VR25, VR37, VR68
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High Ohmic / High Voltage Metal Glaze Leaded Resistors
DESIGN SUPPORT TOOLS
A metal glazed film is deposited on a high grade ceramic
body. After a helical groove has been cut in the resistive
layer, tinned electrolytic copper wires are welded to the
end-caps. The resistors are coated with a light blue lacquer
which provides electrical, mechanical, and climatic
protection.
FEATURES
UL Approved (UL1676, file no: E171160)
Meet the safety requirements of:
- IEC 60065
- DIN EN 60065
- VDE 0860
- CQC (China)
AEC-Q200 qualified (VR25, VR37)
High pulse loading capability (maximum 10 kV)
Radial version available for VR25
Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
Where high resistance, high stability, and high reliability at
high voltage are required
High humidity environment
White goods
Power supplies
Automotive electronics
Note
(1) Ohmic values (other than resistance range) are available on request
click logo to get started
Available
Models
TECHNICAL SPECIFICATIONS
DESCRIPTION VR25 VR37 VR68
Imperial size 0207 0309 0718
Resistance range (1) 100 k to 22 M100 k to 33 M100 k to 68 M
Resistance tolerance ± 10 %; ± 5 %; ± 1 %
Temperature coefficient ± 200 ppm/K
Rated dissipation, P70 0.25 W 0.5 W 1.0 W
Operating voltage, Umax. AC/DC 1600 V 3500 V 10 000 V
Operating temperature range -55 °C to +155 °C
Peak permissible film temperature 155 °C
Thermal resistance (Rth) 140 K/W 120 K/W 70 K/W
Insulation voltage:
1 min.; Uins 700 V
Maximum noise (white noise) 5 µV/V 2.5 µV/V 2.5 µV/V
Max. resistance change at
rated dissipation for resistance range,
|R/R| max., after 1000 h
1.5 % 1.5 % 1.5 %
SAFETY REQUIREMENTS AND QUALIFICATIONS
DESCRIPTION VR25, VR37 VR37 VR68
Safety requirements / qualifications AEC-Q200
UL1676 qualification (file no: E171160)
for ohmic range 510 k to 11 M;
DIN EN 60065 (VDE 0860): 2015; clause 14.2 a);
EN 60065: 2014
IEC 60065: clause 14.2 a)
CQC
VR25, VR37, VR68
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Note
(1) See table “Temperature Coefficient and Resistance Rangefor selecting correct ohmic value - tolerance combination
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE TCR TOLERANCE RESISTANCE E-SERIES
VR25
± 200 ppm/K
± 1 % 100 k to 15 ME24; E96
± 5 % 100 k to 22 ME24; E96
± 10 % 15 M to 22 ME24
VR37 ± 1 % 100 k to 33 ME24; E96
± 5 % 100 k to 33 ME24
VR68 ± 1 % 100 k to 68 ME24; E96
± 5 % 100 k to 68 ME24
PART NUMBER AND PRODUCT DESCRIPTION
PART NUMBER: VR25000001003FA100
TYPE / SIZE VARIANT TCR RESISTANCE TOLERANCE (1) PACKAGING SPECIAL
VR25000 = VR25
VR37000 = VR37
VR68000 = VR68
0 = neutral 0 = standard 3 digit value
1 digit multiplier
MULTIPLIER
0 = *100
1 = *101
2 = *102
3 = *103
4 = *104
5 = *105
6 = *106
F = ± 1 %
J = ± 5 %
K = ± 10 %
A1
AC
A5
RD
R5
N4
00 = standard
PRODUCT DESCRIPTION: VR25 1 % A1 100K
VR25 1 % A1 100K
TYPE / SIZE TOLERANCE PACKAGING RESISTANCE
VR25
VR37
VR68
± 1 %
± 5 %
± 10 %
A1
AC
A5
RD
R5
N4
100K = 100 k
15M = 15 M
PACKAGING
TYPE CODE QUANTITY PACKAGING STYLE WIDTH PITCH DIMENSIONS
VR25
A1 1000 Taped according to IEC 60286-1 fan-folded in a box 53 mm 5 mm 75 mm x 31 mm x 260 mm
A5 5000 53 mm 5 mm 76 mm x 105 mm x 265 mm
N4 4000 Taped according to IEC 60286-2 fan-folded in a box - 12.7 mm 48 mm x 253 mm x 330 mm
R5 5000 Taped according to IEC 60286-1 on a reel 53 mm 5 mm 93 mm x 300 mm x 298 mm
VR37 A1 1000 Taped according to IEC 60286-1 fan-folded in a box 53 mm 5 mm 72 mm x 60 mm x 258 mm
R5 5000 Taped according to IEC 60286-1 on a reel 53 mm 5 mm 90 mm x 375 mm x 375 mm
VR68 AC 500 Taped according to IEC 60286-1 fan-folded in a box 66 mm 10 mm 82 mm x 111 mm x 256 mm
RD 750 Taped according to IEC 60286-1 on a reel 66 mm 10 mm 105 mm x 315 mm x 305 mm
V R 5 0 0 0 0 0 1 0 0 3 F A 1 0 02
VR25, VR37, VR68
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DESCRIPTION
Production is strictly controlled and follows an extensive
set of instructions established for reproducibility. A
homogeneous film of metal alloy is deposited on a high
grade ceramic body and conditioned to achieve the desired
temperature coefficient. Plated steel termination caps are
firmly pressed on the metalized rods. Mostly, a special laser
is used to achieve the target value by smoothly cutting a
helical groove in the resistive layer without damaging the
ceramics. Connecting wires of electrolytic copper plated
with 100 % pure tin are welded to the termination caps.
The resistor elements are covered by a light blue
protective coating designed for electrical, mechanical, and
climatic protection. Four or five color code rings designate
the resistance value and tolerance in accordance with
IEC 60062.
Yellow and gray are used instead of gold and silver because
metal particles in the lacquer could affect high-voltage
properties.
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are stuck
directly on the adhesive tapes in accordance with
IEC 60286-1 or for the radial versions in accordance to
IEC 60286-2.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (1)
The Global Automotive Declarable Substance List
(GADSL) (2)
The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (3) for its
supply chain
The products do not contain any of the banned substances
as per IEC 62474, GADSL, or the SVHC list, see
www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
2011/65/EU Restriction of the Use of Hazardous
Substances Directive (RoHS) with amendment
2015/863/EU
2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
ASSEMBLY
The resistors are suitable for processing on automatic
insertion equipment and cutting and bending machines.
Excellent solderability is proven, even after extended
storage. They are suitable for automatic soldering using
wave or dipping.
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free and
lead-containing soldering processes. The immunity of the
plating against tin whisker growth, in compliance with
IEC 60068-2-82, has been proven under extensive testing.
The encapsulant is resistant to cleaning solvent specified in
IEC 60115-1. The suitability of conformal coatings, if
applied, shall be qualified by appropriate means to ensure
the long-term stability of the whole system.
APPROVALS
These resistors meet the safety requirements of:
UL1676 (510 k to 11 M); file no: E171160
IEC 60065, clause 14.2 a)
DIN EN 60065, clause 14.2 a)
VDE 0860, clause 14.2 a)
CQC, China
RELATED PRODUCTS
For a correlated range of Metal Film Resistors see the
datasheet:
“High Ohmic / High Voltage Metal Film Leaded Resistors”,
www.vishay.com/doc?30260
For product that offers high power dissipation and metal
oxide film technology see the datasheet:
“High Power Metal Oxide Leaded Resistors”,
www.vishay.com/doc?20128
Notes
(1) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(2) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council, and available at
www.gadsl.org
(3) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
VR25, VR37, VR68
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FUNCTIONAL PERFORMANCE
Derating
Hot-Spot Temperature Rise (T) as a Function of Dissipated Power
VR25 VR37
VR68
-55
Ambient Temperature in °C
Power in %
050
70 100 125 155
20
0
40
60
80
100
0 0.10 0.250.20P (W)
35
0
10
20
25
30
ΔT
(K)
0.150.05
5
15
0 0.2 0.50.4 P (W)
60
0
10
30
40
50
ΔT
(K)
0.30.1
20
0 0.4 1.00.8 P (W)
70
0
20
40
50
60
ΔT
(K)
0.60.2
10
30
VR25, VR37, VR68
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Maximum allowed peak pulse voltage in accordance with IEC 60065, 14.2 a);
50 discharges from a 1nF capacitor charged to Ûmax.; 12 discharges/min (drift R/R 2 %)
VR25
VR37
VR68
10-2 10-1 102
10
Rn (MΩ)
8
4
6
7
1
5
Ûmax.
(kV)
10-2 10-1 102
10
Rn (MΩ)
4
6
7
1
5
9
8
Ûmax.
(kV) 10
11
10-2 10-1 102
10
Rn (MΩ)
11
4
6
7
Ûmax.
(kV)
1
5
9
8
10
VR25, VR37, VR68
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Temperature Rise (T) at the Lead End (Soldering Point) as a Function of Dissipated Power at Various Lead Lengths
after Mounting
VR25
VR37
VR68
0 0.10 0.2250.20
P (W)
35
0
10
20
25
30
ΔT
(K)
0.1750.075
5
15
5 mm
10 mm
15 mm
0.150.1250.050.025 0.25
0 0.2 0.50.4
40
0
5
25
30
35
0.30.1
20
15
10
15 mm
10 mm
5 mm
P (W)
ΔT
(K)
P (W)
ΔT
(K)
0 0.4 1.00.8
50
0
10
20
30
40
0.60.2
15 mm
10 mm
VR25, VR37, VR68
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TESTS PROCEDURES AND REQUIREMENTS
All tests are carried out in accordance with the following
specifications:
IEC 60115-1, generic specification (includes tests)
The test and requirements table contains only the most
important tests. For the full test schedule refer to the
documents listed above.
The tests are carried out with reference to IEC 60115-1, in
accordance with IEC 60068-2-xx test method and under
standard atmospheric conditions in accordance with
IEC 60068-1, 5.3.
A climatic category 55 / 155 / 56 is applied, defined by the
lower category temperature (LCT = -55 °C), the upper
category temperature (UCT = 155 °C), and the duration
of exposure in the damp heat, steady state test (56 days).
Unless otherwise specified the following values apply:
Temperature: 15 °C to 35 °C
Relative humidity: 45 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
For performing some of the tests, the components are
mounted on a test board in accordance with IEC 60115-1,
4.31.
In test procedures and requirements table, only the tests
and requirements are listed with reference to the relevant
clauses of IEC 60115-1 and IEC 60068-2-xx test methods.
A short description of the test procedure is also given.
TESTS PROCEDURES AND REQUIREMENTS
IEC 60115-1
CLAUSE
IEC 60068-2
TEST METHOD TEST PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE
(Rmax.)
4.6.1.1 Insulation resistance Umax. DC = 500 V during 1 min; V-block method Rins min.: 10 000 M
4.7 Voltage proof URMS = Uins; 60 s No breakdown or flashover
4.8 Temperature coefficient At (20 / -55 / 20) °C and (20 / 155 / 20) °C ± 200 ppm/K
4.12 Noise IEC 60195
VR25: max. 5 V/V
VR37: max. 2.5 V/V
VR68: max. 2.5 V/V
4.13 Short time overload
Room temperature; 2.5 x ;
(voltage not more than 2 x limiting voltage);
10 cycles; 5 s ON and 45 s OFF
R max.: ± 2 % R
4.16
21 (Ua1)
21 (Ub)
21 (Uc)
Robustness of
terminations Tensile, bending, and torsion No damage
R max.: ± 0.5 % R
4.17 20 (Ta) Solderability
+235 °C; 2 s; solder bath method; SnPb40
+245 °C; 3 s; solder bath method; SnAg3Cu0.5
(before aging)
Good tinning ( 95 % covered);
no damage
+235 °C; 2 s; solder bath method; SnPb40
+245 °C; 3 s; solder bath method; SnAg3Cu0.5
(after aging)
Good tinning ( 95 % covered);
no damage
4.18 20 (Tb) Resistance to
soldering heat
Unmounted components
(260 ± 5) °C; (10 ± 1) s R max.: ± 0.5 % R
4.19 14 (Na) Rapid change
of temperature
30 min at -55 °C and 30 min at +155 °C;
5 cycles R max.: ± 0.5 % R
4.20 29 (Eb) Bump 3 x 1500 bumps in 3 directions; 40 gNo damage
R max.: ± 0.5 % R
4.22 6 (Fc) Vibration
10 sweep cycles per direction;
10 Hz to 2000 Hz;
1.5 mm or 200 m/s2
No damage
R max.: ± 0.5 % R
4.23 Climatic sequence:
Rins min.: 1 G
R max.: ± 1.5 % R
4.23.2 2 (Bb) Dry heat 16 h; 155 °C
4.23.3 30 (Db) Damp heat
cyclic
24 h; 25 °C to 55 °C;
90 % to 100 % RH
4.23.4 1 (Ab) Cold 2 h; -55 °C
4.23.5 13 (M) Low air pressure 2 h; 8.5 kPa;
15 °C to 35 °C
4.23.6 30 (Db) Damp heat
remaining cyclic
5 days; 55 °C;
95 % to 100 % RH; 5 cycles
4.23.7 DC load Apply rated power for 1 min
P70 x R
VR25, VR37, VR68
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DIMENSIONS
VR25 WITH RADIAL TAPING
Lead Spacing (F = 4.8 mm), Size 0207
4.24 78 (Cab) Damp heat
(steady state)
56 days; 40 °C;
90 % to 95 % RH; loaded with 0.01 P70
(steps: 0 V to 100 V)
R max.: ± 1.5 % R
4.25.1 Endurance (at 70 °C) 1000 h; loaded with P70 or Umax.;
1.5 h ON and 0.5 h OFF R max.: ± 1.5 % R
4.26 Active flammability
“cheese-cloth test”
Steps of:
5 / 10 / 16 / 25 / 40 x P70 duration 5 min
VR25: no flaming of
gauze cylinder
VR68: no flaming of
gauze cylinder
4.35 Passive flammability
“needle-flame test” Application of test flame for 20 s
No ignition of product;
no ignition of under-layer;
burning time less than 30 s
DIMENSIONS - Leaded resistor types, mass, and relevant physical dimensions
TYPE Ø Dmax. (mm) L1 max. (mm) L2 max. (mm) Ø d (mm) MASS (mg)
VR25 2.5 6.5 7.5 0.58 ± 0.05 212
VR37 4.0 9.0 10.0 0.70 ± 0.03 457
VR68 6.8 18.0 19.0 0.78 ± 0.05 1690
TESTS PROCEDURES AND REQUIREMENTS
IEC 60115-1
CLAUSE
IEC 60068-2
TEST METHOD TEST PROCEDURE
REQUIREMENTS
PERMISSIBLE CHANGE
(Rmax.)
P
P
2
W
W
0
D
0
P
1
P
0
L
1
L
F
H
0
H
1
H
α = 30° to 40°
α
α
aa
DIMENSIONS in millimeters
Pitch of components P 12.7 ± 1.0
Lead spacing F 4.8 + 0.7 / - 0.0
Width of carrier tape W 18.0 ± 0.5
Body to hole center H 19.5 ± 1.0
Height for cutting (max.) L 11
Height for bending H016.5 ± 0.5
Component height (max.) H129
VR25, VR37, VR68
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HISTORICAL 12NC INFORMATION
The resistors have a 12-digit numeric code starting with
- 2322 241 refers to VR25
- 2322 242 refers to VR37
- 2322 244 refers to VR68
The subsequent first digit for 1 % tolerance products (E24
and E96 series) or 2 digits for 5 % (E24 series) and 10 %
(E12 series) indicate the resistor type and packing
The remaining digits indicate the resistance value:
- The first 3 digits for 1 % or 2 digits for 5 % and 10 %
tolerance products indicate the resistance value
- The last digit indicates the resistance decade
Last Digit of 12NC Indicating Resistance Decade
Historical 12NC Example
The 12NC for a VR25, resistor value 7.5 M, 5 %
tolerance, supplied on a bandoleer of 1000 units in
ammopack, is: 2322 241 13755.
The 12NC for a VR37, resistor value 7.5 M, 5 %
tolerance, supplied on a bandoleer of 1000 units in
ammopack, is: 2322 242 13755.
The 12NC for a VR68, resistor value 7.5 M, 5 %
tolerance, supplied on a bandoleer of 500 units in
ammopack, is: 2322 244 13755.
RESISTANCE DECADE LAST DIGIT
100 k to 976 k4
1 M to 9.76 M5
10 M6
12NC CODING FOR VR25, VR37, VR68 - Resistor type and packaging
TYPE TOLERANCE
(%)
VR25 CODING STARTS WITH 2322 241 .....
VR37 CODING STARTS WITH 2322 242 .....
VR68 CODING STARTS WITH 2322 244 .....
BANDOLIER IN AMMOPACK BANDOLIER ON REEL
RADIAL TAPED STRAIGHT LEADS
4000 UNITS 52 mm 52 mm 66.7 mm 52 mm 66.7 mm
1000 UNITS 5000 UNITS 500 UNITS 5000 UNITS 750 UNITS
VR25
± 1 0.... 8.... 7.... - 6.... -
± 5 36... 13... 53... - 23... -
± 10 38... 12... 52... - 22... -
VR37 ± 1 - 8.... - - 6.... -
± 5 - 13... - - 23... -
VR68 ± 1 - - - 8.... - 6....
± 5 - - - 13... - 23...
Legal Disclaimer Notice
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Disclaimer
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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
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“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
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statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s
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including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
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