Connectivity....for Business-Critical Continuity Type N Connectors Product Catalog Connectivity....for Business-Critical Continuity Type N Connectors Johnson(R) Type N Connectors meet or exceed the performance requirements of MIL-PRF-39012. All designs are based on 50 ohm system impedance per MIL-STD-348, and operate at frequencies up to 11 GHz minimum. Applications * Antennas * Base stations * Broadcast * Cable assemblies * Cellular * Instrumentation * Microwave Radio * PCS * Radar * Radios * RF and Microwave Components * Satcom * Surge Protection * WLAN Features * All contacts are plated with 50 micro-inches of Gold for excellent durability and high frequency performance * Brass bodies are offered with Tri-alloy plating as the standard finish, and Gold where soldering is required * Coupling nuts are hex shaped to allow the connectors to be tightened to specified mating torque * Plug interfaces and bulkhead jack bodies include gaskets for environmental sealing * Precision grade in-series adapters have very low return loss performance to 18 GHz * Cabled contacts are captivated upon assembly * Flexible cable contacts can be crimped or soldered * Semi-rigid cabled connectors are capable of operation to 18 GHz * Semi-rigid cabled plug connectors are available in one piece versions, requiring solder attachment only between the cable jacket and connector body Table of Contents PAGE ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . .13 ASSEMBLY TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 COMPETITOR CROSS REFERENCE . . . . . . . . . . . . . . . . . . .23 ELECTRICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . .3-4 ENVIRONMENTAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . .5 FLEXIBLE CABLE CONNECTORS . . . . . . . . . . . . . . . . . . . . . .8 IN-SERIES ADAPTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 JACK RECEPTACLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 MATERIAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . .5 MECHANICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . .5 MOUNTING HOLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 SEMI-RIGID CABLED CONNECTORS . . . . . . . . . . . . . . . . . .7 2 Connectivity....for Business-Critical Continuity Type N Connectors ELECTRICAL SPECIFICATIONS Impedance: 50 Ohms Frequency Range: Flexible Cabled and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11 GHz Semi-Rigid Cabled and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-18 GHz VSWR: (f = GHz) Straight Flexible Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11 GHz 1.30 Max Right Angle Flexible Cabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-9 GHz 1.35 MAX 9-11 GHz 1.50 Max RG-405 Semi-Rigid Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-402 Semi-Rigid Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-401 Semi-Rigid Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-405 Semi-Rigid Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-402 Semi-Rigid Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-401 Semi-Rigid Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-11 GHz 1.07+.01f 1.05+.01f 1.06+.01f 1.15+.02f 1.10+.02f 1.10+.02f 11-18 GHz <1.25 Typical <1.25 Typical <1.25 Typical <1.50 Typical <1.50 Typical <1.50 Typical Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0-18 GHz 1.05+.01f Un-cabled Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A Insertion Loss: (dB, tested at 9 GHz) Straight Flexible Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.15 Max Right Angle Flexible Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.30 Max Semi-Rigid Cabled and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 f (GHz) Un-cabled Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A Working Voltage: (Vrms maximum) Sea Level RG-316, 316DS Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 RG-58, 142, 405 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 RG-402 Cabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 RG-213, 214, 401, LMR-400 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 Un-cabled Receptacles and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 70K Feet 65 85 125 250 250 Dielectric Withstanding Voltage: (Vrms minimum) Sea Level 750 RG-316, 316DS Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RG-58, 142, 405 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 RG-402 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 RG-213, 214, 401, LMR-400 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 Un-cabled Receptacles and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2500 Corona Level: (Volts minimum) 70K Feet RG-316, 316DS Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 RG-58, 142, 405 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 RG-402 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 RG-213, 214, 401, LMR-400 Cabled and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 Un-cabled Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A 3 Connectivity....for Business-Critical Continuity Type N Connectors ELECTRICAL SPECIFICATIONS cont'd RF High Potential Withstanding Voltage: (Vrms minimum, tested at 4 and 7 MHz) RG-316, 316DS Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 RG-58, 142, 405 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670 RG-402 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 RG-213, 214, 401, LMR-400 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Un-cabled Receptacles and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1500 Insulation Resistance: 5000 Megohms minimum Contact Resistance: (milliohms maximum) Initial Center Contact Straight Cabled (non-captivated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 Straight Cabled (captivated) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Right Angle Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Un-cabled Receptacles and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 Outer Contact . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2 Braid to Body (Flexible Cabled Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.05 After Environmental 1.5 3.0 3.0 1.5 N/A N/A RF Leakage: (dB minimum, tested at 2.5 GHz) Cabled Connectors and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -90 Un-cabled Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A IMP3: Typically <-90 dBm (tested per IEC Guidelines using 20W inputs swept over 1930-1990 MHz) Type N In-Series Adapter Return Loss 138-4901-807 138-4901-817 VSWR = 1.05+.01F -10 -20 S11 (dB) -30 -40 -50 -60 0 3 6 9 Frequency (GHz) 4 12 15 18 Connectivity....for Business-Critical Continuity Type N Connectors MECHANICAL SPECIFICATIONS Engagement Design: MIL-STD-348A, Series N Durability: 500 Cycles minimum Engagement/Disengagement Force: 6 inch-pounds maximum Mating Torque: 7 to 10 inch-pounds Bulkhead Mounting Nut Torque: 15 inch-pounds recommended Coupling Proof Torque: 15 inch-pounds minimum Coupling Nut Retention: 100 pounds minimum Contact Retention: (minimum - captivated contacts only) Axial Force (lbs) Torque (in-oz) Cabled Connectors and Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 N/A 4 Un-cabled Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cable Retention: (minimum*) Axial Force (lbs) Torque (in-oz) RG-316 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 N/A RG-316DS Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 N/A RG-58 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 N/A RG-142 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 N/A RG-213, 214 and LMR-400 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 N/A RG-405 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 16 RG-402 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 55 RG-401 Cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 80 * Or cable breaking strength, whichever is less ENVIRONMENTAL SPECIFICATIONS (Meets or Exceeds the Applicable Paragraph of MIL-PRF-39012) Temperature Range: -65C to +165C Thermal Shock: MIL-STD-202, Method 107, Condition B (except +85C high temperature) Corrosion: MIL-STD-202, Method 101, Condition B Shock: MIL-STD-202, Method 213, Condition I Vibration: MIL-STD-202, Method 204, Condition B Moisture Resistance: MIL-STD-202, Method 106 MATERIAL SPECIFICATIONS Bodies: Crimp - Brass per ASTM B16, Tri-Alloy (Cu/Sn/Zn) plated (.0001" min) Solder - Brass per ASTM B16, Gold plated* per MIL-G-45204 (.00001" min) Adapter - Brass per ASTM B16, Tri-Alloy (Cu/Sn/Zn) or Nickel per QQ-N-290 plated (.0001" min) Contacts: Male - Brass per ASTM B16, Gold plated* per MIL-G-45204 (.00005" min) Female - Beryllium Copper per ASTM B196, Gold plated* per MIL-G-45204 (.00005" min) Adapter - Beryllium Copper per ASTM B196, Gold plated* per MIL-G-45204 (.00005" min) Insulators: PTFE Fluorocarbon per ASTM D1710 and ASTM D1457 Gaskets: Silicon Rubber per ZZ-R-765 Crimp Sleeves: Copper per ASTM A75, Tri-Alloy (Cu/Sn/Zn) plated (.0001" min) End Caps: Brass per ASTM B16, Tri-Alloy (Cu/Sn/Zn) plated (.0001" min) Nut Retention Spring (Plugs): Beryllium Copper per ASTM B196, un-plated Mounting Nut (Bulkhead Jacks): Brass per ASTM B16, Nickel plated per QQ-N-290 (.0001" min) Lock Washer (Bulkhead Jacks): Steel, Zinc plated (.0001" min) * All Gold plated parts include a .00005" minimum Nickel under plated barrier layer 5 Connectivity....for Business-Critical Continuity Type N Connectors MATING ENGAGEMENT FOR TYPE N SERIES PER MIL-STD-348A MOUNTING HOLES Fig 1 6 Fig 2 Connectivity....for Business-Critical Continuity Type N Connectors Straight Solder Type Plug - With Solder Contact Cable Type VSWR & Freq. Range RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 1.07+.01f (GHz), 0-11 GHz 1.05+.01f (GHz), 0-11 GHz 1.06+.01f (GHz), 0-11 GHz Gold Plated <1.25 Typical, 11-18 GHz <1.25 Typical, 11-18 GHz <1.25 Typical, 11-18 GHz 138-4693-001* 138-4694-001* 138-4696-001* * Tri-Alloy plated coupling nut Straight Solder Type Plug - Captivated Solderless Contact Cable Type VSWR & Freq. Range RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 1.07+.01f (GHz), 0-11 GHz 1.05+.01f (GHz), 0-11 GHz 1.06+.01f (GHz), 0-11 GHz Gold Plated <1.25 Typical, 11-18 GHz <1.25 Typical, 11-18 GHz <1.25 Typical, 11-18 GHz 138-4693-011* 138-4694-011* 138-4696-011* * Tri-Alloy plated coupling nut Straight Solder Type Bulkhead Jack - With Solder Contact Cable Type VSWR & Freq. Range RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 1.15+.02f (GHz), 0-11 GHz 1.10+.02f (GHz), 0-11 GHz 1.10+.02f (GHz), 0-11 GHz Gold Plated <1.50 Typical, 11-18 GHz <1.50 Typical, 11-18 GHz <1.50 Typical, 11-18 GHz 138-4593-401* 138-4594-401* 138-4596-401* * Tri-Alloy plated bulkhead jack body Mounting hole layout figure 1 on page 6 7 Connectivity....for Business-Critical Continuity Type N Connectors Straight Crimp Type Plug - Solder or Crimp Contact Fig 1 Cable Type VSWR & Freq. Range Tri-Alloy Plated RG-161/U, 174, 188, 316 RG-188 DS, RG-316 DS RG-58/U, 141, 303 RG-55/U, 142, 223, 400 RG-8/U, 213 RG-9/U, 214 LMR-400, BELDEN 9913 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 138-4403-007 138-4404-007 138-4407-007 138-4408-007 138-4416-007 138-4418-007 138-4449-007 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz Fig 2 Fig 3 Figure 1 1 2 2 3 3 3 Right Angle Crimp Type Plug - Captivated Contact Fig 1 Cable Type VSWR & Freq. Range Tri-Alloy Plated RG-161/U, 174, 188, 316 RG-188 DS, RG-316 DS RG-58/U, 141, 303 RG-55/U, 142, 223, 400 RG-8/U, 213 RG-9/U, 214 1.35 Max, 1.35 Max, 1.35 Max, 1.35 Max, 1.35 Max, 1.35 Max, 138-4403-107 138-4404-107 138-4407-107 138-4408-107 138-4416-107 138-4418-107 0-9 GHz 0-9 GHz 0-9 GHz 0-9 GHz 0-9 GHz 0-9 GHz 1.50 Max, 9-11 GHz 1.50 Max, 9-11 GHz 1.50 Max, 9-11 GHz 1.50 Max, 9-11 GHz 1.50 Max, 9-11 GHz 1.50 Max, 9-11 GHz FIigure 1 1 2 2 2 2 Fig 2 "A" "B" 1.227 (31.17) 1.227 (31.17) 1.253 (31.83) 1.253 (31.83) 1.365 (34.67) 1.365 (34.67) .977 (24.82) .977 (24.82) 1.003 (25.48) 1.003 (25.48) 1.115 (28.32) 1.115 (28.32) Straight Crimp Type Bulkhead Jack - Solder or Crimp Contact Cable Type VSWR & Freq. Range Tri-Alloy Plated "A" RG-161/U, 174, 188, 316 RG-188 DS, RG-316 DS RG-58/U, 141, 303 RG-55/U, 142, 223, 400 RG-8/U, 213 RG-9/U, 214 LMR-400, BELDEN 9913 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 1.30 Max, 138-4303-407 138-4304-407 138-4307-407 138-4308-407 138-4316-407 138-4318-407 138-4349-407 .943 (23.95) .943 (23.95) .943 (23.95) .943 (23.95) .997 (25.32) .997 (25.32) .997 (25.32) Mounting hole layout figure 1 on page 6 8 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz 0-11 GHz Connectivity....for Business-Critical Continuity Type N Connectors Rear Mount Bulkhead Jack Receptacle Freq. Range Tri-Alloy Plated 0-11 GHz 138-4701-407 Mounting hole layout figure 1 on page 6 4-Hole Flange Mount Jack Receptacle - Flush Dielectric Freq. Range Tri-Alloy Plated 0-11 GHz 138-4701-607 Mounting hole layout figure 2 on page 6 9 Type N Connectors Jack to Jack Adapter VSWR & Freq. Range Tri-Alloy Plated 1.05+.01f (GHz), 0-18 GHz 138-4901-807 Jack to Bulkhead Jack Adapter VSWR & Freq. Range Tri-Alloy Plated 1.05+.01f (GHz), 0-18 GHz 138-4901-407 Mounting hole layout figure 1 on page 6 Plug to Plug Adapter 10 VSWR & Freq. Range Tri-Alloy Plated 1.05+.01f (GHz), 0-18 GHz 138-4901-817 Connectivity....for Business-Critical Continuity Connectivity....for Business-Critical Continuity Type N Connectors ASSEMBLY TOOLS Precision Ergonomic Hand Crimp Tool Hand crimp tool and die sets include all hex sizes necessary for Type N connector applications. Ratchet tool action insures a complete crimp every time. Part No. Description 140-0000-967 140-0000-990 Erognomic Hand Crimp Tool Frame Only * Longer handles for leverage * Padded and contoured to fit in hand * Precision ground die sets * 50,000 cycle lifespan frame Die set for RG-316, 316 DS, 58, 142 140-0000-991 Die set for RG-213, 214, LMR-4000 Hex Width .068 (1.73) .128 (3.25) .151 (3.83) .213 (5.41) .111 (2.82) .116 (2.95) .429 (10.90) .090 (2.29) .475 (12.07) .475 (12.07) .475 (12.07) .090 (2.29) .090 (2.29) .475 (12.07) Contact Hand Crimp Tool The micro contact crimp tool provides an accurate eight indent crimp on small diameter contacts. This crimp tool is used with the 140-0000-971 Variable Positioner. Set the crimp size in the adjustment window and position the variable locator to obtain an accurate repeatable crimp on the contact. Part No. Description ASTRO Tool Part No. 140-0000-970 140-0000-971 Frame Only Positioner 612118-1 N/A 11 Connectivity....for Business-Critical Continuity Type N Connectors Semi-Rigid Assembly Tools Accurate assembly of the Semi-Rigid Cabled Connectors is obtained with the tools listed below. Industry standard devices are used if possible for customer convenience and tool compatibility. A. B. D. E. C. F. Item Part No. Description A B 140-0000-962 140-0000-964 140-0000-965 140-0000-986 140-0000-983 140-0000-984 140-0000-985 140-0000-987 140-0000-988 140-0000-989 140-0000-981 140-0000-972 Soldering Vise (does not include inserts (B) or stop screws (F) ,(G)) Semi-Rigid Cable Clamp Inserts for .086" OD Cable Semi-Rigid Cable Clamp Inserts for .141" OD Cable Semi-Rigid Cable Clamp Inserts for .250" OD Cable Location Fixture for Type N Plug Connectors Solder Shim for .086" & .141"OD Cable Solder Shim for .250" OD Cable Location Fixture for .086" OD Cable Location Fixture for .141" OD Cable Location Fixture for .250" OD Cable Stop Screw for Semi-Rigid Type N Plugs Stop Screw for Semi-Rigid Type N Jacks C D E F G 12 G. Connectivity....for Business-Critical Continuity Type N Connectors ASSEMBLY INSTRUCTIONS Type N Straight Plug Crimp Style for RG-316 and 316DS Flexible Cable 1 Identify connector parts (3 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Tin center conductor if contact will be solder attached. Do not tin center conductor if contact will be crimp attached. Slide crimp sleeve onto jacket of cable. 3. Assemble rear contact onto cable as shown Rear contact should butt against cable dielectric during attachment. Solder Attachment: Solder rear contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. Crimp Attachment: Crimp rear contact to center conductor using Johnson indent hand tool 140-0000-970. Crimp location should be centered between end of rear contact and solder hole using positioning tool 140-0000-971. Crimp attachment to solid center conductor cables is not recommended. 4. Flare braid and slide plug connector assembly over rear contact and under braid. Rear contact must engage fully with internal captivated plug contact. Cable jacket should be located near end of crimp stem when contacts are fully engaged. 5. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Maintain forward pressure on cable while crimping. Cable Group Part No. RG-316/U, 161, 174, 188 138-4403-007 138-4404-007 RG-316 DS, 188 DS Tool Assembly 138-4403/4404-007 Crimp Frame Die Set Contact Tool Positioner 140-0000-967 140-0000-990 140-0000-970 140-0000-971 Crimp Sleeve Hex Size Contact Crimp .128 (3.25) .151 (3.84) 8 INDENT 8 INDENT 13 Connectivity....for Business-Critical Continuity Type N Connectors Type N Straight Plug Crimp Style for RG-58, 142, 213, 214 and LMR-400 Flexible Cable 1. Identify connector parts (3 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Tin center conductor if contact will be solder attached. Do not tin center conductor if contact will be crimp attached. Slide crimp sleeve onto jacket of cable. 3. Assemble plug contact onto cable as shown. Plug contact should butt against cable dielectric during attachment. Solder Attachment: Solder plug contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. Crimp Attachment: Crimp plug contact to center conductor using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Crimp location should be on end of plug contact next to cable dielectric. Crimp attachment to solid center conductor cables is not recommended. 4. Flare braid and slide plug connector assembly over plug contact and under braid. Seat plug connector assembly firmly onto contact. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Maintain forward pressure on cable while crimping. Cable Group Part No. "A" "B" Crimp Sleeve Hex Size Contact Hex Size RG-58/U, 141, 303 RG-55/U, 142, 223, 400 RG-8, 213 RG-9, 214 LMR-400, BELDEN 9913 138-4407-007 138-4408-007 138-4416-007 138-4418-007 138-4449-007 .301 (7.65) .301 (7.65) .385 (9.78) .385 (9.78) .385 (9.78) .140 (3.56) .140 (3.56) .170 (4.32) .170 (4.32) .170 (4.32) .213 (5.41) .213 (5.41) .429 (10.90) .429 (10.90) .429 (10.90) .068 (1.73) .068 (1.73) .111 (2.82) .111 (2.82) .116 (2.95) Tool Assembly 138-4407/4408-007 138-4416/4418/4449-007 Crimp Frame Die Set 140-0000-967 140-0000-990 140-0000-967 140-0000-991 14 Connectivity....for Business-Critical Continuity Type N Connectors Type N Right Angle Plug Crimp Style for RG-316, 316DS, 58, and 142 Flexible Cable 1. Identify connector parts (3 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Twist stranded center conductor into tight bundle and tin (optional). Slide crimp sleeve onto jacket of cable. 3. Flare braid and slide plug connector assembly over cable dielectric and under braid. Make sure cable dielectric bottoms against plug contact as shown. Solder center conductor to contact through rear access port. Use a minimum amount of solder for a full fillet joint. 4. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Screw end cap into access port. Cable Group Part No. "A" RG-316/U, 161, 174, 188 RG-316 DS, 188 DS RG-58/U, 141, 303 RG-55/U, 142, 223, 400 138-4403-107 138-4404-107 138-4407-107 138-4408-107 .755 (19.18) .755 (19.18) .788 (20.02) .788 (20.02) Tool Assembly 138-4403/4404/4407/4408-107 Crimp Frame Die Set 140-0000-967 140-0000-990 Crimp Sleeve Hex Size .128 (3.25) .151 (3.84) .213 (5.41) .213 (5.41) 15 Type N Connectors Type N Right Angle Plug Crimp Style for RG-213 and 214 Flexible Cable 1. Identify connector parts (3 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Slide crimp sleeve onto jacket of cable. 3. Flare braid and slide plug connector assembly over cable dielectric and under braid. Make sure center conductor is contained within plug contact as shown. Center conductor should not protrude above slots in plug contact and cable dielectric should not touch plug contact. Solder center conductor to plug contact through rear access port. Use a minimum amount of solder for a full fillet joint. 4. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Screw end cap into access port. Cable Group Part No. Crimp Sleeve Hex Size RG-8, 213 RG-9, 214 138-4416-107 138-4418-107 .429 (10.90) .429 (10.90) Tool Assembly 138-4416/4418-107 Crimp Frame Die Set 140-0000-967 140-0000-991 16 Connectivity....for Business-Critical Continuity Connectivity....for Business-Critical Continuity Type N Connectors Type N Straight Plug Solder Style for Semi-Rigid Cable 1. Identify connector parts (2 piece parts) and tools (5 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from cable. 3. Place plug contact onto center conductor, insert appropriate sized solder shim between cable jacket and contact. 4. Insert contact into location fixture and clamp cable in vise. Tighten stop screw until light pressure is applied between contact, solder shim and cable jacket. 5. Solder contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. 6. After solder joint has cooled, loosen stop screw and remove solder shim. Remove cable from vise and remove any excess solder from contact with a sharp blade and clean all debris from contact and cable. 7. Insert contact and cable into plug connector assembly, making sure cable jacket bottoms out against internal shoulder of connector assembly. Insert location fixture into connector assembly and clamp cable in vise. Tighten stop screw until light pressure is applied between connector assembly and cable jacket. 8. Solder connector body to cable jacket, using a minimum amount of solder for a full fillet joint. Allow assembly to cool before removing connector from vise. Cable Group Part No. "A" RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 138-4693-001 138-4694-001 138-4696-001 .085 (2.16) .085 (2.16) .100 (2.54) Tool Assembly 138-4693-001 138-4694-001 138-4696-001 Solder Shim Location Fixture Cable Vise Clamp Inserts Stop Screw 140-0000-984 140-0000-983 140-0000-962 140-0000-964 140-0000-981 140-0000-984 140-0000-983 140-0000-962 140-0000-965 140-0000-981 140-0000-985 140-0000-983 140-0000-962 140-0000-986 140-0000-981 17 Connectivity....for Business-Critical Continuity Type N Connectors Type N Straight Plug One Piece Style for Semi-Rigid Cable 1. Identify connector and tools (4 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. 3. Bevel end of cable center conductor per appropriate dimensional profile. 4. Clean all debris from prepared cable and insert cable into connector assembly, making sure cable jacket bottoms out against internal shoulder of connector assembly and center conductor engages with internal captivated plug contact. 5. Insert location fixture into connector assembly and clamp cable in vise. Tighten stop screw until light pressure is applied between connector assembly and cable jacket. 6. Solder connector body to cable jacket, using a minimum amount of solder for a full fillet joint. Allow assembly to cool before removing connector from vise. Cable Group Part No. "A" "B" RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 138-4693-011 138-4694-011 138-4696-011 .085 (2.16) .085 (2.16) .150 (3.81) .014 (0.36) .022 (0.56) .045 (1.14) Tool Assembly 138-4693-011 138-4694-011 138-4696-011 Location Fixture Cable Vise Clamp Inserts Stop Screw 140-0000-983 140-0000-962 140-0000-964 140-0000-981 140-0000-983 140-0000-962 140-0000-965 140-0000-981 140-0000-983 140-0000-962 140-0000-986 140-0000-981 18 Connectivity....for Business-Critical Continuity Type N Connectors Type N Bulkhead Jack Crimp Style for RG-316 and 316DS Flexible Cable 1. Identify connector parts (6 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Tin center conductor if contact will be solder attached. Do not tin center conductor if contact will be crimp attached. Slide crimp sleeve onto jacket of cable. 3. Assemble rear contact onto cable as shown. Rear contact should butt against cable dielectric during attachment. Solder Attachment: Solder rear contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. Crimp Attachment: Crimp rear contact to center conductor using Johnson indent hand tool 140-0000-970. Crimp location should be centered between end of rear contact and solder hole using positioning tool 140-0000-971. Crimp attachment to solid center conductor cables is not recommended. 4. Flare braid and slide bulkhead jack connector assembly over rear contact and under braid. Rear contact must engage fully with internal captivated jack contact. Cable jacket should be located near end of crimp stem when contacts are fully engaged. 5. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Maintain forward pressure on cable while crimping. 6. Add gasket, lock washer and mounting nut when installing connector to panel. Cable Group Part No. Crimp Sleeve Hex Size Contact Crimp RG-316/U, 161, 174, 188 RG-316 DS, 188 DS 138-4303-407 138-4304-407 .128 (3.25) .151 (3.84) 8 INDENT 8 INDENT Tool Assembly 138-4303/4304-407 Crimp Frame Die Set Contact Tool Positioner 140-0000-967 140-0000-990 140-0000-970 140-0000-971 19 Connectivity....for Business-Critical Continuity Type N Connectors Type N Bulkhead Jack Crimp Style for RG-58, 142, 213, 214 and LMR-400 Flexible Cable 1. Identify connector parts (6 piece parts). 2. Strip cable to dimensions shown. Do not nick center conductor. A wire stripper of correct size is recommended for this step. Tin center conductor if contact will be solder attached. Do not tin center conductor if contact will be crimp attached. Slide crimp sleeve onto jacket of cable. 3. Assemble jack contact onto cable as shown. Jack contact should butt against cable dielectric during attachment. Solder Attachment: Solder jack contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. Crimp Attachment: Crimp jack contact to center conductor using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Crimp location should be on end of jack contact next to cable dielectric. Crimp attachment to solid center conductor cables is not recommended. 4. Flare braid and slide bulkhead jack connector assembly over jack contact and under braid. Seat bulkhead jack connector assembly firmly onto contact. Arrange braid uniformly around crimp stem. Slide crimp sleeve forward and crimp using Johnson ergonomic hand crimp frame 140-0000-967 with recommended hex size die set. Maintain forward pressure on cable while crimping. 5. Add gasket, lock washer and mounting nut when installing connector to panel. Cable Group Part No. "A" "B" "C" Crimp Sleeve Hex Size Contact Hex Size RG-58/U, 141, 303 RG-55/U, 142, 223, 400 RG-8, 213 RG-9, 214 LMR-400, BELDEN 9913 138-4307-407 138-4308-407 138-4316-407 138-4318-407 138-4349-407 .310 (7.87) .310 (7.87) .385 (9.78) .385 (9.78) .385 (9.78) .389 (9.88) .389 (9.88) .400 (10.16) .400 (10.16) .400 (10.16) .135 (3.43) .135 (3.43) .165 (4.19) .165 (4.19) .165 (4.19) .213 (5.41) .213 (5.41) .429 (10.90) .429 (10.90) .429 (10.90) .068 (1.73) .068 (1.73) .111 (2.82) .111 (2.82) .116 (2.95) Tool Assembly 138-4307/4308-407 138-4316/4318/4349-407 Crimp Frame Die Set 140-0000-967 140-0000-990 140-0000-967 140-0000-991 20 Connectivity....for Business-Critical Continuity Type N Connectors Type N Bulkhead Jack Solder Style for Semi-Rigid Cable 1. Identify connector parts (8 piece parts) and tools (4 piece parts). 2. Strip cable jacket and dielectric to dimension shown. Do not nick center conductor. Clean all debris from cable. 3. Slide stem over cable jacket, keeping stem correctly oriented to end of cable. 4. Insert jack contact into rear insulator. Make sure insulator is correctly oriented to contact. Place jack contact and rear insulator onto center conductor, keeping insulator correctly oriented between cable jacket and contact. 5. Slide stem away from jack contact. Insert contact into stop screw and clamp cable in vise. Tighten stop screw until light pressure is applied between jack contact, rear insulator and cable jacket. 6. Solder jack contact to center conductor through solder hole using .020 (.051) diameter flux core solder wire. Use a minimum amount of solder for a good joint. 7. After solder joint has cooled, remove cable from vise and remove any excess solder from jack contact with a sharp blade and clean all debris from contact and rear insulator. 8. Slide stem over rear insulator and tighten stem into location fixture until stem bottoms out. 9. Insert cable into vise, but do not clamp. Insert jack contact into stop screw and tighten location fixture until stop screw bottoms out. Clamp cable in vise. 10. Solder stem to cable jacket, using a minimum amount of solder for a full fillet joint. Allow assembly to cool before removing from vise. 11. After solder joint has cooled, un-clamp cable and remove location fixture from stop screw and cable assembly. Insert front insulator into bulkhead jack body. Insert cable assembly into body and tighten to 25-30 in-lbs. 12. Add gasket, lock washer and mounting nut when installing connector to panel. 21 Connectivity....for Business-Critical Continuity Type N Connectors Type N Bulkhead Jack Solder Style for Semi-Rigid Cable (cont'd) Cable Group Part No. RG-405, .086 Semi-Rigid RG-402, .141 Semi-Rigid RG-401, .250 Semi-Rigid 138-4593-401 138-4594-401 138-4596-401 Tool Assembly 138-4593-401 138-4594-401 138-4596-401 Stop Screw Cable Vise Clamp Inserts Location Fixture 140-0000-972 140-0000-962 140-0000-964 140-0000-987 140-0000-972 140-0000-962 140-0000-965 140-0000-988 140-0000-972 140-0000-962 140-0000-986 140-0000-989 22 Connectivity....for Business-Critical Continuity Type N Connectors COMPETITOR CROSS REFERENCE Johnson Radiall M/A-Com Amphenol 138-4303-407 138-4304-407 138-4307-407 138-4308-407 138-4316-407 138-4318-407 138-4349-407 138-4403-007 138-4403-107 138-4404-007 138-4404-107 138-4407-007 138-4407-107 138-4408-007 138-4408-107 138-4416-007 138-4416-107 138-4418-007 138-4418-107 138-4449-007 138-4593-401 138-4594-401 138-4596-401 138-4693-001 138-4693-011 138-4694-001 138-4694-011 138-4696-001 138-4696-011 138-4701-407 138-4701-607 138-4901-407 138-4901-807 138-4901-817 R161311300 R161311300 R161329000 R161329200 R161331000 R161331200 R161331060 R161072000 R161181000 R161072000 R161181300 R161082000 R161182000 R161083000 R161183000 R161075000 R161184000 R161088000 R161186000 R161075060 R161335200 R161336000 R161337200 R161050300 R161050300 R161051000 R161051000 R161054000 R161054000 R161586137 R161404000 R161730000 R161705000 R161703000 3004-7388-10 82-6156 3004-7341-10 3004-7341-10 N15H61H001X99 N15H61H004X99 82-5378 82-5373 82-346-RFX Tyco/Amp Telegartner Rosenberger Huber-Suhner 1-225667-2 225363-2 225094-2 225667-1 J01021A0147 J01021A0148 J01021A0060 J01021A0092 53K507-802N3 53K507-803N3 53K507-106N3 53K507-108N3 53K501-115N3 53K501-117N3 24N-50-3-11C 24N-50-3-12C 24N-50-7-14C 24N-50-7-15C 1-225661-2 1-225669-2 225699-1 225365-2 225661-2 225669-2 225661-1 225669-1 J01020A0103 J01020A0040 J01020A0104 J01020A0039 J01010A0108 J01020A0035 J01020A0113 J01020A0036 J01020A0107 J01020A0046 J01020A0110 J01020A0045 J01020A0127 J01021H0087 J01021A0151 J01021A0109 53S101-1N9N3 52K504-271N3 53K504-272N3 53K504-273N3 J01020A0109 J01020A0109 J01020A0112 J01020A0112 J01021A1084 J01021A1082 J01024A1088 J01024A1092 J01024A1094 53S101-272B1 53S101-272B1 53S101-273B1 53S101-273B1 53K505-200N3 53K401-200N3 53K501-K00N3 53K101-K00N3 53K101-S00N3 82-6143-1000 3031-7338-10 82-6048-1000 3031-7358-10 82-5375 3031-7341-10 82-5370 82-4442 82-340 82-336 82-332 82-4440-1001 82-340-1052 82-6093-RFX 82-6097-RFX 82-6162 N15A61H001X99 N15B61H001X99 N15A61H004X99 N15B61H004X99 3004-7985-00 3004-7941-00 3001-7985-00 3001-7985-00 3001-7941-00 3001-7941-00 N15M35999X99 3052-0000-10 N15R07999X99 3680-0000-02 3681-0000-02 228658-2 228658-1 53S107-802N3 53S107-803N3 53S107-106N3 53S205-315N3 53S107-108N3 53S205-317N3 53S101-115N3 53S101-115N3 1057094-1 82-5955-RFX 82-5955-RFX 82-6124 82-6124 1057088-1 82-97 82-66 82-101 82-100 1-1337418-0 227945-2 1058661-1 11N-50-3-28C 16N-50-3-26C 11N-50-3-29C 16N-50-3-27C 11N-50-7-43C 16N-50-7-30C 11N-50-7-44C 16N-50-7-31C 24N-50-2-14 24N-50-3-14 24N-50-5-39C 11N-50-2-14 11N-50-2-14 11N-50-3-13 11N-50-3-13 11N-50-5-39C 11N-50-5-39C 23N-50-0-23 34N-50-0-51 31N-50-0-51 32N-50-0-51 23 Emerson Network Power Connectivity Solutions About Emerson Network Power Connectivity Solutions Johnson 299 Johnson Avenue Waseca, MN 56093 USA Tel: 800.247.8256 Fax: 507.833.6287 www.EmersonNetworkPower.com/Connectivity Emerson Network Power Connectivity Solutions, an Emerson business, serves the needs of wireless communications, telephony and data networks, CATV, security systems, health care and industrial facilities with a full spectrum of broadband copper and fiber optic connectivity products. For more information, visit www.EmersonNetworkPower.com/Connectivity. About Emerson Emerson (NYSE: EMR), based in St. Louis, is a global leader in bringing technology and engineering together to provide innovative solutions to customers through its network power, process management, industrial automation, climate technologies, and appliance and tools businesses. Sales in fiscal 2005 were $17.3 billion. For more information, visit www.gotoemerson.com. Emerson Network Power. The global leader in enabling business-critical continuity. AC Power Systems Connectivity DC Power Systems Embedded Power Inbound Power Integrated Cabinet Solutions EmersonNetworkPower. com Outside Plant Precision Cooling Site Monitoring and Services Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co. (c)2006 Emerson Electric Co N06