CPA200-4530G - Power-One - Product.Network

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 1 of 20 www.power-one.com

Features

• RoHS lead-free-solder and lead-solder-exempted

products are available

• Compliant with PICMG® CompactPCI® specifications

• Wide range DC or AC input with PFC

• Extremely high efficiency and high power density

• Low inrush current

• 4 high current outputs with flexible load distribution

• Integrated ORing FETs / diodes for true redundancy

• Inhibit and enable inputs

• Remote sense lines

• Single-wire current share function for 3 outputs

• Hot-swap capability

• 47-pin connector, type Positronic

• Overtemperature, overvoltage, overcurrent, and

overpower protection

Description

The CPA and CPD Series are highly reliable power supplies

for CompactPCI® systems, which are increasingly used in

communications, industrial, military, aerospace, and other

applications. These power supplies of fer high power density

in plug-in modules that meet the requirements of the

PICMG® power interface specification for CompactPCI®

systems.

The converters use the patented EDGETM technology and

provide important advantages such as flexible output

power, extremely high efficiency, excellent reliability, full

input-to-output isolation, negligible inrush current, hot-swap

capability, soft start, and overtemperature protection.

The inputs are protected against surges and transients

occurring on the source lines and cover an operating input

voltage range from either 90 to 264 VAC or 36 to 75 VDC.

Voltage suppressor diodes protect the input against

overvoltage.

Table of Contents Page Page

Safety according to IEC/EN 60950-1 and UL 60950-1

162.5

6.4"

100

3.94

3 U

40.6

1.6"

8 HP

162.5

6.4"

233.3

7.8"

6 U

40.4

1.6"

8 HP

Description ....................................................................... 1

Model Selection ............................................................... 2

Functional Description ..................................................... 3

Electrical Input Data......................................................... 5

Electrical Output Data ...................................................... 7

Auxiliary Functions......................................................... 10

Electromagnetic Compatibility (EMC) ............................ 13

Immunity to Environmental Conditions .......................... 1 5

Mechanical Data ............................................................ 1 6

Safety and Installation Instructions ................................ 1 7

Options........................................................................... 18

Accessories.................................................................... 18

Declaration of Conformity CPD...................................... 19

Declaration of Conformity CPA ...................................... 20

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 2 of 20 www.power-one.com

The outputs are protected against continuous overload,

open-circuit, and short-circuit. Full n+1 redundant operating

mode is made possible by integrated ORing FETs/diodes.

When several converters are connected in parallel, a

single-wire connection between converters ensures current

sharing.

The converters are designed as two or three separate

forward converters with fixed switching frequency and

synchronous rectifiers at their output.

LEDs on the front panel and various warning signals display

the status of the converter. The aluminum case acts as a

heat sink and as an RFI shield. It is designed for vertical

insertion into 19" rack systems, but it can also be mounted

in any other position, as long as the necessary airflow is

ensured. The connector is a 47-pin type from Positronic.

Model Selection

Product Marking

Label with specific type designation, applicable safety

approvals and recognition marks, CE mark, warnings,

Power-One patents, company logo, input voltage range,

Table 1: Standard models

Model3Output Operating input Rated power1Efficiency2Options Case

range ηη

ηη

No. Vo nom Io nom Io max Vi min – Vi max Po nom 1min typ

[V] [A] [A] fi min – fi max [W] [%] [%]

CPD200-4530 G Vo1 5.0 20 40 36 – 75 VDC 200 80 82.2 L 6, G 53U x 8HP

CPD200-4530 Vo2 3.3 20 40

Vo3 12 2.5 5.5

Vo4 –12 0.5 2

CPD250-4530G Vo1 5.0 25 40 36 – 75 VDC 250 80 82.2 L 6, G 53U x 8HP

CPD250-4530 Vo2 3.3 20 40

Vo3 12 4 5.5

Vo4 –12 1 2

CPA200-4530G Vo1 5.0 20 40 90 – 264 VAC 200 81.5 83 L 6, G 53U x 8HP

CPA200-4530 Vo2 3.3 20 40 47 – 63 Hz 4

Vo3 12 2.5 5.5

Vo4 –12 0.5 2

CPA250-4530G Vo1 5.0 25 40 90 – 264 VAC 250 81.5 82.6 L 6, G 53U x 8HP

CPA250-4530 Vo2 3.3 20 40 47 – 63 Hz 4

Vo3 12 4 5.5

Vo4 –12 1 2

CPA500-4530G Vo1 5.0 40 50 90 – 264 VAC 500 83 84.3 L 6, G 56U x 8HP

CPA500-4530 Vo2 3.3 50 60 47 – 63 Hz 4

Vo3 12 8 12

Vo4 –12 3 4

CPA550-4530G Vo1 5.0 50 50 90 – 264 VAC 550 83 84.5 L 6, G 56U x 8HP

CPA550-4530 Vo2 3.3 50 60 47 – 63 Hz 4

Vo3 12 8 12

Vo4 –12 3 4

1The sum of the power of all outputs may not exceed the total power for the specified required forced-air cooling.

2Efficiency at TA = 25 °C, Vi nom, Io nom.

3Models ending with G are RoHS-compliant for all 6 substances.

4Rated input voltage range is 100 – 240 VAC, rated input frequency range is 50 – 60 Hz.

5Option L: Permanent shutdown in the case of overcurrent; see Options

6Option G: RoHS-compliant for all 6 substances. G is always placed at the end of the part number.

nominal output voltages and output currents, degree of

protection, batch no., serial no., and data code including

production site, modification status, and date of production.

Identification of LEDs.

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 3 of 20 www.power-one.com

Functional Description

The converter input is protected against surges and

transients occurring on the source lines. The highly ef ficient

input filter and the active inrush current limiter ensure a very

low inrush current of short duration. This prevents circuit

breakers and fuses from tripping at switch-on.

All CPA models have an additional bridge rectifier and a

boost converter to provide active power factor correction

according to EN 61000-3-2.

The CPx200/250 models (see fig.1a) are equipped with two

independent high efficiency 2-switch forward converters,

switching 180° out of phase to minimize ripple current at the

input. Both forward converters are fully regulated.

On the secondary side, two high current synchronous

rectifiers supply the 5 V and 3.3 V outputs with up to 60 A.

The secondary controlled +12 V post regulator is supplied

by an additional winding of the 3.3 V main transformer, and

the linear regulator for the –12 V output is supplied by the

output choke of the +12 V output. After rectification, the

output filter reduces ripple and noise to a minimum without

compromising the dynamic response.

All outputs are protected from the bus by decoupling FE Ts

or diodes. A current monitor calculates the output power. As

Fig. 1a

Block diagram of CPA/CPD200 and CPA/CPD250

models. For pin allocation see Mechanical Data.

soon as the output power exceeds the maximum threshold

level, the converter starts to reduce the output power by

decreasing the output voltages.

In contrast to the outputs Vo1 (5 V), Vo2 (3.3 V), and Vo3

(+12 V) with active current sharing, output Vo4 (–12 V) has a

droop characteristic for passive current sharing. The

switching frequency is typically 135 kHz.

CPA500/550 models (see fig. 1b) exhibit a third forward

converter for the outputs Vo3 (+12 V) and Vo4 (–12 V). All

outputs are fully regulated.

If for some reason the voltage of any output exceeds the

nominal value significantly, the converter is permanently shut

down. If option L is fitted, this occurs as well, if the max.

output current is exceeded for a predefined time. To reset,

the input voltage must be removed.

Power-One's Efficient Dual Geometric Edge Technology

(EDGETM) facilitates high current density, increases

reliability by reducing component stresses, and decreases

the amount of heat dissipated. The backbone of this

patented technology is an interleaved, multi-channel

forward converter utilising a transitional resonant switching

technique and proprietary leading and trailing-edge pulse

width modulation. It has a proven track record in high-

availability power solutions.

Linear

regulator

ORing

FET

ORing

FET

ORing

FET

ORing

diode

Secondary

control

circuit

03110c

Input filter

Boost converter (PFC)

Inrush

current

limiter

Forward

converter

135 kHz

Only CPA models have a bridge

rectifier and a boost converter

Forward

converter

135 kHz

Secondary

control

circuit

Secondary

control

circuit

Primary

control

circuit Primary

control

circuit

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 4 of 20 www.power-one.com

Fig. 1b

Block diagram of CPA500 and CPA550 models.

For pin allocation see Mechanical Data.

ORing

FET

ORing

FET

ORing

FET

Vo1

Vo2

Vo3

Secondary

control

circuit

03110CP5

Input filter

Boost converter (PFC)1

Inrush

current

limiter

Forward

converter

135 kHz

Forward

converter

135 kHz

Secondary

control

circuit

Secondary

control

circuit

Primary

control

circuit Primary

control

circuit

Forward

converter

135 kHz

ORing

diode Vo4

Secondary

control

circuit

Primary

control

circuit

–

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 5 of 20 www.power-one.com

Electrical Input Data

General Conditions:

TA = 25 °C, unless TC is specified.

Table 2a: Input data of CPD models

Input CPD200 CPD250 Unit

Characteristics Conditions min typ max min typ max

ViOperating input voltage Io = 0 – Io max 36 75 36 75 VDC

Vi nom Nom. input voltage TC min – TC max 48 48

Vi abs Input voltage limits without damage 80 80

IiTypical input current Vi nom, Io nom 5.1 6.3 A

Ii max Max. input current Vi min, Io nom 7.0 7.6 8.7 9.5

Iinr p Peak inrush current Vi max, Io nom 12 12

Pi0 No-load input power Vi min, Io = 0 14 14 W

Vi nom, Io = 0 18 18

Vi max, Io = 0 27 30 27 30

Pi inh Input power, when inhibited Vi min – Vi max 3.2 3.2

CiInput capacitance 1360 1360 µF

fswitch Switching frequency Vi nom, Io nom 135 135 kHz

thHold-up time Vi min→ 0 V, Io nom ms

tbo Brown-out time 4 Vi nom, Io nom 44

tsu Start-up time Vi nom, Io nom 150 200 150 200

Table 2b: Input data of CPA models

Input CPA200/250 CPA500/550 Unit

Characteristics Conditions min typ max min typ max

ViRated input voltage range Io = 0 – Io max 100 240 100 240 VAC 1

Vi op Operating input voltage TC min – TC max 90 264 90 264

Vi nom Nom. input voltage 50 – 60 Hz 1230 230

Vi abs Input voltage limits without damage 280 0 280

IiTypical input current Vi nom, Io nom 1.1/1.4 2 2.8/3.1 3 A

Ii max Max. input current Vi min, Io nom 2.9/3.6 2 3.2/4.0 2 7.1/7.8 3

Iinr p Peak inrush current Vi max, Io nom 15 20

Pi0 No-load input power Vi min – Vi max 23 30 26 32 W

Io = 0

Pi inh Input power, when inhibited Vi min – Vi max 3.2 3.2

CiInput capacitance 1 4 µF

fswitch Switching frequency Vi nom, Io nom 135 135 kHz

thHold-up time Vi min→ 0 V, Io nom ms

tbo Brown-out time 4 Vi nom, Io nom 20 20

tsu Start-up time Vi nom, Io nom 150 150

Power factor Vi nom, Io nom 0.95 0.95 W/VA

1Rated input frequency: 50 – 60 Hz, operating input frequency range: 47 – 63 Hz

2First value for CPA200, 2nd value for CPA250

3First value for CPA500, 2nd value for CPA550

4Short interruption of Vi without affecting the outputs

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 6 of 20 www.power-one.com

Inrush Current Limitation

The converters incorporate an active inrush current limiter

in the input circuitry, which reduces the peak inrush current

value by a factor of 10 – 15 to protect connectors and

switching devices from damage.

Note: The inrush current limitation is achieved using

electronic circuitry. For effective limitation the converter

should not be switched on and off more frequently than every

8 seconds.

Reverse Polarity

To avoid unwanted power losses, the CPD Series

converters are not protected against reverse polarity at the

input. In case of reversed input voltage, the input

suppressor diode will be conducting and trigger the input

fuse to blow; however no further damage will occur.

The CPA Series converters are designed for AC input and

have a rectifier bridge on the input.

Efficiency

The efficiency is specified in table 1. Fig. 2 shows the

dependence on input voltage (CPA models). The efficiency

of CPD models depends only marginally on input voltage.

Fig. 2

CPA Series: Efficiency versus input voltage

Input Transient Protection

A metal oxide VDR (Voltage Dependent Resistor) together

with the input fuse form an effective protection against high

input voltage transients, which typically occur in most

installations.

Input Fuse

An incorporated miniature slow-blow fuse protects the

converter against further damage in the case of a failure.

Reverse polarity applied to the input of CPD models will

cause the fuse to blow but without other damage.

Note: The fuse is not customer-accessible.

Table 3: Fuse specification

Model Fuse rating Reference

CDP200/250 250 V, 12.5 A T Schurter 0001.2515

CPA200/250 250 VAC, 5 A T Schurter 0001.2511

CPA500/550 250 VAC, 10 A T Schurter 0034.6925

CPA-eta

0.78

0.82

0.86

0.9

0 50 100 150 200 250 VAC

CPA250

CPA500

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 7 of 20 www.power-one.com

Table 4a: Output data of CPD/CPA200 and CPD/CPA250

Output Vo1 (5.0 V) Vo2 (3.3 V) Unit

Characteristics Conditions min typ max min typ max

VoOutput voltage Vi nom, 50% Io nom 4.95 5.0 5.05 3.267 3.3 3.333 VDC

Io nom Nominal output current 20/25120 A

Io max Max. output current Vi min – Vi max 40 40

IoL Output current limit TC min – TC max 50 50

Io min Minimum load no min. load required no min. load required

voOutput Switch. frequ. Vi nom, Io nom 25 20 mVpp

voltage BW = 20 MHz 4

noise4Total Cext = 22 µF + 100 nF 60 60

∆VoV Static line regulation Vi min – Vi max, Io nom ±10 ±10 mV

∆VoL Static load regulation Vi nom, 50 – 100% Io max ±10 ±10

∆VoS Overshoot at switch on/off 0 0

vo d Dynamic Voltage Vo1: ∆Io1 = 10 A, d Io1/dt = 2 A/µs ± 120 ± 120

load deviation Vo2: ∆Io2 = 10 A, dIo2/dt = 2 A/µs

tdregulation Recovery time 100 100 µs

αVoTemperature coefficient TC min – T C max ±0.3 ±0.2 mV/K

of output vol tage 0 – Io nom, Vi min – Vi max

Electrical Output Data

General Conditions:

– TA = 25 °C, unless Tc is specified.

– CPD/CPA200: 250 LFM (1.25 m/s), CPD/CPA250: 400

LFM (2 m/s)

– Sense lines connected directly at the connector

Table 4b: Output data of CPD/CPA200 and CPD/CPA250

Output Vo3 (+12 V) Vo4 (–12 V) Unit

Characteristics Conditions min typ max min typ max

VoOutput voltage Vi nom, 50% Io nom 11.88 12.0 12.12 –11.52 –12.0 –12.48 VDC

Io nom Nominal output current 2.5/410.5/11A

Io max Max. output current Vi min – Vi max 5.5 2

IoL Output current limit TC min – TC max 7 3.5

Io min Minimum load Io3 > 75% Io42no min. load required

voOutput Switch. frequ. Vi nom, Io nom mVpp

voltage BW = 20 MHz 4

noise 4Total Cext = 22 µF + 100 nF 120 120

∆VoV Static line regulation Vi min – Vi max, Io nom ±10 ±10 mV

∆VoL Static load regulation Vi nom, Io = 1 – 2 A ±30 –3803

∆VoS Overshoot at switch on/off 0 0

vo d Dynamic Voltage Vo3: ∆Io3 = 2 A, dIo3/dt = 2 A/µs ± 200 ± 200

load deviation Vo4: ∆Io4 = 0.5 A, dIo4/dt = 2 A /µs

tdregulation Recovery time 500 500 µs

αVoTemperature coefficient TC min – TC max ±0.3 ±0.5 mV/K

of output voltage 0 – Io nom, Vi min – Vi max

1First value for CPD200/CPA200, second value for CPD250/CPA250

2Minimum load is only required to maintain regulation of Vo4

3Droop characteristic for passive current sharing

4Measured with a probe according to IEC/EN 61204, annex A

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 8 of 20 www.power-one.com

Table 5a: Output data of CPA500 and CPA550

Output Vo1 (5.0 V) Vo2 (3.3 V) Unit

Characteristics Conditions min typ max min typ max

VoOutput voltage Vi nom, 50% Io nom 4.95 5.0 5.05 3.267 3.3 3.333 VDC

Io nom Nominal output current 40/50150/501A

Io max Max. output current Vi min – Vi max 50 60

IoL Output current limit TC min – TC max 52.2 62 63 74

Io min Minimum load no min. load required no min. load required

voOutput Switch. frequ. Vi nom, Io nom 20 15 mVpp

voltage BW = 20 MHz 4

noise 4Total Cext = 22 µF + 100 nF 20 15

∆VoV Static line regulation Vi min – Vi max, Io nom ±10 ±10 mV

∆VoL Static load regulation Vi nom, 50 – 100% Io max ±10 ±10

∆VoS Overshoot at switch on/off 0 0

vo d Dynamic Voltage Vo1: ∆Io1 = 20 A, dIo1/dt = 2 A/µs ± 150 ± 150

load deviation Vo2: ∆Io2 = 40 A, dIo2/dt = 2 A/µs

tdregulation Recovery time 300 300 µs

αVoTemperature coefficient TC min – T C max ±0.3 ±0.2 mV/K

of output voltage 0 – Io nom, Vi min – Vi max

General Conditions:

– TA = 25 °C, unless Tc is specified.

– CPA500: 300 LFM (1.5 m/s), CPA550: 400 LFM (2 m/s)

– Sense lines connected directly at the connector

Table 5b: Output data of CPA500 and CPA550

Output Vo3 (+12 V) Vo4 (–12 V) Unit

Characteristics Conditions min typ max min typ max

VoOutput voltage Vi nom, 50% Io nom 11.88 12.0 12.12 –11.52 –12.0 –12.48 VDC

Io nom Nominal output current 8 3 A

Io max Max. output current Vi min – Vi max 12 4

IoL Output current limit TC min – TC max 13.5 4.3

Io min Minimum load Io3 > 75% Io42no min. load required

voOutput Switch. frequ. Vi nom, Io nom mVpp

voltage BW = 20 MHz 4

noise 4Total Cext = 22 µF + 100 nF 15 10

∆VoV Static line regulation Vi min – Vi max, Io nom ±10 ±10 mV

∆VoL Static load regulation Vi nom, Io = 2 – 4 A ±5 0 –2203

∆VoS Overshoot at switch on/off 0 0

vo d Dynamic Voltage Vo3: ∆Io3 = 4 A, dIo3/dt = 2 A/µs ±2 00 ±1 50

load deviation Vo4: ∆Io4 = 1 A, dIo4/dt = 2 A / µs

tdregulation Recovery time 300 300 µs

αVoTemperature coefficient TC min – TC max ±0.3 ±0.5 mV/K

of output voltage 0 – Io nom, Vi min – Vi max

1First value for CPA500, second value for CPA550

2Minimum load is only required to maintain regulation of Vo4

3Droop characteristic for passive current sharing

4Measured with a probe according to IEC/EN 61204, annex A

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 9 of 20 www.power-one.com

Hold-up Time of CPD Models

For extended hold-up time of CPD models, use external

output capacitors or decoupling diodes and input capacitors

of adequate size.

Formula for additional external input capacitor:

2 • Po • (th total – th) • 100

Ci ext = –––––– –––––––––––––––

η • (Vti2 – Vi min 2)

where as:

Ci ext = external input capacitance [mF]

Po= output power [W]

η= efficiency [%]

th total = total hold-up time [ms]

th= hold-up time [ms]

Vi min = minimum input voltage [V]

Vti = threshold level [V]

Note: After Vi was removed, the outputs maintain their

voltage for the time th. Even if Vi comes back during th, but

after tbo, the output voltage will be affected.

Hot Swap

Hot swap is possible. The output voltages may deviate

dynamically by ≤5% during the plug-in / plug-out operation.

Output Characteristic and Protection

All outputs are fully protected against continuous open-

circuit (no load) and continuous short-circuit conditions.

All outputs of CPx200/250 models have a constant current

limitation with a rectangular characteristic; see figure 3. In

addition, the total power from outputs Vo1, Vo2, and Vo3 is

limited to Po max, resulting in a free choice of load distribution

between these outputs. Output Vo4 is disabled in the case

of overtemperature generated by overcurrent.

In CPA500/550 models, the total power of all four output s is

limited to Po max.

In all models, all outputs are monitored for overvoltage

condition. If an overvoltage of 120 – 130% is dedected, the

converter is permanently disabled. To reset, the input

voltage must be removed for 60 seconds.

Thermal Considerations

If a converter is mounted in the upright position with airflow

as specified in the general conditions of table 4 and 5,

allowing unrestricted forced-air cooling, and is operated at

Fig. 4b

Output power versus temperature TA at Vi nom (CPD/CPA250)

Fig. 4a

Output power versus temperature TA at Vi nom (CPD/CPA200)

1.0

0.95

0.5

o nom

o max

o L

05186b

Fig. 3

Typical output characteristic Vo versus Io

Fig. 4c

Output power versus temperature TA at Vi nom (CPA500/550)

0.5

30 40 50 70

o nom

1.0 250 LFM = 1.25 m/s

JM011

A min

90 °C

0.6

Convection cooling

in upright position

0.5

30 40 50 70

o nom

1.0

300 LFM = 1.5 m/s (CPA500)

400 LFM = 2 m/s (CPA550)

JM012

A min

90 °C

0.6

Convection cooling

in upright position

CPA550

CPA500

0.5

30 40 50 70

o nom

1.0 200 LFM = 1 m/s

05190b

A min

Convection cooling

in upright position

90 °C

400 LFM

= 2 m/s

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 10 of 20 www.power-one.com

Auxiliary Functions

Inhibit and Enable

The inhibit input enables (logic high) or disables (logic low,

pull down) all outputs, if a logic signal (TTL, CMOS) is

Fig. 6

Inhibit and enable inputs

Table 6: Inhibit data

Characteristics Conditions min typ max Unit

Vinh Inhibit Vo = off Vi min – Vi max –2 0.8 V

voltage Vo = on Io = 0 – Io max 2.4 50

trRise time 120 m s

tfFall time depending on Io

applied. In systems consisting of several converters this

feature may be used to control the activation sequence of

the converters by means of logic signals, or to enable the

source to start-up, before full load is applied.

Note: If this function is not used, the inhibit pin 39 can be left

open-circuit (not connected). If pin 39 is connected to a return

pin (e.g., pin 22), the internal logic will disable all outputs. The

inhibit input is protected by a decoupling diode.

The enable pin 27 (EN#) must be connected to a return pin

(e.g., pin 22) enable the converter . Pin 27 is shorter than the

others ensuring startup only, when all other pins are already

connected to the system providing true hot-swap capability.

Fig. 5

Output filter reducing the output ripple of Vo1 and Vo2

its nominal input voltage and power at maximum ambient

temperature TA max (see Temperatures), the temperature

measured at the measurement point of the case

temperature TC (see Mechanical Data) will approach after

an initial warm-up phase the indicated maximum value of

TC max (105 °C) . However, the relationship between TA and

TC depends heavily on the operating conditions and system

integration. The thermal conditions are significantly

influenced by the input voltage, the output current, the

airflow, and the temperature of the adjacent elements and

surfaces. TA max is therefore only an indicative value

(contrary to TC max).

Caution: The installer must ensure that under all operating

conditions TC remains within the limit s shown in the diagrams

of fig. 4.

Note: Forced-air cooling or an additional heat sink can

improve the reliability or allow TA to be increased above

TA max, provided that TC max is not exceeded.

Thermal Protection

A temperature sensor fitted on the main PCB provides an

overtemperature warning (degrade) signal 15 °C below the

temperature Tc max, at which the thermal derating begins to

reduce the output power. The output power returns to the

normal value, when the temperature drops back below this

Vo1

RTN

Input

JM010

47 5

–12

–18 Vo2

33 Vo2SENSE

Vo1SENSE

–

++C

5 V

Gnd

3.3 V

limit; see Temperature Warning and Shutdown.

Output Filter

The output ripple voltage can be reduced by an external

filter to less then 5 mVpp. Recommended values:

• C1, C2: Low ESR capacitor, e.g., OS-CON 100 – 470 µF

• L1, L2: Choke 1 – 2.2 µH with appropriate rated current,

e.g., Coiltronics® HC2LP 1 µH /33 A or 2.2 µH /24 A.

Fig. 7

Typical output response as a function of inhibit voltage.

Inhibit

0.1

Vo/Vo nom

trtf

06155a

47 RTN

INH#

06153c

INH# 39

(24)

EN# 27

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 11 of 20 www.power-one.com

Fig.10

Power Fail: JFET output, IFAL# ≤ 10 mA

Power Fail Signal

The power fail circuitry monitors the input voltage and all

output voltages. It s output signal VFAL# changes from high to

low impedance (<0.5 V), when one of the monitored

voltages falls below the threshold level; VFAL# changes back

to high impedance, when all monitored voltages exceed

their threshold level.

The threshold levels correspond to approx. 85% of Vo nom.

Vi min of CPD200/250 up to Version V116 and CPA200/250

up to Version V115 is not monitored.

Sense Lines

(Only for Vo1, Vo2, and Vo3.)

This feature allows the compensation of voltage drops

across the connector contacts and if necessary, across the

load lines.

To ensure correct operation, all sense lines S+ (V o1SENSE,

Vo2SENSE, and Vo3SENSE) should be connected to the

respective power outputs. The common sense return S–

(SRTN) should be connected to RTN (pin 5 – 12).

Note: Open sense lines are admissible, but the output

voltage regulation will be poor.

The voltage difference between any sense line at its

respective power output pin (as measured on the

connector) should not exceed the following values.

Note: If the sense lines S+ and S– compensate for a

considerable voltage drop, the output loads shall be reduced

in order to respect the maximum output power.

Temperature Warning and Shutdown

A temperature warning circuitry monitors the case

temperature TC. Its output signal VDEG# changes from high

to low impedance, when the TC exceeds the upper threshold

level, and changes back to high impedance, when TC falls

below the lower threshold level, which is 85 °C ± 5 °C.

Pin 38 (degrade signal DEG#) is internally connected via the

collector-emitter path of an NPN transistor to the signal

return pin 22. The current IDEG# through pin 38 should not

exceed 40 mA, and VDEG# should not exceed 40 V.

If TC exceeds 105 °C, the converter will be disabled. It

resumes operation automatically, once TC falls below 105 °C.

Fig. 8

Degrade signal: NPN output VDEG# ≤40 V, IDEG# ≤20 mA

Vo+

RTN

DEG#

Input

11056a

47 22

Table 7: Sense line data

Output Total voltage difference between sense lines

[V] and their respective outputs

3.3 0.8 V

51 V

12 1 V

Fig. 9

Degrade signal VDEG# versus case temperature TC

Vi min of CPA models is considered as insufficient, when vi

remains for typ. 30 ms below √–

2 • Vi min.

Connector pin 42 (signal VFAL#) is internally connected via

the drain-source path of a JFET (self-conducting type) to

the signal return pin 22. The current IFAL# should not

exceed 10 mA. VFAL# should not exceed 40 V , as the JFET is

not protected against overvoltage.

Vo+

RTN

FAL#

VFAL#

IFAL#

Input

11006c

47 22

05189c

60 70 80 90 100 110 °C

VDEG# [V]

signal DEG#

0.2

0.4

0.6

0.8

o max

thermal shutdown

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 12 of 20 www.power-one.com

LEDs "Input OK" and "Fault" status versus input voltage.

Conditions: Po – Po max, TC – TC max , Vinh = open

LED "Fault" status versus output current.

Conditions: Vi min – Vi max, TC – TC max , Vinh= open

LED "Fault" status versus case temperature.

Conditions: Po – Po max, Vi min – Vi max, Vinh= open

LED "Fault" status versus Vinh.

Conditions: Po – Po max, Vi min – Vi max, TC – TC max

Input OK

C max

i inh

+50 V

+0.8 V +2.4 V

-2 V

inh threshold

LED off

If +12 V bus voltage is present, LED is on. LED on

LED Status undefined

06156a

i min

i max

Fault

Fig. 12

Display status of LEDs

Active Current Sharing for Vo1, Vo2, Vo3

The current sharing facility, consisting of a single-wire link,

should be used, where several converters are operated in

parallel connection, for example, high reliability n+1

redundant systems or systems providing higher output

power.

Note: Not more than six converters should be connected in

parallel.

Using this feature reduces the stress of the individual

converters and improves the reliablity of the system.

Interconnection of the current sharing terminals causes the

converters to share the output current evenly. In n+1

redundant systems a failure of a single converter will not

lead to a system failure, since the outputs are already

decoupled by FETs and diodes internally. Fig. 11

Output voltage Vo4 versus output current Io4.

Passive Current Sharing for Vo4

The output voltage changes slightly with the output current

(droop characteristic) ensuring automatic current sharing

without further precautions, when several converters are

+2%

–2%

0.01 0.5 1 Io/Io nom

Vo4 set

∆Vo

CPx200/250

05188b

–4%

CPA500

connected in parallel. An increase in output current decreases the

output voltage according to fig. 11.

LEDs

A green LED "Input OK" and a red LED "Fault" are incorporated in

the front panel.

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 13 of 20 www.power-one.com

which typically occur in most installations. The converters

have been successfully tested to the following

specifications:

Electromagnetic Comp atibility (EMC)

A metal oxide VDR together with an input fuse and filter form

an effective protection against high input voltage transients,

Electromagnetic Immunity

Table 8: Immunity type tests

Phenomenon Standard Level Coupling Value Waveform Source Test In Per-

mode 1 applied imped. procedure oper. form. 2

Electrostatic IEC/EN 4 contact discharge 8000 Vp1/50 ns 330 Ω10 positive and yes A

discharge 61000-4-2 air discharge 15000 Vp10 negative

(to case) discharges

Electromagnetic IEC/EN 3 antenna 10 V/m AM 80% n.a. 80 – 1000 MHz yes A

field 61000-4-3 1 kHz

10 V/m 50% duty cycle 900 ± 5 MHz

200 Hz repeti-

tion frequency

Electrical fast IEC/EN 3 capacitive, o/c 1000 Vpbursts of 5/50 ns 50 Ω60 s positive yes A

transients/burst 61000-4-4 direct, i/c, + i /–i 2000 Vp2.5/5 kHz over 60 s negative

15 ms; burst transients per

period: 300 ms coupling mode

Surges IEC/EN 3 i/c 2000 Vp1.2/50 µs 12 Ω5 pos. and 5 neg. yes B

61000-4-5 2 +i/ –i 1000 Vp2 Ωsurges per

coupling mode

Conducted IEC/EN 3 i, o, signal wires 10 VAC AM 80% 150 Ω0.15 – 80 MHz yes A

disturbances 61000-4-6

( 140 dBµV)

1 kHz

1 i = input, o = output, c = case connected to PE

2 A = normal operation, no deviation from specifications, B = temporary deviation from specs possible.

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 14 of 20 www.power-one.com

CPA500-con+p

CPA500-4530S211 V107 W0622, Vi=230VAC, Ponom, Peak, Phase, Uster, 20-Sep-07

dBµV

0.2 0.5 1

2 5 10 20 MHz

80 EN 55022 A

EN 55022 B

Fig. 13c

Typical disturbance voltage (peak) at the line input

according to EN 55022, measured at Vi nom and Io nom

(CPA500-4530).

Electromagnetic Emission

Radiated and conducted emissions comply with EN 55011/

55022, class A. In addition, CPA500/550 meet conducted

emissions class B.

Fig. 13a

Typical disturbance voltage (peak) at the negative input

according to EN 55022, measured at Vi nom and Io nom

(CPD200-4530).

Fig. 14

Typical radiated electromagnetic field strength (quasi

peak) according to EN 55022, normalised to a distance

of 10 m, measured at Vi nom and Io nom.

100

150

250

300

dBmV/m

MHz

07122a

200

230

EN 55022 A

EN 55022 B

Fig. 13b

Typical disturbance voltage (peak) at the line input

according to EN 55022, measured at Vi nom and Io nom

(CPA250-4530).

CPD200-con+p

CPD200, Peak L, Conducted 0.15 - 30 MHz, Divina, 7-Mar-07

dBµV

0.2 0.5 1

2 5 10 20 MHz

80 EN 55022 A

EN 55022 B

CPA250-con-p

EN 55022 B

CPA250, Peak N, Conducted 0.15 - 30 MHz, Divina, 10-Jan-07

dBµV

EN 55022 A

0.2 0.5

1 2

5 10 20 MHz

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 15 of 20 www.power-one.com

Immunity to Environmental Conditions

Table 9: Mechanical and climatic stress

Test method Standard Test conditions Status

Cab Damp heat IEC/EN 60068-2-78 Temperature: 40 ±2 °C Converter

steady state Relative humidity: 93 +2/-3 % not

Duration: 56 days operating

Ea Shock IEC/EN 60068-2-27 Acceleration amplitude: 20 gnConverter

(half-sinusoidal) Bump duration: 11 ms operating

Number of bumps: 18 (3 in each direction)

Eb Bump IEC/EN 60068-2-29 Acceleration amplitude: 15 gnConverter

(half-sinusoidal) Bump duration: 6 ms operating

Number of bumps: 6000 (1000 in each direction)

Fda Random vibration IEC/EN 60068-2-35 Acceleration spectral density: 0.05 g n2/Hz Converter

wide band, CPD200/250, CPA200/250 Frequency band: 20 – 500 Hz operating

reproducibility Acceleration magnitude: 4.9 gn rms

high Test duration: 3 h (1 h in each axis)

IEC/EN 60068-2-35 Acceleration spectral density: 0.01 g n2/Hz Converter

CPA500/550 Frequency band: 20 – 500 Hz operating

Acceleration magnitude: 2.2 gn rms

Test duration: 1.5 h (0.5 h in each axis)

Drop test Converter in proper packing 0.75 m 3 directions Not

CPD1 only operating

1Version V106 or higher

Temperatures

Table 10: Temperature specifications, valid for an air pressure of 800 – 1200 hPa (800 – 1200 mbar)

Relative humidity3 [%] Temperature [° C]

Characteristics Conditions min typ max min typ max

TAAmbient temperature Operational 1 595–25

4 50

TCCase temperature 2 5 95 –25 105 2

TSStorage temperature Non operational 10 9 5 –4 0 85

Rth C-A Thermal resistance case to ambient in still air 2 K/W

1See Thermal Considerations

2Overtemperature shutdown at TC ≥105 °C

3Non condensing humidity

4Start-up and operation at –40 °C possible with increased output ripple

Reliability

Table 11: MTBF

Ratings at specified Model Ground Ground fixed Ground Unit

case temperature benign mobile

40 °C 40 °C 70 °C 50 °C

MTBF acc. to CPD250 288 000 59 000 33 000 27 000 h

MIL-HDBK-217F, notice 2 CPA250 279 000 57 000 31 000 33 000

CPA500 195 000 35 000 17 000 16 000

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 16 of 20 www.power-one.com

09135a

169.4 (6.671")

162.5 (6.399")2.54 (0.1")

95 (3.74")

100 (3.937")

6.6 (0.26")

12.88 (0.507")

40.6 (1.60")

128.7 (5.067")

Airflow

Measuring point for

case temperature TC

Mechanical Data

Dimensions in mm.

Fig. 15

Overall size: 162.5 mm x 128.7 mm x 40.6 mm

Weight: 0.8 kg

European

Projection

Fig. 16

View of the front

connector

Fig. 17

Overall size: 223.4 mm x 162.5 mm x 40.6 mm

Weight: 1.65 kg

40.34

(1.588")

261.9

(10.311")

233.35

( 9.187")

228.35

(8.99")

AIRFLOW

2.5

(0.098")

6.6

(0.260")

162.63

(6.403")

169.52

(6.674")

CPA500-MBb

Bottom view

Bottom

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 17 of 20 www.power-one.com

Safety and Inst allation Instructions

Connector Pin Allocation

The connector pin allocation table defines the electrical

potentials and the physical pin positions on the Positronic

connector. Pin no. 45 (protective earth) is a leading pin,

ensuring that it makes contact with the female connector

first. Fig. 18

Pinout of the front connector

10087a

2468 101214161820

1357911

13 15 17 19

45 47

23 26 29 32 35 38 41 44

22 25 28 31 34 37 40 43

21 24 27 30 33 36 39 42

Connector: Positronic PCIH47M400A1 or similar

Mating female connector: Positronic PCIH47F300A1 or similar

Installation Instructions

These converters are components, intended exclusively for

installation within other equipment by an industrial

assembly process or by a professionally, competent

person. Installation must strictly follow the national safety

regulations in respect of the enclosure, mounting, creepage

distances, clearance, casualty markings, and segregation

requirements of the end-use application.

Connection to the system shall be made via the mating

female connector (see fig. 16). Other installation methods

may not meet the safety requirements. Check for hazardous

voltage before altering any connections.

The converters are provided with a leading pin no. 45, which

is reliably connected to the case. For safety reasons it is

essential to connect this pin to the protective earth of the

supply system; see also Safety of Operator-Accessible

Output Circuits.

The Vi input (pin no. 46) is internally fused. This fuse is

designed to protect the converter in case of over current,

but may not be able to satisfy all customer requirements.

External fuses in the wiring to one or both input pins (no. 46

and/or no. 47) may therefore be necessary to ensure

compliance with local requirements.

Important: If the inhibit function is not used, pin 39 (i) should

be left unconnected to enable the outputs. Enable Pin 27

(EN#) should be connected to pin 22 (RTN) to enable the

outputs.

Do not open the converters, or the warranty will be

invalidated. Make sure that there is sufficient airflow

available for convection cooling. This should be verified by

measuring the case temperature, when the converter is

installed and operated in the end-use application. The

maximum specified case temperature TC max should not be

exceeded.

Make sure that a converter failure (e.g., by an internal short-

circuit) does not result in a hazardous condition.

Table 12: Pin allocation of the front connector

Pin1

L ength

Signal Description Pin1

Length

Signal Description

name name

1-4 B Vo1 Output 1 32 C n.c. Do not connect

5-12 B RTN Return (Vo1 and Vo2) 33 C Vo2SENSE Vo2 remote sense

13-18 B Vo2 Output 2 34 C SRTN Sense return

19 B RTN Return (Vo3) 35 C Vo1SHARE Vo1 current share

20 B Vo3 Output 3 36 C Vo3SENSE Vo3 remote sense

21 C Vo4 Output 4 37 C n.c. Do not connect

22 C RTN Return 38 C DEG# Degrade signal

23 C Reserved Reserved 39 C INH# Inhibit

24 C RTN Return (Vo4) 40 C n.c. Do not connect

25 C n.c. Do not connect 41 C Vo2SHARE Vo2 current share

26 C Reserved Reserved 42 C FAL# Fail signal

27 D EN# Enable 43 C n.c. Do not connect

28 C n.c. Do not connect 44 C Vo3SHARE Vo3 current share

29 C n.c. Do not connect 45 A

CGND Chassis ground

30 C Vo1SENSE Vo1 remote sense 46 A +DCIN4 ACN5Positive input 4 Neutral line5

31 C n.c. Do not connect 47 A –DCIN4 ACL5Negative input4 Line input (phase)5

1Pin numbers shown are for the female backplane connector

2A = very long pins, B = long pins, C = short pins, D = very short pins.

3Pin 45 of the female connector is leading, ensuring that chassis ground makes contact first.

4CPD models (DC input)

5CPA models (AC input )

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 18 of 20 www.power-one.com

NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical

components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written

consent of the respective divisional president of Power-One, Inc.

TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending

on the date manufactured. Specifications are subject to change without notice.

Standards and Approvals

The converters correspond to class I equipment.

All converters are approved according to UL 60950-1, CSA

60950-1, IEC 60950-1, and EN 60950-1.

The converters correspond to Class I equipment. The

following considerations have been made during design

concerning safety:

• Build-in component

• Basic insulation between input and output, based on 75

VDC. The input is identified as TNV-2.

• Operational insulation between output(s) and case

• Use in a pollution degree 2 environment.

The converters are subject to manufacturing surveillance in

accordance with the above mentioned UL standards and

ISO 9001:2000.

Cleaning Agents

The power supplies are not hermetically sealed. In order to

avoid possible damage, any penetration of cleaning and

other fluids shall be avoided.

Table 13: Isolation

CPD models C PA models Unit

Characteristic Input to Output to Input to Output to

(case + output) case (case + output) case

Electric Actual factory test ≥1 s 15001700 2200 2700 VDC

strength AC test voltage equivalent 100 0 500 1500 500 VAC

test to factory test

Insulation resistance at 500 VDC >300 >300 >300 >300 MΩ

1 According to IEC/EN 60950, subassemblies connecting input to output are pre-tested with ≥3 kVDC.

2 According to IEC/EN 60950, subassemblies connecting input to output are pre-tested with ≥4.3 kVDC or 3 kVAC.

Protection Degree

The converters correspond to protection degree IP 20,

provided that the female connector is fitted.

Isolation

The electric strength test is performed as factory test in

accordance with EN 50116 and EN/IEC 60950 and should

not be repeated in the field (see table Isolation).

Power-One will not honor any warranty claims, if electric

strength tests are repeated by the customer.

Safety of Operator-Accessible Output Circuits

If the output circuit of a converter is operator-accessible, it

shall be an SELV circuit according to the IEC/EN 60950

related safety standards.

However , it is the sole responsibility of the installer to ensure

the compliance with the relevant and applicable safety

regulations.

Options

Option L

All CPA/CPD models exhibit a latching shutdown, which is

activated if one output voltage is too high; see Output

Characteristic and Protection. If option L is fitted, this latch

is as well activated, if the current limit of one output is

exceeded for approx. 0.5 s.

Option G

RoHS-compliant for all six substances.

Accessories

Frontpanel kit 3U/8TE, Schroff: YTB039.

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 19 of 20 www.power-one.com

Declaration of Conformity CPD

CE MARKING

We, Power-One, Inc.,740 Calle Plano, Camarillo, CA. 93012 USA

declare under our sole responsibility that the products;

Power Supply Model: CPD200 and CPD250 Series

to which this declaration relates, is/are in compliance with the following document(s):

Quality Standard(s): ISO 9001, EN 29001

Directive: DIR 73/23/EEC, Low Voltage Directive

Product Safety Standard(s): EN 60950-1: 2001

IEC 60950-1: 2001

(Licensed by a Notified Body to the European Union )

These component level power supplies are intended exclusively for inclusion within

other equipment by an industrial assembly operation or by professional installers per the

Installation Instructions provided with the power supplies. The power supply is

considered Class I and must be connected to a reliable earth grounding system.

Camarillo, Ca. October 24, 2006

(Manufacturer) (Place) (Date)

Robert P. White Jr.

Product Safety Director

EC Declaration of Conformity

CPA/CPD Series Data Sheet

200 – 550 Watt CompactPCI® AC-DC and DC-DC Converters

BCD20005-G Rev. AC, 29-Oct-08 Page 20 of 20 www.power-one.com

Declaration of Conformity CPA

We, Power-One, Inc.,740 Calle Plano, Camarillo, CA. 93012 USA

declare under our sole responsibility that the products;

Power Supply Model: CPA200, CPA250, and CPA500 Series

to which this declaration relates, is/are in compliance with the following document(s):

Quality Standard(s): ISO 9001, EN 29001

Directive: DIR 73/23/EEC, Low Voltage Directive

Product Safety Standard(s): EN 60950-1: 2001

IEC 60950-1: 2001

(Licensed by a Notified Body to the European Union )

These component level power supplies are intended exclusively for inclusion within

other equipment by an industrial assembly operation or by professional installers per the

Installation Instructions provided with the power supplies. The power supply is

considered Class I and must be connected to a reliable earth grounding system.

Camarillo, Ca. March 31, 2005

(Manufacturer) (Place) (Date)

Robert P. White Jr.

Product Safety Manager

CE MARKING

EC Declaration of Conformity