www.hubbell-solutions.com/HI-Impact
Complete Communication Solution
for Harsh Environments.
2
From the most severe industrial to punishing
commercial, HI-IMPACT™ System answers the call . . .
In today’s competitive market
the ability to access “Real Time”
data is critical to customer satisfac-
tion. “Real-Time” data supports
the global trend of e-commerce,
quick-response and vendor-
managed inventory systems.
Customers and suppliers now have
the ability to look at all points in
the supply chain, from raw mate-
rial to finished goods. This ulti-
mately improves responsiveness
and provides a competitive edge
to be best in class.
The global acceptance of
Ethernet protocol has pushed RJ45
connectors from the corporate
office to the more demanding
industrial and harsh commercial
environments. This trend has cre-
ated the need for a more dynamic
and robust solution. In these envi-
ronments the typical mated con-
nection may corrode, wear, clog
with debris, and eventually fail.
High maintenance costs, downtime
and critical failure are the results,
where dust, moisture, temperature
extremes, EMI, and vibration are
commonplace.
Hubbell’s HI-IMPACT™ system
is more than just a connection. It
is a complete end-to-end com-
munications solution designed to
solve problems in the most severe
industrial to punishing commercial
environments.
3
. . . Spanning applications from A to Z.
Automated Tellers Machines
Billboards & Display
Educational
K-12
University
Entertainment & Hospitality
Casinos
Convention Center
Entertainment
Fast Food
Hotels
Resorts
Restaurants
Stadiums
Theme Parks
Food
Commercial Kitchens
Fast Food Industry
Food Processing
Geological Testing
Laboratories
Manufacturing
Automation
Automotive
Finishing and Plating
Foundries
Material Handling
Molding
Paper Mills
Pharmaceutical
Process & Control
Robotics Welding
Stamping
Tool & Die
Warehouses
Marinas
Medical
Hospitals
Mobile Medical Units
Military
Mining Industries
Oil Industries
Retail
Supermarkets
Transportation
Airports
Bus Stations
Subways
Train Stations
Utility Companies
Electric Utilities
Refinement & Waste
Treatment facilities
Vending Machines
Wireless
Zoos
4
HARSH- A Comprehensive Rating System.
Office
s
Material
Handling
Cafeteria
Warehousing
Quality
Control
CNC Machines
and Work
Cells
Automation
Loading
Dock
Outside
Plant
Batch
Processing
www.hubbell-solutions.com/HI-Impact
5
The Hubbell Applications Rating System for Harsh Environments
(HARSH-e) simplifies specifying the right product by categorizing
environmental conditions into three classes – severe, harsh and
tough.
For each environmental condition, identify the level that best
describes your application in the HARSH-e table.
The most severe environmental condition dictates the HARSH-e
level for your application.
See the page for the corresponding HARSH-e level for the prod-
uct set and system components.
s
Research &
Development
Laboratory
www.hubbell-solutions.com/HI-Impact
Dust Enclosures: NEMA 4X Enclosures: NEMA 4/12/13 Enclosures: NEMA 3R
Connectors: IP67 and IP66 Connectors: IP67 and IP66 Connectors: IP43
Totally protected against dust Protected against dust, Objects greater than 1 mm
(Dust-tight) Objects greater than 1 mm i.e., tools, wires, small wires
Water Enclosures: NEMA 4X Enclosures: NEMA 4/12/13 Enclosures: NEMA 3R
Connectors: IP67 and IP66 Connectors: IP67 and IP66 Connectors: IP43
Immersion and strong pressure Protected against strong and Protected against sprays of
jets low pressure jets water to 60° from vertical
Corrosion Enclosures: NEMA 4X Enclosures: NEMA 4/12/13 Enclosures: NEMA 3R
Stainless Steel: Dust, water Ice, dust, water, non-corrosive Falling rain, sleet
and corrosive liquids liquids Connectors: N/A
Connectors: PBT Connectors: PBT
Common oils, chemicals Common oils
and cleaning agents
Impact Enclosures: 14 ga., 304 SS Enclosures: 14 ga., steel Enclosures: 14 ga., steel
Connector Housing: PBT Connector Housing: PBT Connectors: Thermoplastic
Tamper Enclosures: Protected, Enclosures: Protected, Enclosures: Protected,
secured and locked and optional locked but not secured
Temperature TIA/EIA-568-B.2 TIA/EIA-568-B.2 TIA/EIA-568-B.2
TIA/TR 42.9 pending
Vibration TIA/TR 42.9 10-500Hz TIA/TR 42.9 10-500Hz TIA/TR 42.9 10-500Hz
5g Acceleration 2g Acceleration 0.7g Acceleration
Ultra-Violet Protected Protected Not Protected
2
3 1
Application Application Application
Severe Harsh Tough
HARSH-
Hubbell Application Rating System for Harsh Environments
6
Connector Hardware for Harsh Environments.
Plates
O-Ring Seal
Reliable IP67 and IP66
Maximum Cable
Strain Relief
Resists pull-out
Flexible Double
Jacketed Patch
Cable
Resistant to UV, chemicals,
cleaning agents and oils
PBT Construction
Resistant to temperature
extremes and impact
Vibration TIA-568-B.2
Transmission integrity
Connectors Patch Cords
www.hubbell-solutions.com/HIimpact
7
Cabinets Delivery
User-Friendly
Quick Connect
Positive indication when
fully engaged
Standard Hubbell
Keystone Opening
Provides migration path
Standard ¾”
Knockout
Simplifies installation
Boxes
CONNECTOR SPECIFICATIONS
Environmental
• Ingress Protection: IP67 and IP66 (dust and water)
• Corrosion: Resistant to most common chemicals,
cleaning agents and oils
• UV: UV resistant (HI-IMPACT Housing)
• Temperature Range: TIA/EIA-568-B.2
TIA/TR 42.9 (product pending)
Mechanical
• Vibration
- Frequency Range: 10-500Hz
- Acceleration: 5g
• Mating Cycles: 750 minimum
• UL 1863 listed
Material
• Connector Housing: PBT, UL94V-0
• Nose Contacts: Beryllium copper with a minimum of
50 micro-inch gold plating over
nickel under plating
• IDC 110 Contacts: Phosphor bronze with 100 micro-inch tin
lead 60/40 plating over nickel under plating
Electrical
• ANSI/TIA/EIA-568-B.2-1 (Category 6)
• ANSI/TIA/EIA-568-B.2 (Category 5e)
• Supports TIA/TR42.9 Industrial Draft
• Supports 4 times IEEE 802.3af DTE power specifications
• Exceeds IEEE 802.3ab Gigabit specifications to < 1 * 10-13
Certifications
• UL Listed
• cUL Listed
• CSA Certified
• 3rd Party Verified Category 6 and 5e component
www.hubbell-solutions.com/HIimpact
www.hubbell-solutions.com/HI-Impact
HI-IMPACT™ Product Solutions
8
Severe Environments
HARSH-e3 applications are punish-
ing environments where extreme
temperatures, EMI, vibration and
exposure to corrosive materials may
be present.
3
Typical Severe
Environment
Applications
Food Processing
Manufacturing
Automation
Automotive
Finishing and
Plating
Foundries
Molding
Paper Mills
Process & Control
Robotics Welding
Stamping
Tool & Die
Marinas
Pharmaceutical
Utility
Electric Utilities
Oil & Mining
Refinement & Waste
Treatment Facilities
Connectors
Cat 5e
Cat 5e Coupler
*F-Connector
*Cat 6
*M12
Patch Cords
Cat 5e
Cat 6
Hybrid Series
M12 to RJ45
Enclosures
NEMA 4X
REBox®
Consolidation
Point
*Wireless
Plates and Boxes
FS/FD Plates
NEMA 4X Control
Boxes
Portable Outlet
Boxes
Weatherproof Box
Delivery
Center Rack
TrukTrak®
LiquidTight®
Systems
Cord Connectors
* Coming soon 2004
www.hubbell-solutions.com/HI-Impact
HI-IMPACT™ Product Solutions
9
2
Connectors
Cat 5e
Cat 5e Coupler
*F-Connector
*Cat 6
Harsh Environments
HARSH-e2 applications are harsh
environments where hardware is
exposed to regular abuse.
Typical Harsh
Environment
Applications
Automated
Tellers Machines
Billboards and
Display
Food
Commercial Food
Fast Food
Restaurants
Laboratories
Manufacturing
Automation
Material Handling
Warehouses
Medical
Mobile Med Units
Pharmaceutical
Retail
Transportation
Airports
Bus Stations
Subways
Train Stations
Zoos
Patch Cords
Cat 5e
Cat 6
Enclosures
NEMA 4/12/13
REBox®
Consolidation
Point
*Wireless
Plates and Boxes
Plates
NEMA 4/12/13
Control Boxes
Portable Outlet
Boxes
Die-cast Box
Delivery
Center Rack
TredTrak®
LiquidTight®
Systems
* Coming soon 2004
www.hubbell-solutions.com/HI-Impact
10
1
HARSH-e1 applications are
more demanding than typi-
cal commercial environments.
Hardware is exposed to occa-
sional rough use.
Tough Environments
Typical Tough
Environment
Applications
Hospitality and Entertainment
Aquariums
Amusement and Family
Entertainment
Casinos
Convention Centers
Hotels
Resorts
Stadiums
Theme Parks
Educational
K-12
University
Grocery/Deli
HI-IMPACT™ Product Solutions
Connectors
Cat 5e
Cat 6
Cat 5e Coupler
Patch Cords
Cat 5e
Cat 6
Enclosures
NEMA 3R
REBox®
*Wireless
Delivery
Center Rack
TredTrak®
LiquidTight®
Systems
Plates and Boxes
Communication
Frames
Flip Covers
Bell® Boxes
Work Boxes
Secure-IT™ Plate
www.hubbell-solutions.com/HI-Impact
HARSH- A Comprehensive Rating System.
Dust Water
Corrosion Impact
Tamper Temperature
VibrationUltra-Violet
3SEVERE
Environments
2HARSH
Environments
1TOUGH
Environments
NEMA 4/12 Box
Stainless Steel, Gray
Port Cat. No.
1 HBLHI1CBG*
2 HBLHI2CBG*
* Available Q2-2004.
Portable Outlet with Strain Relief Kit
Port Cat. No.
1 HBLHI1POB*
Multiport HBLHIPOB*
* Available Q3-2004.
Stainless Steel
Ports Gang Cat. No.
1 1 HBLHISF11
2 1 HBLHISF12
2 2 HBLHISF22
4 2 HBLHISF24
Thermoplastic, 4-Point FS/FD, 1-Gang
Ports Color Cat. No.
1 Gray HBLHI14GY
2 Gray HBLHI24GY
1 Yellow HBLHI114PY
2 Yellow HBLHI124PY
Multimedia Connector
Description Cat. No.
F-type HBLHIF**
** Available Q3-2004.
HI-Impact™ Plates
Call for additional product information
HI-Impact™ Boxes
Call for additional product information
Fiberglass Weatherproof
Device Box with Lugs
Knockout Color Cat. No.
¾" Yellow HBL60CM83
Cast Aluminum Device Box with Lugs
Knockout Color Cat. No.
½" Gray HBLHIFD1L*
¾" Gray HBLHIFD2L*
* Available Q2-2004.
Cast Aluminum Weatherproof
Device Box with Lugs
Knockout Color Cat. No.
½" Gray HBLHIWP05GY*
¾" Gray HBLHIWP75GY*
* Available Q2-2004.
HI-Impact™ Connectors
Call for additional product information
Type Cat. No.
Cat 6 HBLHI6*
Cat 5e HBLHI5E
Cat 5e In-Line Coupler HBLHI5EC
Cat 5e Shielded HBLHI5ESC
M12 MicroQuick, 4-position, Male MBMS14314
* Available Q2-2004.
Communication Jacks
Description Cat. No.
Category 6 HBL6XX
Category 5e HBL5EXX
XX = Color
BK = Black B = Blue EI = Electric Ivory
GY = Gray GN = Green OW = Office White
OR = Orange R = Red TI = Telco Ivory
W = White Y = Yellow
Communication Solutions for
Harsh Environments
HI-Impact™ Frames
Call for additional product information
StyleLine® Frames
Ports Cat. No.
2 FCX244XX
3 FCX344XX
4 FCX444XX
6 FCX644XX
Duplex Frames
Ports Cat. No.
2 DJOXX
4 DJ106XX
xx = Color
BK = Black EI = Electric Ivory
GY = Gray OW = Office White
W = White
Flip-Cover, Thermoplastic, Vertical,
1-Gang
Type Cat. No.
Device HBL5222
FS/FD HBL5221
NEMA 4X Box
Thermoplastic, Gray
Ports Cat. No.
1 HBLHI14XGY*
2 HBLHI24XGY*
4 HBLHI44XGY*
6 HBLHI64XGY*
Stainless Steel
Ports Cat. No.
1 HBLHI1CBSS*
2 HBLHI2CBSS*
* Available Q2-2004.
www.hubbell-solutions.com/HI-Impact
Connector Cover
Description Cat. No.
Protective Cover HBLHIC
Flip-Cover, Die-Cast Aluminum, Vertical,
1-Gang
Type Cat. No.
Device WP26
FS/FD WPFS26
Weatherproof, NEMA 3R
Horizontal Gang Cat. No.
Weatherproof 1 WP826MHP
Vertical Gang Cat. No.
Weatherproof 1 WP826MP
Weatherproof 2 WP8262MP
Vertical Gang Cat. No.
Secure-IT™ 1 HBLTWPF1GY
TrukTrak, 5-Channel
Description Cat. No.
Track, 3' Section HBLTT5B
End Caps HBLTT5ECB
Right Turn HBLTT545RB
Left Turn HBLTT545LB
TredTrak, 5-Channel
Description Cat. No.
Track, 3' Section HBLTRED5B
End Caps HBLTRED5ECB
"X" Section HBLTRED5XB
"Y" Section HBLTRED5YB
HI-Impact™ Delivery
Call for additional product information
www.hubbell-solutions.com/HI-Impact
HI-Impact™ Cords
Call for additional product information
HI-Impact to HI-Impact Connector
Type Cat. No.
Cat 6 HBLHI6XXEE*
Cat 5e HBLHI5EXXEE
Cat 5e, Shielded HBLHI5ESXXEE**
F-type HBLHIFXXEE**
M12, 4-position female HBLHIM12XXEE**
HI-Impact Connector to RJ-45
Type Cat. No.
Cat 6 HBLHI6XXAE*
Cat 5e HBLHI5EXXAE
Cat 5e, Shielded HBLHI5ESXXAE**
F-type HBLHIFXXAE**
M12, 4-position female HBLHIM12XXAE**
HI-Impact RJ-45 to RJ-45
Type Cat. No.
Cat 6 HBLHI6XXAA*
Cat 5e HBLHI5EXXAA
Cat 5e, Shielded HBLHI5ESXXAA**
XX = Length
03 = 3' 05 = 5' 07 = 7'
10 = 10' 12 = 12' 15 = 15'
20 = 20' 25 = 25'
* Available Q2-2004. ** Available Q3-2004.
HI-Impact™ Plugs and Cable
Call for additional product information
Type Cat. No.
Cat 5e Plug HBLHI5EP
Cat 5e Patch Cable, 100' HBLHIPC100
F-type Connector HBLHIFP**
RG-59 Patch Cable, 100' HBLHIFC100**
** Available Q3-2004.
HI-Impact™ Cord Connectors & Grips
Call for additional product information
Cord Connectors, 0.250" - 0.375"
Description Cat. No.
SS, ½" SHC1022SS
Aluminum, ½" SHC1022
Aluminum, ¾" SHC1032
Nylon, Gray, ¾" SHC1022CR
Deluxe Cord Connectors, 0.250" - 0.375"
Description Cat. No.
SS, ½" 07401006
SS, ¾" 07401013
Aluminum, ½" CG406NM
Nylon, Gray, ½" 074011332
HI-Impact™ Enclosures
Call for additional product information
REBOX® NEMA 4/12/13, Gray
Height Type Cat. No.
24” Unloaded HBLIR2UG
36” Unloaded HBLIR3UG
48” Unloaded HBLIR4UG
36” Loaded HBLIR3PG
48” Loaded HBLIR4PG
REBOX® NEMA 4X, Stainless Steel
Height Type Cat. No.
24” Unloaded HBLIR2USS*
36” Unloaded HBLIR3USS*
REBOX® NEMA 3R, Gray
Height Type Cat. No.
24” Unloaded HBLIR2U2R
36” Unloaded HBLIR2U3R
REBOX® Accessories
Description Cat. No.
Plywood Backboard
20”H x 19”W HBLREKBB20
30”H x 19”W HBLREKBB30
40”H x 19”W HBLREKBB40
Equipment Mounting HBLREKZ
Bracket, 5U
110/66 Block Mounting HBLREK110
Rails (accepts five
100-pair/110-pair blocks)
Patch Panel Bracket HBLREK19
Bottom-hinged, 4U
Fiber Patch Panel Bracket HBLREKFP
(accepts 1 FSP panel)
Economy Power HBLREKP
Supply Kit, 15A
DIN Rail Utility Box, Duplex
Description Cat. No.
15A/5A Breaker DRUBTVSS15
Duplex, Comm., 2-port HBLHIDRUBC2**
Duplex, Comm., 4-port HBLHIDRUBC4**
** Available Q3-2004.
PolyTuff Conduit
Size Feet Cat. No.
½" 100 G1050
¾" 100 G1075
LiquidTight, Metallic Fittings
Size Fitting Type Cat. No.
½" Straight Male H0501A
¾" Straight Male H0751A
Consolidation Point
Type Size Cat. No.
SS NEMA 4X HBLHICPSS*
Gray NEMA 4/12 HBLHICP412G*
* Available Q2-2004. H5148LC 03/04
Hubbell Wiring Device-Kellems
Hubbell Incorporated (Delaware)
1-203-882-4800
www.hubbell-wiring.com
LiquidTight, Non-Metallic Fittings
Size Fitting Type Cat. No.
½" Straight Male P050NGYA
¾" Straight Male P075NGYA
½" SwivelLok® Male PS0509NGY
¾" SwivelLok® Male PS0759NGY
www.hubbell-solutions.com/HI-Impact
Find out more about your Hubbell HI-IMPACT™ Solution.
Hubbell Wiring Device-Kellems
Hubbell Incorporated (Delaware)
185 Plains Road
Milford, CT 06460-2420
Tel: (203) 882-4800
Fax: (800) 255-1031
www.hubbell-wiring.com
H5148 03/04
Hubbell Premise Wiring
Hubbell Incorporated (Delaware)
14 Lord’s Hill Road
Stonington, CT 06378-0901
Tel: (800) 626-0005
Fax: (860) 535-8328
www.hubbell-premise.com
B-HI6 03/04
