SPECIFICATION CONTROL DRAWING Page
2 of 2
Revision
AA
SCD
55A0811
TABLE II. PERFORMANCE DETAILS
PART
NUMBER
1/
MANDREL DIAMETER
(inch) (± 3%) WEIGHT
(lb) (± 3%)
LIFE CYCLE,
IMMERSION, AND
ACCELERATED AGING
COLD
BEND
LIFE CYCLE,
IMMERSION, AND
ACCELERATED AGING
COLD
BEND
55A0811-28-* .375 .750 .250 2.00
55A0811-26-* .375 1.00 .500 3.00
55A0811-24-* .500 1.00 .750 3.00
55A0811-22-* .500 1.00 1.00 3.00
55A0811-20-* .500 1.00 1.50 4.00
55A0811-18-* .750 1.50 2.00 4.00
55A0811-16-* 1.00 1.50 2.00 5.00
55A0811-14-* 1.00 2.00 3.00 5.00
55A0811-12-* 1.50 2.00 3.00 5.00
55A0811-10-* 2.00 3.00 3.00 5.00
55A0811-8-* 3.00 4.00 4.00 6.00
55A0811-6-* 4.00 5.00 4.00 10.0
55A0811-4-* 5.00 6.00 4.00 10.0
55A0811-2-* 6.00 8.00 6.00 15.0
55A0811-1-* 8.00 10.0 6.00 15.0
55A0811-0-* 8.00 10.0 6.00 15.0
55A0811-00-* 10.0 12.0 8.00 20.0
55A0811-000-* 10.0 12.0 8.00 20.0
55A0811-0000-* 10.0 12.0 8.00 20.0
WIRE RATINGS AND ADDITIONAL REQUIREMENTS
TEMPERATURE RATING: 150°C
Maximum continuous conductor temperature
VOLTAGE RATING: 600 volts (rms) at sea level
ACCELERATED AGING (CROSSLINKING PROOF):
300 ± 3°C for 7 hours
BLOCKING: 200 ± 3°C for 24 hours
COLOR: White preferred
CONCENTRICITY: 70% (minimum)
FLAMMABILITY: Procedure 1,
3 seconds (maximum), 3 inches (maximum);
no flaming of facial tissue
HUMIDITY RESISTANCE: Insulation Resistance,
5000 megohms for 1000 ft. (minimum), AWG 28-10
3000 megohms for 1000 ft. (minimum), AWG 8-0000
IDENTIFICATION, COLOR STRIPING, AND BAND DURABILITY:
125 cycles (250 strokes) (minimum), 500 g weight
IMMERSION: Diameter increase 5% (maximum);
no cracking, no dielectric breakdown
INSULATION ELONGATION AND TENSILE STRENGTH:
Elongation,
125% (minimum) for primary insulation, AWG 28-10 only
75% (minimum) for total insulation (primary insulation & jacket)
Tensile Strength,
5000 lbf/in2 (minimum) for primary insulation
5000 lbf/in2 (minimum) for total insulation (primary insulation & jacket)
INSULATION FLAWS:
Primary Insulation,
Spark Test, 1.5 kV (rms) at 60 Hz; 4.2 kV (rms) at 3 kHz
Impulse Dielectric Test, 6.0 kV (peak)
Finished Wire,
Spark Test, 5.7 kV (rms) at 3 kHz
Impulse Dielectric Test, 8.0 kV (peak)
INSULATION RESISTANCE:
5000 megohms for 1000 ft. (minimum), AWG 28-10
3000 megohms for 1000 ft. (minimum), AWG 8-0000
INSULATION THICKNESS:
0.003 in. (minimum) for primary insulation
0.004 in. (minimum) for outer jacket
0.009 in. (minimum) for total insulation
LIFE CYCLE: 200 ± 3°C for 500 hours
LOW TEMPERATURE-COLD BEND: -65 ± 3°C for 4 hours
SHRINKAGE: 200 ± 3°C for 6 hours,
0.125 in. (maximum) in 12 inches
SMOKE TEST: 200 ± 2°C, no visible smoke
SOLDERABILITY (AWG 10 and smaller only):
Per MIL-STD-202, Method 208, except without steam aging
SURFACE RESISTANCE:
500 meghoms-in. (minimum), both readings
THERMAL SHOCK RESISTANCE: 150 ± 3°C,
0.060 in. (maximum), AWG 28-12
0.100 in. (maximum), AWG 10-8
0.125 in. (maximum), AWG 6-0000
VOLTAGE WITHSTAND (Post Environmental):
2500 volts (rms), 60 Hz
WICKING: 2.25 in. (maximum)
WRAP TEST: 200 ± 3°C for 2 hours
1/ PART NUMBER:
The "*" in the part numbers in Tables I and II shall be replaced
by a color code designator.
Example: AWG 22, white: 55A0811-22-9
AWG 22, white with a black stripe: 55A0811-22-90
1/ See footer section on page 1