Model 41 Precision Low Profile Load Cell DESCRIPTION Model 41 is a low profile "pancake" type load cells. These reduce off-center and side-loading effects. It provides high bonded foil, strain gage load cells are engineered to measure performance in non-linearity, hysteresis, and repeatability speci- loads from 5 lb to 500,000 lb. The tension/ compression fications for such applications as tube mills, extruding processes Model 41 is designed with the threaded hole running completely and weighing. Each unit has a welded construction and can be through the center of the cell. Model 41 utilizes two stabilizing hermetically sealed for added durability. Model 41 load cells are diaphragms, which are welded to the sensing member to available with optional 0 Vdc to 5 Vdc or 4 mA to 20 mA output. Approved FEATURES * 0.1 % accuracy * 5 lb to 500000 lb * mV/V output (standard); 4 mA to 20 mA and 0 Vdc to 5 Vdc (optional) outputs * Double diaphragm design * Intrinsically safe available (2N option only)16 * CE approved17 Approved Model 41 PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS Characteristic Measure Characteristic Measure Load ranges18 5 lb to 500000 lb Maximum allowable load 150 % FS 1 Non-linearity, 5 lb to 25 lb 0.2 % full scale Weight See table Non-linearity, 50 lb to 500000 lb 0.1 % full scale Material Less than 200,000 lb 17-4PH stainless steel Hysteresis, 5 lb to 25 lb 0.1 % full scale 0.08 % full scale Material greater than or equal to 300000 lb Carbon steel Hysteresis, 50 lb to 500000 lb Deflection See table Non-repeatability, 5 to 25 lb 0.1 % full scale Natural frequency See table Non-repeatability, 50 lb to 500000 lb 0.03 % full scale RANGE CODES Output (tolerance), 5 lb to 25 lb 2 mV/V 0.5 % full scale Output (tolerance), 50 lb to 500000 lb 3 mV/V 0.5 % full scale Operation Compression/tension13 Resolution Infinite Standard calibration 5-point calibration: 0 %, 50 % and 100 % of full scale in tension only ENVIRONMENTAL SPECIFICATIONS Characteristic Measure Temperature, operating -54 C to 121 C [-65 F to 250 F] Temperature, compensated 15 C to 71 C [60 F to 160 F] Temperature effect, zero 0.002 % full scale/F Temperature effect, span 0.002 % full scale/F ELECTRICAL SPECIFICATIONS Range Code Available ranges Range Code Available ranges AT 5 lb DV 10000 lb AV 10 lb EJ 15000 lb BL 25 lb EL 20000 lb BN 50 lb EN 30000 lb BR 100 lb EP 50000 lb CN 250 lb ER 75000 lb CR 500 lb ET 100000 lb CV 1000 lb FJ 150000 lb DL 2000 lb FL 200000 lb DN 3000 lb FN 300000 lb DP 4000 lb FP 400000 lb DR 5000 lb FR 500000 lb DT 7500 lb WIRING CODES Measure Connector Unamplified (Std.) Strain gage type Bonded foil A (+) excitation Excitation (calibration) 10 Vdc B (+) excitation Insulation resistance 5000 mOhm @ 50 Vdc C (-) excitation Bridge resistance (tolerance) 350 ohm (nominal) D (-) excitation E (-) output Zero balance (tolerance) 1 % full scale F (+) output Shunt calibration data Included Electrical termination (std) 5 lb to 5000 lb PTIH-10-6P Electrical termination (std) 7500 lb to 500000 lb MS3102E-14S-6P Mating connector 5 lb to 5000 lb (not incl.) PT06A-10-6S or equiv. (AA111) Mating connector 7500 to 500000 lb (not incl.) MS3106A-14S-6S (AA121) Characteristic 2 Honeywell * Sensing and Control DEFLECTIONS AND RINGING FREQUENCIES Capacity (lb) Deflection @ full scale (in) Natural ringing frequency (Hz) Weight (lb) 5 to 25 0.001 2000 0.8 50 to 1000 0.002 4600 1.5 2000 to 5000 0.002 10000 2.0 7500 to 15000 0.003 6000 8.8 20000 to 50000 0.004 8000 11.0 75000 to 100000 0.006 5500 30.9 150000 to 200000 0.010 4500 46.3 300000 to 500000 0.010 4100 130.1 Precision Low Profile Load Cell iNTERNAL AMPLIFIERS Current twoCurrent threewire: Option wire: Option 2j 2k Intrinsically safe amp: Option 2n (2N)*** 0-10 V or 10 V @ 45 mA 4 mA to 20 mA 4 mA to 20 mA 4 mA to 20 mA 11 Vdc to 28 Vdc 15 Vdc to 28 Vdc 22 Vdc to 32 Vdc 9 Vdc to 32 Vdc 9 Vdc to 28 Vdc 45 mA 40 mA 40 mA 65 mA 4 mA to 28 mA 4 mA to 24 mA Freq. response 3000 Hz 3000 Hz 3000 Hz 2500 Hz 300 Hz 2000 Hz Power supply rejection 60 db 60 db 60 db 60 db 60 db 60 db Operating temperature -20 F to 185 F -20 F to 185 F -20 F to 185 F 0 F to 185 F 0 F to 185 F -20 F to 185 F Reverse volt. protection Yes Yes Yes Yes Yes Yes Short circuit protection Momentary Momentary Momentary Yes Yes Yes Wiring code: connector A (+) Supply B Output common C Supply return D (+) Output E Shunt Cal 1 F Shunt Cal 2 A (+) Supply B Output common** C Supply return** D (+) Output E Shunt Cal 1 F Shunt Cal 2 A (+) Supply B Output common** C Supply return** D (+) Output E Shunt Cal 1 F Shunt Cal 2 A (+) Supply B Output common** C Supply return** D (+) Output E Shunt Cal 1 F Shunt Cal 2 A (+) Supply B No connection C No connection D (+) Output E Case ground F No connection A (+) Supply B No connection C No connection D (+) Output E Case ground F No connection Wiring code: cable R (+) Supply Bl Output common G Supply return W (+) Output B Shunt Cal 1 Br Shunt Cal 2 R (+) Supply Bl Output com* G Supply return* W (+) Output B Shunt Cal 1 Br Shunt Cal 2 R (+) Supply Bl Output com* G Supply return* W (+) Output B Shunt Cal 1 Br Shunt Cal 2 R (+) Supply Bl Output com* G Supply return* W (+) Output B Shunt Cal 1 Br Shunt Cal 2 R (+) Supply Bl (+) Output W Case ground R (+) Supply Bl (+) Output W Case ground Amplifier specifications Voltage output: Option 2b Voltage output: Option 2c Voltage output: Option 2t Output signal 5 V 0-5 V or 5 V @ 45 mA Input power (voltage) 15 Vdc or 26-32 Vdc Input power (current) * Black and green wires are internally connected. ** Pins B and C are internally connected. *** See our Web site (http://measurementsensors.honeywell.com) for the most up-to-date information regarding intrinsically safe approvals, ref. #008-0547-00. ALLOWABLE MAXIMUM LOADS Capacity (lb) Side load (lb) Bending (lb-in) Torque (lb-ft) 5 to 25 50 % 40 % 25 % 50 to 1000 45 % 35 % 25 % 2000 to 5000 30 % 25 % 25 % 7500 to 30000 20 % 20 % 15 % 50000 to 100000 20 % 20 % 15 % 150000 to 200000 20 % 20 % 15 % 300000 20 % 20 % 10 % 400000 20 % 20 % 10 % 500000 20 % 20 % 10 % Honeywell * Sensing and Control 3 Model 41 OPTION CODES Many range/option combinations are available in our quick-ship and fast-track manufacture programs. Please see http://measurementsensors.honeywell.com for updated listings. Load ranges 5, 10, 25, 50, 100, 250, 500, 1000, 2000, 5000, 3000, 4000, 7500, 10000, 15000, 20000, 30000, 50000, 75000, 100000, 150000, 200000, 300000, 400000, 500000 lb Temperature compensation 1a. 60 F to 160 F 1b. 30 F to 130 F 1c. 0 F to 185 F 1d. -20 F to 130 F 1e. -20 F to 200 F 1f. 70 F to 250 F 1g. 70 F to 325 F14 1h. 70 F to 400 F14 1i. -65 F to 250 F14 Internal amplifiers 10 2b. 4 wire, 5 Vdc 2c. 0-5 Vdc output 2j. 4-20 mA (three-wire) output 2k. 4 mA to 20 mA (twowire)20 2n (2N) 4 mA to 20 mA (wire) 2u. Unamplified, mV/V output intrinsically safe20 2t. 0 Vdc to 10 Vdc Internal amplifier enhancements 3a. Input/output isolation19 3d. Remote buffered shunt calibratrion8 Overload stops 4a. Overload stops Electrical termination 6a. Bendix PTIH-10-6P 6-pin (ranges to 5000 lb) 6b. MS3102E-14S-6P (ranges 7500 lb and up)9 6e. Integral cable: Teflon Shunt calibration 8a. Precision internal resistor14 Special calibration 9a. 10 point (5 up/5 down) 20 % increments @ 68 F 9b. 20 point (10 up/10 down) 10 % increments @ 68 F 9c. ASTM E-74 calibration Bridge resistance 12b. 5000 ohm (foil) Zero and span adjustment 14a. No access to pots 14b. Top access to pots 6f. Integral cable: PVC 6g. Integral cable: Neoprene9 6h. Integral cable: Silicone Electrical con- 15a. Horizontal electrical exit port orientation nector orienta- 15b. Vertical electrical exit port orientation tion 6i. Integral underwater cable9 6j. 1/2-14 conduit fitting with 5 ft of 4 conductor PVC cable 6q. Molded integral cable polyurethane9 6v. Phoenix connector on end of cable 15c. Radial electrical exit port orientation 15d. Connector on end of cable Special calibration 30a. Compression only calibration, positive in compression 30b. Tension and compression calibration, positive in tension 30c. Compression only calibration, negative in compression 30d. Tension and compression calibration, positive in compression Bridge type 31a. Dual bridge Shock and vibration 44a. Shock and vibration resistance Interfaces 53e. Signature calibration14 53t. TEDS IEEE 1451.4 module15 4 Honeywell * Sensing and Control 1j. 0 C to 50 C 1k. -20 C to 85 C 1m. -25 C to 110 C Precision Low Profile Load Cell MOUNTING DIMENSIONS Ranges lb D mm [in] H mm [in] H*** mm [in] F# OG OK mm mm [in] [in] B.C. thru T A mm [in] A* mm [in] B mm [in] B* mm [in] C mm [in] 5, 10, 25 63,5 [2.50] 20,32 [0.80] 44,45 [1.75] 6 50,8 [2.000] 4,83 [0.19] 1/4-28 UNF 20,83 [0.82] 63,5 [2.5] 19,05 [0.75] 22,86 [0.9] 31,75 [1.25] 50, 100, 250, 500, 1000 76,2 [3.00] 25,4 [1.00] 44,45 [1.75] 6 57,15 [2.250] 7,11 [0.28] 3/8-24 UNF 20,83 [0.82] 63,5 [2.5] 19,05 [0.75] 22,86 [0.9] 31,75 [1.25] 2000, 3000, 4000, 5000 88,9 [3.50] 25,4 [1.00] 44,45 [1.75] 6 66,68 [2.625] 8,64 [0.34] 1/2-20 UNF 20,83 [0.82] 63,5 [2.5] 19,05 [0.75] 22,86 [0.9] 31,75 [1.25] 7500, 10000, 15000 139,7 [5.50] 45,7 [1.80] 45,7 [1.80] 8 114,3 [4.500] 10,16 [0.40] 1-14 UNS 31,75 [1.25] 58,42 [2.3] 38,1 [1.50] 38,1 [1.5] 50,8 [2.00} 20000, 30000, 50000 152,4 [6.00] 45,7 [1.80] 45,7 [1.80] 8 123,83 [4.875] 13,46 [0.53] 1 1/2-12 UNF 31,75 [1.25] 58,42 [2.3] 38,1 [1.50] 38,1 [1.5] 50,8 [2.00} 75000, 100000 228,6 [9.00] 63,5 [2.50] 63,5 [2.50] 12 196,85 [7.750] 16,76 [0.66] 2-12 UN 31,75 [1.25] 58,42 [2.3] 38,1 [1.50] 38,1 [1.5] 50,8 [2.00} 150000, 200000 279,4 [11.00] 63,5 [2.50] 63,5 [2.50] 12 241,3 [9.500] 19,81 [0.78] 2 1/2-12 UN 31,75 [1.25] 58,42 [2.3] 38,1 [1.50] 38,1 [1.5] 50,8 [2.00} 300000, 400000, 500000 355,6 [14.00] 107,95 [4.25] 107,95 [4.25] 12 298,45 [11.750] 26,16 [1.03] 3 1/2-8 UN 31,75 [1.25] 58,42 [2.3] 38,1 [1.50] 38,1 [1.5] ** * Length of load cell with amplified option (see option codes) ** C dimension varies on high ranges. Consult factory *** H dimension with 2n(2N) amplifier TYPICAL SYSTEM DIAGRAM In-line amplifiers (used with unamplified units only) Amplifier Output Universal in-line amplifiers UV 5 Vdc UV-10 10 Vdc UBP 0 5 Vdc U3W 4 mA to 20 mA (3-wire) U2W 4 mA to 20 mA (2-wire) DIN rail mount in-line amplifiers DV-05 0 5 Vdc (3-wire) DA-05 4 mA to 20 mA (3-wire) DV-10 0 10 Vdc (3-wire) 2 Model 41 Customer supplied Chart recorder Alarm panel Data acquisition Computer PLC 1 Mounting options 1. Pull plate 2. Load button Mating connectors & cables PT06A-10-6S, std. PT06E-10-6S MS3106A-14S-6S Display units SC500 SC2000 SC2001 SC3004 GM (unamplified only) GM-A (amplified only) NK (unamplified only) HH (unamplified only) Honeywell * Sensing and Control 5 Model 41 Precision Low Profile Load Cell NOTES 1. Allowable maximum loads - maximum load to be applied without damage.2 2. Without damage - loading to this level will not cause excessive zero shift or performance degradation. The user must consider fatigue life for long term use and structural integrity. All structurally critical applications (overhead loading, etc.) should always be designed with safety redundant load paths. 3. Interconnecting shunt cal. 1 terminal with shunt cal. 2 terminal provides 50 % (unamplified units), 75 % (4 mA to 20 mA 3-wire units) or 80 % (voltage amplified units) of full scale output for quick calibration. Shunt calibration comes standard with internal amplifier option 2b, 2c, 2t and 2j. 4. O=Orange; Y=Yellow; B=Blue; Bl=Black; R=Red; Br=Brown; W=White; G=Green. Color specifying cable and number or letter specifying connector. 5. No mating connector necessary for cable option. 6. Adding any internal amplifiers on 5 lb to 25 lb ranges will increase delivery time. 7. Option 2n (2N) on 5 to 5000 lb. ranges will typically take 12 weeks for delivery. 8. Option 3d is not available with option 2n (2N) or 2k. 9. Not available with option 1c, 1e, 1f, 1g, 1h or 1i. 10.Consult factory. 11.Availability varies with range, consult factory. 12.Option only pertinent when option 2n (2N) selected. 13.Standard calibration for tension/compression load cells is in tension only. 14.Not available with amplified output. 15.Consult factory for TEDS availability with amplified models. 16.Range dependent; consult factory. Termination dependent; consult factory. 17.Internal amp and termination dependent; consult factory. 18.This unit calibrated to Imperial (non-Metric) units. Warranty. Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell's standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer's sole remedy and is in lieu of all warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. WARNING PERSONAL INJURY * DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. Find out more Honeywell serves its customers WARNING through a worldwide network of MISUSE OF DOCUMENTATION sales offices, representatives * The information presented in this datasheet is for reference only. DO NOT USE this document as product installation information. * Complete installation, operation and maintenance information is provided in the instructions supplied with each product. and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell's test and measurement products, Failure to comply with these instructions could result in death or serious injury. call +1-614-850-5000, visit http://measurementsensors. honeywell.com, or e-mail inquiries to info.tm@honeywell.com Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 USA www.honeywell.com/sensing 008609-3-EN IL50 GLO June 2013 Copyright (c) 2013 Honeywell International Inc. All rights reserved.