1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 Intellimod™ Module
Dual-In-Line Intelligent
Power Module
5 Amperes/600 Volts
PS21962-4S
Rev. 12/09
Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
£ Reduced Rth
Applications:
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21962-4S is a 600V, 5 Ampere
short pin DIP Intelligent Power
Module.
Outline Drawing and Circuit Diagram
Dimensions Inches Millimeters
A 1.50±0.02 38.0±0.5
B 0.94±0.02 24.0±0.5
C 0.14 3.5
D 1.40 35.56
E 0.57±0.02 14.4±0.5
F 0.74±0.02 18.9±0.5
G 1.15±0.02 29.2±0.5
H 0.14 3.5
J 0.13 3.3
K 0.016 0.4
L 0.06±0.02 1.5±0.05
M 0.031 0.8
N 1.39±0.019 35.0±0.3
O 0.07±0.008 1.778±0.2
P 0.02 0.5
Q 0.47 12.0
R 0.011 0.28
Dimensions Inches Millimeters
S 0.12 2.8
T 0.024 0.6
U 0.1±0.008 2.54±0.2
V 1.33±0.02 33.7±0.5
W 0.03 0.678
X 0.04 1.0
Y 0.05 1.2
Z 1.40 35.56
AA 0.22±0.02 5.5±0.5
AB 0.37±0.02 9.5±0.5
AC 0 ~ 5° 0 ~ 5°
AD 0.06 Min. 1.5 Min.
AE 0.05 1.2
AF 0.063 Rad. 1.6 Rad.
AG 0.118 Min. 3.0 Min.
AH 0.098 Min. 2.5 Min.
HEATSINK
SIDE
HEATSINK SIDE
D
A
B
C
E
E
G
F
V
HJ
K
K
L
M
N
OP
Q
R
R
T
U
P
W
W
Y
AA
AH
AE
AF
AD
AC
AB
2524232221201918
11 VN
12 WN
13 VN1
14 FO
15 CIN
6 VP
7 WP
8 VP1
9 VNC
10 UN
1 (VNC)
2 VUFB
3 VVFB
4 VWFB
5 UP
21 W
22 V
23 U
24 P
25 NC
16 VNC
17 NC
18 NW
19 NV
20 NU
TERMINAL CODE
X
DETAIL "A" DETAIL "C"
DETAIL "B"
DETAIL "B"
DETAIL "A"
DETAIL "C"
Z
1234
567891011121314151617 1234
567891011121314151617
AG
S
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
2 Rev.12/09
Absolute Maximum Ratings, Tj = 25°C unless otherwise specied
Characteristics Symbol PS21962-4S Units
Power Device Junction Temperature* Tj -20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature (Note 1) TC -20 to 100 °C
Mounting Torque, M3 Mounting Screws — 6 in-lb
Module Weight (Typical) — 10 Grams
Heatsink Flatness (Note 2) — -50 to 100 µm
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 1500 Volts
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@TC ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤125°C (@TC ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage VCES 600 Volts
Each Collector Current, ± (TC = 25°C) IC 5 Amperes
Each Peak Collector Current, ± (TC = 25°C, Less than 1ms) ICP 10 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (TC = 25°C, per 1 Chip) PC 21.3 Watts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) VDB 20 Volts
Input Voltage (Applied between UP
, VP
, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
Note 1 – TC Measure Point
FWDi
CHIP
POWER TERMINALS
CONTROL TERMINALS
IGBT
CHIP
HEATSINK SIDE
TC POINT
11.6mm 3.0mm
DIP-IPM
HEATSINK
MEASUREMENT POINT
4.6mm
PLACE TO CONTACT
A HEATSINK
HEATSINK
–
+
–+
Note 2 – Flatness Measurement Position
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
3Rev. 12/09
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specied
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage VCE(sat) V
D = VDB = 15V, IC = 5A, VIN = 5V, Tj = 25°C — 1.70 2.20 Volts
V
D = VDB = 15V, IC = 5A, VIN = 5V, Tj = 125°C — 1.80 2.30 Volts
Diode Forward Voltage VEC -IC = 5A, VIN = 0V — 1.70 2.20 Volts
Inductive Load Switching Times ton 0.50 1.00 1.60 µs
t
rr V
CC = 300V, VD = VDB = 15V, — 0.30 — µs
t
C(on) I
C = 5A, Tj = 125°C, — 0.30 0.50 µs
t
off V
IN = 0 ⇔ 5V, Inductive Load, — 1.40 2.00 µs
t
C(off) — 0.50 0.80 µs
Collector Cutoff Current ICES V
CE = VCES, Tj = 25°C — — 1.0 mA
V
CE = VCES, Tj = 125°C — — 10 mA
Control Sector
Circuit Current ID VIN = 5V Total of VP1-VNC, VN1-VNC — — 2.80 mA
VD = VDB = 15V VUFB-U, VVFB-V, VWFB-W — — 0.55 mA
V
IN = 0V Total of VP1-VNC, VN1-VNC — — 2.80 mA
V
UFB-U, VVFB-V, VWFB-W — — 0.55 mA
Fault Output Voltage VFOH V
SC = 0V, FO Terminal Pull-up to 5V by 10kΩ 4.9 — — Volts
V
FOL V
SC = 1V, IFO = 1mA — — 0.95 Volts
Input Current IIN V
IN = 5V 0.70 1.00 1.50 mA
Short Circuit Trip Level* VSC(ref) V
D = 15V* 0.43 0.48 0.53 Volts
Supply Circuit Under-voltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO 20 — — µs
ON Threshold Voltage Vth(on) Applied between — 2.1 2.6 Volts
OFF Threshold Voltage Vth(off) U
P
, VP
, WP-VNC, 0.8 1.3 — Volts
ON/OFF Threshold Hysteresis Voltage Vth(hys) U
N, VN, WN-VNC 0.35 0.65 — Volts
* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating.
**Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20µsec. On a UV condition the fault signal will be asserted as long as the
UV condition exists or for 20µsec, whichever is longer.
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
4 Rev.12/09
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Rth(j-c)Q Inverter IGBT (Per 1/6 Module) — — 4.7 °C/Watt
R
th(j-c)D Inverter FWDi (Per 1/6 Module) — — 5.4 °C/Watt
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Value Units
Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts
V
DB Applied between VUFB-U, 13.0 15.0 18.5 Volts
V
VFB-V, VWFB-W
Control Supply Variation dVD, dVDB -1 — 1 V/µs
Arm Shoot-through Blocking Time tDEAD For Each Input Signal, TC ≤ 100°C 1.5 — — µs
Allowable Minimum Input PWIN(on)
0.5 — — µs
Pulse Width* PWIN(off) 0.5 — — µs
VNC Voltage Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts
*DIP-IPM might not make response or work properly if the input signal pulse width is less than the recommended minimum value.
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
5Rev. 12/09
Application Circuit
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
6 Rev.12/09
Protection Function Timing Diagrams
A1 A4
A5
A2
SC
A7
A3
SET RESET
CR CIRCUIT TIME CONTAINS
DELAY
SC REFERENCE VOLTAGE
A6
A8
LOWER-ARMS
CONTROL INPUT
PROTECTION
CIRCUIT STAT E
INTERNAL IGBT GAT E
OUTPUT CURRENT IC
SENSE VOLTAGE OF
THE SHUNT RESISTOR
FAULT OUTPUT FO
Short-Circuit Protection (Lower-arms only with the external shunt resistor and CR filter)
B1
B4
B5
B2
UVDt
B7
B3
SET RESETRESET
UVDr
B6
CONTROL INPUT
PROTECTION
CIRCUIT STATE
CONTROL SUPPLY
VOLTAGE VD
OUTPUT CURRENT IC
FAULT OUTPUT FO
Under-Voltage Protection (Lower-side, UVD)
A1: Normal operation – IGBT turn on and conducting current.
A2: Short-circuit current detected (SC trigger).
A3: IGBT gate hard interrupted.
A4: IGBT turn off.
A5: F
O output with a fixed pulse width of tFO(min) = 20µs.
A6: Input “L” – IGBT off.
A7: Input “H” – IGBT on is blocked during the FO output period.
A8: IGBT stays in off state.
B1: Control supply voltage rise – After the voltage level reaches UVDr, the drive circuit begins to work
at the rising edge of the next input signal.
B2 : Normal operation – IGBT turn on and conducting current.
B3: Under-voltage trip (UVDt).
B4: IGBT turn off regardless of the control input level.
B5: F
O output during under-voltage period, however, the minimum pulse width is 20µs.
B6: Under-voltage reset (UVDr).
B7: Normal operation – IGBT turn on and conducting current.
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
7Rev. 12/09
Protection Function Timing Diagrams
C1
C4
C5
C2
UVDt
C6
C3
SET RESETRESET
HIGH LEVEL (NO FAULT OUTPUT)
UVDBr
CONTROL INPUT
PROTECTION
CIRCUIT STAT E
CONTROL SUPPLY
VOLTAGE VDB
OUTPUT CURRENT IC
FAULT OUTPUT FO
Under-Voltage Protection (Upper-side, UVDB)
C1: Control supply voltage rises – After the voltage level reaches UVDBr, the drive circuit begins to work
at the rising edge of the next input signal.
C2: Normal operation – IGBT turn on and conducting current.
C3: Under-voltage trip (UVDBt).
C4: IGBT stays off regardless of the control input level, but there is no FO signal output.
C5: Under-voltage reset (UVDr).
C6: Normal operation – IGBT turn on and conducting current.
Typical Interface Circuit
Wiring Method Around Shunt Resistor
VNC NW
NV
NU
DIP-IPM
Wiring inductance should be less than 10nH.
(Equivalent to the inductance of a copper pattern with
length = 17mm, width = 3mm, and thickness = 100µm.)
Shunt
Resistors
Please make the connection of shunt resistor
close to VNC terminal.
UP, VP, WP, UN, VN, WN
MCU
5V LINE
10kΩ
3.3kΩ (MIN)
FO
VNC (LOGIC)
DIP-IPM
NOTE: RC coupling at each input
(parts shown dotted) may change
depending on the PWM control
scheme used in the application and
the wiring impedance of the printed
circuit board. The DIP-IPM input signal
section integrates a 3.3kΩ (min)
pull-down resistor. Therefore, when
using an external filtering resistor, care
must be taken to satisfy the turn-on
threshold voltage requirement.
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
8 Rev.12/09
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
REVERSE RECOVERY TIME, trr, (ns)
100101100101
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, PSW(on), (mJ/PULSE)
100101
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART N-SIDE)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART N-SIDE)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
COLLECTOR CURRENT, -IC, (AMPERES)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL - INVERTER PART)
12
6
4
2
8
10
0
VD = 15V
Tj = 25°C
Tj = 125°C
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART N-SIDE)
VCC = 300V
VCIN = 0 ⇔ 5V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VCIN = 0 ⇔ 5V
VD = VDB = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VCIN = 0 ⇔ 5V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VCIN = 0 ⇔ 5V
VD = VDB = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VCIN = 0 ⇔ 5V
VD = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
0 2.0 3.01.0 1.5 2.50.5
103
102
101
101
100
100
10-1
10-2
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
100101100101
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART P-SIDE)
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL - INVERTER PART P-SIDE)
103
102
101
101
100
REVERSE RECOVERY TIME, trr, (ns)
0 2.51.5 2.01.00.5
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VS. SUPPLY VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
13 16 17
IC = 5A
IC = 3A
IC = 1A
Tj = 25°C
Tj = 125°C
1514012104268
COLLECTOR-EMITTER VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
OUTPUT CHARACTERISTICS
(TYPICAL - INVERTER PART)
VD = 16.5V
15
13.5
Tj = 25°C
COLLECTOR-CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL - INVERTER PART)
VD = VDB =15V
Tj = 25°C
Tj = 125°C
2.5
0.5
0
1. 5
3.0
2.0
1. 0
4
2
6
8
0
12
10
1. 6
1. 8
1. 2
1. 0
0.8
1. 4
2.0
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
9Rev. 12/09
PS21962-4S
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272
10 Rev.12/09
100101
101
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, tc(on), (ns)
SWITCHING TIME (ON) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART P-SIDE)
102
103
100101
101
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIME, tc(off), (ns)
SWITCHING TIME (OFF) VS.
COLLECTOR CURRENT
(TYPICAL - INVERTER PART P-SIDE)
102
103
VCC = 300V
VCIN = 0 ⇔ 5V
VD = VDB = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD
VCC = 300V
VCIN = 0 ⇔ 5V
VD = VDB = 15V
Tj = 25°C
Tj = 125°C
INDUCTIVE LOAD