tyca Product Specification 108-5783 Electronics Sms 22APR04 Rev. E 2.5mm EyF ANyFJ 3%94 (2.5mm Pitch Battery Connector) 1. 816 1. Scope : 11 AS 1.1 Contents ARB IL25mmMEYyF NyFVU-AADISOHRRE RE. MERATA, MARROVERECHMEL TIS, WARRS CLHBIMR 2018 CHS. 2. SSRI LLP RUB SRIS AUS CHE T SRRAICRIVT, A MiSO-BEBKITS. A-ARBCRRRBOIC A-BOE CRS. RARMEBALCBAT SS tC. H-AMEBCSS MRO Bl ICRBOE CE (dh. RABSBAL CHATS CE, 2.1 AMP #848 A. 109-5000 : BERIAO ARE B. 501-5392 : HEARS 2.2 Base BS A. MIL-STD-202 : fete ay oH This specification covers the requirements for product performance, test methods and quality assurance provisions of 2.5mm Pitch Battery Connector. Applicable product descriptions and part numbers are as shown in Appendix 2. 2. Applicable Documents : The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications : A. 109-5000 : Test Specification, General Requirements for Test Methods B. 501-5392 : Test Report 2.2 Commercial Standards and Specifications : A. MIL-STD-202 : Test Methods for Electronic and Electrical Component Parts. S4A LLObO=IA PLPRASH (F213-8535 NMA RIE RAA 3-5-8) 1 of 11 Tyco Electronics AMP K.K. (8-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) CONGOMMORMBILAH, SENABHLYSbt<EAL\, This document is subject to change. Call local AMP for the latest revision. Copyright 2003 by Tyco Electronics AMP K.K. All rights reserved. * | HR Trademark Released per EC FJB0-0416-04tyca j Electronics Product Specification 108-5783 3. fs BER 3.1 seat #818 HR mtwSRRRBCME SNR, He, WH NTE boTHRBENTTWSGCE, 3.244 #4 $2 mORRHMESRBoce, 33% % A. ERBE : 830V DC Bree it [7A CiPHHiBESA : 20CT~+80T 3.4 TERE Boe t ARTE Bliialt Fig. CMESNKBAN, BRN, RUG TAI TERED BRHICHRMIT SHLD MAAN TWSC &, MaRS RICHIE SAU Bie F CANS ce. 3. Requirements 3.1 Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Materials Refer to product drawings. 3.3 Ratings A. Voltage Rating : 30V DC B. Current Rating :7A C. Temperature Rating : 20C to +80C 3.4 Performance Requirements and Test Descriptions The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 1. All tests shall be performed in the room temperature, unless otherwise specified. Rev. E 2 of 11Leyeoa | ectronics Product Specification 108-5783 3.5 fHREVERECRRAAOEHW 3.5 Test Requirements and Procedures Summary IAB mUBR IA A m 8% m RR AK Para. Test Items Requirements Procedures 3.5.1 | RimOwe RmBAOURRHCARL | ARMICKU, ARFDIOMRELSBEX THEE, KVPEERRT S. Examination of Product Meets requirements of product | Visual inspection drawing. No physical damage S& A tt BE Electrical Requirements 3.5.2 | RAR 30mMQ LAF (#8) NOVY OICHMAIAENRALEIYY (A-VANIV) AR 20mQ ELF (##A) DhReRBSE 20mVIF. ARB 10 MALLFORECHET S. Fig.2 B88, AMP #8248 109-5311-1 Termination Resistance 30mQ Max. (Initial) Subject mated contacts assembled in (Low Level) AR 20mQ Max.(Final) housing to 20 mV Max. open circuit at 10 mA. Fig.2 AMP Spec. 109-531 1-1 3.5.3 | INE WMHMB. VoyvyyYvaArAN | 1KVAC 145A EDAD SOBWCIE, ARDS RED Y YD Bit 0.5 mA LE BHI OD bRCAIE. AMP #248 109-5301 Dielectric withstanding No creeping discharge or IkVAC for 1 minute. Voltage flashover shall occur. Test between adjacent circuits of mated Current leakage :0. 5mA Max. | connectors. AMP Spec. 109-5301 3.5.4 | dE 1000 MQ EL_b (#8A) 500V DC 1 St RIENAN 100MQ LAE (##A) AAD IRE DV BHEILY ID hI CAIE. AMP 334% 109-5302 Insulation Resistance 1000M Min. (Initial) 500V DC for 1 minute. 100MQ Min. (Final) Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 Fig.1 (8i<) Fig. 1 (CONT.) Rev. E 3 of 11tyco j Electronics Product Specification 108-5783 TRE at BRIE B m % m BR FA ik Para. Test Items Requirements Procedures 3.5.5 | mE LF ERMBACBECC. BEE | BBICKOEBRELAEHETSCE. FL30C LVF AMP #848 109-5310 Temperature Rising 30C Max. under loaded rating | Measure temperature rising by energized current. current. AMP Spec. 109-5310 % th MW tt Be Mechanical Requirements 3.5.6 | IRADZSBADA 1#i =: ON (0.9 kgf F JR4ERE 100mm/4t HAICEVSHAEHETS. AMP #848 109-5206 Connector Mating Force 1Pos. : 9 N (0.9 kgf) Max. Operation Speed: 100mm/min. Measure the force required to mate connectors. AMP Spec. 109-5206 3.5.7 | TRAP 5KAN 1#8 : 0.3.N (0.03 kgf ELE EERE 100mm/3t BRICETSHAEHETS. AMP #848 109-5206 Connector Unmating 1Pos.: 0.3 N (0.03 kgf) Min. Operation Speed: 100mm/min. Force Measure the force required to unmate connectors. AMP Spec. 109-5206 3.5.8 | MATE AR 20mQ LAF (#83A) fEHKGRE : 100 mm/min (#& UB LiBiR) KER TIT : 100008 Yt? : 5000(a AMP #848 109-5213 Durability AR 20mQ Max. (Final) Operation Speed: 100mm/min. (Repeated Mate / Number of Cycles Unmating) Plug : 10000 cycles Receptacle : 5000 cycles AMP Spec. 109-5213 Fig. 1 (#i<) Fig. 1 (CONT.) Rev. E 4 of 11tyce j Electronics Product Specification 108-5783 Ia A mBR IE A wm & ff m BR A GK Para. Test Items Requirements Procedures 3.5.9 | Tre) (RAR) iE) O.1 usec. FECASARE | RMA LEARTZ YH Ic1.52mmOiIiRts ec, RMBBEECBWCE, 10-55-10 HzIC#5} 1 H+ DILOBAT AR 20mQ LF Zito Sims like BAI S=AMMIC 2S OSAZScCE, 100 MAZ 385, AMP #148 109-5201 Vibration No electrical discontinuity Mated connectors to 10-55-10 Hz (Low Frequency) greater than 0.1 sec. shall traversed in 1 minute at 1.52mm occur. amplitude 2 hours each of 3 mutually AR 20mQ Max. perpendicular planes. | 100 mA applied. AMP Spec. 109-5201 3.5.10 | @ME(CKVO1usec. OASD | MRE : 50G PERB Be ECAWNCE, E/N ARE! ERIE AR 20mQ LAF ie =6: 11m sec. WEA : 11.3m/s @Sbx :X,Y,ZeEwARMIC 308] Gat 18 100 MA @388. AMP #148 109-5208 SeA Physical Shock No electrical discontinuity Accelerated Velocity: 50G greater than 0.1 usec. Waveform: Halfsin shall occur. Duration: 11m sec. AR 20mQ Max. Velocity Change: 11.3 m/sec. Number of Drops: 3 drops each to normal And reversed directions of X, Y and Z axes, totally 18 drops. 100 mA applied. AMP Spec. 109-5208 Condition A 3.5.11 | IZAZERITHE MVM FMANTWSOE, $AKBE : 23045 tA : 3+ 05% fAADYIRA : FIA 7 100 AMP #248 109-5203 Solderability Wet Solder Coverage: Solder Temperature : 230 + 5 C 95 % Min. Immersion Duration : 3 + 0.5 sec. Flux: Alpha 100 AMP Spec. 109-5203 Fig.1 (B<) Fig. 1 (CONT. ) Rev. E 5ofiityco | Electronics Product Specification 108-5783 1A B a BR IA m i {6 m BR A Para. Test Items Requirements Procedures te te BY Tt BE Environmental Requirements 3.5.12 | Mae AR 20mQ WF REA LEIRDS 40C /305}, 85C /305} CNETVAIWEL SUA AILS. AMP #i4 109-5103 Thermal Shock AR 20mQ Max. Mated connector 40C /30min., 85C /30 min. Make this a cycle, repeat 5 cycles. AMP Spec. 109-5103 3.5.13 | mB OUYD HEHE 100 MQ ELE (HBA) | RA ULE ARDY 25~65C AR 20mQ LAF 90~95%R.H. 246 fe 197 WILEL, 100-4 ZIVITS. 10C BHBRILRHT S. AMP #248 109-5106 Humidity-Temperature Insulation resistance (Final) Mated connector, make 25~65C, Cycling 100 MQ Min. 95% R. H. 24 hours a cycle, repeat 10 Termination resistance cycles. AR 20mQ Max. Cold shock 10C performed AMP Spec. 109-5106 3.5.14 | iB7kies AR 20mQ INF BA LEARDSICT. 5%, 35 COE Mare Cdl A OTC. AMP #48 109-5101 Salt Spray AR20mQ Max. Mated connectors with 5 %, 35C concentration for 24 hours. AMP Spec. 109-5101 Fig.1 (#<) Fig. 1 (CONT. ) Rev. E 6 of 11LJ ; Electronics Product Specification 108-5783 IAB a eR IE mH m RR AK Para. Test Items Requirements Procedures 3.5.15 | (tA ZETNEE MERRIER e LUE | STUY hRRICRUIT CHRTS. ck. SACRE : 260 + 57 tit & ie] : 10+ 1% AMP #248 109-5204 t+ A Resistance to Soldering No physical damege shall Test connector on PCB. Heat occur. Solder Temperature : 260 + 5C Immersion Duration : 10 - 1 sec. AMP Spec. 109-5204 Condition A 3.5.16 | LAR (SOs) AR 20mQ LIF BRALEIARDS S077 A : 10ppm, 95 % R. H. 25C, 2485 IB] AMP #248 109-5107 SHA Industrial Gas (SOz) AR 20mQ Max. Mated connector SO, Gas: 10ppm, 95 % R. H. 25C, 24 hours AMP Spec. 109-5107 Condition A 3.5.17 | REA (HR) AR 20mQ LF RRA LE ARDY 85 CORI Fic IG HREa TS. AMP #248 109-5104 St A Temperature Life AR 20mQ Max. Mated connector (Heat Aging) 85C, Duration :96 hours AMP Spec. 109-5104 Condition A Fig. 1 (#&U) Fig. 1 (End) Rev. E 7 of 11tyca j Electronics Product Specification 108-5783 3.6 Blan BS AE a BR OD ail BRI 3.6 Product Qualification Test Sequence mea 7 JL 7 Test Group ERIS B Test Examination 1{/2{[3f[4f[5]6]7]8]|9 | 10[ 11 StE ila Fe, Test Sequence (a) RimOwaiRa Examination of Product | 1,7 | 1,5 | 1,9 | 1.6] 15 {1,5 | 1,5] 1,5 | 1,3 | 1,3 | 1,3 WAR Termination Resistance (oO VAI) (Low Level) 2,4 | 2,8 | 2,5 | 2,4 | 2,4 | 2,4 2,4 nS Dielectric withstanding Voltage 3,6 aE insulation Resistance 2,5 he) (RAR) Vibration (Low Frequency) ae Physical Shock IADIBAA Connector Mating Force 3,6 AADIRNRA Connector Unmating 47 Force , MAE Durability (Repeated 5 (RU 3 LTR) Mate / Unmating) kA TEGTIF PE Solderability 2 BigEet-+7 2 >zZ | Humidity-Temperature 4 3 Cycling (Av ZH EATE Resistance to Soldering 5 Heat ies Thermal Shock 3 1S 7k ORF Salt Spray 3 THHAA (SOz) Industrial SO2 Gas 3 mE Ate (ie) Temperature Life 3 (Heat Aging) im BE Temperature Rising 2 Mi 1 Appendix 1 (2) MAORFLMROMFERT. (a) Numbers indicate sequence in which the tests are performed. Rev. E 8 of 11tyco / Electronics Product Specification ARMs cB 2 OW CHS. The applicable product descriptions and part numbers are as shown in Appendix.2. ne fa % Description Product Part No. 1473448 FIG ARGS PLUG CONNECTOR 1473969 YVRAISINARDS RECEPTACLE CONNECTOR 1473451 and POD ARDY 2nd PLUG CONNECTOR 1473971 2nd UR TIA ARDY 2nd RECEPTACLE CONNECTOR 1565548 FIZ ARDS PLUG CONNECTOR 1565699 FIGF ARDS PLUG CONNECTOR 1565986 YVRASIVARDGS RECEPTACLE CONNECTOR 1612503 FIZ ARDS PLUG CONNECTOR 1612504 YVRASAIWVIARDS RECEPTACLE CONNECTOR 1747367 UVRAY DIV ARDY (SEE NOTE1) RECEPTACLE CONNECTOR (SEE NOTE1) NOTE 1: P/N1747367(4,. P/N1612504I#BRCHS. (BEREBS) P/N1747367 is same configuration as P/N1612504. (Restricted Customer P/N) Appendix 2 Rev. E 9 of 11 108-5783LLYLD | Electronics Product Specification 108-5783 PLUG CONTACT ye REC. CONTACT CL MMA LE hii REC. CONTACT PLUG CONTACT Fig.2 At RIE Fig.2 Termination Resistance Measuring Points Rev. E 10 of 11tyco; Electronics Product Specification 108-5783 +E Rc S.TODA 2 AUG 01 (Prepared by) Name Date Ej HMURAMATSU 2 AUG 01 (Checked by) Name Date et LENOMOTO 2 AUG 01 (Approved by) Name Date REV REV. ECN PREPARED CHECK APPROVAL UE RECORD NUMBER TF AK RE Re CE ac Sk 0 RELEASED | FJ00-1721-01 S.T 2 AUG 01 H.M 2 AUG 01 LE 2 AUG 01 A REVISED | FJO0-1811-01 S.T | 20 AUG 01 H.M | 20AUG01 LE 20 AUG 01 B REVISED FJ00-0538-02 T.K 7 MAR 02 K.I 8 MAR 02 T.Y 8 MAR 02 Cc REVISED FJ00-2567-02 T.K | 17 DEC 02 K.l 17 DEC 02 I.E 17 DEC 02 D REVISED | FJBO-0397-04 |) R.T | 19 APR04 T.K 19 APR 04 K.] 19 APR 04 E REVISED /| FJBO-0416-04/ T.K | 22 APR04 T.K 22 APR 04 K.l 22 APR04 Rev. E 171 of 11