Specification For Approval
Customer :
Description : Heat Exchanger 160W/K
Customer Part No. : Rev. :
Delta Model No. : HEX160PA Rev : 03
Sample Issue No. :
Sample Issue Date : Apr 8 2016
Delta Electronics, Inc.
252, Shang Ying Road, Kuei San District TEL : 886-(0)3-3591968
Taoyuan City 33341, Taiwan, R. O. C. FAX : 886-(0)3-3591991
Please send one copy of this specification back after you
signed approval for production pre-arrangement
Approved by :
Date :
ME EE CE
00 ISSUE SPEC 陳英琦 4/30'13 陳英琦 4/30'13 涂雅森 4/30'13 ------ 陳李龍 4/30'13 4/30'13
01 1.Correct to English version
2.Delete heater
3.Change accessory cable type 汪則鑫 4/28'14 汪則鑫 4/28'14 涂雅森 4/28'14 ------ 陳英琦 4/28'14 4/28'14
02 1.Upload safety certificate on section 5
2.Add section 7 warranty 汪則鑫 1/29'16 汪則鑫 1/29'16 涂雅森 1/29'16 ------ 陳英琦 1/29'16 1/29'16
03 1.Correct data on 1-2 (page 2)
2.Modify section 7 warranty (page 12) 汪則鑫 4/8'16 汪則鑫 4/8'16 涂雅森 4/8'16 ------ 陳英琦 4/8'16 4/8'16
*** SAMPLE HISTORY***
DRAWN APPROVEDDESCRIPTIONREV.
CUSTOMER :
CUSTOMER P/N :
DELTA MODEL : HEX160PA
CHECKED ISSUE
DATE
Table of content
1. Description --------------------------------------------------------------------------------- 2
1-1. General description --------------------------------------------------------------- 2
1-2. Main feature & Model number -------------------------------------------------- 2
1-3. Dimension --------------------------------------------------------------------------- 3
1-4. Configuration & Maintenance --------------------------------------------------- 5
1-5. Thermal path & Airflow baffle --------------------------------------------------- 6
2. Electrical specification ------------------------------------------------------------------- 7
2-1. Indicator & Connector ------------------------------------------------------------- 7
2-2. Standalone control mode --------------------------------------------------------- 9
3. Environmental condition --------------------------------------------------------------- 10
3-1. Operating temperature ----------------------------------------------------------- 10
3-2. Storage temperature -------------------------------------------------------------- 10
3-3. Humidity ------------------------------------------------------------------------------ 10
3-4. Ingress Protection rating --------------------------------------------------------- 10
3-5. MTBF --------------------------------------------------------------------------------- 10
4. Reliability table --------------------------------------------------------------------------- 10
5. Safety Certification ---------------------------------------------------------------------- 10
5-1. UL , CUL , TUV , CE -------------------------------------------------------------- 10
6. Accessory -------------------------------------------------------------------------------- 11
6-1. Power cable ------------------------------------------------------------------------- 11
6-2. Function cable ---------------------------------------------------------------------- 11
7. Warranty ---------------------------------------------------------------------------------- 12
Page 1
Specification For Approval
Customer :
Description : Heat Exchanger 160W/K
Customer P/N : rev. :
Delta model no. : HEX160PA rev. : 03
Sample revision : Issue no. :
Sample issue date : Quantity : sets
Internal External
Page 2
Part no. :
Delta model no. : HEX160PA
1. Description
1-1. General description :
The Heat Exchanger (HEX) is designed for direct air to air heat exchange to remove the
heat from the cabinet . It is easy to be installed in the cabinet with the nuts.
(Recommended on the door of the cabinet)
The internal and the external air circulation loops of the HEX are separated to prevent
the introduction of dust, humidity and dirt. The fan on the external air loop conforms to IP55
protection rating.
1-2. Main feature & Model number (Operation 48VDC)
Main feature Unit
Model Number
HEX160PA
Outline Dimension mm
1294 H x 567 W x 243 D
Weight Kg
40.0 ± 1.5
Cooling Capacity (*Note 1) W/K
160 (TYP.
)
Rated Voltage VDC
48 (TYP.)
Operating Voltage Range VDC
40 ~ 60
Rated Current
(Safety current on label) A 3.1
(6.0)
consumption W 150
Maximum Ambient Temperature °C 65
Internal airflow rate cfm
600 (TYP.)
External airflow rate cfm
600 (TYP.)
Mounting Location N/A
External Door / Wall
Fan Speed Control N/A
PWM 5 ~ 100% duty cycle
Controller N/A
Built-in
Operating Status N/A
LED indicator
Fan Over Temperature Alarm N/A
Dry Contact Output
Acoustic Noise at 1.5M :
(Sound Pressure Level) dB-A
65.0 dB-A(TYP.)
*Note 1 : The cooling capacity (W/K or W/°C) is defined as Q/ (TI-TA)
Q : Heat dissipation (W) from inside
TI : Return temperature of internal air circuit (K OR °C)
TA : Ambient temperature of external air circuit (K OR °C)
Page 3
Part no. :
Delta model no. : HEX160PA
1-3. Dimension
1-3-1 Drawing
(1) Material : Aluminum sheet t=1.5mm
(2) Finish : Powder paint 75~120um, Color RAL 7032.
(3) Dimensional tolerance :
X.X [X.XX] ± 1mm [0.04”]
X.XX [X.XXX] ± 0.3mm [0.012”]
Page 4
Part no. :
Delta model no. : HEX160PA
1-3-2 Mounting panel cutout
Page 5
Part no. :
Delta model no. : HEX160PA
1-4. Configuration & Maintenance
The HEX is composed of the key components as the following:
Chassis , Heat Exchange Core , Controller and Fan Tray , user can slide out the
fan tray easily for replacement of the controller and fans .
Item Q'ty Description
1 1 Chassis assy
2 1 Internal plate assy
3 1 External plate assy
4 1 Internal fan
5 1 External fan
6 1 Controller assy
7 1 Heat exchange CORE assy
Page 6
Part no. :
Delta model no. : HEX160PA
1-5. Thermal path and Airflow baffle
With the forced convection using the axial fan , the warm return air generated by the
equipment will be blowing into the upper inlet and pass though the HEX core, the
temperature will be lower on the other side of the core. The cold supply air will be used
to cool down the system ; While on the opposite side , cooler air from the out
environment will be drawn into the lower inlet and bring the heat of the HEX core out
from the upper outlet . The thermal exchange path is shown in the figure below.
Page 7
Part no. :
Delta model no. : HEX160PA
2. Electrical specification
2-1. Indicator & Connector
Connector " -48V VDC "
on panel plate : CVILUX 3W3CS0000100000
mate with : CVILUX 3W3CP0000100000
Connector "COMM"
on panel plate : CVILUX CD5115PA100
mate with : CVILUX CD5115SA100
Alarm logic depends on user setting ( Normal Close )
Normal or power off
Pin11 and Pin10 dry contact output close
Fan failed
Pin11 and Pin10 dry contact output open
NTC fail (only work in standalone mode)
Pin11 and Pin10 dry contact output open
Connector "COMM"
Pin11 to Pin10 ----- MAX. ( ± 75VDC )50mA
Page 8
Part no. :
Delta model no. : HEX160PA
Switch "TEST / CLEAN"
When pressing the “TEST / CLEAN” button, both outer fan and inner fan will run from
low speed to high speed for testing purpose . The testing process is around 2 minutes, and
the LED of INNER FAN and OUTER FAN will be blinking in GREEN color.
When the fan failed, the LED will be blinking in RED . and it can be turned off by
pressing the “TEST / CLEAN” button again .
LED of "INNER FAN & OUTER FAN"
(GREEN) : Fan normal
(RED) : Fan failed
(Blinking GREEN) :Fan is normal during test
(Blinking RED) : Fan failed during test
LED of "STATUS"
(GREEN) : NTC normal at standalone mode
(RED) : NTC open or short at standalone mode
NTC position : J13 for choosing
Inner sensor (on control panel) or
External sensor (COMM port Pin7 & Pin8 )
Page 9
Part no. :
Delta model no. : HEX160PA
2-2.
Standalone control mode
HEX detects ambient temperature to control cooling capacity.
User can choose inner-sensor on panel or outer-sensor on cable to detect ambient
temperature by changing J6 jumper position ( inside of controller)
Cooling capacity (W/K) V.S Temperature
Inner fan speed V.S. Temperature
Outer fan speed V.S. Temperature
Page 10
Part no. :
Delta model no. : HEX160PA
3. Environmental condition
3-1. Operating temperature
-10°C ~ +65°C (14°F ~ 149°F)
3-2. Storage temperature
-40°C ~ +70°C (-40°F ~ 158°F)
3-3. Humidity
External air loop : 0 ~ 100% RH
Internal air loop: 0 ~ 90% RH, non-condensing
3-4. Ingress Protection rating
IEC60529 IP55 (NEMA 3) on external side
GR487 , salt spray 720hrs
3-5. MTBF
The L10 Fan life is expected to be at least 80,000 hours continuous operation at 40°C
with 15 ~ 65%RH @ label rated voltage
4. Reliability table
Test item CONDITION
High temperature IEC 60068-2-2
Low temperature IEC 60068-2-1
High temp. / High humidity IEC 60068-2-14 TEST Nb
Temperature cycle IEC 60068-2-3
Vibration ETSI 300 019-1-4 CLASS 4.1
Ingress protection (External side) IEC 60529 IP55 (NEMA 3)
Salt fog test (External side) GR487 , salt spray 720hrs
Package bump IEC 60068-2-29
5. Safety Certification
5-1. UL , cUL, TUV, CE
Page 11
Part no. :
Delta model no. : HEX160PA
6. Accessory
6-1. Power cable
6-2. Function cable
Page 12
Part no. :
Delta model no. : HEX160PA
7. Warranty
Delta Electronics, Inc warrants one year (twelve months) from the date of shipment ,
this warranty covers customer below application :
Customer follows Delta specification to install and operate the product.
The product and any parts do not be modified (including both mechanical and
electrical modification) by customer themselves .
This warranty cover only repair, replacement or refund for defective Delta products does
not include any loss of data or any costs associated with determining the source of system
problems, costs for transportation, removal or reinstallation of equipment or labor for repairs
or replacement made in the field.
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 

 

 
 

 
