Data Sheet March 14, 2006 Austin MicrolynxTM 12V SIP Non-isolated Power Modules: 10Vdc - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A Output Current RoHS Compliant Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Delivers up to 5A output current High efficiency - 89% at 3.3V full load (VIN = 12.0V) Small size and low profile: 22.9 mm x 10.2 mm x 6.65 mm (0.9 in x 0.4 in x 0.262 in) Low output ripple and noise High Reliability: Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Servers and storage applications Networking equipment Enterprise Networks Latest generation IC's (DSP, FPGA, ASIC) and Microprocessor powered applications o Calculated MTBF = 5.6M hours at 25 C Full-load Output voltage programmable from 0.75 Vdc to 5.5Vdc via external resistor Line Regulation: 0.3% (typical) Load Regulation: 0.4% (typical) Temperature Regulation: 0.4 % (typical) Remote On/Off Output overcurrent protection (non-latching) Wide operating temperature range (-40C to 85C) UL* 60950-1Recognized, CSA C22.2 No. 60950-1 03 Certified, and VDE 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description TM Austin MicroLynx 12Vdc SIP (single in-line package) power modules are non-isolated dc-dc converters that can deliver up to 5A of output current with full load efficiency of 89% at 3.3V output. These modules provide precisely regulated output voltage programmable via external resistor from 0.75Vdc to 5.5Vdc over a wide range of input voltage (VIN = 10 - 14V). Their open-frame construction and small footprint enable designers to develop cost- and space-efficient solutions. Standard features include remote On/Off, programmable output voltage and overcurrent protection. * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS03-101 ver. 1.3 PDF name: microlynx_12v_sip_ds.pdf Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc All TA -40 85 C All Tstg -55 125 C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All VIN 10 12 14 Vdc Maximum Input Current All IIN,max 3.5 Adc VO,set = 0.75 Vdc IIN,No load 17 mA VO,set = 5.0Vdc IIN,No load 100 mA All IIN,stand-by 1.2 mA Inrush Transient All I 2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All 30 Input Ripple Rejection (120Hz) All 30 (VIN= VIN, min to VIN, max, IO=IO, max ) Input No Load Current (VIN = VIN, nom, Io = 0, module enabled) Input Stand-by Current (VIN = VIN, nom, module disabled) 0.4 A2s mAp-p dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 6 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer's data sheet for further information. Tyco Electronics Power Systems 2 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Electrical Specifications (continued) Parameter Output Voltage Set-point Device Symbol Min Typ Max Unit All VO, set -2.0 VO, set +2.0 % VO, set All VO, set -3% +3.% % VO, set All VO 0.7525 5.5 Vdc (VIN=IN, min, IO=IO, max, TA=25C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) All 0.3 % VO, set Load (IO=IO, min to IO, max) All 0.4 % VO, set Temperature (Tref =TA, min to TA, max) All 0.4 % VO, set RMS (5Hz to 20MHz bandwidth) All 15 30 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 30 75 mVpk-pk Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout = 1F ceramic//10Ftantalum capacitors) External Capacitance ESR 1 m All CO, max 1000 F ESR 10 m All CO, max 3000 F Output Current All Io 0 5 Adc Output Current Limit Inception (Hiccup Mode ) All IO, lim 200 % Io All IO, s/c 2 Adc (VO= 90% of VO, set) Output Short-Circuit Current (VO250mV) ( Hiccup Mode ) Efficiency VO, set = 1.2Vdc 81.5 % VIN= VIN, nom, TA=25C VO,set = 1.5Vdc 84.0 % IO=IO, max , VO= VO,set VO,set = 1.8Vdc 85.0 % VO,set = 2.5Vdc 87.0 % VO,set = 3.3Vdc 89.0 % VO,set = 5.0Vdc 92.0 % All fsw 300 kHz All Vpk 200 mV Settling Time (Vo<10% peak deviation) All ts 25 s (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) All Vpk 200 mV All ts 25 s Switching Frequency Dynamic Load Response (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; 1F ceramic// 10 F tantalum Peak Deviation Load Change from Io= 100% to 50%of Io,max: 1F ceramic// 10 F tantalum Peak Deviation Settling Time (Vo<10% peak deviation) Tyco Electronics Power Systems 3 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit (dIo/dt=2.5A/s; V VIN = VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; Co = 2x150 F polymer capacitors Peak Deviation All Vpk 50 mV Settling Time (Vo<10% peak deviation) All ts 50 s (dIo/dt=2.5A/s; VIN = VIN, nom; TA=25C) Load Change from Io= 100% to 50%of Io,max: Co = 2x150 F polymer capacitors Peak Deviation All Vpk 50 mV Settling Time (Vo<10% peak deviation) All ts 50 s Dynamic Load Response General Specifications Parameter Min Calculated MTBF (IO=IO, max, TA=25C) Weight Tyco Electronics Power Systems Typ Max 5,677,000 2.8 (0.1) Unit Hours g (oz.) 4 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit Von/Off All VIL 0.4 V Ion/Off All IIL 10 A Von/Off All VIH VIN, max V Ion/off All IIH 1 mA All Tdelay 3 msec All Tdelay 3 msec All Trise 4 6 msec 1 % VO, set 140 C Remote On/Off Signal interface (VIN=VIN, min to VIN, max; Open collector pnp or equivalent Compatible, Von/off signal referenced to GND See feature description section) Logic Low (On/Off Voltage pin open - Module ON) Logic High (Von/Off > 2.5V - Module Off) Turn-On Delay and Rise Times (IO=IO, max , VIN = VIN, nom, TA = 25 oC, ) Case 1: On/Off input is set to Logic Low (Module ON) and then input power is applied (delay from instant at which VIN =VIN, min until Vo=10% of Vo,set) Case 2: Input power is applied for at least one second and then the On/Off input is set to logic Low (delay from instant at which Von/Off=0.3V until Vo=10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo,set to 90% of Vo, set) Output voltage overshoot - Startup o IO= IO, max; VIN = 10.0 to 14Vdc, TA = 25 C Overtemperature Protection All Tref (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold All 8.2 V Turn-off Threshold All 8.0 V Tyco Electronics Power Systems 5 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Characteristic Curves The following figures provide typical characteristics for the Austin MicroLynx 86 91 84 88 EFFICIENCY, (%) EFFICIENCY, (%) 82 80 78 76 VIN = 10V 74 VIN = 12V 72 VIN= 14V 70 0 1 2 3 4 TM 12V SIP modules at 25C. 85 82 79 VIN = 10V 76 VIN = 12V 73 VIN= 14V 70 0 5 1 OUTPUT CURRENT, IO (A) 2 3 4 5 OUTPUT CURRENT, IO (A) Figure 1. Converter Efficiency versus Output Current (Vout = 1.2Vdc). Figure 4. Converter Efficiency versus Output Current (Vout = 2.5Vdc). 88 91 86 88 EFFICIENCY, (%) EFFICIENCY, (%) 84 82 80 78 76 VIN = 10V 74 VIN = 12V 72 VIN= 14V 70 85 82 79 VIN = 10V 76 VIN = 12V 73 VIN= 14V 70 0 1 2 3 4 5 0 1 OUTPUT CURRENT, IO (A) 2 3 4 5 OUTPUT CURRENT, IO (A) Figure 2. Converter Efficiency versus Output Current (Vout = 1.5Vdc). Figure 5. Converter Efficiency versus Output Current (Vout = 3.3Vdc). 88 96 86 93 EFFICIENCY, (%) EFFICIENCY, (%) 84 82 80 78 76 VIN = 10V 74 VIN = 12V 72 VIN= 14V 70 0 1 2 3 4 87 84 VIN = 10V 81 VIN = 12V 78 VIN= 14V 75 5 OUTPUT CURRENT, IO (A) Figure 3. Converter Efficiency versus Output Current (Vout = 1.8Vdc). Tyco Electronics Power Systems 90 0 1 2 3 4 5 OUTPUT CURRENT, IO (A) Figure 6. Converter Efficiency versus Output Current (Vout = 5.0Vdc). 6 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Characteristic Curves (continued) 0 6 8 10 12 INPUT VOLTAGE, VIN (V) VO (V) (10mV/div) OUTPUT VOLTAGE Figure 7. Input voltage vs. Input Current (Vout = 5.0Vdc). TIME, t (2s/div) VO (V) (10mV/div) OUTPUT VOLTAGE Figure 8. Typical Output Ripple and Noise (Vin = 12V dc, Vo = 0.75 Vdc, Io=5A). TIME, t (2s/div) Figure 9. Typical Output Ripple and Noise (Vin = 12.0V dc, Vo = 5.0 Vdc, Io=5A). Tyco Electronics Power Systems 14 VO (V) (100mV/div) IO (A) (2A/div) 1 0.5 12V SIP modules at 25C. TIME, t (5 s/div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 3.3Vdc). VO (V) (100mV/div) 1.5 IO (A) (2A/div) 2 OUTPUT CURRENT, OUTPUT VOLTAGE Io = 5A TM TIME, t (5 s/div) Figure 11. Transient Response to Dynamic Load Change from 100% to 50% of full load (Vo = 3.3 Vdc). VO (V) (50mV/div) INPUT CURRENT, IIN (A) 3 2.5 IO (A) (2A/div) Io = 0A Io = 2.5A OUTPUT CURRENT, OUTPUT VOLTAGE 4 3.5 OUTPUT CURRENT, OUTPUT VOLTAGE The following figures provide typical characteristics for the MicroLynx TIME, t (10s/div) Figure 12. Transient Response to Dynamic Load Change from 50% to 100% of full load (Vo = 5.0 Vdc, Cext = 2x150 F Polymer Capacitors). 7 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Characteristic Curves (continued) OUTPUT VOLTAGE, Vo (V) (2V/div) INPUT VOLTAGE VIN (V) (5V/div) TIME, t (1 ms/div) Figure 15. Typical Start-Up Using Remote On/Off with Low-ESR external capacitors (7x150uF Polymer) TIME, t (1 ms/div) VOn/off (V) (2V/div) TIME, t (1 ms/div) Figure 17 Typical Start-Up using Remote On/off with Prebias (Vin = 12Vdc, Vo = 1.8Vdc, Io = 1A, Vbias =1.0 Vdc). OUTPUT CURRENT, VOn/off (V) (2V/div) On/Off VOLTAGE VOn/off (V) (5V/div) VOV) (2V/div) On/Off VOLTAGE Figure 14. Typical Start-Up Using Remote On/Off (Vin = 12Vdc, Vo = 3.3Vdc, Io = 5.0A). VOV) (1V/div) On/Off VOLTAGE OUTPUT VOLTAGE TIME, t (1 ms/div) VOV) (1V/div) 12V SIP modules at 25C. Figure 16. Typical Start-Up with application of Vin with (Vin = 12Vdc, Vo = 3.3Vdc, Io = 5A). OUTPUT VOLTAGE TIME, t (10s/div) Figure 13. Transient Response to Dynamic Load Change from 100% of 50% full load (Vo = 5.0 Vdc, Cext = 2x150 F Polymer Capacitors). OUTPUT VOLTAGE TM IO (A) (5A/div) OUTPUT CURRENT OUTPUTVOLTAGE IO (A) (2A/div) VO (V) (50mV/div) The following figures provide typical characteristics for the Austin MicroLynx TIME, t (20ms/div) Figure 18. Output short circuit Current (Vin = 12Vdc, Vo = 0.75Vdc). (Vin = 12Vdc, Vo = 3.3Vdc, Io = 5.0A, Co = 1050 F). Tyco Electronics Power Systems 8 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Characteristic Curves (continued) 6 6 5 5 4 3 NC 2 0.5m/s (100 LFM ) 1 0 20 30 40 50 60 70 80 90 O OUTPUT CURRENT, Io (A) OUTPUT CURRENT, Io (A) The following figures provide thermal derating curves for the Austin MicroLynx TM 12V SIP modules. NC 4 0.5m/s (100 LFM ) 3 1.0m/s (200 LFM ) 2 1.5m/s (300 LFM ) 1 2.0m/s (400 LFM ) 0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C AMBIENT TEMPERATURE, TA C Figure 19. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=0.75Vdc). Figure 22. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=5.0 Vdc). OUTPUT CURRENT, Io (A) 6 5 4 3 NC 2 0.5m/ s (100 LFM ) 1 1.0m/ s (200 LFM ) 0 20 30 40 50 60 70 80 90 O AMBIENT TEMPERATURE, TA C Figure 20. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=1.8 Vdc). OUTPUT CURRENT, Io (A) 6 5 4 3 NC 2 0.5m/ s (100 LFM ) 1 1.0m/ s (200 LFM ) 0 20 30 40 50 60 70 80 90 AMBIENT TEMPERATURE, TA OC Figure 21. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 12Vdc, Vo=3.3 Vdc). Tyco Electronics Power Systems 9 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Test Configurations Design Considerations CURRENT PROBE VIN(+) BATTERY CIN CS 1000F Electrolytic 2x100F Tantalum E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 23. Input Reflected Ripple Current Test Setup. COPPER STRIP V O (+) RESISTIVE LOAD 1uF . 10uF GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 24. Output Ripple and Noise Test Setup. Rcontact Rcontact VIN(+) Rdistribution RLOAD VO Rcontact Rcontact COM Rdistribution VO VIN In a typical application, 2x47 F low-ESR tantalum capacitors (AVX part #: TPSE476M025R0100, 47F 25V 100 m ESR tantalum capacitor) will be sufficient to provide adequate ripple voltage at the input of the module. To minimize ripple voltage at the input, low ESR ceramic capacitors are recommended at the input of the module. Figure 26 shows input ripple voltage (mVpp) for various outputs with 2x47 F tantalum capacitors and with 2x 22 F ceramic capacitor (TDK part #: C4532X5R1C226M) at full load. 350 SCOPE COM Rdistribution TM The Austin MicroLynx 12V SIP module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST 1H Input Filtering Input Ripple Voltage (mVp-p) TO OSCILLOSCOPE 300 250 200 150 100 Tantalum 50 Ceramic 0 0 1 2 3 4 5 6 Output Voltage (Vdc) Figure 26. Input ripple voltage for various output with 2x47 F tantalum capacitors and with 2x22 F ceramic capacitors at the input (100% of Io,max). Rdistribution COM NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 25. Output Voltage and Efficiency Test Setup. VO. IO Efficiency = VIN. IIN Tyco Electronics Power Systems x 100 % 10 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Design Considerations (continued) Output Filtering TM The Austin MicroLynx 12V SIP module is designed for low output ripple voltage and will meet the maximum output ripple specification with 1 F ceramic and 10 F polymer capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. To perform specific stability and transient response analysis, use Tyco Power's Stability Analysis Tool (SAT) available at power.tycoelectronics.com. Please contact your local Tyco Power application engineer for availability of characteristic model of these Austin Lynx modules. Tyco Electronics Power Systems Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE 0850:2001-12 (EN60950-1) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. The input to these units is to be provided with a fastacting fuse with a maximum rating of 6A in the positive input lead. 11 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Feature Description Overcurrent Protection Remote On/Off TM The Austin MicroLynx SIP 12V power modules feature an On/Off pin for remote On/Off operation of the module. If not using the remote On/Off pin, leave the pin open (module will be On). The On/Off pin signal (Von/Off) is referenced to ground. To switch module on and off using remote On/Off, connect an open collector pnp transistor between the On/Off pin and the VIN pin (See Figure 27). To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The typical average output current during hiccup is 2A. Input Undervoltage Lockout When the transistor Q1 is in the OFF state, the power module is ON (Logic Low on the On/Off pin of the module) and the maximum Von/off of the module is 0.4 V. The maximum allowable leakage current of the transistor when Von/off = 0.4V and VIN = VIN,max is 10A. During a logic-high when the transistor is in the active state, the power module is OFF. During this state VOn/Off =10 14V and the maximum IOn/Off = 1mA. VIN(+) Lynx-series Module IOn/Off On/Off Pin At input voltages below the input undervoltage lockout limit, module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Overtemperature Protection To provide over temperature protection in a fault condition, the unit relies upon the thermal protection feature of the controller IC. The unit will shutdown if the thermal reference point Tref2, (see Figure 31) exceeds 140oC (typical), but the thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. The module will automatically restarts after it cools down. Enable 20k Css GND 20k Figure 27. Remote On/Off Implementation Remote On/Off can also be implemented using opencollector logic devices with an external pull-up resistor. Figure 27a shows the circuit configuration using this approach. Pull-up resistor, Rpull-up, for the configuration should be 68k (+/-5%) for proper operation of the module over the entire temperature range. VIN+ MODULE Rpull-up I ON/OFF ON/OFF + VON/OFF PWM Enable R1 Q2 Q1 CSS R2 GND _ Figure 27a. Remote On/Off Implementation using logic-level devices and an external pull-up resistor Tyco Electronics Power Systems 12 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Feature Descriptions (continued) Output Voltage Programming V IN(+) V O(+) TM The output voltage of the Austin MicroLynx 12V SIP can be programmed to any voltage from 0.75Vdc to 5.0Vdc by connecting a resistor (shown as Rtrim in Figure 28) between Trim and GND pins of the module. Without an external resistor between Trim and GND pins, the output of the module will be 0.7525Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equation: Rtrim is the external resistor in Vo is the desired output voltage For example, to program the output voltage of the Austin TM MicroLynx 12V module to 1.8V, Rtrim is calculated as follows: 10500 - 1000 1 . 8 - 0 . 7525 + - GND Vtrim Table 1 provides Rtrim values for most common output voltages. Table 2 provides values of external voltage source, Vtrim for various output voltage. Table 1 VO, set (V) Rtrim = Rtrim = 9.024 k V O(+) ON/OFF Rtrim (K) 0.7525 Open 1.2 22.46 1.5 13.05 1.8 9.024 2.5 5.009 3.3 3.122 5.0 1.472 LOAD TRIM R trim GND Figure 28. Circuit configuration to program output voltage using an external resistor TM Austin MicroLynx 12Vdc can also be programmed by applying a voltage between TRIM and GND pins (Figure 29). The following equation can be used to determine the value of Vtrim needed to obtain a desired output voltage Vo: Vtrim = (0.7 - 0.0667 x {Vo - 0.7525}) For example, to program the output voltage of a MicroLynxTM module to 3.3 Vdc, Vtrim is calculated as follows: Vtrim = (0.7 - 0.0667 x {3.3 - 0.7525}) Vtrim = 0.530V Tyco Electronics Power Systems LOAD TRIM Figure 29. Circuit Configuration for programming Output voltage using external voltage source 10500 Rtrim = - 1000 Vo - 0.7525 V IN(+) ON/OFF Table 2 VO, set (V) Vtrim (V) 0.7525 Open 1.2 0.670 1.5 0.650 1.8 0.630 2.5 0.583 3.3 0.530 5.0 0.4166 Using 1% tolerance trim resistor, set point tolerance of 2% is achieved as specified in the electrical specification. The Lynx Programming Tool, available at power.tycoelectronics.com under the Design Tools section, helps determine the required external trim resistor needed for a specific output voltage. 13 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Feature Descriptions (continued) The amount of power delivered by the module is defined as the voltage at the output terminals multiplied by the output current. When using the trim feature, the output voltage of the module can be increased, which at the same output current would increase the power output of the module. Care should be taken to ensure that the maximum output power of the module remains at or below the maximum rated power (Pmax = Vo,set x Io,max). Voltage Margining Output voltage margining can be implemented in the TM Austin MicroLynx modules by connecting a resistor, Rmargin-up, from Trim pin to ground pin for margining-up the output voltage and by connecting a resistor, Rmargindown, from Trim pin to Output pin. Figure 30 shows the circuit configuration for output voltage margining. The Lynx Programming Tool, available at power.tycoelectronics.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Tyco Field Application Engineer or Account Manager for additional details Vo Rmargin-down Austin Lynx or Lynx II Series Q2 Trim Rmargin-up Rtrim Q1 GND Figure 30. Circuit Configuration for margining Output voltage. Tyco Electronics Power Systems 14 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should be provided to help ensure reliable operation. 25.4_ (1.0) Wind Tunnel PWBs Power Module Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 32. Note that the airflow is parallel to the long axis of the module as shown in figure 31. The derating data applies to airflow in either direction of the module's long axis. 76.2_ (3.0) x Air Flow 7.24_ (0.285) Tref1 (inductor winding) Probe Location for measuring airflow and ambient temperature Air flow Figure 32. Thermal Test Set-up. Heat Transfer via Convection Top View Tref2 Increased airflow over the module enhances the heat transfer via convection. Thermal derating curves showing the maximum output current that can be delivered by various module versus local ambient temperature (TA) for natural convection and up to 1m/s (200 ft./min) are shown in the Characteristics Curves section. Layout Considerations Copper paths must not be routed beneath the power module. For additional layout guide-lines, refer to FLTR100V10 application note. Bottom View Figure 31. Tref Temperature measurement location. The thermal reference point, Tref 1 used in the specifications of thermal derating curves is shown in Figure 31. For reliable operation this temperature should o not exceed 125 C. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Tyco Electronics Power Systems 15 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Post solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Tyco Electronics Board Mounted Power Modules: Soldering and Cleaning Application Note. Through-Hole Lead-Free Soldering Information The RoHS-compliant through-hole products use the SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant components. They are designed to be processed through single or dual wave soldering machines. The pins have an RoHS-compliant finish that is compatible with both Pb and Pb-free wave soldering processes. A maximum preheat rate of 3C/s is suggested. The wave preheat process should be such that the temperature of the power module board is kept below 210C. For Pb solder, the recommended pot temperature is 260C, while the Pb-free solder pot is 270C max. Not all RoHScompliant through-hole products can be processed with paste-through-hole Pb or Pb-free reflow process. If additional information is needed, please consult with your Tyco Electronics Power System representative for more details. Tyco Electronics Power Systems 16 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Mechanical Outline Dimensions are in inches and (millimeters). Tolerances: x.xx in. 0.02 in. (x.x mm 0.5 mm) [unless otherwise indicated] x.xxx in 0.010 in. (x.xx mm 0.25 mm) Tyco Electronics Power Systems 17 Data Sheet March 14, 2006 Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Recommended Pad Layout Dimensions are in inches and (millimeters). Tolerances: x.xx in. 0.02 in. (x.x mm 0.5 mm) [unless otherwise indicated] x.xxx in 0.010 in. (x.xx mm 0.25 mm) Austin MicroLynxTM 12V SIP Non-isolated Power Modules: 10 - 14Vdc input; 0.75Vdc to 5.5Vdc Output; 5A output current Data Sheet March 14, 2006 Ordering Information Please contact your Tyco Electronics' Sales Representative for pricing, availability and optional features. Table 3. Device Codes Device Code Input Voltage Range Output Voltage Output Current Efficiency 3.3V@ 5A On/Off Logic Connector Type Comcodes AXA005A0XZ 10 - 14Vdc 0.75 - 5.5Vdc 5A 89.0% Negative SIP CC109101284 AXA005A0X 10 - 14Vdc 0.75 - 5.5Vdc 5A 89.0% Negative SIP 108981614 -Z refers to RoHS compliant Versions Europe, Middle-East and Africa Headquarters Tyco Electronics (UK) Ltd Tel: +44 (0) 1344 469 300 Latin America, Brazil, Caribbean Headquarters Tyco Electronics Power Systems Tel: +56 2 209 8211 World Wide Headquarters India Headquarters Tyco Electronics Power Systems, Inc. Tyco Electronics Systems India Pte. Ltd. 3000 Skyline Drive, Mesquite, TX 75149, USA Tel: +91 80 841 1633 x3001 +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) Asia-Pacific Headquarters www.power.tycoelectronics.com Tyco Electronics Singapore Pte. Ltd. e-mail: techsupport1@tycoelectronics.com Tel: +65 6416 4283 Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2003 Tyco Electronics Power Systems, Inc., (Mesquite, Texas) All International Rights Reserved. Document No: DS03-101 ver. 1.3 PDF name: microlynx_12v_sip_ds.pdf