55A0811-20-94 - TE Connectivity Raychem Cable Protection

Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice.

Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notifica tion to Buyer.

1/ COLORS AND COLOR CODE DESIGNATORS SHALL B E IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE

ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER.

Raychem, TE Connectivity, TE Connectivity (logo), and TE (logo) are trademarks. Raychem Wire & Cable

501 Oakside Avenue

Redwood City, CA 94063-3800

Phone: 1-800-227-88 16

Fax: 1-650-361-6297

DIMENSIONS ARE IN INCHES AND, UNLESS OTHERWISE DESIGNATED, ARE NOMINAL.

THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN.

Title SPECIFICATION CONTROL DRAWING SCD 55A0811

WIRE, RADIATION-CROSSLINKED, MODIFIED ETFE-INSULATED,

NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT Date 4-27-15 Revision Z

This specification sheet forms a part of the latest issue of Raychem Specification 55A.

PRIMARY INSULATION - RADIATION-CROSSLINKED,

MODIFIED ETFE

Primary insulation shall be of a contrasting

pigmentation to that of the jacket.

CONDUCTOR - TIN-COATED COPPER JACKET - RADIATION-CROSSLINKED,

MODIFIED ETFE

TABLE I. CONSTRUCTION DETAILS

PART

NUMBER

WIRE

SIZE

(AWG)

CONDUCTOR

STRANDING

(number x AWG)

DIAMETER OF

STRANDED

CONDUCTOR

(inch)

FINISHED WIRE

MAXIMUM

RESISTANCE

AT 20°C

(ohms/1000 ft.)

DIAMETER

(inch)

MAXIMUM

WEIGHT

(lbs/1000 ft.)

MINIMUM MAXIMUM

55A0811-28-* 28 7 x 36 .014 .016 68.6 .035 ± .002 1.3

55A0811-26-* 26 19 x 38 .018 .020 41.3 .040 ± .002 1.7

55A0811-24-* 24 19 x 36 .023 .025 26.2 .045 ± .002 2.3

55A0811-22-* 22 19 x 34 .029 .031 16.2 .050 ± .002 3.2

55A0811-20-* 20 19 x 32 .037 .039 9.88 .058 ± .002 4.7

55A0811-18-* 18 19 x 30 .046 .049 6.23 .070 ± .003 7.2

55A0811-16-* 16 19 x 29 .052 .055 4.81 .077 ± .003 9.0

55A0811-14-* 14 19 x 27 .065 .069 3.06 .094 ± .003 13.8

55A0811-12-* 12 37 x 28 .084 .089 2.02 .111 ± .003 20.5

55A0811-10-* 10 37 x 26 .106 .113 1.26 .134 ± .004 32.4

55A0811-8-* 8 133 x 29 .158 .173 .701 .195 ± .008 60.3

55A0811-6-* 6 133 x 27 .198 .217 .445 .241 ± .010 94.5

55A0811-4-* 4 133 x 25 .250 .274 .280 .310 ± .010 150.

55A0811-2-* 2 665 x 30 .320 .340 .183 .408 ± .012 249.

55A0811-1-* 1 817 x 30 .360 .380 .149 .470 ± .012 325.

55A0811-0-* 0 1045 x 30 .395 .425 .116 .510 ± .016 383.

55A0811-00-* 00 1330 x 30 .440 .475 .091 .570 ± .016 500.

55A0811-000-* 000 1665 x 30 .500 .540 .071 .610 ± .016 596.

55A0811-0000-* 0000 2109 x 30 .565 .605 .056 .675 ± .022 753.

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SPECIFICATION CONTROL DRAWING Page

2 of 2

Revision

SCD

55A0811

TABLE II. PERFORMANCE DETAILS

PART

NUMBER

MANDREL DIAMETER

(inch) (± 3%) WEIGHT

(lb) (± 3%)

LIFE CYCLE,

IMMERSION, AND

ACCELERATED AGING

COLD

BEND

LIFE CYCLE,

IMMERSION, AND

ACCELERATED AGING

COLD

BEND

55A0811-28-* .375 .750 .250 2.00

55A0811-26-* .375 1.00 .500 3.00

55A0811-24-* .500 1.00 .750 3.00

55A0811-22-* .500 1.00 1.00 3.00

55A0811-20-* .500 1.00 1.50 4.00

55A0811-18-* .750 1.50 2.00 4.00

55A0811-16-* 1.00 1.50 2.00 5.00

55A0811-14-* 1.00 2.00 3.00 5.00

55A0811-12-* 1.50 2.00 3.00 5.00

55A0811-10-* 2.00 3.00 3.00 5.00

55A0811-8-* 3.00 4.00 4.00 6.00

55A0811-6-* 4.00 5.00 4.00 10.0

55A0811-4-* 5.00 6.00 4.00 10.0

55A0811-2-* 6.00 8.00 6.00 15.0

55A0811-1-* 8.00 10.0 6.00 15.0

55A0811-0-* 8.00 10.0 6.00 15.0

55A0811-00-* 10.0 12.0 8.00 20.0

55A0811-000-* 10.0 12.0 8.00 20.0

55A0811-0000-* 10.0 12.0 8.00 20.0

WIRE RATINGS AND ADDITIONAL REQUIREMENTS

TEMPERATURE RATING: 150°C

Maximum continuous conductor temperature

VOLTAGE RATING: 600 volts (rms) at sea level

ACCELERATED AGING (CROSSLINKING PROOF):

300 ± 3°C for 7 hours

BLOCKING: 200 ± 3°C for 24 hours

COLOR: White preferred

CONCENTRICITY: 70% (minimum)

FLAMMABILITY: Procedure 1,

3 seconds (maximum), 3 inches (maximum);

no flaming of facial tissue

HUMIDITY RESISTANCE: Insulation Resistance,

5000 megohms for 1000 ft. (minimum), AWG 28-10

3000 megohms for 1000 ft. (minimum), AWG 8-0000

IDENTIFICATION, COLOR STRIPING, AND BAND DURABILITY:

125 cycles (250 strokes) (minimum), 500 g weight

IMMERSION: Diameter increase 5% (maximum);

no cracking, no dielectric breakdown

INSULATION ELONGATION AND TENSILE STRENGTH:

Elongation,

125% (minimum) for primary insulation, AWG 28-10 only

75% (minimum) for total insulation (primary insulation & jacket)

Tensile Strength,

5000 lbf/in2 (minimum) for primary insulation

5000 lbf/in2 (minimum) for total insulation (primary insulation & jacket)

INSULATION FLAWS:

Primary Insulation,

Spark Test, 1.5 kV (rms) at 60 Hz; 4.2 kV (rms) at 3 kHz

Impulse Dielectric Test, 6.0 kV (peak)

Finished Wire,

Spark Test, 5.7 kV (rms) at 3 kHz

Impulse Dielectric Test, 8.0 kV (peak)

INSULATION RESISTANCE:

5000 megohms for 1000 ft. (minimum), AWG 28-10

3000 megohms for 1000 ft. (minimum), AWG 8-0000

INSULATION THICKNESS:

0.003 in. (minimum) for primary insulation

0.004 in. (minimum) for outer jacket

0.009 in. (minimum) for total insulation

LIFE CYCLE: 200 ± 3°C for 500 hours

LOW TEMPERATURE-COLD BEND: -65 ± 3°C for 4 hours

SHRINKAGE: 200 ± 3°C for 6 hours,

0.125 in. (maximum) in 12 inches

SMOKE TEST: 200 ± 2°C, no visible smoke

SOLDERABILITY (AWG 10 and smaller only):

Per MIL-STD-202, Method 208, except without steam aging

SURFACE RESISTANCE:

500 meghoms-in. (minimum), both readings

THERMAL SHOCK RESISTANCE: 150 ± 3°C,

0.060 in. (maximum), AWG 28-12

0.100 in. (maximum), AWG 10-8

0.125 in. (maximum), AWG 6-0000

VOLTAGE WITHSTAND (Post Environmental):

2500 volts (rms), 60 Hz

WICKING: 2.25 in. (maximum)

WRAP TEST: 200 ± 3°C for 2 hours

1/ PART NUMBER:

The "*" in the part numbers in Tables I and II shall be replaced

by a color code designator.

Example: AWG 22, white: 55A0811-22-9

AWG 22, white with a black stripe: 55A0811-22-90

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