Product
Specification 108-2100
15Aug05 Rev B
Mag45* Modular Jacks With Integrated Magnetics
©2005 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
* Trademark
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LOC B
1. SCOPE
1.1. Content
This specificat ion covers performance, tests and qual it y r equirements f or the Ty c o E lectroni c s Mag45*
Modul ar J ac k s with Integr ated Magnet ics.
1.2. Qualification
When tests are performed on the subject pr oduc t l ine, pr oc edur es specified in Figure 1 shall be used.
Al l inspections shal l be performed usi ng the appl icable inspection pl an and pr oduc t drawing.
1.3. Quali ficati on Test Results
Successf ul quali fication testi ng on the subject product l ine was completed on 20J un00. The
Quali ficati on Test Report number for this testi ng is 501-524. This document ati on is on fi le at and
avail able from Engineering Practi ces and Standards (EPS).
2. APPLICABLE DOCUMENTS
The following document s form a par t of t his specificat ion t o the extent specified herein. Unless
otherwise specified, the l atest edi tion of the document applies. In the event of conflict between the
requi r ements of thi s specificat ion and t he pr oduc t drawing, the product drawing shall t ak e pr ec edenc e.
In t he event of conf lict between the requi r ements of thi s specificati on and the refer enc ed doc uments,
this specificat ion shall t ak e pr ec edenc e.
2.1. Tyc o E lectronics Documents
!
109-197: AMP Test Speci ficat ions vs EIA and IEC Test Methods
!
501-524: Q ualifi c ati on Test Report
!
502-1129: Engi neer ing Report
2.2. Industry S tandards
!
ANSI X3.263: Infor mati on Technology - Fi br e Distribut ed Data Interface ( FDDI) - Token Ring
Twisted Pair Physic al Layer Medi um Dependent (TP-PMD)
!
EIA - 364: El ec trical Connect or /Sock et Test P r oc edur es Inc luding Environmental
Classifications
!
FCC Par t 68: Connection of Terminal E quipment to the Tel ephone, Connector S pec ificati ons
!
IEEE 802-3: Local Area Net works: Carrier Sense Multiple Access Wi th Collision Detection
(CSMA/CD) Access Method and Physical Layer Specifi cati on
!
MIL- S TD-202: Test Method St andar d - E lectronic and Electrical Component P ar ts
!
MIL- S TD-810: Test Method St andar d - E nvi r onmental E ngineering Consider ati ons and
Laborator y Tests
3. REQUIREMENTS
3.1. Design and Constructi on
Product shall be of t he desi gn, construc ti on and phy si c al dimensions specified on the applicable
product dr awing.
108-2100
Rev B 2 of 7
3.2. Materials
!
Contacts: Phosphor bronze, overall nick el pl ati ng with selecti ve gol d plating in the c ontact
area and selecti ve tin-lead pl ati ng on the soldertai ls. RoHS c ompliant versions|will hav e tin and\or SA C sol der dip on t he sol der tai ls in place of tin- lead.|
!
Housing: High temper ature PET mol ding compound, UL94V-0
!
LED: Epoxy encapsul ated di ode lens, steel l ead frame with ni c k el, c opper , silver and
tin-lead pl ati ng. RoHS compliant versions will have tin and\or SAC sol der dip or|tin di p in place of ti n- lead.|
!
Shi eld: Brass, semi-bright ( satin) nick el plating, sel ec ti ve tin-lead pl ati ng on the
soldert ails. RoHS compliant versions will have SAC solder dip on the soldertails|in place of ti n- lead. |
!
Magnetics: Epoxy encapsul ated wound cores and print ed c irc uit boar d. Print ed c irc uit boar d
assem bly c ontai ns common mode chok e c or es, isolation transformer c or es, auto
transformer ( c enter-tapped i nduc tor) c or es, r esi stor s, and c apac it or s with wir e
bonded pad connect ions. Wound cores consist of quadruple polyurethane-nylon
coated fine gage magnet wir e wrapped on a manganese-zi nc fer r it e toroid.
3.3. Ratings
!
Vol tage: 150 volt s AC
!
Current : Signal applicat ion only
!
Temperature:
• Standar d: 0 to 70
/
C| • Extended temperat ur e vari eti es: -40 to 85
/
C
3.4. Product Codes
Product Codes f or thi s product famil y ar e H363, H364, H365 and H366
3.5. Perfor manc e and Test Descri pti on
Product i s designed t o meet the electrical, mec hanical and environmental per formanc e r equirements
specified in Figure 1. Unl ess otherwise specified, all tests shall be performed at ambi ent environment al
condi ti ons per EIA-364.
3.6. Test Requirement s and Proc edur es Summary
Test Description Requir ement Procedur e
Exami nati on of product. Meet r equirements of pr oduc t
drawing, and dimensional and
plati ng r equirements of FCC Part
68, Subpar t F, Connect or
Specificat ion per Fi gur e
68.500(d) ( 2) ( i) 8 P osi ti on S er ies
Modul ar J ac k .
Measure per drawing, inspect
plati ng thi c k ness per x - r ay
evaluat ion per E IA-364- 48 M ethod
C.
ELECTRICAL
Dry circuit resistance.
)
R 30 milliohms maximum.
See Engineering Report 502- 1129. EIA-364-23A.
Subj ec t specimens to 100 mA
m aximum and 20 mV maximum
open ci r c uit vol tage.
See Figure 3.
Figure 1 (c ont)
108-2100
Test Description Requir ement Procedur e
Rev B 3 of 7
Open circ uit inductance. OCL 350 µH minimum. ANSI X3.263, ref IEEE 802.3.
Measure and record mutual
induc tance of mated and mounted
specimens at 100 kHz , 100 mV, 8
m A DC bias, and 25
/
C.
MECHANICAL
Random vi br ati on, operat ional . No discont inuities of 1 mi c r osecond
or l onger dur ati on.
See Note.
EIA-364-28D,
Test Condition VIIA .
Subj ec t specimens to 1.0 G r ms
between 3-500 Hz. P S D of .003. 45
m inut es i n eac h of 3 mutual ly
perpendi c ular planes.
Random vi br ati on, non-operational. See Note. EIA - 364- 28D,
Test Condition VIIA .
Subj ec t specimens to 1.0 G r ms
between 3-500 Hz. P S D of .003. 45
m inut es i n eac h of 3 mutual ly
perpendi c ular planes.
Durability, 500 cycles. See Note. EIA-364-9C.
Manual ly mate and unmate
specimens with t he plug locking t ab
inoperable for 500 cycles at a
m aximum rate of 300 cycl es per
hour.
Durability, 2000 cycles. See Not e. EIA-364-9C.
Manual ly mate and unmate
specimens with t he plug locking t ab
inoperable for 2000 cycles at a
m aximum rate of 300 cycl es per
hour.
Mating for c e. 20.02 N [ 4.5 l bf] maximum.
See Note. EIA-364-13B.
Measure force nec essary to mate
specimens at a maximum rat e of
12.7 mm [ .5 i n] per minute.
Unm ati ng force. 20.02 N [ 4.5 l bf] maximum.
See Note. EIA-364-13B.
Measure force nec essary to
unm ate specimens at a maximum
rate of 12.7 mm [.5 in] per minute.
Normal force. 100 gram forc e [3.53 oz f] m inimum
per FCC P ar t 68, S ubpar t F
Connector Requirements.
EIA-364-4.
Measure and record nor mal for c e
generated at any given def lect ion
level withi n the normal oper ati ng
range with an FCC compli ant
m odular plug.
Modul ar plug retention t o modular
jack. 57.83 N [13 l bf] mi nimum.
Pl ug shal l not disengage from jack. EIA-364-98.
Subj ec t mounted specimens to
specified for c e applied for 1 minut e
in 4 direc ti ons with plug mat ed in
jac k and lat c h engaged.
Figure 1 (c ont)
108-2100
Test Description Requir ement Procedur e
Rev B 4 of 7
ENVIRONMENTAL
Thermal shock. See Note. EIA - 364- 32C.
Subj ec t mated and mounted
specimens to 5 cycles between -25
+0/-3 and 70 + 3/-0
/
C with 60
m inut e dwell at temperat ur e
extremes.
Hum idity - temperat ur e c y c ling. See Note. EIA - 364- 31B ,
Method IV.
Subj ec t mated and mounted
specim ens to 10 cycles (10 days)
between 25 and 65
/
C at 90 t o 95%
RH.
Mi xed flowing gas. See Note. EIA - 364- 65,
Class IIA ( 4 gas).
Subj ec t mated and unmated
specimens to envir onmental Class
II A for 10 days.
Extended temperat ur e. No discont inuities of 1 mi c r osecond
or l onger dur ati on at temper ature
levels.
See Note.
Subj ec t mated and mounted
specimens to 2 hours at eac h of
the following temper atures: -5, 25,
55 and 75 ± 2
/
C.
Hum idity , non-operati onal MIL- S TD-810,
Method 507.3.
Subj ec t mated and mounted
specim ens to 10 cycles (10 days)
between 30 and 60
/
C at 95 ± 5%
RH.
Sal t spray. See Note. EIA - 364- 26,
Test Condition B.
Subj ec t specimens to 5% spray at
35
/
C for 48 hours.
Shall meet v is ual r equir em ents, s how no phys ic al dam age, and meet r equir em ents of additional
NOTE
tests as s pec ified in the P r oduc t Qualificat ion and Requalificat ion Test S equenc e s hown in F igur e
2.
Figure 1 (end)
108-2100
Rev B 5 of 7
3.7. Product Qualificat ion and Requali ficat ion T est S equenc e
Test or E xaminat ion
Test G r oup ( a)
1234
Test Sequenc e ( b)
Exami nati on of product 2
Dry circuit resistance 2,7,9 1,3
Open circ uit inductance 1,5, 8,10
Random vi br ati on, operat ional 6
Random vi br ati on, non-operational 7
Durability, 500 cycles 4
Durability, 2000 cycles 2(c)
Mating f orce 1,5
Unm ati ng force 3,6
Normal force 1
Modul ar plug retention t o modular jack 3
Thermal shock 4
Hum idity - temperat ur e c y c ling 8
Mi xed flowing gas 2(d)
Extended temperat ur e 3
Hum idity , non-operati onal 9
Salt spray 4
(a) See paragraph 4.1.A .
NOTE
(b) Numbers indic ate sequence in which test s ar e per formed.
(c) Measure induc tance init ially and at 50, 100, 150, 200, 250, 300, 350, 400, 450,
500, 550, 600, 650, 700, 750, 800, 1000, 1200, 1400, 1600, 1800 and 2000
cycles.
(d) 10 days mated; 5 day s unm ated, 5 day s m ated.
Figure 2
4. QUALIT Y ASSURANCE PROVISIONS
4.1. Quali ficati on Testing
A. Specimen Selecti on
Specimens shal l be prepar ed in acc or danc e with appl icable Instr uc ti on S heets and shal l be
select ed at random fr om c ur r ent producti on. Test gr oup 1 shal l consi st of 16 spec imens. T est
groups 2 and 3 shall eac h c onsi st of 1 speci men. Test gr oup 4 shal l consi st of 45 speci mens.
B. T est S equenc e
Quali ficati on inspection shall be verified by t esting speci mens as specifi ed in F igure 2.
108-2100
Rev B 6 of 7
4.2. Requalificati on Testi ng
If c hanges significant ly affec ti ng form , fi t or func ti on ar e made to the pr oduc t or manufac turing
process, product assurance shall coordinat e r equalificat ion t esting, c onsi sting of all or par t of t he
ori ginal testing sequence as determined by development /product, quality and r eliability engineering.
4.3. Acceptance
Acceptance is based on verificati on that the product meets the r equirement s of F igure 1. Failures
att r ibut ed to equi pment, test setup or operator deficiencies shall not di squal ify the product. If produc t
fai lure oc c ur s, c or r ec ti ve action shall be t ak en and specimens resubmitted for qualification. Testi ng to
confirm cor r ec ti ve action is requir ed before resubmittal .
4.4. Quali ty Confor manc e Inspection
The appli c able quali ty inspection pl an shal l speci fy the sampling acceptabl e quality level t o be used.
Dimensi onal and func ti onal requirements shall be in accor danc e with the applicable product drawing
and this specificat ion.
108-2100
Rev B 7 of 7
