Phoenix Contact offers a full family of modular components covering virtually all of your industrial electrical and electronic needs as well as a broad range of value-added services. CLIPLINE * DIN rail-mount terminal blocks * Marking materials and printers * Tools * Ferrules TRABTECH * Surge voltage protection INTERFACE * Analog signal converters * PLC cabling * Power supplies * Rail-mount breakout modules * Relays * Intrinsic safety modules COMBICON * PCB terminal blocks * Electronic component housings PLUSCON * Industrial plug connectors * Sensor cabling and sensor boxes AUTOMATIONWORX * Solutions, products and services * Controllers and software for DeviceNet, Profibus, Ethernet * Fieldbus I/O and Interbus * Ethernet infrastructure components Canada PHOENIX CONTACT Ltd. 235 Watline Avenue Mississauga, Ontario L4Z 1P3 Phone: 905-890-2820 Technical Service: 800-890-2820 Fax: 905-890-0180 Website: www.phoenixcontact.ca (c) 2008 PHOENIX CONTACT L002030d:07.08 USA PHOENIX CONTACT P.O. Box 4100 Harrisburg, PA 17111-0100 Phone: 800-888-7388 717-944-1300 Technical Service: 800-322-3225 Fax: 717-944-1625 E-mail: info@phoenixcon.com Website: www.phoenixcontact.com Circuit Breakers DIN rail-mounted equipment protection To choose a circuit breaker, determine the following: DIN rail-mounted Thermal Miniature and Thermal Magnetic Circuit Breakers Thermal Miniature Circuit Protection (TCP) The normal current load (nominal current) Specify the size of the breaker in amps based on the normal current load. Possible types of failure Match the short-circuit and overload protection requirements to the performance characteristics of the breaker. Rupture capacity Specify the breaker, knowing the maximum fault current that can be repeatedly (3x minimum) interrupted without failure of the breaker. Maximum interrupting capacity Choose the breaker, knowing the maximum current at a given voltage that the breaker can interrupt safely without damage to surrounding components. The wire size the breaker must accommodate Determine if the breaker can accept the wire sizes required. Thermal circuit proctectors use heat-sensitive bimetallic elements that respond to overload electrical currents. How fast the circuit breaker must react to a fault condition Specify a breaker by selecting a speed that avoids nuisance tripping but protects against component damage. Thermal Miniature Circuit Protectors are compact protectors designed to interrupt an electric current under overload conditions. The protector can accommodate ten nominal currents ranging from 0.10 A to 10 A. How many poles are needed Determine the number of poles needed that are connected electrically and structurally. After an overload has occurred, TCP breakers are easily reset by pushing the reset button. The breakers can be plugged into UK 6-FSI/C (screw) or ST 4-FSI/C (spring) terminal blocks for convenient DIN rail mounting. Functional requirements of the breaker Define the requirements for visual inspection, switching, auxiliary circuits or space. Thermal Magnetic Circuit Breakers (TMC) Environmental factors - temperature, moisture, vibration Determine if there are unusual conditions in which the breaker must operate. Thermal Magnetic circuit breakers interrupt an electrical current under overload or short-circuit conditions. They have both thermal circuit interruption and magnetic interruption functions. The thermal function uses heat-sensitive bimetallic elements that respond to overload currents. The magnetic function responds to very high current overloads such as those that might occur during short-circuit conditions. TMC 42 breakers are available in one- or two-pole configuration for currents ranging from 0.10 to 16 amps. TMC 42 breakers can be snapped directly on a DIN rail. They are reset by pushing a red reset button. TMC 60 breakers are available in one-, two-, or three-pole configurations for currents ranging from 0.5 to 63 amps. TMC 60-Series breakers can be snapped directly on a DIN rail. They are reset by moving the toggle switch to the green (activation) position. TMC 1 breakers are available in one-, two- or three-pole configurations for currents ranging from 0.1 to 32 amps. This high-density breaker has built-in auxiliary contacts. TMC 1 breakers can be snapped directly on a DIN rail. They are reset by moving the toggle switch to the I (activation) position. 1 Thermal (Miniature) Circuit Protectors (TCP) TCPs are compact circuit protectors designed to interrupt an electric current under overload conditions. There are ten nominal current ratings available, ranging from 0.10 A to 10 A. Technical data for TCP Screw: 48.11 mm, 1.89 in. Spring: 45.31 mm, 1.78 in. (breaker button up) TCP protectors are trip-free and reset easily after a current interruption by pushing the reset button. The protector can be plugged into UK 6-FSI/C or ST 4-FSI/C fuse base terminal blocks for convenient DIN rail-mounting. Nominal currents and internal resistances Time/current characteristic curve Ambient temperature 23 C Nominal current Internal resistance [A] [W] [V DC] 0.1 81 250 72 0.25 14 .5 3.4 1 0.9 2 0.25 3 0.11 4 0.07 6 < 0.05 Nominal Voltage Technical Data Type Thermal Circuit Breaker Order No. Pcs./Pkt. Nominal current [A] plugged into UK 6-FSI/C or ST 4-FSI/C base 0.10 terminal blocks TCP 0.10 07 12 10 7 1 Trip time in seconds [V AC] 0.25 TCP 0.25 07 12 12 3 1 0.50 TCP 0.5 07 12 15 2 1 1.00 TCP 1 07 12 19 4 1 2.00 TCP 2 07 12 21 7 1 8 < 0.05 3.00 TCP 3 07 12 23 3 1 10 < 0.05 4.00 TCP 4 07 12 25 9 1 6.00 TCP 6 07 12 27 5 1 8.00 TCP 8 07 12 29 1 1 10.00 TCP 10 07 12 31 4 1 (1) Flat Zack strip, unprinted, 10-section for ZBF 5: WH: labeling the upper marker grooves Unprinted ...times rated current The time/current characteristic curve depends on the ambient temperatures. To avoid a premature or late 08 08 64 2 10 Technical data in accordance with IEC/DIN VDE switch-off, the nominal current of the circuit breaker must be multiplied with a temperature factor. Ambient temperature Nominal voltage [V AC] / [V DC] 250 / 72 Nominal current [A] 0.10-10 Ambient temperature C -20...+60 for nominal currents of 0.10 - 4 A [A] 6x rated current * for nominal currents of 6 - 10 A [A] 8x rated current ** Interrupting capacity for short circuit 2,000 Amps Insulating material F -4 14 32 73.4 104 122 140 C -20 -10 0 23 40 50 60 0.76 0.84 0.92 1 1.08 1.16 1.24 Temperature factor NOTE: If the TCP circuit protectors are mounted side-by-side with less than the minimum of 1 mm of space for air movement, then do not exceed 80 percent of their rating. Dimensional drawing Switching diagram Polymide (PA), non-reinforced Inflammability class in accordance with UL 94 Approval data (UL and c/UL) V0 [V AC] / [V DC] / [A] 250 / 72 / 0.1-10 * If fault current exceeds 6 times IN, TCP may require replacing. ** If fault current exceeds 8 times IN, TCP may require replacing. Thermal Miniature Circuit Breaker TCP compared to glass fuses 2 TCP Feature TCP Convenience Reset with reset button when overload is resolved Glass Fuses Storing, ordering and locating issues Deterioration Virtually no aging Age with eventual failure at normal loads Life expectancy 3,000 operations at current rating, 500 operations at 2x current rating Unknown Interruption detection Visual identification Status not determined until fuse is removed from its holder ON / OFF capability Switch duty actuator allows product to operate as an electrical switch Not applicable Hot-swappable May be removed or replaced under load Not applicable Controlled trip Avoids nuisance trips due to high in-rush currents Not applicable 3 Thermal Miniature Circuit Protector Base Thermal Miniature Circuit Protector Base Base terminal block with screw connection for accommodating the TCP circuit breaker UK 6-FSI/C Base terminal block with spring-cage connection for accommodating the TCP circuit breaker ST 4-FSI/C (IEC) rigid flexible [mm2] solid stranded AWG [A] [V] Connection data 0.2 - 10 0.2 - 6 24 - 8 * 250* 92 mm / 3.62 in. (breaker button up) * The current and voltage are determined by the thermal circuit breaker rigid flexible [mm2] solid stranded AWG [A] [V] Connection data 0.2 - 6 0.2 - 4 24 - 10 * 400* Type Fuse Terminal Block with universal foot for mounting on NS 32 or NS 35 DIN rails UK 6-FSI/C Light indicator / voltage [V DC] LED red / 12 LED red / 24 Current [mA] 2.0 2.0 UK 6-FSI/C-LED 12 UK 6-FSI/C-LED 24 Order No. Pcs./Pkt. 31 18 20 3 50 30 01 92 5 30 01 93 8 50 50 Technical Data Type Fuse Terminal Block with universal foot for mounting on 35 DIN rail Fuse Terminal Block, 1) as shown above with light indicator Light indicator / voltage [V DC] LED red / 12 LED red / 24 Current [mA] 2.0 2.0 02 03 26 3 50 (1) Insulating stop sleeve, prevents unintentional clamping of the insulation in the case of smaller cross sections Cross section range 0.25-0.5 mm2 / 0.0039-0.0077 in.2 Gray 0.75-1 mm2 / 0.00116-0.00155 in.2 Black TS-KK 3 27 70 21 5 100 (2) Plug-in bridge, for cross connections in the terminal center (3) Zack Strip, 10-section, white ZB 8: UNPRINTED 10 52 00 2 10 (4) Screwdriver SZS 1.0 x 4.0 12 05 06 6 10 (1) Fixed Bridge for cross connections in the terminal center, screw heads with insulating collar, 10-position, divisible, with 10 screws FBI 10-8 (2) Separating Plate for electrical separation of neighboring bridges, can be fitted later, no loss of pitch Dimensions Width / length Height (NS 35:7.5/NS 35:15/NS 32) [mm / in.] [mm / in.] Technical data in accordance with IEC/DIN VDE Fuse type ISO/DIS 8820/DIN 72-581-3 Maximum current with single arrangement1) [A] Maximum power dissipation Rated surge voltage / contamination class Surge voltage category / insulation material group [k V] / - |/ - Connection capacity Stranded with ferrule without/with plastic sleeve [mm2 / in.2] imax:34 A Width: 8.2 mm / 0.32 in.; Length: 64 mm / 2.52 in. NS 35:7.5: 7.5 mm / 0.30 in.; NS 35:15: 15 mm / 0.60 in. C 30 4/3 lll / l Without: 0.25-6 mm2 / 0.00039-0.00930 in.2; With: 0.25-4 mm2 / 0.00039-0.00620 in.2 Multi-conductor connection (2 cond. with same cross section) Solid / stranded Stranded with ferrule without plastic sleeve Stranded with TWIN ferrule with plastic sleeve [mm2] [mm2] [mm2] Solid: 0.2-2.5; Stranded: 0.2-2.5 0.25 - 2.5 0.5 - 4 Stripping length [mm] 10 Internal cylindrical gauge (IEC 60 947-1) Screw thread/torque Insulation material Inflammability class in accordance with UL 94 Approval data (UL and cUL)2) Nom. voltage / nom. current / conduc. sizes 1 ) Special arrangement on request ) File number E 140459 2 89.7 mm / 3.53 in. (breaker button up) * The current and voltage are determined by the thermal circuit breaker Technical Data Fuse Terminal Block as shown above with light indicator (IEC) A5 - / [Nm] / in. lbs M 4 / 1.5-1.6 / M 4 / 13.3-14.2 UL: [V] / [A] / AWG cUL: [V] / [A] / AWG Polyamide (PA), non-reinforced V0 300 / 30 / 26 - 8 300 / 30 / 26 - 8 2-position 3-position 4-position 5-position 10-position Order No. Pcs./Pkt. ST 4-FSI / C 30 36 37 2 50 ST 4-FSI / C-LED12 ST 4-FSI / C-LED 24 30 36 49 5 30 36 50 5 50 50 ISH 4 / 0.5 ISH 4 / 1 30 02 88 5 30 02 89 8 50 50 30 30 28 4 30 30 29 7 30 30 30 7 30 30 31 0 30 30 32 3 10 10 10 10 10 FBS 2-8 FBS 3-8 FBS 4-8 FBS 5-8 FBS 10-8 imax:41 A 41A 41A 41A 41A (3) Test adapter, for 4 mm O test adapter PS and 4 mm safety test plugs, making contact in the bridge shaft PAI 4 30 30 92 5 10 (4) 2.3 mm O test plus 2, consisting of a metal part and a red insulating sleeve MPS-RD 02 01 55 3 10 30 31 00 5 10 (5) Modular test plug, can be labeled with ZBFM 8 PS 8 (6) Zack marker sheet, flat, 50-section, for labeling in the outer marker grooves ZBFM 8/WH: UNPRINTED 08 00 73 4 10 (7) Zack strip, 10-section, for labeling in the terminal center ZB 8: UNPRINTED 10 52 00 2 10 (8) Screwdriver, for actuating the spring cage SZF 1 - 0.6x3.5 12 04 51 7 10 Dimensions Width / length Height (NS 35:7.5/NS 35:15) Technical data in accordance with IEC/DIN VDE Fuse type ISO/DIS 8820/DIN 72 581-3 Maximum current with single arrangement [mm / in.] [mm / in.] [A] Maximum power dissipation Rated surge voltage / contamination class Surge voltage category / insulation material group [kV] / -/- Connection capacity Stranded with ferrule without / with plastic sleeve Stranded with TWIN ferrule with plastic sleeve [mm2] / AWG [mm2] / AWG Stripping length [mm / in.] Width 8.2 mm / 0.32 in. / Length 86.5 mm / 3.4 in. 7.5 mm / 0.30 in. / 15 mm / 0.60 in. C 30 6/3 lll / l 0.25-4 mm2 / 24-12 0.5-1 mm2 / 20-18 10 / 0.39 Internal cylindrical gauge (IEC 60 947-1) A4 Insulation material Inflammability class in accordance with UL 94 Approval data (UL and cUL) Nominal voltage/nominal current/conduc. sizes Polyamide (PA), non-reinforced V0 300 / 30 / 24 - 10 300 / 30 / 24 - 10 UL: [V] / [A] / AWG cUL: [V] / [A] / AWG 1 4 ) If the fuse is defective, the downstream circuit is not off-load ) Additional colors are available on request 2 5 Thermal Magnetic Circuit Breaker TMC 42-01/42-02 One- and two-pole thermal magnetic circuit breaker with tease-free, trip-free, snap action mechanism and two-button operation (M-type TMCBE to IEC 934). The one-pole features a narrow profile housing, recessed terminals, standard DIN rail-mounting and precision CBE performance. Standard current ratings and typical internal resistance values Thermal Magnetic Circuit Breakers Typical Applications Circuit protection for process control systems, equipment manufacturers and instrumentation. Approvals Authority Voltage Ratings Current Ratings VDE, Demko AC 250 V, DC 65 V 0.10 to 16 A UL 1077, CSA AC 250 V, DC 80 V 0.10 to 16 A Label Slot Technical Data Maximum Voltage Rating 250 V AC, 50 / 60 Hz; 80 V DC Current Rating Range 42-01 : 0.10...16 A Typical Life 5,000 operations at 2 x lN Temperature Range 0 to 55 C (32 to 131 F) Creepage Resistance PTI 600 to IEC 112 Insulation Coordination (IEC 664 and 664A) Operating Area Rated Impulse Withstand Voltage Pollution Degree 4k V 3 Dielectric Strength (IEC 664 and 664A) Operating Area Test Voltage AC 4,000 V (double insulation) Insulation Resistance Interrupting Capacity (VDE 0660, Part 101, P-2) Interrupting Capacity (UL 1077/EN60934 PC1) Environmental Protection (IEC 529/DIN 40050) Vibration 6 Dimension One-Pole Internal Wiring Adapter x20040901 Socket-Magnetic can be snapped on from both sides >100 M (DC 500 V) 0.05 to 0.8 A 1 to 2 A 2.5 to 16 A Self Limiting 200 A 400 A IN 0.05 to 16 A 0.05 to 16 A UN 250 V AC 80 V DC Ohms 447.00 131.00 40.00 19.30 10.40 7.10 4.30 3.30 2.50 1.67 1.22 0.61 0.55 0.38 0.24 0.19 0.16 0.09 0.09 0.06 0.07 0.04 0.04 0.03 0.02 0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 Current Rating 0.05 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 1.00 1.22 1.50 1.80 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 16.00 TMC 42-01 One-Pole Type Part# TMC42-01-0.05 A 5600509* TMC42-01-0.1 A 5530915 TMC42-01-0.2 A 5650102* TMC42-01-0.3 A 5650103* TMC42-01-0.4 A 5530944 TMC42-01-0.5 A 5650106* TMC42-01-0.6 A 5530960* N/A N/A TMC42-01-0.8 A 5530986* TMC42-01-1.0 A 5650108 TMC42-01-1.2 A 5531008* TMC42-01-1.5 A 5650109 TMC42-01-1.8 A 5650110* TMC42-01-2.0 A 5600314 TMC42-01-2.5 A 5650113* TMC42-01-3.0 A 5650114 TMC42-01-3.5 A 5531053* TMC42-01-4.0 A 5531066 TMC42-01-4.5 A 5650115* TMC42-01-5.0 A 5531082 TMC42-01-5.5 A 5531095* TMC42-01-6.0 A 5531105 TMC42-01-6.5 A 5650116* TMC42-01-7.0 A 5650117* TMC42-01-8.0 A 5650120 TMC42-01-9.0 A 5531147* TMC42-01-10 A 5650121 TMC42-01-11 A 5531163* TMC42-01-12 A 5650122* TMC42-01-13 A 5531189* TMC42-01-14 A 5531192* TMC42-01-15 A 5600310 TMC42-01-16 A 5531202 TMC 42-02 Two-Pole Type N/A TMC42-02-0.1 A TMC42-02-0.2 A TMC42-02-0.3 A TMC42-02-0.4 A TMC42-02-0.5 A TMC42-02-0.6 A TMC42-02-0.7 A TMC42-02-0.8 A TMC42-02-1.0 A TMC42-02-1.2 A TMC42-02-1.5 A TMC42-02-1.8 A TMC42-02-2.0 A TMC42-02-2.5 A TMC42-02-3.0 A TMC42-02-3.5 A TMC42-02-4.0 A TMC42-02-4.5 A TMC42-02-5.0 A TMC42-02-5.5 A TMC42-02-6.0 A TMC42-02-6.5 A TMC42-02-7.0 A TMC42-02-8.0 A TMC42-02-9.0 A TMC42-02-10 A TMC42-02-11 A TMC42-02-12 A TMC42-02-13 A TMC42-02-14 A TMC42-02-15 A TMC42-02-16 A Part # N/A 5650123* 5650124* 5650127* 5531244* 5531257* 5531260* 5650128* 5531286* 5531299 5531309* 5650129* 5531325* 5531338 5650130* 5650131 5531367* 5650134* 5650135* 5651396 5531406* 5650136* 5650137* 5531435* 5650138* 5531451* 5531464 5531477* 5650141* 5531493* 5531503* 5600309 5650142* * Indicates breakers that are made-to-order and may require an 8 to 10 week lead time. Typical time / current characteristics at 23 degrees Celsius Self Limiting 1,000 A 1,000 A Two-Pole Internal Wiring Direct Current - Magnetic tripping currents are increased by 30 percent in DC circuits with the effect of shifting the magnetic trip range 30 percent to the right of AC trip curves. Operating Area IP 40, Terminal Area IP 20 5g (57-50 Hz), +0.38 mm (10-57 Hz) to IEC 68-2-6, Test Fc 10 frequency cycles/axis Shock 25g (11ms) to IEC 68-2-27, Test Ea Corrosion 96 hours at 5% saltspray to IEC 68-2-11, Test Ka The time/current characteristic curve depends on the ambient temperature prevailing. In order to eliminate nuisance tripping, multiply the circuit breaker current ratings by the derating factor shown below. Humidity 240 hours at 95% RH to IEC 68-2-3, Test Ca Weight Approx. 60g Conductor Size 0.5-6mm2 (AWG 20-AWG 10) F -22 -4 14 32 73.4 104 122 Recommended Torque 0.8 Nm max C -30 -20 -10 0 23 40 50 60 Mounting Adapter 5650505 (TMC 42 C-Rail Adapter) Derating factor 0.76 0.79 0.83 0.88 1 1.08 1.16 1.24 Ambient temperature 140 7 Thermal Magnetic Circuit Breakers - UL 1077 TMC 60 Series for mounting on 35 mm DIN rail Overview Standard current ratings and typical internal resistance values The TMC 60 Series provides supplemental overload and short-circuit protection. An interrupt capacity of 10 kAIC at 480 / 277 V AC and DC ratings make the series ideal for a wide range of applications. One-pole Two-pole Three-pole Part Number Description Part Number Description Part Number Description 0902014 TMC 61C 0,5A 0902166 TMC 62C 0,5A 0902315 TMC 63C 0,5A 0902027 TMC 61C 01A 0902179 TMC 62C 01A 0902328 TMC 63C 01A 0902030 TMC 61C 02A 0902182 TMC 62C 02A 0902331 TMC 63C 02A 0902043 TMC 61C 03A 0902195 TMC 62C 03A 0902344 TMC 63C 03A 0902056 TMC 61C 04A 0902205 TMC 62C 04A 0902357 TMC 63C 04A Typical Application 0902069 TMC 61C 06A 0902218 TMC 62C 06A 0902360 TMC 63C 06A Circuit protection for power supplies, UPS, controller I/O points, relay/contactor coils, control circuits, appliances and motor circuits. 0902072 TMC 61C 10A 0902221 TMC 62C 10A 0902373 TMC 63C 10A 0902085 TMC 61C 13A 0902234 TMC 62C 13A 0902386 TMC 63C 13A 0902098 TMC 61C 16A 0902247 TMC 62C 16A 0902399 TMC 63C 16A 0902108 TMC 61C 20A 0902250 TMC 62C 20A 0902409 TMC 63C 20A 0902111 TMC 61C 25A 0902263 TMC 62C 25A 0902412 TMC 63C 25A 0902124 TMC 61C 32A 0902276 TMC 62C 32A 0902425 TMC 63C 32A 0902137 TMC 61C 40A 0902289 TMC 62C 40A 0902438 TMC 63C 40A 0902140 TMC 61C 50A 0902292 TMC 62C 50A 0902441 TMC 63C 50A 0902153 TMC 61C 63A 0902302 TMC 62C 63A 0902454 TMC 63C 63A These DIN rail-mountable circuit breakers are available in one-, two- and three-pole configurations. An auxiliary contact in S- or H-function status output is also available. The TMC 60 Series is UL recognized, CSA approved and carries the CE mark. Technical Data Maximum Voltage Rating AC 277 / 480 V Vibration 3 g (10 to 55 Hz) to IEC 68-2-6 Interrupting Capacity 10,000 Amps Trip Characteristics C: 0.5-63A Insulation Values (IEC 664 and 664A) Operating Area Rated Impulse Withstand Voltage Pollution Degree 6.0 k V 3 Insulation Resistance >100 M (DC 500 V) Life at Rated Current Mechanical 6,000 operations (UL tested) 10,000 operations Cable Size max 35 mm2 / AWG 2 (LINE) max 25 mm2 / AWG 3 (LOAD) max 2.5 mm2 / AWG 12 (auxiliary circuits) Minimum 1 mm2 or AWG 16 for all circuits. Use a ferrule with wire sizes smaller than 16 AWG. 4.5 Nm / 39.8 lbf-in Vibration (per IEC 60077) 3 g (in x, y, z direction) Plastics Rating per UL 94 V0 Protection Level IP 20 Configuration Weight 1 pole 125 g Typical time/current characteristics at 23 degrees Celsius 2 pole 250 g 3 pole 375 g 10,000 lower trip limit 1,01 lN upper trip limit 1,45 lN rated current up to AC 6A 10,000 1,000 1,000 100 100 10 1 10,000 lower trip limit 1,01 lN upper trip limit 1,45 lN rated current AC 10-40A (50A 1-pole) 100 10 1 1 0.1 0.1 0.01 0.01 0.01 2 3 4 6 8 10 20 30 50 70 100 . . . times rated current 0.001 0.8 1 2 0.001 0.8 1 3 4 6 8 10 20 30 50 70 100 . . . times rated current Direct Current Magnetic tripping currents are increased by 30 percent in DC circuits with the effect of shifting the magnetic trip range 30 percent to the right of Alternating Current (AC) trip curves. 10 0.1 0.001 0.8 1 lower trip limit 1,01 lN upper trip limit 1,45 lN rated current AC 63A (50A 2+3 pol.) 1,000 Trip time in seconds -25 to +55C (-13 to +131F) -55 to +55C (-67 to +131F) Torque Trip time in seconds Temperature Range Operating Temperature Storage Temperature 0.05 A to 63 A Trip time in seconds Current Rating Range 2 3 4 6 8 10 20 30 50 70 100 . . . times rated current (multipole types: all poles symmetrically loaded) Amps The time/current characteristic curve depends on the ambient temperature prevailing. In order to eliminate nuisance tripping, multiply the circuit breaker current ratings by the derating factor shown at right. 8 Temperature -20C -15 -4F -10 -5 0 +5 +10 +15 +20 +25 +30 +35 +40 +45 +50 +5 +14 +23 +32 +41 +50 +59 +68 +77 +86 +95 +104 +113 +122 0.5 - 4.0 0.84 0.85 0.87 0.88 0.89 0.91 0.93 0.94 0.96 0.98 1.00 1.02 1.04 1.06 1.09 8.0 - 10 0.75 0.77 0.78 0.81 0.83 0.85 0.88 0.90 0.93 0.96 1.00 1.04 1.09 1.14 1.20 13 - 40 0.79 0.80 0.82 0.84 0.86 0.88 0.90 0.93 0.94 0.97 1.00 1.03 1.06 1.11 1.15 50-60 0.81 0.83 0.84 0.85 0.87 0.89 0.91 0.93 0.94 0.97 1.00 1.02 1.05 1.09 1.12 9 Thermal Magnetic Circuit Breakers - UL 1077 TMC 60 Series Accessories Technical Data Auxiliary Contact Ratings Voltage / Current AC 240 V / 5 A DC 24 V / 4 A DC 60 V / 1 A DC 220 V / 0.4 A Contacts 1 Form C Rated Wire Sizes 2.5 mm / 14 AWG Weight 70 g Contact Functions* Auxiliary (H) or Signal (S) * The TMC 6AUX S / H can operate as either an auxiliary contact (H function) or a signal contact (S function). The operation of the auxiliary switch is determined at the time of installation. The signal contact (function S) status provides the automatic trip status of the protection device. The auxiliary (H function) provides the OPEN/ CLOSED status of the protective device. A test button on the front of the auxiliary switch simulates functions S or H. The test button also acts as a reset for the trip signal (function S) contacts. Dimensions Note: all measurements in millimeters Accessories DC Circuit Wiring Auxiliary Contact Lock Out Component 3-Phase Comb Bridge Single Row Comb Bridge 0902470 TMC 6AUX S / H 0902467 TMC 6LOCKOUT 2809241* 3-Phase / 6 position 2809212* Single Phase / 3 position * 10 Marking End Covers 2809128 ZBN 18: UNBEDRUCKT quantity: 10 pieces 2809322 3-Phase bridge end cover Available in up to 57 positions 11 Thermal Magnetic Circuit Breaker (TMC) TMC 1/2/3 One-, two- and three-pole thermal magnetic circuit breakers with trip-free, snap action mechanism and toggle actuation (S-type: IEC 934). Breaker has a universal mounting foot so it can be snapped on both NS 35 and NS 32 mounting rail profiles. Available with auxiliary contact (1 x N / O or 1 x N / C) for status signaling. Two- and three-pole models are internally linked to ensure that all poles trip in the event of an overload on one pole, even if the actuator is held in the ON position. This circuit breaker can be supplied in current ratings to 32 A with a choice of characteristic curves. All screw terminals are recessed for safety. Standard current ratings and typical internal resistance values Thermal Magnetic Circuit Breakers Technical Data Maximum Voltage Rating AC 277 V; 3 AC 480 V (50/60 Hz) DC 65 V Current Rating Range 0.1...32 A non-inductive Auxiliary Circuit 1 A, AC 277 V / DC 65 V Typical Life 10,000 operations at 1 x lN Temperature Range 0 to +55C (+32 to +131F) Creepage Resistance PTI 400 to IEC 112 Typical Applications Process control equipment, robotics, machine tool control, communications systems, instrumentation. Insulation Coordination (IEC 664 and 664A) Operating Area Main/Auxiliary Circuit Pole/Pole Rated Impulse Withstand Voltage 2.5 k V 2.5 k V 2.5 k V Dielectric Strength (IEC 664 and 664A) Operating Area Main / Auxiliary Circuit Pole / Pole Test Voltage AC 3,000 V (double insulation) AC 3,000 V AC 1,500 V Insulation Resistance >100 M (DC 500 V) Interrupting Capacity (VDE 0660, Part 101, P-2) (AC 250/415 V, DC 65 V) 0.1...5 A 400 A; 6...32 A 800 A Curve T2; 0.1...32 A 15 lN Curve M3; 0.1...2 A 200 A AC Interrupting Capacity (UL 1077/EN 60934 PC 1) lN 0.1...16 A 20...32 A 0.1...16 A 20...32 A 0.1...32 A Environmental Protection (IEC 529/DIN 40050) Operating Area IP 30 Terminal Area IP 20 Vibration Curve F1: 3g (57-500 Hz) +0.23 mm (10-57 Hz) Curves M1, M3, T1, T2: 5g (57-500 Hz +0.38 mm (10-57 Hz) to IEC 68-2-6, Test FC 10 Frequency Cycles/Axis Shock 12 UN AC 277 V AC 277 V 3 AC 480 V 3 AC 480 V DC 65 V Pollution Degree 2 2 2 TMC Type Key for Orders TMC 1 M1 100 1A Nominal Current 0.2; 0.3; 0.4; 0.5; 0.6; 0.8; 1.5; 2; 2.5; 3; 4; 5; 6; 8; 10; 12; 15; 16; 20 Auxiliary Contact Variants 100: 1 position: 1 N / O contact 200: 1 position: 1 N / C contact 120: 2 position: 1 N / O, 1 N / C contact 122: 3 position: 1 N / O, 2 N / C contact Characteristic Curve F1: Therm. 1.05-1.4 lN, magn. 2-4 lN DC (fast), only for DC applications M1: Therm. 1.05-1.4 lN, magn. 6-12 lN AC, 7, 8-15, 6 DC (normal below) Internal Resistance per Pole (ohms) 92 26.1 11.6 6.6 4.1 3 1.65 1.1 0.47 0.28 0.183 0.124 0.077 0.063 0.045 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 <0.02 Current Ratings (amps) 0.1 0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.5 2.0 2.5 3.0 4.0 5.0 6.0 7.0 8.0 10 12 15 16 20 25 32 TMC 1 M1 100 One-Pole N/O Aux.Con.** Part # 5650299* 5531422 5650267* 5650411* 5531370 5650412* 5531273 5531723 5531176* 5531820 5531079* 5531927 5530973 5530931 5531969 N/A 5531037 5531862 5531134 5510757 5531765 5650413* 5650414* 5650415* TMC 1 M1 200 One-Pole N/C Aux. Con.** Part # 5650418* 5531040* 5650416* 5650417* 5531752* 5650419* 5650420* 5531341* 5531558 5531448* 5650421* 5531545* 5531354* 5531642 5600358* N/A 5531749* 5530957 5531846* 5650475* 5531943* 5650422* 5650423* 5650424* TMC 1 F1 100 One-Pole N/O Aux.Con. Part # N/A 5650525* 5650526* 5650527* 5650528 5531817* 5650529* 5531914 5650530* 5530928 5650531* 5531024 5531875 5531121 5650532* N/A 5531228* 5650533 5650534* N/A 5531574 N/A N/A N/A TMC 1 F1 200 One-Pole N/C Aux.Con. Part # N/A 5531231 N/A N/A 5651057 N/A N/A 5531532 5650282* 5650352* N/A 5602531* 5650829* 5650830* 5650366* N/A 5650831 5650283* 5602532* N/A 5651032* N/A N/A N/A TMC 2 M1 120 Two-Pole NO/NC Aux.Con. Part # 5650425* 5650426* 5650427* 5650428* 5650429* 5650430* 5650431* 5650254 5650385* 5517967* 5650432 5650255 5650266 5512014 5530863 5605074 5517954 5511170 5650433* 5600432 5530892 5650308 5650476* 5650434 TMC 3 M1 122 Three-Pole 1N/O 2N/C Aux.Con. Part # 5650467* 5650470* 5650471* 5650472* 5650473* 5650435* 5650436* 5532997 5650437* 5650438* 5650439* 5650440* 5650441* 5650384 5650442* N/A 5650443* 5650354 5518979 5650353 5530876 5650445 5650446* 5650447 * Indicates breakers that are made-to-order and may require an 8- to 10-week lead time. ** N/O = Normally Open, N/C = Normally Closed Typical time/current characteristics at 23 degrees Celsius Number of Main Current Paths 1: 1 position: 2: 2 position: 3: 3 position Type Designation Thermal Magnetic Circuit Breaker Self Limiting 5,000 A 2,000 A 5,000 A 2,000 A 2,000 A 25g (11 ms), directions 1-5 10g (11 ms), direction 6 Curves M1, M3, T1, T2 25g (11 ms), directions 1-5 20g (11 ms), direction 6 to IEC 68-2-27, Test Ea Dimensions Direct Current - Magnetic tripping currents are increased by 30 percent in DC circuits with the effect of shifting the magnetic trip range 30 percent to the right of AC trip curves. Curve F1: Corrosion 96 hours at 5% saltspray to IEC 68-2-11, Test Ka Humidity 240 hours at 95% RH to IEC 68-2-3, Test Ca Weight Approximately 60g per Pole Internal Wiring Diagram In the OFF position (contacts between terminals 1 and 2 are open), the auxiliary contacts between terminals 11 and 12 are considered N/C In the OFF position (contacts between terminals 1 and 2 are open), the auxiliary contacts between terminals 13 and 14 are considered N/O The time / current characteristic curve depends on the ambient temperature prevailing. In order to eliminate nuisance tripping, multiply the circuit breaker current ratings by the derating factor shown below. Ambient temperature F C Multiplication factor -22 -30 0.76 -4 -20 0.79 14 -10 0.83 32 0 0.88 50 10 0.93 73.5 23 1 86 30 1.04 104 40 1.11 122 50 1.19 140 60 1.29 13 Circuit Protector Comparison Sheet UL Voltage Interrupting Capacity (2) (3) Maximum Interrupting Capacity (4) Trip Speed (5) AC 250 AC 250 DC 80 Self-Limiting (0.1-8 A) 200 A (1-2 A) 400 A (2.5-16 A) 200A @ AC 250V (0.05-4.5A) 1,000A @ AC 250 / 125 (0.05-16A) 1,000 @ DC 80V (0.05-16A) Medium [similar to C-type breaker] AC 277 400 A (0.1-5 A) 5,000A @ AC 277 / 480V (0.1-16A) 2 3 AC 480 800 A (6-32 A) 2,000A @ AC 277 / 480V (20-32A) 3 DC 65 Type (1) Breaker Construction Mechanism Poles Amps TMC 42 1 2 Thermal Magnetic Single Body Push Button 1, 2 0.1-16 TMC 1 Thermal Magnetic Single Body Toggle 1, 2, 3 0.1-32 Protector 2,000A @ DC 65V Overall Size (mm) HxDxW Auxiliary Contacts (6) Trip Free (7) Tease Free (8) Bus Connection Available (9) 20-8 Sol. 20-10 Str. 70 x 80 x 12 None Yes Yes Yes General Purpose, High Density Pkg. Delayed [similar to D-type breaker] Medium [similar to C-type breaker] Fast [similar to B-type breaker] Main - Up 90 x 80 x 12 1 N/O or N/C Yes Yes Yes Trip Speed Options, AWG to 10 Sol. 2 N/O, N/C Aux. - Up to 16 Sol. 3 N/O, 2 N/C Characteristics Aux. Contacts TMC 61 TMC 62 TMC63 Thermal Magnetic Single Body Toggle 1 2 3 0.5-63 AC 277/480 (0.5-63 A) 10,000 A 10,000A @ AC 277 / 480V (0.5-63A) 6,000A @ DC 48V Medium [C-type breaker] Line to 2 Load to 3 70 x 95 x 18 Available Yes No Yes Low to High AC Amperage TCP Plugs into UK6-FSI/C Screw or ST 4-FSI/C Spring Blk. Thermal Two Piece: TCP Plugs in Terminal Blocks Push Button 1 0.1-10 AC 250 DC 65 6 x Inductive Load (0.1-5 A) AC 250V: 2,000A DC 65V: 200A Slow [similar to D-type breaker] 26-8 Screw Block; 24-10 Spring Block 92.0 x 64.0 x 8.2 Screw; 89.7 x 86.5 x 8.2 Spring None Yes Yes Yes Bridge possible on Base Blocks Plug-in, Thermal only, LED Available on Base Block 8 x Inductive Load (6-10 A) (1) Thermal Magnetic - Thermal provides overload protection; magnetic provides short-circuit protection. (2) Interrupting capacity is the maximum fault current that can be repeatedly (3x minimum) interrupted without failure of the breaker. (3) Self-limiting means that internal resistance is high enough to restrict the flow of current to a level that will not harm the circuit breaker. (4) Maximum current at a given voltage at which the circuit breaker can interrupt safely without damage to surrounding components. (5) Review trip curve for precise trip behavior of the breaker. (6) N/O means auxiliary contacts are open and N/C means auxiliary contacts are closed when main terminal contacts are open. (7) Trip-free means the breaker contacts cannot be forced or held closed during any fault condition (overloads or short circuits). (8) Tease-free means breaker contacts cannot be forced close enough for current to arc (and potentially weld together) under a fault condition. (9) A bus bar can connect to the supply terminal and can feed a series of breakers. TMC 42 Series TMC 1 Series (with Alarm Contact) Load Terminal Reset Button Manual Release Button Movable Contact Movable Contact Magnet Magnet Stationary Contact Load Terminal Line Terminal Line Terminal Load Terminal Alarm Contact Bi-metal 14 15 Notes 16 17