PS21562-P Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts A D H K G J J G G G G DUMMY PINS G J 15 14 13 12 11 10 9 8 7 6 5 4 E E E AA DEEP (5 PLACES) 34 33 35 CL F 32 HEATSINK SIDE P M F V Q 3 2 1 N 35 C L J LABEL 29 30 B J J 28 27 26 25 24 23 22 21 20 19 18 17 16 R G J 31 S P H W T U CL X Y Z AB (2 PLACES) WITH OPEN HOLE IN POWER LEAD DETAIL "A" POWER SIDE FRONT VIEW BEFORE BENDING DETAIL "A" DETAIL "B" DETAIL "B" CONTROL SIDE TERMINAL CODE 1 VUFS 8 NC 15 VWFB 22 VN 29 NC 2 NC 9 VVFB 16 VP1 23 WN 30 NC 3 VUFB 10 VP1 17 NC 24 FO 31 P 4 VP1 11 NC 18 WP 25 CFO 32 U 5 NC 12 VP 19 NC 26 CIN 33 V 6 UP 13 VWFS 20 VNO 27 VNC 34 W 7 VVFS 14 NC 21 UN 28 VN1 35 N AC DETAIL "B" Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Inches 1.93 1.20 0.20 1.82 0.25 0.32 0.14 0.04 0.07 0.02 0.06 0.07 Min. 0.30 0.69 Millimeters 49.0 30.5 5.0 46.23 6.25 8.0 3.556 1.0 1.778 0.5 1.5 1.8 Min. 0.75 17.4 Dimensions Q R S T U V W X Y Z AA AB AC Inches 0.02 0.41 0.05 0.05 0.10 0.30 0.16 Min. 1.20 1.61 1.65 0.08 Dia. 0.13 Dia. 0.05 Millimeters 0.5 10.5 1.2 1.25 2.5 7.62 4.0 Min. 30.48 41.0 42.0 2.0 Dia. 3.3 Dia. 1.25 Description: DIP and Mini DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Applications: Washing Machines Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21562-P is a 600V, 5 Ampere Mini DIP Intelligent Power Module. Note: P suffix designates lead-free lead frame. 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21562-P IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature* Module Case Operation Temperature (See Tf Measurement Point Illustration) Symbol PS21562-P Units Tj -20 to 125 C Tf -20 to 100 C Tstg -40 to 125 C Mounting Torque, M3 Mounting Screws -- 8.5 in-lb Module Weight (Typical) -- 20 Grams VCC(prot.) 400 Volts VISO 2500 Volts Storage Temperature Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate *The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@Tf 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@Tf 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s IGBT Inverter Sector Collector-Emitter Voltage Collector Current (Tf = 25C) Peak Collector Current (Tf = 25C, <1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (Tf = 25C, per 1 Chip) VCES 600 Volts IC 5 Amperes ICP 10 Amperes VCC 450 Volts VCC(surge) 500 Volts PC 16.7 Watts Control Sector Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) 2 VD 20 Volts VDB 20 Volts Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts Fault Output Current (Sink Current at FO Terminal) IFO 1 mA Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21562-P IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25C -- -- 1.00 mA VCE = VCES, Tj = 125C -- -- 10 mA VEC Tj = 25C, -IC = 5A, VIN = 0V -- 1.50 2.00 Volts VCE(sat) IC = 5A, Tj = 25C, VD = VDB = 15V, VIN = 5V -- 1.60 2.10 Volts Diode Forward Voltage Collector-Emitter Saturation Voltage IC = 5A, Tj = 125C, VD = VDB = 15V, VIN = 5V Inductive Load Switching Times ton -- 1.70 2.20 Volts 0.60 1.20 1.80 s trr VCC = 300V, VD = VDB = 15V, -- 0.30 -- s tC(on) IC = 5A, Tj = 125C, VIN = 5 0V, -- 0.40 0.60 s toff Inductive Load (Upper-Lower Arm) -- 1.30 2.00 s -- 0.50 0.80 s tC(off) Tf Measurement Point Al BOARD CONTROL TERMINALS 16 mm 18 mm GROOVE FWDi CHIP N W V U POWER TERMINALS TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) P IGBT CHIP TEMPERATURE MEASUREMENT POINT (INSIDE THE Al BOARD) 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21562-P IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts ID VD = VDB = 15V, VIN = 5V, -- -- 5.00 mA -- -- 7.00 mA -- -- 0.40 mA -- -- 0.55 mA 4.9 -- -- Volts VVFB-VVFS, VWFB-VWFS Circuit Current Total of VP1-VNC, VN1-VNC VD = VDB = 15V, VIN = 0V, Total of VP1-VNC, VN1-VNC VD = VDB = 15V, VIN = 5V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS VD = VDB = 15V, VIN = 0V, VUFB-VUFS, VVFB-VVFS, VWFB-VWFS Fault Output Voltage Input Current Short-Circuit Trip Level* VFOH VSC = 0V, FO Circuit: 10k to 5V Pull-up VFOL VSC = 1V, IFO = 1mA -- -- 0.95 Volts IIN VIN = 5V 1.0 1.50 2.00 mA VSC(ref) Tj = 25C, VD = 15V 0.43 0.48 0.53 Volts Supply Circuit Undervoltage UVDBt Trip Level, Tj 125C 10.0 -- 12.0 Volts Protection UVDBr Reset Level, Tj 125C 10.5 -- 12.5 Volts UVDt Trip Level, Tj 125C 10.3 -- 12.5 Volts UVDr Reset Level, Tj 125C 10.8 -- 13.0 Volts tFO CFO = 22nF 1.0 1.8 -- ms ON Threshold Voltage Vth(on) Applied between UP, VP, WP-VNC, 2.1 2.3 2.6 Volts OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts Fault Output Pulse Width** Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) -- -- 6.0 C/Watt Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) -- -- 6.5 C/Watt Symbol Condition Min. Typ. Max. Units VCC Applied between P-N Terminals 0 300 400 Volts VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts -1 -- 1 V/s -- -- 20 kHz Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage VVFB-VVFS, VWFB-VWFS Control Supply Variation PWM Input Frequency VD, VDB fPWM Tf 100C, Tj 125C * Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 17A. **Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} . 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21562-P IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Recommended Conditions for Use Characteristic Allowable rms Current* Symbol Condition Min. Typ. Max. Units IO VCC = 300V, VD = 15V, fC = 5kHz, -- -- 4.6 Arms -- -- 3.2 Arms 0.3 -- -- s 200 VCC 350V, 13.5 VD 16.5V, 0.5 -- -- s 13.0 VDB 18.5V, -20C Tf 100C, 0.5 -- -- s PF = 0.8, Sinusoidal, Tj 125C, Tf 100C VCC = 300V, VD = 15V, fC = 15kHz, PF = 0.8, Sinusoidal, Tj 125C, Tf 100C Minimum Input PWIN(on)** Pulse Width PWIN(off)*** Below Rated Current Between Rated Current & 1.7 Times of rated Current VNC Variation Arm Shoot-through N-line Wiring Inductance Less Than 10nH VNC Between VNC-N (Including Surge) -5.0 -- 5.0 Volts tDEAD For Each Input Signal, Tf < 100C 1.5 -- -- s Blocking Time * The allowable rms current value depends on the actual application conditions. **If input signal ON pulse is less than PWIN(on), the device may not respond. ***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off). 2.0 1.5 1.0 0.5 0 0 2 4 6 8 10 2.0 1.5 1.0 VIN = 0V Tj = 25C Tj = 125C 0.5 0 0 2 4 6 8 10 101 100 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 10-1 100 101 COLLECTOR CURRENT, IC, (AMPERES) EMITTER CURRENT, IE, (AMPERES) EMITTER CURRENT, IE, (AMPERES) REVERSE RECOVERY CHARACTERISTICS (TYPICAL) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL) 100 SWITCHING LOSS, ESW(on), (mJ/PULSE) 103 REVERSE RECOVERY TIME, trr, (ns) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) VD = VDB = 15V VIN = 5V Tj = 25C Tj = 125C REVERSE RECOVERY CHARACTERISTICS (TYPICAL) 102 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 101 100 101 EMITTER CURRENT, IE, (AMPERES) 100 SWITCHING LOSS, ESW(off), (mJ/PULSE) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) 2.5 FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 10-1 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 10-1 VCC = 300V VD = VDB = 15V VIN = 0V 5V Tj = 25C Tj = 125C 10-2 100 101 COLLECTOR CURRENT, IC, (AMPERES) 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21562-P IntellimodTM Module Dual-In-Line Intelligent Power Module 5 Amperes/600 Volts Mini DIP-IPM Application Circuit (Shown Pins Up) +15V VVFS VP C5 VWFS R1 C2 + D1 C2 R2 VP1 WP +VCC HVIC C5 W VNO UN VN R2 R2 WN FO CFO C5 C5 C5 C4 + VN1 C2 FAULT LOGIC CIN VNC C3 INPUT SIGNAL CONDITIONING UV PROT. +VCC LVIC GATE DRIVE R2 OVER CURRENT PROTECTION R3 MOTOR V VWFB GATE DRIVE UV PROT. C1 +VCC GATE DRIVE UV PROT. VP1 C2 LEVEL SHIFT D1 R2 + U VVFB LEVEL SHIFT R1 C2 + INPUT CONDITION C1 +VCC C6 GATE DRIVE UV PROT. UP C5 LEVEL SHIFT VP1 C2 INPUT CONDITION C7 D1 R2 CONTROLLER P VUFB INPUT CONDITION C2 + HVIC R1 AC LINE VUFS C1 HVIC +3.3 to +5V N RSHUNT RSF CSF This symbol indicates connection to ground plane. Component Selection: Dsgn. Typ. Value Description D1 C1 1A, 600V Boot strap supply diode - Ultra fast recovery 10-100uF, 50V Boot strap supply reservoir - Electrolytic, long life, low Impedance, 105C (Note 5) C2 C3 0.22-2.0uF, 50V Local decoupling/High frequency noise filters - Multilayer ceramic (Note 8) 10-100uF, 50V Control power supply filter - Electrolytic, long life, low Impedance, 105C C4 C5 22nF, 50V Fault lock-out timing capacitor - Multilayer ceramic (Note 4) 100pF, 50V Optional Input signal noise filter - Multilayer ceramic (Note 1) C6 C7 200-2000uF, 450V Main DC bus filter capacitor - Electrolytic, long life, high ripple current, 105C 0.1-0.22uF, 450V Surge voltage suppression capacitor - Polyester/Polypropylene film (Note 9) CSF RSF 1000pF, 50V Short circuit detection filter capacitor - Multilayer Ceramic (Note 6, Note 7) 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7) RSHUNT R1 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10) 10 ohm Boot strap supply inrush limiting resistor (Note 5) R2 R3 330 ohm Optional control input pull-up resistor (Note 1, Note 2) 10k ohm Fault output signal pull-up resistor (Note 3) Notes: 1) To prevent input signal oscillations minimize wiring length to controller (2cm). Additional RC filtering (C5 etc.) may be required. If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details. 2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller. 3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the module. 4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives 1.8ms 5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique. 6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function. 7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes. 8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins. 9) The length of the DC link wiring between C6, C7, the DIP's P terminal and the shunt must be minimized to prevent excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible. 10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP's N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value. 6