable When a message contains process values, the OP indicates these values as they were when the state occurred or stopped occurring (i.e., time of arrival or time of departure). The OP does not acquire current process values after the message has been acknowledged. To message buffer and back You can switch back and forth between indication of the message page and the message buffer by repeatedly pressing the function key which you used to call the alarm message page/event message page. Message logging All message occurrences are logged directly on a printer (if message logging is switched on and a printer is connected). Equipment Manuel OP25, OP35, OP45 Release 04/96 5-7 Messages 5.1.3 Stored Messages The OP stores all message occurrences in a battery-buffered memory. This allows you to indicate the messages at a later time. Alarm message buffer, event message buffer The stored message occurrences are indicated in the alarm message buffer or the event message buffer depending on what type of message they are. A buffer page can be selected on the OP or via the controller. All messages are indicated in the order of when they occurred. The latest message is shown at the top of the display. Example of indicating the alarm message buffer: Alarm Message Buffer 0010 KGQ11:38:04 11.18.93 Oil feed stopped! QGR:02 0010 KQ 11:35:18 11.18.93 Oil feed stopped! QGR:02 0049 KGQ11:34:09 11.18.93 QGR:01 Tank press. too high: 9.3 bar 0049 KQ 11:33:20 11.18.93 QGR:01 Tank press. too high: 10.3 bar 0049 K 11:32:00 11.18.93 QGR:01 Tank press. too high: 12.7 bar Message status: K = arrived, G = departed, Q = acknowledged Process value Acknowledgement group Time and date of arrival Message number If a message text contains process values, the OP indicates these values as they were when the message occurrence arrived and departed. Otherwise, the information is identical to that of the event message page or alarm message page. Deleting the buffer The event message buffer/alarm message buffer can be deleted by operator input on the OP or via the controller. Exceptions: Queued messages Not yet acknowledged alarm messages 5-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 Messages Buffer overflow The OP stores message occurrences in a common memory area for event and alarm messages (i.e., the so-called message buffer). If there is only a certain amount of memory space left in the message buffer (i.e., remaining buffer space), the OP can fade in a system message to that effect. If there is no space left in the message buffer and new messages arrive, the OP continues deleting message occurrences from the message buffer until a certain remaining buffer space is available again. The oldest message occurrences are deleted in the following order. 1. Event messages which have already departed 2. Alarm messages which have departed and have been acknowledged 3. Event messages which are queued 4. Alarm messages which are queued A forced printout of the deleted messages is made (if overflow was configured as on, and a printer is connected). Equipment Manuel OP25, OP35, OP45 Release 04/96 5-9 Messages 5.1.4 Layout Standard Screen: Message Processing Event and alarm messages can be processed with the standard screen Message Processing. Message Processing ESC 1 2 Figure 5-1 Uses Softkeys Return to main screen 3 Standard screen: Message Processing The softkeys have the following meaning: 1 Open event message window 2 Delete event message buffer 3 Delete alarm message buffer In addition, the following functions can be selected via function keys. 5-10 K1 Open event message page, alternate between indicating the event message page and the event message buffer K2 Open alarm message page, alternate between indicating the alarm message page and the alarm message buffer Equipment Manuel OP25, OP35, OP45 Release 04/96 Messages 5.2 System Messages System messages inform you of certain internal operating states of the OP. The messages include everything from informational notes to serious and fatal error messages. System messages can be caused by the following: Operator errors (e.g., illegal entries) System errors (e.g., disturbed communication between OP and controller) System message window As soon as a certain operating state/error occurs, the OP automatically fades in a window containing a system message. Example of a system message window: Message number i 210 Buffer overflow warning A system message consists of a message number and a message text. The message text can also contain internal system variables which help to localize the cause of the error message. Some system messages expect a confirmation from or a decision by the operator. For example: "Format data medium? 0 Yes/ 1 No" The entry of 0 (yes) or 1 (no) then determines what happens next. Deselecting The system message window can be closed by pressing the cancel key or by selecting another screen. Error causes, remedies The appendix of this manual contains a list of system messages including additional information on the cause of the message and any system variables indicated. In some cases, possible remedies are also shown. Equipment Manuel OP25, OP35, OP45 Release 04/96 5-11 Messages 5-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 6 Recipes Our fruit juice plant was introduced in section 4 of this manual. The finished product of our fruit juice plant is a bottle of fruit juice. The finished product (i.e., a bottle of fruit juice) is determined by the various variables of the system. You can combine the variables for one type of juice into a set of "processing instructions". This set of "instructions" is called a recipe. The individual variables are called recipe entries. Recipes are configured and cannot be changed on the OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 6-1 Recipes Example of a recipe We will call our recipe "ORANGE". Tank 1 Tank 2 Mixing time Bottle size Label Bottles per case One type of juice can be mixed in different concentrations to make orange "drink", orange "nectar" or "pure" orange juice, for example. The juice can then be bottled in different-sized containers. All this is performed with the same recipe but using different values for the individual entries. Related values for the entries (e.g., for the orange drink) are combined into a data record. Data records The data records for a recipe are put together on the OP. An example of how they could appear is shown below. "ORANGE" Recipe 6-2 Drink Data Records For Nectar Juice Tank 1 90 70 0 Tank 2 10 30 100 Mixing time 5 10 0 Bottle size 1 0.7 1 Label 4 2 1 Bottles per case 6 12 6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Recipes Analogy of a file cabinet A file cabinet is a good way to illustrate how recipes function. The file cabinet is the plant or the process to be controlled. Each of the individual drawers represents the fixed structure of one recipe. Index cards in the drawer contain the data records for that recipe. Fruit Juice Plant GRAPEFRUIT LEMON ....... Juice Nectar Drink ORANGE The operator uses the operator panel to "handle the index cards". We will now show you how to do this in the following subsections. Equipment Manuel OP25, OP35, OP45 Release 04/96 6-3 Recipes 6.1 Processing and Transferring the Data Records Up to now, you have learned that the recipe and its entries are configured and that you cannot change the recipes with the OP later on. Thus, handling of the recipes with the operator panel is limited to the following operations on the data records. Store (set up) Load Delete Edit 6-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Recipes 6.1.1 Standard Screens: Data Record Processing and Data Record Transferring The standard screen Data Record Processing is available for processing data records. A second standard screen called Data Record Transmission provides you with special transmission functions. Data record processing screen Layout of the "Data Record Processing" Standard Screen Data Record Processing Recipe: ORANGE Data record name: Drink Comments: (Text) Storage medium: Int. Flash Symbolic input String input Symbolic input Format ESC Figure 6-1 Softkeys Standard Screen: Data record processing The icons in the softkey bar have the following meaning: A-Z Softkey Description SAVE Copy the current values from the PLC to the OP and store them as a data record on the required storage medium ( Chap. 13): OP25/35: internal flash memory or Jeida / PCMCIAmodule OP35/45: floppy disk OP45: hard disk A-Z LOAD Load the selected data record from the selected storage medium in the OP and transfer to the controller A-Z DELETE Delete the selected data record from the selected storage medium Note: If you want to delete all data records, it is easier to just reformat the FLASH memory or floppy disk. A-Z A-Z Equipment Manuel OP25, OP35, OP45 Release 04/96 EDIT Edit (change) the selected data record on the selected storage medium SELECT Select a data record from the selected recipe 6-5 Recipes Data record transmission screen You can transfer the current values back and forth between the OP and the controller without storing the values on a data medium. This makes process startups easier, for example. Transmission between OP and data medium is also possible. The Data Record Transmission screen is available for these transmissions. Data Record Transmission Recipe: ORANGE Data record name: Drink Comment: (Text) Data medium: Int. Flash Symbolic entry String entry Symbolic entry ESC Figure 6-2 Softkeys Example of a data record transmission screen The icons in the softkey bar have the following meaning: Softkey Description Transfer the current values from the controller to SPS OP the OP (update values in the OP) OP SPS Transfer the current values from the OP to the controller (transfer values to the controller) Dat OP Transfer a data record from the data medium to the OP OP Dat Transfer a data record from the OP to the data medium SELECT 6-6 Select a data record name Equipment Manuel OP25, OP35, OP45 Release 04/96 Recipes General use Step 1 Select recipe name 2 Entering data record names The following table shows you how to use the standard screens "Data Record Processing" and "Data Record Transmission". Key/ Softkey Description Adhere to the following conventions when assigning data record names. Names may not contain more than 11 characters. After the eighth character is entered, a period is inserted automatically. After the period, up to three characters can still be entered. Special characters, blanks and commas may not be used. or Select data record name A-Z Activating the softkey causes a window to appear indicating all data records of the selected recipe. Recipe ORANGE Drinks 05.10 11:34 Commentary Nectar Juice 05.12 05.13 20:17 08:56 Commentary Commentary Data record name Time and date of the last storage/ change Using the data record selection window: 1. , Select the desired data record with the cursor keys. 2. ENTER Accept selected data record, and close window. 3 Select data medium Data records can be stored/archived on the following data mediums to the extent that the OP is equipped with these: Internal FLASH, floppy disk, hard disk and PCMCIA/JEIDA card 4 With the softkey, select the function to be executed (e.g., load, save, and edit). Equipment Manuel OP25, OP35, OP45 Release 04/96 6-7 Recipes 6.1.2 Setting Up and Editing Data Records Only the recipe structure is specified during configuration of the OP. No data records exist yet. These are generated/set up on the OP. Setting up/editing data records The standard screen called Data Record Processing contains an edit function. You can use this function to accomplish the following. Set up new data records on a selected data medium Change the contents of data records stored on a data medium To set up/edit data records, proceed as follows. 1. Select recipe. 2. Enter data record names. If you are setting up a new data record, enter a data record name which does not exist yet. 3. Select data medium on which the data record is to be stored. Note The data medium must be formatted before data are stored on it for the first time. The screen called Data Record Processing contains a format function which you can use to format flash disks and diskettes. 4. Select edit mode. The data record which you have selected is shown as a list in the edit window (i.e., each line contains one recipe entry and value). ORANGE Drink Tank 1 Tank 2 Mixing time Bottle size Label Bottles per case Figure 6-3 6-8 Comments 90 10 5 1 4 6 Data record in the edit window Equipment Manuel OP25, OP35, OP45 Release 04/96 Recipes Using the edit window: Step Key Description 1 Select the value to be changed. , 2 Enter new value. Only decimal numbers and strings are permissible. 3 Enter commentary (optional). Starting from the top input field, you can reach the commentary field with the cursor key. Note Comments entered in the data record transmission screen are not included in the edit window. 4 Accept new values. A safety prompt appears. ENTER 0 Yes: New values will be entered in the data record and the edit window closed. 1 No: Continue to use edit window. A safety prompt appears. Or cancel entry Equipment Manuel OP25, OP35, OP45 Release 04/96 ESC 6-9 Recipes Accepting values from the controller If you want your data records to contain the current values from the controller, perform the following steps in the Data Record Processing screen. 1. Select recipe to which a data record is to be assigned. 2. Enter data record name and commentary (commentary is optional). 3. Select data medium on which you want the data record stored. 4. Store the data record. The current values from the controller will now be transferred to the OP and stored as a data record on the data medium you have selected. The time at which the storage took place is also included. Note If the recipe does not yet contain a data record with the same name, the record is stored immediately. Otherwise, you will be asked if you really want to store the record before it is overwritten. 5. To set up additional data records, repeat steps 1 to 4 for each data record. Copying data records Copying means that you use the current values in the OP as your basis, and transfer these values to the data medium under different data record names. You can then edit/adjust these data records later. Proceed as described below in the Data Record Transmission screen. 1. Select recipe. 2. Enter data record name and commentary (commentary is optional). 3. Transfer data record from the OP to the data medium. 4. Repeat steps 1 to 3 for each new data record. 6-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 Recipes 6.2 Parameter Records Definition The parameter record is a combination of one data record each from various recipes with a common name. The data records of a parameter record contain all values required to set a machine or plant. For example, you can use a parameter record to load the basic settings for machines which are identically equipped but produce different products. Example We will now expand our example of a fruit juice plant to include three identically equipped production lines. The recipes ORANGE, GRAPEFRUIT and LEMON are run parallel on these production lines. Each of the recipes contains a "drink" data record. These three data records make up the parameter record called "drink". At the beginning of a shift, for example, each of the three production lines must be set to produce a special drink. You can do this with just one load operation. Processing A parameter record is processed in the Data Record Processing screen in the same manner as a data record. The following can be performed on a parameter record. Select Store (set up) Load Delete Selection Parameter record must be selected as the recipe name in the Recipe: symbolic field. Note When parameter record" is selected as the recipe, all data records of all recipes are indicated after the SELECT softkey is pressed in the data record selection window. Parameter records (data records which exist more than once with the same name) are identified with an asterisk (*) preceding the name. Equipment Manuel OP25, OP35, OP45 Release 04/96 6-11 Recipes Saving (setting up) There are two ways to set up (i.e., to save on data medium) a parameter record in the Data Record Processing screen. a) Save a data record for each recipe. 1. Select Parameter Record as recipe. 2. Specify data record name and data medium. 3. Save parameter record the same as a data record. b) Store a data record individually for recipe selected. 1. Select recipe name. 2. Specify data record name and data medium. 3. Save data record. 4. Repeat steps 1 and 3 for each data record. Load All data records with the selected name on the data medium are loaded to the OP, and then to the controller. Use the procedure described in section 6.1.1. Note Depending on the scope of the recipes, it may require a relatively long period of time to transfer a parameter record to the controller. For this reason, a parameter record should only contain those recipes which are absolutely necessary. Delete Complete parameter record: Use procedure described in section 6.1.1. Select Parameter Record as the recipe name. Part of a parameter record: Delete the desired data record individually from the selected recipe. Use procedure described in section 6.1.1. Edit 6-12 A parameter record cannot be edited. Only the individual data records within the parameter record can be edited. Use procedure described in section 6.1.2. Equipment Manuel OP25, OP35, OP45 Release 04/96 Print Functions 7 The OP can perform the following functions on a printer. Log messages Make hardcopies of the contents of the current display Hardcopy and message logging can be performed at the same time. When a new print job is triggered while another print procedure is already running, the new print job is buffered. Suitable printers include the DR 215 and DR 235, for example. Equipment Manuel OP25, OP35, OP45 Release 04/96 7-1 Print Functions 7.1 Hardcopy Trigger The hardcopy is triggered by pressing a function key. The screen indicated on the display is then printed as characters (ASCII) or as pixel graphics. Windows currently opened in the screen (e.g., message windows) are not included in the hardcopy. Cancel You can cancel an already started hardcopy by pressing the HARDCOPY key again. A system message is issued each time a hardcopy is cancelled. 7.2 Message Logging Switch message logging on/off You can switch message logging on and off on the OP. Buffering print jobs During message logging, you can print out messages at the same time. Messages arriving while the copies are being printed are stored in the buffer and printed somewhat later. 7.3 Forced Logging Configure forced logging 7-2 All message occurrences for which logging is configured are printed out if message logging is active. If forced logging has been configured, the messages deleted from the OP are automatically output on a printer when the message buffer overflows. Equipment Manuel OP25, OP35, OP45 Release 04/96 Print Functions 7.4 Printing Screen List (OP25, OP35 Only) Function For logging purposes, you can configure a list containing up to 20 screens, which are printed automatically one after the other, one screen per page, after a print job has been initiated. If a screen contains output fields for process values, the current values from the controller are printed for these fields. Trigger Printing is initiated by the PLC by pressing a function key or job 85. If printing is initiated by the PLC job, a maximum of 3 screens can be printed. Printing several screen lists You can define and print several different screen lists by embedding this function several times - for example, by assigning it to several function keys - or by passing on PLC job 85 several times. Restrictions Printing is performed in ASCII mode (i.e., graphic elements in the screens such as full-graphic screens, curves and bars are not printed). Hardcopy is disabled during the printing procedure. Equipment Manuel OP25, OP35, OP45 Release 04/96 7-3 Print Functions 7-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Password Protection 8 The function keys/softkeys and input fields can be protected with passwords (i.e., only authorized persons can use these keys and fields). Password, password level A protected function cannot be used without first entering a password with a certain password level. This password level determines the access rights of the operator. The required password level is specified during configuration and can be a number from 0 (lowest level) to 9 (highest level). Super user This super user has a level-9 password which is especially specified for this purpose during configuration. It permits all operator actions. The default system superuser password is "100" on the standard screen on leaving the factory. The super user password can be changed on the OP. Password screen A standard screen called Password Processing is available for entering passwords and assigning passwords/levels. Password list You can look at the passwords in a password list. Equipment Manuel OP25, OP35, OP45 Release 04/96 8-1 Password Protection 8.1 Logging In on the OP There are two ways to log in on the OP. Using the standard screen Using a login window which is displayed automatically Login via standard screen Proceed as follows. 1. Call the standard screen Password Processing. Password Processing Login: Edit: ESC Password list Figure 8-1 Standard screen: Password Processing 2. Enter your personal password in the Login: field. After you have entered a valid password and your entry has been accepted, the assigned password level is indicated. You can now use all functions assigned to this level or a lower password level. Login via login window A login window appears automatically if you want to make an entry or use a function which requires a higher password level than the current one. After you have entered a valid password, a jump is made back to the place at which you attempted to make an entry or use a function. You can now repeat your entry. 8-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Password Protection 8.2 Logging Out on the OP (Logout) Logout via standard screen Call the standard screen Password Processing. Enter any character string (i.e., an invalid password) in the Login: field. After your entry has been accepted, you can only use functions with password level 0. Automatic logout The operator is automatically logged out if no operator actions are performed on the OP within a period of time specified during configuration. Equipment Manuel OP25, OP35, OP45 Release 04/96 8-3 Password Protection 8.3 Password Management Password management includes the following activities. Assign up to 50 different passwords Assign a password level to each password Change existing passwords and password levels Delete passwords View the already assigned passwords in a password list Login Enter a valid password in the password screen. After the entry has been accepted, you can assign, change and delete passwords in the Edit: field. Access rights You only have access rights to passwords whose level is equal to or less than the level under which you are logged in. Define new password Proceed as follows. 1. Enter a non-existent password in the Edit field. You can use up to 8 characters. 2. Enter a password level (from 1 to 8). After your entries have been accepted, the new password is stored in a memory of the OP which is safe from power failure. Change password/ password level Proceed as follows. 1. In the Edit field: Enter the password which you want to change or to which you want to assign a new password level. 2. Change password: Delete old password. Then enter new password. (You cannot change the password directly.) Change password level: Overwrite old password level with the new one. Delete password Proceed as follows. 1. In the Edit field: Enter the password you want to delete. The OP indicates the password level assigned to the password. 2. Overwrite the password level with zeros. After the entry is accepted, the password is deleted. 8-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Password Protection View password list The password list is called from the Password Processing standard screen with a softkey. The passwords and their assigned level are displayed in a pop-up window. Note Only those passwords are displayed whose password level is less than or equal to the level in which you are currently logged in. If there are so many passwords that they cannot all be displayed at the same time, you can scroll through the display with the cursor keys. Equipment Manuel OP25, OP35, OP45 Release 04/96 8-5 Password Protection 8-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Status/Force Variable with the OP 9 The operator panel is equipped with the Status Variable and Force Variable functions. This permits you to use standard screens to indicate operand values from the connected controller in a screen, and to change them in a second screen. Controller operands can be processed directly on the OP during online operation. A programmer does not need to be connected to the controller. Status Variable You can use Status Variable to display the status of operands of a SIMATIC S5 or S7. Force Variable You can control operands of a SIMATIC S5 or S7 with Force Variable by modifying the variable values and transferring them back to the PLC. Equipment Manuel OP25, OP35, OP45 Release 04/96 9-1 Status/Force Variable with the OP 9.1 Status Variable Status Variable standard screen The Status Variable standard screen is selected in the main screen with a softkey. Status Variable MPI 12 1 1 1 1 1 1 1 1 1 Operand DB, DBB 100 ?????? ?????? ?????? ?????? ?????? ?????? ?????? ?????? ?????? 10 0 0 0 0 0 0 0 0 0 Status: Update running 123 ESC Return to the main screen Start/Stop update Figure 9-1 Format Value BIN = 00000000 00000000 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 Status Variable screen of OP35 and SIMATIC S7 With the OP35/45, every line contains data for an operand; with the OP25, the display is spread over two lines owing to the limited display area. Status Variable 12 1 1 1 1 DB, DBB 100 10 BIN = 00000000 00000000 ?????? 0 ????????? 0 ?????? 0 ????????? 0 ?????? 0 ????????? 0 ?????? 0 ????????? 0 Status: Update running 123 Start/Stop update Figure 9-2 9-2 ESC Return to the main screen Status Variable screen of OP25 and SIMATIC S5/S7 Equipment Manuel OP25, OP35, OP45 Release 04/96 Status/Force Variable with the OP Operands for SIMATIC S5 Figure 9-3 shows an example of the layout of a line for the SIMATIC S5. DB, DW 28 34 KF 20 Value of the operands Data format Operand address (For data types DB, DW and DB, DD: number of the DW or DD) DB number (Only applicable to data types DB, DW and DB, DD) Data type Figure 9-3 Operands for SIMATIC S7 Example of the controller operands for SIMATIC S5 Figure 9-4 shows an example of the layout of a line for the SIMATIC S7. 001 DB, DBD 12 1438 DEZ= 1820 Value of the operands Data format Operand address (For data types DBB, DBW and DB, DBD, DB: number of the DB, DD) DB number (Only applicable to data types DBB, DBW, DBD and DBX) Data type MPI address Entry of the address of the controller Figure 9-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Example of the controller operands for SIMATIC S7 9-3 Status/Force Variable with the OP Use To view operand values in the controller, proceed as follows. Step 1 Key/ Softkey Enter operand Description After the screen is selected, status processing is in status Status stop (indicated in the center of the bottom of the screen). 1. Enter data type for first operand (symbolically via pop-up window, see also 3.2.3). 2. Enter operand address (and DB number for data types DB, DW and DB, and DP). 3. Enter data format (symbolically via pop-up window). 4. Repeat entries for the 2nd to the nth operands. Note A system message appears if you make a wrong entry (e.g., data format does not agree with data type entered). The first entry from the pop-up window is then accepted by default in the field. 2 START update 123 3 STOP update 123 9-4 When this softkey is pressed, status processing is switched to Update running. The values of the operands are then shown in the last column. The values are updated cyclically. When this softkey is pressed again, status processing returns to Status stop. Equipment Manuel OP25, OP35, OP45 Release 04/96 Status/Force Variable with the OP 9.2 Force Variable Function In addition to the functions of Status Variable, values of operands can be modified ( = controlled) with Force Variable. Force Variable standard screen You have to configure the Force Variable standard screen in ProTool; you select it by means of a function key. Force Variable MPI 12 1 1 1 1 1 1 1 1 1 123 Operand DB, DBB 100 ?????? ?????? ?????? ?????? ?????? ?????? ?????? ?????? ?????? 123 10 0 0 0 0 0 0 0 0 0 Status: Force entry Force Input/Start Start/Stop update Figure 9-5 Format Wert BIN = 0000000000100000 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ????????? 0 ESC Return to the main screen Force Variable screen of OP35 and SIMATIC S7 With the OP35/45, every line contains data for an operand; with the OP25, the display is spread over two lines owing to the limited display area. Equipment Manuel OP25, OP35, OP45 Release 04/96 9-5 Status/Force Variable with the OP Use Procedure for controlling operand values: Step 1 START update 2 Force ENTRY 3 Enter/ modify operand value Key/ Softkey 123 123 Description Use this softkey to switch status processing to Update running Switch to Force Entry. Status processing is stopped. Entries can now be made. When the value of an operand is changed, a modification identifier appears in the last column of the line. FW 250 KT 93.0 X Modification identifier 4 START force 123 The following occurs when the softkey is pressed again. All operand values marked with an modification identifier are transferred to the controller. The modification identifiers are reset. A return to status processing is made automatically (status Update running). Or Cancel entry 9-6 ESC The modified values are not transferred to the controller when the FORCE VARIABLE screen is exited or 123 a switch back to Update running status is made. Equipment Manuel OP25, OP35, OP45 Release 04/96 COMMISSIONING AND OPERATION 10 Commissioning 11 System Settings 12 Operating Modes 13 Saving Data on the Memory Module Equipment Manuel OP25, OP35, OP45 Release 04/96 Part III iii-i iii-ii Equipment Manuel OP25, OP35, OP45 Release 04/96 10 Commissioning Overview The figure below shows the primary commissioning steps. Initial Commissioning Recommissioning Normal Operation No configuration/firmware exists on the OP. The OP already contains a configuration but you want to change the configuration or use a new one. The OP is operated with the loaded configuration. Switch on power supply of the OP. OP45 OP25/OP35 Software installation Transfer configuration data to the OP. Start screen Figure 10-1 ! General overview of commissioning Caution With the SIMATIC S5, compression of the internal program memory on the PLC (PU "Compress" function, integrated COMPR FB) is not allowed if an OP is connected. During compression, the absolute addresses of the blocks are modified in the program memory. Since an OP reads the addresses only during start-up, it does not detect the change of address and accesses wrong memory areas. If compression cannot be avoided during routine operation, switch off your OP before compression. Equipment Manuel OP25, OP35, OP45 Release 04/96 10-1 Commissioning 10.1 Initial Commissioning of the OP25/OP35 Proceed as follows: 1. Using a suitable standard cable, connect the IF2 (V.24/TTY) interface of the OP with the configuration computer (PC/PG). 2. Switch on the power supply of the OP. Since no configuration is loaded, the OP automatically goes into transfer mode and waits for data to be transferred. 3. Download your configuration from PC/PG to the OP. The firmware of the OP is automatically transferred too. Note See the ProTool description for a detailed description of how to proceed. After successful completion of the data transmission, the OP boots (the message AG-Anlauf disappears when the ESC key is pressed) and displays the start screen. 10-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Commissioning 10.2 Initial Commissioning of the OP45 Initial commissioning of the OP45 is performed in two steps. Installation of the OP45 operating system Transferring the configuration Software installation ! An OP45 installation floppy disk is included with ProTool. Caution Make a backup copy of the original floppy disk, and only use the backup copy. To install the software, proceed as follows: 1. Place installation floppy disk in the floppy disk drive of the OP45. 2. Turn on the OP45. After booting, the DOS prompt A:> appears. 3. Enter: INSTALL and press ENTER to conclude the entry. Follow the prompts for the rest of the procedure. Transferring the configuration Transferring the configuration is described in detail in the ProTool User's Guide. Equipment Manuel OP25, OP35, OP45 Release 04/96 10-3 Commissioning 10.3 Recommissioning Overview Proceed as follows to replace a configuration which is already loaded on the OP with another configuration. Serial Transfer When the serial transfer is used, the configuration is transferred via a V.24/TTY link between the PC/PG and the OP. Proceed as follows. 1. Using a suitable standard cable, connect the IF2 interface of the OP25/35 respectively the COM2 interface of the OP45 with the configuration computer (PC/PG). 2. Turn on the power supply of the OP. 3. During startup5, press the key combination ESC + to switch to transfer mode on the OP. Trans-Mode. appears in the top line of the display. The contents of the OP are then deleted. 4. Transfer the configuration from the PC/PG to the OP. The configuration on the OP is overwritten by the new configuration. After successful transmission, the OP boots and displays the start screen of the loaded configuration. 5) OP35: Press these keys when the RAM test ("Testing Memory...") has been concluded in the self test, and keep these keys pressed until the test results have been deleted. 10-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Commissioning 10.4 MPI Transfer (OP25/35 only) Configurations for the SIMATIC S7 can be transferred to the OP via an MPI/ PPI link. Prerequisite for this transfer: An S7 configuration must already be loaded on the OP, and MPI transfer must be configured. Proceed as follows. 1. Using a standard cable which has been approved for the OP25/35, connect the IF1B interface of the OP with the configuration computer. Note Disconnection/reconnection of the cables is not necessary for the transfer if the OP and the configuration computer are already linked on the MPI bus. If you are using the PPI bus, we recommend disconnecting the OP from this bus since you can perform the transfer at a much higher speed than the 9600 baud rate of the PPI bus. 2. Connect the OP to the power supply. 3. Select MPI transfer in the standard screen System Settings Operating modes. The OP now boots. 4. The following screen is displayed in MPI transfer mode. MPI TRANSFER MPI Baudrate = 187.5 MPI Stationsadresse 001 Indication of the current (configured) baud rate/entry of another baud rate Indication of the configured OP station address Transfer Tel.: Transfer Address: V.24/ TTY Switch to transfer mode (serial) ESC Cancel MPI transfer mode Figure 10-2 MPI transfer The baud rate can be set from 9.6 Kbaud to 1.5 Mbaud. 5. Transfer configuration from configuration computer (PC/PG) to the OP. See ProTool User's Guide for details on how to proceed. Equipment Manuel OP25, OP35, OP45 Release 04/96 10-5 Commissioning 10.5 Startup Sequence After the power supply is turned on, the OP performs a self-test. Self test During the self-test, the OP checks the functionality of the most important components and indicates the test results. OP startup No configuration exists or + ESC No The test results are deleted. If the OP does not contain a configuration, it goes automatically into transfer mode. pressed? Yes Transfer mode Initialization Establish link to controller The OP now performs various internal initializations. During this phase of the startup, the OP attempts to establish a link to the controller. If communication is not possible (e.g., because the cable to the controller is not connected), the OP displays a system message. START SCREEN 10-6 The start screen is then displayed after conclusion of the OP startup. Equipment Manuel OP25, OP35, OP45 Release 04/96 Commissioning 10.6 Error Diagnosis An error during commissioning or normal operation is usually indicated on the display with a system message. The appendix of this manual contains a list of some of the more important system messages with notes on correcting the errors. Equipment Manuel OP25, OP35, OP45 Release 04/96 10-7 Commissioning 10.7 Notes on Data Security The operating data of the OP (variables and message buffer) are retained when a power failure occurs. The OP25/OP35 and OP45 use the following measures to achieve this. OP25, OP35 The operating data of the OP25 and OP35 are stored in a buffered SRAM. The operating data are retained when the power is turned off or a power failure occurs. OP45 The operating data of the OP45 are saved cyclically on hard disk once per minute. ! 10-8 Caution A system conclusion must be performed before the OP45 is switched off (see System Settings standard screen). If no system conclusion is performed, the OP45 operating data can be lost. Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings 11 The functions described in this section can be used to configure the OP to your requirements. The following can be set: Operating modes of the OP Various message functions Date/time Language Brightness, contrast, blanking circuit for OP25/35 Printer parameters Equipment Manuel OP25, OP35, OP45 Release 04/96 11-1 System Settings 11.1 Standard Screen: System Settings The following settings can be made in the System Settings standard screen. Operating modes: - Normal operation (online/offline), - loop-through operation, - transfer mode, - MPI transfer, - system conclusion for OP45, and - DOS operation of OP45 Message indication: First (oldest) or last (latest) alarm message Switch message logging on/off Set current date and time Switch buffer overflow warning on/off Choice of up to 3 languages Blanking of the display (OP25/35 only) Select backup/restore standard screen (OP25/35 only) Layout of the standard screen: System Settings Operating mode: Message indication: Message logging: Buffer overflow warning: Date: Time: I USA D E F GBR ESC Backup/restore standard screen Language switchover Display blanking circuit Figure 11-1 Standard screen for system settings 11-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings 11.2 Standard Screen: Printer Settings The type of printer and the transmission parameters can be specified on the OP with the standard screen entitled Printer Settings. The printer and the OP must have the same transmission parameters. The standard settings are listed below. Baud rate: Data bits: Stop bits: Parity: Printer screen (OP25) 9600 8 1 None This standard screen can be used to set the following parameters. Printer Settings General: IF number: Baud rate: Data bits: Stop bits: Timeout (sec): Parity: Hardcopy: 00 Printout: Color: Bold: Density: Matrix printer: Type: Printer type: ESC Figure 11-2 OP25: Standard screen for printer settings Equipment Manuel OP25, OP35, OP45 Release 04/96 11-3 System Settings Printer screen (OP35/OP45) This standard screen can be used for the following purposes. Setting the printer parameters Fading out single monitor screen colors for the printout Printer Settings General: IF number: Baud rate: Data bits: Stop bits: Timeout (sec): Parity: Type: 00 Hardcopy: Printout: Color: Bold: Density: Matrix printer: Type of printer: Color Assignment OP <-> (0) Black: (1) Blue: (2) Green: (3) Cyan: Printer OP <-> Printer (4) Red: (5) Magenta: (6) Yellow: -1 (7) White: ESC (Value -1 = "no color") Figure 11-3 OP35/OP45: Standard screen for the printer settings Notes on color assignment: Two values are permitted in the input fields. 0 OP color is printed. -1 OP color is not printed. Default: All OP colors except white are printed. 11-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings 11.3 Blanking Circuit (OP25/35 Only) Lifespan of CCFL tubes The background illumination of the display uses a CCFL tube (Cold Cathode Fluorescence Lamp). For technical reasons, the brightness of these CCFL tubes decreases with use. The average lifespan is given as 10,000 hrs by the manufacturer of the display. An automatic blanking circuit can be used to increase the useful life of CCFL tubes. Blanking circuit for OP25/OP35 This blanking circuit can be configured via ProTool. If no key is pressed within a configured period of time, the display background illumination is switched off automatically. Note Blanking cannot be configured for the OP45. Cancelling the blanking circuit The background illumination goes on again automatically when any key is pressed. Equipment Manuel OP25, OP35, OP45 Release 04/96 11-5 System Settings 11.4 Contrast and Brightness Adjustment on the OP25/35 The following can be adjusted at all times on the OP during operation: Display contrast Brightness of the display background illumination Press one of the key combinations shown below simultaneously: Display contrast Higher Lower Brightness of the display background illumination 11-6 Higher Lower A-Z + A-Z + A-Z + A-Z + Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings 11.5 System-Related Key Assignments (OP45 Only) Key assignment on delivery On delivery, your OP45 has the key assignment described in this manual. Configuration disk The ProTool software includes a floppy disk containing the TASTDRV.EXE keyboard driver. You can use this driver to set the code table you want to use for your system software. Changing the key assignment Setting is performed under DOS with the following command. You will never need to change the key assignment unless you install different system software (e.g., COROS LS-B) on your OP45 later. TASTDRV [-s1|2|3|a|b|c|x] -s1 DOS table is set. -s2 LS-B/WIN code table is set. -s3 LS-B/FlexOS code table is set. -sa standard code table for LS-A is set. -sb standard code table for LS-B is set. -sc standard code table for LS-C is set. -sx standard code table is set. -? or -h displays the syntax. Equipment Manuel OP25, OP35, OP45 Release 04/96 11-7 System Settings 11.6 User-Specific Key Assignment (OP45 Only) Overview Depending on the requirements on the machine or system, you can also set a different key assignment. The procedure for doing this is described on the next few pages. Scope of supply The scope of supply includes a program package with which you can program the two keyboards of the OP45. The program package comprises the following files: KEYVERS.EXE for retrieving the version of the keyboard controller DEFPAD.EXE for compiling the configuration file TASTDRV.EXE for downloading the compiled configuration file to the keyboard controller TSCAN.EXE for retrieving the key codes OP45_FUN.DEF File with example configuration for the function keyboard OP45_FUN.PAD compiled example file for the function keyboard OP45_SYS.DEF file with example configuration for the system keyboard OP45_SYS.PAD compiled example file for the system keyboard Creating the configuration file Under MS-DOS, you create a configuration file containing the key definitions for every keyboard that you wish to program (system and/or function keyboard(s)). The key definition includes the key code and the key characteristic - for example, auto-repeat. The key code is discontinued on pressing or releasing the key. Definitions The file contains the following definitions: PADTYPE: "1" for OP45 KEYPAD: "keypad_id" Keypad id =0 =1 for system keyboard for function keyboard ALPHA "alpha level": "alpha key", "alpha led" [,"alpha flags"] alpha level = 1 or 2 alpha key = number of the key that enables the ALPHA level. alpha led = 0 signifies that no LEDs are on. Number of the LED which is required to go on when the ALPHA key is pressed. Note Make sure that an LED is assigned to keys 1 to 16 on the system keyboard. 11-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings alpha flags ALPHA-key characteristics: TOGGLE ALPHA key changes its status every time the key is pressed. GLOBAL ALPHA key affects both OP keyboards. LOCKOUT ALPHA key automatically turns off the other ALPHA key. KEY "key no"[a1|a2|a12] : "make eodes" [/"break codes"], "key flags" key no number of key to which the definition applies: If the definition applies to an ALPHA level, the ALPHA level should be specified for the key number: al ALPHA level 1 enabled and ALPHA level 2 disabled. a2 ALPHA level 2 enabled and ALPHA level 1 disabled. a12 ALPHA level (1 + 2) enabled. The ALPHA level (1 + 2) can be used only with the TOGGLE ALPHA flag. The ALPHA levels disable each other with the LOCKOUT ALPHA flag. Thus only two ALPHA levels are available. Example Level assignment: ALPHA 1 ALPHA 2 ALPHA level 1 T S A-Z ALPHA level 2 1 Normal level make codes key code that is discontinued when the key is pressed (hexadecimal - for example, 6C) break codes key code that is discontinued when the key is released (hexadecimal - for example, F0 6C) key flags Equipment Manuel OP25, OP35, OP45 Release 04/96 characteristics of key MAKE The code entered under "make_codes" is discontinued when the key is pressed. BREAK The code entered under "break_codes" is discontinued when the key is released. NOLOCK Key cannot be locked with the lock switch. 11-9 System Settings TYPEMATIC The code entered under "make_codes" is repeated continuously when the key is pressed (repeat function). TYPEMATC1 The same as TYPEMATIC, except that the first byte of the code entered under "make_codes" is suppressed. TYPEMATIC2 The same as TYPEMATIC, except that the first and second bytes of the code entered under "make_codes" are suppressed. KEYPAD and KEY must be specified, though not all keys of a submodule need to be assigned. Definition of a maximum of three ALPHA keys is optional. Definitions must start and end on a line of their own. Definitions occupying two lines are not allowed. The keys are numbered in every key mode from left to right and from top to bottom. The top left key is given the value 1. Example of system keyboard KEYPAD:1 ALPHA 1:1,1, TOGGLE ALPHA 2: 2, 2, TOGGLE KEY 3: 6C / F0 6C, MAKE TYPEMATIC BREAK KEY 3a1:116C / F0 6C F0 11, MAKE TYPEMATIC1 BREAK KEY 3a2:12 05 / F0 05 F0 12, MAKE TYPEMATIC BREAK KEY 3a12:1405 / F0 05 F0 14, MAKE TYPEMATIC1 BREAK You can assign any file name. The extension, however, must always be ".DEF". Example: PADSYS.DEF PADFUNC.DEF for the system keyboard for the function keyboard Compiling the configuration file Every configuration file has to be compiled using the DEFPAD program. When this is done, the consistency of the key definitions is checked, and a file having the extension ".PAD" is created. Syntax DEFPAD filename [.def] [-oname].pad filename name of configuration file. -oname name of compiled file. -s provides a brief summary of the definitions. -? or -h displays the syntax. Example DEFPAD PADSYS.DEF -oPADSYS.PAD 11-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 System Settings Downloading the compiled file The compiled file is downloaded to the keyboard controller using the TASTDRV driver. Syntax TASTDRV [filel] [file2] [-i] file1, file2 names of compiled files required to be downloaded to the keyboard controller. -i The driver is loaded as memory-resident. -? or -h displays the syntax. Example TASTDRV PADSYS.PAD PADFUNC.PAD Checking the key codes Using TSCAN, you can check which code is discontinued when a key is pressed. The check can be made for any of the keyboards that can be connected. To perform a check, call the program called TSCAN. If you then press a key, the corresponding key code is shown on the display. You can terminate and quit the program by pressing ESC. Validity of programming Programmed and downloaded key assignments are valid until the operating panel is turned off. A RESET does not clear key assignments. The default assignment of the keyboard controller takes effect when the operating panel is turned on again. If you wish the key assignments you have configured to take effect every time you switch on your OP45, make the following entry in your AUTOEXEC.BAT file: C:\KEYDEF\TASTDRV C:\[pfad]\FILE1.PAD C:\[pfad]\FILE2.PAD Equipment Manuel OP25, OP35, OP45 Release 04/96 11-11 System Settings 11-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 Operating Modes 12 The operator panels recognize the following operating modes. Normal operation, online/offline Loop-through operation Transfer mode In addition, the OP45 offers DOS operation. Equipment Manuel OP25, OP35, OP45 Release 04/96 12-1 Operating Modes 12.1 Normal Operation, Loop-Through Operation and Transfer Mode Normal operation, online This is the standard operating mode for unrestricted manipulation and visualization of the processes. The OP is connected to the controller and exchanges data with it. Normal operation, offline Communication with the controller does not take place in this operating mode. Loop-through operation (OP25/35 only) The is a special form of normal operation. A programmer or a second OP can be operated on the OP during loop-through operation. Process manipulation and visualization are not possible. Entries can still be made on the OP. Note Loop-through operation requires the AS 511 protocol be used to link the OP with the controller. The following restrictions apply to loop-through operation. No message to the OP when a controller failure occurs Longer reaction times (drop in performance) Communication of the OP with the controller is interrupted during "status processing running" on the PG. Entires cannot be made on the OP during this time. The OP continues on automatically afterwards without a new start. Transfer mode Configuration data can be downloaded from the PC/PG to the OP in transfer mode. Entries cannot be made on the OP in this operating mode. MPI transfer (OP25/35 only) 12-2 If MPI transfer is configured, configuration data for the SIMATIC S7 can be transferred to the OP via an MPI link. Equipment Manuel OP25, OP35, OP45 Release 04/96 Operating Modes 12.2 Setting/Changing the Operation Mode Overview You can set/change the operating mode of the OP either on the OP or via a job from the controller. The current operating mode is stored by the OP and cannot be lost during a power failure. After the power is switched on, the OP returns to the operating mode which was set last. During operation Setting/changing the operating mode can be performed in the System Settings standard screen, for example. During startup You can use key combinations during OP startup6 to set the operating modes shown below. Key Combination ESC Description Transfer mode (serial transfer) + You can exit transfer mode with ESC as long as no data transmission between the PC/PG and the OP is running. ESC + ESC + ESC + Alternate (toggle) between online and offline operation. A - Z + Transfer firmware and configuration again. Change to DOS operation (for OP45 only) 6) For OP35: Press this key combination when the RAM text ("Testing Memory...") is concluded during the self test, and hold the keys down until the test results are deleted Equipment Manuel OP25, OP35, OP45 Release 04/96 12-3 Operating Modes 12.3 DOS Operation with the OP45 Operating states of OP45 The OP45 can be operated with two different operating systems. For this, the hard disk is divided into two partitions: RMOS partition: the OP45 operates during normal operation as an operator panel. DOS partition: the OP45 operates as a PC/AT-compatible computer on which DOS/Windows applications can be run. OP45 as configuration computer The primary advantage of DOS operation is the fact that configuration via ProTool can be performed on the OP45. This makes the OP both the configuration computer and destination computer to which the configuration is transferred (self-configuration). Starting DOS operation To access DOS operating mode, proceed as follows: Turn on the OP45. During startup, press the following key combination: ESC Exiting DOS operation + During installation of the OP45 software, the program BOOT.EXE is stored in the catalog OP45TOOL. This program is used to change from DOS operation to normal operation of the OP45. Proceed as follows: 1. Exit all DOS/Windows application programs. 2. Change to the OP45TOOL catalog. 3. Enter: BOOT /OP45 The OP45 performs a new start and goes into normal operation operating mode. 12-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 13 Storing and Loading Data Overview For saving your configuration data, the data records of recipes and to transfer the firmware, the operator panel has been equipped either with an internal flash memory, a module slot, a floppy disk drive or a hard disk drive. Descriptions are provided on the next few pages, explaining How you store data on the various data media. The settings you have to perform. The points you have to bear in mind. Table 13-1 provides an overview of the storage media available for the different operating panels (OP25/35/45). Table 13-1 Purpose Available Storage Media Storage Medium OP25 OP35 OP45 Internal flash (buffered) Yes Yes -- Jeida/PCMCIA module Yes Yes -- 3.5" floppy disk drive -- Optional Yes Hard disk drive -- -- Yes Depending on the volume and type of the data, the data are loaded onto the storage medium to Back up the data. Restore saved data. Load or store recipe data records. Load the data from the place where they were configured onto a different target OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 13-1 Storing and Loading Data 13.1 Storage Principle and Storage Media (Data Media) Type of data Depending on their association, data are organized into: Configuration data Firmware data Recipe data. Storage principle Data can be meaningfully stored only in the following combinations: Firmware and configuration and recipe data records. Firmware and configuration7. Recipe data. Internal flash memory The default storage medium in the OP25/35 is the internal flash memory having a storage capacity of 1 Mbyte on the OP25 and 2 Mbytes on the OP35. You can store all kinds of data on the flash memory - configuration, firmware and recipe data. Memory module With ProTool 2.0 or higher, you can also use memory modules on the OP25/35. If you intend using a memory module, you must first load version 2.0 of the firmware onto the OP (refer to ProTool Readme file). ! Jeida/PCMCIA standard 7) 8) Caution Jeida/PCMCIA modules containing stored configurations can be used only on OPs of the corresponding type. A system crash will result if the modules are inserted in other types of OP. The memory modules use the Jeida/PCMCIA8standard, which defines, among other things, the storage format for the data, data organization and system specifications. This function is not contained on the standard screen and has to be configured. Personal Computer Memory Card International Association = PCMCIA Japan Electronic Industry Development Association = JEIDA 13-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Storing and Loading Data Benefits Compared to the internal flash memory, the Jeida/PCMCIA module features the following benefits: The Jeida/PCMCIA module is a portable storage medium; for example, recipe data can be ported from one OP to another. Configurations can be run directly from the module, since the OP detects whether a module has been inserted and, in this instance, first accesses the module and then the internal flash memory. A storage capacity of up to 16 Mbytes means that there is space for large configurations or a large number of recipe data records. Distribution of stored data The configuration and the firmware must always be stored on the same storage medium. You should not store recipe data on different storage media. The following table shows you a few ways in which you can store data: 3.5" floppy disk drive (OP35/45) Store Data Type On Medium Configuration and firmware Recipe data records Module Flash Configuration and firmware Recipe data records Flash Module Configuration and firmware and recipe data records Flash or module Recipe data records Floppy disk The OP35 can be supplied as an option with a 3.5" floppy disk drive. By default, the OP45 is equipped with a floppy disk drive. Note You can store only recipe data records on a floppy disk. Benefits If you frequently require or have to load new or modified data records on the system but the configuration remains unchanged, the 3.5" floppy disk drive is a convenient and advantageous solution, since it is accessible from the front of the OP35. Hard disk drive (OP45 only) The hard disk of the OP45 is divided into two partitions for the two operating systems RMOS and DOS, so that the OP45 can be operated as an OP or a PC. Benefits In this way you have the option, if you connect an additional external keyboard and a mouse, of performing the configuration directly on the OP45. Equipment Manuel OP25, OP35, OP45 Release 04/96 13-3 Storing and Loading Data 13.2 Backup and Restore with the OP25/35 Standard screen Backup/Restore The standard screen for backup and restore is called from the System Settings standard screen by means of a soft key. The soft keys have the meanings shown in Figure 13-1: ESC Escape Restore: data records Backup: data records Restore: firmware + configuration + data records Backup: firmware + configuration + data records Figure 13-1 Soft Keys for Backup and Restore The backup and restore functions of configuration and firmware are not contained on the standard screen; they can be configured. Note To avail yourself of the backup and restore functions, you must have logged in as the system administrator. Deleting the flash/ memory module Before you can store new recipe data or a modified configuration on the storage medium, it is preferable to create a defined starting condition beforehand. Initially, you do not insert a memory module. 1. Change to Transfer mode: - During start-up, press the ESC + keys. Or - On the "System Settings" standard screen, select "Serial Transfer" mode. 2. Before the OP changes to Download mode, press on the OP the ESC + + keys 3. Insert the Jeida/PCMCIA module. The following messages appear on the OP: Press Press Press Press 13-4 'DEL' 'DEL' 'DEL' 'DEL' to to to to erase total Flash. init Flash. erase total Module. init Module. Equipment Manuel OP25, OP35, OP45 Release 04/96 Storing and Loading Data ! Caution If you delete a memory module or flash memory, or if you delete or format a floppy disk, all your data will be lost. If you initialize a memory module or a flash memory, any configurations that are present will be deleted; recipe data records are not affected. 4. Select with Example: ENTER the function which you wish to execute: If you wish to delete the flash memory, select: Press 'DEL' to erase total Flash or If you wish to delete the Jeida/PCMCIA module, select: Press 'DEL' to erase total Module INS 5. Then press Reserved storage area for recipe data DEL , to execute the function. A storage area is reserved for recipe data on the flash memory and on the Jeida/PCMCIA module. The default settings are S 64 Kbytes on the internal flash memory S 128 Kbytes on the Jeida/PCMCIA module. If the default values are not sufficient, you can re-define this storage area. Remember, though, that you will have less space for your configuration. 1. In ProTool, use the menu command System Parameters Miscellaneous to open the "Miscellaneous" dialog box. 2. In the bottom right rectangle, you can reserve the storage area in blocks of 128 kB for both the flash memory and the memory module. Note Remember that, apart from the storage area reserved for the recipe data records, a further 64 kB are required on the internal flash memory and 128 kB on the Jeida/PCMCIA module for management purposes. Equipment Manuel OP25, OP35, OP45 Release 04/96 13-5 Storing and Loading Data Backup flash module You can perform a backup from the internal flash memory module during normal operation of the OP: 1. Insert the memory module in the module shaft on the OP. 2. Delete or initialize the module before creating a backup. 3. Start the backup function with the function key or soft key; a corresponding message is output on the OP once transfer has been successful. 4. Remove the memory module from the OP. Restore module flash If a memory module contains nothing but recipe data records, these can be restored during normal operation of the OP: 1. Insert the memory module in the module shaft on the OP. 2. Start the Restore function with the function key or soft key. The recipe data records in the internal flash memory are now overwritten with the data records stored on the module. 3. Remove the memory module. Note Recipe data records stored with Backup on the Jeida/PCMCIA module have to be transferred first with Restore to the internal flash memory before they can be edited. Recipe data records which have been created directly on the Jeida/PCMCIA module - for example, by means of a standard screen - cannot be uploaded with Restore into the internal flash memory. Restore firmware/ configuration To restore a backup of the firmware or configuration to the OP, proceed as follows: 1. Insert the memory module containing the firmware or configuration in the module shaft on the OP. The OP now starts up with the firmware or configuration contained on the memory module. 2. Start the Restore function with the function key or soft key. The memory contents of the internal flash memory are overwritten by the firmware and configuration contained on the memory module. 13-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Storing and Loading Data Initializing Backup/ Restore If you suspend the Backup and Restore functions at the "Initialize" entry point, this function is executed whenever loading is performed from the memory module. You are then prompted to decide whether or not the internal flash memory should be overwritten with the data on the memory module. 1. In ProTool, choose System Functions Initialization from the menu: 2. Specify the direction of transfer and the type of data which you want to transfer. The parameters mean: Direction = 0 =1 OP module Module OP Quantity Firmware + configuration + recipe data records Firmware + configuration Recipe data records =0 =1 =2 (not sensible upon Initialize) 3. Transfer the configuration. After the transfer has been completed successfully, acknowledge the prompt during start-up with "yes". 4. Remove the memory module. Application option Thanks to the Jeida/PCMCIA module, you can load the stored data directly on the target OP on the machine or system, that is, the configuration or recipe data records can be updated or modified irrespective of the location of the target OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 13-7 Storing and Loading Data 13-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 DEVICE DESCRIPTION, INSTALLATION, AND MAINTENANCE 14 Device Description 15 Labelling the Function Keys 16 Mechanical Installation 17 Electrical Installation 18 Maintenance Equipment Manuel OP25, OP35, OP45 Release 04/96 Part IV iv-i iv-ii Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description Overview 14 Section 14 contains separate subsections for the OP25, OP35 and OP45. These subsections cover the following subjects. Operating and indicating elements Connections/interfaces Device dimensions An additional subsection describes available options (e.g., direct key module for OP25/OP35). Equipment Manuel OP25, OP35, OP45 Release 04/96 14-1 Device Description 14.1 Device Description: OP25 14.1.1 Operating and Indicating Elements of the OP25 COROS OP25 A F1 F2 F3 F4 F5 F6 F7 F8 G M S Y 7 4 1 . B C H I N O T U Z 8 5 2 0 D E J K P Q V W F9 F10 F11 F12 F13 F14 K2 K3 K4 K5 K6 K7 K8 K9 K10 6 3 F L R X +/- INS DEL A-Z A-Z K1 9 ESC ACK A-Z HELP ENTER Function keys System keys Figure 14-1 OP25: Location of the operating and indicating elements Designation Display Description LC display (monochrome) with background illumination Resolution of 320 x 240 pixels System keys 24 system keys with fixed functions Function keys 24 configurable function keys (18 of these keys are equipped with an LED.) 14-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description 14.1.2 Connections of the OP25 Digital outputs Module slot IF1 A IF2 IF1 B IF3 Connection for 24 V DC power supply, relay output Figure 14-2 OP25: Location of the connections Designation Serial interfaces Description Level Use IF1 A V.24/TTY (active/passive) Controller IF2 V.24/TTY (active/passive) PC, PG, printer, second TD/OP RS 422/RS 485 (floating) Controller TTY (passive) / RS 422/RS 485 Not used at present IF1 B IF3 Relay output Relay contact to control a horn or lamp, for example, to call attention to dangerous situations Module slot For PCMCIA/JEIDA cards Digital outputs (optional) 8 digital outputs (only available on OP with direct key module) Equipment Manuel OP25, OP35, OP45 Release 04/96 14-3 Device Description 14.1.3 Dimensions of the OP25 296 59 8 176 192 COROS OP25 280 All dimensions in mm Figure 14-3 Dimensions of the OP25 14-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description 14.2 Device Description: OP35 14.2.1 Operating and Indicating Elements of the OP35 System keys Function keys COROS OP35 A I / B C J K R S Z : F1 F2 F3 F4 F5 F6 F7 F8 TAB F9 F10 ALT A-Z F11 F12 CTRL Q Y * - + 7 4 1 D E L M T U \ = . F G N O V W , ( 8 5 2 0 9 H 6 3 P X +/- ) INS DEL A-Z ESC ACK A-Z SHIFT HELP ENTER TEMP DISK F13 F14 F15 F16 F17 F18 F19 F20 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 HD BUSY POWER Operating indicators Function keys Keyboard connection Front flap Floppy disk drive Figure 14-4 OP35: Location of the operating and indicating elements Designation Display Description LC display (monochrome or color) with background illumination Resolution of 640 x 480 pixels System keys 32 system keys with fixed functions Function keys 36 configurable function keys (28 with LED) Label strips for customized labelling Operating indicators TEMP Interior temperature has exceeded the permissible limit values. DISK Read/write access to PCMCIA module HD BUSY No function POWER OP is in operation. Floppy disk drive (option) 31/2" Keyboard connection Not used at present Front flap IP65 protection rating (when closed) Equipment Manuel OP25, OP35, OP45 Release 04/96 drive for HD floppy disks (1.44 MB) 14-5 Device Description 14.2.2 Connections/Interfaces of the OP35 Module slot Digital outputs LPT1 Connection for 24 V DC power supply, relay outputs IF1 A IF2 IF1 B IF3 Figure 14-5 OP35: Location of the connections Designation Serial interfaces Parallel interface Description Level Use IF1 A V.24/TTY (active/passive) Controller IF2 V.24/TTY (active/passive) PC, PG, printer, second TD/OP (loop-through operation) IF1 B RS 422/RS 485 (floating) Controller IF3 TTY (passive) /RS 422/RS 485 Not used at present LPT1 Not used at present Relay output Relay contact to control a horn or lamp, for example Module slot For PCMCIA/JEIDA cards Digital outputs (optional) 16 digital outputs (only available on OP with direct key module) 14-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description 14.2.3 Dimensions of the OP35 482.6 85 (158) 465.9 12 53 287 293 310 235 COROS OP35 8 434 55 368 Dimensions in parentheses ( ) apply to OP35 with floppy disk drive and direct key module 6.8 Detail drawing of drill hole: All dimensions in mm 10.3 Figure 14-6 Dimensions of the OP35 Equipment Manuel OP25, OP35, OP45 Release 04/96 14-7 Device Description 14.3 Device Description: OP45 14.3.1 Operating and Indicating Elements of the OP45 System keys Function keys COROS OP45 A B C / I J F1 F2 F3 F4 F5 F6 + F7 F8 TAB F9 F10 ALT F11 F12 CTRL K * Q D E F 7 L M 4 R S - Y T N U : O P 6 V W 2 \ . H 9 5 1 Z G 8 = , 0 X 3 ( ) +/- INS DEL A-Z ESC ACK A-Z SHIFT HELP ENTER TEMP DISK F13 F14 F15 F16 F17 F18 F19 F20 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 K15 K16 HD BUSY POWER Key-operated switch Function keys Keyboard connection Floppy disk drive Front flap Operating indicators Figure 14-7 OP45: Location of the operating and indicating elements 14-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description Designation Display Description TFT color display with background illumination Resolution of 640 x 480 pixels System keys 32 system keys with fixed functions Function keys 36 configurable function keys (28 with LED) Label strips for customized labelling Key-operated switch The key-operated switch has three switch positions. The key can be removed in every position. 3 Operating indicators 2 1 1 OP45 is on; keyboard entries possible. 2 OP45 is on; keyboard entries not possible. 3 OP45 is off. The operating indicators have the following meaning: TEMP No function DISK Read/write access to floppy disk drive HD BUSY Read/write access to hard disk POWER OP is in operation. Floppy disk drive 31/2" drive for HD floppy disks (1.44 MB) Keyboard connection Connection for external MF2 keyboard (front and rear) Front flap IP65 protection rating (when closed) Equipment Manuel OP25, OP35, OP45 Release 04/96 14-9 Device Description 14.3.2 Connections of the OP45 Serial interfaces, keyboard and monitor connection Figure 14-8 shows the location of the connections on the right side of the OP45. OP45 (right side) Direct key module (optional) Monitor (VGA) COM2 COM1 MPI LPT19 Mouse connection (PS/2)9 Keyboard connection Figure 14-8 OP45: Serial interfaces, keyboard and monitor connection Designation Description Serial interfaces Parallel interface Level Use COM1 V.24/TTY SIMATIC S5 (AS 511 only) COM2 V.24 Printer, PC, PG, second TD/OP (loop-through operation) MPI RS 485 No function LPT1 Connection for printer (can only be used under DOS) Mouse connection (PS/2) Can only be used under DOS Digital outputs (optional) 16 digital outputs Keyboard connection Connection for external MF2 keyboard (An additional connection is located on the front of the OP.) Monitor VGA connection for external monitor 9) Can only be used under DOS 14-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description Power connection and voltage selection switch Figure 14-9 shows the location of the connections on the left side of the OP45. OP45 (left side) Fan Power connection for monitor + + + + Fan Voltage Power connection selection switch Figure 14-9 OP45: Power connection and voltage selection switch Designation Description Power connection The OP45 can be operated on 230 V AC or 115 V AC power. Power connection for monitor Connection for external monitor (230/115 V AC) Voltage selection switch Selector switch for either 230 V or 115 V power. 230 V set at the factory ! Equipment Manuel OP25, OP35, OP45 Release 04/96 Caution Switching the voltage also changes the voltage on the power connection for the monitor. 14-11 Device Description 14.3.3 Dimensions of the OP45 482.6 180 465.9 12 160 290 310 235 COROS OP45 35 100 437 410 6.8 Detail drawing of drill hole: 10.3 All dimensions in mm Figure 14-10 Dimensions of the OP45 14-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description 14.4 Options Direct key modules You can order the OP25 with one optional direct key module and the OP35 with two, optional direct key modules. These modules are permanently installed. They cannot be added later. The direct key modules for the OP45 can be ordered separately as a plug-in card. A detailed description is supplied with the plug-in card. Purpose of the direct key module Each direct key module (DTM) provides eight, digital outputs. These outputs are set by pressing the corresponding function key or controlled via configurable ports by the software. The function can be set via DIP switches. External voltage supply Since the digital outputs are galvanically isolated from the operator panel by optocouplers, the direct key module requires its own voltage supply. Equipment Manuel OP25, OP35, OP45 Release 04/96 14-13 Device Description 14.4.1 Direct Key Module for the OP25 Connection and setting elements Pin strip and DIP switch of the direct key module are located on the back of the OP. DIP switch Pin strip Figure 14-11 OP25: Location of the connection and setting elements of the direct key module Pin strip The pin strip has the following pin assignment. 1 2 3 4 5 6 7 8 9 10 +24 V DC ext. DQ 1 DQ 3 DQ 5 DQ 7 GND (floating) DQ 8 DQ 6 DQ 4 DQ 2 The components to be addressed by the digital outputs (e.g., relays, etc.) are connected via the two 5-pin terminal blocks as described below. Connect the lines (line cross section: 0.5 to 2.5 mm2). Insert terminal blocks on the pin strip of the direct key module. 14-14 Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description DIP switch The digital outputs are set in accordance with the setting on the DIP switch by pressing a key (F1 to F8) or by the software. Setting of the DIP Switch: S1 S2 S3 S4 OFF ON Switches S1 and S2 are always set to ON. Switches S3 and S4 each manipulate a group of outputs. S3 manipulates DQ 1, DQ 3, DQ 5, and DQ 7. S4 manipulates DQ 2, DQ 4, DQ 6, and DQ 8. DTM TM A OFF ON S3 F1/F3/F5/F7 act as direct keys. DQ 1/DQ 3/DQ 5/DQ 7 addressed by the software S4 F2/F4/F6/F8 act as direct keys. DQ 2/DQ 4/DQ 6/DQ 8 addressed by the software When switch S3 or S4 is set to OFF, the digital outputs are permanently assigned to keys F1 to F8. Key F1 sets output DQ 1. Key F8 sets output DQ 8. Equipment Manuel OP25, OP35, OP45 Release 04/96 14-15 Device Description 14.4.2 Direct Key Module for the OP35 Connection and setting elements Each of the two direct key modules is equipped with the following: A 10-way, pin strip For connection of the outputs and the external supply voltage A DIP switch For setting whether the outputs are to be set via pressing a key or via software Pin strips and DIP switches are located on the back of the OP. DIP switch DTM B DTM A Pin strip Figure 14-12 OP35: Location of the connection and setting elements of the direct key modules (DTM) Pin strips The pin strips of direct key module (DTM) A and direct key module B have the following pin allocation: 1 2 3 4 5 6 7 8 9 10 +24 V DC ext. DQ 1 DQ 3 DQ 5 DQ 7 +24 V DC ext. DQ 9 DQ 11 DQ 13 DQ 15 10) 14-16 GND10 DQ 8 DQ 6 DQ 4 DQ 2 DTM A GND10 DQ16 DQ 14 DQ 12 DQ 10 DTM A Floating Equipment Manuel OP25, OP35, OP45 Release 04/96 Device Description The components to be controlled (e.g., relays, signal lamps, etc.) are connected via the five-pin terminal blocks included. Connect the lines to the terminal block (wire cross section: 0.5 to 2.5 mm2). Install terminal blocks on the pin strip of the direct key module. DIP switches The setting of the DIP switch determines how the digital outputs of the direct key module will be addressed. Switch setting OFF: By pressing function keys Switch setting ON: By the software Setting of the DIP switch: DTM A S1 S2 DTB A S3 S4 S1 S2 S3 S4 ON OFF S1 is always ON; S2 selects the direct key module (DTM). S3 and S4 each manipulate a group of outputs. DTM TM B DTM TM A OFF ON S3 F1/F3/F5/F7 act as direct keys. DQ 1/DQ 3/DQ 5/DQ 7 addressed by software S4 F2/F4/F6/F8 act as direct keys. DQ 2/DQ 4/DQ 6/DQ 8 addressed by software S3 F9/F11 act as direct keys. DQ 9/DQ 11/DQ 13/DQ 15 addressed by software S4 F10/F12 act as direct keys. DQ 10/DQ 12/DQ 14/DQ 16 addressed by software If switch S3 or S4 is set to OFF, the digital outputs are permanently assigned to keys F1 to F12. The F1 key sets output DQ 1. The F2 key sets output DQ 2. The F12 key sets output DQ 12. Equipment Manuel OP25, OP35, OP45 Release 04/96 14-17 Device Description 14-18 Equipment Manuel OP25, OP35, OP45 Release 04/96 Labelling the Function Keys On delivery 15 On delivery, the function keys of the operator panel are labelled as follows: OP25: F1 to F14 and K1 to K10 OP35/OP45: F1 to F20 and K1 to K16 Customized labelling A set of blank label strips is included with the OP. You can use these to make your own labels for the OP keys. Equipment Manuel OP25, OP35, OP45 Release 04/96 15-1 Labelling the Function Keys 15.1 Labelling the Keys for OP25 Labelling Read and adhere to the following caution note before inserting the labelling strips. ! Inserting the label strips Caution Make sure that the labels are dry (i.e., do not smudge when wiped) before being inserting them since a keyboard foil which is soiled from the inside cannot be cleaned and must be replaced at the manufacturer's plant. Proceed as follows: 1. Pull out any "old" label strips. 2. Insert your own customized label strips in the appropriate slits from the back of the device. Labelling strips Figure 15-1 OP25: Inserting the labelling strips 15-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Labelling the Function Keys 15.2 Labelling the Keys for OP35 Opening the operator panel ! You will have to open the housing of the operator panel to insert the labelling strips. Caution Only qualified personnel may perform work on this device. Before performing work on the open device, be sure to read and adhere to the ESD guidelines contained in the appendix of this manual. To open the operator panel, proceed as follows: 1. Position the device with the front plate facing down. 2. Remove the 4 housing screws 1 . 1 1 1 1 Figure 15-2 OP35: Opening the housing of the OP (removing the housing screws) 3. Lift OP housing to the right. ! Caution The OP housing and the display are connected by cables. Some models have short connection cables to the display, and some have long connection cables. If your model has long connection cables, skip step 4. Equipment Manuel OP25, OP35, OP45 Release 04/96 15-3 Labelling the Function Keys Housing of the OP Connection cable to the display 1 2 Figure 15-3 OP35: Opening the housing of the OP (lifting the housing) 4. Short connection cables to the display: Disconnect connectors 1 and 2 by pulling the cables evenly. (The OP35 with the monochrome display has only one connector.) 5. Disconnect connector 3 (see figure 15-4). 6. Carefully lay the OP housing aside, and protect it from slipping. ! Caution Make sure that the remaining connection cables (e.g., of the sealed keyboard) are not subjected to pull strain. Housing of the OP 3 Figure 15-4 OP35: Opening the housing of the OP (laying the housing aside) 15-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Labelling the Function Keys Labelling Before inserting the labelling strips, be sure to read and adhere to the caution note. ! Inserting the label strips Caution Make sure that the labels are dry (i.e., do not smudge when wiped) before inserting them since a keyboard foil which is soiled from the inside cannot be cleaned and must be replaced at the manufacturer's plant. Insert the finished label strips in the slits of the front plate with the writing facing down. 1 wide insert strip 8 short insert strips 1 long insert strip Figure 15-5 OP35: Inserting the labelling strips Closing the operator panel again To close the operator panel, proceed as follows: 1. Position the OP housing just close enough so that the disconnected connectors 1 , 2 and 3 can be carefully reconnected. 2. Place the OP housing in its final position, and tighten the 4 housing screws again. Equipment Manuel OP25, OP35, OP45 Release 04/96 15-5 Labelling the Function Keys 15.3 Labelling the Keys for OP45 Opening the operator panel ! ! You will have to open the housing of the operator panel to insert the labelling strips. Warning Disconnect power plug before opening the device. Caution Only qualified personnel may perform work on this device. Before performing work on the open device, be sure to read and adhere to the ESD guidelines contained in the appendix of this manual. To open the operator panel, proceed as follows: 1. Remove the three housing screws 1 . 1 1 1 Figure 15-6 OP45: Opening the housing of the OP (removing the housing screws) 15-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Labelling the Function Keys 2. Pull front plate/frame out of the OP housing as far as it will go (the front plate is connected to the OP housing with a hinge). Fold down the front plate. Housing Figure 15-7 OP45: Opening the housing of the OP (folding down the front plate) Labelling Before inserting the labelling strips, be sure to read and adhere to the caution note. ! Caution Make sure that the labels are dry (i.e., do not smudge when wiped) before being inserting them since a keyboard foil which is soiled from the inside cannot be cleaned and must be replaced at the manufacturer's plant. Equipment Manuel OP25, OP35, OP45 Release 04/96 15-7 Labelling the Function Keys Inserting the label strips Insert the finished label strips in the slits of the front plate with the writing facing down. 8 short insert strips 1 wide insert strip 1 long insert strip Figure 15-8 OP45: Inserting the labelling strips Closing the operator panel again 15-8 To close the operator panel, proceed in reverse order. Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation 16 Operator panels OP25, OP35 and OP45 are designed for installation in the front panels of switching cabinets and consoles. The OP35 and OP45 can also be used in 19" cabinets or racks. ! Caution Commissioning is prohibited until it has been determined that the machine in which these components are to be installed meets the regulations contained in the 89/392/EEC guidelines. Equipment Manuel OP25, OP35, OP45 Release 04/96 16-1 Mechanical Installation 16.1 Installing the OP25 Deciding on an installation site and preparation You can install the OP25 in switching cabinets or consoles. You will need to make a cutout in the front panel. Width x height (in mm): 282-1 x 178-1 See "Technical Specifications" ( appendix) for information on the mounting depth. The thickness of the front panel may not exceed 16 mm. ! 16-2 Caution Protect the OP from overheating during operation: Protect the device from direct sunlight. (This also helps to prevent the foil sealed front from fading.) Make sure that the ventilation slits are not obstructed after installation. Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation Installing the device To install, proceed as follows: 1. Working from the front, place the OP in the prepared cutout. Note The IP65 protection rating on the front cannot be ensured unless the sealing is positioned correctly on the front plate of the OP. ! Caution Provide suitable measures to prevent the OP from falling out of the front panel before the device is permanently secured. 2. Secure the device in the front panel with the included screw-type clamps. 1 1 1 2 1 2 1 3 Screw-type clamps are not required for positions 2 and 3 unless the front panel is not level and protection rating IP65 is to be achieved. Position 3 requires that a mounting bracket be screwed to the mounting strip. Figure 16-1 OP25: Positions of the screw-type clamps Hook the screw-type clamps into the OP housing (see figure 16-2) and turn the threaded spindles on the back against the front panel. Threaded spindle Screw-type clamps Hexagonal socket screw key Back of the device Figure 16-2 OP25: Hooking in and tightening the screw-type clamps Equipment Manuel OP25, OP35, OP45 Release 04/96 16-3 Mechanical Installation 16.2 Installing the OP35 Deciding on the installation site You can install/mount the OP35 in the following locations: In 19" (48.26 cm) cabinets/racks In front panels of switching cabinets and consoles When installed correctly with the included screw-type clamps, the front of the OP35 has an IP protection rating of IP65. ! 16.2.1 Caution To prevent the OP from overheating during operation: - Protect the OP from direct sunlight. (This also keeps the sealed foil front from fading.) - Ensure that installation does not obstruct the ventilation slits of the housing. If you are using the OP35 with floppy disk drive, make sure of the following: The angle of inclination of the OP to the vertical surface may not exceed 25. Otherwise the floppy disk drive may malfunction. Installation in 19" Cabinets/Racks To mount the OP35, use the cabinet braces available from the manufacturer of your cabinet or rack. Mounting dimensions of the OP35 for a standard, 19" cabinet: Width: 19" (48.26 cm) Height: 7 "units of height" The OP or the OP front plate is secured to the cabinet braces with four screws. 16-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation 16.2.2 Installation in Switching Cabinets/Consoles Preparations A cutout must be made in the front panel. Width x height (in mm): 436-1.5 x 295-1.5 See "Technical Specifications" ( appendix) for information on the mounting depth. The thickness of the front panel may not exceed 16 mm. Installation To install, proceed as follows: 1. Working from the front, place the OP in the prepared cutout. Note The IP65 protection rating on the front cannot be ensured unless the sealing is positioned correctly on the front plate of the OP. ! Caution Use suitable measures to prevent the OP from falling out of the front panel before it is permanently secured. Equipment Manuel OP25, OP35, OP45 Release 04/96 16-5 Mechanical Installation 2. Secure the OP to the front panel with the six screw-type clamps cluded. 1 in- 1 1 1 1 1 1 Figure 16-3 OP35: Positions of the screw-type clamps To do this, hook the screw-type clamps into the housing of the OP, and turn the threaded spindles on the back against the front panel. Threaded spindle Screw-type clamp Back of device Hexagonal socket screw key Figure 16-4 OP35: Hooking in and tightening the screw-type clamps 16-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation 16.3 Installing the OP45 Deciding on the installation site You can install/mount the OP45 in the following locations: In 19" (48.26 cm) cabinets/racks In front panels of switching cabinets and consoles When installed correctly with the included screw-type clamps, the front of the OP45 has an IP protection rating of IP65. ! Caution To prevent the OP from overheating during operation: - Protect the OP from direct sunlight. (This also keeps the sealed foil front from fading.) - Ensure that installation does not obstruct the ventilation slits of the housing. The OP45 may only be operated when mounted vertically. Equipment Manuel OP25, OP35, OP45 Release 04/96 16-7 Mechanical Installation 16.3.1 Installation in 19" Cabinets/Racks There are two ways to secure the OP45 in 19" cabinets. Secure the front plate of the OP to the cabinet braces with four screws. Screw the housing of the OP45 to the cabinet braces with mounting brackets. Mounting dimensions of the OP45 for a standard, 19" cabinet: Width: 19" (48.26 cm) Height: 7 "units of height" Securing with mounting brackets Follow the steps shown below to secure the OP45 with mounting brackets. Opening the housing Proceed as follows: 1. Remove the three housing screws 1 . 1 1 1 Figure 16-5 OP45: Opening the housing of the OP 2. Pull front plate/frame out of the OP housing as far as it will go (the front plate is connected to the OP housing with a hinge), and open. 16-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation Securing the OP Proceed as follows: 1. Secure included mounting brackets to the OP housing with three screws 2 each. 2. Secure OP housing to the cabinet braces with two screws 3 each. 2 3 2 2 3 Figure 16-6 OP45: Mounting with mounting brackets Closing the OP again Close the front plate again, and tighten the housing screws Equipment Manuel OP25, OP35, OP45 Release 04/96 1 . 16-9 Mechanical Installation 16.3.2 Installation in Switching Cabinets/Consoles Preparations A cutout must be made in the front panel. Dimensions of the cutout: Width x height (in mm): 438-1 x 297-1 Mounting depth (in mm): 180 The thickness of the front panel may not exceed 16 mm. Installation To install, proceed as follows: 1. Working from the front, place the OP in the prepared cutout. Note The IP65 protection rating on the front cannot be ensured unless the sealing is positioned correctly on the front plate of the OP. ! 16-10 Caution Use suitable measures to prevent the OP from falling out of the front panel before it is permanently secured. Equipment Manuel OP25, OP35, OP45 Release 04/96 Mechanical Installation 2. Secure the OP to the front panel with the six screw-type clamps cluded. 1 in- 1 1 1 1 1 1 Figure 16-7 OP45: Positions of the screw-type clamps To do this, hook the screw-type clamps into the housing of the OP, and turn the threaded spindles on the back against the front panel. Threaded spindle Screw-type clamp Back of device Hexagonal socket screw key Figure 16-8 OP45: Hooking in and tightening the screw-type clamps Equipment Manuel OP25, OP35, OP45 Release 04/96 16-11 Mechanical Installation 16-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation Overview 17 The operator panel requires the following connections for operation. To the power supply To the configuring computer (PC or programmer) To the controller After you have completed the configuration and test phase, you can connect a printer in place of the configuring computer. General installation notes Interference-free operation is based on two factors: the interference-proof setup of the controller hardware in accordance with EMC guidelines, and the use of interference-proof cables. EMC directives The directives defined in the description "SIMATIC S5 Directives for the Interference-Proof Assembly of Programmable Logic Controllers" (Order No. 6ES5998-7AB11) apply to the interference-proof assembly and installation of operator panels. ! Caution The setup guidelines contained in your controller's system manual also apply to the OP. Use only shielded cable for all signal connections. Screw down or lock all plug connections. Do not install signal lines in the same cable ducts as high voltage lines. Equipment Manuel OP25, OP35, OP45 Release 04/96 17-1 Electrical Installation 17.1 Overview Electrical Installation of the OP25/OP35 Figure 17-1 shows several possible configurations for the OP, controller and I/O devices. Controller SIMATIC S5 SIMATIC 500/505 PC Controllers of other mfgs Controller SINEC L2-DP SIMATIC 500/505 SIMATIC S7 Controllers of other mfgs Choice of OP25/OP35 IF1 A IF2 IF1 B IF3 Voltage supply Choice of Printer DR215 DR235 Configuration computer PC PG 7xx Loop-through operation Second TD/OP PG 685/7xx Figure 17-1 OP25/OP35: Some possible configurations The following subsections provide detailed information on connecting the devices. 17-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation 17.1.1 Connecting the Voltage Supply and Relay Contacts Specifications of the voltage supply ! Allocation of the pin strips Nominal voltage 24 V DC Voltage range 18 V to 30 V Caution 24 V supply: Ensure safe electrical separation of the extra-low voltage. Only use powerpacks which meet IEC 364-4-41 or HD 384.04.41 (part 410, VDE 0100) regulations. The supply voltage must remain within the voltage range shown above. If not, function failures may occur on the device. The pin strips on the OP are allocated as follows: Reserved 5 1 6 2 7 8 3 4 Relay contact (make-contact) Switching capacity: 24 V DC, 0.4 A (No inductive load) GND +24 V DC Terminal block Use the included four-pin terminal block to connect the supply voltage. Connect the lines (line cross section: 0.5 to 2.5 mm2). Insert terminal block on the lower pin strip on the OP. Ground connection The grounding point on the back of the device (see figure 17-1) must be connected with cabinet ground. Equipment Manuel OP25, OP35, OP45 Release 04/96 17-3 Electrical Installation 17.1.2 Connecting the Configuration Computer The configuration computer is connected to interface IF2 of the operator panel. PC OP25 OP35 COM1/2 (9-pin) V.24 V.24 COM1/2 (25-pin) TTY passive TTY/V.24 converter PC 7xx IF2 IF1B TTY passive COM1 (25-pin) V.24 COM2 (9-pin) PC/PG with MPI card Figure 17-2 OP25/OP35: Connection of the configuration computer Standard cables are available for the connections shown above (see ST80.1 catalog). 17-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation 17.1.3 Link to the Controller Standard cables are available for the connections shown below (see ST80.1 catalog). SIMATIC S5 CPU PG interface TTY active OP25 OP35 TTY active SI 2 TTY active CP 523 V.24 IF1 A11 Adapter PC V.24 COM1/2 (9-pin) V.24 COM1/2 (25-pin) TTY passive V.24 TTY/V.24 converter SIMATIC TI 500/505 V.24 (9-pin) V.24 V.24 (25-pin) V.24/TTY RS 422 (9-pin) Other makes of controllers RS 422 RS 422/RS 485 RS 485 IF1 B11 SIMATIC S712 RS 485 SINEC L2-DP * *) Any SINEC L2 bus terminal (except factory-built-assembly) Figure 17-3 OP25/OP35: Connection configuration for controllers 11) 12) When using serial interfaces, either IF1 A (V.24/TTY) or IF1 B (RS 422/RS 485) can be connected (but not both at the same time). Use only approved cables when using the SIMATIC S7. Equipment Manuel OP25, OP35, OP45 Release 04/96 17-5 Electrical Installation 17.1.4 Connecting the Printer A printer can be connected to interface IF2 of the OP25/OP35. Printer OP25 OP35 TTY DR 215 DR 235 IF2 V.24 Figure 17-4 OP25/OP35: Connection configuration for printers Printer settings 17-6 The type of printer and the transmission parameters can be specified on the OP with the Printer Settings standard screen. Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation 17.1.5 Loop-Through Operation The IF2 interface of the OP25/OP35 is available for looping through a programmer or an additional TD/OP. This provides the following advantages. Access to the controller during operation Inexpensive way to connect a second TD/OP to a controller Figure 17-5 gives you an overview of the connections in AS 511 loop-through operation. OP25 OP35 PG 685/7xx TTY passive IF2 COM1 (25-pin) Operator panel V.24 OP25, OP35 TTY passive IF1 A V.24 OP45 COM1 TTY passive TD/OP with line display Figure 17-5 OP25/OP35: Connection configuration for AS 511 loop-through operation Standard cables are available for the connections shown above (see ST80.1 catalog). Equipment Manuel OP25, OP35, OP45 Release 04/96 17-7 Electrical Installation 17.2 Overview Electrical Installation of the OP45 Figure 17-6 shows several possible configurations for the OP45, controller and I/O devices. Power supply 230 V/115 V AC Monitor External VGA monitor VGA Printer COM1 Choice of COM2 DR 215 DR 230 Configuration computer PC PG 7xx Controller SIMATIC S5 (only AS 511) Keyboard External MF2 keyboard Figure 17-6 OP45: Some possible configurations The following subsections provide detailed information on connecting the devices. 17-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation 17.2.1 Connection to the Power Supply Safety notes ! 230/115 V voltage selector switch ! Before connecting the OP45 to the power supply, read and adhere to the following safety notes. Warning This device may only be operated on power networks with grounded protective conductors or electrical outlets with protective conductors. Do not connect the device if it shows signs of exterior damage. Important when using the OP outside Germany: If another power cable is substituted for the one included with the OP, this cable must meet the safety regulations and standards of the country in which the OP is being used. Check to determine whether the nominal voltage set on the voltage selector switch corresponds to your local power voltage. 230 V has been set at the factory. Caution Changing the voltage also changes the voltage on the power connection for the monitor. (If necessary, adjust the voltage selector switch on the monitor.) Equipment Manuel OP25, OP35, OP45 Release 04/96 17-9 Electrical Installation 17.2.2 Connecting the Configuration Computer A configuration computer (e.g., PC, PG) can be temporarily connected to the COM2 interface of the OP45, and is only used to transmit configuration data. PC V.24 COM1/2 (9-pin) V.24 COM1/2 (25-pin) OP45 COM2 PG 7xx V.24 COM1 (25-pin) COM2 (9-pin) Figure 17-7 OP45: Connection of the configuration computer Standard cables are available for the connections shown above (see ST80.1 catalog). 17.2.3 Link to the Controller Figure 17-8 gives an overview of which controllers can be connected to the operator panel and which interfaces are used. OP45 COM1 V.24/TTY- converter V.24/TTY- converter SIMATIC S5 CPU PG interface SI2 Figure 17-8 OP45: Connection configuration for controllers Standard cables are available for the connections shown above (see ST80.1 catalog). 17-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation 17.2.4 Connecting the Printer A printer can be connected to the COM2 interface of the OP45. OP45 Printer COM2 DR 215 DR 230 Figure 17-9 OP45: Connection configuration for printers Printer settings The type of printer and the transmission parameters can be specified on the OP with the Printer Settings standard screen. Equipment Manuel OP25, OP35, OP45 Release 04/96 17-11 Electrical Installation 17.2.5 Connecting an MF2 Keyboard An external MF2 keyboard can be operated on the OP45 at the same time as a built-in sealed keyboard. A choice of two ways to connect the MF2 keyboard is available. To the keyboard connection under the front flap To the keyboard connection on the right side of the OP45 Note Two external keyboards cannot be used at the same time. Key assignment Some OP keys do not exist on an MF2 keyboard. Combinations of keys must be used for these entries. The following table shows which key combinations on the MF2 Keyboard correspond to the OP keys. OP-Keyboard MF2-Keyboard QUIT CTRL+ENTER INFO CTRL+ALT+; F1 F1 F2 F2 : : : : : : F12 F12 F13 SHIFT+F1 F14 SHIFT+F2 F15 SHIFT+F3 F16 SHIFT+F4 F17 SHIFT+F5 F18 SHIFT+F6 F19 SHIFT+F7 F20 SHIFT+F8 17-12 OP-Keyboard MF2-Keyboard K1 SHIFT+F9 K2 SHIFT+F10 K3 SHIFT+F11 K4 SHIFT+F12 K5 CTRL+F1 K6 CTRL+F2 K7 CTRL+F3 K8 CTRL+F4 K9 CTRL+F5 K10 CTRL+F6 K11 CTRL+F7 K12 CTRL+F8 K13 CTRL+F9 K14 CTRL+F10 K15 CTRL+F11 K16 CTRL+F12 Equipment Manuel OP25, OP35, OP45 Release 04/96 Electrical Installation Special features Using an external MF2 keyboard with the OP45: The NUM Lock key of the external keyboard is operational although the corresponding LED is always on when a switch is made. If you have activated the NUM Lock key, you will have to switch back by pressing cursor control again before disconnecting the external keyboard. If you do not do this, the OP keys will not function correctly (e.g., pressing the cursor key will give you the number "2"). How to fix keys which do not function correctly: Method A: Connect an external keyboard to the OP, and then press the NUM Lock key. Disconnect the external keyboard again. Method B: - OP45 is in normal operating mode. Perform a system conclusion (use the numeric keys for the cursor control). Then switch the OP off and on again with the key lock switch. - OP45 is in DOS operating mode. Press CTRL + ALT + DEL to reset the OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 17-13 Electrical Installation 17-14 Equipment Manuel OP25, OP35, OP45 Release 04/96 18 Maintenance Overview The operator panel is designed for low-maintenance operation. Maintenance of the OP includes the following: Cleaning the keyboard foil and display with a damp cloth (water only) at regular intervals Replacing the backup battery on OP25 and OP35 Equipment Manuel OP25, OP35, OP45 Release 04/96 18-1 Maintenance 18.1 Backup Battery Purpose The backup battery of the OP25/OP35 ensures the following when the supply voltage is switched off. The operating data in the SRAM of the OP are retained. The hardware clock continues to run. Lifespan The OP is equipped with a lithium battery which has already been installed on delivery. Under normal conditions, the battery has an average life of approximately 5 years. Battery status An empty battery is indicated by a system message while the OP is running. You should replace the backup battery as soon as possible after this message occurs. Supply sources New batteries can be obtained from the replacement part department of Siemens. The batteries are ready to be installed (with cable and connection plug). Safety Notes Adhere to the following when handling lithium batteries. ! 18-2 Warning Improper handling of the lithium battery may cause an explosion. Batteries: - - Never charge. - - Do not open. - - Do not short circuit. - - Do not reverse poles. - - Do not expose to temperatures of over 100 C. - - Protect from direct sunlight. Do not allow moisture to condense on the batteries. If transportation is required, regulations pertaining to dangerous freight must be adhered to for the carrier (obligation to identify). Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance Battery covering The next two figures show the location of the battery covering on the OP25 and OP35. Battery covering Figure 18-1 Location of the battery covering on the OP25 For OP without floppy disk drive For OP with floppy disk drive Figure 18-2 Location of the battery covering on the OP35 Before changing the battery ! Before changing the battery, read and adhere to the following. Caution The battery may only be changed by qualified personnel. Before changing the battery, read and adhere to the ESD guidelines contained in the appendix of this manual. Note To prevent data loss, always change the battery with the voltage supply switched on. Equipment Manuel OP25, OP35, OP45 Release 04/96 18-3 Maintenance Changing the battery To replace the battery, proceed as follows: 3. Loosen the battery covering ( figures 18-1 and 18-2). 4. Fold back covering with empty battery, and disconnect the connection plug of the battery cable. Remove battery from the covering. 5. Proceed in reverse order to install new battery. ! 18-4 Caution Used lithium batteries require special waste disposal. Wrap them individually in a leakproof plastic bag before disposing of them. Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance 18.2 Display The following subsections describe how to replace the display of the OP25, OP35 and OP45. Notes on safety ! Disposal Before replacing the display, adhere to the following notes. Warning Maintenance on the device may only be performed by qualified and authorized trained personnel. Unauthorized opening of the device and incorrect repairs can create substantial danger to the user. Crystal liquid can escape from a display which has been damaged. Do not under any circumstances permit this liquid to come in contact with your skin or breathe in its fumes. If you do come in contact with the crystal liquid, wash the affected area with alcohol and consult a doctor immediately. Read and adhere to the following when disposing of LC displays. ! Warning LC displays do not belong in ordinary household trash. Adhere to the applicable regulations of your country or locality pertaining to the disposal of special wastes. Equipment Manuel OP25, OP35, OP45 Release 04/96 18-5 Maintenance 18.2.1 Replacing the Display for the OP25 Before opening the OP ! Opening the OP Before opening the OP, read and adhere to the following caution note: Caution Make sure that the OP is separated from the voltage supply. Before beginning work on the open device, read and adhere to the ESD guidelines contained in the appendix of this manual. To open the OP, proceed as follows: 1. Remove the four screws on the back of the housing. Figure 18-3 OP25: Opening the OP housing (removing the housing screws) 18-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance 2. Remove back panel cover and fold it back. ! Caution The backup battery on the back panel cover is connected to the electronics module with a plug-in line. Do not disconnect this connection or all operating data stored in the SRAM will be lost. Back panel cover Electronics module Backup battery Figure 18-4 OP25: Equipment Manuel OP25, OP35, OP45 Release 04/96 Opening the OP housing (removing the back panel cover) 18-7 Maintenance Removing the electronics module To remove the electronics module, proceed as follows: 1. Disconnect the plug connectors or cables at positions the electronics module. Caution ! 1 , 2 and 3 of Foil cable Before disconnecting the foil cable (position 3 ), unlock the plug connection by pulling up the holder. 2. Remove the five screws an ESD surface. 4 Holder Zero-insertion force socket . Lift out the electronics module and place on 4 4 4 3 2 1 3 4 4 Figure 18-5 OP25: Removing the electronics module 18-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance Replacing the display To replace the display, proceed as follows: 1. Disconnect plug connection 2. Remove the four screws 5 . . 6 3. Take out the old display, and put in the new one. 5 6 6 6 6 Display Figure 18-6 OP25: Replacing the display Reassembling the OP To reassemble the OP, proceed in reverse order. Equipment Manuel OP25, OP35, OP45 Release 04/96 18-9 Maintenance 18.2.2 Replacing the Display for the OP35 Before opening the OP ! Opening the OP Before opening the OP, read and adhere to the following caution note: Caution Make sure that the OP is separated from the voltage supply. Before beginning work on the open device, read and adhere to the ESD guidelines contained in the appendix of this manual. To open the OP, proceed as follows: 1. Position the device with the front plate pointing down. 2. Remove the four 1 housing screws. 1 1 1 1 Figure 18-7 OP35: Opening the OP (removing the housing screws) 18-10 Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance 3. Disconnect connectors 2 and 3 by pulling the cable evenly. (The OP35 with the monochrome display has only one connector.) Housing of the OP 3 2 Figure 18-8 OP35: Opening the housing (disconnectiog the display cables) 4. Disconnect connector 4 (see 3 in figure 15-4). 5. Disassemble temperature sensor by unscrewing the nut 5 . 6. Carefully lay the OP housing aside, and protect it from slipping. ! Caution Make sure that the remaining connection cables (e.g., the cable of the sealed keyboard) are not subjected to pulling. Equipment Manuel OP25, OP35, OP45 Release 04/96 18-11 Maintenance 5 6 6 4 6 Figure 18-9 OP35: Opening the housing of the OP (putting the housing aside) Replacing the display To replace the display, proceed as follows: 1. Remove the four screws 6 ( figure 18-9). 2. Take out the old display, and put in the new one. Reassembling the OP 18-12 To reassemble the OP, proceed in reverse order. Equipment Manuel OP25, OP35, OP45 Release 04/96 Maintenance 18.2.3 Replacing the Display for the OP45 Before opening the OP ! ! Opening the OP Before opening the OP, read and adhere to the following notes: Warning Make sure that the power plug of the OP has been pulled. Caution Before beginning work on the open device, read and adhere to the ESD guidelines contained in the appendix of this manual. To open the OP, proceed as follows: 1. Remove the three 1 housing screws. 1 1 Figure 18-10 OP45: Equipment Manuel OP25, OP35, OP45 Release 04/96 1 Opening the OP (removing the housing screws) 18-13 Maintenance Depending on how the OP is mounted, perform step 2a or 2b. 2a The OP is either dismounted or secured with a mounting bracket in the 19" cabinet/rack. Pull front plate/frame as far as it will go out of the OP housing, and fold down the front plate. 2b The front plate of the OP is screwed to the cabinet braces of the cabinet/rack. Pull off the OP housing as far as it will go from the front plate, and fold down the housing. Replacing the display To replace the display, proceed as follows: 1. Disconnect plug connections 2. Remove the four screws 6 2 , 3 , 4 and 5 . . 3. Take out the old display, and put in the new one. 6 2 3 6 4 Display 5 Figure 18-11 OP45: Replacing the display Reassembling the OP 18-14 To reassemble the OP, proceed in reverse order. Equipment Manuel OP25, OP35, OP45 Release 04/96 APPENDICES A Technical Data B Interface Assignment C Test Functions D System Messages E ESD Guidelines F Siemens Worldwide Equipment Manuel OP25, OP35, OP45 Release 04/96 Part V v-i v-ii Equipment Manuel OP25, OP35, OP45 Release 04/96 A Technical Data OP25 OP35 OP45 Exterior dimensions (W x H) in mm 296 x 192 482 x 310 482 x 310 Mounting cutout (W x H) in mm 282-1 x 178-1 436-1.5 x 295-1.5 438-1 x 297-1 Mounting depth without options in mm 59 85 180 - 138 180 79 158 - Front IP65 IP65 IP65 Back IP20 IP20 IP20 1.85 kg 6.35 kg 14 kg Housing With floppy disk drive With direct key module and cable Protection rating Weight With floppy disk drive 7.2 kg Processor Type F8680 386SL DX2-66 Clock pulse frequency 14 MHz 25 MHz 33 MHz FLASH 1 Mbyte 2 Mbytes - DRAM 2 Mbytes 4 Mbytes 8 Mbytes (can be expanded to 64 Mbytes) SRAM (buffered) 128 Kbytes 128 Kbytes - Floppy disk drive - 1.44 Mbytes (optional) 1.44 Mbytes Hard disk - - 425 Mbytes 13 Memory 13) Subject to change without prior notice Equipment Manuel OP25, OP35, OP45 Release 04/96 A-1 Technical Data OP25 OP35 OP45 Type STN-LCD STN-LCD TFT-LCD Resolution (hor. x vert.) 320 x 240 mm 640 x 480 640 x 480 mm Active monitor screen area 115 x 86 mm 192 x 144 mm 211 x 158 mm Background illumination CCFL tube CCFL tube 2 CCFL tube Display Lifespan 14 Approx. 10,000 hours Keyboard Type Sealed keyboard Sealed keyboard Sealed keyboard System keys 24 32 32 Function keys 24 (18 with LED) 36 (28 with LED) 36 (28 with LED) Nominal voltage 24 V DC 24 V DC 115/230 V AC (50/60 Hz) Permissible range 18 V to 30 V 18 V to 30 V 10% Max. permissible transients 35 V (500 msec) 35 V (500 msec) - Time between transients Min. of 50 sec Min. of 50 sec - Typical 0.4 A 0.8 A 0.3 A Max. continuous current 0.6 A 1.0 A 1.4 A Internal, electronic Internal, electronic Internal, safety fuse 3.6 V 3.6 V - Lithium battery (approx. 1.5 Ah) Lithium battery (approx. 1.5 Ah) - 24 V DC, 0.4 A (no inductive load) 24 V DC, 0.4 A (no inductive load) - Voltage Supply Current consumption (without options) Fuse Backup Battery for SRAM Type Voltage; capacity 15 Relay Contact Switching capacity 14) The background illumination tube of the display is subject to wear, and is not included in the warranty. Depending on the operating temperature, the tube has a life span of approximately 10, 000 hours. Under unfavorable operating conditions, we recommend replacing the tube after this time. The tube is available as a spare part. The actual replacement must be performed by SIEMENS service personnel. 15) Subject to change without prior notice. A-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Technical Data OP25 OP35 OP45 16 Direct Key Module (Option) Number of outputs 8 2 x 8 17 2 x 8 17 Maximum output current 300 mA per output 300 mA per output External voltage supply 24 V DC 24 V DC Permissible range 18 V to 30 V 18 V to 30 V Vertical installation 0 to 50 C 4 to 45 C 5 to 40 C 18 Horizontal installation 0 to 40 C 4 to 35 C - -20 to 60 C -20 to 60 C -25 to 60 C 300 mA per output 24 V DC 18 V to 30 V Environmental Requirements Environmental temperature Operation (Floppy disk drive not permitted) Transportation, storage Mounting position with floppy disk - drive Max. of 25 inclination Max. of 25 inclination to front or back to front or back Relative humidity Operation v 85%, no condensation Transportation, storage 20% to 80%, no condensation 5% to 85%, no condensation 5% to 90%, no condensation 5% to 85%, no condensation 5 g/ 11 ms for floppy disk access 5 g/11 ms Shock load Operation 15 g / 11 ms 15 g / 11 ms otherwise Transportation, storage 50 g 50 g 50 g Vibration Operation 0.055 mm (10 - 85 Hz) 0.075 mm (10 - 58 Hz) 0.035 mm (to 58 Hz) 0.4 g (58 to 500 Hz) 2 g (30 - 500 Hz) 1 g (58 - 500 Hz) or 0.5 g for floppy disk drive 3.5 mm (5 - 12 Hz) 3.5 mm (5 - 8.5 Hz) 2 g (12 - 500 Hz) 1 g (8.5 - 500 Hz) 2 hPa - - Operation 706 to 1030 hPa 706 to 1030 hPa 706 to 1030 hPa Transportation, storage 581 to 1030 hPa 581 to 1030 hPa 581 to 1030 hPa Transportation, storage Maximum pressure difference (front, back) 1g Air pressure 16) The direct key module is available as a PC plug-in card. 17) Only 12 outputs can be triggered by function keys. 18) At temperatures of 40_ to 49_ C, changes in the optical features (among others) occur (i.e., reduced contrast). These changes disappear again after a return to the specified temperature range. Temperatures up to 45_ C will not destroy the display. Equipment Manuel OP25, OP35, OP45 Release 04/96 A-3 Technical Data This product meets the regulations of EEC guideline 89/336 if the standards listed below are fulfilled. OP25 OP35 OP45 Static discharge (contact discharge) IEC 801-2 class 3 IEC 801-2 class 3 IEC 801-2 class 3 RF irradiation ENV 50140 10 V/m, 80% AM, 1 kHz ENV 50140 10 V/m, 80% AM, 1 kHz ENV 50140 10 V/m, 80% AM, 1 kHz Pulse modulation ENV 50204 900 MHz "5 MHz 10 V/mr.m.s., 50% ED, 200 Hz ENV 50204 900 MHz "5 MHz 10 V/mr.m.s., 50% ED, 200 Hz ENV 50204 900 MHz "5 MHz 10 V/mr.m.s., 50% ED, 200 Hz RF conduction - ENV 50141 150 kHz - 80 MHz 10 V, 80% AM, 1 kHz ENV 50141 150 kHz - 80 MHz 10 V, 80% AM, 1 kHz Burst interference IEC 801-4 IEC 801-4 IEC 801-4 Power lines Supply lines Process data lines Signal lines 2 kV 2 kV 1 kV 2 kV 2 kV 1 kV 2 kV 2 kV 1 kV EN 55022 (VDE 0878) class B EN 55022 (VDE 0878) class B EN 55022 (VDE 0878) class B Interference Immunity Interference Emission Radio supression class A-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 B Interface Assignment B.1 IF1 A, IF2 Interface Assignment for OP25 and OP35 Assignment: 8 1 15-pin sub D socket 15 9 Pin General 1 Housing V.24 2 RxD- 3 RxD 4 TxD 5 CTS 6 TxD+ 7 TxD- 8 Housing 9 RXD+ 10 RTS 11 12 +20 mA GND 13 Equipment Manuel OP25, OP35, OP45 Release 04/96 TTY +20 mA 14 +5V 15 GND B-1 Interface Assignment IF1 B Assignment: 5 1 9-pin sub D socket 9 6 Pin General L2-DP/ MPI RS 422 RS 485 Data B TxD (B) Data B 1 2 3 4 RxD (B) 5 GND (floating) 6 +5 V (floating) 7 8 Data A 9 IF3 TxD (A) Data A RxD (A) Assignment: 8 1 15-pin sub D socket 15 9 Pin General 1 Housing 2 RS 422 RS 485 RxD- 3 RxD(B) 4 TxD(B) 5 RxD(A) 6 TxD+ 7 TxD- 8 Data B Housing 9 RxD+ 10 B-2 TTY TxD(A) 11 +24 V 12 GND (5 V) 13 - 14 +5V 15 GND (24 V) Data A Equipment Manuel OP25, OP35, OP45 Release 04/96 Interface Assignment B.2 COM1 Interface Assignment for OP45 Assignment: 13 1 25-pin sub D socket 25 14 Pin General TTY V.24 1 Shield - - 2 - TxD (D1) 3 - RxD (D2) 4 - RTS (S2) 5 - CTS (M2) 6 - DSR (M1) 7 - GND (E2) 8 - DCD (M5) 9 +TTY_RxD - 10 -TTY_RxD - - - 18 +TTY_TxD - 19 +20 mA - 20 - DTR (S1) 21 -TTY_TxD - 22 - RI (M3) - - 11 to 17 23 to 25 Equipment Manuel OP25, OP35, OP45 Release 04/96 Not used Not used B-3 Interface Assignment COM2 Assignment: 5 1 9-pin sub D plug connector 9 MPI 6 Pin V.24 Meaning 1 DCD (M5) Receiving signal level 2 RxD (D2) Receiving data 3 TxD (D1) Sending data 4 DTR (S1) Terminal ready 5 GND (E2) Operating ground 6 DSR (M1) Ready for operation 7 RTS (S2) Switch on sending part 8 CTS (M2) Ready to send 9 RI (M3) Arriving call Assignment: 5 1 9-pin sub D socket 9 6 Pin RS 485 Meaning 1 2 3 Data B Data line 4 RTSAS Ready to send 5 GND Ground 6 +5 V +5V output 7 8 Data A Data line 9 B-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Test Functions C When the voltage supply is turned on or applied, the OP35 and OP45 test the most important hardware components automatically. The OP25 is equipped with a test program with which the hardware components can be tested if required. Equipment Manuel OP25, OP35, OP45 Release 04/96 C-1 Test Functions C.1 Hardware Test for OP25 The following function units can be tested with the OP25 hardware test. Internal memory and memory module interface Serial interfaces Keyboard and display Internal function units (e.g., watchdog or real time clock) C-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Test Functions C.1.1 General Operating Calling the test program While turning on the power supply of the OP, press the cursor keys simultaneously, and keep them pressed until the test menu is indicated. Test sequence The test program provides a series of individual tests each of which can be started with a function key (F9 to F14 and K1 to K10). The test results appear on the display after an individual test is concluded. Exiting the test program OK : No errors DEF : The tested function unit is defective. The test program can only be exited by switching off the power supply of the OP. Equipment Manuel OP25, OP35, OP45 Release 04/96 C-3 Test Functions C.1.2 Individual Tests Internal/external memory The memory chips of the OP are tested with read-write tests. When an error occurs, the faulty memory address is indicated on the display. Note Since the contents of the SRAM, EEPROM and Flash memories are stored in the DRAM before the test is performed, we recommend testing the DRAM for errors first. Since the saved data are not reloaded, the contents of the tested memory are destroyed when an error occurs. The same applies to a power failure. Individual Memory Tests K1 DRAM F9 EPROM F10 SRAM F11 EEPROM F12 Flash The Flash test takes approximately 2 minutes. After the test is concluded, you can either reload or reject the contents of the Flash memory stored in the DRAM. Reload data to the Flash memory ACK F13 Reject data JEIDA test The interface to the memory module is tested (only possible when a 512-Kbyte SRAM module is installed). C-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Test Functions Serial interfaces These tests can only be performed when homemade adapters are installed on the applicable connections. See appendix C.1.3 for circuiting of the adapter. F14 IF1 test An adapter must be installed on both the IF1 A and the IF1 B for the IF1 test. V.24 signals: Adapter 1 on IF1 A and Adapter 4 on IF1 B TTY signals: Adapter 2 on IF1 A and Adapter 4 on IF1 B K2 IF2 test V.24 signals: TTY signals: Adapter 1 Adapter 2 K3 IF3 test RS 485 signals: Adapter 1 TTY signals: Adapter 3 K4 MPSS test Internal test of the component for the multipoint interface Keyboard and display K5 Keyb/LED (keyboard) The keys to be tested are indicated in succession on the display (e.g., "Press F3"). When an LED is assigned to a key, the LED goes on. Press the indicated key within 10 seconds. K7 Display test You can adjust contrast and brightness before the actual display test is performed. Adjust contrast Adjust brightness ACK Store settings and start display test Entire display light Entire display dark Indicate grid pattern Indicate font ESC Cancel test when erroneous indication occurs ACK Test screen memory and then exit test Equipment Manuel OP25, OP35, OP45 Release 04/96 C-5 Test Functions Internal function units K6 D module (direct key module) Before starting this test, install adapter 5 ( appendix C.1.3) on the pin strip of the direct key module, and set all switches of the DIP switch on the direct key module to ON. Test sequence: Address the digital outputs (lightup of all LEDs in succession and various test patterns) How to use: ESC Cancel test if all LEDs do not light up in succession ACK Exit test if LED lightup is okay K8 Watchdog test OP performs a new start after approximately one second and returns to the hardware test menu. The test results produced up to now are lost. K8 Test result is indicated. ESC Cancel test if watchdog faulty ACK Exit test K9 RTC/battery (real time clock) The result of the battery test is indicated for approximately two seconds. This does not affect the result of the test. K10 Test entries This function is reserved and may not be selected. C-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Test Functions C.1.3 Test Adapters The pins specified below must be connected or circuited together for the test adapters. Adapter 1 15-pin sub D plug connector 3 ---- 4 5 ---- 10 Adapter 2 15-pin sub D plug connector 2 ---- 12 6 ---- 13 7 ---- 9 Adapter 3 15-pin sub D plug connector 2 ---- 15 7 ---- 9 6 11 (1 kOhm resistor) Adapter 4 9-pin sub D plug connector 3 ---- 4 8 ---- 9 Adapter 5 10-pin terminal block Pin 1 2 3 4 5 6 7 8 9 10 8x 2.2 kOhm +24 V DC Equipment Manuel OP25, OP35, OP45 Release 04/96 0V C-7 Test Functions C-8 Equipment Manuel OP25, OP35, OP45 Release 04/96 D System Messages The system messages of the OP can be divided into categories. The message number contains the category to which a system message belongs. Message number VVV Message text 0 Driver error 1 Startup message 2 Warning 3 Note 4 Operator error 5 Miscellaneous messages 6 Configuring error 7 Internal error The category of a message gives you a rough idea of what caused the system message. A selection of important system messages follows stating when they occur and, if applicable, how to correct the cause of the error. The following system messages are not included. S Self-explanatory system messages S System messages caused by a mistake in configuring Equipment Manuel OP25, OP35, OP45 Release 04/96 D-1 System Messages Message 040 Cause/Remedy The OP is not able to establish a connection to the controller. Possible causes can be: The connection cable between OP and controller is not plugged in. Free ASCII protocol (FAP): The character delay time may be configured too short. 041, 044 The connection to the controller is faulty. Possible causes: Fault in the transmission route (e.g. connection cable defective) Interface parameters set incorrectly on the OP or on the coupling partner 210, 212 See no. 7xx 250 Impossible to switch to desired OP operating mode via job This message can occur, for example, when an attempt is made to switch to loopthrough operation during communication via FAP. 252 OP recipe functions cannot be executed simultaneously. Two examples of situations in which message 252 occurs: The selected function is already active (e.g., is being used in the background by the controller). You attempt to transfer or delete a data record while a data record is being selected. 256 Not enough free system memory space to execute the selected function Select the function again. If the message appears again anyway, "simplify" the configuration of the screen causing the problem (i.e., use fewer screen elements/functions). Examples: Move the function causing the message to another screen. Do not use curves in the screen together with this function. 257 A data record was not stored with the recipe version which is currently loaded. You must enter the old version in the configuration of the recipe if you want to continue using these data records. The assignment of the values of a data record is specified by the recipe structure. An "old" data record may be interpreted incorrectly if the structure was changed in a new configuration. 259 The transfer of a data record to the controller must be performed within a certain amount of time. This time has been exceeded. Possible causes: The controller (user program) did not acknowledge receipt of the data record. The data record is very long. The data record is transferred in its entirety although the time was exceeded. 260 Operating mode of the controller (e.g., manual operation, automatic, STOP) does not correspond to the configuration. 261 The data record can no longer be used since the data are no longer reliable. 306 See no. 7xx. 340 Entries cannot be made on the OP while status processing is running on the PG. D-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 System Messages Message 385/386 Cause/Remedy This message is indicated until one of the following happens. The data record is transferred. The data record is acknowledged by the controller (only for transfer to controller). During the transmission (message is indicated), no further entries can be made on the OP. 500 to 505 The controller is temporarily overloaded, or more than 1.5 seconds have passed since the standard function block was last called. 506 The controller has sent too many "fetch message area" jobs with the same block number within a certain period of time (i.e., the OP is overloaded). 507 The controller (user program) did not acknowledge the recipe within 10 seconds. 510 The controller acknowledged the recipe as faulty. This error can occur, for example, when a process link to a nonexisting DB is configured in a recipe. 541 to 550 The specified variable does not exist in the controller. 613 The specified data block with DB no. (starting DW and end DW) does not exist in the controller or is too short. (Values in parentheses: First data word, last data word) 645, 649 See no. 7xx. 670 Too many variables were requested at the same time. Remedy: - Configure basic clock pulse longer. - Configure fewer variables in the screen. 681 The connection between OP and controller is faulty. The interface parameters may be set incorrectly. 682 Configure the indicated screen with fewer process links. 7xx Proceed in steps as shown below when one of these errors occurs. a) - Switch the voltage supply of the OP off and on again. - Perform a new start of the controller. b) - Switch to transfer mode during the OP startup (press simultaneously). + ESC - Transfer configuration again. - Perform a new start of the controller. c) Equipment Manuel OP25, OP35, OP45 Release 04/96 Contact your nearest Siemens office if the error continues to occur. Be sure to give the message number and any variables in the message text. D-3 System Messages D-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 ESD Guidelines What does ESD mean? E Almost all modern modules are equipped with highly integrated blocks or components which use MOS technology. This technology makes the electronic components very sensitive to overvoltages and electrostatic discharges. The German abbreviation for such modules is: "EGB": Elektrostatisch Gefahrdeten Bauelemente Next to this abbreviation you will often find the common international abbreviation: "ESD": Electrostatic Sensitive Device When it appears on signs on cabinets, module racks or packaging, the symbol below indicates that the module is sensitive to touch since it contains electrostatic sensitive components. ESDs can be destroyed by voltages and energy far below those perceived by human beings. Such voltages are created just by touching a component or module if the person has not discharged himself/herself electrostatically. In most cases, components subjected to such overvoltages cannot be identified immediately as faulty since they may not malfunction until they have been in operation for a longer period of time. Important precautions against static charging Since most plastics have a strong tendency to charge themselves, it is imperative that they be kept away from sensitive components. Make sure that workers, workplace and packaging are well grounded when electrostatic sensitive components are in the vicinity. Equipment Manuel OP25, OP35, OP45 Release 04/96 E-1 ESD Guidelines Handling ESD modules Never touch electronic modules unless the work required makes this unavoidable. Never under any circumstances touch component pins or printed circuits when handling PCBs. Components should not be touched unless you are continuously grounded with an ESD bracelet you are wearing ESD shoes or shoes with ESD protective grounding strips and are walking on ESD flooring. Before touching an electronic module, you must discharge your own body first. The easiest way to accomplish this is to touch a conductive, grounded object (e.g., the bare metal surfaces of switching cabinets, water pipes, etc.) immediately before touching the module. Never allow modules to come in contact with chargeable and highly insulating materials (e.g., plastic foil, insulating tabletops, and synthetic fiber clothing). Always place modules on conductive surfaces (e.g., tables with ESD covering, conductive ESD foam, ESD bags or ESD shipping containers). Keep modules at least 10 cm away from CRTs, monitors and television sets. Measuring and modifying ESD modules Measurements may not be performed on the modules unless the measuring device is grounded (e.g., via a protective conductor) or the measuring head is briefly discharged (e.g., by touching the bare metal surface of the controller housing) when using a potential-free measuring device. Always use a grounded soldering iron for soldering work. Shipping ESD modules Always store or ship modules and components in conductive packaging (e.g., metallized plastic boxes and metal containers). If packaging is not conductive, the modules must first be wrapped in conductive material. Examples of wrapping materials which can be used include conductive foam rubber, ESD bags, household aluminum foil or paper. Never under any circumstances use plastic bags or foils. When packing modules equipped with built-in batteries, make sure that the conductive packaging does not touch or short circuit the battery connections. If necessary, cover the connections with insulating tape or material beforehand. E-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 F Siemens Worldwide In this appendix In this appendix you will find the following information. The location of Siemens offices in the Federal Republic of Germany All European and non European branches and representatives of Siemens AG Siemens Sales Offices in the FRG The following table lists all Siemens Sales Offices in the Federal Republic of Germany. Aachen Kassel Augsburg Kempten/Allg. Bayreuth Kiel Berlin Laatzen Bielefeld Leipzig Bonn Lingen Bremen Magdeburg Brunswick Mainz Chemnitz Mannheim Coblenz Munich Cologne Munster/Westf. Constance Nuremberg Darmstadt Osnabruck Dortmund Regensburg Dresden Rostock Duisburg Saarbrucken Dusseldorf Siegen Erfurt Stuttgart Essen Ulm Frankfurt am Main Wetzlar Freiburg Wilhelmshaven Hamburg Wuppertal Heilbronn Wurzburg Karlsruhe Equipment Manuel OP25, OP35, OP45 Release 04/96 F-1 Siemens Worldwide European Companies and Representatives The following table lists all European Siemens Companies and Representatives. Austria Finland Siemens AG Osterreich Siemens Oy Bregenz Espoo, Helsinki Graz France Innsbruck Siemens S.A. Linz Siemens N. V. Antwerp Great Britain Bosnia-Herzegovina Siemens plc Salzburg Vienna Belgium Siemens S.A. Brussels Liege Generalexport Predstavnistvo Sarajevo Sarajevo Bulgaria Siemens AG, Bulgaria Representative Sofia Croatia Siemens d. o. o. Zagreb Cyprus GEVO Ltd. or Jolali Ltd. Nicosia Czech Republic Siemens AG Haguenau Lille, Seclin Lyon, Caluire-et-Cuire Marseille Metz Paris, Saint-Denis Strasbourg Toulouse Birmingham, Walsall Bristol, Clevedon Congleton Edinburgh Glasgow Leeds Liverpool London, Sunbury-on-Thames Manchester Newcastle Greece Siemens A.E. Athens, Amaroussio Thessaloniki Hungaria Brno Mlada Boleslav Prague Siemens Kft Denmark Reykjavik Siemens A/S Copenhagen, Ballerup Budapest Iceland Smith & Norland H/F Ireland Siemens Ltd. Dublin F-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Siemens Worldwide Italy Romania Siemens S.p.A. Siemens birou de consultatii tehnice Bari Bukarest Bologna Russia Brescia Siemens AG Casoria or Florence Mosmatic Genoa Moscow Milan Siemens AG Padua Ekaterinburg Rome Turin Luxemburg Siemens S.A. Luxemburg Malta J. R. Darmanin & Co. Ltd. Valletta Netherlands Siemens Nederland N.V. The Hague Rijswijk Norway Siemens A/S Bergen Oslo Stavanger Trondheim Poland Siemens GmbH Gdansk-Letnica Katowice Warsaw Portugal Siemens S.A. Slovak Republic Siemens AG Bratislava Slovenia Siemens d. o. o. Ljubljana Spain Siemens S.A. Barcelona Bilbao Gijon Granada La Coruna Las Palmas de Gran Canaria Leon Madrid Malaga Murcia Palma de Mallorca Pamplona Sevilla Valencia Valladolid Vigo Zaragoza Albufeira Sweden Coimbra Siemens AB Lisbon, Amadora Matosinhos Porto Equipment Manuel OP25, OP35, OP45 Release 04/96 Goteborg Jonkoping Malmo Sundsvall Upplands Vasby, Stockholm F-3 Siemens Worldwide Switzerland Turkey Siemens-Albis AG SIMKO Basel Bern Zurich Siemens-Albis S.A. Renens, Lausanne Adana Ankara Bursa Istanbul Izmir Samsun Ukraine Siemens AG Kiev Non-European Companies and Representatives The following table lists all non-European Siemens Companies and Representatives of Siemens AG. Africa The following table lists all Siemens Companies and Representatives of Siemens AG in Africa. Algeria Morocco Siemens Bureau d'Alger SETEL Alger Societe Electrotechnique et de Telecommunications S.A. Angola Casablanca TECNIDATA Mozambique Luanda Siemens Liaison Office Bophuthatswana Maputo Siemens Ltd. Namibia Mafekeng Siemens (Pty.) Ltd. Egypt Windhoek Siemens Technical Office Nigeria Cairo-Mohandessin Electro Technologies Nigeria Ltd. (ELTEC) Siemens Technical Office Lagos Alexandria EGEMAC S.A.E. Cairo-Mattaria Rwanda Etablissement Rwandais Kigali Ethiopia Sambia Addis Electrical Engineering Ltd. Electrical Maintenance Lusaka Ltd. Addis Abeba Lusaka Ivory Coast Simbabwe Siemens AG Electro Technologies Corporation (Pvt.) Ltd. (ETC) Abidjan Harare Libya Siemens AG, Branch Libya Tripoli F-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Siemens Worldwide South Africa Swaziland Siemens Ltd. Siemens (Pty.) Ltd. Cape Town Mbabane Durban Tanzania Johannesburg Tanzania Electrical Services Ltd. Middelburg Dar-es-Salaam Newcastle Tunesia Port Elizabeth Sitelec S.A. Pretoria Tunis Sudan Zaire National Electrical & Commercial Company (NECC) Khartoum America SOFAMATEL S.P.R.L. Kinshasa The following table lists all Siemens Companies and Representatives of Siemens AG in America. Argentina Canada Siemens S.A. Siemens Electric Ltd. Buenos Aires Montreal, Quebec Toronto Cordoba Chile Mendoza INGELSAC Rosario Santiago de Chile Bahia Blanca Bolivia Colombia Sociedad Comercial e Industrial Hansa Ltda. Siemens S.A. La Paz Belem Belo Horizonte Costa Rica Brasilia Siemens S.A. Campinas Panama San Jose Brazil Siemens S.A. Curitiba Fortaleza Porto Alegre Recife Rio de Janeiro Salvador de Bahia Sao Paulo Vitoria Equipment Manuel OP25, OP35, OP45 Release 04/96 Barranquilla Bogota Cali Medellin Cuba Respresentacion Consult iva EUMEDA La Habana Ecuador Siemens S.A. Quito F-5 Siemens Worldwide El Salvador Paraguay Siemens S.A. Rieder & Cia. S.A.C.I. San Salvador Asuncion Guatemala Peru Siemens S.A. Siemsa Ciudad de Guatemala Lima Honduras United States of America Representaciones Electroindustriales S de R.L. Relectro Siemens Industrial Automation Inc. Tegucigalpa Automation Division Alpharetta, GA Mexico Numeric Motion Control Siemens S.A. de CV Elk Grove Village, Illinois Culiacan Uruguay Gomez Palacio Conatel S.A. Guadalajara Montevideo Leon Venezuela Mexico, D.F. Monterrey Puebla Nicaragua Siemens S.A. Caracas Valencia Siemens S.A. Managua Asia The following table lists all Siemens Companies and Representatives of Siemens AG in Asia. Bahrain India Transitec Gulf Siemens Limited Manama Bangladesh Siemens Bangladesh Ltd. Dhaka Brunei Brunei Darussalam Hong Kong Siemens Ltd. Hong Kong Ahmedabad Bangalore Bombay Calcutta Madras New Delhi Secunderabad Indonesia P.T. Siemens Indonesia, P.T. Siemens Dian-Grana Elektrika, Representative Siemens AG Jakarta F-6 Equipment Manuel OP25, OP35, OP45 Release 04/96 Siemens Worldwide Iraq People's Republic of China Samhiry Bros. Co. Limited Siemens AG Representation or Baghdad Beijing Guangzhou Shanghai Iran Philippine Islands Siemens S.S.K. Maschinen & Technik Inc. (MATEC) Teheran Manila Japan Qatar Siemens K.K. Trags Electrical Engineering and Air Conditioning Co. Tokyo Doha Korea Saudi Arabia Siemens Ltd. Arabia Electric Ltd. (Equipment) Changwon Seoul Ulsan Al-Khobar Jeddah Riyadh Kuwait Singapore National & German Electrical and Electronic Services Co. (NGEECO) Siemens (Pte.) Ltd. Siemens AG (Iraq Branch) Kuwait, Arabia Singapore Sri Lanka Lebanon Dimo Limited Ets. F.A. Kettaneh S.A. Colombo Beirut Syria Malaysia Siemens AG, Branch (A.S.T.E.) Siemens Electrical Engineering Sdn. Bhd. Damascus Kuala Lumpur Taiwan Nepal Siemens Ltd., TELEUNION Engineering Ltd. Amatya Enterprises (Pvt.) Ltd. or Kathmandu TAI Engineering Co., Ltd. Waleed Associates Taichung Taipei Muscat Thailand Pakistan Berti Jucker Co. Ltd. Siemens Pakistan Engineering Co., Ltd. Bangkok Oman Islamabad Karachi Lahore Peshawar Quetta Equipment Manuel OP25, OP35, OP45 Release 04/96 F-7 Siemens Worldwide United Arab Emirates Vietnam Electro Mechanical Co. OAV Representative Office or Hanoi Siemens Resident Engineers Yemen (Arab. Republic) Abu Dhabi Tihama Tractors & Engineering Co., Ltd. Scientechnic or or Siemens Resident Engineers Siemens Resident Engineers Sanaa Dubai Australia The following table lists all Siemens Companies and Representatives of Siemens AG in Australia Australia New Zealand Siemens Ltd. Siemens Ltd. Auckland Wellington F-8 Adelaide Brisbane Melbourne Perth Sydney Equipment Manuel OP25, OP35, OP45 Release 04/96 Glossary Alarm message Indicates a particularly urgent operating state and must be acknowledged Arrival of a message Time at which the controller or the OP triggers a message Automation system SIMATIC S7 controller (e.g., SIMATIC S7-200/300) Blanking circuit Switches off the display's background illumination automatically Booting Loads the operating system in the working memory of the OP Configuration Specification of system-related basic settings, messages, and screens with ProTool. Controller Check for devices/systems with which the OP communicates (e.g., SIMATIC programmable controllers and PC) Departure of a message Time at which the programmable controller withdraws a message Event message Indicates certain operating states of machines or systems connected to the controller Forced printout Automatic printout of the alarm or event messages that will be deleted from the message buffer during a buffer overflow Hardcopy Printout of the contents of the display on a printer Icon Graphic symbol assigned to the individual softkeys showing the softkey's function Info text Additional configurable information on messages, input fields, selection fields and screens Equipment Manuel OP25, OP35, OP45 Release 04/96 Glossary-1 Glossary Job Used to manipulate OP functions from the controller Loop-through operation Operating mode of the OP. Permits normal operation. Also permits communication via the OP between a PG or an additional OP and the PLC. Requires that the link to the controller use the AS 511 protocol. Message logging Configurable printout of alarm and event messages parallel to the printout of the contents of the display Password Password level Manipulation of a protected function requires the entry of a password with a certain password level. The password level determines operator authorization. The required password level is specified during configuration and can be a number from 1 (lowest level) to 9 (highest level). Pop-up window Contains a list of entries from which one entry can be selected Process screen Representation of process values and sequences in the form of screens which can contain graphics, texts, and values. Programmable logic controller SIMATIC S5 series controllers (e.g., SIMATIC S5-115U and S5-135U) Softkeys Function keys can have softkey functionality (i.e., can have different meanings depending on which screen is active). Startup test Checks the status of the central processing unit and memory each time voltage is applied System message Indicates internal states/errors in the OP and controller Transfer mode Operating mode of the OP in which data from the configuration computer are transferred to the OP Glossary-2 Equipment Manuel OP25, OP35, OP45 Release 04/96 Glossary Abbreviations AS 511 Transmission protocol for the link between OP and controller DOS Disk operating system General term for standard PC operating systems ESD Electrostatic sensitive device JEIDA Japanese Electronics Industry Development Association Goal is to establish an international standard for memory cards and PC expansion cards. Coordinates its work with the PCMCIA. LCD Liquid crystal display MPI Multi point interface Used to connect the OP to S7-200 and S7-300 automation systems OP Operator Panel PC Personal computer PCMCIA Personal Computer Memory Card Industrial Association Association of computer companies. Goal is to establish an international standard for memory cards and PC expansion cards. Coordinates its work with the JEIDA. PG Programmer PLC Programmable logic controller of the SIMATIC S5 Equipment Manuel OP25, OP35, OP45 Release 04/96 Glossary-3 Glossary Glossary-4 Equipment Manuel OP25, OP35, OP45 Release 04/96 Index A Acknowledgement groups, 5-4 Acknowledgement, alarm messages, 5-4 Alarm message buffer Deletion of, 5-8 Example of indication, 5-8 Alarm message buffer page, 5-8 Alarm message page, 5-3, 5-6 Example of, 5-6 Opening of, 5-10 Alarm message window, 5-3 Example of, 5-5 Alarm messages, 5-2 Acknowledgement of, 5-4 Buffer page, 5-8 Indication of, 5-3 Indication priorities, 5-3 Message buffer, 5-3 Message line, 5-3, 5-5 Message page, 5-6 Message status, 5-4 Message window, 5-3, 5-5 Alarm messages, representation of, 5-5 Alpha flags, 11-9 ALPHA keys, 11-10 ALPHA level, 11-9 Cleaning, 18-1 Color assignment, printer, 11-4 Commissioning, initial OP25/35, 10-2 OP45, 10-3 Configuration, 1-2 Configuration computer, connection of OP25/OP35, 17-4 OP45, 17-10 Configuration computer, OP45, 12-4 Configuration file Compile, 11-10, 11-11 Consistency check, 11-10 Definitions, 11-8 Connection to the power supply, OP45, 17-9 Connection, supply voltage and relay contacts, 17-3 Connections OP25, 14-3 OP35, 14-6 OP45, 14-10 Controller, link to OP25/OP35, 17-5 OP45, 17-10 Controllers, possible, 1-4 Creating the configuration file, 11-8 Curves, 1-5 Cutout, mounting, 16-2 B Background illumination, display, 11-5 Backup, 11-2 Backup battery, 18-2 Backup from flash -> module, 13-6 Bars, 1-5 Blanking Circuit, 11-5 Buffer, 7-2 Buffer overflow, 5-9 Buffer overflow, switching on/off, 11-2 Buffering print jobs, 7-2 C CCFL tubes, lifespan, 11-5 Equipment Manuel OP25, OP35, OP45 Release 04/96 D Data record, 6-2 Copying of, 6-10 Edit window, 6-8 Editing, 6-8 Selecting of, 6-7 Setting up, 6-8 Data record, processing of, 6-5, 6-8 Data record, selection window, 6-7 Data record, transmission of, 6-6 Data security, 10-8 Date, setting of, 11-2 DEFPAD program, 11-10 Delete internal flash, 13-4 Index-1 Index Delete memory module, 13-4 Deletion, message buffer, 5-8 Digital outputs, 14-13 Dimensions, device OP25, 14-4 OP35, 14-7 OP45, 14-12 Direct key module OP25, 14-14 OP35, 14-16 Display, 1-3 Blanking circuit, 11-2 Brightness, 11-6 Cleaning of, 18-1 Contrast, 11-6 Display, replacing of OP25, 18-6 OP35, 18-10 OP45, 18-13 DOS operation, OP45, 11-2, 12-4 Driver, resident, 11-11 Dynamic window, 3-11 Example of Alarm message buffer, indication of, 5-8 Alarm message page, 5-6 Alarm message window, 5-5 String entry, 3-8 Symbolic entry, 3-9 F Fixed window, 3-1 Force Variable, 9-1 Force variable Operating sequence, 9-6 Standard Screen, 9-5 Forced logging, 7-2 Function keys, 3-2 H Hardcopy, 7-2 Cancelling of, 7-2 Triggering of, 7-2 Hardware test, OP25, C-2 E Edit mode, 3-4, 3-5 Electrical installation OP25/OP35, 17-2 OP45, 17-8 Entries Numeric, 3-6 String, 3-7 Symbolic, 3-9 ESD guidelines, E-1 Event message, 5-2 Buffer page, 5-8 Indication of, 5-3 Message buffer, 5-3 Message line, 5-3, 5-5 Message page, 5-6 Message status, 5-4 Message window, 5-3, 5-5 Priorities of indication, 5-3 Event message buffer page, 5-8 Event message buffer, deletion of, 5-8, 5-10 Event message page, 5-3, 5-6 Opening of, 5-10 Event message window, 5-3 Event message window, opening of, 5-10 Index-2 I Icons, 3-1 Indication, priorities of, 5-5 Information texts, 1-6, 3-10 Initialize Backup/Restore, 13-7 Initialize internal flash, 13-4 Initialize memory module, 13-4 Initialize menu command, 13-7 Installation OP25, 16-2 OP35, 16-5 OP45, 16-8 Installation in 19" cabinets/racks OP35, 16-5 OP45, 16-9 Installation in switching cabinets/consoles OP35, 16-6 OP45, 16-11 Installation options, 1-2 Installation, possible, 1-4 Interface, 1-3 Equipment Manuel OP25, OP35, OP45 Release 04/96 Index Interface assignment OP25/OP35, B-1 OP45, B-3 Interface test, OP25, C-5 Login window, 8-2 Loop-through operation, 11-2, 12-2 OP25/OP35, 17-7 M J Jeida / PCMCIA standard, 13-2 K Key assignment, User-specific, 11-8 Key characteristic, 11-8 Key code, 11-8 Key codes, Check, 11-11 Key definition, 11-8 Key functions, 3-4 Key mode, 11-10 Keyboard, 3-2 Cleaning of, 18-1 Function keys, 3-2 System keys, 3-3 Keyboard connection, 14-5 Keyboard, sealed, 1-3 Keys, labelling of Customized, 15-1 OP25, 15-2 OP35, 15-3 OP45, 15-6 L Main screen, 4-6 Main screen area, 3-1 Memory, 1-4 Memory test, OP25, C-4 Message buffer, 5-3, 5-8 Deletion, 5-8 Message buffer page, 5-8 Message indication, 11-2 Message indicator, 5-4 Message line, 5-3, 5-5 Message logging, 5-7, 7-2, 11-2 Switching off, 11-2 Switching on, 11-2 Message number, system messages, D-1 Message page, 5-3 Message processing, 5-10 Message status, 5-4 Message window, 5-3, 5-5 Messages, 1-6 Logging, 5-7 Stored, 5-8 MF2 keyboard, connection to OP45, 17-12 MF2 keyboard, external, 14-10 Models, device, 1-3 Monitor, external, 14-10 MPI bus, 10-5 MPI transfer, 11-2, 12-2 Languages, 1-6 Languages, switching of, 11-2 Login, 8-2 As superuser, 8-3 Equipment Manuel OP25, OP35, OP45 Release 04/96 Index-3 Index N Normal operation, 11-2, 12-2 Numeric fields, 3-6 O OP25 Commissioning, initial, 10-2 Configuration computer, connection of, 17-4 Connections, 14-3 Controller, link to, 17-5 Digital outputs, 14-3 Dimensions, 14-4 Direct key module, 14-14 Display, 14-2 Display, replacing of, 18-6 Electrical installation, 17-2 Function keys, 14-2 Hardware test, C-2 Installation, 16-2 Interface assignment, B-1 Keys, labelling of, 15-2 Loop-through operation, 17-7 Module slot, 14-3 Operating and indicating elements, 14-2 Printer, connection of, 17-6 Relay contacts, 17-3 Relay output, 14-3 Serial interfaces, 14-3 System keys, 14-2 Test adapters, C-7 Voltage supply, 17-3 Index-4 OP35 Commissioning, initial, 10-2 Configuration computer, connection of, 17-4 Connections, 14-6 Controller, link to, 17-5 Digital outputs, 14-6 Dimensions, 14-7 Direct key module, 14-16 Display, 14-5 Display, replacing of, 18-10 Electrical installation, 17-2 Floppy disk drive, 14-5 Front flap, 14-5 Function keys, 14-5 Installation, 16-5 Installation in 19"cabinets/racks, 16-5 Installation in switching cabinets/consoles, 16-6 Interface assignment, B-1 Keys, labelling of, 15-3 Loop-through operation, 17-7 Module slot, 14-6 Operating and indicating elements, 14-5 Operating indicators, 14-5 Printer, connection of, 17-6 Relay contacts, 17-3 Relay output, 14-6 Serial interfaces, 14-6 System keys, 14-5 Voltage supply, 17-3 Equipment Manuel OP25, OP35, OP45 Release 04/96 Index OP45 As configuration computer, 12-4 Commissioning, initial, 10-3 Configuration computer, connection of, 17-10 Connection to power supply, 17-9 Connections, 14-10 Controller, link to, 17-10 Dimensions, 14-12 Display, 14-9 Display, replacing of, 18-13 DOS operation, 12-4 Electrical installation, 17-8 Floppy disk drive, 14-9 Front flap, 14-9 Function keys, 14-9 Immunity to interference L2-DP, 2-3 Installation, 16-8 Installation in 19" cabinets/racks, 16-9 Installation in switching cabinets/consoles, 16-11 Interface assignment, B-3 Key assignment, changing of, 11-7 Key-operated switch, 14-9 Keyboard connection, 14-9 Keyboard driver, 11-7 Keyboard, connection of, 14-10 Keys, labelling of, 15-6 MF2 keyboard, connection of, 17-12 Monitor, connection of, 14-10 Mouse, connection of, 14-10 Operating and indicating elements, 14-8 Operating indicators, 14-9 Parallel interface, 14-6, 14-10 Power connection, 14-11 Printer, connection of, 17-11 Serial interfaces, 14-10 System keys, 14-9 Voltage selection switch, 14-11 Operating and indicating elements OP25, 14-2 OP35, 14-5 OP45, 14-8 Operating mode, setting of, 12-3 Operating modes, 11-2 Options, 1-4, 14-13 Overall reset OP25/35, 10-4 P Parameter record, 6-11 Setting up of, 6-12 Equipment Manuel OP25, OP35, OP45 Release 04/96 Password, 8-1 Password assignment, 8-3 Password level, 8-1 Password list, 8-1, 8-5 Password management, 8-4 Password protection, 1-6 Password, entry of, 8-2 Password, processing of, 8-1 PG functions, 1-6 Ports, configurable, 14-13 PPI bus, 10-5 Printer settings, 11-3, 17-6, 17-11 Printer, connection of OP25/OP35, 17-6 OP45, 17-11 Printing ASCII mode, 7-3 Hardcopy, 7-3 Screen List, 7-3 Screen list, 7-3 Printing screen list, by job 85, 7-3 Process manipulation, 1-5 Protocols Hardcopy, 7-3 Screen List, 7-3 R Recipes, 1-6, 6-1 Recommissioning, 10-4 Relay contacts (OP25/OP35), 17-3 Repeat function, 11-10 Restore, 11-2 Restore firmware/configuration, 13-6 Restore recipe data records, 13-6 S S7 configuration, 10-5 Saving and transferring data, 13-1 Saving data, 13-1 Screen list (OP25/35 only), 7-3 Screen section, 3-1 Screen, selection of, 4-5 Screens, 1-5 Screens, elements of, 4-4 Self test, 10-6 Serial transfer mode, 13-4 Softkeys, 1-3, 3-2 Software installation, 10-3 Standard screen, Force variable, 9-5 Index-5 Index Standard screen for Backup/Restore, 13-4 Standard screens, 4-6 Backup, 11-2 Data Record Processing, 6-5 Data Record Transmission, 6-6 Message Processing, 5-10 Password Processing, 8-1 Printer settings, 11-3, 17-6, 17-11 Restore, 11-2 Status variable, 9-2 System settings, 11-2 Startup sequence, 10-6 Static window, 3-11 Status variable, 9-1, 9-2 Storage media (data media), 13-2 Storage principle, 13-2 String entry, example of, 3-8 String fields, 3-7 Super user, 8-1 Super user password, Default, 8-1 Super user password, Change, 8-1 Symbolic entry, example of, 3-9 Symbolic fields, 3-9 System conclusion, 10-8, 11-2 System configuration, 1-2 System keys, 3-3 System message window, 5-11 System messages, 5-11, D-1 Causes, 5-11 Message number, D-1 Index-6 System settings, 11-2 T TASTDRV, 11-11 TASTDRV.EXE, 11-7 Test adapters, OP25, C-7 Time, setting of, 11-2 Transfer mode, 11-2, 12-2 Transferring data, 13-1 Transmission parameters, printer, 11-3 TSCAN program, 11-11 TYPEMATIC, 11-10 V Visualization, 1-5 Voltage supply, 17-3 Voltage supply, external, 14-13 W Windows Dynamic, 3-11 Selection of, 3-10 Static, 3-11 Switching between, 3-10 Windows, use of, 3-10 Equipment Manuel OP25, OP35, OP45 Release 04/96