copracnr 1978, 1987,1991, 1992 BY AMP INCORPORATED a AMP 1250-16 REV 7-87 ALL INTERNATIONAL RIGHTS RESERVED. PRODUCT SPECIFICATION 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for standard and self retained CHAMP ACTION PIN* connectors. This pin is designed for use with .062, .093 or .125 inch thick printed circuit board. 1.2. Application Connectors are printed circuit board mounted for interface with standard CHAMP cable-to-cable or cable-to-panel connectors. Screw lock, ball lock or locking clip hardware is available. 1.3. Description ACTION PIN terminals are intended to be inserted into printed wiring boards having either plated through or unplated holes. In plated through holes, termination may be accomplished by press fit of the pins or by conventional soldering processes, In unplated holes, pins shall be soldered in place. ty 1.4. Qualification When tests are performed on subject product line, procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. In the event of conflict between requirements of this specification and product drawing, product drawing shall take precedence. In the event of conflict between requirements of this specification and referenced documents, this specification shall take precedence. * Trademark of AMP Incorporated OR F. Rineharde 7/24/79 BING? AMP Incomorated CHK Harrisburg, PA 17105-3608 5. Hege 7/28/79 APP NO _ Rev | Loc G. Foster 7/29/79 [08 6019 Cc B Cc Revised per Sy $4, TITLE ECN AA-8310 & ia PAGE CONNECTOR, CHAMP, ACTION PIN LTA REVISION RECORO APP DATE 1OF ? a a2.1. AMP Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) c. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or Commercial Documents DB. 114-6027: Connector, CHAMP, ACTION PIN E. CTR 980(3-3): Test Report F, 108-16: Contact, Low Distortion, ACTION PIN 2.2. Other Standards IPG-A-600: Acceptability Of Printed Wiring Boards 3. REQUIREMENTS 3.1. Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawing. 3.2. Material A. Contact: Copper-nickel-tin alloy, gold over nickel plating B, Housing: Polyester thermoplastic, glass filled, oxygen index 28%, black, UL 94V-0 3.3. Ratings A. Voltage: 250 volts alternating current B, Current: 3 amperes maximum per contact pair unless otherwise restricted by printed circuit board Cc. Temperature: -55 to 105C 3.4. Performance and Test Description Product is designed to meet electrical, mechanical and environmental performance requirements specified in Figure 1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of Visual, dimensional and product drawing and AMP functional per applicable Spec 114-6027. inspection plan. Figure 1 (cont) PAGE INO REV | Loc BARA amp incorporated Harrisburg, PA 17105-3608 2 108-6019 c | 8B AMP 1251-13 REV 10-85Ree LET Test Description Requirement Procedure ELECTRICAL Termination resistance, dry circuit, AR 6.5 milliohms maximum. Subject mated contacts assembled in housing to 50 mv open circuit at 50 ma maximum. See Figures 3 and 4. AMP Spec 109-6-3. Dielectric withstanding voltage, 1000 vac dielectric withstanding voltage. No breakdown or flashover. Apply instantaneous voltage between designated circuits for .25 second hold period. AMP Spec 109-29-1, Insulation resistance. 20 X 10% megohms minimum initial. Test between adjacent contacts of mated commector assembly. AMP Spec 109-28-4. MECHANTCAL Vibration. No discontinuities greater than 1 microsecond. See Note (a). *, Subject mated connectors to 10-55-10 Hz traversed in 1 minute at .06 inch tetal excursion. 2? hours in each of 3 mutually perpendicular planes. AMP Spec 109-21-1. Physical shock. No discontinuities greater than 1 microsecond. See Note (a). Subject mated connectors to physical shock, AMP Spec 109-26-1. 2 ee Td. Mating force. 45 pounds maximum initial for 50 position connector. Measure force necessary te mate fully loaded and wired connector assembly using free floating fixtures at rate of 5 inch per minute. Calculate force per contact. AMP Spec 109-42, Condition A. 1 | | ACTION PIN insertion force. 30 pounds maximum per contact. Measure force necessary to insert contact into printed wiring board. AMP Spec 109-41. Ll ACTION PIN retention force. 6 pounds minimum per pin without dislodging from PCB. Apply axial load of 6 pounds opposite to that insertion. AMP Spec 109-30. Figure 1 (cont) ARAF AMP Incorporated Harrisburg, PA 17105-3608 3 AMP 1251-13 REV 10-85 PAGE | NO REV 108-6019 Cc LocTest Description Requirement Procedure Durability. No physical damage. Samples shall be examined for wear, Mate and unmate connector assemblies for 200 cycles at maximum rate of 10 cycles per minute. AMP Spec 109-27. Contact retention force, 1 pound minimum total force per contact without dislodging terminal from housing. Apply axial force of 1 pound to terminal in direction opposite of insertion into housing. AMP Spec 109-30. ENVIRONMENTAL Thermal shock. AR 2 milliohms maxinum termination resistance, dry circuit. See Note (a). Subject ACTION PIN terminals to 5 cycles between -55 and 85C. AMP Spec 109-22. Temperature cycling with high humidity. AR 6.5 milliohms maximum termination resistance, dry circuit, * , Subject mated connectors to 300 humidity- temperature cycles between 4 and 60C at 95% RH. AMP Spec 109-76-1. Temperature cycling. AR 6.5 milliochms maximum termination resistance, dry circuit. Subject mated connectors to 1024 temperature cycles AMP Spec 109-75-2. Stress relaxation. AR 2 milliohms maxinun. Subject ACTION PIN terminals to 60 days of heat age at 5C. AMP Spec 109-43. Figure 1 (end) (a) Shall remain mated and show no evidence of damage, cracking or chipping. AMP 12. 13 REV 10-85 AIF? = AMP incorporated Harrisburg, PA 17105-3608 4 PAGE |NO REV | .oc 108-6019 G3.6. Product Qualification and Requalification Tests and Sequences Test Group (a) Test or Examination 1/273 7,4 ]5 | 6{ 7 | 8 Test Sequence (b) Examination of product 1 1 1 1 1 1 1 1 Termination resistance, dry circuit 2,4; 2,4! 2,4 | 3,6 2,4 | 2,4 Dielectric withstanding voltage 3,7 Insulation resistance 2,5 Vibration 4 Physical shock 5 Mating force 2 ACTION PIN insertion force 2(a)/ ACTION PIN retention force 3(c) Durability 3 Contact retention force 5d) Thermal shock 3{) 6 (ec) Temperature cycling w/high humidity 3(e) 4(e) Temperature cycling 3 Stress relaxation 3(c} (a) See Para 4.1.4. . (b) Numbers indicate sequence in which tests are performed. (c) Applies to ACTION PIN terminals only. (d) Applies to self-retained pre-assembled connectors only. (e) Precondition samples with 25 mating/unmating cycles. Figure 2 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test groups 1, 3, 4, 5, 6, 7 and 8 shall consist of 2, 59 position connectors. Test group 2 shall consist of 2, 50 position connectors with self-retained (barb) terminals. When samples are mounted, printed circuit boards shall conform to IPC-A-600. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shail coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/product, quality and reliability engineering. REV | Loc ARAP = AMpP incorporated Harrisburg, PA 17105-3608 108-6019 c | 8 AMP 1251-13 REV 10-654.3. Acceptance Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection Applicable AMP quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. Voltage Bus oy m4 - Busbar Welded or Soldered Current Bus af [) YA a Ad fd Wires Soldered in Contacts t- C7 yt Male (Plug) oe of 7 Nz Printed Circuit Board Conductor Current Source, Current Applied sv) A Voltage Probe ~ Printed Circuit Board CHAMP ACTION PIN Contact are me. i Current Source, A Current Applied Figure 3 Mounting Mated Samples To Test Board For Millivolt Drop Measurements TT ne ' PAGE |]NO REV ; LOC AAR? = AMP incorporated Harrisburg, PA 17105-3608 6 108-6019 c |B AMP 1251-13 REV 10-85Termination Resistance AMP 1251-13 REV 10-85 Measurement Points i 030 eartnen Plated Thru Hole _ | Q i, it 4 A 3 . 030 | . Power I NN cease ACTION Pin L_Supply Contact t (a) M Figure 4 Resistance And Temperature Measurement Points PAGE |NO REV | Loc ARAF AMP Incorporated B Harrisburg, PA 17105-3608 7 168-6019 G