09-64-111-7240 - HARTING TECHNOLOGY GROUP

SSL - Discrete Wire IDC Contact & Cap

Series 9176-500

The 917X series of surface mount Insulation Displacement Connectors (IDC) were

developed to meet the harsh automotive and industrial market applications for

connecting individual wires directly to a PCB ranging from 14 AWG to 28 AWG. This

industry proven contact system has been tested to automotive levels of shock,

vibration, and temperature cycling to prove their reliability and robustness. This new

single contact was developed as a standalone component to enhance the

application uses with the IDC technology. The simplicity of inserting a wire into an

SMT contact with a small tool or optional retention / termination cap allows a wide

range of devices to be connected to the PCB without soldering. In SSL applications

specifically, these contacts are used to bring power and signal onto the PCB or are

used to daisy chain multiple boards together in a long string. While the IDC contact

provides a gas-tight connection to conductor of the wire, the optional cap provides

a positive strain relief even in the harshest conditions. In case of repair, the wires can

be removed and replace up to three times.

The single 9176 series contact and cap accepts 18 AWG to 24 AWG wires with an

insulation diameter ranging from 1.1mm to 2.1mm. These dual beam contacts

support a 10 amp current rating with a large SMT solder base to provide maximum

stability on the PCB. The optional locking strain relief cap acts as the termination

tool for severe vibration applications.

ELECTRICAL

• Current Rating: 10 Amps/Contact

• Voltage Rating: Dependant on

component proximity

9176

Series

Prefix

70 = Contact

001

Number of Ways

006

Plating

Option

06 = Pure Tin

all over

HOW TO ORDER – CONTACT OPTIONS

5XX

Wire Gauge Size

ENVIRONMENTAL

• Operating Temperature:

-40ºC to +125ºC

MECHANICAL

• Insulator Material: Nylon 46: UL94V0

• Contact Material: Phosphor Bronze

• Plating: Tin over Nickel

• Durability: 3 Cycles

FEATURES AND BENEFITS

• IDC contact is supplied in T&R pockets for standard SMT placement

• IDC contact provides a gas-tight connection to the PCB for long term reliability

• Optional termination cap provides additional strain relief for severe environments

• Tested to automotive levels on shock, vibration and temperature cycling for reliability

• Reduced total applied cost versus solder or crimp processes

• Individual contacts can be located anywhere on the PCB based on specific application

APPLICATIONS

• Connecting discrete wire components

directly to the PCB

• Bringing power and signals onto a PCB

• Daisy chaining PCB’s together to create

a continuous string of boards

• Application notes: refer to 201-01-124

Code No of Details

Ways

001 1 Page 58

Code Accepted

Wire Gauge

501 18 Gauge Stranded

511 20 Gauge Stranded

522 22 Gauge Stranded

532 24 Gauge Stranded

9176

Series

Prefix

60 = Cap

001

Number of Ways

HOW TO ORDER – CAP OPTIONS

X00

Insulator Color

5XX

Wire Gauge Size

Code Color Application

0 Black Industrial

1 White Lighting

Code No of Details

Ways

001 1 Page 60

Code Wire Insulation

(AWG)

516 1.1-1.6 (22-24)

521 1.6-2.1 (18-20)

SSL - Discrete Wire IDC Contact & Cap

Series 9176-500

CONTACT DETAILS

Code Accepted A

Wire Gauge

501 18 Gauge Stranded 0.72

511 20 Gauge Stranded 0.60

522 22 Gauge Stranded 0.47

532 24 Gauge Stranded 0.37

NOTES:

1. CONNECTOR FOR IDC WIRE TO BOARD CONNECTION.

2. CONTACT MATERIAL: PHOSPHORE BRONZE.

3. CONTACT PLATING: PURE TIN.

4. CONNECTOR DESIGNED TO ACCEPT BETWEEN 18 AND 24 GAUGE STRANDED WIRE. SEE TABLE.

5. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED.

6. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND APPLICATION NOTES 201-01-124.

7. SMT PCB LAYOUT, REFER TO PAGE 58.

8. PACKING IN TAPE AND REEL, QUANTITY 1000 PER REEL.

9. WHEN REQUIRED, MATCHING CAP DETAILS ON DRAWING 60-9176-001-5XX-X00S.

10. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP).

PACKING DETAILS

REEL QTY 1000

LEADER 480MM

TRAILER 120MM

SSL - Discrete Wire IDC Contact & Cap

Series 9176-500

18-24 AWG IDC WIRE TO BOARD CONNECTOR

SINGLE CONTACT

ASSEMBLED/INSTALLED PRODUCTS

SMT PCB LAYOUT

PURE TIN PADS

ORIENTATION OF CONTACT ON PAD

NOTES:

1. CONNECTOR CAN BE USED WITH CONTACT ONLY OR WITH OPTIONAL CAP.

2. OUTLINE OF CAP WHEN USED.

3. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106 AND 201-01-124.

4. DIMENSIONS SHOWN ARE REFERENCED DIMENSIONS.

5. ASSEMBLY TOOLING ON PAGE 59 (WITH CAP AND WITHOUT CAP).

SSL - Discrete Wire IDC Contact & Cap

Series 9176-500

ASSEMBLY TOOLING – CAP USED

UNIVERSAL HANDLE

06 7000 7730 01 000

CAP APPLICATION TOOL

06-9176-7018-01-000

ORIENTATE CAP

IN TOOL

NOTES:

1. ASSEMBLY TOOLING FOR CAP.

2. AREA OF PCB TO BE KEPT CLEAR OF COMPONENTS,

TACKS PERMISSIBLE.

3. WIRE AND CAP INSERTED IN ONE OPERATION.

4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER

INFORMATION.

5. REFER BELOW WHEN CONTACT USED WITHOUT CAP.

UNIVERSAL HANDLE

06 7000 7730 01 000

2.1 WIRE (18-20 AWG)

06-9176-7019-01-000

06-9176-7020-01-000

1.6 WIRE (22-24 AWG)

06-9176-7019-02-000

06-9176-7020-02-000

NOTES:

1. ASSEMBLY TOOLING FOR CONTACT ONLY, NO CAP USED.

2. MINIMUM AREA OF PCB TO BE KEPT CLEAR OF

COMPONENTS, TRACK PERMISSIBLE.

3. REFER TO TABLE FOR CORRECT TOOL/WIRE COMBINATION.

4. REFER TO APPLICATION NOTE 201-01-124 FOR FURTHER

INFORMATION.

ASSEMBLY TOOLING – CAP NOT USED

WIRE ONTO CONTACT

Wire Guage Wire Metal Tool Plastic Tool Handle

Insulation ø

High Volume Small to Medium Volume

22-24 AWG 1.10 to 1.60 06-9176-7019-02-000 06-9176-7020-02-000 06-7000-7730-01-000

18-20 AWG 1.60 to 2.10 06-9176-7019-01-000 06-9176-7020-01-000 06-7000-7730-01-000

SSL - Discrete Wire IDC Contact & Cap

Series 9176-500

CAP DETAILS

NOTES:

1. CAP FOR IDC WIRE TO BOARD CONNECTION.

2. CAP MATERIAL: GLASS FILLED NYLON 46, COLOR SEE PAGE 56.

3. CAPS DESIGNED TO ACCOMMODATE WIRE INSULATION DIAMETERS 1.1MM TO 2.1MM.

4. ALL DIMENSIONS FOR REFERENCE UNLESS OTHERWISE STATED.

5. FOR FULL PRODUCT SPECIFICATION REFER TO ELCO SPEC 201-01-106, APPLICATION NOTES 201-01-124.

6. PACKING IN BAGS, QUANTITY 1000 PER BAG.

7. FOR INSTALATION DETAILS REFER TO DRAWING 70-9176-001-XX-006S.

Code

Insulator Diameter

B Text C

(AWG)

516 1.1 to 1.6 (22-24) 1.00 Ø 1.6

521 1.6 to 2.1 (18-20) 1.50 Ø 2.1