4-49
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
Caps
End Caps, 101A011 to 094
Use for protecting cables
and pipes or capping
unused outlets in transi-
tions. Provides an environ-
mental seal when used with
adhesive.
Raychem end caps provide
optimum waterproofing and
environmental protection for
underwater, underground,
or outdoor applications.
The end caps are highly
resistant to moisture,
fungus, and weathering.
After Unrestricted Recovery (b)
As Supplied (a)
Applications
Product Dimensions H P HW
Part Min. Max. Min. ±20%
No. a b b b
101A011 5.10 [.20] 2.00 [.08] 22.90 [.90] 1.02 [.04]
101A021 7.40 [.29] 3.30 [.13] 25.40 [1.00] 1.27 [.05]
101A031 10.20 [.40] 4.80 [.18] 30.50 [1.20] 1.52 [.06]
101A041 15.20 [.60] 6.40 [.25] 40.60 [1.60] 1.78 [.07]
101A052 20.60 [.81] 9.40 [.37] 61.00 [2.40] 2.03 [.08]
101A062 25.40 [1.00] 11.40 [.45] 68.80 [2.70] 2.29 [.09]
101A073 39.40 [1.56] 18.00 [.71] 91.40 [3.60] 2.54 [.10]
101A083 50.80 [2.00] 22.90 [.90] 101.60 [4.00] 2.79 [.11]
101A094 83.80 [3.30] 38.10 [1.50] 114.30 [4.50] 3.05 [.12]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Available in: Americas Europe Asia Pacific
■■■
Caps
4-50
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
End Caps, 101A011 to 094 (Continued)
Materials Available Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
Caps
4-51
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
SSC
Applications
These SSC heat-shrinkable
end caps are made from
a thermally stabilized,
modified polyolefin, which
makes them highly resistant
to moisture, fungus, and
weathering. The end caps
also have excellent
electrical properties. End
caps coated with sealant
are available for underwater
Product Facts
■Self-sealing for
waterproofing (sealant-
coated parts only)
■Electrical insulation to
1000 V
■Abrasion-resistance
■Mechanical protection
■Easy installation, requiring
no special skills
■Operating temperature range
of -40°C to 85°C [-40°F to
185°F]
■Minimum shrink
temperature of 121°C
[250°F]
Heat-Shrinkable End Caps
or underground applica-
tions with a pressure differ-
ential up to 20 psi between
the inside of the cable and
the outside environment.
End caps may be used over
lead, steel, aluminum,
copper, polyethylene,
polyolefin, EPR, and PVC
jacketing materials.
Available in: Americas Europe Asia Pacific
■■■
Caps
4-52
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
SSC (Continued)
Type Raychem Military/Commercial
SSC-XXX-FR RWXXXX SSC-XX-FR specification control drawing MIL-I-81765/1A
SSC-X and SSC-XTV SSC specification control drawing PPS-3011/6
S-1017 RT-1050/1 —
S-1297 RW-2019 —
102L0XX RW-2024 —
Military
SSC-XTV Sealing end cap with adhesive S-1017 and valve
SSC-X Sealing end cap with adhesive S-1017
SSC-XU End cap, uncoated
SSC-XXX-FR U End cap, uncoated, round end
SSC-XXX-FR Sealing end cap with adhesive S-1297, round end
Part Inner Diameter* Part Length Wall Thickness (nom.)
No. As Supplied Recovered Recovered Recovered
(min.) (max.) ± 10 % ± 20 %
SSC-1 10.00 [.390] 4.00 [.160] 33.50 [1.320] 2.00 [.080]
SSC-2 20.00 [.790] 7.50 [.300] 55.30 [2.180] 2.30 [.090]
SSC-3 35.00 [1.380] 15.00 [.590] 89.90 [3.540] 3.00 [.120]
SSC-4 55.00 [2.170] 25.00 [.980] 143.20 [5.640] 3.30 [.130]
SSC-5 75.00 [2.950] 32.00 [1.250] 150.10 [5.910] 3.30 [.130]
SSC-5M1 75.00 [2.950] 32.00 [1.250] 79.25 [3.120] 3.30 [.130]
SSC-6 100.00 [3.940] 45.00 [1.770] 162.50 [6.400] 4.00 [.160]
SSC-7 120.00 [4.720] 70.00 [2.760] 145.00 [5.710] 3.80 [.150]
± .25 ± .010
SSC-075-FR 19.05 [.750] 9.90 [.390] 76.20 [3.000] 2.03 [.080]
SSC-150-FR 38.10 [1.500] 20.06 [.790] 79.50 [3.130] 2.54 [.100]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
*Adhesive is optional. As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added,
entry diameters will be reduced by 1.5 [.06] maximum.
Specifications/Approvals
Product Dimensions
Ordering Information
Boots
4-53
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202A111 to 196
Applications
Use for mechanical protec-
tion and connector/cable
strain relief. This family of
boots has no lip, so that
a boot can be installed
directly onto the connector
accessory thread.
As Supplied (a)
After Unrestricted Recovery (b)
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H J
Pa rtM i n . M i n . P R J O W
N o . - 3 ,- 4 , -25 - 1 2 ,- 1 0 0 M a x . - 3 ,- 4 , -25 - 1 2 ,- 1 0 0 M a x . ± 1 0 % ± 1 0 % R e f.± 2 0 %
a a ba a bbbbb
2 0 2 A 111 16.5 [.65] 16.5 [.65] 7.9 [.31] 16.5 [.65] 11.9 [.47] 3.8 [.15] 25.4 [1.00] 14.2 [.56] 5.8 [.23] 1.27 [.05]
2 0 2 A 1 2 1 24.6 [.97] 22.6 [.89] 9.9 [.39] 24.6 [.97] 17.8 [.70] 5.3 [.21] 38.1 [1.50] 21.8 [.86] 9.1 [.36] 1.52 [.06]
2 0 2 A 1 3 2 28.4 [1.12] 26.2 [1.03] 14.2 [.56] 28.4 [1.12] 20.3 [.80] 6.6 [.26] 51.3 [2.02] 27.9 [1.10] 13.0 [.51] 1.78 [.07]
2 0 2 A 1 4 2 31.0 [1.22] 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 25.4 [1.00] 7.4 [.29] 66.8 [2.63] 35.6 [1.40] 17.8 [.70] 1.78 [.07]
2 0 2 A 1 5 3 36.1 [1.42] 36.1 [1.42] 21.9 [.86] 36.1 [1.42] 26.2 [1.03] 8.6 [.34] 73.7 [2.90] 41.4 [1.63] 16.0 [.63] 1.78 [.07]
2 0 2 A 1 6 3 42.7 [1.68] 42.7 [1.68] 27.4 [1.08] 42.7 [1.68] 27.2 [1.07] 9.4 [.37] 99.1 [3.90] 62.7 [2.47] 18.0 [.71] 2.03 [.08]
2 0 2 A 1 7 4 51.8 [2.04] 48.3 [1.90] 35.3 [1.39] 51.8 [2.04] 48.3 [1.90] 16.0 [.63] 130.0 [5.13] 64.8 [2.55] 41.9 [1.65] 3.30 [.13]
2 0 2 A 1 8 5 66.0 [2.60] 66.0 [2.60] 43.7 [1.72] 66.0 [2.60] 54.1 [2.13] 19.6 [.77] 161.3 [6.35] 90.2 [3.55] 47.8 [1.88] 3.81 [.15]
2 0 2 A 1 9 6 86.4 [3.40] 86.4 [3.40] 57.2 [2.25] 86.4 [3.40] 71.4 [2.81] 26.9 [1.06] 212.6 [8.37] 113.0 [4.45] 62.2 [2.45] 4.06 [.16]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Materials Available
Product Dimensions
Straight Boot
Available in: Americas Europe Asia Pacific
■■■
Boots
4-54
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
202C611 to 663
Applications
Use to provide abrasion
protection for connectors.
The flexibility of design
allows a variety of cable
outlet angles. When
installed on a spin-coupling
adapter, cold reentry to the
Material* Material Description Precoating No. Adhesive Part No.**
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J K P J O S T W B
Pa rtM i n . M a x . M i n . M a x . M a x . ± 1 0 % ± 1 0 % ± . 0 3 [ 0 . 7 6 ] ± . 0 3 [ 0 . 7 6 ] M i n . N o m .
N o . a -50, - 5 1 a -71 b a -50, - 5 1 a -71 b b b b b b b b
2 0 2 C 6 11 14.2 [.56] 17.5 [.69] 6.9 [.27] 11.2 [.44] 14.2 [.56] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.52 [.06] 1.27 [.05] 0.33 [.013] 62.5 [2.46]
2 0 2 C 6 2 1 22.4 [.88] 26.4 [1.04] 11.7 [.46] 17.8 [.70] 26.4 [1.04] 8.1 [.32] 26.7 [1.05] 133.4 [5.25] 19.0 [.78] 1.52 [.06] 1.27 [.05] 0.46 [.018] 67.8 [2.67]
2 0 2 C 6 3 2 34.0 [1.34] 38.1 [1.50] 17.5 [.69] 26.9 [1.06] 38.1 [1.50] 12.7 [.50] 32.8 [1.29] 146.1 [5.75] 22.4 [.88] 1.78 [.07] 1.27 [.05] 0.51 [.020] 73.4 [2.89]
2 0 2 C 6 4 2 44.2 [1.74] 47.8 [1.88] 22.4 [.88] 36.6 [1.44] 47.8 [1.88] 17.5 [.69] 37.8 [1.49] 158.8 [6.25] 25.4 [1.00] 1.78 [.07] 1.27 [.05] 0.61 [.024] 78.2 [3.08]
2 0 2 C 6 5 3 21.2 [53.8] 54.9 [2.16] 27.9 [1.10] 45.7 [1.80] 54.9 [2.16] 22.4 [.88] 42.9 [1.69] 171.5 [6.75] 28.4 [1.12] 1.78 [.07] 2.03 [.08] 0.61 [.024] 82.8 [3.26]
2 0 2 C 6 6 3 22.5 [57.2] 77.2 [3.04] 40.6 [1.60] 57.2 [2.25] 54.6 [2.15] 22.9 [.90] 62.2 [2.45] 236.2 [9.30] 35.1 [1.38] 2.03 [.08] 2.03 [.08] 0.66 [.026] 138.4 [5.45]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Uniboot
Materials Available
Product Dimensions
connector is possible by
compressing the molded
part. When used with
adhesive it provides
environmental sealing.
Available in: Americas Europe Asia Pacific
■■■
Boots
4-55
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202D121 to 196
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular con-
nectors. Boot is compatible
with all Raychem grooved
adapters of appropriate
shell size.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J P JO W RR
Part Min.
No. Min. Max. -3, -4,-25 -12,-100 Max. ±10% ±10% ±20% ±10%
a b a a b bbbb
202D121 23.3 [.92] 10.5 [.41] 23.3 [.92] 12.4 [.49] 5.6 [.22] 38.1 [1.50] 10.2 [.40] 1.78 [.07] —
202D132 28.4 [1.12] 14.3 [.56] 28.4 [1.12] 14.7 [.58] 6.6 [.26] 54.9 [2.16] 16.5 [.65] 1.78 [.07] 21.6 [.85]
202D142 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 16.0 [.63] 7.2 [.28] 66.8 [2.63] 17.8 [.70] 2.03 [.08] 24.5 [.96]
202D153 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 18.5 [.73] 8.4 [.33] 80.0 [3.15] 20.8 [.82] 2.03 [.08] 29.7 [1.17]
202D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 22.0 [.87] 9.9 [.39] 103.6 [4.08] 24.6 [.97] 2.29 [.09] 36.7 [1.44]
202D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 35.3 [1.39] 15.8 [.62] 130.3 [5.13] 39.6 [1.56] 3.30 [.13] 53.8 [2.12]
202D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 45.7 [1.80] 20.4 [.80] 165.1 [6.50] 48.3 [1.90] 4.06 [.16] 65.6 [2.59]
202D196 81.7 [3.22] 57.6 [2.27] 81.7 [3.22] 57.1 [2.25] 25.4 [1.00] 177.8 [7.00] 47.8 [1.88] 4.06 [.16] 67.1 [2.64]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5
[.06] max.
Straight, Lipped Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-56
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
202D211 to 299
Applications
Use with circular connec-
tors and the appropriate
Raychem backshell adapter
to provide connector/cable
strain relief. Boot is used on
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J
Part Min. P JO U HW JW
No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±10% ±20% ±20%
a b -25 a b b b b b b
a
202D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.9 [4.17] 86.4 [3.40] 14.2 [.56] 1.52 [.06] 1.14 [.045]
202D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 121.2 [4.77] 98.6 [3.88] 15.0 [.59] 1.52 [.06] 1.14 [.045]
202D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 138.7 [5.46] 112.8 [4.44] 15.5 [.61] 1.78 [.07] 1.14 [.045]
202D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 159.5 [6.28] 130.8 [5.15] 15.7 [.62] 1.78 [.07] 1.14 [.045]
202D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 177.8 [7.00] 142.2 [5.60] 18.0 [.71] 2.0 [.08] 1.14 [.045]
202D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 203.2 [8.00] 163.1 [6.42] 19.8 [.78] 2.0 [.08] 1.14 [.045]
202D274 50.0 [1.97] 41.2 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 203.2 [8.00] 157.7 [6.21] 20.8 [.82] 2.3 [.09] 1.40 [.055]
202D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 203.2 [8.00] 153.2 [6.03] 23.4 [.92] 2.5 [.10] 1.40 [.055]
202D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 203.2 [8.00] 143.3 [5.64] 23.6 [.93] 2.5 [.10] 1.40 [.055]
202D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 203.2 [8.00] 138.4 [5.45] 31.2 [1.23] 2.5 [.10] 1.40 [.055]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5
[.06] max.
Straight, Lipped Boot
Materials Available
Product Dimensions
open-wire-bundle airborne
harnesses, or applications
where the long tail replaces
cable jacketing removed
during termination.
Available in: Americas Europe Asia Pacific
■■■
Boots
4-57
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202D921 to 963
Applications
Use with circular connec-
tors and the appropriate
Raychem backshell adapter
to provide connector/cable
strain relief. Boot is used in
applications where only a
small number of the avail-
able contacts are utilized,
thus resulting in a high ratio
between the adapter and
cable diameters.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
H J
Part Min. P JO HW JW
No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±20% ±20%
a b -25 abbbbb
a
202D921 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 60.2 [2.37] 37.6 [1.48] 1.52 [.06] 1.14 [.045]
202D932 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.5 [.22] 2.6 [.10] 74.2 [2.92] 45.0 [1.77] 1.78 [.07] 1.14 [.045]
202D953 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.1 [.12] 84.3 [3.32] 51.1 [2.01] 1.78 [.07] 1.14 [.045]
202D963 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 99.6 [3.92] 57.7 [2.27] 1.78 [.07] 1.14 [.045]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5
[.06] max.
Straight, Lipped Boot
Materials Available
Available in: Americas Europe Asia Pacific
■■■
Boots
4-58
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
202F211 to 274
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular con-
nectors. Boot is compatible
with all Raychem grooved
adapters of the appropriate
shell size.
Material* Material Description Precoating No. Adhesive Part No.**
-50 Flexible Viton polymer blend N/A S-1125
-51 Flexible elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
H J
Part Min. P JO HW JW
No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±20% ±20%
a b -25 abbbbb
a
202F211 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.9 [4.17] 11.7 [.46] 86.4 [3.40] 1.5 [.06] 1.5 [.06]
202F221 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 121.2 [4.77] 12.2 [.48] 98.6 [3.88] 1.5 [.06] 1.5 [.06]
202F232 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 138.7 [5.46] 12.2 [.48] 112.8 [4.44] 1.8 [.07] 1.5 [.06]
202F242 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 159.5 [6.28] 12.2 [.48] 130.8 [5.15] 1.8 [.07] 1.5 [.06]
202F253 38.9 [1.53] 28.2 [1.11] 31.5 [1.24] 10.9 [.43] 177.8 [7.00] 14.0 [.55] 142.2 [5.60] 1.8 [.07] 1.5 [.06]
202F263 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 203.2 [8.00] 15.2 [.60] 163.1 [6.42] 1.8 [.07] 1.5 [.06]
202F274 51.6 [2.03] 41.1 [1.62] 45.5 [1.79] 15.0 [.59] 203.2 [8.00] 15.2 [.60] 157.7 [6.21] 1.8 [.07] 1.8 [.07]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5
[.06] max.
Straight, Lipped Boot
Materials Available
Available in: Americas Europe Asia Pacific
■■■
Boots
4-59
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202G211 to 253
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
Part H J P R S T JO HW JW
Min. Max. Min. Max. ±10% ±10% Ref. Ref. ±10% Ref. Ref.
No. a b a b b b b b b b b
202G211 23.9 [.94] 9.9 [.39] 23.9 [.94] 7.4 [.29] 105.9 [4.17] 11.7 [.46] 1.0 [.04] 1.3 [.05] 86.4 [3.40] 1.0 [.04] 0.7 [.03]
202G221 27.2 [1.07] 13.2 [.52] 27.2 [1.07] 8.4 [.33] 121.2 [4.77] 12.2 [.48] 1.0 [.04] 1.3 [.05] 87.4 [3.44] 1.0 [.04] 0.7 [.03]
202G232 31.0 [1.22] 18.5 [.73] 31.0 [1.22] 9.4 [.37] 138.7 [5.46] 12.2 [.48] 1.0 [.04] 1.3 [.05] 104.4 [4.11] 1.0 [.04] 0.7 [.03]
202G242 31.7 [1.25] 22.1 [.87] 31.7 [1.25] 10.7 [.42] 159.5 [6.28] 12.2 [.48] 1.0 [.04] 1.5 [.06] 124.5 [4.90] 1.0 [.04] 0.7 [.03]
202G253 38.9 [1.53] 28.2 [1.11] 38.9 [1.53] 11.9 [.47] 177.8 [7.00] 10.6 [.42] 1.3 [.05] 1.8 [.07] 143.5 [5.65] 1.3 [.05] 1.0 [.04]
Material Dash No. Material Description Adhesive
-55 Fluoroploymer S-1255-04
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular con-
nectors. This range of parts
is compatible with all
Raychem grooved adapters
of appropriate shell or entry
size. When used with adhe-
sive it provides environmen-
tal sealing.
Straight, Low Profile
Lipped Boot
Materials Available
Available in: Americas Europe Asia Pacific
■■■
Boots
4-60
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
202G611 to 653
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
Part H J K P JO HW JW S T B
No. Min. Max. Min. Max. Max. ±10% ±10% Ref. Ref. Ref. Ref. Nom.
a b a b b b b b b b b b
202G611 14.2 [.56] 6.9 [.27] 11.2 [.44] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 62.5 [2.46]
202G621 26.6 [1.05] 11.7 [.46] 26.6 [1.05] 8.1 [.32] 26.6 [1.05] 133.8 [5.27] 19.9 [.78] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 67.8 [2.67]
202G632 33.0 [1.30] 17.5 [.69] 33.0 [1.30] 12.7 [.50] 32.7 [1.29] 151.1 [5.95] 22.4 [.88] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 73.4 [2.89]
202G642 35.5 [1.40] 22.3 [.88] 35.5 [1.40] 17.5 [.69] 37.8 [1.49] 157.2 [6.19] 25.4 [1.00] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.3 [.05] 78.2 [3.08]
202G653 42.6 [1.68] 27.9 [1.10] 42.6 [1.68] 22.4 [.88] 42.9 [1.69] 170.2 [6.70] 28.4 [1.12] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.5 [.06] 82.8 [3.26]
Material Dash No. Material Description Adhesive
-55 Fluoroploymer S-1255-04
Applications
Use to provide abrasion
protection for connectors.
The flexibility of design
allows a variety of cable
outlet angles. When
installed on a spin-coupling
adapter, cold re-entry to the
connector is possible by
Uniboot
Materials Available
unscrewing the adapter
and compressing the
molded part. When used
with adhesive it provides
environmental sealing.
Available in: Americas Europe Asia Pacific
■■■
Boots
4-61
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202K121 to 185
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular
connectors.
202K121 - 153 = 2 lips
202K163 - 185 = 3 lips
Mod 01 = 1 lip removed
Mod 02 = 2 lips removed
(only available in sizes 163, 174, 185).
For eyelet clip, order CS-1858 option.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
H J
Pa rtM i n . M a x . M i n . M a x . P R U J O H W J W X Y
N o . - 3,- 4,- 1 2,- 2 5 b- 3 ,- 4 ,- 2 5 - 1 2 - 1 0 0 b± 1 0 % ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 % M i n . ± 2 0 % ± 2 0 %
a a a a b b b b b b b b
2 0 2 K 1 2 1 24.0 [.95] 10.4 [.41] 24.0 [.95] 13.0 [.51] 14.0 [.55] 5.6 [.22] 38.0 [1.50] 21.0 [.83] 12.0 [.47] 8.5 [.33] 1.6 [.06] .41 [.016] 24.0 [.94] 13.0 [.51]
2 0 2 K 1 3 2 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 14.0 [.55] 15.0 [.59] 5.9 [.23] 55.0 [2.17] 32.0 [1.26] 12.0 [.47] 11.5 [.45] 1.8 [.07] .81 [.032] 24.0 [.94] 18.0 [.71]
2 0 2 K 1 4 2 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 16.0 [.63] 18.0 [.71] 7.1 [.28] 67.0 [2.64] 35.0 [1.38] 20.0 [.79] 17.0 [.67] 1.8 [.07] .81 [.032] 32.0 [1.26] 25.0 [.98]
2 0 2 K 1 5 3 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 19.0 [.75] 21.0 [.83] 8.4 [.33] 80.0 [3.15] 42.0 [1.65] 20.0 [.79] 19.5 [.76] 2.0 [.08] .81 [.032] 32.0 [1.26] 30.0 [1.18]
2 0 2 K 1 6 3 4 3 . 0 [ 1 . 6 9 ] 28.2 [1.11 ] 43.0 [1.69] 22.0 [.87] 25.0 [.98] 9.9 [.39] 99.0 [3.90] 61.0 [2.40] 20.0 [.79] 21.0 [.82] 2.2 [.08] .81 [.032] 52.0 [2.05] 30.0 [1.18]
2 0 2 K 1 7 4 60.0 [2.36] 35.1 [1.38] 60.0 [2.36] 35.0 [1.38] 39.0 [1.54] 15.7 [.62] 130.0 [5.12] 72.0 [2.83] 20.0 [.79] 39.0 [1.53] 3.3 [.13] 1.02 [.040] 52.0 [2.05] 50.0 [1.97]
2 0 2 K 1 8 5 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 38.0 [1.50] 42.0 [1.65] 16.8 [.66] 170.0 [6.69] 90.0 [3.54] 20.0 [.79] 51.5 [2.02] 3.8 [.15] 1.63 [.064] 52.0 [2.05] 70.0 [2.76]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by
1.5 [.06] max.
Straight, Lipped Boot
Materials Available
Boot is compatible with all
Raychem grooved adapters
of the appropriate shell size.
Available in: Americas Europe Asia Pacific
■■■
Boots
4-62
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
214A011 to 052
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J K P W X This Boot Fits
Part ±5% ±5% ±5% ±5% Min. Max. ±10% ±20% ±20% Cannon/ Amphenol
No. a b a b a b b b b Cinch Series 17
214A011 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 33.3 [1.31] 1.0 [.04] 3.0 [.12] DE-9 XX09X
214A021 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 38.9 [1.53] 1.0 [.04] 3.0 [.12] DA-15 XX15X
214A032 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 8.1 [.32] 45.0 [1.77] 1.0 [.04] 3.0 [.12] DB-25 XX25X
214A042 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 1.0 [.04] 3.0 [.12] DC-37 XX37X
214A052 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 61.0 [2.40] 1.0 [.04] 3.0 [.12] DD-50 XX50X
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by
1.5 [.06] max.
D-Subminiature, Straight
Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-63
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
214A311 to 352
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J K P R W X This Boot Fits
Pa rt± 5 % ± 5 % ± 5 % ± 5 % M i n . M a x . ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 % C a n n o n / A m p h e n o l
N o . a b a b a b b b b b C i n ch Series 17
2 1 4 A 3 11 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 4.1 [.16] 33.3 [1.31] 19.1 [.75] 1.02 [.04] 3.05 [.12] D E - 9 X X 0 9 X
2 1 4 A 3 2 1 19.1 [.75] 28.2 [1.11 ] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 38.9 [1.53] 22.1 [.87] 1.02 [.04] 3.05 [.12] D A - 1 5 X X 1 5 X
2 1 4 A 3 3 2 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 8.1 [.32] 45.0 [1.77] 25.4 [1.00] 1.02 [.04] 3.05 [.12] D B - 2 5 X X 2 5 X
2 1 4 A 3 4 2 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 28.4 [1.12] 1.02 [.04] 3.05 [.12] D C - 3 7 X X 3 7 X
2 1 4 A 3 5 2 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 61.0 [2.40] 31.8 [1.25] 1.02 [.04] 3.05 [.12] D D - 5 0 X X 5 0 X
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by
1.5 [.06] max.
Materials Available
Product Dimensions
D-Subminiature, Straight
Boot
Available in: Americas Europe Asia Pacific
■■■
Boots
4-64
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
214P009 to 037
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description
-111-0 Semirigid polyolefin (black)
-111-8 Semirigid polyolefin (gray)
*Contact Tyco Electronics for information on material properties.
As Supplied (a)
After Unrestricted Recovery (b)
H J KP R S T X W
Pa rt± 5 % ± 1 0 % M i n . M a x . ± 1 0 % R e f.N o m . N o m . ± 2 0 % ± 2 0 % Fits Connector
N o . b b a b b b b b b b S i ze
2 1 4 P 0 0 9 - X X X 17.3 [.68] 12.0 [.47] 9.0 [.35] 3.8 [.15] 43.0 [1.69] 22.0 [.87] 29.0 [1.14] 6.4 [.25] 1.80 [.07] 1.5 [.06] 9 pin
2 1 4 P 0 1 5 - X X X 25.2 [.99] 12.0 [.47] 10.5 [.41] 3.8 [.15] 44.0 [1.73] 23.0 [.90] 29.0 [1.14] 6.4 [.25] 2.03 [.08] 1.5 [.06] 15 pin
2 1 4 P 0 2 5 - X X X 38.4 [1.51] 12.0 [.47] 12.0 [.47] 5.1 [.20] 49.0 [1.87] 25.0 [.98] 29.0 [1.14] 6.4 [.25] 2.16 [.085] 1.5 [.06] 25 pin
2 1 4 P 0 3 7 - X X X 54.2 [2.13] 12.0 [.47] 12.0 [.47] 5.8 [.22] 55.0 [2.16] 25.0 [.98] 29.0 [1.14] 6.4 [.25] 2.26 [.089] 1.5 [.06] 37 pin
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
D-Subminiature, Straight
Boot with Jack Screws
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-65
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
222A111 to 196
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J
Pa rtM i n . M a x . M i n . M a x . P R T U J O W
N o . a b - 3 ,- 4 ,- 2 5 - 1 0 0 - 1 2 b± 1 0 % ± 1 0 % ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 %
aaa b b b b b b
2 2 2 A 111 17.8 [.70] 7.9 [.31] 17.8 [.70] 10.9 [.43] 9.9 [.39] 3.8 [.15] 17.3 [.68] 20.1 [.79] — 11.4 [.45] 4.3 [.17] 1.02 [.04]
2 2 2 A 1 2 1 24.9 [.98] 10.2 [.40] 24.9 [.98] 16.0 [.63] 18.0 [.71] 5.3 [.21] 21.3 [.84] 22.6 [.89] — 14.7 [.58] 5.8 [.23] 1.27 [.05]
2 2 2 A 1 3 2 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 21.1 [.83] 20.6 [.81] 6.4 [.25] 26.9 [1.06] 26.7 [1.05] 19.1 [.75] 17.8 [.70] 7.1 [.28] 1.52 [.06]
2 2 2 A 1 4 2 32.5 [1.28] 17.3 [.68] 32.5 [1.28] 22.9 [.90] 22.9 [.90] 6.9 [.27] 36.6 [1.44] 30.5 [1.20] 19.1 [.75] 24.9 [.98] 10.2 [.40] 1.78 [.07]
2 2 2 A 1 5 2 36.1 [1.42] 21.8 [.86] 36.1 [1.42] 27.4 [1.08] 26.4 [1.04] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 19.1 [.75] 30.0 [1.18] 12.7 [.50] 1.78 [.07]
2 2 2 A 1 6 3 43.9 [1.73] 27.4 [1.08] 43.9 [1.73] 28.4 [1.12] 27.4 [1.08] 9.4 [.37] 53.6 [2.11 ] 43.9 [1.73] 19.1 [.75] 34.0 [1.34] 17.3 [.68] 2.03 [.08]
2 2 2 A 1 7 4 53.1 [2.09] 33.8 [1.33] 53.1 [2.09] 48.3 [1.90] 46.7 [1.84] 15.0 [.59] 75.7 [2.98] 52.8 [2.08] 25.4 [1.00] 53.3 [2.10] 32.0 [1.26] 3.30 [.13]
2 2 2 A 1 8 5 67.6 [2.66] 44.2 [1.74] 67.6 [2.66] 58.4 [2.30] 54.4 [2.14] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 25.4 [1.00] 71.1 [2.80] 40.6 [1.60] 3.81 [.15]
2 2 2 A 1 9 6 87.6 [3.45] 55.4 [2.18] 87.6 [3.45] 68.8 [2.71] 63.0 [2.48] 23.4 [.92] 128.0 [5.04] 79.2 [3.12] 25.4 [1.00] 87.6 [3.45] 56.4 [2.22] 4.57 [.18]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Applications
Use for mechanical protec-
tion and connector-cable
strain relief. This family of
boots has no lip, so a boot
can be installed directly
onto the connector acces-
sory thread.
Materials Available
Product Dimensions
Right-Angled Boot
Available in: Americas Europe Asia Pacific
■■■
Boots
4-66
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
222D121 to 196
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular con-
nectors. Boot is compatible
with all Raychem grooved
adapters of the appropriate
shell size.
As Supplied (a)
After Unrestricted Recovery (b)
H J
Pa rtM i n . M a x . M i n . M a x . P R J O WK L
N o . a a - 3 ,- 4 ,- 2 5 - 1 0 0 - 1 2 b± 1 0 % R e f.± 1 0 % ± 2 0 % ± 1 0 % ± 1 0 %
bbb b b b b
2 2 2 D 1 2 1 23.4 [.92] 10.4 [.41] 23.4 [.92] 14.0 [.55] 12.4 [.49] 5.6 [.22] 21.3 [.84] 22.6 [.89] 5.8 [.23] 1.27 [.05] 15.2 [.60] 14.7 [.58]
2 2 2 D 1 3 2 28.4 [1.12] 14.2 [.56] 28.4 [1.12] 15.0 [.59] 14.7 [.58] 6.6 [.26] 33.8 [1.33] 27.2 [1.07] 15.5 [.65] 1.52 [.06] 19.1 [.75] 24.9 [.98]
2 2 2 D 1 4 2 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 18.0 [.71] 16.0 [.63] 7.1 [.28] 36.6 [1.44] 31.0 [1.22] 12.7 [.50] 1.78 [.07] 19.1 [.75] 24.9 [.98]
2 2 2 D 1 5 2 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 18.5 [.73] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 14.5 [.57] 1.78 [.07] 19.1 [.75] 30.0 [1.18]
2 2 2 D 1 6 3 42.7 [1.68] 28.2 [1.11 ] 42.7 [1.68] 25.0 [.98] 22.1 [.87] 9.9 [.39] 53.6 [2.11 ] 43.9 [1.73] 17.5 [.69] 2.03 [.08] 19.3 [.76] 33.0 [1.30]
2 2 2 D 1 7 4 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 39.0 [1.54] 35.3 [1.39] 15.7 [.62] 78.0 [3.07] 52.8 [2.08] 33.5 [1.32] 3.30 [.13] 25.4 [1.00] 53.8 [2.12]
2 2 2 D 1 8 5 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 45.7 [1.80] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 40.1 [1.58] 3.81 [.15] 25.4 [1.00] 71.1 [2.80]
2 2 2 D 1 9 6 81.8 [3.22] 60.5 [2.38] 81.8 [3.22] 57.2 [2.25] 57.2 [2.25] 25.4 [1.00] 117.9 [4.64] 83.8 [3.30] 38.1 [1.50] 4.06 [.16] 25.4 [1.00] 80.0 [3.15]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max.
Right-Angled, Lipped Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-67
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
222D211 to 299
Applications
Provides strain relief and
mechanical protection
between cable and connec-
tor. Boot is usually used on
open-wire-bundle airborne
harnesses, or applications
where the long tail replaces
cable jacketing removed
during termination.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J P
Pa rtM i n . M a x . M i n . M a x . RJ O P P R R H W J W
N o . - 3 ,- 4 ,- 2 5 - 1 2 ,-100 ± 1 0 % R e f ± 1 0 % ± 1 0 % 1 0 %
a b a b bbb b b b ± 2 0 % ± 2 0 %
2 2 2 D 2 11 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 6.9 [.27] 12.4 [.49] 1.52 [.06] 1.14 [.045]
2 2 2 D 2 2 1 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 8.4 [.33] 15.0 [.59] 1.52 [.06] 1.14 [.045]
2 2 2 D 2 3 2 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 10.4 [.41] 15.5 [.61] 1.78 [.07] 1.14 [.045]
2 2 2 D 2 4 2 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 12.2 [.48] 15.7 [.62] 1.78 [.07] 1.14 [.045]
2 2 2 D 2 5 3 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 15.5 [.61] 17.8 [.70] 2.03 [.08] 1.14 [.045]
2 2 2 D 2 6 3 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 231.6 [8.41] 27.4 [1.08] 169.2 [6.66] 18.3 [.72] 19.8 [.78] 2.03 [.08] 1.14 [.045]
2 2 2 D 2 7 4 50.0 [1.97] 41.1 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 21.1 [.83] 20.8 [.82] 2.29 [.09] 1.40 [.055]
2 2 2 D 2 8 5 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 24.1 [.95] 23.4 [.92] 2.54 [.10] 1.40 [.055]
2 2 2 D 2 9 6 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 233.4 [9.19] 35.1 [1.38] 157.2 [6.19] 30.0 [1.18] 23.6 [.93] 2.54 [.10] 1.40 [.055]
2 2 2 D 2 9 9 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 237.0 [9.33] 44.5 [1.75] 151.1 [5.95] 33.3 [1.31] 31.2 [1.23] 2.54 [.10] 1.40 [.055]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Right-Angled, Lipped Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-68
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
222D921 to 963
Applications
Provides strain relief and
mechanical protection
between cable and connec-
tor. It is used in applications
where only a small number
of the available contacts are
utilized, resulting in a high
ratio between the adapter
and cable diameters.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
H J
Min. P R U JO HW JW
Part Min. Max. -3, -4, -12, Max. ±10% Ref. ±10% ±10% ±20% ±20%
No. a b -25 -100 b b b b b b b
a a
2 2 2 D 9 2 1 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 44.5 [1.75] 16.3 [.64] 5.6 [.22] 21.8 [.86] 1.52 [.06] 1.14 [.045]
2 2 2 D 9 3 2 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.6 [.22] 2.6 [.10] 67.3 [2.65] 18.0 [.71] 8.4 [.33] 29.2 [1.15] 1.78 [.07] 1.14 [.045]
2 2 2 D 9 5 3 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.0 [.12] 81.3 [3.20] 18.8 [.74] 11.4 [.45] 36.3 [1.39] 1.78 [.07] 1.14 [.045]
2 2 2 D 9 6 3 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 115.6 [4.55] 21.3 [.84] 15.5 [.61] 47.0 [1.85] 1.78 [.07] 1.14 [.045]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max.
Right-Angled, Lipped Boot
Materials Available
Available in: Americas Europe Asia Pacific
■■■
Boots
4-69
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
222F211 to 285
Material* Material Description Precoating No. Adhesive Part No.**
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H J P R J O H W J W
Pa rtM i n . M a x . M i n . M a x . ± 1 0 % ± 1 0 % ± 1 0 % +.06 to -.03 ±.03
N o . a b a b b b b b b
2 2 2 F 2 11 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 1.52 [.06] 1.52 [.06]
2 2 2 F 2 2 1 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 1.52 [.06] 1.52 [.06]
2 2 2 F 2 3 2 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 1.78 [.07] 1.52 [.06]
2 2 2 F 2 4 2 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 1.78 [.07] 1.52 [.06]
2 2 2 F 2 5 3 38.9 [1.53] 28.2 [1.11 ] 31.5 [1.24] 10.9 [.43] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 1.78 [.07] 1.52 [.06]
2 2 2 F 2 6 3 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 213.6 [8.41] 27.4 [1.08] 169.2 [6.66] 1.78 [.07] 1.52 [.06]
2 2 2 F 2 7 4 51.6 [2.03] 41.1 [1.62] 44.5 [1.75] 15.0 [.59] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 1.78 [.07] 1.78 [.07]
2 2 2 F 2 8 5 62.7 [2.47] 42.9 [1.69] 47.2 [1.86] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 2.03 [.08] 1.78 [.07]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular con-
nectors. Boot is compatible
with all Raychem grooved
adapters of the appropriate
shell size.
As Supplied (a)
After Unrestricted Recovery (b)
Right-Angled, Lipped Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-70
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
222K121 to 185
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H J P R J O H W J W X Y
Pa rtM i n . M a x . M i n . M a x . ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 % ± 2 0 % ± 2 0 %
N o . - 3 ,- 4 ,- 2 5 - 1 0 0 - 3 ,- 4 ,- 2 5 - 1 0 0 b b b b b b b
a a ba a b
2 2 2 K 1 2 1 24.0 [.95] 24.0 [.95] 10.4 [.41] 24.0 [.95] 14.0 [.55] 5.6 [.22] 25.0 [.98] 25.0 [.98] 8.5 [.33] 1.3 [.05] .41 [.016] 18.0 [.71] 16.0 [.63]
2 2 2 K 1 3 2 30.0 [1.18] 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 15.0 [.59] 5.9 [.23] 32.0 [1.26] 27.0 [1.06] 8.5 [.33] 1.5 [.06] .61 [.024] 18.0 [.71] 20.0 [.79]
2 2 2 K 1 4 2 31.0 [1.22] 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 18.0 [.71] 7.1 [.28] 39.0 [1.54] 31.0 [1.22] 15.0 [.59] 1.8 [.07] .81 [.032] 18.0 [.71] 20.0 [.79]
2 2 2 K 1 5 2 36.0 [1.42] 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 8.4 [.33] 46.0 [1.81] 38.0 [1.50] 18.0 [.63] 1.8 [.07] .81 [.032] 25.0 [.98] 25.0 [.98]
2 2 2 K 1 6 3 43.0 [1.69] 43.0 [1.69] 28.2 [1.11 ] 43.0 [1.69] 25.0 [.98] 9.9 [.39] 55.0 [2.17] 45.0 [1.77] 17.5 [.69] 2.0 [.08] .81 [.032] 25.0 [.98] 30.0 [1.18]
2 2 2 K 1 7 4 60.0 [2.36] 52.0 [2.05] 35.1 [1.38] 60.0 [2.36] 39.0 [1.54] 15.7 [.62] 80.0 [3.15] 54.0 [2.13] 32.0 [1.26] 3.3 [.13] 1.02 [.040] 25.0 [.98] 45.0 [1.77]
2 2 2 K 1 8 5 66.0 [2.60] 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 16.8 [.66] 108.0 [4.25] 68.0 [2.68] 48.0 [1.89] 3.8 [.15] 1.63 [.064] 35.0 [1.38] 70.0 [2.76]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
As Supplied (a)
After Unrestricted Recovery (b)
Applications
Use in conjunction with
Raychem adapters to pro-
vide strain relief for harness
systems using circular
connectors. Boot is compat-
ible with all Raychem
grooved adapters of the
appropriate shell size.
Right-Angled, Lipped Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
For eyelet clip, order CS-1858 option.
Boots
4-71
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
234A011 to 071
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
Product Dimensions
H J K P R W X T h i s
Pa rt± 5 % ± 5 % ± 5 % ± 5 % M i n . M a x . ± 1 0 % ± 1 0 % ± 2 0 % ±20% Boot Fits
N o . C a n n o n /
a b a b a b b b b b C i n ch
2 3 4 A 0 11 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] D E - 9
2 3 4 A 0 2 1 28.2 [1.11 ] 28.2 [1.11 ] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] D A - 1 5
2 3 4 A 0 3 2 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] D B - 2 5
2 3 4 A 0 4 2 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] D C - 3 7
2 3 4 A 0 5 2 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] D D - 5 0
2 3 4 A 0 6 1 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] D E - 9
2 3 4 A 0 7 1 28.2 [1.11 ] 28.2 [1.11 ] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] D A - 1 5
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max.
D-Subminiature,
Right-Angled Boot
Materials Available
Available in: Americas Europe Asia Pacific
■■■
Boots
4-72
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
234A111 to 152
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J K P R W X This
Pa rt± 5 % ± 5 % ± 5 % ± 5 % M i n . M a x . ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 % Boot Fits
N o . a b a b a b b b b b C a n n o n / C i n ch
2 3 4 A 111 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 27.9 [1.10] 18.5 [.73] 1.02 [.04] 3.05 [.12] D E - 9
2 3 4 A 1 2 1 28.2 [1.11 ] 28.2 [1.11 ] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 35.1 [1.38] 18.8 [.74] 1.02 [.04] 3.05 [.12] D A - 1 5
2 3 4 A 1 3 2 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 6.4 [.25] 47.5 [1.87] 20.1 [.79] 1.02 [.04] 3.05 [.12] D B - 2 5
2 3 4 A 1 4 2 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 7.9 [.31] 59.7 [2.35] 20.1 [.79] 1.02 [.04] 3.05 [.12] D C - 3 7
2 3 4 A 1 5 2 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 9.1 [.36] 63.2 [2.49] 26.4 [1.04] 1.02 [.04] 3.05 [.12] D D - 5 0
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
D-Subminiature, Side-Entry
Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-73
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
234A611 to 671
Applications
Provides strain relief and
mechanical protection on
D-subminiature connector
terminations.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J K P R W X This
Pa rt± 5 % ± 5 % ± 5 % ± 5 % M i n . M a x . ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 % Boot Fits
N o . a b a b a b b b b b C a n n o n / C i n ch
2 3 4 A 6 11 16.0 [.63] 20.3 [.80] 16.0 [.63] 1 0 . 7 [ . 4 2 ] 16.0 [.63] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] D E - 9
2 3 4 A 6 2 1 19.1 [.75] 28.2 [1.11 ] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] D A - 1 5
2 3 4 A 6 3 2 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] D B - 2 5
2 3 4 A 6 4 2 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] D C - 3 7
2 3 4 A 6 5 2 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] D D - 5 0
2 3 4 A 6 6 1 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] D E - 9
2 3 4 A 6 7 1 19.1 [.75] 28.2 [1.11 ] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] D A - 1 5
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
D-Subminiature,
90° End-Entry Boot
Materials Available
Product Dimensions
Available in: Americas Europe Asia Pacific
■■■
Boots
4-74
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
242W042 to 63
Applications
Designed for use in the
aggressive environments
found adjacent to engines
in automotive, aerospace
and military applications,
heat-shrinkable molded
parts provide rugged pro-
tection, strain relief and a
full 360°environmental seal.
The introduction of the 45°
option means there is now a
choice of three routes to the
connector for closer posi-
tioning and greater design
freedom.
J Dia.
W T
yp.
U
135˚
T
H Dia.
PJO
S
H Dia. J Dia.
As Supplied (a)
After Unrestricted Recovery (b)
H J
Part Min. Max. Min. Max. P S T U JO W
No. a b a a b± 10% ± 10% ± 10% ± 10% ± 10% ± 20%
-12, -100, b b b b b b
-12, -10 3, -25 -12, -100 -3, -25 -3, -25
2 4 2 W 0 4 2 31.0 [1.22] 7.9 [.31] 18.0 [.71] 31.0 [1.22] 7.0 [.28] 55.0 [2.17] 35.0 [1.38] 3.5 [.14] 2.0 [.08] 25.0 [.98] 1.8 [.07]
2 4 2 W 0 5 3 36.0 [1.42] 2.1 [.08] 21.0 [.83] 36.0 [1.42] 8.4 [.33] 60.0 [2.36] 40.0 [1.58] 3.5 [.14] 2.0 [.08] 30.0 [1.18] 2.0 [.08]
2 4 2 W 0 6 3 43.0 [1.69] 7.9 [.31] 25.0 [.99] 43.0 [1.69] 9.9 [.39] 65.0 [2.56] 45.0 [1.77] 3.5 [.14] 2.0 [.08] 35.0 [1.38] 2.2 [.09]
As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.
Material Dash Number Material Description Precoating No. Adhesive Part No.
-3 Polyolefin, semirigid /42, /86 S-1017 or S-1048
-4 Polyolefin, flexible /42, /86 S-1017 or S-1048
-25 Elastomer, fluid-resistant /42, /86, /225 S-1017, S-1125 or S-1048
-130 Polyolefin, commercial flexible /42, /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-100 Polyolefin, Zerohal /180 S-1030
45° Angled Boot
Compatibility Chart
Product Dimensions
Ordering Information
Available in: Americas Europe Asia Pacific
■■■
Feedthroughs
4-75
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
207W213 to 256
Applications
Use for strain relief and
abrasion protection when
cables pass through equip-
ment boxes or panels.
Material Dash Number Material Description Precoating No. Adhesive Part No.
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /180 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)After Unrestricted Recovery (b)
J
Pa rtHM i n . J O M P R S U J W H o l e
N o . R e f.- 3 ,- 4 ,- 1 2 , - 1 0 0 M a x . M a x . T h r e a d ± 1 0 % ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 % D i a .
b- 2 5 ab b b b b b b b ±.51 (.02]
a
2 0 7 W 2 1 3 11.9 [.47] 9.9 [.39] 8.5 [.33] 4.1 [.16] 15.2 [.60] 20.1 [.79] 62.0 [2.44] 49.0 [1.93] 13.0 [.51] 9.9 [.39] 1.3 [.05] 23.9 [.94]
2 0 7 W 2 2 3 20.1 [.79] 18.0 [.71] 16.5 [.65] 7.1 [.28] 19.3 [.76] 30.0 [1.18] 71.9 [2.83] 58.9 [2.32] 16.0 [.63] 9.9 [.39] 1.8 [.07] 34.0 [1.34]
2 0 7 W 2 3 4 30.1 [1.22] 27.9 [1.10] 26.5 [1.04] 11.9 [.47] 26.9 [1.06] 41.9 [1.65] 87.1 [3.43] 73.9 [2.91] 18.0 [.71] 9.9 [.39] 2.03 [.08] 47.0 [1.85]
2 0 7 W 2 4 5 45.0 [1.77] 41.9 [1.65] 40.5 [1.59] 18.0 [.71] 32.0 [1.26] 55.9 [2.20] 102.1 [4.02] 88.9 [3.50] 18.0 [.71] 9.9 [.39] 3.05 [.12] 60.5 [2.38]
2 0 7 W 2 5 6 68.1 [2.68] 64.0 [2.52] 64.5 [2.54] 30.0 [1.18] 39.1 [1.54] 80.0 [3.15] 121.9 [4.80] 109.0 [4.29] 18.0 [.71] 9.9 [.39] 3.05 [.12] 85.1 [3.35]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Two-Part Feedthrough
Materials Available
Product Dimensions
Transitions
4-76
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
301A011 to 048
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material Dash Number Material Description Precoating No. Adhesive Part No.
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86, /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H, J & K P S T W
Part Min. Max. ±10% ±10% ±10% ±30%
No. a b b b b b
301A011 6.6 [.26] 3.6 [.14] 29.7 [1.17] 15.1 [.59] — 1.02 [.04]
301A022 13.2 [.52] 6.9 [.27] 58.7 [2.31] 29.5 [1.16] 17.5 [.69] 1.52 [.06]
301A028 20.0 [0.79] 10.2 [.40] 90 [3.54] 45 [1.77] 30 [1.18] 2.0 [.08]
301A034 26.9 [1.06] 13.5 [.53] 120.1 [4.73] 60.2 [2.37] 35.6 [1.40] 2.29 [.09]
301A048 55.6 [2.19] 30.2 [1.19] 246.4 [9.70] 123.2 [4.85] 70.9 [2.79] 3.05 [.12]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
T Transition
Materials Available
Product Dimensions
Transitions
4-77
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
301A511 to 514
Materials Available
Product Dimensions
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material Dash Number Material Description Precoating No. Adhesive Part No.
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
-125 Fluoropolymer N/A S-1255-04
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J & K HO, JO,& KO W P
Part Min. Max. Min. Max. ±10% Nom. Nom.
No. a b a b b b b
301A511 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 25.4 [1.00] 1.02 [.04] 80.8 [3.18]
301A512 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 41.1 [1.62] 1.27 [.05] 120.4 [4.74]
301A513 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1 [.79] 63.5 [2.50] 1.52 [.06] 175.8 [6.92]
301A514* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 88.9 [3.50] 1.78 [.07] 242.3 [9.54]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
*301A514 is not available in -125 Fluoropolymer material.
Slimline T Transition
Transitions
4-78
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
322A112 to 158
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
As Supplied (a)
After Unrestricted Recovery (b)
T Transition
Material Dash Number Material Description Precoating No. Adhesive Part No.
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Modified elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal -100 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H & J K P T HW & W K W
Pa rtM i n . M a x . M i n . M a x . ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 %
N o . a b a b b b b b
3 2 2 A 11 2 13.2 [.52] 5.8 [.23] 6.6 [.26] 3.0 [.12] 52.3 [2.06] — 1.52 [.06] 1.02 [.04]
3 2 2 A 1 2 3 26.9 [1.06] 12.4 [.49] 6.6 [.26] 3.0 [.12] 83.3 [3.28] 10.7 [.42] 2.54 [.10] 1.02 [.04]
3 2 2 A 1 3 4 26.9 [1.06] 12.7 [.50] 13.2 [.52] 5.8 [.23] 107.7 [4.24] 20.3 [.80] 2.54 [.10] 1.52 [.06]
3 2 2 A 1 4 8 55.6 [2.19] 25.4 [1.00] 13.2 [.52] 5.8 [.23] 180.6 [7.11 ] 25.4 [1.00] 4.57 [.18] 1.52 [.06]
3 2 2 A 1 5 8 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 222.3 [8.75] 38.1 [1.50] 4.57 [.18] 2.54 [.10]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
Materials Available
Product Dimensions
4
Transitions
4-79
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
342A012 to 058
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
As Supplied (a)
After Unrestricted Recovery (b)
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal -100 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H & J K P T U HW & JW K W
Pa rtM i n . M a x . M i n . M a x . ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 %
N o . a b a b b b b b b
3 4 2 A 0 1 2 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.6 [.14] 49.3 [1.94] 19.6 [.77] 19.6 [.77] 1.52 [.06] 1.02 [.04]
3 4 2 A 0 2 4 26.9 [1.06] 12.7 [.50] 6.6 [.26] 3.6 [.14] 92.5 [3.64] 31.8 [1.25] 39.6 [1.56] 2.54 [.10] 1.02 [.04]
3 4 2 A 0 3 4 26.9 [1.06] 13.7 [.54] 13.2 [.52] 6.1 [.24] 144.8 [5.70] 50.8 [2.00] 50.8 [2.00] 2.54 [.10] 1.52 [.06]
3 4 2 A 0 4 8 55.6 [2.19] 26.9 [1.06] 13.2 [.52] 6.9 [.27] 184.9 [7.28] 63.5 [2.50] 63.5 [2.50] 4.57 [.18] 1.52 [.06]
3 4 2 A 0 5 8 55.6 [2.19] 26.9 [1.06] 26.9 [1.06] 13.7 [.54] 203.5 [8.01] 66.0 [2.60] 66.0 [2.60] 4.57 [.18] 2.54 [.10]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max.
45° Side-Breakout
Transition
Materials Available
Product Dimensions
Transitions
4-80
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
362A014 to 114
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal /86 or /180 S-1048 or S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H & J K P S T HW & JW KW
Part Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20%
No. a b a b b b b b b
362A014 30.5 [1.20] 15.7 [.62] 20.3 [.80] 10.7 [.42] 82.6 [3.25] 31.8 [1.25] 21.1 [.63] 2.54 [.10] 1.78 [.07]
362A024 35.6 [1.40] 18.3 [.72] 15.2 [.60] 8.6 [.34] 63.5 [2.50] 19.1 [.75] 22.4 [.88] 2.54 [.10] 1.52 [.06]
362A114 35.6 [1.40] 18.8 [.74] 10.2 [.40] 5.3 [.21] 61.0 [2.40] 19.1 [.75] 21.3 [.84] 2.79 [.11] 1.52 [.06]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
30° Side-Breakout
Transition
Materials Available
Product Dimensions
4
Transitions
4-81
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
381A301 to 304
Materials Available
Product Dimensions
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material* Material Description Precoating No. Adhesive Part No.**
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
-125 Fluoropolymer — S-1255-04
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J & K W P R & S
Part Min. Max. Min. Max. Nom. Nom. Nom.
No. a b a b b b b
381A301 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 40.6 [1.60] 40.6 [1.60]
381A302 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 1.3 [.05] 63.0 [2.48] 63.0 [2.48]
381A303 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1[.79] 1.5 [.06] 94.7 [3.73] 94.7 [3.73]
381A304* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 1.8 [.07] 133.9 [5.27] 133.9 [5.27]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
*381A304 is not available in -125 Fluoropolymer material.
Slimline Y Transition
Transitions
4-82
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
382A012 to 046
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal -100 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
As Supplied (a)
After Unrestricted Recovery (b)
H J & K S T HW JW & KW
Part Min. Max. Min. Max. ±10% ±10% ±20% ±20%
No. a b a b b b b b
3 8 2 A 0 1 2 13.2 [.52] 6.1 [.24] 6.6 [.26] 3.3 [.13] 23.9 [.94] 15.5 [.61] 1.52 [.06] 1.02 [.04]
3 8 2 A 0 2 3 26.9 [1.06] 12.4 [.49] 13.2 [.52] 6.1 [.24] 53.3 [2.10] 33.0 [1.30] 2.54 [.10] 1.52 [.06]
3 8 2 A 0 3 4 38.6 [1.52] 18.0 [.71] 26.9 [1.06] 12.4 [.49] 78.7 [3.10] 55.9 [2.20] 3.05 [.12] 2.54 [.10]
3 8 2 A 0 4 6 55.6 [2.19] 25.9 [1.02] 26.9 [1.06] 12.7 [.50] 111.8 [4.40] 71.1 [2.80] 4.57 [.18] 2.54 [.10]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Y Transition
Materials Available
Product Dimensions
4
Transitions
4-83
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
382C312, 322 and 332
As Supplied (a)
After Unrestricted Recovery (b)
382312
H Dia.
W Typ.
Tan
Tan
J Dia.
K Dia.
Tan
HO
RJO
SKO
P
After Unrestricted Recovery (b)
Applications
Provides strain relief and
mechanical protection at
two into one Y junctions in
cable harness assemblies.
382C322, 382C332
Slimline Y Transition
H J K P, R & S KO HO & JO W
Part Min. Max. Min. Max. Min. Max. Nom. ±15% ±15% Nom
No. a b a b a b b b b b
382C312 1.20 .45 .90 .45 .60 .30 2.48 .85 1.62 .04
[30.5] [11.4] [22.9] [11.4] [15.2] [7.6] [63.0] [21.6] [41.1] [1.0]
H J & K P, R & S HO JO & KO W
Part Min. Max. Min. Max. Nom. ±15% ±15% Nom.
No. a b a b b b b b
382C322 .90 .45 .40 .20 2.48 1.62 .85 .04
[22.9] [11.4] [10.2] [5.1] [63.0] [41.1] [21.6] [1.0]
H J & K P, R & S HO JO & KO W
Part Min. Max. Min. Max. Nom. ±15% ±15% Nom.
No. a b a b b b b b
382C332 1.00 .45 .60 .30 2.48 1.62 .85 .04
[25.4] [11.4] [15.2] [7.5] [63.0] [41.1] [21.6] [1.0]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Material Material Description Precoating No. Adhesive Part No.
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
-125 Fluoropolymer N/A S-1255-04
Materials Available
Product Dimensions
When used with adhesive
it provides environmental
sealing. These parts are
based on the 382A3 range.
They have the branched
outlet(s) reduced in size to
accommodate smaller
cable diameters without the
need for packing or
shimming.
Transitions
4-84
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
462A011 to 060
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
As Supplied (a)
After Unrestricted Recovery (b)
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal -100 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H J, K&L P
Part Min. Max. Min. Max. ±10%
No. a b a b b
462A011 13.2 [.52] 6.6 [.26] 6.6 [.26] 3.6 [.14] 46.2 [1.82]
462A023 26.9 [1.06] 13.2 [.52] 13.2 [.52] 6.9 [.27] 93.2 [3.67]
462A034 38.6 [1.52] 18.8 [.74] 19.3 [.76] 9.7 [.38] 135.1 [5.32]
462A046 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 192.0 [7.56]
462A060 91.4 [3.60] 54.6 [2.15] 45.7 [1.80] 27.4 [1.08] 390.4 [15.37]
T U HW KW
Part ±10% ±10% ±20% ±10%
No. b b b b
462A011 30.5 [1.20] 15.7 [.62] 1.52 [.06] 1.02 [.04]
462A023 57.2 [2.25] 33.0 [1.30] 2.54 [.10] 1.52 [.06]
462A034 88.9 [3.50] 45.7 [1.80] 3.05 [.12] 1.78 [.07]
462A046 121.9 [4.80] 71.1 [2.80] 4.57 [.18] 3.05 [.12]
462A060 254.0 [10.00] 127.0 [5.00] 7.11 [.28] 4.57 [.18]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Transition, One to Three
Cables
Materials Available
Product Dimensions
4
Transitions
4-85
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
462A421 to 424
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
Material* Material Description Precoating No. Adhesive Part No.**
-50 Viton polymer blend N/A S-1125
-51 Elastomer polymer blend /164 S-1124
-71 Flexible polyolefin /42 or /86 S-1017 or S-1048
As Supplied (a)
After Unrestricted Recovery (b)
H J, K & L W P R, S & T
Part Min. Max. Min. Max. Nom. Nom. Nom.
No. a b a b bbb
462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69]
462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67]
462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08]
462A424 99.8 [3.93] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 1.8 [.07] 207.2 [8.16] 103.6 [4.08]
Slimline Transition, One to
Three Cables
Materials Available
Product Dimensions
Materials Available Material* Material Description Precoating No. Adhesive Part No.**
-125 Fluoropolymer — S-1255-04
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
Product Dimensions H J, K & L W P R, S & T
Part Min. Max. Min. Max. Nom. Nom. Nom.
No. a b a b bbb
462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69]
462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67]
462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Transitions
4-86
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
562A011 to 067
Applications
Provides strain relief and
mechanical protection on
cable harness assemblies.
As Supplied (a)
After Unrestricted Recovery (b)
Transition, One to Four
Cables
Material* Material Description Precoating No. Adhesive Part No.**
-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048
-4 Flexible polyolefin /42 or /86 S-1017 or S-1048
-12 Viton N/A S-1255-04
-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125
-100 Polyolefin, Zerohal -100 S-1030
*For more information, please see the appropriate material page in this section.
**For more information, please see section 5.
H J,K , L & N PT U H W W
Pa rtM i n . M a x . M i n . M a x . ± 1 0 % ± 1 0 % ± 1 0 % ± 2 0 % ± 2 0 %
N o . a b a b bb b b b
5 6 2 A 0 11 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.4 [.14] 24.1 [.95] 43.9 [1.73] 18.0 [.71] 1.52 [.06] 1.02 [.04]
5 6 2 A 0 2 2 19.3 [.76] 9.7 [.38] 9.4 [.37] 5.3 [.21] 35.6 [1.40] 43.2 [1.70] 23.1 [.91] 1.78 [.07] 1.02 [.04]
5 6 2 A 0 3 2 19.3 [.76] 9.7 [.38] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 50.5 [1.99] 25.4 [1.00] 1.78 [.07] 1.52 [.06]
5 6 2 A 0 4 3 26.9 [1.06] 13.0 [.51] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 65.8 [2.59] 33.5 [1.32] 2.54 [.10] 1.52 [.06]
5 6 2 A 0 5 4 38.6 [1.52] 18.5 [.73] 19.3 [.76] 9.7 [.38] 71.9 [2.83] 95.3 [3.75] 46.5 [1.83] 3.05 [.12] 1.78 [.07]
5 6 2 A 0 6 7 55.6 [2.19] 26.7 [1.05] 26.9 [1.06] 13.0 [.51] 101.6 [4.00] 135.1 [5.32] 65.5 [2.58] 4.57 [.18] 2.54 [.10]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by
1.5 [.06] max.
Materials Available
Product Dimensions
4
Transitions
4-87
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
QFT
Applications
QFT heat-shrinkable transi-
tions form a watertight seal
protecting cable splices
from corrosion and mechan-
ical abuse while providing
excellent electrical insulating
properties. QFT products
use special crimps that allow
them to be employed as
1:2, 1:3, and even 1:4 tran-
sitions. With their high shrink
ratio and crimps the config-
urable QFT product line can
accommodate almost all of
your transition needs with
only 3 product sizes.
Raychem RW 2008
Specifications/Approvals
Temperature Ratings
Dimensions Table
Operating temperature range -20°C to 70°C [-4°F to 158°F] (125°C [257°F] without sealant)
Minimum recovery temperature 55°C [131°F]
Maximum storage temperature 40°C [104°F]
H J P JO HW JW
Min. Max. Min. Max. +/- 10% +/- 10% +/- 20% +/- 20%
QFT1 31.0 [1.22] 9.0 [.35] 31.0 [1.22] 4.4 [.17] 60.0 [2.36] 12.0 [.47] 1.5 [.06] 1.0 [.039]
QFT2 43.0 [1.69] 14.0 [.55] 43.0 [1.69] 7.0 [.28] 75.0 [2.95] 18.0 [.71] 1.8 [.07] 1.0 [.039]
QFT3 57.0 [2.24] 24.0 [.95] 57.0 [2.24] 12.0 [.47] 90.0 [3.53] 25.0 [.98] 1.8 [.07] 1.0 [.039]
Expanded Recovered
Product Facts
■Configurable heat-shrink
transition
■Low cost commercial
polyolefin
■80°C [176°F] shrink
temperature
■High shrink ratio
■Specially engineered
easy-to-use crimp tool
Operating Temperature Range
-20°C to 70°C
[-4°F to 158°F]
Configurable Heat-Shrink
Transition
Transitions
4-88
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
QFT (Continued)
Property Performance Test method
Tensile strength 10 MPa (1500psi) minimum ISO 37
Ultimate elongation 250% minimum ISO 37
Longitudinal change 0 to -20% maximum ISO 1183
Physical Specific gravity 1.4 maximum ISO 1183
Heat aging Minimum 200% ultimate elongation ISO 188
168 hours at 120°C [248°F] Tensile Strength 10 MPa min. ISO 37
Heat shock No cracking, dripping or flowing ASTM D 2671
4 hours at 105°C
Electrical Dielectric strength 8MV/m minimum IEC 243-1
Fluid resistance 1 (24 +/- 2h immersion at 23C+/- 2C) ISO 1817
Engine Oil (SAE 20W/50) —
Hydraulic Fluid
Tensile Strength 10 MPa minimum ISO 37
Ultimate Elongation 200% minimum —
Fluid resistance 2 (30 +/- 3m immersion at 23C+/- 2C) ISO 1817
Chemical Automotive gasoline (BS 4040) —
Diesel fuel (BS 2869) —
Cleaning fluid (TL6850-07) —
Antifreeze (Ethylene Glycol/Water 50/50 v/v) —
Engine cleaning fluid (Gunk)
Tensile strength 10 MPa minimum ISO 37
Ultimate elongation 200% minimum —
Color Standard Black (-0)
Code 0
Standard 10 pieces per bag, 30 clips
Packaging Bulk pack 500 pieces per box and 500 clips per bag
(clips ordered separately)
- contact Tyco Electronics for details
Crimp tool QFT-Crimp-Tool-Manual (069172-000) —
*Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK).
Typical QFT Performance
Ordering Information
Part Numbering System
4
Transitions
4-89
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
SSB, T, F to 8S
Applications
These flame-retardant heat-
shrinkable transitions are
especially designed for
shipboard applications and
meet or exceed all of the
U.S. Navy specifications
described in M I L - I - 8 1 7 6 5 / 1 A
(as of 5/02). The transitions
are made of a rugged, ther-
mally stabilized, modified
polyolefin and factory-
coated with a thermoplastic
adhesive sealant. As a
result, they offer excellent
water sealing, mechanical
abrasion-protection,
corrosion-resistance, weath-
erproofing, and electrical
insulation. The transitions
replace tapes, epoxies,
and grease in applications
involving cable breakouts,
transitions, and term i n a t i o n s .
Product Facts
■Watertight
■Easy installation, requiring
no special skills
■Compatibility with
polyethylene, PVC, lead,
steel, aluminum, standard
Navy cable jackets, and
copper wire and cable
■Four configurations and
twelve sizes
■Minimum shrink
temperature of 121°C
[250°F]
■Type approval by:
- ABS (American Bureau of
Shipping)
- DNV (Det Norske Veritas)
- Lloyd’s (Lloyd’s Register of
Shipping)
Chem-X Heavy Duty
Breakout Boots
Transitions
4-90
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
SSB, T, F to 8S (Continued)
Commercial Military
RW-2024 MIL-STD-2003
MIL-I-81765/1A
Number ID Base ID legs Length
Description of Legs Min. Exp. Max. Rec. Min. Exp. Min. Rec. Leg Body
SSB-1202 FR 2 40.64[1.60] 11.43 [0.45] 13.97[0.55] 3.81[0.15] 36.83[1.45] 62.23[2.45]
SSB-2002 FR 2 50.8[2.00] 35.56[1.40] 19.05[0.75] 8.89[0.35] 69.85[2.75] 88.90[3.50]
D3-9 FR 2 20.32[0.80] 9.39[0.37] 8.38[0.33] 2.79[0.11] 17.78[0.7] 50.8[2]
D14-30 FR 2 30.48[1.2] 15.24[0.6] 12.7[0.5] 4.32[0.17] 25.4[1] 63.5[2.5]
D50-100 FR 2 48.26[1.9] 22.86[0.9] 19.05[0.75] 7.62[0.3] 30.48[1.2] 76.2[3]
D200-400 FR 2 76.2[3] 38.1[1.5] 36.83[1.45] 12.7[0.5] 38.1[1.5] 88.9[3.5]
T3-9 FR 3 22.86[0.9] 9.14[0.36] 8.38[0.33] 2.29[0.09] 19.05[0.75] 50.80[2.0]
T14-23 FR 3 30.48[1.2] 17.78[0.70] 12.70[0.5] 4.57[0.18] 25.4[1] 60.96[2.40]
T14-50 FR 3 38.1[1.5] 12.7[0.5] 16.51[0.65] 4.06[0.16] 30.48[1.2] 76.2[2.3]
T42-100 FR 3 43.18[1.7] 22.86[0.9] 20.32[0.8] 4.83[0.19] 30.48[1.25] 57.15[2.25]
T150-300 FR 3 60.96[2.4] 35.56[1.4] 30.48[1.25] 12.70[0.5] 40.6[1.6] 88.90[3.50]
T400 FR 3 81.28[3.2] 50.8[2] 35.56[1.4] 17.78[0.7] 40.6[1.6] 88.9[3.5]
T500-600 FR 3 124.46[4.90] 58.93[2.32] 50.8[2] 22.86[0.9] 50.8[2] 187.96[7.40]
F3-9 FR 4 22.86[0.9] 10.92[0.43] 7.11[0.28] 2.79[0.11] 19.05[0.75] 50.8[2]
F-23 FR 4 31.75[1.25] 20.32[0.8] 12.7[0.5] 5.08[0.2] 27.94[1.1] 63.50[2.50]
F42-60 FR 4 44.45[1.75] 25.4[1] 20.32[0.8] 8.13[0.32] 30.48[1.25] 63.50[2.50]
F75-100 FR 4 59.69[2.35] 25.4[1] 25.4[1] 8.89[0.35] 43.18[1.7] 165.1[6.5]
F133-200 FR 4 67.31[2.65] 35.56[1.4] 30.48[1.2] 10.92[0.43] 38.1[1.5] 91.44[3.6]
F150-400 FR 4 133.35[5.25] 76.2[3] 34.29[1.35] 13.97[0.55] 76.2[3] 152.4[6]
6S100-200 FR 6 60.96[2.4] 36.83[1.45] 20.32[0.8] 8.89[0.35] 69.85[2.75] 86.36[3.4]
8S23-75 FR 8 35.56[1.4] 21.59[0.85] 10.16[0.4] 3.3[0.13] 30.48[1.25] 50.8[2]
8S14-50 FR 8 57.15[2.25] 21.59[0.85] 14.22[0.56] 3.3[0.13] 30.48[1.25] 50.8[2]
8S42-100 FR 8 63.50[2.50] 21.59[0.85] 22.1[0.87] 3.3[0.13] 30.48[1.25] 50.8[2]
Specifications/Approvals
Product Dimensions
Accessories
4-91
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
202W302 to 342
Product Facts
■Fast installation
■Temperature range of -40°C
to 105°C [-40°F to 221°F]
■Fits range of diameters
■Low cost, high volume
installation
■Shrinks onto hose/pipe/ wire
harnesses
■Good mechanical, thermal
and chemical properties
■Good abrasion resistance
■Excellent location,
cushioning and protection of
cable or hoses from P clips
and wire ties
■Stays in place when heated.
■Suits most hoses/pipes/wire
harnesses
■No expensive tooling
required under body solution
■Engine area solution
Square expanded = -130 material
Circular expanded = -12 and -25 material
-3, -4
As Supplied (a) After Unrestricted Recovery (b)
Heat-Shrink Bobbins
Accessories
4-92
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
202W302 to 342 (Continued)
HJ P R S T W Recommended
Part Min. Max. Min. ±10% ±10% ±10% ±10% ±20% Hose Sizes
No. a b a b b b b b Min. Max.
202W302 29.0 [1.142] 9.5 [.374] 29.0 [1.142] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 1.5 [.059] 11.0 [.433] 25.0 [.984]
202W312 39.0 [1.535] 12.7 [.500] 39.0 [1.535] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 14.0 [.551] 34.0 [1.339]
202W321 10.0 [.394] 3.0 [.118] 10.0 [.394] 29.0 [1.142] 23.0 [.906] 3.0 [.118] 3.0 [.118] 1.5 [.059] 4.0 [.157] 8.0 [.315]
202W331 19.0 [.748] 6.4 [.252] 19.0 [.748] 29.0 [1.142] 24.0 [.945] 2.5 [.098] 2.0 [.079] 1.5 [.059] 8.0 [.315] 17.0 [.669]
202W342 54.0 [2.126] 18.0 [.709] 54.0 [2.126] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 20.0 [.787] 48.0 [1.889]
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5
[.06] max.
Material Material Description Precoating No. Adhesive Part No.
-3 Polyolefin, semi-rigid /42, /86 S-1017, S-1048
-4 Polyolefin, flexible /42, /86 S-1017, S-1048
-12 Viton N/A S-1255-04
-25 Fluid resistant elastomer /86 or /225 S-1017 or S-1048 or S-1125
-130 Flexible polyolefin /42, /86 S-1017
Product Dimensions
Materials Available
Accessories
4-93
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
400W242
Product Facts
■Easy to install
■Close fit to hose/pipe
■Fits range of diameters due
to high expansion
■Low cost, high volume
installation
■Shrinks onto hose/pipe
■Minimum distance between
substrates
■Good mechanical, thermal
and chemical properties
■Push on fit to hose/pipe
■Stays in place when
installed
■No expensive tooling
required
■Positions where needed
■Keeps hoses/pipes together,
optimizing space
■Under body solution
■Engine area solution
■Twinning two hoses/pipes
rationalizes part
descriptions
■Hose/pipe can be orientated
correctly for ease of fitting to
vehicle
After Unrestricted Recovery (b)
-3, -4, -25, -100 -130
As Supplied (a)
Heat-Shrink Positioning
Ring
Accessories
4-94
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
400W242 (Continued)
HJ K P V W Y* Z*
Part Min. Max. Max. ± 1.2 ± 1.7 ± 0.45 ± 1 ± 2 ± 2
No. a b b b b b b a a
400W242 28 [1.102] 10.2 [.402] 19.3 [.760] 12 [.472] 17 [.669] 7.0 [.276] 10 [.394] 29 [1.142] 25 [.984]
*Applicable for -130 only.
Material Material Description Precoating no. Adhesive part no.
-3 Polyolefin, semi-rigid /42, /86 S-1017 or S-1048
-4 Polyolefin, flexible /42, /86 S-1017 or S-1048
-25 Elastomer, fluid resistant /86, /225 S-1017 or S-1048
-100 Polyolefin, Zerohal -100-CS1972 S-1030
(S1030 tape supplied in bag)
-130 Flexible polyolefin /42, /86 S-1017
As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max.
Product Dimensions
Materials Available
Part Numbering System
Accessories
4-95
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
CES
Applications
Raychem Chem-X Heat-
Shrinkable Cable-Entry
Seals (CESs) provide a
watertight, fume-tight seal
where cables enter connec-
tion boxes, bulkheads, or
other enclosures.
CESs are available in two
basic types: standard and
threaded. The standard
CES for thin-wall enclosures
consists of a three-part
assembly — a rigid plastic
nylon nut, an O-ring, and a
heat-shrinkable molded
area. The CES for threaded-
hole applications is a one-
p a rt assembly that combines
a tapered national pipe
thread (NPT) in rigid plastic
nylon with a heat-shrinkable
molded area.
All CESs are available with
the molded area configured
with one opening for a sin-
gle wire or cable entry or
with two, three, or four legs
Product Facts
■Comes in many sizes and
configurations
■Seals multicable openings
■Meets or exceeds
MIL-I-81765/1A
■Seals per U.S. Coast Guard
HQ 3774 in wet, dry, and
corrosive locations
of equal size to seal multi-
ple wires or cables at the
entry to enclosures and/or
bulkheads. To meet sealing
requirements, all CESs have
factory-applied adhesive
that provides the seal to
wire and cable jackets.
When armored cable is
being sealed it may be nec-
essary to use additional
sealants, such as G.E. RTV
112 or Dow Corning RTV
732, to form the water seal.
Chem-X Heat-Shrinkable
Cable Entry Seals
Accessories
4-96
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
CES (Continued)
Temperature rating -55°C to 90°C [-67°F to 194°F]
Minimum shrink temperature 121°C [250°F]
Type Raychem
Molded heat-shrink nose RT-301 Flame retardant polyolefin
Adhesive RW-2019 Hot melt adhesive
Overall Nom. Min. Max. Max.
Part No. Recommended Expanded Recovered Max. I.D. Drill O.D.
No. of Legs Length I.D. Nose I.D.Nose of Part Size of Nut
CES-1 1 69.85 [2.75] 12.70 [0.50] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410]
CES-2 1 69.85 [2.75] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410]
CES-3 1 95.25 [3.75] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 35.05 [1.38] 48.31 [1.902]
CES-4 1 114.30 [4.50] 40.64 [1.60] 19.05 [0.75] 39.62 [1.56] 50.80 [2.00] 69.09 [2.720]
CES-4S* 1 114.30 [4.50] 50.80 [2.00] 19.05 [0.75] 53.34 [2.10] 59.94 [2.36] 85.09 [3.350]
CES-5 1 177.80 [7.00] 69.85 [2.75] 36.32 [1.43] 73.66 [2.90] 88.90 [3.50] 103.38 [4.070]
*Part configuration may be different than depicted in figure. Contact Tyco Electronics for specification.
Temperature
Specifications
Product Dimensions
Standard CES
Min. Max.
Part No. Overall Nom. Expanded Recovered Max. I.D. Drill Max.
No. of Legs Recommended I.D. I.D. of Part Size O.D.
Length (Each Leg) (Each Leg) of Nut
CES-2-D1A 2 69.85 [2.75] 15.24 [0.60] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]
CES-2-T1 3 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]
CES-2-T1B 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]
CES-2-F1A 4 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]
CES-2-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41]
CES-3-D1 2 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]
CES-3-T1 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]
CES-3-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90]
CES-4-D3 2 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]
CES-4-T1 3 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]
CES-4-F1 4 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72]
CES-5-T4 3 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07]
CES-5-F4 4 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07]
Product Dimensions
Breakout CES
Accesories
4-97
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
CES (Continued)
Overall Nom. Min. Max. National Pipe
Part Recommended Expanded Recovered Adapter Thread
No. Length I.D. Nose I.D.Nose I.D. Size
CES-2-A50 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 12.70 [0.50] 1/2–14
CES-2-A75 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 3/4–14
CES-2-A100 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 1–11 1/2
CES-3-A100 111.00 [4.37] 28.45 [1.12] 12.70 [0.50] 25.40 [1.00] 1–11 1/2
CES-3-A150 117.35 [4.62] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 1 1/2–11 1/2
CES-4A-A150* 127.00 [5.00] 50.80 [2.00] 19.05 [0.75] 35.56 [1.40] 1 1/2–11 1/2
CES-5-A250* 152.40 [6.00] 69.85 [2.75] 25.40 [1.00] 60.96 [2.40] 2 1/2–10
* Not illustrated - refer to Specification Control Drawing for detals.
Min. Max.
Part No. Overall Nom. Expanded Recovered Max. I.D. Pipe Thread
No. of Legs Recommended I.D. I.D. of Part Size (NPT)
Length (Each Leg) (Each Leg)
CES-2A-T1 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14
CES-2A-F1 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14
CES-2A-D1 2 95.25 [3.75] 15.24 [0.6] 2.79 [0.11] 19.05 [0.75] 3/4–14
CES-2A-T2 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14
CES-2A-F2 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14
CES-3A-D1 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2
CES-2A-T3 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2
CES-3A-F1 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2
CES-3A-D2 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2
CES-3A-T2 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2
CES-3A-F2 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2
CES-4A-D3 2 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2
CES-4A-T3 3 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2
CES-4A-F3 4 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2
Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added,
entry diameters will be reduced by 1.5 [.06] max.
Product Dimensions
Threaded CES
Threaded Breakout CES
Accessories
4-98
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
CES (Continued)
Part Length NPT
No. Min. Exp. ID Max. Rec. ID ID Min D A Size
CES-2R-A50 13.97 [0.55] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 25.40 [1.00] 1/2-14
CES-2R-A75 19.05 [0.75] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 27.94 [1.10] 3/4-14
CES-3R-A100 27.94 [1.10] 9.65 [0.38] 25.40 [1.00] 53.34 [2.1] 33.78 [1.33] 1-11 1/2
CES-3R-A150 40.64 [1.60] 15.75 [0.62] 27.94 [1.10] 78.74 [3.1] 39.62 [1.56] 1 1/2-11 1/2
C
D
A
B
Part Length Drill
No. Min. Exp. ID Max. Rec. ID ID Min D A Size
CES-1R 13.97 [0.55] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 42.67 [1.68] 25.40 [1.00]
CES-2R 19.05 [0.75] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 44.96 [1.77] 25.40 [1.00]
CES-3R 27.94 [1.10] 9.65 [0.38] 27.94 [1.10] 53.34 [2.1] 58.42 [2.30] 34.80 [1.37]
CES-4R 40.64 [1.60] 15.75 [0.62] 40.64 [1.60] 78.74 [3.1] 71.12 [2.80] 50.80 [2.00]
C
D
A
B
Right-Angle Threaded CES
Right-Angle Breakout CES
Accessories
4-99
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
RayOLOn Kits
heat guns or torches. This is
useful in the areas where
the use of motorized heat
sources or open flames are
prohibited or undesirable.
RayOLOn sealing sleeves
provide the sealing of the
substrates by simply rolling
the sleeve over the area to
be protected. If the sub-
strate requires servicing,
the sleeve can be rolled off
to provide access to the
Raychem RW 3031
Continuous operating temperature range -40°C to 70°C [-40°F to 158°F]
Short term temperature exposure -63°C to 90°C [-81°F to 194°F]
Minimum installation -25°C [-13°F]
Base Available Dimensions (Reference) Recommended Connection
Part No. Kits Diameter Lengths Use Range Length
LNCL-11-125 GK 0.51 [13.0] 4.92 [125] 0.22 - 0.68 [6 - 17] 3.00 [75]
LNCL-11-205 GK 0.51 [13.0] 8.07 [205] 0.22 - 0.68 [6 - 17] 6.00 [150]
LNCL-12-140 GK, CK-N 0.56 [14.2] 5.51 [140] 0.48 - 0.90 [12 - 23] 4.00 [100]
LNCL-12-240 GK, CK-N 0.56 [14.2] 9.45 [240] 0.48 - 0.90 [12 - 23] 7.00 [175]
LNCL-13-155 GK, TK-8 0.75 [19.0] 6.10 [155] 0.69 - 1.20 [18 - 30] 4.00 [100]
LNCL-13-305 GK 0.75 [19.0] 12.00 [305] 0.69 - 1.20 [18 - 30] 9.00 [225]
LNCL-14-185 GK, TK-7 1.02 [25.9] 7.28 [185] 0.96 -1.50 [25 - 38] 5.00 [125]
LNCL-14-355 GK 1.02 [25.9] 14.00 [355] 0.96 -1.50 [25 - 38] 10.0 [250]
LNCL-15-185 GK, TK-1, TK-5, TK-6 1.45 [36.8] 7.28 [185] 1.40 - 2.00 [36 - 46] 5.00 [125]
LNCL-15-260 GK, SS 1.45 [36.8] 10.2 [260] 1.40 - 2.00 [36 - 46] 7.50 [190]
LNCL-15-450 GK, SS 1.45 [36.8] 17.72 [450] 1.40 - 2.00 [36 - 46] 12.0 [300]
Refer to Raychem specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details.
*Tyco Electronics Gel and Sealant product information available at www.tycoelectronics.com
Applications
RayOLOn re-useable roll-on
sealing sleeves are a family
of products designed to
protect connectors, electri-
cal cable splices, and other
cylindrical substrates from
harsh environmental ele-
ments like salt spray and
water moisture. RayOLOn
sleeves are a part of
Raychem’s “heatless” seal-
ing products that require no
Product Facts
■A Raychem heatless sealing
solution
■Re-useable sealing solution
■Roll-on to seal, roll-off to
re-enter
■Enhanced sealing with
gel strips
■Protection of connectors
and splices against
corrosion
■Available in many
conveniently packaged kits
Specifications and Approvals
Temperature Ratings
Sleeve Dimensions
Inches (millimeters)
component under the
sleeve. After the service is
completed, the sleeve can
be rolled on the part again
to provide the protection.
This operation may be
done many times through-
out the life of the sleeve
providing time and material
cost savings.
Operating Temperature Range
-40°C to 70°C
[-40°F to 158°F]
Roll-On Sealing Sleeve
Accessories
4-100
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
RayOLOn Kits (Continued)
Property Performance Test method
Tensile strength 8.3 MPa (1200 psi) minimum ASTM D 2671
Ultimate elongation 100 % minimum ASTM D 412
Physical/ Density 1.1 g/cm3 maximum ASTM D 792
Chemical Water absorption 0.5 % maximum ASTM D 570
24 hours at 23°C [73°F]
Flammability 40 mm/min maximum ASTM D 635
Electrical Dielectric strength 90 kV/cm (225 V/mil) minimum ASTM D 149
Volume resistivity 1x1012 Ω-cm ASTM D 257
Refer to Raychem specification RW3031 for more requirements and performance information.
Notes:
1. The sleeve is not intended to be heated during the installation process.
2. DO NOTCUTLNCLroll-on sealing sleeve.
3. In case of a conflict between this data sheet and RW3031, RW3031 takes precedence.
4. Not recommended for extended exposure to hydrocarbon based fuel or fluids.
GK—General kit: Roll-on sleeve, gel strip, cable tie, core tube, installation instruction
CK—Connector sealing kit: Roll-on sleeve, cable tie, connector flange cover, gel strip, installation instruction
TK—Panel boot sealing kit: Roll-on sleeve, ferrule, gel strip, cable tie, installation Instruction
SS—Ship-or-shore kit: Roll-on sleeve, connection shield, installation instruction
Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page.
Typical RayOLOn Roll-On
Sealing Sleeve Properties
Kits
Part Numbering System
4-101
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
Accessories
shrinkHOoP
Applications
shrinkHOoP grommet
(URHR) is an ultra high ratio
heat-shrinkable-strain-relief
grommet that can be
placed over the cable
assembly after the connec-
tor pinning operation is
completed. The ultra-high
expansion ratio material
conveniently fills the space
between the clamp type
connector accessory and
the cable. (When clamped
into position, shrinkHOoP
grommet provides strain
relief that is more consistent
and convenient than many
conventional practices —
for example, taping, grom-
met, or tape/grommet com-
bination). The high ratio
conformity of shrinkHOoP
grommets will match most
Product Facts
■Less assembly time
■Superior strain-relief
■Fewer errors — less rework
■Rework made easier
■No build-up taping or
feeding wire through
grommet
■Typical installation in just
10-20 seconds
■Re-expandable I.D. allows
wire addition to a cable
bundle
typical cable configurations
from single conductor to the
high density multiple con-
ductor arrangements.
With shrinkHOoP grommet,
repairs and rework are a
snap – simply heat the
grommet until soft, slide a
NON-METALLIC probe
through the center of the
wire bundle (enlarging the
grommet I.D.). Once
cooled, the grommet will
remain open allowing wires
to be added, removed or
reworked. The system can
then be checked, the grom-
met reheated (shrinking it
down again), positioned,
and clamped in place.
Cable Clamp Heat-Shrink
Grommet
Operating Temperature Range
-55°C to 135°C
[-67°F to 275°F]
Accessories
4-102
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
shrinkHOoP (Continued)
Property Performance Test Method
Tensile strength 1500 psi (10.3 Mpa) ASTM D-412
Ultimate elongation 250% minimum ASTM D-412
Specific gravity 1.4 maximum ASTM D-792
Water absorption 0.5 % maximum ASTM D-570 A
Flammability Pass ASTM D-635
Physical Corrosion resistance Pass ASTM D-2671 A
Low temperature flex Pass ASTM D-2671 C
4 hours at - 55+/-1°C [67+/-2°F]
Heat resistance 200% ultimate elongation,
minimum ASTM D-2671
168 hrs at 175+/-1°C [347+/-2°F] 1200 psi (8.3 Mpa) tensile
strength, minimum
Heat shock No cracking,
4 hrs at 225+/-2°C [437+/-5°F] dripping or flowing ASTM D 2671
275% minimum expansion
to 4 inch (10 cm) of a fully
recovered test specimen,
Elastic Memory — and 93% recovery of expanded —
specimen after oven
conditioning for 1 minute
at 150+/-2°C[302 +/- 4°F]
Dielectric strength 200 v/mil (7880 v/mm)
Electrical minimum ASTM D-876
Volume resistivity 10 14 ohm-cm minimum ASTM D-257
200% ultimate Elongation,
Chemical Fluid Resistance — minimum 1200 psi (8.3 Mpa) ASTM F-146
tensile strength, minimum
Typical shrinkHOoP Grommet
Performance
RW
I.D. I.D.
Part Expanded Recovered O.D. Length Wt. (gm) Notes
No. (X1) min. (X) max. (Y) Ref. (L) Ref. Ref.
URHR-1 1 .08 0.25 0.5 0.75
[25] [2.1] [6] [13]
URHR-2 1.23 .10 0.375 0.5 1
[31] [2.6] [10] [13]
URHR-3 1.44 .14 0.5 0.5 1.5
[37] [3.6] [13] [13]
URHR-4 1.85 0.18 0.562 0.75 3.5
[47] [4.7] [14] [19]
URHR-5 2 0.20 0.812 0.75 5
[51] [5.1] [21] [19]
Specifications/Approvals
Product Dimensions
Inches (millimeters)
a) Recovered length will allow for
1.91 [0.075] either side of the
collar, minimum in most cases.
Accessories
4-103
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
shrinkHOoP (Continued)
Connector Size
Connector 8 10, 12 14, 16 18, 20 22, 24, 28*
Series (9) (11, 13) (15, 17) (19, 21)
MIL-C-5015
MS3451, 52, 56, 59 1 2 3 4 5
MS3450 2 3 4 5 *
MIL-C-26500**
MS24266 1 2 3 4 5
MS24264, 265 2 3 4 5 *
MIL-C-26482
MS3120, 21, 22, 26 1 2 3 4 5
MS3470, 71, 74, 75, 76 1 2 3 4 5
MS3124, MS3472 2 3 4 5 *
MIL-C-83723 Series I
M83723/01 & 02, 05 & 06 1 2 3 4 5
07 & 08, 13 & 14, 23 & 24 1 2 3 4 5
M83723/03 & 04 2 3 4 5 *
MIL-C-83723 Series II
M83723/17 & 18, 23 & 24 1 2 3 4 5
M83723/12 & 20, 21 & 22 2 3 4 5 *
MIL-C-83723 Series III
M83723/71 & 72 thru 97 & 98 1 2 3 4 5
M83723/66, 67, 68 & 69 2 3 4 5 *
MIL-C-38999 Series I
MS27469 1 2 3 4 5
MS27466, 68, 96, 27505, 27656 2 3 4 5 *
MIL-C-38999 Series II
MS27472, 97, 98, 27508, 27513 1 2 3 4 5
MS27473, 84, 27474 2 3 4 5 *
MIL-C-38999 Series III
38999/26 1 2 3 4 5
38999/20, 24 3 4 5 5 *
Boeing
BACC45, F, M, N, P, R, S, T — 2 3 4 5
BACC 63X — 3 4 5 *
Boeing
DC39, 31, 34, 35, 50-57 1 2 3 4 5
DC32, 33, 36, 37, 60, 61, 62, 63 2 3 4 5 *
* Consult Tyco Electronics for availability of larger sizes.
** Note: cable support clamp I.D. may effect the size of shrinkHOoPgrommet selected.
Selection chart
XL Products
4-104
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
Ordering Information
Tyco Electronics
Corporation has acquired
XL Technologies. Use the
information in the following
table to convert the XL
part number into the new
Tyco Electronics Raychem
product description.
Description Convert to
XL Part No. Description
080EK025 SSC-2/239
080EK025-woA SSC-2/U
137EK050 SSC-3/239
137EK050-woA SSC-3/U
1-8117-2A CES-2A-D1
1-8117-3A CES-2A-T1
1-8117-4A CES-2A-F1
200EK075 SSC-4/239
200EK075-woA SSC-4/U
20432242 CES-4/HR-3
2-8115-2A CES-2-D1A
2-8115-2AOE CES-2-D1A
2-8115-2B CES-2-D1
2-8115-3A CES-2-T1
2-8115-3B CES-2-T1B
2-8115-4A CES-2-F1A
2-8115-4B CES-2-F1
2-8117-2A CES-2A-D1
2-8117-2AOE CES-2A-D1
2-8117-3A CES-2A-T2
2-8117-4A CES-2A-F2
2-8118-3A CES-2-T1
2S-8115-2A CES-2-D1A
2S-8115-3A CES-2-T1
2S-8115-4A CES-2-F1A
380EK150 SSC-6/239
380EK150woA SSC-6/U
3-8115-2B CES-3-D1
3-8115-3B CES-3-T1
3-8115-4B CES-3-F1
3-8118-4B CES-3-F1
3A-8117-2B CES-3A-D1
3A-8117-3B CES-2A-T3
3A-8117-4B CES-3A-F1
4-8115-2C CES-4-D3
4-8115-3C CES-4-T1
4-8115-4C CES-4-F1
4-8117-2B CES-3A-D2
4-8117-3B CES-3A-T2
4-8117-4B CES-3A-F2
4A-8117-2C CES-4A-D3
4A-8117-3C CES-4A-T3
4A-8117-4C CES-4A-F3
52451-2X12A 91385-2/12
5-8115-3D CES-5-T4
8114-1 CES-1
1/2/14 CES-1-2
8114-1-49R CES-1R
8114-2 CES-2
8114-2-50R CES-2R
8114-2S CES-2
8114-2V CES-2V
8114-2VL CES-2V
8114-3 CES-3
8114-3-51R CES-3R
8114-3L CES-3L
8114-3S CES-3S
8114-4 CES-4
8114-4-54R CES-4R
8114-4N CES-4
8114-4S CES-4S
8114-4S/C CES-4S
8114-5 CES-5
8116-1 CES-2-A50
8116-1-49R CES-2R-A50
8116-1A CES-2-A50
8116-2 CES-2-A75
8116-2-50R CES-2R-A75
8116-3 CES2-A100
8116-3-51R CES-3R-A100
8116-3A CES-3-A100
8116-4 CES-3-A150
8116-4-52R CES-3R-A150
8116-4A CES-4A-A150
8116-5 CES-5-A250
8118-2 CES-2
91342-1 D3-9 FR
91342-12 D3-30 FR
91342-2 D14-30 FR
91342-23 D14-100 FR
91342-3X2.5 D50-200 FR
91342-3 D50-100 FR
91342-34 D50-400 FR
91342-4 D200-400 FR
91343-1 T3-9 FR
91343-2 T14-23 FR
91343-2A T14-50 FR
91343-3 T42-100 FR
91343-4 T150-300 FR
91343-5 T-400 FR
91343-5678 T3-100 FR
91343-6 T500-600 FR
91343-910 T150-400 FR
91344-1 F3-9 FR
91344-1213 F3-23 FR
91344-1415 F42-100 FR
91344-1617 F75-200 FR
91344-2 F-23 FR
91344-3 F42-60 FR
91344-4 F75-100 FR
91344-5 F133-200 FR
91344-6 F150-400 FR
91346-3 6S100-200 FR
91346-30 202A111-3-0
91346-31 202A111-3/42-0
91346-32 202A111-3/86-0
91347-30 202A121-3-0
91347-31 202A121-3/42-0
91347-32 202A121-3/86-0
91348-1 8S23-75 FR
91348-2 8S14-50 FR
91348-3 8S42-100 FR
91348-30 202A132-3-0
91348-31 202A132-3/42-0
91348-32 202A132-3/86-0
91349-30 202A142-3-0
91349-31 202A142-3/42-0
91349-32 202A142-3/86-0
91350-30 202A153-3-0
91350-31 202A153-3/42-0
91350-32 202A153-3/86-0
91351-30 202A163-3-0
Description Convert to
XL Part No. Description
XL Products
4-105
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
4
Ordering Information (Continued)
91351-31 202A163-3/42-0
91351-32 202A163-3/86-0
91352-30 202A174-3-0
91352-31 202A174-3/42-0
91352-32 202A174-3/86-0
91353-30 202A185-3-0
91353-31 202A185-3/42-0
91353-32 202A185-3/86-0
91354-30 202A196-3-0
91354-31 202A196-3/42-0
91354-32 202A196-3/86-0
913L87-30 202D921-3/-0
913L87-31 202D921-3/42-0
913L87-32 202D921-3/86-0
91387-30 202A921-3/-0
91387-31 202A921-3/42-0
913L47-30 202D121-3/-0
913L47-31 202D121-3/42-0
913L47-32 202D121-3/86-0
913L48-30 202D132-3/-0
913L48-31 202D132-3/42-0
913L48-32 202132-3/-86-0
913L49-30 202D142-3/-0
913L49-31 202D142-3/42-0
913L49-32 202D142-3/86-0
913L50-30 202D153-3-0
913L50-31 202D153-3/42-0
913L50-32 202D153-3/86-0
913L51-30 202D163-3-0
913L51-31 202D163-3/42-0
913L51-32 202D163-3/86-0
913L52-30 202D174-3-0
913L52-31 202D174-3/42-0
913L52-32 202D174-3/86-0
913L53-30 202D185-3-0
913L53-31 202D185-3/42-0
913L53-32 202D185-3/86-0
913L54-30 202D196-3-0
913L54-31 202D196-3/42-0
913L54-32 202D196-3/86-0
913L66-30 202D211-3-0
913L66-31 202D211-3/42-0
913L66-32 202D211-3/86-0
913L67-30 202D221-3-0
913L67-31 202D221-3/42-0
913L67-32 202D221-3/86-0
913L68-30 202D232-3-0
913L68-31 202D232-3/42-0
913L68-32 202D232-3/86-0
913L69-30 202D242-3-0
913L69-31 202D242-3/42-0
913L69-32 202D242-3/86-0
913L70-30 202D253-3-0
913L70-31 202D253-3/42-0
Description Convert to
XL Part No. Description 913L70-32 202D253-3/86-0
913L87-30 202D921-3-0
913L87-31 202D921-3/42-0
913L87-32 202D921-3/86-0
913R48-30 222A132-3-0
913R48-31 222A132-3/42-0
913R48-32 222A132-3/86-0
913R49-30 222A142-3-0
913R49-31 222A142-3/42-0
913R49-32 222A142-3/86-0
913R50-30 222A152-3-0
913R50-31 222A152-3/42-0
913R50-32 222A152-3/86-0
913R51-30 222A163-3-0
913R51-31 222A163-3/42-0
913R51-32 222A163-3/86-0
913R52-30 222A174-3-0
913R52-31 222A174-3/42-0
913R52-32 222A174-3/86-0
913RL48-30 222D132-3-0
913RL48-31 222D132-3/42-0
913RL48-32 222D132-3/86-0
913RL49-30 222D142-3-0
913RL49-31 222D142-3/42-0
913RL49-32 222D142-3/86-0
913RL50-30 222D152-3-0
913RL50-31 222D152-3/42-0
913RL50-32 222D152-3/86-0
913RL51-30 222D163-3-0
913RL51-31 222D163-3/42-0
913RL51-32 222D163-3/86-0
913RL52-30 222D174-3-0
913RL52-31 222D174-3/42-0
913RL52-32 222D174-3/86-0
913Y95-30 381A301-71/-0
913Y95-31 381A301-71/42-0
913Y95-32 381A301-71/86-0
913Y96-30 381A302-71/-0
913Y96-31 381A302-71/42-0
913Y96-32 381A302-71/86-0
HHW-1.3/6A SST-6-13FR/97-0
HHW-13/6A SST-6-13FR/97-0
HHW-15/12 SST-12-15FR/97-0
HHW-15/6 SST-6-15FR/97-0
HHW-15/9 SST-9-15FR/97-0
HHW-20/9 SST-9-20FR/97-0
HRSR-1 URHR-1
HRSR-2 URHR-2
HRSR-3 URHR-3
HRSR-4 URHR-4
HRSR-5 URHR-5
XHTA RHW
XHTU RHW
XMTA RPRD
Description Convert to
XL Part No. Description
4-106
Molded Parts
Engineering Notes
Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 12-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151
www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171
