1
4009fd
LTC4009
LTC4009-1/LTC4009-2
Typical applicaTion
FeaTures
applicaTions
DescripTion
High Efficiency,
Multi-Chemistry
Battery Charger
The LTC
®
4009 is a constant-current/constant-voltage
battery charger controller. It uses a synchronous quasi-
constant frequency PWM control architecture that will
not generate audible noise with ceramic bulk capacitors.
Charge current is set by the combination of external
sense, input and programming resistors. With no built-in
termination, the LTC4009 family charges a wide range of
batteries under external control.
The LTC4009 features a fully adjustable output voltage, while
the LTC4009-1 and LTC4009-2 can be pin-programmed for
lithium-ion/polymer battery packs of 1-, 2-, 3- or 4-series
cells. The LTC4009-1 provides output voltage of 4.1V/cell,
and the LTC4009-2 is a 4.2V/cell version.
The device includes AC adapter input current limiting which
maximizes the charge rate for a fixed input power level. An
external sense resistor programs the input current limit, and
the ICL status pin indicates when the battery charge current
is being reduced as a result of AC adapter current limiting.
The CHRG status pin is active during all charging modes,
including special indication for low charge current.
n General Purpose Battery Charger Controller
n Efficient 550kHz Synchronous Buck PWM Topology
n ±0.5% Output Float Voltage Accuracy
n Programmable Charge Current: 4% Accuracy
n Programmable AC Adapter Current Limit:
3% Accuracy
n No Audible Noise with Ceramic Capacitors
n Wide Input Voltage Range: 6V to 28V
n Wide Output Voltage Range: 2V to 28V
n Indicator Outputs for AC Adapter Present, Charging,
C/10 Current Detection and Input Current Limiting
n Analog Charge Current Monitor
n Micropower Shutdown
n Thermally Enhanced 20-Pin 4mm × 4mm × 0.75mm
QFN Package
n Notebook Computers
n Portable Instruments
n Battery Backup Systems
Efficiency at DCIN = 20V
CLP
FROM
ADAPTER
13V TO 20V
CHARGE
CURRENT
MONITOR
0.1µF
5.1k
33mΩ
3.01k
0.1µF
6.8µH
33mΩ
DCIN
0.1µF
2µF
0.1µF
14.3k
1.5k
6.04k
301k
32.8k
26.7k
LTC4009
DCDIV
CHRG
ACP
ICL
SHDN
ITH
PROG
CLN
BOOST
TGATE
SW
INTVDD
BGATE
TO/FROM
MCU
GND
CSP
CSN
BAT
FBDIV
VFB
20µF
POWER TO
SYSTEM
4.7nF
20µF
4009 TA01a
12.3V
Li-Ion
BATTERY
3.01k
+
CHARGE CURRENT (A)
0
70
EFFICIENCY (%)
POWER LOSS (mW)
75
80
85
90
100
100
1000
10000
0.5 1.0 1.5 2.0
4009 TA01b
2.5 3.0
95 EFFICIENCY
POWER LOSS
VOUT = 12.3V
RSENSE = 33mΩ
RIN = 3.01k
RPROG = 26.7k
DIN = SSB44
L = IHLP-2525CZ 6.8µH
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and
PowerPath and ThinSOT are trademarks of Linear Technology Corporation. All other trademarks
are the property of their respective owners. Protected by U.S. Patents including 5723970.
LTC4009
LTC4009-1/LTC4009-2
2
4009fd
pin conFiguraTion
absoluTe MaxiMuM raTings
DCIN, CLP, CLN or SW to GND ................... 0.3V to 30V
CLP to CLN ............................................................±0.3V
CSP, CSN or BAT to GND ........................... 0.3V to 28V
CSP to CSN ............................................................±0.3V
BOOST to GND ........................................... 0.3V to 36V
BOOST to SW............................................... 0.3V to 7V
DCDIV, SHDN, FVS0, FVS1 or VFB to GND ... 0.3V to 7V
(Note 1)
ACP, CHRG or ICL to GND .......................... 0.3V to 30V
Operating Temperature Range
(Note 2) ............................................. 40°C to 125°C
Junction Temperature (Note 3) ............................. 125°C
Storage Temperature Range .................. 65°C to 150°C
orDer inForMaTion
LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC4009CUF#PBF LTC4009CUF#TRPBF 4009 20-Lead (4mm × 4mm) Plastic QFN 0°C to 85°C
LTC4009CUF-1#PBF LTC4009CUF-1#TRPBF 40091 20-Lead (4mm × 4mm) Plastic QFN 0°C to 85°C
LTC4009CUF-2#PBF LTC4009CUF-2#TRPBF 40092 20-Lead (4mm × 4mm) Plastic QFN 0°C to 85°C
LTC4009IUF#PBF LTC4009IUF#TRPBF 4009 20-Lead (4mm × 4mm) Plastic QFN –40°C to 125°C
LTC4009IUF-1#PBF LTC4009IUF-1#TRPBF 40091 20-Lead (4mm × 4mm) Plastic QFN –40°C to 125°C
LTC4009IUF-2#PBF LTC4009IUF-2#TRPBF 40092 20-Lead (4mm × 4mm) Plastic QFN –40°C to 125°C
Consult LTC Marketing for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container.
Consult LTC Marketing for information on non-standard lead based finish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/
LTC4009 LTC4009-1
LTC4009-2
20 19 18 17 16
678
TOP VIEW
21
UF PACKAGE
20-LEAD (4mm s 4mm) PLASTIC QFN
9 10
5
4
3
2
1
11
12
13
14
15
CLN
CLP
DCIN
ICL
DCDIV
CSP
CSN
PROG
ITH
BAT
BOOST
TGATE
SW
INTVDD
BGATE
SHDN
ACP
CHRG
FBDIV
VFB
TJMAX = 125°C, θJA = 37°C/W
EXPOSED PAD (PIN 21) IS GND, MUST BE SOLDERED TO PCB
20 19 18 17 16
678
TOP VIEW
21
UF PACKAGE
20-LEAD (4mm s 4mm) PLASTIC QFN
9 10
5
4
3
2
1
11
12
13
14
15
CLN
CLP
DCIN
ICL
DCDIV
CSP
CSN
PROG
ITH
BAT
BOOST
TGATE
SW
INTVDD
BGATE
SHDN
ACP
CHRG
FVS0
FVS1
TJMAX = 125°C, θJA = 37°C/W
EXPOSED PAD (PIN 21) IS GND, MUST BE SOLDERED TO PCB
3
4009fd
LTC4009
LTC4009-1/LTC4009-2
elecTrical characTerisTics
The l denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. DCIN = 20V, BAT = 12V, GND = 0V unless otherwise noted. (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Charge Voltage Regulation
VTOL VBAT Accuracy (See Test Circuits) LTC4009
C-Grade
I-Grade
l
l
–0.5
–0.8
–1.0
0.5
0.8
1.0
%
%
%
LTC4009-1/LTC4009-2
C-Grade
FVS1 = 0V, FVS0 = 0V, I-Grade
FVS1 = 0V, FVS1 = 5V, I-Grade
FVS1 = 5V, FVS0 = 0V, I-Grade
FVS1 = 5V, FVS1 = 5V, I-Grade
l
l
l
l
l
–0.6
–0.8
–1.1
–1.15
–1.25
–1.35
0.6
0.8
1.1
1.15
1.25
1.35
%
%
%
%
%
%
IVFB VFB Input Bias Current VFB = 1.2V ±20 nA
RON FBDIV On-Resistance ILOAD = 100µA l85 190 Ω
ILEAK-FBDIV FBDIV Output Leakage Current SHDN = 0V, FBDIV = 0V l–1 0 1 µA
VBOV VFB Overvoltage Threshold LTC4009 l1.235 1.281 1.32 V
BAT Overvoltage Threshold LTC4009-1/LTC4009-2, Relative to
Selected Output Voltage
l103 106 109 %
Charge Current Regulation
ITOL Charge Current Accuracy with RIN = 3.01k,
6V < BAT < 18V (LTC4009),
6V < BAT < 15V (LTC4009-1, LTC4009-2)
RPROG = 26.7k
C-Grade
I-Grade
l
l
–4
–5
–9.5
4
5
9.5
%
%
%
VSENSE = 0mV, PROG = 1.2V –12.75 –11.67 –10.95 µA
AICurrent Sense Amplifier Gain (PROG I) with
RIN = 3.01k, 6V < BAT < 18V (LTC4009),
6V < BAT < 15V (LTC4009-1, LTC4009-2)
VSENSE Step from 0mV to 5mV,
PROG = 1.2V
–1.78 –1.66 –1.54 µA
VCS-MAX Maximum Peak Current Sense Threshold Voltage
per Cycle (RIN = 3.01k)
ITH = 2V, C-Grade
ITH = 2V, I-Grade
ITH = 5V
l
l
l
140
125
195
325
250
265
430
mV
mV
mV
VC10 C/10 Indicator Threshold Voltage PROG Falling 340 400 460 mV
VREV Reverse Current Threshold Voltage PROG Falling 180 253 295 mV
Input Current Regulation
VCL Current Limit Threshold CLP – CLN
C-Grade
I-Grade
l
l
97
96
92
100
100
103
104
108
mV
mV
mV
ICLN CLN Input Bias Current CLN = CLP ±100 nA
VICL ICL Indicator Threshold (CLP – CLN) – VCL –8 –5 –2 mV
DCIN, CLP Supplies
OVR Operating Voltage Range DCIN and CLP 6 28 V
IDCO DCIN Operating Current No Gate Loads 1.5 2 mA
ICLPO CLP Operating Current CLP = 20V, No Gate Loads 0.5 0.8 mA
VCBT CLP Boost Threshold Voltage CLP – DCIN, CLP Rising l10 25 60 mV
VCNT CLP Normal Threshold Voltage (Note 5) DCIN – CLP, CLP Falling l10 25 60 mV
VOVP DCDIV Overvoltage Protection Threshold DCDIV Rising 1.75 1.825 1.9 V
VOVP(HYST) DCDIV OVP Threshold Hysteresis 110 mV
Shutdown
VACP DCDIV AC Present Threshold Voltage DCDIV Rising l1.13 1.2 1.27 V
VACP(HYST) DCDIV ACP Threshold Hysteresis Voltage 50 mV
IDCDIV DCDIV Input Current DCDIV = 1.2V –1 0 1 µA
VIL SHDN Input Voltage Low l300 mV
LTC4009
LTC4009-1/LTC4009-2
4
4009fd
elecTrical characTerisTics
The l denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. DCIN = 20V, BAT = 12V, GND = 0V unless otherwise noted. (Note 2)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
VIH SHDN Input Voltage High l1.4 V
RIN SHDN Pull-Down Resistance 50 kΩ
IDCS DCIN Shutdown Current SHDN = 0V 215 µA
ICLPS CLP Shutdown Current CLP = 12V, SHDN = 0V or DCDIV = 0V l9 18 µA
ILEAK-BAT BAT Leakage Current SHDN = 0V or DCDIV = 0V,
0V ≤ CSP = CSN = BAT ≤ 20V
l–1.5 0 1.5 µA
ILEAK-CSN CSN Leakage Current SHDN = 0V or DCDIV = 0V,
0V ≤ CSP = CSN = BAT ≤ 20V
l–1.5 0 1.5 µA
ILEAK-CSP CSP Leakage Current SHDN = 0V or DCDIV = 0V,
0V ≤ CSP = CSN = BAT ≤ 20V
l–1.5 0 1.5 µA
ILEAK-SW SW Leakage Current SHDN = 0V or DCDIV = 0V,
0V ≤ SW ≤ 20V
l–1 0 2 µA
INTVDD Regulator
INTVDD Output Voltage No Load l4.85 5 5.15 V
VDD Load Regulation IDD = 20mA –0.4 –1 %
IDD Short-Circuit Current (Note 6) INTVDD = 0V 50 85 130 mA
Switching Regulator
VCE Charge Enable Threshold Voltage CLP – BAT, CLP Rising
C-Grade
I-Grade
l
l
65
60
100
135
140
mV
mV
IITH ITH Current ITH = 1.4V –40/+90 µA
fTYP Typical Switching Frequency 467 550 633 kHz
fMIN Minimum Switching Frequency CLOAD = 3.3nF 20 25 kHz
DCMAX Maximum Duty Cycle CLOAD = 3.3nF 98 99 %
tR-TG TGATE Rise Time CLOAD = 3.3nF, 10% – 90% 60 110 ns
tF-TG TGATE Fall Time CLOAD = 3.3nF, 90% – 10% 50 110 ns
tR-BG BGATE Rise Time CLOAD = 3.3nF, 10% – 90% 60 110 ns
tF-BG BGATE Fall Time CLOAD = 3.3nF, 90% – 10% 60 110 ns
tNO TGATE, BGATE Non-Overlap Time CLOAD = 3.3nF, 10% – 10% 110 ns
Float Voltage Select Inputs (LTC4009-1/LTC4009-2 Only)
VIL Input Voltage Low 0.5 V
VIH Input Voltage High 3.5 V
IIN Input Current 0V ≤ VIN ≤ 5V –10 10 µA
Indicator Outputs
VOL Output Voltage Low ILOAD = 100µA, PROG = 1.2V 500 mV
ILEAK Output Leakage SHDN = 0V, DCDIV = 0V, VOUT = 20V l–10 10 µA
IC10 CHRG C/10 Current Sink CHRG = 2.5V l15 25 38 µA
Note 1: Stresses beyond those listed under Absolute Maximum Ratings
may cause permanent damage to the device. Exposure to any Absolute
Maximum Rating condition for extended periods may affect device
reliability and lifetime.
Note 2: The LTC4009C is guaranteed to meet performance specifications
over the 0°C to 85°C operating temperature range. The LTC4009I is
guaranteed to meet performance specifications over the –40°C to 125°C
operating temperature range.
Note 3: Operating junction temperature TJ (in °C) is calculated from
the ambient temperature TA and the total continuous package power
dissipation PD (in watts) by the formula TJ = TA + (θJA • PD). Refer to the
Applications Information section for details.
Note 4: All currents into device pins are positive; all currents out of device
pins are negative. All voltages are referenced to GND, unless otherwise
specified.
Note 5: This threshold is guaranteed to be satisfied if CLP = DCIN when
the LTC4009 exits shutdown.
Note 6: Output current may be limited by internal power dissipation. Refer
to the Applications Information section for details.
5
4009fd
LTC4009
LTC4009-1/LTC4009-2
Typical perForMance characTerisTics
Efficiency at DCIN = 20V, BAT = 8V
VFB Line Regulation
TesT circuiTs
+
1013 12
1.2085V
1.2085V
TARGET
PROG VFB ITH
4009 TC01
LTC4009
0.6V
EA
FROM ICL
(CLP = CLN)
+
LTC1055
+
1113 12
1.2085V
TARGET VARIES
WITH FVS0,1
PROG BAT ITH
4009 TC02
LTC4009-1
LTC4009-2
0.6V
EA
FROM ICL
(CLP = CLN)
+
LTC1055
CHARGE CURRENT (A)
0
80
EFFICIENCY (%)
POWER LOSS (mW)
85
90
95
100
100
1000
10000
0.5 1.0 1.5 2.0
4009 G01
2.5 3.0
POWER LOSS
EFFICIENCY
RSENSE = 33mΩ
RIN = 3.01k
Efficiency at DCIN = 20V, BAT = 12V
CHARGE CURRENT (A)
0
80
EFFICIENCY (%)
POWER LOSS (mW)
85
90
95
100
100
1000
10000
0.5 1.0 1.5 2.0
4009 G02
2.5 3.0
POWER LOSS
EFFICIENCY
RSENSE = 33mΩ
RIN = 3.01k
Efficiency at DCIN = 20V, BAT = 16V
CHARGE CURRENT (A)
0
80
EFFICIENCY (%)
POWER LOSS (mW)
85
90
95
100
100
1000
10000
0.5 1.0 1.5 2.0
4009 G03
2.5 3.0
POWER LOSS
EFFICIENCY
RSENSE = 33mΩ
RIN = 3.01k
CLP (V)
5
VFB ERROR (%)
0.02
0.06
0.10
25
4009 G04
–0.02
–0.06
0
0.04
0.08
–0.04
–0.08
–0.10 10 15 20 30
LTC4009 TEST CIRCUIT
FBDIV RON vs BAT
(TA = 25°C unless otherwise noted. DIN = SSB44, L = IHLP-2525 6.8µH)
LTC4009
LTC4009-1/LTC4009-2
6
4009fd
Typical perForMance characTerisTics
PWM Frequency vs Duty Cycle
Gate Drive Non-Overlap
Charge Current Line Regulation
Input Current Limit
Battery Load Dump
BATTERY VOLTAGE
(500mV/DIV)
LOAD
STATE
TIME (1ms/DIV)CLP = 20V
VOUT = 12.3V
4009 G06
DISCONNECT
RECONNECT
3A
2A
12.1V 1A
1A
DCIN (V)
5
–0.5
CHARGE CURRENT ERROR (%)
–0.4
–0.2
–0.1
0
0.5
0.2
10 15
4009 G07
–0.3
0.3
0.4
0.1
20 25
ICHG = 1A
ICHG = 2A
ICHG = 3A
BAT = 6V
RSENSE = 33mΩ
RIN = 3.01k
Charge Current Load Regulation
BAT (V)
11.0
CHARGE CURRENT (A)
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
–0.5
12.6
4009 G08
11.4 11.8 12.2 13.0
ICHG = 3A
ICHG = 2A
ICHG = 1A
DCIN = 20V
RSENSE = 33mΩ
RIN = 3.01k
PWM Soft-Start
ICHG
2A/DIV
TIME (500µs/DIV) 4009 G10
ITH
1V/DIV
PROG
1V/DIV
SHDN
5V/DIV
TIME (80ns/DIV)
EXTERNAL FET DRIVE (1V/DIV)
4009 G11
TGATE
BGATE
(TA = 25°C unless otherwise noted. DIN = SSB44, L = IHLP-2525 6.8µH)
Charge Current Accuracy
BAT (V)
0
5
4
3
2
1
0
–1
–2 12 20
4009 G15
4 8 162 14 226 10 18 24
CHARGE CURRENT ERROR (%)
DCIN = 24V
RPROG = 35.7k
RSENSE = 33mΩ
RIN = 3.01k
DCIN = 12V
RPROG = 26.7k
7
4009fd
LTC4009
LTC4009-1/LTC4009-2
pin FuncTions
CLN (Pin 1): Adapter Input Current Limit Negative Input.
The LTC4009 senses voltage on this pin to determine if
the charge current should be reduced to limit total input
current. The threshold is set 100mV below the CLP pin. An
external filter should be used to remove switching noise.
This input should be tied to CLP if not used. Operating
voltage range is (CLP – 110mV) to CLP.
CLP (Pin 2): Adapter Input Current Limit Positive Input.
The LTC4009 also draws power from this pin, including
a small amount for some shutdown functions. Operating
voltage range is GND to 28V.
DCIN (Pin 3): DC Power Input. The LTC4009 draws power
from this pin when an external DC power source is present.
This pin is typically isolated from the CLP pin by a diode
and should be bypassed with a capacitance of 0.1µF or
more. Operating voltage range is GND to 28V.
ICL (Pin 4): Active-Low Input Current Limit Indicator Out-
put. This open-drain output pulls to GND when the charge
current is reduced because of AC adapter input current
limiting. This output should be left floating if not used.
DCDIV (Pin 5): AC Adapter Present Comparator Input. The
LTC4009 senses voltage on this pin to determine when an
adequate DC power source is present, or if an overvoltage
condition exists. An external resistor divider programs
these threshold levels relative to DCIN. Operating voltage
range is GND to INTVDD.
SHDN (Pin 6): Active-low Shutdown Input. Driving SHDN
below 300mV unconditionally forces the LTC4009 into the
shutdown state. This input has a 50kΩ internal pull-down
to GND. Operating voltage range is GND to INTVDD.
ACP (Pin 7): Active-Low AC Adapter Present Indicator
Output. This open-drain output pulls to GND when adequate
AC adapter (DC) voltage is present, based on the DCDIV
input. This output should be left floating if not used.
CHRG (Pin 8): Active-Low Charge Indicator Output. This
open-drain output provides three levels of information
about charge status using a strong pull-down, 25µA weak
pull-down or high impedance. Refer to the Operation and
Applications Information sections for further details. This
output should be left floating if not used.
FBDIV (Pin 9, LTC4009): Battery Voltage Feedback Resis-
tor Divider Source. The LTC4009 connects this pin to BAT
when charging is in progress. FBDIV is an open-drain
PFET output to BAT with an operating voltage range of
GND to BAT.
Battery Shutdown CurrentPWM Frequency vs Charge Current
BATTERY VOLTAGE (V)
0
BATTERY CURRENT (µA)
15
20
25
20
4009 G14
10
5
0510 15 25
DC1104 WITH
SSB44 INPUT
DIODE
LTC4009
ALL PINS
Typical perForMance characTerisTics
(TA = 25°C unless otherwise noted. DIN = SSB44, L = IHLP-2525 6.8µH)
LTC4009
LTC4009-1/LTC4009-2
8
4009fd
pin FuncTions
FVS0 (Pin 9, LTC4009-1/LTC4009-2): Battery Voltage
Select Input (LSB). This pin is one of two pins used on the
LTC4009-1 or LTC4009-2 to select one of four preset battery
voltages. Selection is done by connecting to either GND or
INTVDD. Operating voltage range is GND to INTVDD.
VFB (Pin 10, LTC4009): Battery Voltage Feedback Input. An
external resistor divider between FBDIV and GND with the
center tap connected to VFB programs the charger output
voltage. In constant voltage mode, this pin is nominally
at 1.2085V. Refer to the Applications Information section
for complete details on programming battery float voltage.
Operating voltage range is GND to 1.25V.
FVS1 (Pin 10, LTC4009-1/LTC4009-2): Battery Voltage
Select Input (MSB). This pin is one of two pins used on
the LTC4009-1 or LTC4009-2 to select one of four preset
battery voltages. Selection is done by connecting to
either GND or INTVDD. Operating voltage range is GND
to INTVDD.
BAT (Pin 11): Battery Pack Connection. The LTC4009 uses
the voltage on this pin to control PWM operation when
charging. Operating voltage range is GND to CLN.
ITH (Pin 12): PWM Control Voltage and Compensation
Node. The LTC4009 develops a voltage on this pin to
control cycle-by-cycle peak inductor current. An external
R-C network connected to ITH provides PWM loop com-
pensation. Refer to the Applications Information section
for further details on establishing loop stability. Operating
voltage range is GND to INTVDD.
PROG (Pin 13): Charge Current Programming and Monitor-
ing Pin. An external resistance connected between PROG
and GND, along with the current sense and PWM input
resistors, programs the maximum charge current. The
voltage on this pin can also provide a linearized indicator
of charge current. Refer to the Applications Information
section for complete details on current programming and
monitoring. Operating voltage range is GND to INTVDD.
CSN (Pin 14): Charge Current Sense Negative In-
put. Place an external input resistor (RIN, Figure 1)
between this pin and the negative side of the charge
current sense resistor. Operating voltage ranges from
(BAT – 50mV) to (BAT + 200mV).
CSP (Pin 15): Charge Current Sense Positive Input.
Place an external input resistor (RIN, Figure 1) be-
tween this pin and the positive side of the charge
current sense resistor. Operating voltage ranges from
(BAT – 50mV) to (BAT + 200mV).
BGATE (Pin 16): External Synchronous NFET Gate Control
Output. This output provides gate drive to an external NMOS
power transistor switch used for synchronous rectification
to increase efficiency in the step-down DC/DC converter.
Operating voltage is GND to INTVDD. BGATE should be
left floating if not used.
INTVDD (Pin 17): Internal 5V Regulator Output. This pin
provides a means of bypassing the internal 5V regulator
used to power the LTC4009 PWM FET drivers. This supply
shuts down when the LTC4009 shuts down. Refer to the
Application Information section for details if additional
power is drawn from this pin by the application circuit.
SW (Pin 18): PWM Switch Node. The LTC4009 uses the
voltage on this pin as the source reference for its topside
NFET (PWM switch) driver. Refer to the Applications In-
formation section for additional PCB layout suggestions
related to this critical circuit node. Operating voltage range
is GND to CLN.
TGATE (Pin 19): External NFET Switch Gate Control Output.
This output provides gate drive to an external NMOS power
transistor switch used in the DC/DC converter. Operating
voltage range is GND to (CLN + 5V).
BOOST (Pin 20): TGATE Driver Supply Input. A bootstrap
capacitor is returned to this pin from a charge network
connected to SW and INTVDD. Refer to the Applications
Information section for complete details on circuit topol-
ogy and component values. Operating voltage ranges from
(INTVDD – 1V) to (CLN + 5V).
GND (Exposed Pad Pin 21): Ground. The package paddle
provides a single-point ground for the internal voltage
reference and other critical LTC4009 circuits. It must be
soldered to a suitable PCB copper ground pad for proper
electrical operation and to obtain the specified package
thermal resistance.
9
4009fd
LTC4009
LTC4009-1/LTC4009-2
block DiagraM
(LTC4009)
+
+
19
EA
R1
TO
INTERNAL CIRCUITS
CC
+
CA
1.2085V
REFERENCE
5V
REGULATOR
PWM
LOGIC
BOOST AND
OV DETECTION
C/10
DETECTION
OSCILLATOR
BAT
SHUTDOWN
CONTROL
TO
INTERNAL
CIRCUITS
SHUTDOWN
OVERVOLTAGE
CHARGE
INPUT
CURRENT
LIMIT
TGATE
20
BOOST
12
ITH
13
PROG
14
CSN
15
CSP
18
SW
21
GND
4009 BD01
16
BGATE
17
INTVDD
TO
INTERNAL
CIRCIUTS
11
VFB
10
CHRG
8
FBDIV
9
DCDIV
5
ACP
7
SHDN
6
ICL
4
CLN
1
CLP
2
DCIN
3
LTC4009
LTC4009-1/LTC4009-2
10
4009fd
block DiagraM
(LTC4009-1/LTC4009-2)
+
+
19
EA
R1
TO
INTERNAL CIRCUITS
CC
VFB
+
CA
1.2085V
REFERENCE
5V
REGULATOR
PWM
LOGIC
BOOST AND
OV DETECTION
C/10
DETECTION
OSCILLATOR
OUTPUT
VOLTAGE
SELECT
SHUTDOWN
CONTROL
TO
INTERNAL
CIRCUITS
SHUTDOWN
OVERVOLTAGE
CHARGE
INPUT
CURRENT
LIMIT
TGATE
20
BOOST
12
ITH
13
PROG
14
CSN
15
CSP
18
SW
21
GND
4009 BD02
16
BGATE
17
INTVDD
TO
INTERNAL
CIRCIUTS
FVS1
10
FVS0
9
BAT
11
CHRG
8
DCDIV
5
ACP
7
SHDN
6
ICL
4
CLN
1
CLP
2
DCIN
3
11
4009fd
LTC4009
LTC4009-1/LTC4009-2
operaTion
Overview
The LTC4009 is a synchronous step-down (buck) current
mode PWM battery charger controller. The maximum
charge current is programmed by the combination of a
charge current sense resistor (RSENSE), matched input
resistors (RIN, Figure 1), and a programming resistor
(RPROG) between the PROG and GND pins. Battery volt-
age is programmed either with an external resistor divider
between FBDIV and GND (LTC4009) or two digital battery
voltage select pins (LTC4009-1/LTC4009-2). In addition,
the PROG pin provides a linearized voltage output of the
actual charge current.
The LTC4009 family does not have any built-in charge
termination and is flexible enough for charging any type
of battery chemistry. These are building block ICs intended
for use with an external circuit, such as a microcontroller,
capable of managing the entire algorithm required for
the specific battery being charged. Each member of the
LTC4009 family features a shutdown input and various state
indicator outputs, allowing easy and direct management by
a wide range of external (digital) charge controllers. Due
to the popularity of rechargeable lithium-ion chemistries,
the LTC4009-1 and LTC4009-2 also offer internal precision
resistors that can be digitally selected to produce one of
four preset output voltages for simplified design of those
charger types.
Shutdown
The LTC4009 remains in shutdown until DCDIV exceeds
1.2V, and SHDN is driven above 1.4V. In shutdown, current
drain from the battery is reduced to the lowest possible
level, thereby increasing standby time. When in shutdown,
the ITH pin is pulled to GND and the CHRG, ICL, FET gate
drivers and INTVDD output are all disabled. The ACP status
output indicates sensed adapter input voltage during all
LTC4009 states. Charging can be stopped at any time by
forcing SHDN below 300mV.
Soft-Start
Exiting the shutdown state enables the charger and releases
the ITH pin. When enabled, switching will not begin until
CLP exceeds BAT by 100mV and ITH exceeds a threshold
that assures initial current will be positive (about 5% to
25% of the maximum programmed current). To limit inrush
current, soft-start delay is created with the compensation
values used on the ITH pin. Longer soft-start times can be
realized by increasing the filter capacitor on ITH, if reduced
loop bandwidth is acceptable. The actual charge current at
the end of soft-start will depend on which loop (current,
voltage or adapter limit) is in control of the PWM. If this
current is below that required by the ITH start-up threshold,
the resulting charge current transient duration depends on
loop compensation but is typically less than 100µs.
Bulk Charge
When soft-start is complete, the LTC4009 begins sourc-
ing the current programmed by the external components
connected to CSP, CSN and PROG. Some batteries may
require a small conditioning trickle current if they are heavily
discharged. As shown in the Applications Information sec-
tion, the LTC4009 can address this need through a variety
of low current circuit techniques on the PROG pin. Once
a suitable cell voltage has been reached, charge current
can be switched to a higher, bulk charge value.
End-of-Charge and CHRG Output
As the battery approaches the programmed output volt-
age, charge current will begin to decrease. The open-
drain CHRG output can indicate when the current drops
to 10% of its programmed full-scale value by turning off
the strong pull-down (open-drain FET) and turning on a
weak 25µA pull-down current. This weak pull-down state
is latched until the part enters shutdown or the sensed
current rises to roughly C/6. C/10 indication will not be
set if charge current has been reduced due to adapter
input current limiting or DCIN/battery overvoltage. As
the charge current approaches 0A, the PWM continues to
operate in full continuous mode. This avoids generation
of audible noise, allowing bulk ceramic capacitors to be
used in the application.
LTC4009
LTC4009-1/LTC4009-2
12
4009fd
Charge Current Monitoring
When the LTC4009 is charging, the voltage on the PROG pin
varies in direct proportion to the charge current. Referring
to Figure 1, the nominal PROG voltage is given by
VI R R
RµA R
PROG CHRG SENSE PROG
IN PROG
= +
. 11 67
Voltage tolerance on PROG is limited by the charge current
accuracy specified in the Electrical Characteristics table.
Refer to the Applications Information section on program-
ming charge current for additional details.
Adapter Input Current Limit
The LTC4009 can monitor and limit current from the input
DC supply, which is normally an AC adapter. When the
programmed adapter input current is reached, charge
current is reduced to maintain the desired maximum input
current. The ITH and PROG pins will reflect the reduced
charge current. This limit function avoids overloading the
DC input source, allowing the product to operate at the
same time the battery is charging without complex load
management algorithms. The battery will automatically be
charged at the maximum possible rate that the adapter will
support, given the application’s operating condition. The
LTC4009 can only limit input current by reducing charge
current, and in this case the charger uses nonsynchro-
nous PWM operation to prevent boosting if the average
charge current falls below about 25% of the maximum
programmed current. Note that the ICL indicator output
becomes active (low) at an adapter input current level just
slightly less than that required for the internal amplifier to
begin to assert control over the PWM loop.
If system load current equals or exceeds the input adapter
current limit for more than a few milliseconds, the bootstrap
capacitor between BOOST and SW can fully discharge due
to normal pin leakage currents. In this case, the PWM will
not restart until the system current has dropped to about
85% of the programmed input adapter limit value.
Charger Status Indicator Outputs
The LTC4009 open-drain indicator outputs provide valu-
able information about the IC’s operating state and can
operaTion
Figure 1. PWM Circuit Diagram
+
+
EA
CA
+
CC
19
2
11 PWM
LOGIC
OSCILLATOR
WATCHDOG
TIMER
LOOP
COMPENSATION
TGATE
SYSTEM
POWER
L1
RIN +
16
BGATE
15
CSP
14
CSN
13
PROG
10
VFB
12
ITH
RPROG
R1
FROM ICL
1.2085V
RSENSE VSENSE
ICHRG
4009 F01
CPROG
QS
CLOCK
LTC4009
CLP
BAT RD
RIN
+
13
4009fd
LTC4009
LTC4009-1/LTC4009-2
be used for a variety of purposes in applications. Table 1
summarizes the state of the three indicator outputs as a
function of LTC4009 operation.
Table 1. LTC4009 Open-Drain Indicator Outputs
ACP CHRG ICL CHARGER STATE
Off Off Off No DC Input (Shutdown)
On Off Off Shutdown, Reverse Current or
DCIN Overvoltage
On On Off Bulk Charge
On 25µA Off Low Current Charge or Initial
CLP-BAT < 100mV
On On On Input Current Limit During Bulk
Charge
On 25µA On Input Current Limit During Low
Current Charge
On Off On Input Current Limit During DCIN
Overvoltage
PWM Controller
The LTC4009 uses a synchronous step-down architec-
ture to produce high operating efficiency. The nominal
operating frequency of 550kHz allows use of small filter
components. The following conceptual discussion of basic
PWM operation references Figure 1.
The voltage across the external charge current sense
resistor RSENSE is measured by current amplifier, CA. This
instantaneous current (VSENSE/RIN) is fed to the PROG pin
where it is averaged by an external capacitor and converted
to a voltage by the programming resistor RPROG between
PROG and GND. The PROG voltage becomes the average
operaTion
charge current input signal to error amplifier, EA. EA also
receives loop control information from the battery voltage
feedback input VFB and the adapter input current limit
circuit. The ITH output of the error amplifier is a scaled
control voltage for one input of the PWM comparator, CC.
ITH sets a peak inductor current threshold, sensed by R1,
to maintain the desired average current through RSENSE.
The current comparator output does this by switching the
state of the RS latch at the appropriate time.
At the beginning of each oscillator cycle, the PWM clock
sets the RS latch and turns on the external topside NFET
(bottom-side synchronous NFET off) to refresh the current
carried by the external inductor L1. The inductor current
and voltage across RSENSE begin to rise linearly. CA buffers
this instantaneous voltage rise and applies it to CC with
gain supplied by R1. When the voltage across R1 exceeds
the peak level set by the ITH output of EA, the top FET
turns off and the bottom FET turns on. The inductor cur-
rent then ramps down linearly until the next rising PWM
clock edge. This closes the loop and sources the correct
inductor current to maintain the desired parameter (charge
current, battery voltage, or input current). To produce a
near constant frequency, the PWM oscillator implements
the equation:
tCLP BAT
CLP kHz
OFF =
550
Repetitive, closed-loop waveforms for stable PWM opera-
tion appear in Figure 2.
Figure 2. PWM Waveforms
ON
OFF
OFF
INDUCTOR
CURRENT
TOP FET
BOTTOM FET
ON
tOFF
THRESHOLD
SET BY ITH
VOLTAGE
4009 F02
LTC4009
LTC4009-1/LTC4009-2
14
4009fd
PWM Watchdog Timer
As input and output conditions vary, the LTC4009 may need
to utilize PWM duty cycles approaching 100%. In this case,
operating frequency may be reduced well below 550kHz.
An internal watchdog timer observes the activity on the
TGATE pin. If TGATE is on for more than 40µs, the watchdog
activates and forces the bottom NFET on (top NFET off)
for about 100ns. This avoids a potential source of audible
noise when using ceramic input or output capacitors and
prevents the boost supply capacitor for the top gate driver
from discharging. In low drop out operation, the actual
charge current may not be able to reach the programmed
full-scale value due to the watchdog function.
Overvoltage Protection
The LTC4009 also contains overvoltage detection that
prevents transient battery voltage overshoots of more than
about 6% above the programmed output voltage. When
battery overvoltage is detected, both external MOSFETs are
turned off until the overvoltage condition clears, at which
time a new soft start sequence begins. This is useful for
properly charging battery packs that use an internal switch
to disconnect themselves for performing functions such
as calibration or pulse mode charging.
Reverse Charge Current Protection (Anti-Boost)
Because the LTC4009 always attempts to operate synchro-
nously in full continuous mode (to avoid audible noise from
ceramic capacitors), reverse average charge current can
occur during some invalid operating conditions. To avoid
boosting a lightly loaded system supply during reverse
operation, the LTC4009 monitors the voltage on CLP to
determine if it rises 25mV above DCIN during charge.
However, under heavier system loads, CLP may not boost
above DCIN, even though reverse average current is flow-
ing. In this case a second circuit monitors indication of
reverse average current on PROG.
If the designer intends to replace the input diode with a
MOSFET for improved efficiency, using the ACP signal of
the LTC4009 to control the MOSFET is not recommended.
In this case, the LTC4012 is strongly suggested, because
it includes ideal diode control of the MOSFET, instead of
driving it as a simple switch. This solution is the most ef-
fective at detecting boost conditions and quickly shutting
down the IC. If for some reason the LTC4012 solution is
not acceptable, and a MOSFET with external control is
used to replace the input diode, and there are conditions
involving very low reverse current under no system load
with an AC adapter that cannot sink current, it may still
be possible to boost the DCIN input supply. To cover this
case, the LTC4009 monitors the resistor divider attached
to the DCDIV pin and sets an input overvoltage fault if that
voltage exceeds 1.825V.
If any of these circuits detects boost operation, The LTC4009
turns off both external MOSFETs until the reverse current
condition clears. Once DCIN-CLP > 25mV, a new soft-start
sequence begins.
operaTion
15
4009fd
LTC4009
LTC4009-1/LTC4009-2
applicaTions inForMaTion
Programming Charge Current
The formula for charge current is:
IR
R
V
RµA
CHRG IN
SENSE PROG
=
. .
1 2085 11 67
The LTC4009 operates best with 3.01k input resistors,
although other resistors near this value can be used to
accommodate standard sense resistor values. Refer to
the subsequent discussion on inductor selection for other
considerations that come into play when selecting input
resistors RIN.
RSENSE should be chosen according to the following
equation:
RmV
I
SENSE MAX
=100
where IMAX is the desired maximum charge current ICHRG.
The 100mV target can be adjusted to some degree to obtain
standard RSENSE values and/or a desired RPROG value, but
target voltages lower than 100mV will cause a proportional
reduction in current regulation accuracy.
The required minimum resistance between PROG and GND
can be determined by applying the suggested expression
for RSENSE while solving the first equation given above for
charge current with ICHRG = IMAX:
RV R
V µA R
PROG MIN IN
IN
( )
.
. .
=+
1 2085
0 1 11 67
If RIN is chosen to be 3.01k with a sense voltage of 100mV,
this equation indicates a minimum value for RPROG of
26.9k. Table 6 gives some examples of recommended
charge current programming component values based
on these equations.
The resistance between PROG and GND can simply be
set with a single a resistor, if only maximum charge cur-
rent needs to be controlled during the desired charging
algorithm. However, some batteries require a low charge
current for initial conditioning when they are heavily dis-
charged. The charge current can then be safely switched
to a higher level after conditioning is complete. Figure 3
illustrates one method of doing this with 2-level control
of the PROG pin resistance. Turning Q1 off reduces the
charge current to IMAX/10 for battery conditioning. When
Q1 is on, the LTC4009 is programmed to allow full IMAX
current for bulk charge. This technique can be expanded
through the use of additional digital control inputs for an
arbitrary number of pre-programmed current values.
Figure 3. Programming 2-Level Charge Current
13
Q1
2N7002
4009 F03
R2
53.6k
PROG
LTC4009
R1
26.7k CPROG
4.7nF
BULK
CHARGE
PRECHARGE
For a truly continuous range of maximum charge current
control, pulse width modulation can be used as shown in
Figure 4. The value of RPROG controls the maximum value
of charge current which can be programmed (Q1 continu-
ously on). PWM of the Q1 gate voltage changes the value
of RPROG to produce lower currents. The frequency of this
modulation should be higher than a few kHz, and CPROG
must be increased to reduce the ripple caused by switch-
ing Q1. In addition, it may be necessary to increase loop
LTC4009
LTC4009-1/LTC4009-2
16
4009fd
applicaTions inForMaTion
compensation capacitance connected to ITH to maintain
stability or prevent large current overshoot during start-
up. Selecting a higher Q1 PWM frequency (≈10kHz) will
reduce the need to change CPROG or other compensation
values.Charge current will be proportional to the duty cycle
of the PWM input on the gate of Q1.
Programming LTC4009 Output Voltage
Figure 5 shows the external circuit for programming the
charger voltage when using the LTC4009. The voltage is
then governed by the following equation:
VV R R
RR R A R B
BAT =+
( )
= +
1 2085 1 2
22 2 2
. ,
See Table 2 for approximate resistor values for R2.
R R VR R A R B1 2 1 2085 1 2 2 2=
= +
VBAT
. ,
Selecting R2 to be less than 50k and the sum of R1 and
R2 at least 200k or above, achieves the lowest possible
error at the VFB sense input. Note that sources of error
such as R1 and R2 tolerance, FBDIV RON or VFB input
impedance are not included in the specifications given in
the Electrical Characteristics. This leads to the possibil-
ity that very accurate (0.1%) external resistors might be
required. Actually, the temperature rise of the LTC4009 will
rarely exceed 50°C at the end of charge, because charge
current will have tapered to a low level. This means that
0.25% resistors will normally provide the required level of
overall accuracy. Table 2 gives recommended values for
R1 and R2 for popular lithium-ion battery voltages. For
values of R1 above 200k, addition of capacitor CZ may
improve transient response and loop stability. A value of
10pF is normally adequate.
Table 2. Programming LTC4009 Output Voltage
VBAT VOLTAGE R1 (0.25%) R2A (0.25%) R2B (1%)*
4.1V 165k 69.0k
4.2V 167k 67.3k 200
8.2V 162k 28.0k
8.4V 169k 28.4k
12.3V 301k 32.8k
12.6V 294k 31.2k
16.4V 284k 22.6k
16.8V 271k 21.0k
20.5V 316k 19.8k
21.0V 298k 18.2k
24.6V 298k 15.4k
25.2V 397k 20.0k
*To obtain required accuracy requires series resistors for R2.
Figure 4. Programming PWM Current
Figure 5. Programming LTC4009 Output Voltage
13
Q1
2N7002
4009 F04
PROG
LTC4009
RPROG RMAX
511k
CPROG
0V
5V
11
9
BAT
FBDIV
95Ω
TYPICAL
10
VFB
LTC4009 R1
R2AR2B*
4009 F05
CZ
*OPTIONAL TRIM RESISTOR
21
GND
(EXPOSED PAD)
+
17
4009fd
LTC4009
LTC4009-1/LTC4009-2
applicaTions inForMaTion
Programming LTC4009-1/LTC4009-2 Output Voltage
The LTC4009-1/LTC4009-2 feature precision internal bat-
tery voltage feedback resistor taps configured for common
lithium-ion voltages. All that is required to program the
desired voltage is proper pin programming of FVS0 and
FVS1 as shown in Table 3.
Table 3. LTC4009-1/LTC4009-2 Output Voltage Programming
VBAT VOLTAGE
FVS1 FVS0LTC4009-1 LTC4009-2
4.1V 4.2V GND GND
8.2V 8.4V GND INTVDD
12.3V 12.6V INTVDD GND
16.4V 16.8V INTVDD INTVDD
Programming Input Current Limit
To set the input current limit, ILIM, the minimum wall
adapter current rating must be known. To account for the
tolerance of the LTC4009 input current sense circuit, 5%
should be subtracted from the adapters minimum rated
output. Refer to Figure 6 and program the input current
limit function with the following equation.
RmV
I
CL LIM
=100
where ILIM is the desired maximum current draw from
the DC (adapter) input, including adjustments for toler-
ance, if any.
Often an AC adapter will include a rated current output
margin of at least +10%. This can allow the adapter cur-
rent limit value to simply be programmed to the actual
minimum rated adapter output current. Table 4 shows
some common RCL current limit programming values.
A lowpass filter formed by RF (5.1k) and CF (0.1µF) is
required to eliminate switching noise from the LTC4009
PWM and other system components. If input current limit-
ing is not desired, CLN should be shorted to CLP while
CLP remains connected to power.
Table 4. Common RCL Values
ADAPTER
RATING
RCL VALUE (1%)
RCL POWER
DISSIPATION
RCL POWER
RATING
0.50A 0.200Ω0.050W 0.25W
0.75A 0.133Ω0.075W 0.25W
1.00A 0.100Ω0.100W 0.25W
1.25A 0.080Ω0.125W 0.25W
1.50A 0.067Ω0.150W 0.25W
1.75A 0.057Ω0.175W 0.25W
2.00A 0.050Ω0.200W 0.25W
Figure 7 shows an optional circuit that can influence the
parameters of the input current limit in two ways. The
first option is to lower the power dissipation of RCL at the
expense of accuracy without changing the input current
Figure 6. Programming Input Current Limit
2 1
RCL
CDC CF 0.1µF
CLP
LTC4009
CLN
RF
5.1k
4009 F06
10k
FROM DC
POWER INPUT
TO REMAINDER
OF SYSTEM
2
1
CLP
DCIN
CLN
17
INTVDD
LTC4009 RCL
1%
R3 = R1
1%
R1
1%
Q2
2SC2412
RF
2.49k 1%
R2
Q1
IMX1
4009 F07
CF
0.22µF
D1
INPUT DIODE
TO REMAINDER
OF SYSTEM
Figure 7. Adjusting Input Current Limit
LTC4009
LTC4009-1/LTC4009-2
18
4009fd
applicaTions inForMaTion
limit value. The second is to make the input current limit
value programmable.
The overall accuracy of this circuit needs to be better than
the power source current tolerance or be margined such
that the worse-case error remains under the power source
limits. The accuracy of the Figure 7 circuit is a function of
the INTVDD, VBE, RCL, RF
, R1 and R3 tolerances. To improve
accuracy, the tolerance of RF should be changed from
5.1k, 5% to a 2.49k 1% resistor. RCL and the programming
resistors R1 and R3 should also be 1% tolerance such
that the dominant error is INTVDD (±3%). Bias resistor R2
can be 5%. When choosing NPN transistors, both need
to have good gain (>100) at 10µA levels. Low gain NPNs
will increase programming errors. Q1 must be a matched
NPN pair. Since RF has been reduced in value by half, the
capacitor value of CF should double to 0.22µF to remain
effective at filtering out any noise.
If you wish to reduce RCL power dissipation for a given
current limit, the programming equation becomes:
R
mV k
R
I
CL LIM
=
100 5 2 49
1
.
If you wish to make the input current limit programmable,
the equation becomes:
I
mV k
R
R
LIM CL
=
100 5 2 49
1
.
The equation governing R2 for both applications is based
on the value of R1. R3 should always be equal to R1.
R2 = 0.875 • R1
In many notebook applications, there are situations
where two different ILIM values are needed to allow two
different power adapters or power sources to be used.
In such cases, start by setting RLIM for the high power
ILIM configuration and then use Figure 7 to set the lower
ILIM value. To toggle between the two ILIM values, take
the three ground connections shown in Figure 7, combine
them into one common connection and use a small-signal
NFET (2N7002) to open or close that common connec-
tion to circuit ground. When the NFET is off, the circuit
is defeated (floating) allowing ILIM to be the maximum
value. When the NFET is on, the circuit will become active
and ILIM will drop to the lower set value.
Monitoring Charge Current
The PROG pin voltage can be used to indicate charge cur-
rent where 1.2085V indicates full programmed current (1C)
and zero charge current is approximately equal to RPROG
11.67µA. PROG voltage varies in direct proportion to the
charge current between this zero-current (offset) value and
1.2085V. When monitoring the PROG pin voltage, using a
buffer amplifier as shown in Figure 8 will minimize charge
current errors. The buffer amplifier may be powered from
the INTVDD pin or any supply that is always on when the
charger is on.
Figure 8. PROG Voltage Buffer
17
13
INTVDD
PROG
<30nA
LTC4009
4009 F08
TO SYSTEM
MONITOR
+
C/10 CHRG Indicator
The value chosen for RPROG has a strong influence on
charge current monitoring and the accuracy of the C/10
charge indicator output (CHRG). The LTC4009 uses the
voltage on the PROG pin to determine when charge current
has dropped to the C/10 threshold. The nominal threshold
of 400mV produces an accurate low charge current indi-
cation of C/10 as long as RPROG = 26.7k, independent of
all other current programming considerations. However,
it may sometimes be necessary to deviate from this value
to satisfy other application design goals.
19
4009fd
LTC4009
LTC4009-1/LTC4009-2
applicaTions inForMaTion
If RPROG is greater than 26.7k, the actual level at which
low charge current is detected will be less than C/10. The
highest value of RPROG that can be used while reliably
indicating low charge current before reaching final VBAT
is 30.1k. RPROG can safely be set to values higher than
this, but low current indication will be lost.
If RPROG is less than 26.7k, low charge current detection
occurs at a level higher than C/10. More importantly, the
LTC4009 becomes increasingly sensitive to reverse cur-
rent. The lowest value of RPROG that can be used without
the risk of erroneous boost operation detection at end of
charge is 26.1k. Values of RPROG less than this should not
be used. See the Operation section for more information
about reverse current.
The nominal fractional value of IMAX at which C/10 indica-
tion occurs is given by:
I
I
mV R µA
V R
C
MAX
PROG
PROG
10 400 11 67
1 2085
=
( )
.
. .11 67µA
( )
Direct digital monitoring of C/10 indication is possible with
an external application circuit like the one shown in Figure 9.
The LTC4009 initially indicates C/10 until the PWM has
started and the actual charge current can be determined
(PROG pin voltage). The 0.1µF capacitor from CHRG to
GND is used to filter this initial pulse, which is typically
less than 2ms when starting toward a final charge current
that is actually greater than C/10. If external circuitry is
insensitive to, or can ignore, this momentary C/10 indica-
tion at start-up, the capacitor can be omitted.
By using two different value pull-up resistors, a micro-
processor can detect three states from this pin (charging,
C/10 and not charging). See Figure 10. When a digital
output port (OUT) from the microprocessor drives one
of the resistors and a second digital input port polls the
network, the charge state can be determined as shown
in Table 5.
Figure 9. Digital C/10 Indicator
Figure 10. Microprocessor Status Interface
17
8
INTVDD
CHRG
Q1
TP0610T
Q2
2N7002
100k
LTC4009
4009 F09
100k
VLOGIC
100k
C/10
CHRG
100k
0.1µF
Q3
2N7002
33k
200k
4009 F10
VDD
3.3V
µP
IN
OUT
LTC4009
CHRG 8
Table 5. Digital Read Back State (IN, Figure 10)
LTC4009
CHARGER STATE
OUT STATE
Hi-Z 1
Off 1 1
C/10 Charge 0 1
Bulk Charge 0 0
LTC4009
LTC4009-1/LTC4009-2
20
4009fd
Input and Output Capacitors
In addition to typical input supply bypassing (0.1µF) on
DCIN, the relatively high ESR of aluminum electrolytic
capacitors is helpful for reducing ringing when hot plug-
ging the charger to the AC adapter. Refer to LTC Application
Note 88 for more information.
The input capacitor between system power (drain of top
FET, Figure 1) and GND is required to absorb all input PWM
ripple current, therefore it must have adequate ripple current
rating. Maximum RMS ripple current is typically one-half
of the average battery charge current. Actual capacitance
value is not critical, but using the highest possible voltage
rating on PWM input capacitors will minimize problems.
Consult with the manufacturer before use.
The output capacitor shown across the battery and ground
must also absorb PWM output ripple current. The general
formula for this capacitor current is:
I
VV
V
L f
RMS
BAT BAT
CLP
PWM
=
0 29 1
1
.
For example, IRMS = 0.22A with:
VBAT = 12.6V
VCLP = 19V
L1 = 10µH
fPWM = 550kHz
High capacity ceramic capacitors (20µF or more) available
from a variety of manufacturers can be used for input/out-
put capacitors. Other alternatives include OS-CON and
POSCAP capacitors from Sanyo.
Low ESR solid tantalum capacitors have high ripple cur-
rent rating in a relatively small surface mount package,
but exercise caution when using tantalum for input or
output bulk capacitors. High input surge current can be
created when the adapter is hot-plugged to the charger
or when a battery is connected to the charger. Solid tan-
talum capacitors have a known failure mechanism when
subjected to very high surge currents. Select tantalum
capacitors that have high surge current ratings or have
been surge tested.
EMI considerations usually make it desirable to minimize
ripple current in battery leads. Adding Ferrite beads or
inductors can increase battery impedance at the nominal
550KHz switching frequency. Switching ripple current splits
between the battery and the output capacitor in inverse
relation to capacitor ESR and the battery impedance. If
the ESR of the output capacitor is 0.2Ω and the battery
impedance is raised to 4Ω with a ferrite bead, only 5% of
the current ripple will flow to the battery.
Inductor Selection
Higher switching frequency generally results in lower
efficiency because of MOSFET gate charge losses, but it
allows smaller inductor and capacitor values to be used.
A primary effect of the inductor value L1 is the amplitude
of ripple current created. The inductor ripple current IL
decreases with higher inductance and PWM operating
frequency:
I
VV
V
L f
L
BAT BAT
CLP
PWM
=
1
1
Accepting larger values of IL allows the use of low in-
ductance, but results in higher output voltage ripple and
greater core losses. Lower charge currents generally call
for larger inductor values.
applicaTions inForMaTion
21
4009fd
LTC4009
LTC4009-1/LTC4009-2
The LTC4009 limits maximum instantaneous peak inductor
current during every PWM cycle. To avoid unstable switch
waveforms, the ripple current must satisfy:
ImV
RI
LSENSE MAX
<
2150
so choose:
LV
fmV
RI
CLP
PWM SENSE MAX
10 125
150
>
.
For C-grade parts, a reasonable starting point for setting
ripple current is ΔIL = 0.4 IMAX. For I-grade parts, use ΔIL
= 0.2 • IMAX only if the IC will actually be used to charge
batteries over the wider I-grade temperature range. The
voltage compliance of internal LTC4009 circuits also im-
poses limits on ripple current. Select RIN (in Figure 1) to
avoid average current errors in high ripple designs. The
following equation can be used for guidance:
R I
µA RR I
µA
SENSE L IN SENSE L
50 20
RIN should not be less than 2.37k or more than 6.04k. Val-
ues of RIN greater than 3.01k may cause some reduction in
programmed current accuracy. Use these equations and
guidelines, as represented in Table 6, to help select the cor-
rect inductor value. This table was developed for C-grade
parts to maintain maximum ΔIL near 0.6 IMAX with fPWM at
550kHz and VBAT = 0.5 VCLP (the point of maximum ΔIL),
assuming that inductor value could also vary by 25% at
IMAX. For I-grade parts, reduce maximum ΔIL to less than
0.4 IMAX, but only if the IC will actually be used to charge
batteries over the wider I-grade temperature range. In that
case, a good starting point can be found by multiplying
the inductor values shown in Table 6 by a factor of 1.6 and
rounding up to the nearest standard value.
Table 6. Minimum Typical Inductor Values
VCLP L1 (Typ) IMAX RSENSE RIN RPROG
<10V ≥10µH 1A 100mΩ3.01k 26.7k
10V to 20V ≥20µH 1A 100mΩ3.01k 26.7k
>20V ≥28µH 1A 100mΩ3.01k 26.7k
<10V ≥5.1µH 2A 50mΩ3.01k 26.7k
10V to 20V ≥10µH 2A 50mΩ3.01k 26.7k
>20V ≥14µH 2A 50mΩ3.01k 26.7k
To guarantee that a chosen inductor is optimized in any
given application, use the design equations provided and
perform bench evaluation in the target application, par-
ticularly at duty cycles below 20% or above 80% where
PWM frequency can be much less than the nominal value
of 550kHz.
TGATE BOOST Supply
Use the external components shown in Figure 11 to de-
velop a bootstrapped BOOST supply for the TGATE FET
driver. A good set of equations governing selection of the
two capacitors is:
CQ
VC C
G
120
4 5 2 20 1= =
.,
applicaTions inForMaTion
Figure 11. TGATE Boost Supply
20
17
BOOST
INTVDD
18
SW
LTC4009
4009 F11
C2
2µF
C1
0.1µF
L1 TO
RSENSE
D1
1N4148
LTC4009
LTC4009-1/LTC4009-2
22
4009fd
where QG is the rated gate charge of the top external NFET
with VGS = 4.5V. The maximum average diode current is
then given by:
ID = QG • 665kHz
To improve efficiency by increasing VGS applied to the top
FET, substitute a Schottky diode with low reverse leakage
for D1.
PWM jitter has been observed in some designs operating
at higher VIN/VOUT ratios. This jitter does not substantially
affect DC charge current accuracy. A series resistor with a
value of 5Ω to 20Ω can be inserted between the cathode
of D1 and the BOOST pin to remove this jitter if present.
A resistor case size of 0603 or larger is recommended to
lower ESL and achieve the best results.
FET Selection
Two external power MOSFETs must be selected for use
with the charger: an N-channel power switch (top FET)
and an N-channel synchronous rectifier (bottom FET).
Peak gate-to-source drive levels are internally set to about
5V. Consequently, logic-level FETs must be used. In addi-
tion to the fundamental DC current, selection criteria for
these MOSFETs also include channel resistance RDS(ON),
total gate charge QG, reverse transfer capacitance CRSS,
maximum rated drain-source voltage BVDSS and switching
characteristics such as td(ON/OFF). Power dissipation for
each external FET is given by:
PV I T R
V
k V
D TOP
BAT MAX DS ON
CLP
C
( )
( )
=+
( )
+
21δ∆
LLP MAX RSS
D BOT
CLP BAT M
I C kHz
PV V I
2665
( ) =
( )
AAX DS ON
CLP
T R
V
21 ( )
+
( )
δ∆
where δ is the temperature dependency of RDS(ON), T
is the temperature rise above the point specified in the
FET data sheet for RDS(ON) and k is a constant inversely
related to the internal LTC4009 top gate driver. The term
(1 + δT) is generally given for a MOSFET in the form
of a normalized RDS(ON) curve versus temperature, but
δ of 0.005/°C can be used as a suitable approximation
for logic-level FETs if other data is not available. CRSS =
QGD/dVDS is usually specified in the MOSFET character-
istics. The constant k = 2 can be used in estimating top
FET dissipation. The LTC4009 is designed to work best
with external FET switches with a total gate charge at 5V
of 15nC or less.
For VCLP < 20V, high charge current efficiency generally
improves with larger FETs, while for VCLP > 20V, top gate
transition losses increase rapidly to the point that using
a topside NFET with higher RDS(ON) but lower CRSS can
actually provide higher efficiency. If the charger will be
operated with a duty cycle above 85%, overall efficiency
is normally improved by using a larger top FET.
The synchronous (bottom) FET losses are greatest at high
input voltage or during a short circuit, which forces a low
side duty cycle of nearly 100%. Increasing the size of this
FET lowers its losses but increases power dissipation in the
LTC4009. Using asymmetrical FETs will normally achieve
cost savings while allowing optimum efficiency.
Select FETs with BVDSS that exceeds the maximum VCLP
voltage that will occur. Both FETs are subjected to this level
of stress during operation. Many logic-level MOSFETs are
limited to 30V or less.
applicaTions inForMaTion
23
4009fd
LTC4009
LTC4009-1/LTC4009-2
The LTC4009 uses an improved adaptive TGATE and
BGATE drive that is insensitive to MOSFET inertial delays,
td(ON/OFF), to avoid overlap conduction losses. Switching
characteristics from power MOSFET data sheets apply
only to a specific test fixture, so there is no substitute for
bench evaluation of external FETs in the target application.
In general, MOSFETs with lower inertial delays will yield
higher efficiency.
Diode Selection
A Schottky diode in parallel with the bottom FET and/or
top FET in an LTC4009 application clamps SW during the
non-overlap times between conduction of the top and
bottom FET switches. This prevents the body diode of the
MOSFETs from forward biasing and storing charge, which
could reduce efficiency as much as 1%. One or both diodes
can be omitted if the efficiency loss can be tolerated. A 1A
Schottky is generally a good size for 3A chargers due to the
low duty cycle of the non-overlap times. Larger diodes can
actually result in additional efficiency (transition) losses
due to larger junction capacitance.
Loop Compensation and Soft-Start
The three separate PWM control loops of the LTC4009
can be compensated by a single set of components at-
tached between the ITH pin and GND. As shown in the
typical LTC4009 application, a 6.04k resistor in series
with a capacitor of at least 0.1µF provides adequate loop
compensation for the majority of applications.
The LTC4009 can be soft-started with the compensation
capacitor on the ITH pin. At start-up, ITH will quickly rise
to about 0.25V, then ramp up at a rate set by the com-
pensation capacitor and the 40µA ITH bias current. The
full programmed charge current will be reached when ITH
reaches approximately 2V. With a 0.1µF capacitor, the time
to reach full charge current is usually greater than 1.5ms.
This capacitor can be increased if longer start-up times
are required, but loop bandwidth and dynamic response
will be reduced.
INTVDD Regulator Output
Bypass the INTVDD regulator output to GND with a low
ESR X5R or X7R ceramic capacitor with a value of 0.47µF
or larger. The capacitor used to build the BOOST supply
(C2 in Figure 11) can serve as this bypass. Do not draw
more than 30mA from this regulator for the host system,
governed by IC power dissipation.
Calculating IC Power Dissipation
The user should ensure that the maximum rated junction
temperature is not exceeded under all operating conditions.
The thermal resistance of the LTC4009 package (θJA) is
37°C/W, provided the Exposed Pad is in good thermal
contact with the PCB. The actual thermal resistance in
the application will depend on forced air cooling and other
heat sinking means, especially the amount of copper on
the PCB to which the LTC4009 is attached. The following
formula may be used to estimate the maximum average
power dissipation PD (in watts) of the LTC4009, which is
dependent upon the gate charge of the external MOSFETs.
This gate charge, which is a function of both gate and drain
voltage swings, is determined from specifications or graphs
in the manufacturers data sheet. For the equation below,
find the gate charge for each transistor assuming 5V gate
swing and a drain voltage swing equal to the maximum
VCLP voltage. Maximum LTC4009 power dissipation under
normal operating conditions is then given by:
PD = DCIN(2.8mA + IDD + 665kHz(QTGATE + QBGATE))
– 5IDD
where:
IDD = Average external INTVDD load current, if any
QTGATE = Gate charge of external top FET in Coulombs
QBGATE = Gate charge of external bottom FET in
Coulombs
applicaTions inForMaTion
LTC4009
LTC4009-1/LTC4009-2
24
4009fd
PCB Layout Considerations
To prevent magnetic and electrical field radiation and
high frequency resonant problems, proper layout of the
components connected to the LTC4009 is essential. Refer
to Figure 12. For maximum efficiency, the switch node
rise and fall times should be minimized. The following
PCB design priority list will help insure proper topology.
Layout the PCB using this specific order.
1. Input capacitors should be placed as close as possible
to switching FET supply and ground connections with
the shortest copper traces possible. The switching
FETs must be on the same layer of copper as the input
capacitors. Vias should not be used to make these
connections.
2. Place the LTC4009 close to the switching FET gate
terminals, keeping the connecting traces short to
produce clean drive signals. This rule also applies to IC
supply and ground pins that connect to the switching
FET source pins. The IC can be placed on the opposite
side of the PCB from the switching FETs.
3. Place the inductor input as close as possible to the
switching FETs. Minimize the surface area of the switch
node. Make the trace width the minimum needed to
support the programmed charge current. Use no cop-
per fills or pours. Avoid running the connection on
multiple copper layers in parallel. Minimize capacitance
from the switch node to any other trace or plane.
4. Place the charge current sense resistor immediately
adjacent to the inductor output, and orient it such
that current sense traces to the LTC4009 are not long.
These feedback traces need to be run together as a
single pair with the smallest spacing possible on any
given layer on which they are routed. Locate any filter
component on these traces next to the LTC4009, and
not at the sense resistor location.
5. Place output capacitors adjacent to the sense resistor
output and ground.
6. Output capacitor ground connections must feed into
the same copper that connects to the input capacitor
ground before connecting back to system ground.
7. Connection of switching ground to system ground,
or any internal ground plane, should be single-point.
If the system has an internal system ground plane,
a good way to do this is to cluster vias into a single
star point to make the connection.
8. Route analog ground as a trace tied back to the LTC4009
GND paddle before connecting to any other ground.
Avoid using the system ground plane. A useful CAD
technique is to make analog ground a separate ground
net and use a 0Ω resistor to connect analog ground
to system ground.
9. A good rule of thumb for via count in a given high
current path is to use 0.5A per via. Be consistent when
applying this rule.
Figure 12. High Speed Switching Path
4009 F12
VBAT
L1 RSENSE
HIGH
FREQUENCY
CIRCULATING
PATH BAT
ANALOG
GROUND
SYSTEM
GROUND
SWITCH NODE
CIN
SWITCHING GROUND
COUT
VIN
GND
D1 +
applicaTions inForMaTion
25
4009fd
LTC4009
LTC4009-1/LTC4009-2
Figure 13. Kelvin Sensing of Charge Current
TO CSP
RIN
4009 F13
DIRECTION OF CHARGING CURRENT
RSENSE
TO CSN
RIN
10. If possible, place all the parts listed above on the same
PCB layer.
11. Copper fills or pours are good for all power connections
except as noted above in Rule 3. Copper planes on
multiple layers can also be used in parallel. This helps
with thermal management and lowers trace inductance,
which further improves EMI performance.
12. For best current programming accuracy, provide a
Kelvin connection from RSENSE to CSP and CSN. See
Figure 13 for an example.
13. It is important to minimize parasitic capacitance on
the CSP and CSN pins. The traces connecting these
pins to their respective resistors should be as short
as possible.
applicaTions inForMaTion
LTC4009
LTC4009-1/LTC4009-2
26
4009fd
package DescripTion
4.00 ± 0.10
4.00 ± 0.10
NOTE:
1. DRAWING IS PROPOSED TO BE MADE A JEDEC PACKAGE OUTLINE MO-220
VARIATION (WGGD-1)—TO BE APPROVED
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION
ON THE TOP AND BOTTOM OF PACKAGE
PIN 1
TOP MARK
(NOTE 6)
0.40 ± 0.10
2019
1
2
BOTTOM VIEW—EXPOSED PAD
2.00 REF
2.45 ± 0.10
0.75 ± 0.05 R = 0.115
TYP
R = 0.05
TYP
0.25 ± 0.05
0.50 BSC
0.200 REF
0.00 – 0.05
(UF20) QFN 01-07 REV A
RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS
APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED
0.70 ±0.05
0.25 ±0.05
0.50 BSC
2.00 REF 2.45 ± 0.05
3.10 ± 0.05
4.50 ± 0.05
PACKAGE OUTLINE
PIN 1 NOTCH
R = 0.20 TYP
OR 0.35 × 45°
CHAMFER
2.45 ± 0.10
2.45 ± 0.05
UF Package
20-Lead Plastic QFN (4mm × 4mm)
(Reference LTC DWG # 05-08-1710 Rev A)
27
4009fd
LTC4009
LTC4009-1/LTC4009-2
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
revision hisTory
REV DATE DESCRIPTION PAGE NUMBER
D 3/10 I-Grade Parts Added. Reflected Throughout the Data Sheet 1 to 28
(Revision history begins at Rev D)
LTC4009
LTC4009-1/LTC4009-2
28
4009fd
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 FAX: (408) 434-0507 www.linear.com
LINEAR TECHNOLOGY CORPORATION 2008
LT 0610 REV D • PRINTED IN USA
relaTeD parTs
PART NUMBER DESCRIPTION COMMENTS
LTC4006 Small, High Efficiency, Fixed Voltage, Lithium-Ion
Battery Chargers with Termination
Complete Charger for 3- or 4-Cell Li-Ion Batteries, AC Adapter Current
Limit and Thermistor Sensor, 16-Pin SSOP Package
LTC4007/LTC4007-1 High Efficiency, Programmable Voltage, Lithium-Ion
Battery Charger with Termination
Complete Charger for 3- or 4-Cell Li-Ion Batteries, AC Adapter Current
Limit, Thermistor Sensor and Indicator Outputs
LTC4008/LTC4008-1 High Efficiency, Programmable Voltage/Current Battery
Chargers
Constant-Current/Constant-Voltage Switching Regulator, Resistor
Voltage/Current Programming, Thermistor Sensor and Indicator
Outputs, AC Adapter Current Limit (Omitted on 4008-1)
LTC4012/LTC4012-1
LTC4012-2
High Efficiency, Multichemistry Battery Chargers with
PowerPath Control
Constant-Current/Constant-Voltage Switching Regulator in a 20-Lead
QFN Package, AC Adapter Current Limit, PFET Input Ideal Diode Control,
Indicator Outputs
LTC4411 2.6A Low Loss Ideal Diode No External MOSFET, Automatic Switching Between DC Sources, 140mΩ
On-Resistance in ThinSOT
TM
package
LTC4412/LTC4412HV Low Loss PowerPath Controllers Very Low Loss Replacement for Power Supply ORing Diodes Using
Minimal External Complements, Operates Up to 28V (36V for HV)
LTC4413 Dual 2.6A, 2.5V to 5.5V Ideal Diodes Low Loss Replacement for ORing Diodes, 100mΩ On-Resistance
LTC4414 36V, Low Loss PowerPath Controller for Large PFETs Low Loss Replacement for ORing Diodes, Operates Up to 36V
LTC4416 Dual Low Loss PowerPath Controllers Low Loss Replacement for ORing Diodes, Operates Up to 36V, Drives
Large PFETs, Programmable, Autonomous Switching
Typical applicaTion
12.6V 2 Amp Charger
CLP
FROM
ADAPTER
15V AT 2A
BULK
CHARGE
C4
0.1µF R8
5.1k R14
100k
D2
D1 8
3 2
1
20
19
18 D3
17
16
21
15
14
11
9
Q1
10
R12
294k C10
10pF
5
7
4
12
13
6
R7
50mΩ
R9 3.01k
C5
0.1µF
C6
2µF
Q2
Q3
D4
L1
10µH
R11
50mΩ
12.6V
Li-Ion
BATTERY
DCIN
CHRG
C2
0.1µF
R2
22.1k
R3
2.43k
R1
3k
R
R4
6.04k
R5
26.7k
R6
53.6k
LTC4009
DCDIV
ACP
ICL
SHDN
ITH
PROG
CLN
BOOST
TGATE
SW
INTVDD
BGATE
TO/FROM
MCU
GND
CSP
CSN
BAT
FBDIV
VFB
C8
10µF
POWER TO SYSTEM
TO POWER SYSTEM LOAD
WHEN ADAPTER IS NOT
PRESENT, USE
SCHOTTKY DIODE D5 OR
THE COMBINATION OF R14,
D6 AND Q4
D6
18V
ZENER
PFET
FDR858P
C1
0.1µF
C3
4.7nF
C9
10µF
R15 0Ω*
R10 3.01k
R13
31.2k
4009 TA02
D2, D4: MBR230LSFT1
D3:CMDSH-3
Q1: 2N7002
Q2, Q3: Si7212DN OR SiA914DJ
OR Si4816BDY (OMIT D4)
L1: IHLP-2525CZER100M11
*SEE TGATE BOOST SUPPLY
IN APPLICATIONS INFORMATION
D5
Q4
OR
+