Joysticks SERIES 68B Hall Effect Rocker Switch FEATURES * Choice of ratiometric analog or PWM outputs * Sealed to IP67 dynamic - even during actuation * Rugged industrial design suited for outdoor use * Provides positive tactile feedback in any environment * Long operational life * Redundant output for safety * Available with 26detent and 36 latching, friction hold, or spring return (no detent) * Choices of cable length * Choices of accent color APPLICATIONS * Dash-panel and armrest controls * Hydraulic fluid flow control * Engine speed control * Heavy duty industrial equipment * Remote control belly boxes DIMENSIONS in inches, [mm] TOP VIEW Joysticks THIS VIEW APPLIES TO 68B-XXX-0 PART NUMBERS ONLY MOUNTING PANEL OPTIONS .130 [3.30] x4 .660 [16.76] .455 [11.56] R.050 [R1.27] x8 MOUNTING PANEL RECOMMENDATIONS: R.100 [R2.54] x4 1.000 [25.4] 1.410 [35.81] 1.190 [30.23] 1. FASTENERS SHOULD BE #4 THREAD FORMING SCREWS FOR PLASTIC. 2. MOUNTING TORQUE TO BE 3-5 IN.LBS, 8 IN.LBS MAXIMUM. 3. DIAMETER OF MOUNTING HOLES IN CUSTOMER PANEL TO BE 0.130" [3.30mm]. DIAMETER OF MOUNTING HOLES IN SWITCH ARE 0.100" [2.54mm]. 4. LENGTH OF MOUNTING SCREWS TO BE: (PANEL THICKNESS) + 0.140" [3.56mm] OR LESS. 5. MINIMUM SPACING BETWEEN TWO UNITS IS 1.080" [27.43 mm] FROM CENTERLINE TO CENTERLINE. .840 [21.34] Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Joysticks BLOCK DIAGRAM PINOUT AND WIRE COLOR CHART ANALOG OUTPUT WAVEFORM POSITIVE/NEGATIVE DIRECTION REFERENCE Joysticks PWM OUTPUT WAVEFORM (FOR REFERENCE ONLY) E S R 10% @ -40 S O S N -40 1 R O R E 90% @ 40 90% DUTY CYCLE N 2 1 50% @0 0 O S S N E S D S V HIGH E N OUTPUT S DUTY CYCLE 90% @ -40 S O R 2 10% @ 40 10% DUTY CYCLE PADDLE ANGLE (DEGREES FROM CENTER) FAILURE INDICATIONS* FAILURE MODE PWM FREQUENCY DUTY CYCLE SENSOR ERROR 50% 37.5 Hz OVERVOLTAGE 50% 37.5 Hz 75% UNDERVOLTAGE 50% 37.5 Hz 100% 40 V LOW TIME DUTY CYCLE DEFINED AS THE RATIO BETWEEN THE HIGH TIME (S) AND THE PERIOD (D) OF THE PWM SIGNAL AS SHOWN IN FIGURE ABOVE. 85% OR 95% * IN CASE OF ERROR THE SENSOR CHANGES THE PWM FREQUENCY TO 50% OF THE NORMAL OPERATING FREQUENCY Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com Joysticks SPECIFICATIONS Electrical Specifications Operating Voltage on Pin 1 (VDD): 5.0V 0.5V Absolute Maximum Voltage* on Pin 1 (VDD): -18 V min, +18 V max (t < 1 h) Operating Current: 15 mA typ., 20 mA, max. Analog Output Voltage is Analog (Ratiometric to Operating Voltage) Output at Center Position: 50% VDD Output at Full Travel: 10% VDD or 90% VDD depending on configuration Output Voltage Tolerance: 3% VDD at full travel 5% VDD at center position Output Current: 1 mA, max. Recommended Load: 10 K Ohm pull-down resistor. Sensor Error: When a sensor error occurs, the output goes to < 4% of operating voltage (VDD ) *Exceeding the Absolute Maximum Voltage may result in permanent damage to the device. This is a stress rating only and functional operation of the device at those or any other conditions above those indicated in the operation listings of this specification is not implied. PWM Joysticks Time from Power-up to Signal Out: 8mS Max PWM Frequency Tolerance: 15% Center Position Duty Cycle: 50 5% End Position 1 Duty Cycle: 10 3% End Position 2 Duty Cycle: 90 3% VOL: 0.5V typ. @ I < 5mA; VDD= 5.00V VOH: 4.9V typ. @ I < -1.2mA; VDD= 5.00V Rocommended Load: 1.0 K Ohm pull-up resistor. Physical & Mechanical Ratings Damp Heat Cycle: Meets IEC/EN 60068-2-38 Z/AD Humidity, 85/85: Meets MIL-STD 202, Method 103B, 500 hours Solar Radiation: Meets ISO 4892-2, Method A, Cycle 1, 1000 hours Chemical Resistance: Meets IEC 600682-74 Salt Fog: Meets MIL STD 810G Dielectric: Meets MIL-STD-202G, Method301 Insulation Resistance: Meets MIL-STD202G, Method 302 from height of 0.3m Paddle Side-Load: 45 lbs. minimum Mounting Torque: 3-5 in-lbs recommended, 8 in-lbs maximum Return to Center Life: 2 million cycles minimum** Detent Life: 200,000 cycles minimum Latching Life: 200,000 cycles minimum Friction Hold Life: 200,000 cycles minimum Materials and Finishes ** One cycle is defined as full travel from the center to the +40 direction, then full travel to the -40 direction, then return to the center Radiated Immunity: At 3 orientations, meets ISO11452-5 (140 V/M, 10KHz-2MHz), ANSI/ ASAE EP455 5.16 (100 V/M, 2-200MHz), ISO 11452-2 (140 V/M, 200MHz-1GHz), and ISO 11452-2 (50 V/M, 1GHz-2.7GHz). Conducted Immunity: Bulk Current Injection Meets ISO11452-4, SAE J1113-4 (120 mA, 1MHz-400MHz) Radiated Emissions: Meets CISPR25, Class 3 (150kHz - 54MHz), CISPR 16.2.3, Class B (30-1000 MHz) and ISO13766, level 6db (30MHz - 1GHz ) Conducted Emissions: Meets CISPR 25, Class 5 Electrostatic Discharge: Meets ANSI/ASAE EP455 5.12, Level 1 Power Frequency Magnetic Field: Meets IEC 61000-4-8, 30 A/m Vibration: Random, meets MIL-STD-810G, Method 514.6, Procedure I Mechanical Shock: Meets MIL-STD 202, Method 213B Test Condition A Transit Drop: Meets MIL-STD-810G, Method 516.6, Procedure II Terminal Strength: 10 lbs. minimum, tested per MIL-STD-202, Method 211A Push-Out Force: 45 lbs. minimum Pull-Out Force: 45 lbs. minimum Paddle Impact: 0.5 lbs. weight dropped 3x Environmental Ratings Seal: IP67 as mounted Altitude: Meets MIL-STD-810G, Method 500.4, Procedure I Thermal Shock: Meets MIL-STD-810G, Method 503.4, Procedure I Operating High Temperature: +85C, Meets IEC 68-2-2, Test Aa Operating Low Temperature: -40C, Meets IEC 68-2-1, Test Aa Storage High Temperature: +100C, Meets IEC 68-2-2, Method Aa Storage Low Temperature: -55C, Meets IEC 68-2-1, Method Aa Paddle: Thermoplastic with elastomer finger grip Cable Assembly: 22AWG stranded, tincoated copper wires in PVC insulation Connector Body: Thermoplastic Terminals: Nickel RoHS Compliant EMC Ratings ORDERING INFORMATION ACCENT COLOR 1 = Black 2 = Blue 3 = Purple 4 = Yellow 5 = Green 6 = Red PADDLE FUNCTION 0 = No detent or latching 1 = 26 detent + 36 latching 2 = Friction hold (Custom options available, contact Grayhill) 68B-XXX-X SUPPLY VOLTAGE TERMINATION 0 = No Connector; 8" wires with stripped ends 4 = 4.00" Cable with Deutsch Connector 6 = 6.00" Cable with Deutsch Connector 8 = 8.00" Cable with Deutsch Connector 5 = Analog, 5.0V Supply, Dual Inverse Outputs* A = PWM, 5.0V Supply, FREQ. = 500 Hz, Dual Inverse Outputs B = PWM, 5.0V Supply, FREQ. = 2 kHz, Dual Inverse Outputs *OUTPUT VOLTAGE IS PROPORTIONAL TO VDD Grayhill, Inc. * 561 Hillgrove Avenue * LaGrange, Illinois 60525-5997 * USA * Phone: 708-354-1040 * Fax: 708-354-2820 * www.grayhill.com