AMPMODU Interconnection System Level V IDC Connectors, .125 x .125 [3.18 x 3.18] Centerline Product Facts Termination of discrete wire sizes 26-22 AWG [0.12-0.3 mm2] as well as jacketed cable and bonded ribbon cable (conductors separated) Connectors stackable endto-end and side-to-side on .125 [3.18] centers Connectors preloaded with insulation displacement receptacle contacts Contact design employs dual cantilever beams, redundant insulation displacement slots, built-in post stop and wire support crimp Copper alloy contacts are duplex plated Snap-on covers with or without cable tie paddles Full line of mass termination tooling offers lowest installed costs for most production needs R Certified by Canadian Standards Association, File No. LR 7189 R Covers can be furnished with and without a cable tie paddle. The covers are simply snapped onto a housing after the connector has been terminated. The receptacle contacts feature the Tyco Electronics insulation displacement crimp technique for achieving top quality, low cost terminations. These contacts employ dual cantilever beams for redundant interface with a mating post, an integral post stop to limit post mating depth and protect the crimp termination, and a wire support (strain relief) crimp to prevent accidental wire pull-out. The contacts are made of high conductivity copper alloy and are duplex plated. Performance Characteristics Contact Current Rating -- 3 amperes Termination Resistance -- 12 milliohms (max.) Durability -- Ref. Product Specification 108-25028 (Interconnection System, Insulation Displacement Connector, IDC Level) .125 [3.18] x .125 [3.18] Centerline Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 AMPMODU Level V IDC connectors provide cost effective discrete wire connections that are compatible with today's telecommunications packaging techniques. These connectors are designed to mate with .025 [0.64] sq. posts on .125 x .125 [3.18 x 3.18] centers and are comprised of double-row housings preloaded with insulation displacement receptacle contacts, snap-on hermaphroditic covers, and a full line of mass termination tooling to meet virtually every production need. For modular flexibility, connectors can be stacked end-to-end or side-to-side, maintaining a .125 x .125 [3.18 x 3.18] centerline spacing. Application Specification 114-25020 (Interconnection System, IDC Level V, Application of) 6 279 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Receptacle Assemblies, Double-Row, .125 x .125 [3.18 x 3.18] Centerline Housings Preloaded with Insulation Displacement Crimp Receptacle Contacts .800 [20.32] Material and Finish .298 [7.57] Housing -- Black thermoplastic, flame retardant Contacts -- Copper alloy, duplex plated .000050 [0.00127] gold on contact area, .000100 [0.00254] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel A Note: Preloaded contacts accept max. insulation dia. of .050 [1.27]. The minimum point of contact, as measured from front edge of housing, is .095 [2.41]. .059 [1.50] B .243 [6.17] Technical Documents -- .125 [3.18] pages 277, 278 .125 Typ. [3.18] .125 [3.18] x .125 [3.18] Centerline Product Specification 108-25028 Application Specification 114-25020 Receptacle assemblies can be stacked end-to-end and side-toside on .125 x .125 [3.18 x 3.18] centers. 6 Dimensions No. of Pos. A B 8 10 12 16 20 24 30 32 40 .493 [12.52] .618 [15.70] .743 [18.87] .993 [25.22] 1.243 [31.57] 1.493 [37.92] 1.868 [47.45] 1.993 [50.62] 2.493 [63.32] .375 [9.52] .500 [12.70] .625 [15.88] .875 [22.23] 1.125 [28.58] 1.375 [34.93] 1.750 [44.45] 1.875 [47.63] 2.375 [60.33] Receptacle Assembly (Stamped1) for 26-22 AWG [0.12-0.3 mm2] Wire 102935-4 102935-6 102935-8 1-102935-2 1-102935-6 1-102935-9 1-102935-3 2-102935-8 3-102935-6 White ink stamped, one side--8- thru 12-position with AMP and arrow; 14- and 16-position with AMP, part no., and arrow; 18- thru 40-position with AMP, part no., date code and arrow. 1 Notes: 1. Covers for these housings are shown on pages 281 & 282. 2. Termination tooling for these connectors are shown on page 273-275. 3. 14- and 18-position receptacle assemblies, as well as other sizes, can be made available upon request. Consult Tyco Electronics. Note: All part numbers are RoHS compliant. 280 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Hermaphroditic Covers for Level V IDC Receptacle Assemblies, Double-Row, .125 x .125 [3.18 x 3.18] Centerline All covers illustrated here and on the following page can be used on the doublerow Level V IDC connectors shown on page 280. .603 [15.32] .603 [15.32] .125 [3.18] Typ. .125 [3.18] Typ. Material Black thermoplastic, flame retardant, 94V-0 rated A A Cover 103056 Series without Cable Tie Paddle Cover 103058 Series with Cable Tie Paddle .100 [2.54] (2 Plc.) Cable Tie Paddle Cable Tie Paddle C .605 [15.37] B .125 Typ. [3.18] .605 [15.37] .125 [3.18] Typ. D A A Cover 103349 Series with Wide Cable Tie Paddle No. of Pos. (Housing Size) 8 10 12 16 20 24 32 40 64 Cover 103350 Series with Wide Cable Tie Paddle and Polarization Dimensions A .491 [12.47] .616 [15.65] .741 [18.82] .991 [25.17] 1.241 [31.52] 1.491 [37.87] 1.991 [50.57] 2.491 [63.27] .125 [3.18] x .125 [3.18] Centerline 1.105 [28.07] B C .150 [3.81] -- -- .300 [7.62] .300 [7.62] -- .600 [15.24] .750 [19.05] .285 [7.24] -- -- .592 [15.04] .592 [15.04] -- 1.312 [33.32] 1.820 [46.23] D Without Cable Tie Paddle E Cover Part Nos. With With Wide With Wide Cable Tie Cable Tie Cable Tie Paddle Paddle Paddle and Polarization .166 [4.22] .125 [3.18] -- -- -- .125 [3.18] -- 103058-3 -- .200 [5.08] -- 103058-4 .416 [10.57] -- -- -- .541 [13.74] -- -- -- -- .400 [10.16] 1-103056-0 1-103058-0 .916 [23.27] -- -- -- 1.166 [29.61] -- -- -- See page 282 for Double Cable Tie Paddle versions. 103349-4 -- -- 103349-1 103349-5 -- 103349-2 103349-3 6 103350-4 -- -- 103350-1 103350-5 -- 103350-2 103350-3 Notes: 1. Two hermaphroditic covers of any style can be installed on a double-row connector housing. 2. Other sizes can be made available upon request. Note: All part numbers are RoHS compliant. 281 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Hermaphroditic Covers for Level V IDC Receptacle Assemblies, Double-Row, .125 x .125 [3.18 x 3.18] Centerline (Continued) .100 [2.54] Typ. 1.312 Typ. [33.32] .603 [15.32] .125 Typ. [3.18] .600 Typ. [15.24] Cable Tie Paddle 3.991 [101.37] 1.103 [28.02] .125 [3.18] x .125 [3.18] Centerline Cover Part No. 104583-1, 64-Position with Double Cable Tie Paddle .100 [2.54] Typ. 1.312 Typ. [33.32] .603 [15.32] .125 Typ. [3.18] 6 .600 Typ. [15.24] .916 [23.27] Cable Tie Paddle 3.991 [101.37] 1.103 [28.02] Cover Part No. 104584-1, 64-Position with Double Cable Tie Paddle and Polarization Note: All part numbers are RoHS compliant. 282 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System AMPMODU .031 x .062 [0.79 x 1.57] Interconnection System Product Facts Rugged connector system featuring .031 x .062 [0.79 x 1.57] posts with mating receptacles Current rating 5 amps max per contact. Varies due to ambient temperature, wire size and duty cycles. Available for board-to-board and wire-to-board applications Posts available on strip for machine application directly to pc board or in housings for board mounting Receptacles available for board mounting or wire crimping Contacts available in both tin and gold plating Flame retardant thermoplastic housings 94V-0 rated Locking Clip contacts available to mate with .031 x .062 [0.79 x 1.57] posts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R R Board mounted receptacles and receptacle assemblies are available in various geometries, offering packaging interconnections that include perpendicular, parallel and stacking capabilities. Machine applied terminations, through matched application equipment, are geared to virtually any production requirement, assuring the lowest possible applied cost. Crimp snap-in receptacles for 26-18 AWG [0.12 - 0.9mm2] wire provide excellent discrete wire terminations. Housings for these contacts provide for ease of handling terminations in high density applications. AMPMODU mating posts are supplied typically as header assemblies. They are available in various sizes to meet the interconnection and packaging requirements of your system. However, in instances where packaging configurations do not lend themselves to the economies of assemblies, Tyco Electronics can provide for the discrete location of individual posts and receptacles. Mod I 0.031 x 0.062 Interconnection System Certified by Canadian Standards Association, File No. LR 16455 The .031 x .062 [0.79 x 1.57] interconnection system has served as an industry standard for modular packaging for over three decades. It is a rugged, large scale system designed for board-to-board and board-to-wire or cable applications that has offered millions of reliable interconnections and countless mating cycles. This versatile interconnection system successfully meets the requirements for most modular power supply packaging. If your interconnections require Top Entry, Bottom Entry and/or Side Entry for perpendicular, parallel and stacked configurations, the .031 x .062 [0.79 x 1.57] interconnection system can fulfill your needs with the lowest applied cost through efficient interconnections and supporting application equipment. 7 283 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System AMPMODU .031 x .062 [0.79 x 1.57] Interconnection System (Continued) Locking Clip Contacts (Page 298) Standard Profile Housing, Unkeyed for Crimp Snap-In Receptacles (Page 291 & 292) Locking Clip Connector (Page 299) Header, Right-Angle Post, Keyed (Page 297) Board Mount Receptacles, Horizontal and Vertical Styles (Pages 285 & 286) Straight Posts Machine Applied (Page 294) Straight Posts Machine Applied (Page 294) Board Mount Receptacle Assembly, Vertical (Page 287) Header, Straight Post (Pages 295 & 296) Header, Right-Angle Post, Keyed (Page 297) Board Mount Receptacle Assembly, Horizontal (Pages 288 & 289) Header, Right-Angle Post, Keyed (Page 297) Low Profile Housing, Keyed (Page 293) Receptacles, Crimp Snap-In (Page 290) Mod I 0.031 x 0.062 Interconnection System Rugged-self supporting, onepiece contact body Wide entry for post to receptacle misalignment Reliability-dual cantilever spring contact design and built-in anti-overstress 7 Offers high or low contact forces Wide Misalignment Tolerance Cantilever Beams Anti-overstress The AMPMODU receptacle cross-section is primarily rectangular, with rounded corners. Two integral cantilever beams contact the mating square or rectangular posts. Deflection of these spring members is limited by antioverstress and excessive permanent deformation is prevented. This feature allows a wide range of tolerances for misalignment of mating contacts. The configuration of the receptacle completely encloses the spring members preventing damage during handling and assembly and makes the system compatible with automatic application techniques. This design also permits the use of the receptacles without housings or encapsulation. Note: Application of a contact lubricant is part of the manufacturing process of all AMPMODU tin-plated crimp products. However, it is not part of the manufacturing process of products that customers will solder, then clean. For these products, Tyco Electronics recommends that customers purchase a contact lubricant. (See application specification 114-25004 for further information.) Insulation Support Barrel Wire Crimp Receptacle 284 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacles, Board Mount, .031 x .062 [0.79 x 1.57] Centerline Vertical and Horizontal Board Mount Receptacle Styles .093 [0.99] Max. .093 [0.99] Max. .125 [3.18] Max. .125 [3.18] Max. .300 [7.62] .300 [7.62] Bottom Post Entry Type A .093 [2.36] Max. Top Post Entry Type B .125 [3.18] Max. .300 [7.62] Horizontal Post Entry Type C Related Product Data Recommended Board Layout for Receptacle Assemblies and Individual Receptacles (Type A and B) .003 2J [0.08] Mod I Receptacles, Board Mount Recommended Board Layout for Type C -- page 288 Mates with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 Application Tooling -- pages 300-304 Performance Specifications -- page 305 .100 [2.54] Min. .003 J [0.08] Technical Documents -- .055 [1.40] Min. page 305 .125.002 [3.180.05] .125 [3.18] Keying Plug 7 Round Hole (Post Entry Type A or B) Part No. 86181-2 Use in Board Mount Receptacles J-Receptacle centers may vary depending on requirements. For individual receptacles, minimum nominal centerline spacing between adjacent receptacles is .150 [3.81]; for receptacle assemblies, centerline spacing between adjacent receptacles is .156 [3.96]. The .003 [0.08] tolerances are not to accumulate over length of board. For solder mask, see Tyco Electronics Instruction Sheet 408-7411. Note: Drawings depict normal use of the contact in a one or two-sided circuit board. When using plated thru-holes, refer to Tyco Electronics Engineering Report ER-001 and Tyco Electronics Instruction Sheet 408-7411. For solder mask, see Tyco Electronics Instruction Sheet 408-7411. Note: All part numbers are RoHS compliant. 285 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacles, Board Mount, .031 x .062 [0.79 x 1.57] Centerline (Continued) Material and Finish Copper alloy, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating B -- .000079 [0.00201] min. tin on entire contact Plating C -- (Solder Resist) -- .000030 [0.00076] gold over .000050 [0.00127] nickel on contact area, .000500 [0.01270] aluminum on inside area of solder tines; remainder of contact unfinished .210 [5.33] .010 [0.25] Max. Standard Pressure Receptacle Type Board Thickness Range Dimension T (Ref. Pg. 285 ) A .070-.055 [1.78-1.40] .112 [2.84] B .070-.055 [1.78-1.40] .112 [2.84] C .103-.055 [2.62-1.40] .145 [3.68] High Pressure Receptacle Standard Pressure Part Nos. Strip Form Loose Piece Plating A 86477-2 86480-2 Plating B 86477-3 -- Plating C (Solder Resist) 87772-2 -- Plating A 87003-1 87105-1 Plating B 87003-2 -- Plating C (Solder Resist) 87774-2 -- Plating A 85487-4 85493-4 Plating B 85487-3 -- Finish .020 [0.51] Max. .210 [5.33] High Pressure Part Nos. Strip Form Loose Piece -- -- 87316-3 -- -- -- -- -- -- -- -- -- 86432-8 86434-6 86432-1 86434-1 Insertion Applicator No. for "U" Frame Machine 466376-1 466376-1 466376-1 466376-1 466376-1 466376-1 565967-3 Mod I Receptacles, Board Mount Notes: 1. All strip form parts in packaged quantities of 5,000 each. 2. All loose piece parts in packaged quantities of 500 each. 7 Note: All part numbers are RoHS compliant. 286 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacle Assemblies, Vertical Board Mount, .031 x .062 [0.79 x 1.57] Centerline .046 [1.17] Contact Area Single Row .156 [3.96] Centerline .182 [4.62] The letter A stamped on contact indicates mating end of receptacle. .018 [0.46] X-X B .015 [0.38] Material and Finish A Housing -- Black thermoplastic, 94V-0 rated Contacts -- Copper alloy, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating B -- .000079 [0.00201] min. tin on entire contact Plating C -- (Solder Resist) -- .000030 [0.00076] gold over .000050 [0.00127] nickel on contact area, .000500 [0.01270] aluminum on inside area of solder tines; remainder of contact unfinished Related Product Data Technical Documents -- page 305 .175.007 [4.450.18] X No. of Pos. A B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 .156 [3.96] .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62] 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] 3.120 [79.25] Dimensions X +.010 .112-.000 +0.25 [2.840.00] .300.003 [7.620.08] Type A Type B Standard Pressure High Pressure Standard Pressure Plating A Plating B Plating C Plating B Plating A Plating B Plating C 87984-2 87983-2 87989-2 87993-2 87986-2 87985-2 87990-2 87984-3 87983-3 87989-3 87993-3 87986-3 87985-3 87990-3 87984-4 87983-4 87989-4 87993-4 87986-4 87985-4 87990-4 87984-5 87983-5 87989-5 87993-5 87986-5 87985-5 87990-5 87984-6 87983-6 87989-6 87993-6 87986-6 87985-6 87990-6 87984-7 87983-7 87989-7 87993-7 87986-7 87985-7 87990-7 87984-8 87983-8 87989-8 87993-8 87986-8 87985-8 87990-8 87984-9 87983-9 87989-9 87993-9 87986-9 87985-9 87990-9 1-87984-0 1-87983-0 1-87989-0 1-87993-0 1-87986-0 1-87985-0 1-87990-0 1-87984-1 1-87983-1 1-87989-1 1-87993-1 1-87986-1 1-87985-1 1-87990-1 1-87984-2 1-87983-2 1-87989-2 1-87993-2 1-87986-2 1-87985-2 1-87990-2 1-87984-3 1-87983-3 1-87989-3 1-87993-3 1-87986-3 1-87985-3 1-87990-3 1-87984-4 1-87983-4 1-87989-4 1-87993-4 1-87986-4 1-87985-4 1-87990-4 1-87984-5 1-87983-5 1-87989-5 1-87993-5 1-87986-5 1-87985-5 1-87990-5 1-87984-6 1-87983-6 1-87989-6 1-87993-6 1-87986-6 1-87985-6 1-87990-6 1-87984-7 1-87983-7 1-87989-7 1-87993-7 1-87986-7 1-87985-7 1-87990-7 1-87984-8 1-87983-8 1-87989-8 1-87993-8 1-87986-8 1-87985-8 1-87990-8 1-87984-9 1-87983-9 1-87989-9 1-87993-9 1-87986-9 1-87985-9 1-87990-9 2-87984-0 2-87983-0 2-87989-0 2-87993-0 2-87986-0 2-87985-0 2-87990-0 Mod I Receptacles, Vertical Board Mount Recommended Board Layout -- page 288 Mates with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 Performance Specifications -- page 305 .156 Typ. [3.96] 7 Keying Plug Part No. 86181-2 (Use in Board Mount Receptacles) Post Entry Type A Post Entry Type B Note: All part numbers are RoHS compliant. 287 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacle Assemblies, Horizontal Board Mount, .031 x .062 [0.79 x 1.57] Centerline Single Row .156 [3.96] Centers Material and Finish Housing -- Black thermoplastic, 94V-0 rated Contacts -- Copper alloy, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating B -- .000079 [0.00201] min. tin on entire contact .018 [0.46] .046 [1.17] Contact Area .182 [4.62] The letter A stamped on contact indicates mating end of receptacle. X-X B .015 [0.38] A .156 [3.96] Typ. .333.010 [8.460.25] .145 [3.68] Post Entry Type C .175.007 [4.450.18] Related Product Data Mates with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 Performance Specifications -- page 305 X .300.003 [7.620.08] X Technical Documents -- page 305 Mod I Receptacles, Horizontal Board Mount Recommended Board Layouts for Receptacle Assemblies and Individual Receptacles (Type C) .003 H [0.08] .003 2H [0.08] .003 2H [0.08] .055.005 [1.400.13] .340 [ +.005 -.000 ] Keying Plug [ +.005 -.000 ] .003 H [0.08] .100 [2.54] Max. +.005 .340 -.000 [8.64+0.13] [ [8.64+0.13] .073.003 [1.850.08] Typ. Dia. .073.003 [1.850.08] Typ. Dia. This configuration recommended for use with machine applied posts or headers with a .345 [18.76] minimum mating end post length.* This configuration recommended for use with machine applied posts or headers with a .500 [12.70] minimum mating end post length.* .073.003 [1.850.08] Typ. Dia. 7 .003 H [0.08] .340 [8.64+0.13] This configuration recommended for use with machine applied posts or headers with a .405 [10.29] minimum mating end post length.* .003 2H [0.08] The mating post length is depicted by the A dimension on page 294 (machine applied posts) and the C dimension on pages 295-297 (headers). H-Receptacle centers may vary depending on requirements. For individual receptacles, minimum nominal centerline spacing between adjacent receptacles is .125 [3.18] for receptacle assemblies, centerline spacing between adjacent receptacles is .156 [3.96]. The .003 [0.08] tolerances are not to accumulate over length of board. Part No. 86181-2 (Use in Board Mount Receptacles) Note: All part numbers are RoHS compliant. 288 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a ] AMPMODU Interconnection System Mod I Receptacle Assemblies, Horizontal Board Mount, .031 x .062 [0.79 x 1.57] Centerline (Continued) No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Dimensions A B .156 [3.96] .312 [7.92] .312 [7.92] .468 [11.89] .468 [11.89] .624 [15.85] .624 [15.85] .780 [19.81] .780 [19.81] .936 [23.77] .936 [23.77] 1.092 [27.74] 1.092 [27.74] 1.248 [31.70] 1.248 [31.70] 1.404 [35.66] 1.404 [35.66] 1.560 [39.62] 1.560 [39.62] 1.716 [43.59] 1.716 [43.59] 1.872 [47.55] 1.872 [47.54] 2.028 [51.51] 2.028 [51.51] 2.184 [55.47] 2.184 [55.47] 2.340 [59.44] 2.340 [59.44] 2.496 [63.40] 2.496 [63.40] 2.652 [67.36] 2.652 [67.36] 2.808 [71.32] 2.808 [71.32] 2.964 [75.29] 2.964 [75.29] 3.120 [79.25] Standard Pressure Plating A Plating B 87988-2 87987-2 87988-3 87987-3 87988-4 87987-4 87988-5 87987-5 87988-6 87987-6 87988-7 87987-7 87988-8 87987-8 87988-9 87987-9 1-87988-0 1-87987-0 1-87988-1 1-87987-1 1-87988-2 1-87987-2 1-87988-3 1-87987-3 1-87988-4 1-87987-4 1-87988-5 1-87987-5 1-87988-6 1-87987-6 1-87988-7 1-87987-7 1-87988-8 1-87987-8 1-87988-9 1-87987-9 2-87988-0 2-87987-0 High Pressure Plating B 87995-2 87995-3 87995-4 87995-5 87995-6 87995-7 87995-8 87995-9 1-87995-0 1-87995-1 1-87995-2 1-87995-3 1-87995-4 1-87995-5 1-87995-6 1-87995-7 1-87995-8 1-87995-9 2-87995-0 Mod I Receptacles, Horizontal Board Mount 7 Note: All part numbers are RoHS compliant. 289 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacles, Crimp Snap-In (Wire Applied), .031 x .062 [0.79 x 1.57] Centerline Material and Finish Copper alloy, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating B -- .000016 [0.00041] min. tin on entire contact Related Product Data Housings used in -- pages 291-293 Mate with Machine Applied Posts -- page 294 Headers -- pages 295-297 Application Tooling -- page 300-304 Performance Specification -- page 305 .125 [3.18] Max. .580 [14.73] .280 [7.11] Technical Documents -- .093 [2.36] Max. page 305 .014 [0.36] Max. Wire Size Range AWG [mm2] Ins. Dia. Range Finish 22-18 [0.3-0.9] .051-.090 [1.30-2.29] Plating A Plating B Standard Pressure Strip Form Loose Piece Packaged Part Packaged Part Quantities Nos. Quantities Nos. 5,000 102099-2 500 102103-2 5,000 102099-5 500 102103-3 .210 [5.33] Applicator (Standard Pressure) Wire Size Range AWG [mm2] Standard Pressure Receptacle 22-18 [0.3-0.9] Part Number Type Used With Machine 466764-3 466764-2 466764-1 466937-1 HDM HDM HDM SCA Model "G" (AMP-O-LECTRIC) Model "K" (AMP-O-LECTRIC) CLS IV+ (AMPOMATOR) Stripper-Crimper (AMP-O-MATIC) Premium CERTI-CRIMP Hand Tool Part Number 90274-2 AMP-O-LECTRIC KII Machine. Applicators also available for AMPOMATOR Lead Making Machines and Stripper/Crimper Machines. Consult Tyco Electronics. Mod I Receptacles, Crimp Snap-In .020 [0.51] Max. .210 [5.33] 7 Wire Size Range AWG [mm2] Ins. Dia. Range 22-18 [0.3-0.9] .051-.090 [1.30-2.29] 26-22 [0.12-0.4] 0.42-.073 [1.07-1.85] Finish Plating A Plating B Plating A Plating B High Pressure Strip Form Loose Piece Packaged Part Packaged Part Quantities Nos. Quantities Nos. 5,000 102100-2 500 102104-2 5,000 102100-5 500 102104-3 5,000 102102-2 500 102106-2 5,000 102102-5 500 102106-3 Applicator (High Pressure) High Pressure Receptacle Wire Size Range AWG [mm2] 22-18 [0.3-0.9] 26-22 [0.12-0.4] Extraction Tool Part No. 843473-1 Part Instruction Sheet 408-9451 Part Number Type 466764-3 466764-2 466764-1 466937-1 466763-2 466763-1 HDM HDM HDM SCA HDM HDM Used With Machine Premium CERTI-CRIMP Hand Tool Part Number Model "G" (AMP-O-LECTRIC) Model "K" (AMP-O-LECTRIC) CLS IV+ (AMPOMATOR) Stripper-Crimper (AMP-O-MATIC) Model "K" (AMP-O-LECTRIC) CLS IV+ (AMPOMATOR) 90274-2 90328-1 AMP-O-LECTRIC KII Machine. Applicators also available for AMPOMATOR Lead Making Machines and Stripper/Crimper Machines. Consult Tyco Electronics. Note: All part numbers are RoHS compliant. 290 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacle Housings, Standard Profile, Unkeyed, .031 x .062 [0.79 x 1.57] Centerline Single Row, .156 [3.96] Centers, Without Strain Relief .030.010 [0.760.25] Identifiers on ends of housing are optional at AMP's discretion .790 [20.07] .015 L [0.38] Material Black thermoplastic, flame retardant, 94V-0 rated .077 [1.96] .250 [6.35] Max. Y .120 [3.05] Typ. Related Product Data Contacts used with -- page 290 Mate with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 Performance Specifications -- page 305 Locking Ledge Identification Y .156 [3.96] Typ. Y-Y .156.003 .003 A spaces @ [3.960.08] = B [0.08] Technical Documents -- page 305 No. of Pos. Dimensions B .156 [3.96] .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62] 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] 3.744 [95.10] L .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62] 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] 3.120 [79.25] 3.900 [99.06] Housing Part Nos. Unstamped2 Stamped1 -- 2-87025-5 -- 2-87025-1 -- 1-87025-3 -- 2-87025-3 87025-1 87025-2 -- 3-87025-4 -- 1-87025-6 87025-9 1-87025-0 1-87025-7 1-87025-8 -- 3-87025-6 1-87025-1 1-87025-2 -- 3-87025-0 -- 3-87025-8 -- 3-87025-2 -- 2-87025-0 -- 4-87025-0 -- 87025-4 -- 87025-6 -- 87025-8 -- 5-87025-0 Mod I Receptacle Housings 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24 7 Notes: 1Markings on housing. 2No markings on housing. Note: All part numbers are RoHS compliant. 291 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacle Housings, Standard Profile, Unkeyed, .031 x .062 [0.79 x 1.57] Centerline (Continued) Single Row, .156 [3.96] Centers, With Strain Relief .992 [25.20] .206.020 [5.230.51] .290 [7.37] .040 [1.02] .694 [17.63] .397 [10.08] .446 [11.33] .298 [7.57] .094 [2.39] Dia. 4 Plc. .843 [21.41] Material Black thermoplastic, flame retardant, 94V-0 rated 1.640 [41.66] Related Product Data Contacts used with -- page 290 Mate with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 Performance Specifications -- page 305 1.560 [39.62] Technical Documents -- 10 Position Receptacle Housing, Part No. 1-102090-0 Mod I Receptacle Housings page 305 7 Note: All part numbers are RoHS compliant. 292 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Receptacle Housings, Low Profile, Keyed, .031 x .062 [0.79 x 1.57] Centerline Single Row, .156 [3.96] Centers Identifiers on ends of housing are optional at AMP's discretion .030.010 [0.760.25] Locking Ledge Identification .640 [16.26] .125 [3.18] .040 [1.02] .075 [1.91] Typ. .015 L [0.38] .077 [1.96] Material Black thermoplastic, flame retardant, 94V-0 rated .250 [6.35] Max. .120 [3.05] Typ. .156 [3.96] Typ. Related Product Data Contacts used with -- page 290 Mate with -- Headers -- pages 295-297 Performance Specifications -- page 305 .156.003 .003 A spaces @ [3.960.08] = B [0.08] B L No. of Keys 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 24 .156 [3.96] .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62] 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] 3.744 [95.10] .312 [7.92] .468 [11.89] .624 [15.85] .780 [19.81] .936 [23.77] 1.092 [27.74] 1.248 [31.70] 1.404 [35.66] 1.560 [39.62] 1.716 [43.59] 1.872 [47.55] 2.028 [51.51] 2.184 [55.47] 2.340 [59.44] 2.496 [63.40] 2.652 [67.36] 2.808 [71.32] 2.964 [75.29] 3.120 [79.25] 3.900 [99.06] 1 1 2 2 3 3 4 3 5 4 6 4 7 5 8 6 6 8 10 11 Technical Documents -- 1No Housing Part Nos. (Unstamped)1 87159-3 87159-4 87159-5 87159-1 87159-6 87159-7 87159-8 87159-9 1-87159-0 1-87159-1 1-87159-2 87159-2 1-87159-3 1-87159-4 1-87159-5 1-87159-6 1-87159-7 1-87159-8 1-87159-9 2-87159-4 Key Locations A A A,C A,D A,C,E A,C,E A,C,E,G A,D,G A,C,E,G,J A,D,G,K A,C,E,G,J,L A,D,J,M A,C,E,G,J,L,N A,D,G,K,N A,C,E,G,J,L,N,Q A,D,G,K,N,R A,D,F,J,P,S B,D,F,J,L,N,Q,S A,C,E,G,J,L,N,Q,S,U A,C,E,H,K,M,Q,S,U,W,Y Mod I Receptacle Housings A page 305 Keying Plug Dimensions No. of Pos. marking on housing. Keying Plug References Material -- Natural Color Nylon Wire Exit Face Wire Exit Face 7 .160 [4.06] .050 [1.27] Fits through .125 [3.18] Dia. Hole Part No. 87116-2 Post Mating Face Keying Plug 87116-2 (Flush) For Standard Housings Post Mating Face Keying Plug 87116-2 (Flush) For Low Profile Housings Note: All part numbers are RoHS compliant. 293 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Posts, Machine Applied, .031 x .062 [0.79 x 1.57] Centerline Straight Posts .150 Cut Off [3.81] .003 2D [0.08] .062 [1.57] .003 D [0.08] .150 [3.81] E .080 [2.03] .048 [1.22] A B .078.002 Dia. [1.980.05] (Drilled Hole) Typical Assembly .031 [0.78] C Recommended Mounting Holes Material and Finish Brass, plated .000030 [0.00076] gold over .000050 [0.00127] nickel on entire post Related Product Data Mate with -- Board Mount Receptacles -- pages 285, 286 Board Mount Receptacle Assemblies -- pages 287-289 Crimp Snap-In Receptacles and Housings -- pages 290-292 Locking Clip Contacts & Housings -- pages 298, 299 (see page 298 for recommended post length). Application Tooling -- pages 300-304 Performance Specifications -- page 305 D--Post centers may vary depending on requirements. Minimum nominal centerline spacing between adjacent contacts is .125 [3.18]; .003 [0.08] tolerances not to accumulate over length of board. E--Post center location from edge of board may vary to satisfy application. A Dimensions B C .360 [9.14] .187 [4.75] .595 [15.11] .380 [9.65] .320 [8.13] .748 [19.00] .400 [10.16] .125 [3.18] .573 [14.55] .480 [12.19] .187 [4.75] .715 [18.16] .565 [14.35] .187 [4.75] .800 [20.32] .800 [20.32] .150 [3.81] .998 [25.35] Finish Technical Documents -- Mod I Posts, Machine Applied page 305 Plating A Plating B Plating A Plating B Plating A Plating B Plating A Plating B Plating A Plating B Plating A Plating B Strip Form1 86147-7 5086147-2 1-86147-5 5086147-9 4-86147-2 3-5086147-7 1-86147-8 2-5086147-2 86147-8 5086147-1 1-86147-2 1-5086147-0 Part Nos. Loose Piece2 86182-7 5086182-2 1-86182-5 5086182-9 2-86182-9 2-5086182-5 1-86182-8 2-5086182-2 86182-8 5086182-1 1-86182-2 1-5086182-0 Packaging quantity of 20,000 per reel. Packaging quantity of 1,000 per bag. Note: Strip form posts applied with Insertion Machine No. 3-457382-1, includes power unit and applicator. 1 2 7 Note: All part numbers are RoHS compliant. 294 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Headers, Straight Post, Keyed, .031 x .062 [0.79 x 1.57] Centerline Single Row, .156 [3.96] Centers 1.00 [2.54] Typ. Keyway See chart for locations .250.010 [6.350.25] .125 [3.18] C .156.003 .003 A spaces @ [3.960.08] = B [0.08] .085 [2.16] Max. .063.002 [1.600.05] .031.001 [0.790.03] Typ. Material and Finish .062 [1.57] Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] min. nickel on entire post Plating B -- .000100-.000200 [0.00254-0.00508] tin over .000030 [0.00762] nickel on entire post .405.010 [10.290.25] .250.010 [6.350.25] .125.010 [3.180.25] .035 [0.89] .031 [0.79] +.000 .040-.015 Typ. +0.00 [1.020.38] Related Product Data Mate with -- Board Mount Receptacles -- pages 285, 286 Board Mount Receptacle Assemblies -- pages 287-289 Crimp Snap-In Receptacles and Housings -- pages 290-292 Locking Clip Contacts & Housings -- pages 298 & 299 (see page 298 for recommended post length). Performance Specifications -- page 305 Technical Documents -- .312.003 [7.920.08] .156.003 [3.960.08] .125 [3.18] .055.003 [1.400.08] Dia. Recommended Board Layout No. of Pos. Dimensions A B C Post Height D=.405 [10.29] No. of Keying Slots Plating A Plating B Post Height D=.587 [14.91] Plating A Plating B Keyway Locations 2 1 .156 [3.96] .267 [6.78] 1 85829-2 5-87160-4 87247-2 5-87262-2 3 2 .312 [7.92] .423 [10.74] 1 85829-3 5-87160-5 87247-3 5-87262-3 A A 4 3 .468 [11.89] .579 [14.71] 2 85829-4 5-87160-6 87247-4 5-87262-4 A,C 5 4 .624 [15.85] .735 [18.67] 2 85829-5 5-87160-1 87247-5 5-87262-5 A,D 6 5 .780 [19.81] .891 [22.63] 3 85829-6 5-87160-7 87247-6 5-87262-6 A,C,E 7 6 .936 [23.77] 1.047 [26.59] 3 85829-7 5-87160-8 87247-7 5-87262-7 A,C,E, 8 7 1.092 [27.74] 1.203 [30.56] 4 85829-8 5-87160-9 87247-8 5-87262-8 A,C,E,G 9 8 1.248 [31.70] 1.359 [34.52] 3 85829-9 6-87160-0 87247-9 5-87262-9 A,D,G 10 9 1.404 [35.66] 1.515 [38.48] 5 1-85829-0 6-87160-1 1-87247-0 6-87262-0 A,C,E,G,J 11 10 1.560 [39.62] 1.671 [42.44] 4 1-85829-1 6-87160-2 1-87247-1 6-87262-1 A,D,G,K 12 11 1.716 [43.59] 1.827 [46.41] 6 1-85829-2 6-87160-3 1-87247-2 6-87262-2 A,C,E,G,J,L 13 12 1.872 [47.55] 1.983 [50.37] 4 1-85829-3 5-87160-2 1-87247-3 6-87262-3 A,D,J,M 14 13 2.028 [51.51] 2.139 [54.33] 7 1-85829-4 6-87160-4 1-87247-4 6-87262-4 A,C,E,G,J,L,N 15 14 2.184 [55.47] 2.295 [58.29] 5 1-85829-5 6-87160-5 1-87247-5 6-87262-5 A,D,G,K,N 16 15 2.340 [59.44] 2.451 [62.26] 8 1-85829-6 6-87160-6 1-87247-6 6-87262-6 A,C,E,G,J,L,N,Q 17 16 2.496 [63.40] 2.607 [66.22] 6 1-85829-7 6-87160-7 1-87247-7 6-87262-7 A,D,G,K,N,R 18 17 2.652 [67.36] 2.763 [70.18] 7 1-85829-8 6-87160-8 1-87247-8 6-87262-8 A,D,F,J,M,P,S 19 18 2.808 [71.32] 2.919 [74.14] 8 1-85829-9 6-87160-9 1-87247-9 6-87262-9 B,D,F,J,L,N,Q,S 20 19 2.964 [75.29] 3.075 [78.11] 10 2-85829-0 7-87160-0 2-87247-0 7-87262-0 A,C,E,G,J,L,N,Q,S,U 21 20 3.120 [79.25] 3.231 [82.07] 7 2-85829-1 7-87160-1 2-87247-1 7-87262-1 A,D,G,K,N,R,U 22 21 3.276 [83.21] 3.387 [86.03] 11 2-85829-2 7-87160-2 2-87247-2 7-87262-2 A,C,E,G,J,L,N,Q,S,U,W 23 22 3.432 [87.17] 3.543 [89.99] 8 2-85829-3 7-87160-3 2-87247-3 7-87262-3 A,D,G,K,N,R,U,X 24 23 3.588 [91.14] 3.699 [93.95] 12 2-85829-4 7-87160-4 2-87247-4 7-87262-4 A,C,E,G,J,L,N,Q,S,U,W,Y 25 24 3.744 [95.10] 3.855 [97.92] 11 2-85829-5 7-87160-5 2-87247-5 7-87262-5 A,C,E,H,K,M,Q,S,U,W,Y Mod I Headers page 305 Keyway Locations (Ref only) 7 Note: All part numbers are RoHS compliant. 295 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Headers, Straight Post, Keyed, .031 x .062 [0.79 x 1.57] Centerline (Continued) Dimensions Post Height D=.750 [19.05] Post Height D=1.187 [30.15] No. of Keying Slots Plating A Plating B Plating A .267 [6.78] 1 85923-2 5-85875-7 87283-2 .423 [10.74] 1 85923-3 5-85875-8 87283-3 .468 [11.89] .579 [14.71] 2 85923-4 5-85875-1 87283-4 4 .624 [15.85] .735 [18.67] 2 85923-5 5-85875-2 5 .780 [19.81] .891 [22.63] 3 85923-6 5-85875-9 .936 [23.77] 1.047 [26.59] 3 85923-7 1.092 [27.74] 1.203 [30.56] 4 85923-8 No. of Pos. A 2 1 .156 [3.96] 3 2 .312 [7.92] 4 3 5 6 7 6 8 7 B C Plating B Post Height D=1.310 [33.27] Keyway Locations Plating A Plating B -- 85839-2 5-85840-2 5-86207-2 85839-3 5-85840-3 A 5-86207-9 85839-4 5-85840-4 A,C 87283-5 5-86207-3 85839-5 5-85840-5 A,D 87283-6 -- 85839-6 5-85840-6 A,C,E 6-85875-0 87283-7 -- 85839-7 5-85840-7 A,C,E, 6-85875-1 87283-8 -- 85839-8 5-85840-8 A,C,E,G A 8 1.248 [31.70] 1.359 [34.52] 3 85923-9 5-85875-3 87283-9 -- 85839-9 5-85840-9 A,D,G 9 1.404 [35.66] 1.515 [38.48] 5 1-85923-0 6-85875-2 1-87283-0 -- 1-85839-0 6-85840-0 A,C,E,G,J 11 10 1.560 [39.62] 1.671 [42.44] 4 1-85923-1 6-85875-3 1-87283-1 -- 1-85839-1 6-85840-1 A,D,G,K 12 11 1.716 [43.59] 1.827 [46.41] 6 1-85923-2 5-85875-4 1-87283-2 -- 1-85839-2 6-85840-2 A,C,E,G,J,L 13 12 1.872 [47.55] 1.983 [50.37] 4 1-85923-3 6-85875-4 1-87283-3 -- 1-85839-3 6-85840-3 A,D,J,M 14 13 2.028 [51.51] 2.139 [54.33] 7 1-85923-4 6-85875-5 1-87283-4 -- 1-85839-4 6-85840-4 A,C,E,G,J,L,N 15 14 2.184 [55.47] 2.295 [58.29] 5 1-85923-5 6-85875-6 1-87283-5 -- 1-85839-5 6-85840-5 A,D,G,K,N 16 15 2.340 [59.44] 2.451 [62.26] 8 1-85923-6 6-85875-7 1-87283-6 -- 1-85839-6 6-85840-6 A,C,E,G,J,L,N,Q 17 16 2.496 [63.40] 2.607 [66.22] 6 1-85923-7 6-85875-8 1-87283-7 -- 1-85839-7 6-85840-7 A,D,G,K,N,R 18 17 2.652 [67.36] 2.763 [70.18] 7 1-85923-8 6-85875-9 1-87283-8 -- 1-85839-8 6-85840-8 A,D,F,J,M,P,S 19 18 2.808 [71.32] 2.919 [74.14] 8 1-85923-9 7-85875-0 1-87283-9 -- 1-85839-9 6-85840-9 B,D,F,J,L,N,Q,S 20 19 2.964 [75.29] 3.075 [78.11] 10 2-85923-0 7-85875-1 2-87283-0 -- 2-85839-0 7-85840-0 A,C,E,G,J,L,N,Q,S,U 21 20 3.120 [79.25] 3.231 [82.07] 7 2-85923-1 7-85875-2 2-87283-1 -- 2-85839-1 7-85840-1 A,D,G,K,N,R,U 22 21 3.276 [83.21] 3.387 [86.03] 11 2-85923-2 7-85875-3 2-87283-2 -- 2-85839-2 7-85840-2 A,C,E,G,J,L,N,Q,S,U,W 23 22 3.432 [87.17] 3.543 [89.99] 8 2-85923-3 5-85875-5 2-87283-3 -- 2-85839-3 7-85840-3 A,D,G,K,N,R,U,X 24 23 3.588 [91.14] 3.699 [93.95] 12 2-85923-4 7-85875-4 2-87283-4 -- 2-85839-4 7-85840-4 A,C,E,G,J,L,N,Q,S,U,W,Y 25 24 3.744 [95.10] 3.855 [97.92] 11 2-85923-5 7-85875-5 2-87283-5 -- 2-85839-5 7-85840-5 A,C,E,H,K,M,Q,S,U,W,Y Mod I Headers 9 10 7 Note: All part numbers are RoHS compliant. 296 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Mod I Headers, Right-Angle Post, Keyed, .031 x .062 [0.79 x 1.57] Centerline Single Row, .156 [3.96] Centers C .031.001 Typ. [0.790.03] Material and Finish Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire post Plating B -- .000015 [0.00038] gold over .000050 [0.00127] nickel on entire post Plating C -- .000100-.000200 [0.00254-0.00508] tin over .000050 [0.00127] nickel on entire post .345.010 [8.760.25] A Spaces @ 1.56 = B [3.96] See Table for Locations .125.010 [3.180.25] .062.001 [1.570.03] .100 Typ. Keyway [2.54] .275.015 [6.990.38] .250.010 [6.350.25] .125 [3.18] +.000 .040-.015 +0.00 2 Plc. [1.02-0.38] .031 [0.79] .131 [3.33] Related Product Data Mate with -- Board Mount Receptacles -- pages 285, 286 Board Mount Receptacle Assemblies -- pages 287-289 Crimp Snap-In Receptacles and Housings -- pages 290-292 Locking Clip Contacts and Housings -- pages 298 & 299 (see page 298 for recommended post length). Performance Specifications -- page 305 .312.003 [7.920.08] .156.003 [3.960.08] E .078.002 [1.980.05] Dia. Recommended Board Layout E Dimension .345 [8.76] Post Height -- .250 [6.35] for mounting header flush with board edge; .595 [15.11] for supporting mating connector on board. .500 [12.70] Post Height -- .250 [6.35] for mounting header flush with board edge; .750 [19.05] for supporting mating connector on board. No. of Pos. A Dimensions B C Post Height D=.345 [8.76] No. of Keying Slots Plating A Plating C Post Height D=.500 [12.70] Plating B Plating C Keyway Locations 2 1 .156 [3.96] .267 [6.78] 1 87654-2 5-87655-2 87258-2 5-87194-1 3 2 .312 [7.92] .423 [10.74] 1 87654-3 5-87655-3 87258-3 5-87194-2 A A 4 3 .468 [11.89] .579 [14.71] 2 87654-4 5-87655-4 87258-4 5-87194-3 A,C 5 4 .624 [15.85] .735 [18.67] 2 87654-5 5-87655-5 87258-5 5-87194-4 A,D 6 5 .780 [19.81] .891 [22.63] 3 87654-6 5-87655-6 87258-6 5-87194-5 A,C,E 7 6 .936 [23.77] 1.047 [26.59] 3 87654-7 5-87655-7 87258-7 5-87194-6 A,C,E 8 7 1.092 [27.74] 1.203 [30.56] 4 87654-8 5-87655-8 87258-8 5-87194-7 A,C,E,G 9 8 1.248 [31.70] 1.359 [34.52] 3 87654-9 5-87655-9 87258-9 5-87194-8 A,D,G 10 9 1.404 [35.66] 1.515 [38.48] 5 1-87654-0 6-87655-0 1-87258-0 5-87194-9 A,C,E,G,J 11 10 1.560 [39.62] 1.671 [42.44] 4 1-87654-1 6-87655-1 1-87258-1 6-87194-0 A,D,G,K 12 11 1.716 [43.59] 1.827 [46.41] 6 1-87654-2 6-87655-2 1-87258-2 6-87194-1 A,C,E,G,J,L 13 12 1.872 [47.55] 1.983 [50.37] 4 1-87654-3 6-87655-3 1-87258-3 6-87194-2 A,D,J,M 14 13 2.028 [51.51] 2.139 [54.33] 7 1-87654-4 6-87655-4 1-87258-4 6-87194-3 A,C,E,G,J,L,N, 15 14 2.184 [55.47] 2.295 [58.29] 5 1-87654-5 6-87655-5 1-87258-5 6-87194-4 A,D,G,K,N 16 15 2.340 [59.44] 2.451 [62.26] 8 1-87654-6 6-87655-6 1-87258-6 6-87194-5 A,C,E,G,J,L,N,Q 17 16 2.496 [63.40] 2.607 [66.22] 6 1-87654-7 6-87655-7 1-87258-7 6-87194-6 A,D,G,K,N,R 18 17 2.652 [67.36] 2.763 [70.18] 7 1-87654-8 6-87655-8 1-87258-8 6-87194-7 A,D,F,J,M,P,S 19 18 2.808 [71.32] 2.919 [74.14] 8 1-87654-9 6-87655-9 1-87258-9 6-87194-8 B,D,F,J,L,N,Q,S 20 19 2.964 [75.29] 3.075 [78.11] 10 2-87654-0 7-87655-0 2-87258-0 6-87194-9 A,C,E,G,J,L,N,Q,S,U 21 20 3.120 [79.25] 3.231 [82.07] 7 2-87654-1 7-87655-1 2-87258-1 7-87194-0 A,D,G,K,N,R,U 22 21 3.276 [83.21] 3.387 [86.03] 11 2-87654-2 7-87655-2 2-87258-2 7-87194-1 A,C,E,G,J,L,N,Q,S,U,W 23 22 3.432 [87.17] 3.543 [89.99] 8 2-87654-3 7-87655-3 2-87258-3 7-87194-2 A,D,G,K,N,R,U,X 24 23 3.588 [91.14] 3.699 [93.95] 12 2-87654-4 7-87655-4 2-87258-4 7-87194-3 A,C,E,G,J,L,N,Q,S,U,W,Y 25 24 3.744 [95.10] 3.855 [97.92] 11 2-87654-5 7-87655-5 2-87258-5 7-87194-4 A,C,E,H,K,M,Q,S,U,W,Y Mod I Headers Technical Documents -- page 305 Keyway Locations (Ref Only) 7 Note: All part numbers are RoHS compliant. 297 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Locking Clip Contacts for .031 x .062 [0.79 x 1.57] Posts, .031 x .062 [0.79 x 1.57] Centerline Wire Crimp Contacts with Insulation Support Material and Finish Spring Contact Body -- Phosphor bronze, plated as follows: Plating A -- Selectively plated .000015 [0.00038] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire post Plating B -- .000100 [0.00254] min. tin over .000050 [0.00127] nickel on entire contact Contact Spring -- Stainless steel Related Product Data Mate with -- Machine Applied Posts -- page 294 Headers (.500 Post Height Only) -- pages 295-297 (see recommended post length below)* Housings used in -- page 299 Application Tooling -- pages 300-304 Performance Specification -- page 305 Technical Documents -- page 305 Body Mating Post Wire Size Range AWG [mm2] 22-18 [0.3-0.9] Wire Size Range AWG [mm2] 22-18 [0.3-0.9] Finish .050-.0100 [1.27-2.54] Plating A Plating B Locking Clip Contacts Instruction Sheet 408-7678 7 Strip Form Loose Piece 87269-2 5-87269-1 87278-2 5-87278-1 Applicator Part Number Type 466007-2 466950-2 HDM SCA Premium CERTI-CRIMP Hand Tool Part Number Used With Machine Model "K" (AMP-O-LECTRIC)1 Stripper/Crimper (AMP-O-MATIC) 90308-1 1AMP-O-LECTRIC KII Machine. Applicators also available for AMPOMATOR Lead Making Machines. Consult Tyco Electronics. Note: These contacts must be crimped in accordance with Tyco Electronics Specification No. 114-25008 in order to function properly in a connector housing. Extraction Tool Part No. 91104-1 is used for removing individual contacts from connector housings and for detaching contacts from mating posts. Wire Harnessing Extraction Tool Part No. 91104-1 Contact Part Nos. Ins. Dia. Range If necessary, wires can be grouped with cable ties and secured to a panel with fixed clamps. However, locking clip contacts must be free to float within the connector housings to allow proper extraction. Therefore, harnessing hardware or the use of multiple terminations per contact must not restrict the free-floating action of contacts in the housing. For more information, request Insulating and Bundling Products Catalog 124132. Fixed Clamp Cable Tie Unrestricted Wire for Free-Floating Contacts .281/.344* [7.14/8.74] (without housing) .370/.433* [9.40/11.00] (with housing) *Dimension defines .031 x .062 [0.79 x 1.57] portion of post. If post is longer than maximum specified, post tip may butt against wire ends. Note: All part numbers are RoHS compliant. 298 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Locking Clip Connector Housings, .031 x .062 [0.79 x 1.57] Centerline C Single Row, .156 [3.96] Centers A B .110 [2.79] Min. Typ. Material and Finish .220 [5.59] Black thermoplastic, 94V-0 rated Related Product Data .060 [1.52] Contacts used with -- page 298 Mate with -- Machine Applied Posts -- page 294 Headers -- pages 295-297 (see page 298 for recommended post length) Performance Specifications -- page 305 .860 [21.84] .031 x .062 [0.79 x 1.57] Post (Ref only) Technical Documents -- .433/.370 [11.00/9.40] page 305 .194 [4.93] .110 [2.79] Typ. No. of Pos. 1 2 3 3 of 4 4 4 of 5 5 5 of 6 6 6 of 7 7 8 9 10 11 12 Note: All part numbers are RoHS compliant. A -- -- .156 [3.96] Dimensions B -- -- .156 [3.96] C .200 [5.08] .376 [9.55] .532 [13.51] .156 [3.96] .312 [7.92] .688 [17.48] .312 [7.92] .312 [7.92] .844 [21.44] .312 [7.92] .468 [11.89] 1.000 [25.40] .468 [11.89] .468 [11.89] 1.156 [29.36] .468 [11.89] .624 [15.85] .624 [15.85] .780 [19.81] .780 [19.81] .624 [15.85] .624 [15.85] .780 [19.81] .780 [19.81] .936 [23.77] 1.312 [33.32] 1.468 [37.29] 1.624 [41.25] 1.780 [45.21] 1.936 [49.17] Housing Part Nos. UnKeyed Keyed 87270-1 -- 87270-2 -- 1-87270-3 -- -- 87270-3 87270-4 -- -- 1-87270-0 1-87270-4 -- -- 1-87270-2 87270-5 -- -- 1-87270-1 1-87270-5 -- 87270-6 -- 1-87270-6 -- 87270-7 -- 1-87270-7 -- 87270-8 -- Locking Clip Connector Housing .156 [3.96] Typ. Keyed Positions on Mating Face -- -- -- -- -- -- -- -- -- -- -- -- 7 Indicates "closed cavity". No post entry hole in this position. Notes: 1. All housings listed above will accept Locking Clip Contacts No. 87269 and 87278, refer to page 298 2. Refer to Tyco Electronics Instruction Sheet 408-7676 for proper contact orientation within the housings. 299 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Application Tooling Application Tooling For Crimp Snap-In Receptacles and Locking Clip Contacts Side-Feed Heavy-Duty Miniature Applicators (Coded HDM) Interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). Similar design as the endfeed version. All side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. For more information, request Instruction Sheet 408-8040. AMP-O-LECTRIC Model "G" Terminating Machines, 354500-1, -9, -11 Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniature-style applicators. Specifications AMPOMATOR CLS IV+ Lead-Making Machines, 356500-1, -2, 1213400-1, -2 Fully-automatic machines that measure, cut, strip and terminate single leads. Microprocessor-controlled, and programmed and operated using an easy-tofollow, menu-driven touchscreen. Features include direct-drive terminating units with precision crimp height adjustment, fully programmable setups, wire runout and splice detection, and motorized pre-feed with wire straightener. Crimp quality monitoring is also available. 7 Note: All part numbers are RoHS compliant. Width -- 18.7-25.3 [475-643] depending on applicator type Depth -- 21.5-28.1 [546-713] depending on applicator type Height -- 20 [508] Weight -- 240 lb [110 kg] Electrical -- 120 or 220 VAC, 50 or 60 Hz; 310 VA Air -- 90-110 psi [6.21-7.59 bar], 6 scfm [0.00282 m3/s] when required with air-feed applicators Wire Range -- 26-10 AWG [0.12-6 mm2] solid or stranded, depending on product applied For more information, request Catalog 65828, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Specifications Width -- 159 [4 040] Depth -- 68 [1 730] Height -- 86 [2 185] with 24 [610] dia. reel Weight -- 2 000 lb [907 kg] Electrical -- 220 VAC, 50 or 60 Hz, single phase, 25 A, with neutral and ground Air -- 90 psi [6.21 bar], 15 scfm [0.0071 m3/s] sustained Wire Range -- 26-10 AWG [0.12-6 mm2] stranded, 26-16 AWG [0.12-1.4 mm2] solid Lead Lengths -- 3-90 [76.2-2 285], 90-1 000 [2 285-25 400] with long lead conveyors For more information, request Catalog 124324, Video 198142 (NTSC), 199609 (PAL). Note: For additional tooling options, contact Tyco Electronics or reference the Tyco Electronics web site. 300 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Application Tooling (Continued) For Crimp Snap-In Receptacles and Locking Clip Contacts (Continued) Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. Specifications Stripper-Crimper Applicators (coded SCA) Interchangeable applicators for crimping products in AMP-O-MATIC StripperCrimper Machines. Consist of separate ram and lower tooling assemblies. Similar dial-in settings for different wire sizes and insulation diameters as HDM applicators. Available with sensors for use with the Crimp Quality Monitor. For more information, request Catalog 65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275 [Crimp Quality Monitor (CQM)]. Kappa 235, Automatic Cut and Strip, 3-547178-1 The Kappa 235 has the capability of processing wires with a cross section of up to 4 AWG and an outside diameter of 0.59 inch. Options include an inner conductor processing kit for multiconductor cables and a flat ribbon cable kit. Specifications Cosmic 927R Micro-Cable Stripper The Cosmic 927R Micro-Cable Stripper was developed to reliably strip various insulation materials and micro-cable. From conductor diameter 36 AWG to 10 AWG, the stripping diameter display can be set to within 0.1mm increments. Thus optimal stripping quality is guaranteed and damage to the conductor is eliminated. Width--14 [355] Depth--18 [457] Height--33 [838] without reel Weight--150 lb [68 kg] Electrical--120 VAC, 50 or 60 Hz, .5 A Air--80-100 psi [5.52-6.90 bar], 3.5 scfm [0.00165 m3/s] Wire Range--32-14 AWG [0.03-2 mm2] For more information, request Catalog 65004, Video 198075, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Width--25 [630] Depth--16 [490] Height--13.4 [370] Weight--95 lb [44 kg] Wire Cross-Sections-- 24-4 AWG [0.22-25 mm2] Flat Ribbon Cables--width up to 40mm Length Range--0.04"-328ft [1mm - 99.99m] (+/- 0.2%) Electrical--110/230 V 50/60Hz, switches automatically Application Tooling Note: All part numbers are RoHS compliant. AMP-O-MATIC StripperCrimper Machines, 854040-3, -4 7 Note: For additional tooling options, contact Tyco Electronics or reference the Tyco Electronics web site. 301 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Application Tooling (Continued) CERTI-CRIMP Straight Action Hand Tools (SAHT) Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg] All CERTI-CRIMP head assemblies / dies, have multiple power options available. The accompanying diagram outlines those power options. See catalogs 1654714 (SDE Electric Terminator), 124208 (626 Pneumatic Tool System) and 1773381(Battery-Powered Crimp Tool Kits) for more information. For more information, request Catalog 65780. PRO-CRIMPER III Hand Tool Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shoulderedstyle die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. All PRO-CRIMPER head assemblies / dies, have multiple power options available. The accompanying diagram outlines those power options. See catalogs 1654714 (SDE Electric Terminator), 124208 (626 Pneumatic Tool System) and 1773381(Battery-Powered Crimp Tool Kits) for more information. Application Tooling For Crimp Snap-In Receptacles and Locking Clip Contacts (Continued) Instruction Sheet 408-9930 7 Note: For additional tooling options, contact Tyco Electronics or reference the Tyco Electronics web site. 302 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Application Tooling (Continued) For Board Mount Receptacles and Machine Applied Posts Modular Insertion System (MIS) Bench Machines, 217600 Series, 662820 Series (shown) For Board Mount Receptacles Bench machines for inserting a variety of products into pc boards. Uses the same interchangeable insertion heads as the Comp-U-Sertor II Machines. Series 217600 machines feature a manually-operated X-Y positioning fixture, plus a locator spotlight. The machine cycles when the board hole is placed on the anvil and both triggers on the dual handles attached to the X-Y fixture are depressed. Series 662820 machines, without board fixturing, cycle automatically when the hole is properly located. A stabilizing disk over the anvil helps keep the board level. Specifications Width -- 18 [457] Depth -- 24 [610] Height -- 18 [457] Weight -- 250 lb [113 kg] Electrical -- 120 to 220 VAC, 50 or 60 Hz (217600); 120 or 240 VAC, 60 Hz, single phase, 120 VA (662820) Air -- 80 psi [5.52 bar] min., 15 scfm [0.00708 m3/s] min. Insertable Area -- 18 x 22 [457 x 559] max. For more information, request Catalog 296059. This benchtop insertion machine installs contacts into PC boards at rates to 2000 per hour. A spotlight highlights the insertion area, and lower tooling assures precise board location. The machine is activated by a foot pedal. P300 Automatic Insertion Machine Specifications Width -- 57.5 [1 460] Depth -- 64.5 [1 640] Height -- 60 [1 520] Weight -- Depending on configuration Electrical -- 110 V, 60 Hz Air -- 87 psi [6 bar] Insertable Area -- 24 x 16 [600 x 400] For more information, contact Tyco Electronics. Application Tooling Note: All part numbers are RoHS compliant. Automatic machine for inserting a variety of contacts into pc boards (PCBs). Equipped with an insertion tool (comprised of a product-specific insertion head, an anvil, and a product feed mechanism). Stepper-motor driven X-Y table positions PCBs under insertion head. Surface Mount Equipment Manufacturers Association (SMEMA) compatible inline PCB Insertion Station for posts, tabs, receptacles or sockets. Stand-alone unit is field upgradeable to Pass Through. Mounts up to four Tyco Electronics pneumatic insertion heads. Modem diagnostics standard, vision system optional. Control panel used to program and monitor entire insertion process. 7 Note: For additional tooling options, contact Tyco Electronics or reference the Tyco Electronics web site. 303 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Application Tooling (Continued) For Board Mount Receptacles and Machine Applied Posts (Continued) P350 Pin Insertion Machine Specifications Width -- 102 [2600] Depth -- 118 [3000] Height -- 87 [2200] Weight -- approx 3500 lb [1600 kg] Electrical -- 230 V, 50-60 Hz, 10 A Air -- 600 kPa dried air Max. Board Size -- 17.5 x 17.5 [450 x 450] The P350 provides a wide range of solutions for pin insertion applications. Quick change tooling packs, and a wide range of options make it a flexible high speed platform. Application Tooling The P350 is a fully automatic inline pin insertion machine capable of applying reeled pins, tabs, receptacles and similar products into PCBs. With inline operation, an automatic tool changer and insertion rates up to 5 per second, it is focused at fully automatic high speed operation to maximize throughput while minimizing costly scrap. A servo powered XY table positions the PCB under a central drive station at high speed. The tool changer can hold up to 3 insertion heads each capable of applying a different product. A unique rotary insertion finger allows the application of products at up to 7 different angles without rotating the PCB. This allows the P350 to apply product at different angles without a reduction in insertion rate or the potential positioning error associated with PCB rotation. Icon driven software with touch screen provides a simple to use, intuitive operator interface. 7 304 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Performance Specifications The electrical, mechanical and environmental characteristics of the AMPMODU .031 x .062 [0.79 x 1.57] Interconnection System are listed below: Mechanical Characteristics Contact Durability Receptacles Standard High Pressure Pressure 75 Cycles 25 Cycles 75 Cycles 25 Cycles N/A N/A 75 Cycles 50 Cycles 200 Cycles 100 Cycles Plating .000016 [0.00041] Min. Tin .000079 [0.00201] Min. Tin .000100 [0.00254] Min. Tin .000015 [0.00038] Gold .000030 [0.00076] Gold Locking Clip Contacts N/A N/A 25 Cycles 25 Cycles N/A Electrical Characteristics Connector Durability Contact Current Rating -- 5 amperes max. for single contact in free air, could vary due to ambient temperature, wire size and duty cycles. Contact Resistance -- 12 milliohms at 100 ma and 50 mv open circuit. Dielectric Rating -- At Sea Level - 1200 VAC between contacts on .156 [3.96] centers for 1 minute. Insulation Resistance -- 5 x 103 megohms (initial) Receptacles Mating - 16 oz. [4.45N] max. per contact after 3 mating cycles (standard pressure) -30 oz. [8.34N] max. per contact after 3 mating cycles (high pressure, gold) -60 oz. [16.68N] max. per contact after 3 mating cycles (high pressure, tin) Unmating - 1 oz. [0.28N] min. per contact after 3 mating cycles (standard pressure) 3 oz. [0.83N] min. per contact after 3 mating cycles (high pressure) Locking Clip Contacts Mating - 4 lb. [17.79N] max. per contact after 3 mating cycles Unmating - 2 lb. [8.90N] min. per contact after 3 mating cycles Environmental Characteristics Operating Temperature -- -65C to 105C [-85F to 221F] (Gold Plated) -65C to 60C [-85F to 140F] (Tin Plated) Technical Documents Various technical documents are available for your use: 108-25016 Interconnection System, Standard Pressure 108-25025 Interconnection System, High Pressure, Gold 108-25025-1 Interconnection System, High Pressure, Tin 108-36029 Locking Clip Connectors 114-25000 Crimp Snap-In Receptacle Contacts 114-25004 Board Mount Receptacle Contacts 114-25008 Locking Clip Contacts 114-25011 Machine Applied Straight Posts Note: All part numbers are RoHS compliant. Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-7308 Clinching Procedures for Header Assemblies 408-7411 Suggestions for Wave Soldering AMPMODU Receptacles 408-7594 Tyco Electronics Hand Tool 90274-2 for Crimping Crimp Snap-In 18-22 AWG Contacts 408-7750 Tyco Electronics Hand Tool 90328-1 for Crimping Crimp Snap-In Contacts (22-26 AWG) 408-7676 AMPMODU Locking Clip Connectors and Contacts 408-7671 Tyco Electronics Hand Tool 90308-1 for Crimping Locking Clip Contacts 408-7678 Tyco Electronics Extraction Tool 91104-1 for Locking Clip Contacts 408-7981 Clinching Procedures for Receptacle Assemblies 408-9451 Tyco Electronics Extraction Tool 843473-1 for Crimp Snap-In Receptacles Product Specifications Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 7 305 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Shunts Product Facts 7600 Series Programmable Shunts use conventional .100 x .300 [2.54x7.62] DIP leg spacing Post Shunts are used to common pairs of .025 [0.64] square posts, .025 [0.64] diameter round posts and .022 x .026 [0.56 x 0.66] formed posts Shunts Tyco Electronics offers a variety of high quality shunts for low cost manual programming. Tyco Electronics 7600 Series Programmable Shunts are designed on the standard .100 x .300 [2.54 x 7.62] DIP spacing. Tyco Electronics Post Shunts mate with any common pairs of square, rectangular and round posts. Post shunts come in two-position low profile, 2 mm miniature, tandem spring, dual beam, and multiposition versions. Tyco Electronics DIP Shunts are a highly reliable, low cost means of manually programming various types of electrical/electronic equipment. The shunt consists of a series of conductive straps packaged in a DIP configuration. The straps can be retained intact for a closed circuit or broken with a hand tool to produce an open circuit. Among the options available are choices of gold or tin plating, beryllium copper or phosphor bronze contact material and shunts with 94V-0 rated housing spaces on .079 [2.00], .100 [2.54] and .200 [5.08] centers with the low profile series requiring only .250 [6.35] clearance from the pc board. All Tyco Electronics shunts feature one-piece construction for high reliability. All have high normal forces for excellent electrical continuity. For added reliability, Tandem Spring and Dual Beam Shunts have two points of contact in each receptacle. 8 306 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Dual In-Line Package (DIP) Shunts -- 7600 Series Standard Shunt Standard Pressure Material and Finish Housing -- Glass-filled polyester, UL 94V-0 rated Contacts -- Brass Finish -- Selectively plated .000100 min. tin on solder area over .000050 min. nickel on entire contact Contact Lead Spacing -- .100 x .300 [2.54x7.62] Lead Length -- .140 [3.56] below mounting surface Housing Color -- Black Programming Tool -- See below .290 [7.37] 15 Max. Typ. .079 [2.01] Programming Hand Tool Part No. 435862-1 .100 .005 Typ. [2.54 0.13] .035 .005 Dia. Typ. [0.89 0.13] .300 .005 [7.62 0.13] This tool provides a reliable means of programming DIP shunts. It is rugged, light-weight and dependable. No special skills are required to use this tool. No. of Pos. 4 6 7 8 9 10 12 Dimension A inch mm .400 10.16 .600 15.24 .700 17.78 .800 20.32 .900 22.86 1.000 25.40 1.200 30.48 Standard Shunt Standard Pressure 1825190-4 1825190-6 1825190-7 1825190-8 1825190-9 1-1825190-0 1-1825190-2 Shunts 8 Note: All part numbers are RoHS compliant. 307 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Post Shunts Product Facts 2-Position, Low Profile Shunts One-piece contact construction Economy Shunt .100 [2.54] Centerline High normal forces 94V-0 rated housings Gold inlay, gold plate or tin plate over nickel Stackable Those post shunts indicated are recognized under the component program of Underwriters Laboratories Inc., File No. E28476 and certified by the Canadian Standards Association File No. LR 7189 2.498 [63.45] R R Configuration Housing Color Tandem Spring Shunts Two points of contact provide extra reliability Shunts accept posts as short as .175 [4.45]; posts bottom at .330 [8.38] Strip of 10 Strip of 10 Strip of 10 Loose Piece 1In Blue Black Red Black Gold Plate1 .000015 [0.00038] 382811-2 382811-6 382811-9 1-382811-6 Part Numbers Gold Flash1 Tin Plate .000005 .000100 [0.00013] [0.00254] -- -- 382811-8 382811-5 -- -- 1-382811-8 -- Gold Plate .000030 [0.00076] -- 2-382811-0 -- -- contact area 2mm Mini Shunts Stackable on 2mm contact centerline Low profile Available in strips of 10 Standard Housing Shunt .200 [5.08] Centerline R R Material and Finish -- Low Profile and 2mm Shunts 3.453 [87.70] Housing -- Glass-filled thermoplastic, black, UL 94V-0 rated Contacts -- Beryllium copper or phosphor bronze, plated .000050 [0.00127] nickel underplate with gold plate in contact area or tin overall Shunts Material and Finish -- Tandem Spring Shunts Housing -- Nylon, UL 94V-0 rated Contacts -- Phosphor Bronze Finish -- .000030 [0.00076] nickel underplate with gold inlay in the contact area or tin overall 8 Configuration Housing Color Strip of 10 Black 1In Gold Plate1 .000015 [0.00038] 531230-2 Part Numbers Gold Plate1 .000030 [0.00076] 531230-3 Tin Plate .000100 [0.00254] 531230-1 contact area Note: All part numbers are RoHS compliant. 308 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Post Shunts (Continued) 2-Position, Low Profile Shunts (Novo) (Continued) Handle Shunt .100 [2.54] Centerline Housing Color Black Black 1In Gold Plate1 .000015 [0.00038] 881545-1 880584-1 Loose Piece Part Numbers Gold Plate1 Gold Plate1 .000030 .000050 [0.00076] [0.00127] 881545-2 881545-3 880584-2 880584-3 Tin Plate .000100 [0.00254] 4-881545-2 880584-4 Type Open Top Closed Top contact area 2 mm Mini-Shunt .079 [2.00] Centerline R R Configuration Housing Color Strip of 10 1In Black Part Numbers Gold Plate1 Gold Plate1 .000015 .000030 [0.00038] [0.00076] 382575-2 382575-3 contact area Dual Beam Shunt 2.500 [63.5] Ref. Shunts .196 [4.98] Ref. .247 [6.27] Ref. .096 [2.44] Configuration Housing Color Note: All part numbers are RoHS compliant. Strip of 10 Strip of 10 Strip of 10 1In Black Blue Yellow Part Numbers Gold Plate1 Gold Plate1 .000015 .000030 [0.00038] [0.00076] 390088-2 390088-1 390088-4 390088-3 -- 390088-5 Type 8 Open Top Open Top Open Top contact area 309 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Post Shunts (Continued) Tandem Spring Shunt .100 [2.54] Centerline R R Housing Color Black 1In Part Numbers TinPlate Gold Inlay1 .000030 .000100 [0.00076] [0.00254] 530153-2 4-530153-1 contact area Multiposition Shunts for.025 [0.64] Square Posts .300 [7.62] MAX A .200 [5.08] Centerline .200 [5.08] .150 [3.81] REF R R .048 [1.22] REF Housing -- Glass-filled polyester Contacts -- Beryllium Copper Finish -- .000030 [.00076] gold in contact area over .000050 [.00127] nickel on entire contact Current Rating -- 2.5 amps .250 [6.35] MAX .550 [13.97] Shunts Size 2x2 2x2 2x3 Dimension A inch .246 .246 .396 mm 6.25 6.25 10.01 Housing Color Part Number Black Red Black 390102-1 390102-3 390102-2 8 Note: All part numbers are RoHS compliant. 310 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Performance Specifications Dual In-Line Package (DIP) Shunts -- 7600 Series Current Rating -- Standard pressure -- 2 amperes for +20C rise above ambient (one conductor per shunt Machine insertable -- 1 ampere for +20C rise above ambient (one conductor per shunt) Insulation Resistance -- 1x 1010 ohms min. at 100 VDC Dielectric Withstanding Voltage -- 500 VDC min. Capacitance -- 2 picofarads max. between adjacent straps Temperature Rating -- -55C to +105C Terminal Strength (Bend Test) -- Two 45 bend cycles per MIL-STD-202, Method 211, Condition B Solder Bridging -- Cut straps can be reconnected by solder bridging. Solder bridging recommendations are: *Use low temperature solder (60/40 tin/lead) *Use solder tip approximately 1/32 [0.79] in diameter *Do not let solder tip come in contact with plastic material Post Shunts Current Rating -- 3 amperes max. unless otherwise noted Temperature Rating -- -65C to +105C (gold) -40C to +85C (tin) Technical Documents Various technical documents are available for your use: Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-7533 108-1445 108-1476 108-1674 108-9057 108-9062 108-37006 Dual In-Line Package (DIP) Shunts 2mm Mini Shunt Economy Shunt, Multiposition Shunt Dual Beam Shunt Low Profile Shunt Tandem Spring Shunt Novo Shunt with Handle Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-1045 114-1054 114-1059 114-1074 Tandem Spring Shunt Dual In-Line Package (DIP) Shunts Economy Shunt, Dual Beam Shunt, Low Profile Shunt, Multiposition Shunt 2mm Mini Shunt Shunts Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-7768 408-3208 408-3230 408-3251 408-3276 Dual In-Line Package (DIP) Shunts Tandem Spring Shunt Economy Shunt, Dual Beam Shunt, Low Profile Shunt Multiposition Shunt 2mm Mini Shunt 8 311 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Engineering Notes 8 312 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Part Number Index Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 19156 57013 57038 57118 57119 57131 57138 57139 57144 57145 57288 57289 57290 85487 85493 85829 85839 85840 85875 85923 85969 86016 86147 86177 86181 86182 86207 86286 86432 86434 86477 86479 86480 86492 87003 87022 87025 87046 87077 87105 87107 87116 87124 87131 87132 87133 87159 87160 87165 87175 87176 87179 87190 87191 87194 87195 87215 87220 87224 Page 139, 140 58 58 58 58 58, 59 58 58 58 58 58 58 58 286 286 295 296 296 296 296 213 213 294 216 285, 287, 288 294 296 169, 172, 175-177, 180, 182, 189, 191, 195-197, 214-218, 220, 256, 257 286 286 286 98, 99 286 213 286 163 291 213 214-218, 220, 256, 257 286 211 293 207 209 209 209 293 295 207 208 209 208, 209 207 207 297 213 96, 97 85, 93 93 Part No. Page 87227 85, 96, 97 87230 85, 98, 99 87232 85, 94, 95, 210, 221 87233 94, 95 87247 295 87258 297 87262 295 87269 298 87270 299 87278 298 87283 296 87309 213 87316 286 87456 210, 216 87474 129 87483 210 87496 133 87499 210, 214 87523 213 87568 127 87572 126 87577 124, 125 87579 122, 123 87587 119, 120 87589 117, 118 87605 85, 131 87608 130 87623 163 87631 210, 218, 219 87654 297 87655 297 87666 213 87667 213 87710 218 87733 219 87743 204 87756 210, 213 87772 286 87774 286 87809 213 87878 163 87879 85, 177 87921 218 87922 218, 219 87977 210, 217 87983 287 87984 287 87985 287 87986 287 87987 289 87988 289 87989 287 87990 287 87993 287 87995 289 102055 126 102090 292 102095 211 102099 290 102100 290 102102 290 102103 290 Part No. 102104 102106 102107 102114 102128 102185 102198 102202 102203 102241 102312 102316 102338 102348 102387 102393 102394 102395 102396 102398 102399 102448 102449 102523 102536 102537 102540 102541 102548 102557 102567 102570 102589 102617 102618 102619 102620 102641 102642 102666 102681 102690 102691 102692 102693 102694 102695 102699 102742 102766 102777 102783 102784 102785 102786 102787 102788 102789 102791 102792 102802 102823 Page 290 290 211 203 210, 213 255, 258, 259 139, 140 115, 210 85, 116 210, 215 258, 259 213 203 211 210, 220 256 256 265 255, 259 255, 256 265 256 265 116 255, 259 255, 259 255, 259 255, 259 213 149 198 124, 125 193, 200 122, 123 117, 118 119, 120 127 265 265 199 255, 259 193, 199 199 198 257 257 257 85, 148 177 142 199 262, 263 262, 263 262, 263 262, 263 262, 263 262, 263 263 264 264 200 259 313 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a Part Number Index AMPMODU Interconnection System Part Number Index (Continued) Part No. 102826 102871 102898 102903 102917 102918 102920 102935 102972 102973 102976 102977 102985 102987 102988 102991 103056 103058 103080 103136 103137 103138 103139 103140 103141 103152 103153 103157 103158 103164 103165 103166 103167 103168 103169 103171 103185 103186 103233 103239 103240 103264 103268 103291 103321 103322 103327 103328 103336 103340 103341 103349 103350 103361 103414 103455 103542 103577 103634 103635 Page 144 143 146 263 213 213 213 280 107 107 107 107 263 261, 263 261, 263 264 281 281 115 261, 263 261, 263 262, 263 262, 263 262, 263 262, 263 261, 263 261, 263 261, 263 261, 263 85, 126 127 85, 122, 123, 210, 255 124, 125 85, 117, 118, 210, 255 119, 120 213 107 107 147 107 107 193, 201 259 199 107 107 107 107 85, 146 261, 263 261, 263 281 281 116 85, 115 213 85, 147 85, 163 247 247 Part No. 103639 103640 103641 103644 103645 103648 103649 103650 103651 103652 103653 103654 103655 103656 103657 103658 103659 103660 103661 103669 103672 103673 103680 103681 103682 103684 103685 103686 103687 103688 103734 103735 103817 103893 103894 103895 103896 103897 103900 103901 103902 103903 103904 103908 103911 103916 103944 103945 103946 103947 103948 103949 103950 103951 103952 103953 103954 103955 103956 103957 103958 103959 Page 245 231 231 231 231 233 233 233 233 233 237 239 239 239 239 237 237 237 237 245 247 247 240 241 242 229 229 229 229 221, 229 231 245 86, 100 237 237 239 239 231 233 233 229 229 247 245 39 35 237 237 237 237 237 237 239 239 239 239 239 239 231 231 231 231 Part No. 103960 103961 103968 103969 103970 103971 103972 103973 103974 103975 103976 103977 103978 103979 104068 104069 104071 104074 104076 104078 104118 104178 104186 104192 104196 104257 104271 104272 104317 104319 104361 104362 104363 104438 104439 104450 104477 104479 104480 104481 104482 104483 104500 104503 104505 104506 104549 104550 104583 104584 104652 104655 104656 104666 104693 104744 104804 104809 104891 104892 104893 104894 Page 231 231 233 233 233 233 233 233 229 229 229 229 229 229 30 29 28 27 31 40 34 33 32 38 37 221, 231 261, 263 261, 263 121 128 250 245 245 234 234 221, 248 29 221, 222, 253 221, 222, 253 221, 222, 253 221, 223 224 241 239 254 254 44 45 282 282 15 16 16 30 16 40 28 249 22 21 21 19 Part No. 104895 104905 104909 104910 104935 111196 146079 146128 146129 146130 146131 146132 146133 146134 146135 146138 146205 146250 146252 146253 146254 146256 146257 146258 146260 146261 146262 146264 146265 146266 146268 146269 146270 146272 146273 146274 146276 146277 146278 146280 146281 146282 146284 146285 146286 146288 146289 146290 146292 146293 146294 146296 146297 146304 146305 146306 146307 146308 146309 146310 146311 146315 Page 19 208 245 245 247 56 163 109 109 110 110 86, 109 109 86, 110 110 178 202 104, 107 104, 107 104, 107 104, 107 104, 107 85, 104, 107 104 104 104 104 104 104 104 85, 104 104 104 104 104 102, 107 102, 107 102, 107 102, 107 102, 107 85, 102, 107 102 102 102 102 102 102 102 102 85, 102 102 102 102 85, 103 103 85, 103 103 85, 105 105 105 105 202 314 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Part Number Index Part Number Index (Continued) Part No. 146386 146427 146455 146456 146457 146458 146459 146460 146461 146462 146463 146464 146465 146466 146467 146468 146469 146470 146471 146472 146473 146474 146475 146476 146477 146478 146479 146480 146481 146482 146483 146484 146485 146486 146487 146488 146489 146490 146491 146492 146493 146494 146495 146496 146497 146498 146499 146500 146501 146502 146503 146504 146505 146506 146507 146508 146509 146510 146762 146763 146850 146851 Page 175 85 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 112 86, 112 112 112 112 112 112 112 112 112 113 113 113 113 113 113 113 85, 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 113 176 175 107 107 Part No. 146852 146853 146858 146859 146860 146861 146868 146869 146870 146871 147030 147070 147071 147072 147095 147096 147099 147100 147101 147102 147103 147104 147105 147106 147121 147254 147278 147323 147324 147326 147333 147334 147335 147377 147378 147381 147382 147383 147384 147396 147413 147424 147433 147434 147435 147436 147437 147438 147503 147720 147723 147724 147726 147727 147728 147729 147730 147731 147736 147737 147738 147739 Page 107 107 107 107 107 107 107 107 107 107 235 86, 167 167 167 183, 184 183, 184 182 182 190 190 190 192 86, 192 192 16 202 251 251 251 177 86, 165 165 165 44 45 16 16 16 15 235 15 176 165 165 165 167 167 167 16 86, 181 188 187 181 181 188 188 187 187 188 188 86, 188 192 Part No. 147740 147741 147742 147743 147744 147745 147746 147747 173144 173145 173146 219054 219055 219137 219138 219253 382575 382811 390088 390102 487544 487545 487547 487576 487923 487937 487938 487940 487941 499991 530153 530554 530901 530902 531226 531230 532955 532956 533009 534204 534206 534237 534245 534257 534258 534267 534972 534974 534975 534978 534998 535541 535542 535584 535585 535598 746383 867052 880584 881545 966926 1375549 Page 192 192 187 187 187 190 190 190 155, 156 155, 157, 158, 159 155, 160, 161 58 58 58 58 58 309 308 309 310 50 50 48 54 48 52 52 48 48 205 310 267 269 268 267, 268 308 195 193, 195 195 195 85, 176 85, 175 200 198 201 85, 182 193, 196 193, 197 195 198 85, 179, 180 85, 178 86, 183, 184 178 179, 180 179, 180 139, 140 207 309 309 72 252 Part No. 1375582 1375583 1375791 1375792 1375793 1375794 1375795 1375796 1375797 1375798 1375799 1375800 1375801 1375959 1375961 1375963 1375965 1375967 1445251 1445439 1445440 1445441 1470108 1470109 1470209 1470213 1734493 1734506 1734507 1734508 1734516 1734531 1734569 1734606 1734770 1825190 1825851 2041068 2041069 5084476 5084780 5086147 5086182 5102084 5102154 5102156 5102160 5102162 5103308 5103309 5103310 5103311 5104338 5104340 5111595 5146139 5146140 5147721 5147722 5147732 5147733 5147734 Page 252 252 7, 12 7 7, 12 7 6, 12 6 9 9 8 8 12 10 10 10 11 11 12 12 12 12 79 78 80 66 75 81 67 66 84 83 77 82 73 307 139, 140, 210 76 84 71 74 294 294 170 139, 210, 255 139 140 140 135 135 136 136 137 138 57 169 170 86, 172 86, 173 172 172 173 315 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a Part Number Index AMPMODU Interconnection System Part Number Index (Continued) Part No. 5147735 5176264 5176837 Page 173 70 68 Part No. 5178751 5530553 5530901 Page 70 269 269 Part No. 5531216 5531224 5531225 Page 269 269 269 Part No. 5535512 5535676 5535677 Page 85, 170 85, 169 169 Part No. 104072 217600 224910 265871 265964 308554 312522 318619 354500 354786 356484 356500 380392 466007 466376 466562 466571 466655 466721 466723 466763 466764 466812 466819 466905 466918 466921 466937 466943 466950 466952 466980 466981 466982 466983 Page 253 153, 164, 166, 303 48, 60 152 152 152 274 48, 60 300 275 60 300 152 298 286 213 213 213 207 269 290 290 211 269 213 213 213 290 269 298 269 222, 253 222, 253 222, 253 254 Part No. 527116 543518 547178 565967 567239 567296 567297 567298 567307 567310 662820 679167 679996 758030 761420 768338 812665 843473 843477 843996 Page 263 23 301 286 254 222, 253 222, 253 222, 253 211 207 303 62 207 162 275 62 263 290 253, 254, 265 214, 215, 216, 217, 218, 219, 220 301 274 274 273 163 163 163 163 166 164 162 273 300 Tooling Part Number Index Note: This index lists all cataloged parts by base no. only. Complete part nos. (with prefixes and/or suffixes) are shown on the page(s) indicated. Part No. 58062 58074 58075 58336 58338 58342 58395 58540 58641 90273 90274 90295 90308 90328 90381 90431 91047 91084 91085 91104 91112 91169 91170 91171 91200 91295 91410 91419 91516 91517 91518 91531 91533 91541 91551 Page 273 273 273 273 273 254 273 273 211, 213 60 290 207 298 290 211 207 60 207 62 298 62 152 152 152 60 23 263 163 213 211, 213 222, 253 254 207 213 222, 253 854040 854449 856002 856675 904507 904590 904591 904592 904640 904641 907459 931800 1213400 316 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Engineering Notes 317 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System Engineering Notes 318 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a Global Contacts Americas Argentina - Buenos Aires Phone: +54-11-4733-2200 Fax: +54-11-4733-2211 Brasil - Sao Paulo Phone: +55-11-2103-6000 Fax: +55-11-2103-6030 Canada - Toronto Phone: +905-475-6222 Fax: +905-474-5520 Product Information Center: Phone: +905-470-4425 Fax: +905-474-5525 Chile - Santiago Phone: +56-2-345-0361 Fax: +56-2-223-1477 Colombia - Bogota Phone: +57-1-319-8959 Fax: +57-1-319-8960 Mexico - Mexico City Phone: +52-55-1106-0800 +01-800-733-8926 Fax: +52-55-1106-0901 For Latin/South American Countries not shown Phone: +54-11-4733-2015 Fax: +54-11-4733-2083 United States Harrisburg, PA Phone: +1-717-564-0100 Fax: +1-717-986-7575 Product Information Center: Phone: +1-800-522-6752 Fax: +1-717-986-7575 Troy, MI Phone: +1-248-273-3359 Fax: +1-248-273-3322 Asia/Pacific Australia - Sydney Phone: +61-2-9554-2600 Fax: +61-2-9502-2556 Product Information Center: Phone: +61-2-9840-8200 Fax: +61-2-9634-6188 Japan - Kawasaki, Kanagawa Phone: +81-44-844-8111 Fax: +81-44-812-3207 Product Information Center: Phone: +81-44-844-8013 Fax: +81-44-812-3200 India - Bangalore Phone: +91-80-285-40800 Fax: +91-80-285-40820 Korea - Seoul Phone: +82-2-3415-4500 Fax: +82-2-3486-3810 Indonesia - Jakarta Phone: +65-6482-0311 Fax: +65-6482-1012 Malaysia - Selangor Phone: +60-3-7805-3055 Fax: +60-3-7805-3066 New Zealand - Auckland Phone: +64-9-634-4580 Fax: +64-9-634-4586 Singapore - Singapore Phone: +65-6482-0311 Fax: +65-6482-1012 Philippines - Makati City Phone: +632-848-0171 Fax: +632-867-8661 Taiwan - Taipei Phone: +886-2-8768-2788 Fax: +886-2-8768-2268 People's Republic of China Hong Kong Phone: +852-2735-1628 Fax: +852-2735-0243 Thailand - Bangkok Phone: +66-2-955-0500 Fax: +66-2-955-0505 Shanghai Phone: +86-21-2407-1588 Fax: +86-21-2407-1599 Vietnam - Ho Chi Minh City Phone: +84-8-930-5546 Fax: +84-8-930-3443 Europe/Middle East/Africa Austria - Vienna Phone: +43-1-905-60-0 Fax: +43-1-905-60-1333 Product Information Center: Phone: +43-1-905-60-1249 Fax: +43-1-905-60-1251 France - Cergy-Pontoise Cedex Phone: +33-1-3420-8888 Fax: +33-1-3420-8600 Product Information Center: Phone: +33-1-3420-8686 Fax: +33-1-3420-8623 Belarus - Minsk Phone: +375 17 237 47 94 Fax: +375 17 237 47 94 France Export Divisions - Cergy-Pontoise Cedex Phone: +33-1-3420-8804 Fax: +33-1-3420-8699 Belgium - Kessel-Lo Phone: +32-16-352-300 Fax: +32-16-352-355 Bulgaria - Sofia Phone: +359-2-971-2152 Fax: +359-2-971-2153 Czech Republic and Slovakia Czech Republic - Kurim Phone: +420-541-162-111 Fax: +420-541-162-223 Product Information Center: Phone: +420-541-162-113 Fax: +420-541-162-132 Denmark - Glostrup Phone: +45-43-48-04-00 Fax: +45-43-44-14-14 Egypt - Cairo Phone: +202-419-2334 Fax: +202-417-7647 Estonia - Tartu Phone: +372-5138-274 Fax: +372-7400-779 Finland - Helsinki Phone: +358-95-12-34-20 Fax: +358-95-12-34-250 1307819-7.5M-LUG-FP-8-08 Printed in the U.S.A. Germany - Bensheim Phone: +49-6251-133-0 Fax: +49-6251-133-1600 Product Information Center: Phone: +49-6251-133-1999 Fax: +49-6251-133-1988 Greece - Athens Phone: +30-210-9370396/397 Fax: +30-210-9370-655 Hungary - Budapest Phone: +36-1-289-1000 Fax: +36-1-289-1010 Product Information Center: Phone: +36-1-289-1016 Fax: +36-1-289-1017 Ireland - Dublin Phone: +353-1-866-5612 Fax: +353-1-866-5714 Israel - Petach-Tikva Phone: +972-3-929-0999 Fax: +972-3-919-1088 Italy - Collegno (Torino) Phone: +39-011-4012-111 Fax: +39-011-4031-116 Product Information Center: Phone: +39-011-4012-428 Fax: +39-011-40-287-428 Lithuania and Latvia Lithuania - Vilnius Phone: +370-5-213-1402 Fax: +370-5-213-1403 Product Information Center: Phone: +370-5-211-3016 Fax: +370-5-213-1403 Slovenia - Ljubljana Phone: +386-1561-3270 Fax: +386-1561-3240 Netherlands - 'sHertogenbosch Phone: +31-73-6246-246 Fax: +31-73-6212-365 Product Information Center: Phone: +31-73-6246-999 Fax: +31-73-6246-998 Spain - Barcelona Phone: +34-93-291-0330 Fax: +34-93-201-7879 Norway - Nesbru Phone: +47-66-77-88-50 Fax: +47-66-77-88-55 Poland - Warsaw Phone: +48-22-4576-700 Fax: +48-22-4576-720 Product Information Center: Phone: +48-22-4576-704 Fax: +48-22-4576-720 Romania - Bucharest Phone: +40-21-311-3479/3596 Fax: +40-21-312-0574 Russia - Moscow Phone: +7-495-790-7902 Fax: +7-495-721-1893 Product Information Center: Phone: +7-495-790-7902-404 Fax: +7-495-790-7902-401 Russia - St. Petersburg Phone: +7-812-718-8192 Fax: +7-812-718-8193 South Africa - Port Elizabeth Phone: +27-41-503-4500 Fax: +27-41-581-0440 Sweden - Upplands Vasby Phone: +46-8-50-72-50-00 Fax: +46-8-50-72-50-01 Switzerland - Steinach Phone: +41-71-447-0447 Fax: +41-71-447-0444 Turkey - Istanbul Phone: +90-212-281-8181/2/3 +90-212-2825130/5430 Fax: +90-212-281-8184 Ukraine - Kiev Phone: +380-44-206-2265 Fax: +380-44-206-2264 Product Information Center: Phone: +380-44-206-2265 Fax: +380-44-206-2264 United Kingdom - Stanmore, Middlesex Phone: +44-8706-080208 Fax: +44-208-954-6234 Product Information Center: Freephone (UK only): +0800-267-666 Phone: +44-8706-080208 Fax: +44-208-420-8095 Tyco Electronics Corporation www.tycoelectronics.com Catalog 1307819 Revised 8-08 tycoelectronics.com 1307819-7.5M-LUG-FP-8-08 AMPMODU Interconnection System Tyco Electronics Corporation Harrisburg, PA AMPMODU Interconnection System