TEP 75-2413WI - TRACOPOWER - Product.Network

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DC/DC Converters

TEP 75WI Series, 75 Watt

Features

◆ Rugged, compact metal case

◆ Screw terminal adaptor available

for easy connection

◆ Optional DIN-rail mounting kit

◆ Ultra wide 4:1 input voltage range

◆ Full load operation up to 60°C with

convection cooling

◆ Undervoltage lockout

◆ Reverse input voltage protection

◆ Input protection ﬁlter

◆ 3-year product warranty

The TEP-75WI Series is a family of isolated high performance DC/DC converter modules with ultra-wide 4:1 input voltage ranges

which come in a rugged, sealed metal case. These converters are suitable for a wide range of applications, but the product is designed

particularly also for industrial applications where often no PCB mounting is possible but the module has to be mounted on a chassis.

Four threaded M3 inserts in the module makes chassis mount or attachment of a heatsink for optimal thermal management very simple.

For easy connection there is also an unique adaptor available with screw terminals. A very high efﬁciency allows an operating tem-

perature up to +60°C with natural convection cooling without power derating. Further features include output voltage trimming, Remote

On/Off and under voltage lockout. The very wide input voltage range and reverse input voltage protection make these converters also

an interesting solution for battery operated systems.

Order code* Input voltage Output voltage Output current max. Efﬁciency typ.

TEP 75-2411WI 5.0 VDC 15.0 A 88 %

TEP 75-2412WI 12 VDC 6.3 A 88 %

TEP 75-2413WI 9 – 36 VDC 15 VDC 5.0 A 88 %

TEP 75-2415WI (24 VDC nominal) 24 VDC 3.2 A 87 %

TEP 75-2416WI 28 VDC 2.7 A 87 %

TEP 75-2418WI 48 VDC 1.6 A 88 %

TEP 75-4811WI 5.0 VDC 15 A 90 %

TEP 75-4812WI 12 VDC 6.3 A 90 %

TEP 75-4813WI 18 – 75 VDC 15 VDC 5.0 A 89 %

TEP 75-4815WI (48 VDC nominal) 24 VDC 3.2 A 88 %

TEP 75-4816WI 28 VDC 2.7 A 88 %

TEP 75-4818WI 48 VDC 1.6 A 87 %

TEP 75-7211WI 5.0 VDC 15 A 91 %

TEP 75-7212WI 12 VDC 6.3 A 91 %

TEP 75-7213WI 43 – 160 VDC 15 VDC 5.0 A 91 %

TEP 75-7215WI (72 VDC nominal) 24 VDC 3.2 A 90 %

TEP 75-7216WI 28 VDC 2.7 A 90 %

TEP 75-7218WI 48 VDC 1.6 A 90 %

Models

(Models pictured with chassis mount adaptor / optional heatsink)

UL 60950-1

on demand

Models with 3.3 VDC /~ 20 A

Models with input voltage range 43 – 160 VDC

Negative (passive = Off) Remote On/Off function (standard is passive = On)

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Input Specifications

Input current at no load 24 Vin; 5 – 15 VDC models: 185 mA typ.

24 Vin; 24 – 48 VDC models: 85 mA typ.

48 Vin; 5 – 15 VDC models: 90 mA typ.

48 Vin; 24 – 48 VDC models: 50 mA typ.

72 Vin; 5 – 15 VDC models: 40 mA typ.

72 Vin; 24 – 48 VDC models: 25 mA typ.

Input current at full load 24 Vin models: 3600 mA typ. (see Note 1)

48 Vin models: 1800 mA typ.

72 Vin models: 1350 mA typ.

Start-up voltage / under voltage lockout 24 Vin models: 9 VDC / 7.5 VDC (or lower)

48 Vin models: 18 VDC / 16 VDC (or lower)

72 Vin models: 43 VDC / 36 VDC (or lower)

Surge voltage (100 msec. max.) 24 Vin models: 50 V max.

48 Vin models: 100 V max.

72 Vin models: 185 V max.

Conducted noise – with option –CMF EN 55022 class A, FCC part 15, level A

– for PCB mount version See application note for to meet

EN 55022 class A or B

ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ±6 kV,

perf. criteria A

Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A

Fast transient / Surge (with external input capacitor) EN 61000-4-4, ±2 kV, perf. criteria A

EN 61000-4-5, ±1 kV perf. criteria A

– input capacitor 24, 48VDC Nippon chemi-con KY 200 µF, 100V, ESR 48 mOhm

– input capacitor 72VDC Ruby-con BXF series, 100µF/250V

– CMF option capacitor included

Conducted immunity EN 61000-4-6, 10 Vrms, perf. criteria A

Reverse voltage protection parallel diode (external input fuse required)

Recommended input fuse (slow blow) 24 Vin models: 10 A

48 Vin models: 5 A

72 Vin models: 3.15 A

Output Specifications

Voltage set accuracy ±1 %

Output voltage adjustment +10 % / –20 % by external resistor

see application note:

Regulation – Input variation Vin min. to Vin max. 0.1 % max.

– Load variation (0 – 100 %) 5 – 15 VDC models: 0.1 % max.

24 – 48 VDC models: 0.1 % max.

Temperature coefficient ±0.02 %/K

Minimum load not required

DC/DC Converters

TEP 75WI Series 75 Watt

Note 1:

For 24 VDC input voltage models an input capacitor 4.7µF/50V X7R MLCC or 68µF/100V, 110mOhm Nippon chemi-con KY series is

recommended for a reliable supply of the pulse current. Capacitor is already include with chassis mount option –CM and –CMF

Options

sufx –CM Chassis mount models with screw terminal block, see page 5

sufx –CMF Chassis mount models with screw terminal block and input ﬁlter to meet EN 555022 class A, see page 5

TEP-HS1 Heat-sink for standard version (incl. mounting screws and thermal pad), see page 4

TEP-MK1 Din-rail mounting kit for chassis mount models (incl. mounting screws), see page 6

TCK-xxx Common mode chokes for ﬁlter proposals to meet EN55022 class A/B --> see application note

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All speciﬁcations valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.

Output Specifications

Remote sense 10 % max. of Vout nom.

(trim up value to subtract)

Ripple and noise (20 MHz Bandwidth) 5 VDC models: 75 mVpk-pk max.

12 & 15 VDC models: 100 mVpk-pk max.

24 & 28 VDC models: 200 mVpk-pk max.

48 VDC models: 300 mVpk-pk max.

Start up time (nominal Vin and constant resistive load) 72VDC input: 60 ms typ. (at power On or remote On)

Others: 25 ms typ. (at power On or remote On)

Transient response (25 % load step change) 200 µs typ.

Output current limitation 72VDC input: at 150 % of Iout max.

Others: at 110 – 140 % of Iout max.

Over voltage protection at 115 – 130 % of Vout nom.

Short circuit protection indefinite, automatic recovery.

Capacitive load 5 VDC models: 30‘000 µF max.

12 VDC models: 5‘250 µF max.

15 VDC models: 3‘330 µF max.

24 VDC models: 1‘330 µF max.

28 VDC models: 960 µF max.

48 VDC models: 330 µF max.

General Specifications

Temperature ranges – Operating –40°C to +75°C

– Case temperature +105°C max.

– Storage –55°C to +125°C

Thermal impedance – without Heatsink 6.7°C/W

– with Heatsink 4.7°C/W

Derating see application note

Over temperature protection at +115°C

Thermal shock, mechanical shock & vibration EN 61373, MIL-STD-810F

– Test conditions www.tracopower.com/products/mil810.pdf

Humidity (non condensing) 95 % rel H max.

Reliability, calculated MBTF (MIL-HDBK-217F, at +25°C, ground benign) 75‘000 h

Isolation voltage (60sec.) – Input/Output 2’250 VDC (basic insulation)

– Input/Case 1’500 VDC

Isolation capacitance – Input/Output 2500 pF max.

Isolation resistance – Input/Output (500 VDC) >1 GOhm min.

Switching frequency 300 kHz typ. (puls width modulation)

Safety standards UL 60950-1, IEC/EN 60950-1, EN50155

Safety approvals – UL/cUL www.ul.com -> certifications -> File e188913

– Railway www.tracopower.com/products/tep-coc.pdf

Remote On/Off – positive logic (standard) – On: 3 to 12 VDC or open circuit

– Off: 0 to 1.2 VDC

or short circuit pin 1 and 3

– negative logic (optional on demand) – On: 0 to 1.2 VDC

or short circuit pin 1 and 3

– Off: 3 to 12 VDC or open circuit

– Off idle current: 3 mA

Environmental compliance – Reach www.tracopower.com/products/tep75wi-reach.pdf

– RoHS RoHS directive 2011/65/EU

DC/DC Converters

TEP 75WI Series 75 Watt

Application note: www.tracopower.com/products/tep75wi-application.pdf

http://www.tracopower.com Page 4 of 6

0.20 0.5

0.023

2.40

2.00

0.30

0.70

1.00

1.900.19

2.28 (57.9)

4 x M3 THD

(48.26)(4.8)

(50.80)

(61.0)

(17.78)

(12.7)

(25.40)

Bottom view

(7.62)

(0.6)

(5.1)

(trough hole)

DC/DC Converters

TEP 75WI Series 75 Watt

Top view

0.95

0.45

(24.2)

(11.4)

2.40

(61.0)

2.28 (57.9)

TEP 75 module

Dimensions in Inch, () = mm

Tolerances ±0.02 (±0.5)

Pin pich tolerances ±0.01 (±0.25)

Mounting hole pich tolerances ±0.01 (±0.25)

Weight: 97g (3.42 oz)

– Vin

Case

Remote On/Off

+ Vin

– Vout

– Sense*

Trim

+ Sense*

+ Vout

Pin-Out

*Sense line to be connected

to the output either at the

module or at the load under

regard of polarity.

Weight: 135g (4.76 oz)

(Heatsink + Converter)

Order code: TEP-HS1

Includes heatsink with termal pad and mounting screws

To order modules with mounted heatsink ask factory.

Pin diameter pin 5 & 9: 0.08 (2.0)

Pin diameter other pins: 0.04 (1.0)

Option Heatsink

Dimensions

General Specifications

Casing material 24, 48VDC input: metal

72VDC input: aluminium base-plate with plastic case

Potting material silicon (UL94V-0 rated)

Base material 24, 48VDC input: FR4

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Option Chassis Mount

DC/DC Converters

TEP 75WI Series 75 Watt

1.27

0.68

(32.3)

(17.3)

1.47

0.68

(37.3)

(17.3)

1.60 (40.6)

3.35

3.071

(85.0)

(78.0)

2.40

2.126

(61.0)

(54.0)

0.14

(3.5)

0.14

(3.5)

4 x Ø0.17 (4.3)

2.00 (50.8)

0.89 (22.2)

TEP 75 module with chassis mount adabtor (sufﬁx –CM or –CMF)

Suffix –CM: Chassis mount adaptor

Dimensions in Inch, () = mm

Tolerances ±0.02 (±0.5)

Mounting hole pich tolerances ±0.01 (±0.25)

*Sense line to be connected

to the output either at the

module or at the load under

regard of polarity.

Please note that adaptors cannot be ordered as seperate

items but are factory assembled.

Suffix –CMF: Chassis mount adaptor with EMI filter

For easy chassis mounting the converter modules can be supplied with an adaptor option consisting of a screw terminal connection

board (soldered to converter pins) and a chassis mount adaptor.

In addition this Chassis mount option is available with an EMI-filter (see EMI specification)

– Vin

Case

Remote On/Off

+ Vin

– Vout

– Sense*

Trim

+ Sense*

+ Vout

Connection

Weight: –CM 196 g (6.91 oz)

Weight: –CMF 238 g (8.39 oz)

Jenatschstrasse 1 · CH-8002 Zurich · Switzerland

Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · info@traco.ch · www.tracopower.com Page 6 of 6

DC/DC Converters

TEP 75WI Series 75 Watt

R e v. 11/12

Speciﬁcations can be changed any time without notice.

Option DIN-Rail Clip

Order code: TEP-MK1

Includes DIN-rail clip and mounting screws.

To order modules with mounted DIN-rail clip ask factory.