008016038504922 - AVX Corporation

FEATURES

•Available in five sizes: 20, 38, 56, 90 and 120 contacts

•Insertable / removable Varilok contacts

•Crimp, solder, solderless wrap, and taper tab terminations

•Exceptional versatility: all hardware can be mounted on

plug or receptacle (see ordering code)

•Actuating screw facilitates mating and unmating, locks

mated connectors together

•Polarizing hardware can be set to any of six positions at

factory; can also be reset by user (see polarizing code)

•Optional cover with top or side cable entry and clamp

•Optional cable strain relief clamp with adjustable strap

for large or small cable bundles (fits on sizes 38 and 56)

•Plug and receptacle contacts are protected from

mishandling

•Guide pins and sockets ensure correct alignment when

mating

•Aluminum covers

•CSA acceptable polyester material

Varicon®

Series 8016 – .075" x .130" x .150" Grid Pattern

Current Rating:

8 amperes, maximum

Contact Resistance:

6 milliohms, maximum

Contact Material:

Phosphor bronze

Contact Plating:

Gold, 10 microinches min.,

over Nickel,

50-100 microinches

Insulator Material:

Thermoplastic 94V-O glass

filled polyester

Insulation Resistance:

5,000 megohms, min.

(polyester)

Sea Level: 1250 volts RMS

3.4" Hg: 625 volts RMS

Cover and Clamp Material and Finish:

Aluminum with clear chromate under grey

enamel finish

TECHNICAL SPECIFICATIONS

Varicon®

Series 8016 – Basic Components

CONECTORS:

COVERS:

CONTACTS:

Crimp Solder Tab Wire Wrap

14.4mm

Wire Wrap

19.3mm

Wire Wrap

.567

Solder

217 Style 218 Style 750 Style 296 Style 504 Style

Male, Jackscrew Male, Fixed Nut Female, Fixed Nut Female, Jackscrew

Male Female

(Exposed Contacts) (Recessed Contacts)

001/601 Style 002/602 Style 007/607 Style 008/608 Style

Top Opening Side Opening Top/side Opening

(Removable Side Plate)

Contact Termination

*000 = Contacts not fitted and ordered separately,

see page 23 for full list of options

217 = Solder 0.098" x 2.49mm

218 = Wire Wrap –

0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm

296 = Wire Wrap –

0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm

504 = Solder Tail –

750 = Wire Wrap –

0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm

Varicon®

Series 8016 – Rectangular Connector – 20 Contact

ORDERING CODE

PLUG

Actuating

Screw

SOCKET

Actuating

Screw

SOCKET

Fixed

Nut

Prefix

8016

Series

Number

020

Number of

Contacts

217 601

See table

below

*Crimp contacts always ordered separately.

See page 25 for details.

*Select the column desired and replace the XXX with the numbers from column.

**United Course Thread

See page 26 for assembly tools.

PIN LAYOUT

Way

16.26

6.35

3.81

Ø2.44

Ø3.50

4.77

32.39

24.38

10 AT 1.90

= 19.00

28.58 ±0.13

10.41 ±0.13

RECOMMENDED LAYOUT

FOR FRONT CHASSIS

MOUNTING & PCB LAYOUT

20 CONTACTS COVER

Insulator Basic P/N* Color Hardware No Cover Top Std Side Std Actuating Fixed

Body Type **Thread Clamp Clamp Screw Nut

Male 00 8016 020 000 XXX Green UNC 601 603 604 Y N

Male 00 8016 020 000 XXX Green UNC 602 605 606 N Y

Male 00 8016 020 000 XXX Gray UNC 001 903 904 Y N

Male 00 8016 020 000 XXX Gray UNC 002 905 906 N Y

Female 00 8016 020 000 XXX Green UNC 608 609 610 Y N

Female 00 8016 020 000 XXX Green UNC 607 611 612 N Y

Female 00 8016 020 000 XXX Gray UNC 008 909 910 Y N

Female 00 8016 020 000 XXX Gray UNC 007 911 912 N Y

PLUG

Fixed

Nut

*Select the column desired and replace the XXX with the numbers from column.

**United Course Thread

Varicon®

Series 8016 – Rectangular Connector – 38 Contact

Prefix

8016

Series

Number

038

Number of

Contacts

217 601

See table

below

ORDERING CODE

PLUG

Actuating

Screw

PLUG

Fixed

Nut

SOCKET

Actuating

Screw

SOCKET

Fixed

Nut

Contact Termination

*000 = Contacts not fitted and ordered separately,

see page 23 for full list of options

217 = Solder 0.098" x 2.49mm

218 = Wire Wrap –

0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm

296 = Wire Wrap –

0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm

504 = Solder Tail –

750 = Wire Wrap –

0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm

*Crimp contacts always ordered separately.

See page 25 for details.

PIN LAYOUT

Way

38 CONTACTS COVER

Insulator

Hardware

No Top Std Side Std Top Lge Side Lge Top Side Actuating Fixed

Body Basic P/N* Color **Thread Cover Clamp Clamp Clamp Clamp EX Lge EX Lge Screw Nut

Type Clamp Clamp

Male 00 8016 038 000 XXX Green UNC 601 603 604 619 620 631 632 Y N

Male 00 8016 038 000 XXX Green UNC 602 605 606 621 622 633 634 N Y

Male 00 8016 038 000 XXX Gray UNC 001 903 904 919 920 931 932 Y N

Male 00 8016 038 000 XXX Gray UNC 002 905 906 921 922 933 934 N Y

Female 00 8016 038 000 XXX Green UNC 608 609 610 623 624 635 636 Y N

Female 00 8016 038 000 XXX Green UNC 607 611 612 625 626 637 638 N Y

Female 00 8016 038 000 XXX Gray UNC 008 909 910 923 924 935 936 Y N

Female 00 8016 038 000 XXX Gray UNC 007 911 912 925 926 937 938 N Y

19.81

6.35

3.81

1.68 Ø3.79

Ø5.50

6.32

49.28

36.10

4 AT 3.30

= 13.20

4 AT 3.30

= 13.20

8 AT

1.90 = 15.24

42.88 ±0.13

11.89 ±0.13

RECOMMENDED LAYOUT

FOR FRONT CHASSIS

MOUNTING & PCB LAYOUT

See page 26 for assembly tools.

Varicon®

Series 8016 – Rectangular Connector – 56 Contact

Prefix

8016

Series

Number

056

Number of

Contacts

217 601

See table

below

ORDERING CODE

PLUG - ACTUATING SCREW

PLUG – FIXED NUT

SOCKET - ACTUATING SCREW

SOCKET – FIXED NUT

PIN LAYOUT

Way

Contact Termination

*000 = Contacts not fitted and ordered separately,

see page 23 for full list of options

217 = Solder 0.098" x 2.49mm

218 = Wire Wrap –

0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm

296 = Wire Wrap –

0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm

504 = Solder Tail –

750 = Wire Wrap –

0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm

*Crimp contacts always ordered separately.

See page 25 for details.

56 CONTACTS COVER

Insulator

Hardware

No Top Std Side Std Top Lge Side Lge Top Side Actuating Fixed

Body Basic P/N* Color **Thread Cover Clamp Clamp Clamp Clamp EX Lge EX Lge Screw Nut

Type Clamp Clamp

Male 00 8016 056 000 XXX Green UNC 601 603 604 619 620 631 632 Y N

Male 00 8016 056 000 XXX Green UNC 602 605 606 621 622 633 634 N Y

Male 00 8016 056 000 XXX Gray UNC 001 903 904 919 920 931 932 `Y N

Male 00 8016 056 000 XXX Gray UNC 002 905 906 921 922 933 934 N Y

Female 00 8016 056 000 XXX Green UNC 608 609 610 623 624 635 636 Y N

Female 00 8016 056 000 XXX Green UNC 607 611 612 625 626 637 638 N Y

Female 00 8016 056 000 XXX Gray UNC 008 909 910 923 924 935 936 Y N

Female 00 8016 056 000 XXX Gray UNC 007 911 912 925 926 937 938 N Y

*Select the column desired and replace the XXX with the numbers from column.

**United Course Thread

19.81

6.35

3.81

1.68 Ø3.79

Ø5.50

7.24

64.31

51.13

6 AT 3.30

= 19.81

6 AT 3.30

= 19.81

8 AT

1.90 = 15.24

57.91 ±0.13

11.89 ±0.13

RECOMMENDED LAYOUT

FOR FRONT CHASSIS

MOUNTING & PCB LAYOUT

See page 26 for assembly tools.

Varicon®

Series 8016 – Rectangular Connector – 90 Contact

Prefix

8016

Series

Number

090

Number of

Contacts

217 601

See table

below

ORDERING CODE

PLUG - Actuating Screw

PLUG – Fixed Nut

SOCKET - Actuating Screw

SOCKET – Fixed Nut

PIN LAYOUT

Way

Contact Termination

*000 = Contacts not fitted and ordered separately,

see page 23 for full list of options

217 = Solder 0.098" x 2.49mm

218 = Wire Wrap –

0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm

296 = Wire Wrap –

0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm

504 = Solder Tail –

750 = Wire Wrap –

0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm

*Crimp contacts always ordered separately.

See page 25 for details.

28.58

7.93

1.72 Ø3.79

Ø6.75

5.88

67.81

52.07

14 AT 3.30 = 46.20

12 AT

1.90 = 22.86

57.96 ±0.13

19.43 ±0.13

RECOMMENDED LAYOUT

FOR FRONT CHASSIS

MOUNTING & PCB LAYOUT

See page 26 for assembly tools.

90 CONTACTS COVER

Insulator Hardware Top Lge Side Lge Top Side Actuating Fixed

Body Basic P/N* Color **Thread No Cover Clamp Clamp EX Lge EX Lge Screw Nut

Type Clamp Clamp

Male 00 8016 090 000 XXX Green UNC 601 603 604 631 632 Y N

Male 00 8016 090 000 XXX Green UNC 602 605 606 633 634 N Y

Male 00 8016 090 000 XXX Gray UNC 001 903 904 931 932 Y N

Male 00 8016 090 000 XXX Gray UNC 002 905 906 933 934 N Y

Female 00 8016 090 000 XXX Green UNC 608 609 610 635 636 Y N

Female 00 8016 090 000 XXX Green UNC 607 611 612 637 638 N Y

Female 00 8016 090 000 XXX Gray UNC 008 909 910 935 936 Y N

Female 00 8016 090 000 XXX Gray UNC 007 911 912 937 938 N Y

*Select the column desired and replace the XXX with the numbers from column.

**United Course Thread

Varicon®

Series 8016 – Rectangular Connector – 120 Contact

Prefix

8016

Series

Number

120

Number of

Contacts

217 601

See table

below

ORDERING CODE

PLUG - ACTUATING SCREW

PLUG – Fixed Nut

SOCKET - ACTUATING SCREW

SOCKET – FIXED NUT

PIN LAYOUT

120

Way

Contact Termination

*000 = Contacts not fitted and ordered separately,

see page 23 for full list of options

217 = Solder 0.098" x 2.49mm

218 = Wire Wrap –

0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm

296 = Wire Wrap –

0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm

504 = Solder Tail –

750 = Wire Wrap –

0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm

*Crimp contacts always ordered separately.

See page 25 for details.

RECOMMENDED LAYOUT

FOR FRONT CHASSIS

MOUNTING & PCB LAYOUT

See page 26 for assembly tools.

120 CONTACTS COVER

Insulator Hardware Top Lge Side Lge Top Side Actuating Fixed

Body Basic P/N* Color **Thread No Cover Clamp Clamp EX Lge EX Lge Screw Nut

Type Clamp Clamp

Male 00 8016 120 000 XXX Green UNC 601 603 604 631 632 Y N

Male 00 8016 120 000 XXX Green UNC 602 605 606 633 634 N Y

Male 00 8016 120 000 XXX Gray UNC 001 N/A N/A N/A N/A Y N

Male 00 8016 120 000 XXX Gray UNC 002 N/A N/A N/A N/A N Y

Female 00 8016 120 000 XXX Green UNC 608 609 610 635 636 Y N

Female 00 8016 120 000 XXX Green UNC 607 611 612 637 638 N Y

Female 00 8016 120 000 XXX Gray UNC 008 N/A N/A N/A N/A Y N

Female 00 8016 120 000 XXX Gray UNC 007 N/A N/A N/A N/A N Y

*Select the column desired and replace the XXX with the numbers from column.

**United Course Thread

Varicon®

Series 8016 Covers

Part Number For Size Hardware Cable Clamp Size

Threads Entance Type mm (inches)

30 8016 9829 00 000 20 Metric Side Standard 11.53 (0.454) Dia

30 8016 9831 00 000 20 Metric Top Standard 11.53 (0.454) Dia

30 8016 0200 00 415 20 UNC 45 Standard 5 x 10 (0.197 x 0.394) min

30 8016 9821 00 000 38 Metric Side Standard 16.51 x 12.70 (0.650 x 0.500)

30 8016 9822 00 000 38 Metric Top Standard 16.51 x 12.70 (0.650 x 0.500)

30 8016 9825 00 000 38 Metric Side Large 16.51 x 15.44 (0.650 x 0.608)

30 8016 9826 00 000 38 Metric Top Large 16.51 x 15.44 (0.650 x 0.608)

30 8016 9838 00 000 38 Metric Side Ex-Large 20.83 x 15.60 (0.820 x 0.614)

30 8016 9839 00 000 38 Metric Top Ex-Large 20.83 x 15.60 (0.820 x 0.614)

30 8016 9823 00 000 56 Metric Side Standard 16.51 x 12.70 (0.650 x 0.500)

30 8016 9824 00 000 56 Metric Top Standard 16.51 x 12.70 (0.650 x 0.500)

30 8016 9827 00 000 56 Metric Side Large 16.51 x 15.44 (0.650 x 0.608)

30 8016 9828 00 000 56 Metric Top Large 16.51 x 15.44 (0.650 x 0.608)

30 8016 9840 00 000 56 Metric Side Ex-Large 20.83 x 15.60 (0.820 x 0.614)

30 8016 9842 00 000 56 Metric Top Ex-Large 20.83 x 15.60 (0.820 x 0.614)

30 8016 0560 00 413 56 UNC Top/Side Standard 6 x 14 (0.236 x 0.551) min

30 8016 0560 00 415 56 UNC 45 Standard 6 x 14 (0.236 x 0.551) min

30 8016 9832 00 000 90 Metric Side Large 20.32 (0.800) Dia

30 8016 9833 00 000 90 Metric Top Large 20.32 (0.800) Dia

30 8016 9843 00 000 90 Metric Side Ex-Large 25.40 x 20.32 (1.00 x 0.800)

30 8016 9844 00 000 90 Metric Top Ex-Large 25.40 x 20.32 (1.00 x 0.800)

30 8016 9834 00 000 120 Metric Side Large 20.32 x 27.43 (0.800 x 1.080)

30 8016 9835 00 000 120 Metric Top Large 20.32 x 27.43 (0.800 x 1.080)

30 8016 9845 00 000 120 Metric Side Ex-Large 27.94 x 27.56 (1.100 x 1.085)

30 8016 9846 00 000 120 Metric Top Ex-Large 27.94 x 27.56 (1.100 x 1.085)

OPTIONAL REMOVABLE SIDE PLATE COVER

CLAMPING AND COVER DIMENSIONS

Varicon®

Series 8016 Covers

20 CONTACTS

38 CONTACTS

56 CONTACTS

CLAMP

Minimum Size Maximum Size

5 x 10 (0.197 x 0.394) 10 x 10 (0.394 x 0.394)

Part Number Opening

308016020000413 Side/Top

308016020000415 45º

CLAMP

Minimum Size Maximum Size

6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)

Part Number Opening

308016038000413 Side/Top

308016038000415 45º

CLAMP

Minimum Size Maximum Size

6 x 14 (0.236 x 0.551) 17 x 14 (0.669 x 0.551)

Part Number Opening

308016056000413 Side/Top

308016056000415 45º

CLAMPING AND COVER DIMENSIONS

Varicon®

Series 8016 Covers

90 CONTACTS

120 CONTACTS

See page 21 for part numbers