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601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Micro-Con-X®Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Mini-Con-X®Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Multi-Con-X®Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Maxi-Con-X®Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mega-Con-X®Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Mil-E-Qual®Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Mil-E-Qual®Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Mil-E-Qual®Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35
Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
TABLE OF CONTENTS
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CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS
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®
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Conxall History
Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for
the Marine and Industrial Markets. Since that time our custom designed products have become the stan-
dard for many other industries and Conxall’s family of products has grown to include waterproof, water-
tight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic
product lines to include metal shell, shielded connectors and cable assemblies designed to meet or
exceed U.S., Canadian, and European shielding standards.
Connectors
Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector pro-
vides for substantial savings in cost without sacrificing performance and quality. The all plastic connec-
tor is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and
heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically
conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a
wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series
which is intermateable with, and provides a high quality replacement for, expensive, all metal, military
standard connectors.
Assembly Capabilities
Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of appli-
cations including: Industrial, Automotive, Marine, T ransportation, Medical, Communication, Sensor and
Factory Automation. The Conxall exclusive molded cable assembly process affords the additional
advantages of reduced cost and weather tight reliability plus the added benefits of permanent and ser-
vice free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano
style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are
UL and CSA certified for many applications. For additional information on SENSOR-LINK products
please contact your Conxall Representative.
Custom Designs
Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems.
Our Service Teams will work with you from the initial design to the finished product to insure your com-
plete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs
are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of
engineers and research and development personnel will work side by side with your staff to custom
design a solution for your needs.
Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set
Conxall apart from any other company in the industry.
CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS
* Please visit the product pages on our website for the most up-to-date product information
STANDARD CONNECTOR PRODUCTS
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A completely indoor/outdoor connector system
that offers performance and reliability features
of MIL-Spec connectors at the cost of a com-
mercial type product.
Economical…The all molded nylon construc-
tion provides for substantial savings in cost that
helps hold the line on cost objectives without
sacrificing performance.
Standard Assemblies
Ideally satisfies power connections for test
instruments, calibration or measuring equip-
ment, communications systems, data processing,
entertainment devices and a wide range of non-
environmental applications where economy and
maintenance-free reliability are essential.
Especially suited to laboratory instruments,
medical analysis devices, automotive test equip-
ment, computer peripherals, recording instru-
ments, etc.…
Molded Cable Assemblies (See pages 3 & 26)
Permanently Molded...Cable and connectors
are molded together in a choice of attractive
boot shapes to add functional improvements to
your product.
Accident Proof...Molded encapsulation be-
tween cable and connector prevents pull-out or
breakage of internal wires for maintenance free
operation.
Style…Designed for demanding service
although attractive and modern in appearance to
complement the most sophisticated equipment.
Lightweight/Strong…50% weight savings
over similar metal construction yet has tough,
high-impact strength to withstand hard abuse
both indoors and outdoors.
Weathertight Assemblies
Optional panel connector gaskets and inter-
facial “O” ring seals maintain a weathertight
connection for outdoor use. The non-corrosive,
high impact, all molded construction is perfect
for recreational, agricultural or on/off the road
vehicle connections. Hazards of electrical shock
are minimized in addition to resistance to hostile
outdoor environment. Frequently specified for
depth sounders, metal detectors, marine/aircraft
electronics, boat trailers, electronic farm imple-
ments, food processing equipment, etc.
Weathertight...This construction prevents
ingress of moisture into contact areas.
Saves Time and Money...Avoids setting
up new production line and training personnel
plus cost of maintaining inventories.
Low-cost Standard and Weathertight Connectors for Industrial and
Marine Applications.
Complete Facilities to Assemble and/or Mold All Connector Styles
to Many Cable Constructions
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5
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STANDARD CONNECTOR FEATURES
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
Panel Connector mounts from behind in
round or “D” shaped hole and are securely fas-
tened with hex nut on the front of the panel.
Standard assembly include weathertight gasket.
Premium Quality The standard screw-
machine socket contact has premium design fea-
tures at low cost. The closed entry prevents
probe damage or accidental loss of spring reten-
tion due to misaligned or bent pins.
Reverse Contact Options are available pro-
viding pin or socket contacts in all styles.
Locking Type coupling ring prevents acciden-
tal disconnect. Quick 90 degree connect/discon-
nect rotation or threaded.
Cable Splices and/or extension cables can be
easily made using the cable to cable connectors.
Unassembled Cable Connectors without
mold-on cables are available. This option pro-
vides for field installation or replacement ser-
vice on existing cable assemblies.
Packaging and Warranty
Packaging
Connectors: Standard Con-X series components are packaged unassembled and individually
bulk packed. Kitted packaging, one complete connector per bag, available upon
request for an additional cost. Mil-E-Qual components are assembled and indi-
vidually kitted in plastic bags.
Cable Assemblies: Assemblies less than 3 ft., including connector head, are bundled and boxed.
Assemblies over 3 ft., including connector head, are coiled, secured with cable tie
and boxed.
Warranty
CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these
products are intended to be used in accordance with the specifications described in this catalog. Any use
or application that deviates from the stated operating specifications is not recommended and may be
unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically
assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage,
cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or
implied warranty, contract, negligence, or strict liability arising in connection with the design, manufac-
ture, sale, use or repair of the products.
Dimensions and Specifications are for ref-
erence only and may change without notice
where it does not affect form, fit or function.
Electrical Rating Tables are for reference
only and are based on continuous current carry-
ing capacity of the connector with all contacts
carrying current.
* Please visit the product pages on our website for the most up-to-date product information
Molded Cable Assemblies (See pages 3 & 26)
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MICRO-CON-X®FIELD INSTALLABLE CONNECTORS
Cable Pin
1628X-XPG-XXX
Matching Mates:
• Cable-Cable
1828X-XSG-XXX
• Panel
172XX-XSG-XXX
Panel Mount
1728X-XXG-XXX
Matching Mates:
• Cable Pin
1628X-XPG-XXX
• Cable Socket
1628X-XSG-XXX
P/C Tail Panel Mount
172XX-XXG-XXX
Matching Mates:
• Cable Pin
1628X-XPG-XXX
• Cable Socket
1628X-XSG-XXX
Cable Socket
1628X-XSG-XXX
Matching Mates:
• Cable-Cable
1828X-XPG-XXX
• Panel
172XX-XPG-XXX
Cable to Cable
1828X-XXG-XXX
Matching Mates:
• Cable Pin
1628X-XPG-XXX
• Cable Socket
1628X-XSG-XXX
Dust Cap
16295
Cable End Cable to Cable Right Angle
* Please visit the product pages on our website for the most up-to-date product information
7
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MICRO-CON-X®FIELD INSTALLABLE CONNECTORS
Dimensions (Dimensions in brackets are in millimeters)
Molded Cable Assemblies (See pages 3 & 26)
1.470 [37.3] 1.470 [37.3]
CABLE END ASSEMBLY
STRAIGHT BOOT
0.280 [7.1] MAX. CABLE O.D.
STRAIGHT BOOT
0.280 [7.1] MAX. CABLE O.D.
90º BOOT
0.280 [7.1] MAX. CABLE O.D.
CABLE TO CABLE ASSEMBLY
1.030 [26.2]
1.100
[27.9]
CABLE END ASSEMBLY
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Connector Type:
16 - Cable End
17 - Panel Mount
18 - Cable to Cable
Contact Size:
2- #20
Contact Style:
80 - Crimp (Supplied loose)
81 - P/C Tail .187" (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled)
91 - P/C Tail .280" (7.1) (Supplied assembled)*
92 - P/C Tail .335" (8.5) (Supplied assembled)*
Number of Contacts:
2or 3
Type of Contact:
P- Pin
S- Socket
Contact Plating:
G- Gold over Nickel (Standard)
MICRO-CON-X®FIELD INSTALLABLE CONNECTORS
Part Number to Order
Contact Arrangements
Grommet Code –
Cable O.D. Range:
11 - .09 - .14 (2.3-3.5)
15 - .15 - .17 (3.8-4.3)
18 - .18 - .20 (4.6-5.1)
Back Shell Style:
3- Weathertight Grommet
Grip/Seal & (1) interfacial
“O” Ring
300 - Panel mount with hex nut
& gasket
3ES -300 with Epoxy
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
For higher density patterns, consult factory.
XX X XX-XXG-3XX
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Back Shell
Style 3
* Please visit the product pages on our website for the most up-to-date product information
9
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
MICRO-CON-X®FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications Micro-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 3.0 thru 7.5A, 600V
Conductor Size 20 thru 24 AWG
Configuration 2 & 3 #20 Contacts
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black
Grommet Santoprene Rubber, Black
Coupling Ring Nylon, UL Recognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
O-Ring Neoprene Rubber, Black
Cable to Cable
Backshell (Non-Removable Snap Lock) Nylon, UL Recognized, Black
Grommet Santoprene Rubber, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
Panel Mount
Contacts Brass, Gold over Nickel
Panel Body Nylon, UL Recognized, Black
Gasket Neoprene Rubber, Black
Hex Nut Nylon, UL Recognized, Black
Optional
Dust Cap Santoprene Rubber, Black (Part No. 16295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical
failure
V ibration Coupling rings have overriding locking feature to prevent
loosening or separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage 600 V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +115ºC (-40ºF to +239°F)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
Molded Cable Assemblies (See pages 3 & 26)
MINI-CON-X®FIELD INSTALLABLE CONNECTORS
Cable Pin
6X8X-XPG-XXX
Matching Mates:
• Cable-Cable
8X8X-XSG-XXX
• Panel
7XXX-XSG-XXX
Panel Mount
7X8X-XXG-XXX
Matching Mates:
• Cable Pin
6X8X-XPG-XXX
• Cable Socket
6X8X-XSG-XXX
P/C Tail Panel Mount
7XXX-XXG-XXX
Matching Mates:
• Cable Pin
6X8X-XPG-XXX
• Cable Socket
6X8X-XSG-XXX
Cable Socket
6X8X-XSG-XXX
Matching Mates:
• Cable-Cable
8X8X-XPG-XXX
• Panel
7XXX-XPG-XXX
Cable to Cable
8X8X-XXG-XXX
Matching Mates:
• Cable Pin
6X8X-XPG-XXX
• Cable Socket
6X8X-XSG-XXX
Dust Cap
6295
Winged Coupling Ring
W/6482
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Cable End Cable to Cable Right Angle
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®
Molded Cable Assemblies (See pages 3 & 26)
MINI-CON-X®FIELD INSTALLABLE CONNECTORS
Dimensions (Dimensions in brackets are in millimeters)
* Please visit the product pages on our website for the most up-to-date product information
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®
MINI-CON-X®FIELD INSTALLABLE CONNECTORS
Connector Type:
6- Cable End
7- Panel Mount
8- Cable to Cable
Contact Size:
2- #20 (2-8 Contacts)
3- #16 (2-5 Contacts)
Contact Style:
80 - Crimp (Supplied loose)
81 - P/C Tail .187" (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled)
91 - P/C Tail .280" (7.1) (Supplied assembled)*
92 - P/C Tail .335" (8.5) (Supplied assembled)*
Number of Contacts:
2, 3, 4, 5, 6, 7 &8
Type of Contact:
P- Pin
S- Socket
Contact Plating:
G- Gold over Nickel (Standard)
Grommet Code –
Cable O.D. Range:
11 - .09 - .14 (2.3 - 3.5)
15 - .15 - .17 (3.8 - 4.3)
18 - .18 - .20 (4.6 - 5.1)
21 - .21 - .23 (5.3 - 5.8)
13 - .13 - .15 (3.3 - 3.8)
16 - .16 - .18 (4.1 - 4.6)
19 - .19 - .21 (4.8 - 5.3)
22 - .22 - .25 (5.6 - 6.3)
Back Shell Style:
3Weathertight grommet grip/
seal & (1) interfacial “O” ring.
3DC - Daisy chain grommet with 3
I.D.s. (.125, .188 & .250)
5Long back shell with extended
grommet & cable grip. Use
with crimp or solder.
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
X X XX-XXG-XXX
Back Shell
Style 3
Back Shell
Style 5
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Part Number to Order
Contact Arrangements
* Please visit the product pages on our website for the most up-to-date product information
13
®
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MINI-CON-X®FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications Mini-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 4.8 thru 13.0A, 600V
Conductor Size #16 contacts, 16 thru 18 AWG
#20 contacts, 20 thru 24 AWG
Configuration 2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Removable Twist Lock) Nylon, UL Recognized, Black
Grommet Santoprene Rubber, Black
Coupling Ring Nylon, UL Recognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
O-Ring Neoprene Rubber, Black
Optional
Long Backshell (Removable Twist Lock) Nylon, UL Recognized, Black (Style #5)
Winged Coupling Ring Nylon, UL Recognized, Black (W/6482)
Cable to Cable
Backshell (Removable Twist Lock) Nylon, UL Recognized, Black
Grommet Santoprene Rubber, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
Panel Mount
Contacts Brass, Gold over Nickel
Panel Body Nylon, UL Recognized, Black
Gasket Neoprene Rubber, Black
Hex Nut Nylon, UL Recognized, Black
Optional
Dust Cap Santoprene Rubber, Black (Part No. 6295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical
failure
V ibration Coupling rings have overriding locking feature to prevent
loosening or separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage 600 V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
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14
®
Cable Pin
3X8X-XPG-XXX
Matching Mates:
• Cable-Cable
5X8X-XSG-XXX
• Panel
4XXX-XSG-XXX
Panel Mount
4X8X-XXG-XXX
Matching Mates:
• Cable Pin
3X8X-XPG-XXX
• Cable Socket
3X8X-XSG-XXX
P/C Tail Panel Mount
4XXX-XXG-XXX
Matching Mates:
• Cable Pin
3X8X-XPG-XXX
• Cable Socket
3X8X-XSG-XXX
Cable Socket
3X8X-XSG-XXX
Matching Mates:
• Cable-Cable
5X8X-XPG-XXX
• Panel
4XXX-XPG-XXX
Cable to Cable
5X8X-XXG-XXX
Matching Mates:
• Cable Pin
3X8X-XPG-XXX
• Cable Socket
3X8X-XSG-XXX
Dust Cap
4295
Cable End Cable to Cable Right Angle
Winged Coupling Ring
W/4482
Square Flange
Gasket
4297
Square Flange
Adapter
4296
Mechanical Back Shell
(Style #5)
Molded Cable Assemblies (See pages 3 & 26)
MULTI-CON-X®FIELD INSTALLABLE CONNECTORS
* Please visit the product pages on our website for the most up-to-date product information
15
®
MULTI-CON-X®FIELD INSTALLABLE CONNECTORS
Dimensions (Dimensions in brackets are in millimeters)
Molded Cable Assemblies (See pages 3 & 26)
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
16
®
MULTI-CON-X®FIELD INSTALLABLE CONNECTORS
Connector Type:
3- Cable End
4- Panel Mount
5- Cable to Cable
Contact Size:
1- #12 (2-4 Contacts)
2- #20 (4-9 Contacts)
3- #16 (4-6 Contacts)
Contact Style:
80 - Crimp (Supplied loose)
81 - P/C Tail .187" (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled)
91 - P/C Tail .280" (7.1) (Supplied assembled)*
92 - P/C Tail .335" (8.5) (Supplied assembled)*
Number of Contacts:
2, 3, 4, 5, 6, 7, 8 &9
Type of Contact:
P- Pin
S- Socket
Contact Plating:
G- Gold over Nickel (Standard)
Grommet Code –
Cable O.D. Range:
15 - .15 -.17 (3.8-4.3)
18 - .18 -.20 (4.6-5.1)
21 - .21 -.23 (5.3-5.8)
24 - .24 -.27 (6.1-6.8)
28 - .28 -.29 (7.1-7.4)
30 - .30 -.32 (7.6-8.1)
Back Shell Style:
3Weathertight grommet
grip/seal & (1) interfacial
“
O”ring.
3DC - Daisy chain grommet with 3
I.D.s (.125, .188 & .250)
5Mechanical screw-down
cable clamp with grommet
seal.
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy (Panel
Mount Only)
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only.
X X XX-X XG-XXX
EMI/RFI shielded assemblies available - consult factory.
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Part Number to Order
Contact Arrangements
Back Shell
Style
3 or 5
* Please visit the product pages on our website for the most up-to-date product information
17
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
MULTI-CON-X®FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications Multi-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 1.95 thru 23.0A, 600V
Conductor Size #12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG
Configuration 2 thru 4 #12 Contacts
4 thru 6 #16 Contacts
4 thru 9 #20 Contacts
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)
Grommet Santoprene Rubber , Black
Coupling Ring Nylon, ULRecognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, ULRecognized, Black
O-Ring Neoprene Rubber , Black
Sleeve Nylon, ULRecognized, Black
Cable to Cable
Backshell (Threaded) Nylon, UL Recognized, Black (Style #3)
Grommet Santoprene, Rubber , Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, ULRecognized, Black
Optional
Long Backshell (Threaded) Nylon, ULRecognized, Black (Style #3 with solder contacts)
W inged Coupling Ring Nylon, ULRecognized, Black (W/4482)
Mechanical Backshell (Threaded) Nylon, ULRecognized, Black (Style #5)
– Strap Nylon, ULRecognized, Black
– Screws Stainless Steel
Panel Mount
Contacts Brass, Gold over Nickel
Panel Body Nylon, ULRecognized, Black
Gasket Neoprene Rubber , Black
Hex Nut Nylon, ULRecognized, Black
Optional
Dust Cap Santoprene Rubber , Black (Part No. 4295)
Square Flange Adapter Nylon, ULRecognized, Black (Part No. 4296)
Square Flange Adapter Gasket Neoprene Rubber , Black (Part No. 4297)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure
V ibration Coupling rings have overriding locking feature to prevent loosening or
separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque.
Electrical Specifications
Voltage 600 V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +1 15ºC (-40ºF to +239ºF)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
18
®
MAXI-CON-X®FIELD INSTALLABLE CONNECTORS
Cable Pin
13X8X-XXPG-XXX
Matching Mates:
• Cable-Cable
15X8X-XXSG-XXX
• Panel
14XXX-XXSG-XXX
Panel Mount
14X8X-XXXG-XXX
Matching Mates:
• Cable Pin
13X8X-XXPG-XXX
• Cable Socket
13X8X-XXSG-XXX
P/C Tail Panel Mount
14XXX-XXXG-XXX
Matching Mates:
• Cable Pin
13X8X-XXPG-XXX
•Cable Socket
13X8X-XXSG-XXX
Cable Socket
13X8X-XXSG-XXX
Matching Mates:
• Cable-Cable
15X8X-XXPG-XXX
• Panel
14XXX-XXPG-XXX
Cable to Cable
15X8X-XXXG-XXX
Matching Mates:
• Cable Pin
13X8X-XXPG-XXX
• Cable Socket
13X8X-XXSG-XXX
Dust Cap
14295
Cable End Cable to Cable Right Angle
Winged Coupling Ring
W/14482
Molded Cable Assemblies (See pages 3 & 26)
* Please visit the product pages on our website for the most up-to-date product information
19
®
Molded Cable Assemblies (See pages 3 & 26)
MAXI-CON-X®FIELD INSTALLABLE CONNECTORS
Dimensions (Dimensions in brackets are in millimeters)
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
20
®
MAXI-CON-X®FIELD INSTALLABLE CONNECTORS
Connector Type:
13 - Cable End
14 - Panel Mount
15 - Cable to Cable
Contact Size:
1- #12 (7 Contacts)
2- #20 (18 & 20 Contacts)
3- #16 (10 Contacts)
Contact Style:
80 - Crimp (Supplied loose)
81 - P/C Tail .187” (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled)
91 - P/C Tail .280” (7.1) (Supplied assembled)*
92 - P/C Tail .335” (8.5) (Supplied assembled)*
Number of Contacts:
7, 10, 18 &20
Type of Contact:
P- Pin
S- Socket
Contact Plating:
G- Gold over Nickel (Standard)
Grommet Code –
Cable O.D. Range:
21 - .21 -.25 (5.3-6.3)
26 - .26 -.30 (6.6-7.6)
31 - .31 -.38 (7.8-9.6)
Back Shell Style:
3Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial “O”
ring for cable end.
300 - Panel mount with hex nut &
gasket.
3ES - 300 with Epoxy
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
*Available in connector types: cable end socket, panel mount pin styles only.
XX X XX-XX XG-3XX
EMI/RFI shielded assemblies available - consult factory.
*Available in #20 size contact only.
Consult factory for optional threaded coupling.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Part Number to Order
Contact Arrangements
Back
Shell
Style 3
* Please visit the product pages on our website for the most up-to-date product information
21
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
MAXI-CON-X®FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications Maxi-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 1.35 thru 23.0A, 600V
Conductor Size #12 Contacts, 12 thru 14 AWG
#16 Contacts, 16 thru 18 AWG
#20 Contacts, 20 thru 24 AWG
Configuration 7 - #12 Contacts
10 - #16 Contacts
18 - #20 Contacts
20 - #20 Contacts
Certification ULRecognized File #E150822 - 250V
CSACertified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded) Nylon, ULRecognized, Black
Strap Nylon, ULRecognized, Black
Screws Stainless Steel
Grommet Santoprene Rubber , Black
Coupling Ring Nylon, ULRecognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, ULRecognized, Black
O-Ring Neoprene Rubber , Black
Optional
W inged Coupling Ring Nylon, ULRecognized, Black (W/14482)
Cable to Cable
Mechanical Backshell (Threaded) Nylon, ULRecognized, Black
Grommet Santoprene Rubber , Black
Strap Nylon, ULRecognized, Black
Screws Stainless Steel
Contacts Brass, Gold over Nickel
Connector Body Nylon, ULRecognized, Black
Panel Mount
Contacts Brass, Gold over Nickel
Panel Body Nylon, ULRecognized, Black
Gasket Neoprene Rubber , Black
Hex Nut Nylon, ULRecognized, Black
Optional
Dust Cap Santoprene Rubber , Black (Part No. 14295)
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical
failure
V ibration Coupling rings have overriding locking feature to prevent loosening or
separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque
Electrical Specifications
Voltage 600 V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +1 15ºC (-40ºF to +239ºF)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
22
®
MEGA-CON-X®FIELD INSTALLABLE CONNECTORS
Cable Pin
23X8X-XXPG-XXX
Matching Mate:
• Panel
24XXX-XXSG-XXX
Panel Mount
24XXX-XXXG-XXX
Matching Mates:
• Cable Pin
23X8X-XXPG-XXX
• Cable Socket
23X8X-XXSG-XXX
Cable Socket
23X8X-XXSG-XXX
Matching Mate:
• Panel
24XXX-XXPG-XXX
P/C Tail Panel Mount
24XXX-XXXG-XXX
Matching Mates:
• Cable Pin
23X8X-XXPG-XXX
• Cable Socket
23X8X-XXSG-XXX
Molded Cable Assemblies (See pages 3 & 26)
Cable End
Dustcap
24295
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
Right Angle
* Please visit the product pages on our website for the most up-to-date product information
23
®
MEGA-CON-X®FIELD INSTALLABLE CONNECTORS
Quick Connect Type Threaded Type
Dimensions (Dimensions in brackets are in millimeters)
Molded Cable Assemblies (See pages 3 & 26)
1.170
[29.7]
±0.003 [±0.1]
1.140 [28.9]
Panel Cutout
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
Single Key
5 Key
Receptacle
w/Pin
Receptacle
w/Socket
Plug
w/Socket
Plug
w/Pin
5 Key Receptacle
w/Pin
Plug
w/Socket
* Please visit the product pages on our website for the most up-to-date product information
24
®
MEGA-CON-X®FIELD INSTALLABLE CONNECTORS
Connector Type:
23 - Cable End
24 - Panel Mount
Contact Size:
2- #20
Contact Style:
80 - Crimp (Supplied loose)
81 - P/C Tail .187" (4.7) (Supplied assembled)
82 - Solder Cup (Supplied assembled)
91 - P/C Tail .280" (7.1) (Supplied assembled)*
92 - P/C Tail .335" (8.5) (Supplied assembled)*
Number of Contacts:
31
Type of Contact:
P- Pin
S- Socket
Contact Plating:
G- Gold over Nickel (Standard)
Grommet Code –
Cable O.D. Range:
50 -.51 - .56 (12.9 - 14.2)
Back Shell Style:
3Mechanical screw-down
cable clamp with grommet
seal and (1) interfacial
“O” ring for cable end.
300 - Panel mount with hex nut
& gasket.
3ES - 300 with Epoxy
Contact arrangements shown are wiring view of cable end pins/sockets.
Key/keyway shown for orientation only.
XX X XX-XX XG-T3XX
*Available in #20 size contact only.
Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26)
Part Number to Order
Contact Arrangements
Coupling Type
Blank - Twist Lock
T- Threaded
Quick Connect Type
(5 Key)
Cable End w/Pins
Threaded Type
(5 Key)
Cable End w/Socket
Back
Shell
Style 3
Quick Connect Type
(Single Key)
Cable End w/Socket
31-#20 31-#20 31-#20
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
25
®
MEGA-CON-X®FIELD INSTALLABLE CONNECTORS
Specifications
Typical Specifications
Manufacturers Identifications Mega-Con-X®
Description Field Installable Connector & Custom Cable Assemblies
Rating 0.9 thru 2.3A, 600V
Conductor Size 20 thru 24 AWG
Configuration 31 - #20 Contacts
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200 - 600V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded) Nylon, UL Recognized, Black
Strap Nylon, UL Recognized, Black
Screws Stainless Steel
Grommet Santoprene Rubber, Black
Coupling Ring Nylon, UL Recognized, Black
Contacts Brass, Gold over Nickel
Connector Body Nylon, UL Recognized, Black
O-Ring Neoprene Rubber, Black
Panel Mount
Contacts Brass, Gold over Nickel
Panel Body Nylon, UL Recognized, Black
Gasket Neoprene Rubber, Black
Hex Nut Nylon, UL Recognized, Black
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Mechanical Specifications
Durability Minimum 300 mate/unmate cycles without mechanical or electrical
failure
V ibration Coupling rings have overriding locking feature to prevent loosening
or separation of connector
Hex Nut Torque All series hex nut to withstand 10-12 inch/lb tightening torque
Electrical Specifications
Voltage 600V
Current See Electrical Current Rating Chart (Page 27)
Environmental Specifications
Temperature Rating -40ºC to +115ºC (-40ºF to +239ºF)
Corrosion 300 Hr salt spray contacts
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 26)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
26
®
CON-X MOLDED CABLE ASSEMBLY CHECK LIST
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
Company Name: Customer Name:
Address:
City State: Zip:
Phone: Fax:
Website: E-mail:
Annual Usage Quantity: Monthly Usage Quantity:
Does the assembly need to be RoHS compliant? Yes: No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color: Material: OD:
Number of Conductors: Conductor AWG: Stranding:
Conductor Colors:
Is there a drain wire? Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded? How? Foil Braid %
*If the shield is braided, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?
Cable Cut Length: Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly: Single ended: Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield: OR Shield thru pin:
End “A” Connector Part Number: Right Angle?
End “B”, will that end need processing? If yes, indicate below:
Outer jacket strip length: Inner Conductor strip length: Tinned?
Does end “B” have any special inclusions? If yes, please list them:
* Please visit the product pages on our website for the most up-to-date product information
27
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
CON-X ELECTRICAL CURRENT RATING CHART
FOR CONNECTORS & CABLE ASSEMBLIES
CONTACT
SIZE
#12
#16
#20
CONDUCTOR
SIZE - AWG
#12
#14
#16
#16
#18
#18
#20
NUMBER of
CONDUCTORS
1 through 7
1 through 3
4 through 6
7 through 9
1 through 3
4 through 6
7
1 through 10
11 and 12
1 through 3
4 through 12
1 through 3
4 through 20
21 through 31
1 through 3
4 through 20
21 through 31
CURRENT RATING
23.0A
17.0A
12.75A
11.0A
13.0A
9.75A
8.45A
13.0A
7.5A
10.0A
7.5A
7.5A
5.6A
2.3A
7.5A
5.6A
2.3A
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
28
®
Molded Cable Assemblies (See pages 3 & 33)
MIL-E-QUAL®EQUIVALENT TO MIL-C-5015
Cable Socket
CXX 3106A XXXX XX S XXX
Box Receptacle Socket
CXX 3102A XXXX XX S XXX
Cable Cap
4XX96
Receptacle Cap
4XX95
Cable Pin
Box Receptacle Pin
CXX 3102A XXXX XX P XXX
Cable Pin
CXX 3106A XXXX XX P XXX
* Please visit the product pages on our website for the most up-to-date product information
29
®
MIL-E-QUAL®EQUIVALENT TO MIL-C-5015
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
30
®
MIL-E-QUAL®EQUIVALENT TO MIL-C-5015
Contact Arrangements shown are mating view of pin insert (socket opposite).
Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory.
*Available in connector types: cable end socket, panel mount pin styles only.
Contact Arrangements
* Please visit the product pages on our website for the most up-to-date product information
31
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
MIL-E-QUAL®EQUIVALENT TO MIL-C-5015
CONXALL
Molded Equivalent
to MIL-C-5015
Contact Style
S- Solder
C- Crimp
Shell Type
(See Note 1)
3101A Cable Receptacle (in-line)
(See Note 3)
3102A Box Receptacle
3106A Straight Plug (See Note 2)
Deviations
-300 Weathertight
Option adds:
“O” Ring for plug
(3106A)
Rubber Gasket
for receptacle
(3102A)
-010 Receptacle with (4)
mounting hole rein-
forcement bosses.
Consult factory for
availability.
-310 Same as -010 except
with rubber gasket.
Contacts
P- Pin
S- Socket
CX X 310XA XXXX XX X XXX
Insert Number/Arrangement
All inserts are integrally molded with connector
shells for one piece construction. Contact factory
for alternative W, X, Y or Z insert positions.
Shell/Insert Sizes
10SL-4 16S-1 18 -19
10SL-3 16S-8 20 -7
12S - 3 16 - 10 20 -16
14S - 1 18 - 1 20 -27
14S - 2 18 - 4 20 -29
14S - 5 18 - 8 22 -14
14S - 6 18 - 10 24 -2
14S - 7 18 - 11 24 -28
14S - 9 18 - 12 28 -2
28 -12
28 -21
Note 1 - All plugs and receptacles include crimp or solder
contacts specified.
Note 2 - Straight Plugs include back shell assembly with
cable clamp and bushing.
Note 3 - For overmolded cable construction only. Consult
factory for availability.
Consult factory for your custom design assemblies and connectors. (See pages 3 & 33)
Bushing Sizes Provided
Plug Shell Size Max. Cable Dia.
10SL, 12S 1/4"
14S 5/16"
16S, 16 7/16"
18 9/16"
20, 22 5/8"
24, 28 3/4"
Part Number to Order
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
32
®
MIL-E-QUAL®EQUIVALENT TO MIL-C-5015
Specifications
Typical Specifications
Manufacturers Identifications MIL-E-QUAL®
Description Field Installable Connector & Custom Cable Assemblies
Rating 3.4 thru 23.0A, 600V
Conductor Size 12 thru 20 AWG
Configuration 2 thru 37 Contacts per Mil - C-5015
Certification UL Recognized File #E150822 - 250V
CSA Certified File #181200-500V
Material Specifications
Cable Pin/Socket
Mechanical Backshell (Threaded) Nylon, UL Recognized, Black with UV Inhibitor
Strap Nylon, UL Recognized, Black with UV Inhibitor
Screws Zinc Plated
Grommet Santoprene Rubber, Black
Coupling Ring Nylon, UL Recognized, Black with UV Inhibitor
Contacts Brass, Standard Silver Plated, Gold Plated Optional
Connector Body Nylon, UL Recognized, Black with UV Inhibitor
Optional
Connector Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX96)
O-Ring Neoprene Rubber, Black
Different Keyways Available
Gold Contacts Brass, Gold over Nickel
Box Receptacle
Contacts Brass, Standard Silver Plated, Gold Plated Optional
Receptacle Body Nylon, UL Recognized, Black with UV Inhibitor
Optional
Receptacle Cap Nylon, UL Recognized, Black with UV Inhibitor (4XX95)
Gasket Neoprene Rubber, Black
Gold Contacts Brass, Gold over Nickel
Extended Bosses
Different Keyways Available
Gasket, O-Ring, & Grommet materials are
suitable for -40ºC to +90ºC (-40ºF to +194ºF).
Consult factory for higher temperature requirements.
Electrical Specifications
Voltage 500 V
Current See Electrical Current Rating Chart (Page 34)
Environmental Specifications
Temperature Rating -40ºC to +125ºC (-40ºF to +257ºF)
Corrosion 48 Hr salt spray contacts
Durability 300 mate/unmate cycles minimum
Weathertight Consult factory with specific application
Molded Cable Assemblies (See Pages 3 & 33)
Watertight NEMA 6P, 13: IEC IP67
* Please visit the product pages on our website for the most up-to-date product information
33
®
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
MIL-E-QUAL®MOLDED CABLE ASSEMBLY CHECK LIST
EQUIVALENT TO MIL-C-5015
Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which
pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to
be molded closed where required. If a drawing assembly is available, please send it also.
Company Name: Customer Name:
Address:
City State: Zip:
Phone: Fax:
Website: E-mail:
Annual Usage Quantity: Monthly Usage Quantity:
Does the assembly need to be RoHS compliant? Yes: No:
Cable Vendor and Part Number (if available):
Cable Outer Jacket - Color: Material: OD:
Number of Conductors: Conductor AWG: Stranding:
Conductor Colors:
Is there a drain wire? Is the drain wire terminated?
*If the drain wire is terminated, be sure to indicate where on pin-out diagram.
Is the cable shielded? How? Foil Braid %
*If the braid is terminated, be sure to indicate where on the pin-out diagram.
Will the Customer supply the cable for production?
Cable Cut Length: Overall Assembly Length:
Does the Cable Assembly have Environmental Requirements?
If yes, please list them:
Must overmold have a moisture bond to the cable’s outer jacket?
Is the Cable Assembly: Single ended: Double Ended:
Do the connectors need to be shielded?
If yes, do they need to be: 180º shield: OR Shield thru pin:
End “A” Connector Part Number: Right Angle?
End “B” Connector Part Number: Right Angle?
If no conductor on end “B”, will that need processing? If yes, indicate below:
Outer jacket strip length: Inner Conductor strip length: Tinned?
Does end “B” have any special inclusions? If yes, please list them:
* Please visit the product pages on our website for the most up-to-date product information
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
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TOOLING
Manual Crimp Tool
(Single Purpose)
Locator
Manual Crimp Tool
(Multi-contact)
Positioner
Handle
Handle
Contact Insertion & Removal Tools
MIL-E-QUAL®ELECTRICAL CURRENT RATING CHART
FOR CONNECTORS & CABLE ASSEMBLIES
356-XXX Bits 356-1 Handle
* Please visit the product pages on our website for the most up-to-date product information
Contact Crimping and Assembly Procedures:
A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring.
B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires
when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder
dipped.
C. Contact crimping tools, use as follows:
Assemble contact locator to tool.
Check tool setting for wire gage to be crimped.
Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel
until it stops.
Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.)
Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact.
D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts
at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into
position.
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601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
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Conductor Strip Lengths
CON-X MIL-E-QUAL
#20 -3/16 #16 -9/32
#16 -7/32 #12 -7/32
#12 -7/32
Contact Insertion/Removal Tools
Manual Contact Crimping Tools
Pneumatic Crimping Tools - Consult Factory
Cable Stripping
TOOLING
Product not designed to
remove contacts after
insertion. Consult factory
for removal tools.
* Please visit the product pages on our website for the most up-to-date product information
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NOTES
601 East Wildwood, Villa Park, Illinois 60181 • Telephone (630) 834-7504 • Fax (630) 834-8540 • www.conxall.com
* Please visit the product pages on our website for the most up-to-date product information
