North America (USA): 1-888-41-ASTEC Europe (UK): 44 (1384) 842-211Asia (HK): 852-2437-9662
2
Special Features
Electrical Specs
15 Watts
AEE04
AEE01-Dual
15 W, Single, Dual output
High Efficiency
2:1 Input range
1.0" x 2.0" x 0.4 case
Industry standard package
Low Profile
Low Cost
Operating base temperature range:
-40°C to +105°C
Storage temperature: -55°C to +125°C
MTBF: 1.5 Million Hours (Belcore TR332)
UL UL1950 Recognition
CSA CSA22.2-950 Recognition
TUV EN60950 Certified
CE CE Mark
Input
Input range 18 to 36 VDC
36 to 75 VDC
Efficiency 86% typical (3.3V)
Output
Voltage tolerance 2.45 - 2.55V (2.5V)
3.24 - 3.36V (3.3V)
4.95 - 5.05V (5.0V)
11.88 - 12.12V (12.0V)
Dual +12 (1%), -12V(5%)
Overall regulation ±1% max
Dual +12V(±1% max)
-12V(±10% max)
Noise/ripple 2.5% (mV P-P) Max
Transient response 2%Vo, 100 usec typical (25% step
load change)
Temperature Regulation ±0.04 %Vo/°C
Switching frequency 290kHz
Isolation
I/O isolation 1500 VDC
Input to Case 1500 VDC
Output to Case 1500 VDC
Total Power: 15 Watts
Input Voltages: 48V, 24V
No. of Outputs: Single, Dual
Environmental
Safety
EUROPE
Astec House, Waterfront Business Park
Merry Hill, Dudley
West Midlands, DY5 1LX, UK
Telephone: 44 (1384) 842-211
Facsimile: 44 (1384) 843-355
AMERICAS
5810 Van Allen Way
Carlsbad, CA 92008
Telephone: 760-930-4600
Facsimile: 760-930-0698
3
Ordering Information
www.astec.com Rev: June 03
ASIA
Units 2111-2116, Level 21
Tower1, Metroplaza
223, Hing Fong Road
Fwai Fong, New Territories
Hong Kong
Telephone: 852-2437-9662
Facsimile: 852-2402-4426
Input Output Efficiency Model Number
Voltage Voltage
18-36 V 3.3 @ 4.5 A 85% AEE04F24-197
36-75 V 2.5 @ 4.5 A 83% AEE04G48-197
36-75 V 3.3 @ 4.5 A 86% AEE04F48-7
36-75 V 3.3 @ 4.5 A 86% AEE04F48-97
36-75 V 3.3 @ 4.5 A 86% AEE04F48-17
36-75 V 3.3 @ 4.5 A 86% AEE04F48-197
36-75 V 5.0 @ 3.0 A 87% AEE03A48-7
36-75 V 5.0 @ 3.0 A 87% AEE03A48-97
36-75 V 5.0 @ 3.0 A 87% AEE03A48-17
36-75 V 5.0 @ 3.0 A 87% AEE03A48-197
36-75 V 12.0 @ 1.25 A 87% AEE01B48-7
36-75 V 12.0 @ 1.25 A 87% AEE01B48-97
36-75 V 12.0 @ 1.25 A 87% AEE01B48-17
36-75 V 12.0 @ 1.25 A 87% AEE01B48-197
36-75 V ±12V @ ±.63A 87% AEE01BB48-7
NOTES:
Enable Function: “1” = negative logic enable, without “1” = positive logic enable
Trim Feature: “9” = Trim feature, without “9” = no Trim
Pin length: “7” = 5.6mm pin length
Notes:
1. Refer to Technical Reference Note (App Note) for
recommended input/output filtering
2. All specifications are typical at nominal line, full load,
and 25°C unless otherwise noted.
3. All specifications subject to change without notice.
4. Mechanical drawings are for reference only.
Mechanical Dimensions and Pin Assignments
-1-
A
AE
EE
E-
-1
10
0W
W
1
12
2V
V
I
In
np
pu
ut
t
S
Se
er
ri
ie
es
s
T
Te
ec
ch
hn
ni
ic
ca
al
l
R
Re
ef
fe
er
re
en
nc
ce
e
N
No
ot
te
es
s
±
±5V
5V,
, ±
±12V
12V,
, ±
±15V Dual Output
15V Dual Output
10 W
10 Watt DC-DC Converter
att DC-DC Converter
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-2-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Introduction
Introduction
The AEE-10W 12V input dual output series of
switching DC-DC converters is one of the most cost
effective options available in component power. The
series uses an industry standard 1” X 2” package
and pinout configuration, with CNT function avail-
able.
AEE-10W 12V input dual output series uses a 2:1
input range of 9V to 18V, outputs are isolated from
input and the converters are capable of providing
up to 10 watts of output power.
At start up, input current passes through an input fil-
ter designed to help meet CISPR 22 level A radiat-
ed emissions, and Bellcore GR1089 conducted
emissions. A fault clearing device such as a fuse
should be used in line with the input to the module.
The AEE-10W 12V input dual output converters are
pulse width modulated (PWM) and operate at a
nominal fixed frequency of 330 kHz. Feedback to
the PWM controller uses an opto-isolator, maintain-
ing complete isolation between primary and sec-
ondary. Caution should be taken to avoid ground
loops when connecting the converters to ground.
Design Features
Design Features
! 2” X 1” package
! High efficiency
! High power density
! 10 watts of output power
! 2:1 wide input of 9-18V
! Remote ON/OFF function
! Input under-voltage lockout
! Output short circuit protection
! Output current limiting
! High input-output isolation voltage
! Wide operating case temperature range:
-25°C~ +100°C
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-3-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
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Fuse
COM
-Vo
+Vo
-Vin
CNT
+Vin
Load
C5 C3
Vin
L1
C1 C2
+
Load
+
C6 C4
Note: The figure is Negative Control, and reverse Positive Control is available.
K connects, output OFF.
K disconnects or CNT is in midair, output ON.
L1:Recommended:
10--12uH 
Fuse:12Vin--4A
C1 Recommended:
12Vin--220uF/25V electrolytic or ceramic type capacitor
C2 Recommended:
m 47uF/25V capacitor
C3, C4 Recommended:
100uF/25V electrolytic or ceramic type capacitor
C5, C6 Recommended:
0.47uF capacitor
K
5V
T
Typical Application
ypical Application
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-4-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
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Block Diagram
Block Diagram
Ordering Information
Ordering Information
AEE01AA12 9-18V ±5V ±1A 10 60 81%
AEE01BB12 9-18V ±12V ±0.42A 10 90 84%
AEE01CC12 9-18V ±15V ±0.34A 10 90 85%
1
2
+Vin
-Vin
EMI
Filter OCP
PWM
+Vo
COM
-Vo
4
5
6
Feedback
To -Vin
3
CNT
Model Input Output Output Ripple Noise Efficiency
Number Voltage Voltage Current (mV rms) (mV pp) typ
typ typ
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-5-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Absolute Maximum Rating
Input Voltage(continuous) -0.3 200 Vdc
Input Voltage(peak/surge) -0.3 50 Vdc 50ms non-repetitive
Case temperature -25 100 °C
storage temperature -40 125 °C
Input Characteristics
Input Voltage Range 9 12 18 Vdc
Input Reflected Current 10 %Iin
T urn-of f Input Voltage 7.6 Vdc
T urn-on Input Voltage 8.4 Vdc
T urn On Time ms
Control Function
Logic High 3.6 6 Vdc Reverse logic option “P” available
Logic Low 0 0.7 Vdc
Control Current mA
General Specifications
MTBF 3,000 k Hrs Bellcore TR332, Tc=30°C
Isolation 1500 Vdc
Pin solder temperature 260 °C wave solder < 10 s
Hand Soldering Time 5 s iron temperature 425°C
Weight 25 grams
Characteristic Min Typ Max Units Notes
Characteristic Min Typ Max Units Notes
Characteristic Min Typ Max Units Notes
Characteristic Min Typ Max Units Notes
AEE01AA12 Output Characteristics
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-6-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Power 10 W
Output Current ±1 A
Output Setpoint Voltage 4.95 5 5.05 Vdc Vin=12V, Io=±1A
Line Regulation 0.2 %Vo Vin=9~18V, Io=±1A
Load Regulation 0.5 %Vo Io=0~±1A, Vin=12V
Dynamic Response
50-75% load 100 %Vo Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
50-25% load 100 %Vo Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
Current Limit Threshold A
Short Circuit Current A
Efficiency 79 81 % Vin=12V, Io=±1A, Ta=25°C
T rim Range 90 110 %Vo
Over Voltage Protection Setpoint V
Temperature Regulation 0.04 %Vo/°C
Ripple (rms) 10 mV ( 0 to 20MHz Bandwidth )
Noise (p-p) 30 mV ( 0 to 20MHz Bandwidth )
Switching Frequency 330 kHz
Characteristic Min Typ Max Units Notes
AEE01BB12 Output Characteristics
Power 10 W
Output Current ±0.42 A
Output Setpoint Voltage ±11.88 ±12 ±12.12 Vdc Vin=12V, Io=±0.42A
Line Regulation 0.2 %Vo Vin=9~18V, Io=±0.42A
Load Regulation 0.5 %Vo Io=0~±0.42A, Vin=12V
Dynamic Response
50-75% load 100 mV Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
50-25% load 100 mV Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
Current Limit Threshold A
Short Circuit Current A
Efficiency 82 84 % Vin=12V, Io=±0.42A, Ta=25°C
T rim Range 90 110 %Vo
Over Voltage Protection Setpoint V
Temperature Regulation 0.02 %Vo/°C
Ripple (rms) 10 mV ( 0 to 20MHz Bandwidth )
Noise (pp) 30 mV ( 0 to 20MHz Bandwidth )
Switching Frequency 330 kHz
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-7-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Characteristic Min Typ Max Units Notes
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-8-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
AEE01CC12 Output Characteristics
Power 10 W
Output Current 0.68 A
Output Setpoint Voltage 14.85 15 15.15 Vdc Vin=15V, Io=±0.34A
Line Regulation 0.2 %Vo Vin=9~18V, Io=±0.34A
Load Regulation 0.5 %V o Io=0~±0.34A, V in=12V
Dynamic Response
50-75% load 100 mV Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
50-25% load 100 mV Ta=25°C, DI/Dt=1A/10µs
200 µs Ta=25°C, DI/Dt=1A/10µs
Current Limit Threshold A
Short Circuit Current A
Efficiency 83 85 % Vin=12V, Io=±0.34A, Ta=25°C
T rim Range 90 110 %Vo
Over Voltage Protection Setpoint V
Temperature Regulation 0.02 %Vo/°C
Ripple (rms) 10 mV ( 0 to 20MHz Bandwidth )
Noise (pp) 30 mV ( 0 to 20MHz Bandwidth )
Switching Frequency 330 kHz
Characteristic Min Typ Max Units Notes
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-9-
Characteristic Curves
Characteristic Curves (at 25
(at 25 °C)
°C)
Output Current (Amps)
Efficiency (%)
75
77
79
81
83
85
87
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
AEE01AA12
AEE00BB12
AEE00CC12
Typical Input-Output Curves
AEE-10W 12V Input Dual Output Series
Input Voltage (volts)
Input Current (amps)
0
0.4
0.8
1.2
1.6
9121518
AEE01AA12
AEE00BB12
AEE00CC12
Output Voltage (volts)
Output Curent (amps)
0
5
10
15
20
25
30
0 0.4 0.8 1.2 1.6 2 2.4
AEE01AA12
AEE00BB12
AEE00CC12
I2 (amps)
0
2
4
6
8
0 0.2 0.4 0.6 0.8 1
AEE01AA12 Io1=0
AEE01AA12 Io1=1A (max)
V1 (volts)
Typical Overcurrent Protection
AEE-10W 12V Input Dual Output Series
Cross Regulation Curves
AEE01AA12
Typical Efficiency Curves
AEE-10W 12V Input Dual Output Series
I2 (amps)
V1 (volts)
0
2
4
6
8
10
12
14
0 0.1 0.2 0.3 0.4 0.5
AEE00BB12 Io1=0
AEE00BB12 Io1=0.42A (max)
Cross Regulation Curves
AEE01BB12
I2 (amps)
V1 (volts)
0
3
6
9
12
15
18
0 0.1 0.2 0.3 0.4
AEE00CC12 Io1=0
AEE00CC12 Io1=0.34A (max)
Cross Regulation Curves
AEE01CC12
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-10-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
T
Transient response
ransient response (rated input voltage, step load, at 25 °C)
(rated input voltage, step load, at 25 °C)
Typical Transient Response to Step Load
Change from 25%-50%Iomax
AEE01AA12
Typical Transient Response to Step Load
Change from 75%-50%Iomax
AEE01AA12
Typical Start-Up from Power On
AEE01AA12 Typical Shut-down from Power Off
AEE01AA12
Typical Start-up from Remote On/Off
AEE01AA12 Typical Shut-down from Remote On/Off
AEE01AA12
AA
AAEE
EEEE
EE-
-11
1100
00WW
WW
11
1122
22VV
VV
II
IInn
nnpp
ppuu
uutt
tt
SS
SSee
eerr
rrii
iiee
eess
ss
DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
oonn
nnvv
vvee
eerr
rrtt
ttee
eerr
rrss
ss
±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
WWaa
aatt
tttt
tt
DD
DDuu
uuaa
aall
ll
OO
OOuu
uutt
ttpp
ppuu
uutt
tt
-11-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Pin Location
Pin Location
The +Vin and -Vin input connection pins are
located as shown in Figure 1. AEE-10W 12V
input dual output converters have a 2:1 input
voltage range of 9-18V.
Care should be taken to avoid applying
reverse polarity to the input which can dam-
age the converter.
Input Characteristic
Input Characteristic
Fusing:
Fusing:
The AEE-10W 12V input dual output power
module has no internal fuse. An external
fuse must always be employed!
To meet international safety requirements, a
250 V olt rated fuse should be used. If one of the
input lines is connected to chassis ground, then
the fuse must be placed in the other input line.
Standard safety agency regulations require
input fusing. Recommended fuse ratings for the
AEE-10W 12Vin dual output is shown in Table1.
T
Table 1
able 1
Input Reverse V
Input Reverse Voltage Protection
oltage Protection
Under installation and cabling conditions where
reverse polarity across the input may occur,
reverse polarity protection is recommended.
Protection can easily be provided as shown in
Figure 2. In both cases the diode rating is deter-
mined by the power of the converter. Diodes
should be rated at 4A/25V for the AEE-10W
12V input dual output series.
Placing the diode across the inputs rather
than in-line with the input offers an advan-
tage in that the diode only conducts in a
reverse polarity condition, which increases
circuit efficiency and thermal performance.
Input Filter
Input Filter
Input filters are included in the converters to
help achieve standard system emissions certifi-
cations. Some users however, may find that
additional input filtering is necessary. The AEE-
10W series has an internal switching frequency
COM
Fig.1 Pin Location
Series Fuse Rating
12Vin 4A
+Vin
-Vin
+Vin
-Vin
Fig.2 Reverse Polarity Protection Circuits
AA
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CC-
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CC
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±±
±±55
55VV
VV,,
,,
±±
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1122
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VV,,
,,
±±
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1155
55VV
VV
11
1100
00
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-12-
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of 330 kHz so a high frequency capacitor
mounted close to the input terminals produces
the best results. To reduce reflected noise, a
capacitor can be added across the input as
shown in Figure 3, forming a πfilter. A
47µF/25V electrolytic capacitor is recommend-
ed for C1.
For conditions where EMI is a concern, a differ-
ent input filter can be used. Figure 4 shows an
input filter designed to reduce EMI effects. L1 is
a 12 µH differential inductor, C1 is a 47µF/25V
electrolytic capacitor, and C0 is a 1µF/25V
metal film or ceramic high frequency capacitor.
When a filter inductor L1 is connected in series
with the power converter input, an input capac-
itor C0 should be added. An input capacitor C0
should also be used when the input wiring is
long, since the wiring can act as an inductor.
Failure to use an input capacitor under these
conditions can produce large input voltage
spikes and an unstable output.
Remote On/Of
Remote On/Off Control (optional)
f Control (optional)
The AEE-10W 12V input dual output is negative
logic, remote on/off turns the module off during
a logic high on the remote on/off pin, and turns
the module on during a logic low on the remote
on/off pin.
To turn the power module on or off, the user
must supply a switch to control the voltage on
the remote on/off pin, the switcher may be an
open collector or equivalent (see Fig.5.).
The logic low is Von/off = 0 V to +0.7V.
The logic high is Von/off = +3.6V to +6V.
The module has not internal capacitance to
reduce noise at the on/off pin. Additional capac-
itance is needed. A 1µF/25V electrolytic capac-
itor is recommended for C1.
Input-Output Characteristic
Isolation:
Isolation:
The isolation voltage between input to output,
input to case and case to output are all greater
than 1500 Volt DC. If the system using the
power module needs to meet safety agency
approval, certain rules must be followed in the
design of the system using the module. In par-
ticular, all of the creepage and clearance
requirements of the end-use safety requirement
must be observed. Also specific applications
need to receive other or additional requirements.
+Vin
-Vin
C1
Fig.3 Ripple Rejection Input Filter
+Vin
-Vin
C1
C0
L1
Fig.4 EMI Reduction Input Filter
CNT
C1
5V
Vcnt: ON--- Vcnt = 0 ~ +0.7V or CNT pin in midair
OFF--- Vcnt = +3.6V ~ +6V
C1: Recommended 1mF/25V
Vi(+)
Vi(-)
Fig.5 Remote On/Off Control
AA
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EE-
-11
1100
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11
1122
22VV
VV
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DD
DDCC
CC-
-DD
DDCC
CC
CC
CCoo
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nnvv
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rrtt
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rrss
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±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
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-13-
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Safety Consideration:
Safety Consideration:
For safety-agency approval of the system in
which the power module is used, the power
module must be installed in compliance with the
spacing and separation requirements of the
end-use safety agency standard, i.e., UL1950,
CSA C22.2 No. 950-95, and EN60950. The
input-to-output 1500VDC isolation is an opera-
tional insulation. The DC/DC power module
should be installed in end-use equipment, in
compliance with the requirements of the ulti-
mate application, and is intended to be supplied
by an isolated secondary circuit. When the sup-
ply to the DC/DC power module meets all the
requirements for SELV(<60Vdc), the output is
considered to remain within SELV limits (level
3). If connected to a 60Vdc power system, dou-
ble or reinforced insulation must be provided in
the power supply that isolates the input from
any hazardous voltages, including the ac
mains. One Vi pin and one Vo pin are to be
grounded or both the input and output pins are
to be kept floating. Single fault testing in the
power supply must be performed in combina-
tion with the DC/DC power module to demon-
strate that the output meets the requirement for
SELV. The input pins of the module are not
operator accessible.
Note: Do not ground either of the input pins of
the module, without grounding one of the output
pins. This may allow a non-SELV voltage to
appear between the output pin and ground.
Output Characteristics
Output Characteristics
Minimum Load Requirements:
Minimum Load Requirements:
There is no minimum load requirement for
AEE-10W 12Vin dual output series modules.
Output T
Output Trimming:
rimming:
AEE-10W 12V input dual output series does not
have trim function.
Output Over-Current Protection:
Output Over-Current Protection:
AEE-10W 12V input series DC/DC converters
feature foldback current limiting as part of their
Overcurrent Protection (OCP) circuits. When
output current exceeds 110 to 150% of rated
current, such as during a short circuit condition,
the output will shutdown. Note if input voltage
exceeds 20V, the continuous shortcircuit
may damage the module or decrease its life.
Output Filters
Output Filters
When the load is sensitive to ripple and noise,
an output filter can be added to minimize the
effects. A simple output filter to reduce output
ripple and noise can be made by connecting a
capacitor across the output as shown in Figure
6. The recommended value for the output
capacitor is 100µF/25V.
Extra care should be taken when long leads or
traces are used to provide power to the load.
Long lead lengths increase the chance for
noise to appear on the lines. Under these con-
ditions C2 can be added across the load as
shown in Figure 7. The recommended compo-
nent for C2 is 100µF/25V capacitor and con-
necting a 0.47µF/25V ceramic capacitor in par-
allel generally.
+Vout
-Vout
Load
C+
2
Fig.6 Output Ripple Filter
+Vout
-Vout
Load
C3C2+
Fig.7 Output Ripple Filter For a Distant
Load
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DD
DDCC
CC-
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DDCC
CC
CC
CCoo
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rrtt
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rrss
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±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
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-14-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Decoupling
Decoupling
Noise on the power distribution system is not
always created by the converter. High speed
analog or digital loads with dynamic power
demands can cause noise to cross the power
inductor back onto the input lines. Noise can be
reduced by decoupling the load. In most cases,
connecting a 10 µF tantalum capacitor in paral-
lel with a 0.1µF ceramic capacitor across the
load will decouple it. The capacitors should be
connected as close to the load as possible.
Ground Loops
Ground Loops
Ground loops occur when different circuits are
given multiple paths to common or earth
ground, as shown in Figure 8. Multiple ground
points can slightly different potential and cause
current flow through the circuit from one point to
another. This can result in additional noise in all
the circuits. To eliminate the problem, circuits
should be designed with a single ground con-
nection as shown in Figure 9.
Parallel Power Distribution
Parallel Power Distribution
Figure 10 shows a typical parallel power distri-
bution design. Such designs, sometimes called
daisy chains, can be used for very low output
currents, but are not normally recommended.
The voltage across loads far from the source
can vary greatly depending on the IR drops
along the leads and changes in the loads clos-
er to the source. Dynamic load conditions
increase the potential problems.
Radial Power Distribution
Radial Power Distribution
Radial power distribution is the preferred
method of providing power to the load. Figure
11. shows how individual loads are connected
directly to the power source. This arrangement
requires additional power leads, but it avoids
the voltage variation problems associated with
the parallel power distribution technique.
Mixed Distribution
Mixed Distribution
In the real world a combination of parallel and
radial power distribution is often used. Dynamic
and high current loads are connected using a
+Vout
-Vout Load Load
RLine
RLine RLine
RLine
RLine
R
Ground
Loop
()
COM
Fig.8 Ground Loops
Fig.9 Single Point Ground
Load Load
RLine
RLine RLine
RLine
RLine
+Vout
-Vout
()
COM
Load 1 Load 2 Load 3
+Vout
-Vout
RL1 RL2 RL3
RG1 RG2 RG3
I1 + I2 + I3I2 + I3I3
RL = Lead Resistance
RG = Ground Lead Resistance
Fig.10 Parallel Power Distribution
Load 1 Load 2 Load 3
+Vout
-Vout
RL1 RL2
RL3
RG1 RG2
RG3
RL = Lead Resistance
RG = Ground Lead Resistance
Fig.11 Radial Power Distribution
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CC-
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DDCC
CC
CC
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±±
±±55
55VV
VV,,
,,
±±
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1122
22VV
VV,,
,,
±±
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1155
55VV
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11
1100
00
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-15-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
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radial design, while static and low current loads
can be connected in parallel. This combined
approach minimizes the drawbacks of a parallel
design when a purely radial design is not feasible.
Redundant Operation
Redundant Operation
A common requirement in high reliability sys-
tems is to provide redundant power supplies.
The easiest way to do this is to place two con-
verters in parallel, providing fault tolerance but
not load sharing. Oring diodes should be used
to ensure that failure of one converter will not
cause failure of the second. Figure 13 shows
such an arrangement. Upon application of
power, one of the converters will provide a
slightly higher output voltage and will support
the full load demand. The second converter will
see a zero load condition and will “idle”. If the
first converter should fail, the second converter
will support the full load. When designing
redundant converter circuits, Shottky diodes
should be used to minimize the forward voltage
drop. The voltage drop across the Shottky
diodes must also be considered when deter-
mining load voltage requirements.
AEE-10W 12V Input
AEE-10W 12V Input
Dual Output Series
Dual Output Series
Mechanical Considerations
Mechanical Considerations
Installation
Installation
Although AEE-10W 12V input dual output
series converters can be mounted in any orien-
tation, free air-flowing must be taken. Normally
power components are always put at the end of
the airflow path or have the separate airflow
paths. This can keep other system equipment
cooler and increase component life spans.
Soldering
Soldering
AEE-10W 12V input dual output series convert-
ers are compatible with standard wave solder-
ing techniques. When wave soldering, the con-
verter pins should be preheated for 20-30 sec-
onds at 110°C, and wave soldered at 260°C for
less than 10 seconds.
When hand soldering, the iron temperature
should be maintained at 425°C and applied to
the converter pins for less than 5 seconds.
Longer exposure can cause internal damage to
the converter. Cleaning can be performed with
cleaning solvent IPA or with water.
MTBF
MTBF
The MTBF, calculated in accordance with
Bellcore TR-NWT-000332 is 3,000,000 hours.
Obtaining this MTBF in practice is entirely pos-
sible. If the ambient air temperature is expected
to exceed +25°C, then we also advise a orient-
ed for the best possible cooling in the air
stream.
ASTEC can offer custom solutions. Please con-
tact the factory for details.
Load 1 Load 2 Load 3
+Vout
-Vout
RL1 RL2
RL3
RG1 RG2
RG3
RL = Lead Resistance
RG = Ground Lead Resistance
Load 4
RL4
RG4
Fig. 12 Mixed Power Distribution
+Vout
-Vout
+Vout
-Vout
Load
Fig.13 Redundant Operation
AA
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-11
1100
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11
1122
22VV
VV
II
IInn
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SS
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DD
DDCC
CC-
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DDCC
CC
CC
CCoo
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rrtt
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rrss
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±±
±±55
55VV
VV,,
,,
±±
±±11
1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
WW
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-16-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
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Module Derating
Module Derating
T
Typical derating curves
ypical derating curves
Mechanical Chart:
Mechanical Chart:
0
20
40
60
80
100
706050403020100-10-20
Ambient Temperature in degrees C
Percent maximum output power
Safe Operating Area
80 90
Maximum Case Temperature
100
COM
CNT
6
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CC-
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CC
CC
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±±
±±55
55VV
VV,,
,,
±±
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1122
22VV
VV,,
,,
±±
±±11
1155
55VV
VV
11
1100
00
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-17-
USA Europe Asia
TEL: 1-760-930-4600 44-(0)1384-842-211 852-2437-9662
FAX: 1-760-930-0698 44-(0)1384-843-355 852-2402-4426 www.astec.com
Electrical Specs
Nominal Output Output Ripple Noise Efficiency Capacitive
Input Voltage Current (mV rms) (mV pp) (%) Load
(V) (V) (A) typ max typ max min typ (µf)
AEE02F12* 12 3.3 2.5 7 20 40 75 75 76 1000
AEE02A12* 12 5 2 7 20 40 75 77 78 1000
AEE01B12* 12 12 0.84 10 20 30 75 81 82 100
AEE01C12* 12 15 0.67 10 20 30 75 81 82 100
AEE02F24** 24 3.3 2.5 7 20 40 75 75 76 1000
AEE02A24** 24 5 2 7 20 40 75 77 78 1000
AEE01B24** 24 12 0.84 10 20 30 75 81 82 100
AEE01C24** 24 15 0.67 10 20 30 75 81 82 100
AEE02F48** 48 3.3 2.5 7 20 40 75 75 77 1000
AEE02A48** 48 5 2 7 20 40 75 77 80 2200
AEE01B48** 48 12 0.84 10 20 30 75 81 82 330
AEE01C48** 48 15 0.67 10 20 30 75 81 8 330
AEE01AA12* 12 ±5 ±1 10 20 60 100 77 79 100***
AEE00BB12* 12 ±12 ±0.42 10 20 90 100 81 83 100***
AEE00CC12* 12 ±15 ±0.33 10 20 90 100 81 83 47***
AEE01AA24 24 ±5 ±1 10 20 60 100 77 79 100***
AEE00BB24 24 ±12 ±0.42 10 20 90 100 81 83 100***
AEE00CC24 24 ±15 ±0.33 10 20 90 100 81 83 47***
AEE01AA48 48 ±5 ±1 10 20 60 100 77 79 100***
AEE00BB48 48 ±12 ±0.42 10 20 90 100 81 85 150***
AEE00CC48 48 ±15 ±0.33 10 20 90 100 81 83 47***
* The detailed information can reference to the “ AEE-10W 12V input series application manual.”.
** The detailed information can reference to the “ AEE-10W signal output series application manual”.
*** “ Load per output.