5531257 - PHOENIX CONTACT - Product.Network

Canada

PHOENIX CONTACT Ltd.

235 Watline Avenue

Mississauga, Ontario L4Z 1P3

Phone: 905-890-2820

Technical Service: 800-890-2820

Fax: 905-890-0180

Website: www.phoenixcontact.ca

USA

PHOENIX CONTACT

P.O. Box 4100

Harrisburg, PA 17111-0100

Phone: 800-888-7388

717-944-1300

Technical Service: 800-322-3225

Fax: 717-944-1625

E-mail: info@phoenixcon.com

Website: www.phoenixcontact.com

Circuit Breakers

DIN rail-mounted equipment protection

Phoenix Contact offers a full family of modular components

covering virtually all of your industrial electrical and electronic

needs as well as a broad range of value-added services.

CLIPLINE

• DIN rail-mount terminal blocks

• Marking materials and printers

• Tools

• Ferrules

TRABTECH

• Surge voltage protection

INTERFACE

• Analog signal converters • PLC cabling

• Power supplies • Rail-mount breakout modules

• Relays • Intrinsic safety modules

COMBICON

• PCB terminal blocks

• Electronic component housings

PLUSCON

• Industrial plug connectors

• Sensor cabling and sensor boxes

AUTOMATIONWORX

• Solutions, products and services • Controllers and software

for DeviceNet, Proﬁ bus, Ethernet • Fieldbus I/O

and Interbus • Ethernet infrastructure components

DIN rail-mounted

Thermal Miniature and Thermal Magnetic Circuit Breakers

Thermal Miniature Circuit Protection (TCP)

Thermal circuit proctectors use heat-sensitive bimetallic elements that respond to

overload electrical currents.

Thermal Miniature Circuit Protectors are compact protectors designed to

interrupt an electric current under overload conditions. The protector can accommodate

ten nominal currents ranging from 0.10 A to 10 A.

After an overload has occurred, TCP breakers are easily reset by pushing the reset button.

The breakers can be plugged into UK 6-FSI/C (screw) or ST 4-FSI/C (spring) terminal

blocks for convenient DIN rail mounting.

Thermal Magnetic Circuit Breakers (TMC)

Thermal Magnetic circuit breakers interrupt an electrical current under overload

or short-circuit conditions. They have both thermal circuit interruption and magnetic

interruption functions. The thermal function uses heat-sensitive bimetallic elements that

respond to overload currents. The magnetic function responds to very high current

overloads such as those that might occur during short-circuit conditions.

TMC 42 breakers are available in one- or two-pole conﬁ guration for currents ranging

from 0.10 to 16 amps. TMC 42 breakers can be snapped directly on a DIN rail. They are

reset by pushing a red reset button.

TMC 60 breakers are available in one-, two-, or three-pole conﬁ gurations for currents

ranging from 0.5 to 63 amps. TMC 60-Series breakers can be snapped directly on a DIN

rail. They are reset by moving the toggle switch to the green (activation) position.

TMC 1 breakers are available in one-, two- or three-pole conﬁ gurations for currents

ranging from 0.1 to 32 amps. This high-density breaker has built-in auxiliary contacts.

TMC 1 breakers can be snapped directly on a DIN rail. They are reset by moving the

toggle switch to the I (activation) position.

The normal current load (nominal current)

Specify the size of the breaker in amps based on the normal

current load.

Possible types of failure

Match the short-circuit and overload protection requirements

to the performance characteristics of the breaker.

Rupture capacity

Specify the breaker, knowing the maximum fault current that

can be repeatedly (3x minimum) interrupted without failure

of the breaker.

Maximum interrupting capacity

Choose the breaker, knowing the maximum current at a

given voltage that the breaker can interrupt safely without

damage to surrounding components.

The wire size the breaker must accommodate

Determine if the breaker can accept the wire sizes required.

To choose a circuit breaker,

determine the following:

How fast the circuit breaker must react

to a fault condition

Specify a breaker by selecting a speed that avoids

nuisance tripping but protects against component damage.

How many poles are needed

Determine the number of poles needed that are

connected electrically and structurally.

Functional requirements of the breaker

Deﬁ ne the requirements for visual inspection, switching,

auxiliary circuits or space.

Environmental factors –

temperature, moisture, vibration

Determine if there are unusual conditions in which the

breaker must operate.

Thermal (Miniature) Circuit Protectors (TCP)

TCPs are compact circuit protectors designed to interrupt an electric current under

overload conditions. There are ten nominal current ratings available, ranging from 0.10 A

to 10 A.

TCP protectors are trip-free and reset easily after a current interruption by pushing

the

reset button. The protector can be plugged into UK 6-FSI/C or ST 4-FSI/C fuse base

terminal blocks for convenient DIN rail-mounting.

[V AC] [V DC]

Nominal Voltage 250 72

Technical data for TCP

Time/current characteristic curve

Ambient temperature 23 C

Technical Data Type Order No. Pcs./Pkt.

Thermal Circuit Breaker Nominal current [A]

plugged into UK 6-FSI/C or ST 4-FSI/C base 0.10 TCP 0.10 07 12 10 7 1

terminal blocks 0.25 TCP 0.25 07 12 12 3 1

0.50 TCP 0.5 07 12 15 2 1

1.00 TCP 1 07 12 19 4 1

2.00 TCP 2 07 12 21 7 1

3.00 TCP 3 07 12 23 3 1

4.00 TCP 4 07 12 25 9 1

6.00 TCP 6 07 12 27 5 1

8.00 TCP 8 07 12 29 1 1

10.00 TCP 10 07 12 31 4 1

(1) Flat Zack strip, unprinted, 10-section for

ZBF 5: WH:

labeling the upper marker grooves Unprinted 08 08 64 2 10

Technical data in accordance with IEC/DIN VDE

Nominal voltage [V AC] / [V DC] 250 / 72

Nominal current [A] 0.10-10

Ambient temperature °C -20...+60

Interrupting capacity

for nominal currents of 0.10 - 4 A [A] 6x rated current *

for nominal currents of 6 - 10 A [A] 8x rated current **

for short circuit 2,000 Amps

Insulating material Polymide (PA), non-reinforced

Inﬂ ammability class in accordance with UL 94 V0

Approval data (UL and c/UL) [V AC] / [V DC] / [A] 250 / 72 / 0.1-10

* If fault current exceeds 6 times IN, TCP may require replacing.

** If fault current exceeds 8 times IN, TCP may require replacing.

Thermal Miniature Circuit Breaker TCP compared to glass fuses

TCP Feature TCP Glass Fuses

Convenience Reset with reset button when overload is resolved Storing, ordering and locating issues

Deterioration Virtually no aging Age with eventual failure at normal loads

Life expectancy 3,000 operations at current rating, 500 operations at 2x current rating Unknown

Interruption detection Visual identiﬁ cation Status not determined until fuse is removed from its holder

ON / OFF capability Switch duty actuator allows product to operate as an electrical switch Not applicable

Hot-swappable May be removed or replaced under load Not applicable

Controlled trip Avoids nuisance trips due to high in-rush currents Not applicable

...times rated current

Trip time in seconds

Screw: 48.11 mm, 1.89 in.

Spring: 45.31 mm, 1.78 in.

(breaker button up)

The time/current characteristic curve depends on the ambient temperatures. To avoid a premature or late

switch-off, the nominal current of the circuit breaker must be multiplied with a temperature factor.

Ambient temperature °F -4 14 32 73.4 104 122 140

°C -20 -10 0 23 40 50 60

Temperature factor 0.76 0.84 0.92 1 1.08 1.16 1.24

NOTE: If the TCP circuit protectors are mounted side-by-side with less than the minimum of 1 mm of space for air

movement, then do not exceed 80 percent of their rating.

Dimensional drawing Switching diagram

Nominal currents and internal

resistances

Nominal current Internal resistance

[A] [W]

0.1 81

0.25 14

.5 3.4

1 0.9

2 0.25

3 0.11

4 0.07

6 < 0.05

8 < 0.05

10 < 0.05

Technical Data Type Order No. Pcs./Pkt.

Fuse Terminal Block with universal foot for mounting on NS 32 or NS 35 DIN rails UK 6-FSI/C 31 18 20 3 50

Fuse Terminal Block Light indicator / voltage [V DC] Current [mA]

as shown above with light indicator LED red / 12 2.0 UK 6-FSI/C-LED 12 30 01 92 5 50

LED red / 24 2.0 UK 6-FSI/C-LED 24 30 01 93 8 50

(1) Fixed Bridge for cross connections in the terminal center, screw

heads with insulating collar, 10-position, divisible, with 10 screws FBI 10-8 imax:34 A 02 03 26 3 50

(2) Separating Plate for electrical separation of neighboring bridges,

can be ﬁ tted later, no loss of pitch TS-KK 3 27 70 21 5 100

(3) Zack Strip, 10-section, white ZB 8: UNPRINTED 10 52 00 2 10

(4) Screwdriver SZS 1.0 x 4.0 12 05 06 6 10

Dimensions

Width / length [mm / in.] Width: 8.2 mm / 0.32 in.; Length: 64 mm / 2.52 in.

Height (NS 35:7.5/NS 35:15/NS 32) [mm / in.] NS 35:7.5: 7.5 mm / 0.30 in.; NS 35:15: 15 mm / 0.60 in.

Technical data in accordance with IEC/DIN VDE

Fuse type ISO/DIS 8820/DIN 72-581-3 - C

Maximum current with single arrangement1) [A] 30

Maximum power dissipation

Rated surge voltage / contamination class [k V] / - 4 / 3

Surge voltage category / insulation material group - | / - lll / l

Connection capacity

Stranded with ferrule without/with plastic sleeve [mm2 / in.2] Without: 0.25-6 mm2 / 0.00039-0.00930 in.2;

With: 0.25-4 mm2 / 0.00039-0.00620 in.2

Multi-conductor connection (2 cond. with same cross section)

Solid / stranded [mm2] Solid: 0.2-2.5; Stranded: 0.2-2.5

Stranded with ferrule without plastic sleeve [mm2] 0.25 - 2.5

Stranded with TWIN ferrule with plastic sleeve [mm2] 0.5 - 4

Stripping length [mm] 10

Internal cylindrical gauge (IEC 60 947-1) A5

Screw thread/torque - / [Nm] / in. lbs M 4 / 1.5-1.6 / M 4 / 13.3-14.2

Insulation material Polyamide (PA), non-reinforced

Inﬂ ammability class in accordance with UL 94 V0

Approval data (UL and cUL)2) UL: [V] / [A] / AWG 300 / 30 / 26 - 8

Nom. voltage / nom. current / conduc. sizes cUL: [V] / [A] / AWG 300 / 30 / 26 - 8

1) Special arrangement on request

2) File number E 140459

Base terminal block with spring-cage connection for

accommodating the TCP circuit breaker ST 4-FSI/C

(IEC) rigid ﬂ exible

[mm2] solid stranded AWG [A] [V]

Connection data 0.2 - 6 0.2 - 4 24 - 10 * 400*

* The current and voltage are determined by the thermal circuit breaker

Technical Data Type Order No. Pcs./Pkt.

Fuse Terminal Block with universal foot for mounting on 35 DIN rail ST 4-FSI / C 30 36 37 2 50

Fuse Terminal Block, 1) Light indicator / voltage [V DC] Current [mA]

as shown above with light indicator LED red / 12 2.0 ST 4-FSI / C-LED12 30 36 49 5 50

LED red / 24 2.0 ST 4-FSI / C-LED 24 30 36 50 5 50

(1) Insulating stop sleeve, prevents unintentional clamping of the insulation in the

case of smaller cross sections

Cross section range 0.25-0.5 mm2 / 0.0039-0.0077 in.2 Gray ISH 4 / 0.5 30 02 88 5 50

0.75-1 mm2 / 0.00116-0.00155 in.2 Black ISH 4 / 1 30 02 89 8 50

(2) Plug-in bridge, for cross connections in the terminal center 2-position FBS 2-8 imax:41 A 30 30 28 4 10

3-position FBS 3-8 41A 30 30 29 7 10

4-position FBS 4-8 41A 30 30 30 7 10

5-position FBS 5-8 41A 30 30 31 0 10

10-position FBS 10-8 41A 30 30 32 3 10

(3) Test adapter, for 4 mm Ø test adapter PS and 4 mm safety

test plugs, making contact in the bridge shaft PAI 4 30 30 92 5 10

(4) 2.3 mm Ø test plus 2, consisting of a metal part and a red insulating sleeve MPS-RD 02 01 55 3 10

(5) Modular test plug, can be labeled with ZBFM 8 PS 8 30 31 00 5 10

(6) Zack marker sheet, ﬂ at, 50-section, for labeling in the outer marker grooves ZBFM 8/WH:

UNPRINTED 08 00 73 4 10

(7) Zack strip, 10-section, for labeling in the terminal center ZB 8: UNPRINTED 10 52 00 2 10

(8) Screwdriver, for actuating the spring cage SZF 1 - 0.6x3.5 12 04 51 7 10

Dimensions

Width / length [mm / in.] Width 8.2 mm / 0.32 in. / Length 86.5 mm / 3.4 in.

Height (NS 35:7.5/NS 35:15) [mm / in.] 7.5 mm / 0.30 in. / 15 mm / 0.60 in.

Technical data in accordance with IEC/DIN VDE

Fuse type ISO/DIS 8820/DIN 72 581-3 - C

Maximum current with single arrangement [A] 30

Maximum power dissipation

Rated surge voltage / contamination class [kV] / - 6 / 3

Surge voltage category / insulation material group - / - lll / l

Connection capacity

Stranded with ferrule without / with plastic sleeve [mm2] / AWG 0.25-4 mm2 / 24-12

Stranded with TWIN ferrule with plastic sleeve [mm2] / AWG 0.5-1 mm2 / 20-18

Stripping length [mm / in.] 10 / 0.39

Internal cylindrical gauge (IEC 60 947-1) A4

Insulation material Polyamide (PA), non-reinforced

Inﬂ ammability class in accordance with UL 94 V0

Approval data (UL and cUL) UL: [V] / [A] / AWG 300 / 30 / 24 - 10

Nominal voltage/nominal current/conduc. sizes cUL: [V] / [A] / AWG 300 / 30 / 24 - 10

1) If the fuse is defective, the downstream circuit is not off-load

2) Additional colors are available on request

89.7 mm / 3.53 in.

(breaker button up)

Thermal Miniature Circuit Protector Base

92 mm / 3.62 in.

(breaker button up)

Thermal Miniature Circuit Protector Base

Base terminal block with screw connection for

accommodating the TCP circuit breaker UK 6-FSI/C

(IEC) rigid ﬂ exible

[mm2] solid stranded AWG [A] [V]

Connection data 0.2 - 10 0.2 - 6 24 - 8 * 250*

* The current and voltage are determined by the thermal circuit breaker

Thermal Magnetic Circuit Breaker

TMC 42-01/42-02

Standard current ratings and typical internal resistance values

Technical Data

Maximum Voltage Rating 250 V AC, 50 / 60 Hz; 80 V DC

Current Rating Range 42-01 : 0.10...16 A

Typical Life 5,000 operations at 2 x lN

Temperature Range 0° to 55° C (32° to 131° F)

Creepage Resistance PTI 600 to IEC 112

Insulation Coordination

(IEC 664 and 664A) Rated Impulse Withstand Voltage Pollution Degree

Operating Area 4k V 3

Dielectric Strength

(IEC 664 and 664A) Test Voltage

Operating Area AC 4,000 V (double insulation)

Insulation Resistance

Interrupting Capacity >100 MΩ (DC 500 V)

(VDE 0660, Part 101, P-2) 0.05 to 0.8 A Self Limiting

1 to 2 A 200 A

2.5 to 16 A 400 A

Interrupting Capacity

(UL 1077/EN60934 PC1) I

N UN Self Limiting

0.05 to 16 A 250 V AC 1,000 A

0.05 to 16 A 80 V DC 1,000 A

Environmental Protection

(IEC 529/DIN 40050) Operating Area IP 40, Terminal Area IP 20

Vibration 5g (57-50 Hz), +0.38 mm (10-57 Hz) to IEC 68-2-6,

Test Fc 10 frequency cycles/axis

Shock 25g (11ms) to IEC 68-2-27, Test Ea

Corrosion 96 hours at 5% saltspray to IEC 68-2-11, Test Ka

Humidity 240 hours at 95% RH to IEC 68-2-3, Test Ca

Weight Approx. 60g

Conductor Size 0.5-6mm2 (AWG 20-AWG 10)

Recommended Torque 0.8 Nm max

Mounting Adapter 5650505 (TMC 42 C-Rail Adapter)

One- and two-pole thermal magnetic circuit breaker with tease-free, trip-free, snap action

mechanism

and two-button operation (M-type TMCBE to IEC 934). The one-pole features

a narrow proﬁ le housing,

recessed terminals, standard DIN rail-mounting and precision

CBE performance.

Typical Applications

Circuit protection for process control systems, equipment manufacturers and instrumentation.

Approvals

Authority Voltage Ratings Current Ratings

VDE, Demko AC 250 V, DC 65 V 0.10 to 16 A

UL 1077, CSA AC 250 V, DC 80 V 0.10 to 16 A

Label Slot

Dimension

One-Pole

Two-Pole

Internal Wiring

The time/current characteristic curve depends on the ambient temperature

prevailing. In order to eliminate nuisance tripping, multiply the circuit breaker

current ratings by the derating factor shown below.

Ambient temperature

°F -22 -4 14 32 73.4 104 122 140

°C -30 -20 -10 0 23 40 50 60

Derating factor 0.76 0.79 0.83 0.88 1 1.08 1.16 1.24

Direct Current – Magnetic tripping

currents are increased by 30 percent in

DC circuits with the effect of shifting the

magnetic trip range 30 percent to the

right of AC trip curves.

Typical time / current characteristics at 23 degrees Celsius

Thermal Magnetic Circuit Breakers

TMC 42-01 One-Pole TMC 42-02 Two-Pole

Ohms Current Rating Type Part# Type Part #

447.00 0.05 TMC42-01-0.05 A 5600509* N/A N/A

131.00 0.10 TMC42-01-0.1 A 5530915 TMC42-02-0.1 A 5650123*

40.00 0.20 TMC42-01-0.2 A 5650102* TMC42-02-0.2 A 5650124*

19.30 0.30 TMC42-01-0.3 A 5650103* TMC42-02-0.3 A 5650127*

10.40 0.40 TMC42-01-0.4 A 5530944 TMC42-02-0.4 A 5531244*

7.10 0.50 TMC42-01-0.5 A 5650106* TMC42-02-0.5 A 5531257*

4.30 0.60 TMC42-01-0.6 A 5530960* TMC42-02-0.6 A 5531260*

3.30 0.70 N/A N/A TMC42-02-0.7 A 5650128*

2.50 0.80 TMC42-01-0.8 A 5530986* TMC42-02-0.8 A 5531286*

1.67 1.00 TMC42-01-1.0 A 5650108 TMC42-02-1.0 A 5531299

1.22 1.22 TMC42-01-1.2 A 5531008* TMC42-02-1.2 A 5531309*

0.61 1.50 TMC42-01-1.5 A 5650109 TMC42-02-1.5 A 5650129*

0.55 1.80 TMC42-01-1.8 A 5650110* TMC42-02-1.8 A 5531325*

0.38 2.00 TMC42-01-2.0 A 5600314 TMC42-02-2.0 A 5531338

0.24 2.50 TMC42-01-2.5 A 5650113* TMC42-02-2.5 A 5650130*

0.19 3.00 TMC42-01-3.0 A 5650114 TMC42-02-3.0 A 5650131

0.16 3.50 TMC42-01-3.5 A 5531053* TMC42-02-3.5 A 5531367*

0.09 4.00 TMC42-01-4.0 A 5531066 TMC42-02-4.0 A 5650134*

0.09 4.50 TMC42-01-4.5 A 5650115* TMC42-02-4.5 A 5650135*

0.06 5.00 TMC42-01-5.0 A 5531082 TMC42-02-5.0 A 5651396

0.07 5.50 TMC42-01-5.5 A 5531095* TMC42-02-5.5 A 5531406*

0.04 6.00 TMC42-01-6.0 A 5531105 TMC42-02-6.0 A 5650136*

0.04 6.50 TMC42-01-6.5 A 5650116* TMC42-02-6.5 A 5650137*

0.03 7.00 TMC42-01-7.0 A 5650117* TMC42-02-7.0 A 5531435*

0.02 8.00 TMC42-01-8.0 A 5650120 TMC42-02-8.0 A 5650138*

0.02 9.00 TMC42-01-9.0 A 5531147* TMC42-02-9.0 A 5531451*

<0.02 10.00 TMC42-01-10 A 5650121 TMC42-02-10 A 5531464

<0.02 11.00 TMC42-01-11 A 5531163* TMC42-02-11 A 5531477*

<0.02 12.00 TMC42-01-12 A 5650122* TMC42-02-12 A 5650141*

<0.02 13.00 TMC42-01-13 A 5531189* TMC42-02-13 A 5531493*

<0.02 14.00 TMC42-01-14 A 5531192* TMC42-02-14 A 5531503*

<0.02 15.00 TMC42-01-15 A 5600310 TMC42-02-15 A 5600309

<0.02 16.00 TMC42-01-16 A 5531202 TMC42-02-16 A 5650142*

* Indicates breakers that are made-to-order and may require an 8 to 10 week lead time.

Adapter x20040901

Socket-Magnetic can

be snapped on from

both sides

Amps Temperature

-20˚C -15˚ -10˚ -5˚ 0˚ +5˚ +10˚ +15˚ +20˚ +25˚ +30˚ +35˚ +40˚ +45˚ +50˚

-4˚F +5˚ +14˚ +23˚ +32˚ +41˚ +50˚ +59˚ +68˚ +77˚ +86˚ +95˚ +104˚ +113˚ +122˚

0.5 - 4.0 0.84 0.85 0.87 0.88 0.89 0.91 0.93 0.94 0.96 0.98 1.00 1.02 1.04 1.06 1.09

8.0 - 10 0.75 0.77 0.78 0.81 0.83 0.85 0.88 0.90 0.93 0.96 1.00 1.04 1.09 1.14 1.20

13 - 40 0.79 0.80 0.82 0.84 0.86 0.88 0.90 0.93 0.94 0.97 1.00 1.03 1.06 1.11 1.15

50-60 0.81 0.83 0.84 0.85 0.87 0.89 0.91 0.93 0.94 0.97 1.00 1.02 1.05 1.09 1.12

Thermal Magnetic Circuit Breakers - UL 1077

TMC 60 Series for mounting on 35 mm DIN rail

Overview

The TMC 60 Series provides supplemental overload and short-circuit protection.

An interrupt capacity of 10 kAIC at 480 / 277 V AC and DC ratings make the series

ideal for a wide range of applications.

These DIN rail-mountable circuit breakers are available in one-, two- and three-pole

conﬁ gurations. An auxiliary contact in S- or H-function status output is also available.

The TMC 60 Series is UL recognized, CSA approved and carries the CE mark.

Typical Application

Circuit protection for power supplies, UPS, controller I/O points, relay/contactor

coils, control circuits, appliances and motor circuits.

Part Number Description

0902014 TMC 61C 0,5A

0902027 TMC 61C 01A

0902030 TMC 61C 02A

0902043 TMC 61C 03A

0902056 TMC 61C 04A

0902069 TMC 61C 06A

0902072 TMC 61C 10A

0902085 TMC 61C 13A

0902098 TMC 61C 16A

0902108 TMC 61C 20A

0902111 TMC 61C 25A

0902124 TMC 61C 32A

0902137 TMC 61C 40A

0902140 TMC 61C 50A

0902153 TMC 61C 63A

Part Number Description

0902166 TMC 62C 0,5A

0902179 TMC 62C 01A

0902182 TMC 62C 02A

0902195 TMC 62C 03A

0902205 TMC 62C 04A

0902218 TMC 62C 06A

0902221 TMC 62C 10A

0902234 TMC 62C 13A

0902247 TMC 62C 16A

0902250 TMC 62C 20A

0902263 TMC 62C 25A

0902276 TMC 62C 32A

0902289 TMC 62C 40A

0902292 TMC 62C 50A

0902302 TMC 62C 63A

Part Number Description

0902315 TMC 63C 0,5A

0902328 TMC 63C 01A

0902331 TMC 63C 02A

0902344 TMC 63C 03A

0902357 TMC 63C 04A

0902360 TMC 63C 06A

0902373 TMC 63C 10A

0902386 TMC 63C 13A

0902399 TMC 63C 16A

0902409 TMC 63C 20A

0902412 TMC 63C 25A

0902425 TMC 63C 32A

0902438 TMC 63C 40A

0902441 TMC 63C 50A

0902454 TMC 63C 63A

One-pole Two-pole Three-pole

Typical time/current characteristics at 23 degrees Celsius

Direct Current -

Magnetic tripping currents are

increased by 30 percent in DC

circuits with the effect of shifting

the magnetic trip range 30 percent

to the right of Alternating Current

(AC) trip curves.

10,000

1,000

100

0.1

0.01

0.001

Trip time in seconds

0.8 1 2 3 4 6 8 10 20 30 50 70 100

. . . times rated current

(multipole types: all poles symmetrically loaded)

lower trip limit 1,01 lN

upper trip limit 1,45 lN

rated current up to AC 6A

10,000

1,000

100

0.1

0.01

0.001

Trip time in seconds

0.8 1 2 3 4 6 8 10 20 30 50 70 100

. . . times rated current

lower trip limit 1,01 lN

upper trip limit 1,45 lN

rated current AC 10-40A

(50A 1-pole)

10,000

1,000

100

0.1

0.01

0.001

Trip time in seconds

0.8 1 2 3 4 6 8 10 20 30 50 70 100

. . . times rated current

lower trip limit 1,01 lN

upper trip limit 1,45 lN

rated current AC 63A

(50A 2+3 pol.)

The time/current characteristic curve depends on the ambient

temperature prevailing. In order to eliminate nuisance tripping, multiply

the circuit breaker current ratings by the derating factor shown at right.

Standard current ratings and typical internal resistance values

Technical Data

Maximum Voltage Rating AC 277 / 480 V

Interrupting Capacity 10,000 Amps

Current Rating Range 0.05 A to 63 A

Temperature Range

Operating Temperature -25° to +55°C (-13° to +131°F)

Storage Temperature -55° to +55°C (-67° to +131°F)

Insulation Values

(IEC 664 and 664A) Rated Impulse Withstand Voltage Pollution Degree

Operating Area 6.0 k V 3

Insulation Resistance >100 MΩ (DC 500 V)

Life at Rated 6,000 operations (UL tested)

Current Mechanical 10,000 operations

Cable Size max 35 mm2 / AWG 2 (LINE)

max 25 mm2 / AWG 3 (LOAD)

max 2.5 mm2 / AWG 12 (auxiliary circuits)

Minimum 1 mm

or AWG 16 for all circuits. Use a ferrule with wire sizes smaller than 16 AWG.

Vibration 3 g (10 to 55 Hz) to IEC 68-2-6

Trip Characteristics C: 0.5-63A

Torque 4.5 Nm / 39.8 lbf-in

Vibration

(per IEC 60077) 3 g (in x, y, z direction)

Plastics Rating per UL 94 V0

Protection Level IP 20

Configuration 1 pole 2 pole 3 pole

Weight 125 g 250 g 375 g

1110

Technical Data

Auxiliary Contact

Ratings Voltage / Current AC 240 V / 5 A

DC 24 V / 4 A

DC 60 V / 1 A

DC 220 V / 0.4 A

Contacts 1 Form C

Rated Wire Sizes 2.5 mm² / 14 AWG

Weight 70 g

Contact Functions* Auxiliary (H) or Signal (S)

* The TMC 6AUX S / H can operate as either an auxiliary contact (H function) or

a signal contact (S function). The operation of the auxiliary switch is determined at

the time of installation. The signal contact (function S) status provides the automatic

trip status of the protection device. The auxiliary (H function) provides the OPEN/

CLOSED status of the protective device. A test button on the front of the auxiliary

switch simulates functions S or H. The test button also acts as a reset for the trip

signal (function S) contacts.

Thermal Magnetic Circuit Breakers - UL 1077

TMC 60 Series Accessories

Accessories

Auxiliary Contact Lock Out Component

0902470 0902467

TMC 6AUX S / H TMC 6LOCKOUT

3-Phase Comb Bridge Single Row Comb Bridge

2809241*2809212*

3-Phase / 6 position Single Phase / 3 position

* Available in up to 57 positions

Dimensions

Note: all measurements in millimeters

DC Circuit Wiring

Marking

2809128

ZBN 18: UNBEDRUCKT

quantity: 10 pieces

End Covers

2809322

3-Phase bridge end cover

Standard current ratings and typical internal resistance values

Direct Current – Magnetic tripping

currents are increased by 30 percent

in DC circuits with the effect of

shifting the magnetic trip range 30

percent to the right of AC trip curves.

Typical time/current characteristics at 23 degrees Celsius

Thermal Magnetic Circuit Breakers

Internal TMC 1 M1 100 TMC 1 M1 200 TMC 1 F1 100 TMC 1 F1 200 TMC 2 M1 120 TMC 3 M1 122

Resistance Current One-Pole One-Pole One-Pole One-Pole Two-Pole Three-Pole

per Pole Ratings N/O Aux.Con.** N/C Aux. Con.** N/O Aux.Con. N/C Aux.Con. NO/NC Aux.Con. 1N/O 2N/C Aux.Con.

(ohms) (amps) Part # Part # Part # Part # Part # Part #

92 0.1 5650299* 5650418* N/A N/A 5650425* 5650467*

26.1 0.2 5531422 5531040* 5650525* 5531231 5650426* 5650470*

11.6 0.3 5650267* 5650416* 5650526* N/A 5650427* 5650471*

6.6 0.4 5650411* 5650417* 5650527* N/A 5650428* 5650472*

4.1 0.5 5531370 5531752* 5650528 5651057 5650429* 5650473*

3 0.6 5650412* 5650419* 5531817* N/A 5650430* 5650435*

1.65 0.8 5531273 5650420* 5650529* N/A 5650431* 5650436*

1.1 1.0 5531723 5531341* 5531914 5531532 5650254 5532997

0.47 1.5 5531176* 5531558 5650530* 5650282* 5650385* 5650437*

0.28 2.0 5531820 5531448* 5530928 5650352* 5517967* 5650438*

0.183 2.5 5531079* 5650421* 5650531* N/A 5650432 5650439*

0.124 3.0 5531927 5531545* 5531024 5602531* 5650255 5650440*

0.077 4.0 5530973 5531354* 5531875 5650829* 5650266 5650441*

0.063 5.0 5530931 5531642 5531121 5650830* 5512014 5650384

0.045 6.0 5531969 5600358* 5650532* 5650366* 5530863 5650442*

<0.02 7.0 N/A N/A N/A N/A 5605074 N/A

<0.02 8.0 5531037 5531749* 5531228* 5650831 5517954 5650443*

<0.02 10 5531862 5530957 5650533 5650283* 5511170 5650354

<0.02 12 5531134 5531846* 5650534* 5602532* 5650433* 5518979

<0.02 15 5510757 5650475* N/A N/A 5600432 5650353

<0.02 16 5531765 5531943* 5531574 5651032* 5530892 5530876

<0.02 20 5650413* 5650422* N/A N/A 5650308 5650445

<0.02 25 5650414* 5650423* N/A N/A 5650476* 5650446*

<0.02 32 5650415* 5650424* N/A N/A 5650434 5650447

The time / current characteristic curve depends on the ambient temperature prevailing. In order to eliminate nuisance

tripping, multiply the circuit breaker current ratings by the derating factor shown below.

Ambient temperature

°F -22 -4 14 32 50 73.5 86 104 122 140

°C -30 -20 -10 0 10 23 30 40 50 60

Multiplication factor 0.76 0.79 0.83 0.88 0.93 1 1.04 1.11 1.19 1.29

Thermal Magnetic Circuit Breaker (TMC)

TMC 1/2/3

Typical Applications

Process control equipment, robotics, machine tool control,

communications systems, instrumentation.

TMC Type Key for Orders

TMC 1 M1 100 1A

Nominal Current 0.2; 0.3; 0.4; 0.5; 0.6; 0.8; 1.5; 2;

2.5; 3; 4; 5; 6; 8; 10; 12; 15; 16; 20

Auxiliary Contact Variants 100: 1 position: 1 N / O contact

200: 1 position: 1 N / C contact

120: 2 position: 1 N / O, 1 N / C contact

122: 3 position: 1 N / O, 2 N / C contact

Characteristic Curve F1: Therm. 1.05-1.4 lN, magn. 2-4 lN DC (fast), only for

DC applications

M1: Therm. 1.05-1.4 lN, magn. 6-12 lN AC, 7, 8-15, 6 DC

(normal below)

Number of Main Current Paths 1: 1 position: 2: 2 position: 3: 3 position

Type Designation Thermal Magnetic Circuit Breaker

Dimensions

Technical Data

Maximum Voltage Rating AC 277 V; 3 AC 480 V (50/60 Hz)

DC 65 V

Current Rating Range 0.1...32 A non-inductive

Auxiliary Circuit 1 A, AC 277 V / DC 65 V

Typical Life 10,000 operations at 1 x lN

Temperature Range 0° to +55°C (+32° to +131°F)

Creepage Resistance PTI 400 to IEC 112

Insulation Coordination

(IEC 664 and 664A) Rated Impulse Withstand Voltage Pollution Degree

Operating Area 2.5 k V 2

Main/Auxiliary Circuit 2.5 k V 2

Pole/Pole 2.5 k V 2

Dielectric Strength

(IEC 664 and 664A) Test Voltage

Operating Area AC 3,000 V (double insulation)

Main / Auxiliary Circuit AC 3,000 V

Pole / Pole AC 1,500 V

Insulation Resistance >100 MΩ (DC 500 V)

Interrupting Capacity 0.1...5 A 400 A; 6...32 A 800 A

(VDE 0660, Part 101, P-2) Curve T2; 0.1...32 A 15 lN

(AC 250/415 V, DC 65 V) Curve M3; 0.1...2 A 200 A AC

Interrupting Capacity l

N U

N Self Limiting

(UL 1077/EN 60934 PC 1) 0.1...16 A AC 277 V 5,000 A

20...32 A AC 277 V 2,000 A

0.1...16 A 3 AC 480 V 5,000 A

20...32 A 3 AC 480 V 2,000 A

0.1...32 A DC 65 V 2,000 A

Environmental Protection Operating Area IP 30

(IEC 529/DIN 40050) Terminal Area IP 20

Vibration Curve F1:

3g (57-500 Hz) +0.23 mm (10-57 Hz)

Curves M1, M3, T1, T2:

5g (57-500 Hz +0.38 mm (10-57 Hz) to IEC 68-2-6,

Test FC 10 Frequency Cycles/Axis

Shock Curve F1: 25g (11 ms), directions 1-5

10g (11 ms), direction 6

Curves M1, M3, T1, T2

25g (11 ms), directions 1-5

20g (11 ms), direction 6 to

IEC 68-2-27, Test Ea

Corrosion 96 hours at 5% saltspray to IEC 68-2-11, Test Ka

Humidity 240 hours at 95% RH to IEC 68-2-3, Test Ca

Weight Approximately 60g per Pole

One-, two- and three-pole thermal magnetic circuit breakers with trip-free, snap action

mechanism and toggle actuation (S-type: IEC 934). Breaker has a universal mounting

foot so it can be snapped on both NS 35 and NS 32 mounting rail proﬁ les. Available

with auxiliary contact (1 x N / O or 1 x N / C) for status signaling. Two- and three-pole

models are internally linked to ensure that all poles trip in the event of an overload on

one pole,

even if the actuator is held in the ON position. This circuit breaker can be

supplied in current

ratings to 32 A with a choice of characteristic curves. All screw

terminals are recessed for safety.

In the OFF position (contacts between

terminals 1 and 2 are open), the

auxiliary contacts between terminals

11 and 12 are considered N/C

In the OFF position (contacts between

terminals 1 and 2 are open), the

auxiliary contacts between terminals

13 and 14 are considered N/O

Internal Wiring Diagram

* Indicates breakers that are made-to-order and may require an 8- to 10-week lead time.

** N/O = Normally Open, N/C = Normally Closed

Circuit Protector Comparison Sheet

1514

Interrupting Maximum Overall Auxiliary Trip Tease Bus

Type Breaker Capacity Interrupting Trip Speed Size (mm) Contacts Free Free Connection

Protector (1) Construction Mechanism Poles Amps UL Voltage (2) (3) Capacity (4) (5) AWG HxDxW (6) (7) (8) Available (9) Characteristics

TMC 42 Thermal Single Body Push Button 1, 2 0.1-16 AC 250 Self-Limiting (0.1-8 A) 200A @ AC 250V (0.05-4.5A) Medium 20-8 Sol. 70 x 80 x 12 None Yes Yes Yes General Purpose,

1 Magnetic AC 250 200 A (1-2 A) 1,000A @ AC 250 / 125 (0.05-16A) [similar to C-type 20-10 Str. High Density Pkg.

2 DC 80 400 A (2.5-16 A) 1,000 @ DC 80V (0.05-16A) breaker]

TMC 1 Thermal Single Body Toggle 1, 2, 3 0.1-32 AC 277 400 A (0.1-5 A) 5,000A @ AC 277 / 480V (0.1-16A) Delayed Main – Up 90 x 80 x 12 1 N/O or N/C Yes Yes Yes Trip Speed Options,

Magnetic [similar to D-type

breaker]

2 3 AC 480 800 A (6-32 A) 2,000A @ AC 277 / 480V (20-32A) Medium to 10 Sol. 2 N/O, N/C Aux. Contacts

[similar to C-type

breaker]

3 DC 65 2,000A

@ DC 65V Fast Aux. – Up 3 N/O, 2 N/C

[similar to B-type to 16 Sol.

breaker]

TMC 61 Thermal Single Body Toggle 1 0.5-63 AC 277/480 10,000 A 10,000A @ AC 277 / 480V (0.5-63A) Medium Line to 2 70 x 95 x 18 Available Yes No Yes Low to High

TMC 62 Magnetic 2 (0.5-63 A) 6,000A

@ DC 48V [C-type breaker] Load to 3 AC Amperage

TMC63 3

TCP Thermal Two Piece: Push Button 1 0.1-10 AC 250 6 x Inductive AC 250V: 2,000A Slow 26-8 92.0 x 64.0 x 8.2 None Yes Yes Yes Plug-in,

Plugs into TCP Plugs DC 65 Load (0.1-5 A) DC 65V: 200A [similar to D-type Screw Screw; Bridge possible Thermal only,

UK6-FSI/C in Terminal breaker] Block; 89.7 x 86.5 x 8.2 on Base Blocks LED Available on

Screw or Blocks 8 x Inductive 24-10 Spring Base Block

ST 4-FSI/C Load (6-10 A) Spring

Spring Blk. Block

(1) Thermal Magnetic – Thermal provides overload protection; magnetic provides short-circuit protection.

(2) Interrupting capacity is the maximum fault current that can be repeatedly (3x minimum) interrupted without failure of the breaker.

(3) Self-limiting means that internal resistance is high enough to restrict the ﬂ ow of current to a level that will not harm the circuit breaker.

(4) Maximum current at a given voltage at which the circuit breaker can interrupt safely without damage to surrounding components.

(5) Review trip curve for precise trip behavior of the breaker.

(6) N/O means auxiliary contacts are open and N/C means auxiliary contacts are closed when main terminal contacts are open.

(7) Trip-free means the breaker contacts cannot be forced or held closed during any fault condition (overloads or short circuits).

(8) Tease-free means breaker contacts cannot be forced close enough for current to arc (and potentially weld together) under a fault condition.

(9) A bus bar can connect to the supply terminal and can feed a series of breakers.

Load

Terminal

TMC 42 Series TMC 1 Series (with Alarm Contact)

Movable

Contact

Load

Terminal

Magnet

Line

Terminal

Alarm

Contact

Reset Button

Movable

Contact

Stationary

Contact

Load

Terminal

Bi-metal

Manual Release

Button

Magnet

Line

Terminal

1716

Notes