1
Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
FEATURES
2.5V to 20V Step Down Achieved Using Dual Input
Output Voltage down to 0.8V
3A Output Capability (Up to 5A with Air Flow)
Built in Low RDSON Power FETs (40 mΩ typ)
Highly Integrated Design, Minimal Components
900 kHz Fixed Frequency Operation
UVLO Detects Both VCC and VIN
Over Temperature Protection
Short Circuit Protection with Auto-Restart
Wide BW Amp Allows Type II or III Compensation
Programmable Soft Start
Fast Transient Response
High Efciency: Greater than 92% Possible
Asynchronous Start-Up into a Pre-Charged Output
Small 7mm x 4mm DFN Package
U.S. Patent #6,922,041
The SP7651 is a high voltage synchronous step-down switching regulator optimized for high efciency. The part
is designed to be especially attractive for dual supply, 12V step down with 5V used to power the controller. This
lower VCC voltage minimizes power dissipation in the part. The SP7651 is designed to provide a fully integrated
buck regulator solution using a xed 900kHz frequency, PWM voltage mode architecture. Protection features
include UVLO, thermal shutdown and output short circuit protection. The SP7651 is available in the space saving
7mm X 4mm DFN package.TYPICAL APPLICATION CIRCUIT
DESCRIPTION
CBST
6800pF
L1
4.7uH, Irate=3.87A
C1
22uF
CVCC
2.2uF
U1
SP7651
PGND
1
PGND
2
PGND
3
GND
4
VFB
5
COMP
6
UVIN
7
GND
8
SS
9
VIN
10
VIN
11
VIN
12
VIN
13 LX 14
LX 15
LX 16
NC 17
BST 18
GND19
GND20
GND21
VCC 22
LX 23
LX 24
LX 25
LX 26
DBST
CSS
15nF
CP1
22pF
3.3V
0-3A
RSET
21.5k,1%
GND
C3
22uF
Notes:
12V
VIN
1. U1 Bottom-Side Layout should
have three contacts isolated from
one another: Vin, SWNODE, and GND.
SD101AWS
VOUT
RZ3
7.15k,
1%
CZ3
150pF
CZ2
1,000pF R1
68.1k,1%
RZ2
15k,1%
CF1
100pF
fs=900Khz
+5V
VCC
ENABLE
2. RSET=54.48/(Vout-0.8V) (KOhm)
6.3V
(note 2)
16V
Solved by
TM
SP7651
Wide Input Voltage Range 3Amp
900kHz Buck Regulator
SP7651
DFN PACKAGE
7mm x 4mm
BOTTOM VIEW
Heatsink Pad 1
Connect to Lx
Heatsink Pad 2
Connect to GND
Heatsink Pad 3
Connect to V
IN
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
P
GND
P
GND
P
GND
GND
V
FB
COMP
UVIN
GND
SS
V
IN
V
IN
V
IN
V
IN
LX
LX
LX
LX
V
CC
GND
GND
GND
BST
NC
LX
LX
LX
Pin 27
Pin 28
Pin 29
Solved by
TM
2
Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
Unless otherwise specied: -40°C < TAMB < 85°C, -40°C< Tj <125°C, 4.5V < VCC < 5.5V, 3V< Vin < 20V, BST=LX + 5V,
LX
= GND = 0.0V, UVIN = 3.0V, CVCC = 1µF, CCOMP = 0.1µF, CSS = 50nF, Typical measured at VCC = 5V.
The denotes the specications which apply over the full temperature range, unless otherwise specied.
VCC .................................................................................................. 7V
VIN .................................................................................................. 22V
ILX .................................................................................................... 5A
BST ................................................................................................ 35V
LX-BST ...............................................................................-0.3V to 7V
LX ........................................................................................-1V to 20V
All other pins ............................................................-0.3V to VCC+0.3V
Storage Temperature ................................................... -65°C to 150°C
Power Dissipation ..................................................... Internally Limited
ESD Rating ........................................................................... 2kV HBM
Thermal Resistance ΟJC ........................................................... 5°C/W
ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
These are stress ratings only and functional operation of the device at these ratings or any other above those indicated in the operation sections
of the specications below is not implied. Exposure to absolute maximum rating conditions for extended periods of time may affect reliability.
PARAMETER MIN. TYP. MAX. UNITS CONDITIONS
QUIESCENT CURRENT
Vcc Supply Current (No switching) 1.5 3 mA Vfb =0.9V
Vcc Supply Current (switching) 8 12 mA
BST Supply Current (No switching) 0.2 0.4 mA Vfb =0.9V
BST Supply Current (switching) 4 6 mA
PROTECTION: UVLO
Vcc UVLO Start Threshold 4.00 4.25 4.5 V
Vcc UVLO Hysteresis 100 200 300 mV
UVIN Start Threshold 2.3 2.5 2.65 V
UVIN Hysteresis 200 300 400 mV
UVIN Input Current 1 µA UVIN= 3.0V
ERROR AMPLIFIER REFERENCE
Error Amplier Reference 0.792 0.800 0.808 V 2X Gain Cong., Measure
Vfb; Vcc =5 V, T=25°C
Error Amplier Reference
Over Line and Temperature 0.788 0.800 0.812 V
Error Amplier Transconductance 6 mA/V
Error Amplier Gain 60 dB No Load
COMP Sink Current 150 µA Vfb =0.9V, COMP= 0.9V
COMP Source Current 150 µA Vfb =0.7V, COMP= 2.2V
Vfb Input Bias Current 50 200 nA Vfb = 0.8V
Internal Pole 4 MHz
COMP Clamp 2.5 V Vfb =0.7V, TA=25¼C
COMP Clamp Temp. Coefcient -2 mV/°C
3
Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
ELECTRICAL CHARACTERISTICS
Unless otherwise specied: -40°C < TAMB < 85°C, -40°C<Tj<125°C, 4.5V < VCC < 5.5V, 3V<Vin<20V, BST=LX + 5V, LX = GND =
0.0V, UVIN = 3.0V, CVCC = 1µF, CCOMP = 0.1µF, CSS = 50nF, Typical measured at VCC = 5V.
The denotes the specications which apply over the full temperature range, unless otherwise specied.
PARAMETER MIN. TYP. MAX. UNITS CONDITIONS
CONTROL LOOP: PWM COMPARATOR, RAMP & LOOP DELAY PATH
Ramp Amplitude 0.92 1.1 1.28 V
RAMP Offset 1.1 V TA = 25°C, RAMP COMP
until GH starts Switching
RAMP Offset Temp. Coefcient -2 mV/°C
GH Minimum Pulse Width 90 180 ns
Maximum Controllable Duty Ratio 92 97 %Maximum Duty Ratio Measured
just before pulsing begins
Maximum Duty Ratio 100 %Valid for 20 cycles
Internal Oscillator Ratio 810 900 990 kHz
TIMERS: SOFTSTART
SS Charge Current: 10 µA
SS Discharge Current: 1 mA Fault Present, SS = 0.2V
PROTECTION: Short Circuit & Thermal
Short Circuit Threshold Voltage 0.2 0.25 0.3 V Measured Vref (0.8V) - VFB
Hiccup Timeout 200 ms Vfb = 0.5V
Number of Allowable Clock Cycles at
100% Duty Cycle 20 Cycles
Minimum GL Pulse After 20 Cycles 0.5 Cycles Vfb = 0.7V
Thermal Shutdown Temperature 145 °C Vfb = 0.7V
Thermal Recovery Temperature 135 °C
Thermal Hysteresis 10 °C
OUTPUT: POWER STAGE
High Side Rdson 40 mVcc = 5V ; Iout = 3A
Tamb = 25°C
Synchronous FET Rdson 40 mVcc = 5V ; Iout = 3A
Tamb = 25°C
Maximum Output Current 3 A
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
General Overview
The SP7651 is a xed frequency, voltage
mode, synchronous PWM regulator opti-
mized for high efciency. The part has been
designed to be especially attractive for split
plane applications utilizing 5V to power the
controller and 2.5V to 20V for step down
conversion.
The heart of the SP7651 is a wide bandwidth
transconductance amplier designed to ac-
commodate Type II and Type III compensa-
tion schemes. A precision 0.8V reference,
present on the positive terminal of the error
amplier, permits the programming of the
output voltage down to 0.8V via the VFB pin.
The output of the error amplier, COMP,
which is compared to a 1.1V peak-to-peak
ramp, is responsible for trailing edge PWM
control. This voltage ramp, and PWM control
logic are governed by the internal oscillator
THEORY OF OPERATION
that accurately sets the PWM frequency to
900kHz.
The SP7651 contains two unique control
features that are very powerful in distributed
applications. First, asynchronous driver con-
trol is enabled during startup, to prohibit the
low side NFET from pulling down the output
until the high side NFET has attempted to
turn on. Second, a 100% duty cycle timeout
ensures that the low side NFET is periodically
enhanced during extended periods at 100%
duty cycle. This guarantees the synchronized
refreshing of the BST capacitor during very
large duty ratios.
The SP7651 also contains a number of
valuable protection features. Programmable
UVLO allows the user to set the exact VIN
value at which the conversion voltage can
PIN DESCRIPTION
Pin # Pin Name Description
1-3 Pgnd Ground connection for the synchronous rectier
4,8,19-21 GND Ground Pin. The control circuitry of the IC and lower power driver are refer-
enced to this pin. Return separately from other ground traces to the (-) terminal
of Cout.
5 Vfb Feedback Voltage and Short Circuit Detection pin. It is the inverting input of the
Error Amplier and serves as the output voltage feedback point for the Buck
Converter. The output voltage is sensed and can be adjusted through an exter-
nal resistor divider. Whenever Vfb drops 0.25V below the positive reference, a
short circuit fault is detected and the IC enters hiccup mode.
6 COMP Output of the Error Amplier. It is internally connected to the inverting input of
the PWM comparator. An optimal lter combination is chosen and connected
to this pin and either ground or Vfb to stabilize the voltage mode loop.
7 UVIN UVLO input for Vin voltage. Connect a resistor divider between Vin and UVin to
set minimum operating voltage.
9 SS Soft Start. Connect an external capacitor between SS and GND to set the soft
start rate based on the 10µA source current. The SS pin is held low via a 1mA
(min) current during all fault conditions.
10-13 Vin Input connection to the high side N-channel MOSFET. Place a decoupling
capacitor between this pin and Pgnd.
14-16,23-26 LX Connect an inductor between this pinand Vout
17 NC No Connect
18 BST High side driver supply pin. Connect BST to the external boost diode and ca-
pacitor as shown in the Typical Application Circuit on page 1. High side driver
is connected between BST pin and SWN pin.
22 Vcc Input for external 5V bias supply
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
safely begin down conversion, and an inter-
nal VCC UVLO ensures that the controller
itself has enough voltage to properly operate.
Other protection features include thermal
shutdown and short-circuit detection. In the
event that either a thermal, short-circuit, or
UVLO fault is detected, the SP7651 is forced
into an idle state where the output drivers are
held off for a nite period before a re-start
is attempted.
Soft Start
“Soft Start” is achieved when a power con-
verter ramps up the output voltage while
controlling the magnitude of the input sup-
ply source current. In a modern step down
converter, ramping up the positive terminal
of the error amplier controls soft start. As a
result, excess source current can be dened
as the current required to charge the output
capacitor.
IVIN = COUT * (∆VOUT / ∆TSOFT-START)
The SP7651 provides the user with the op-
tion to program the soft start rate by tying
a capacitor from the SS pin to GND. The
selection of this capacitor is based on the
10µA pullup current present at the SS pin
and the 0.8V reference voltage. Therefore,
the excess source can be redened as:
IVIN = COUT * (∆VOUT *10µA / (CSS * 0.8V)
Under Voltage Lock Out (UVLO)
The SP7651 contains two separate UVLO
comparators to monitor the internal bias (VCC)
and conversion (VIN) voltages independently.
The VCC UVLO threshold is internally set
to 4.25V, whereas the VIN UVLO threshold
is programmable through the UVIN pin.
When the UVIN pin is greater than 2.5V,
the SP7651 is permitted to start up pend-
ing the removal of all other faults. Both the
VCC and VIN UVLO comparators have been
designed with hysteresis to prevent noise
from resetting a fault.
Thermal and Short-Circuit
Protection
Because the SP7651 is designed to drive
large output current, there is a chance that the
power converter will become too hot. There-
fore, an internal thermal shutdown (145°C)
has been included to prevent the IC from
malfunctioning at extreme temperatures.
A short-circuit detection comparator has
also been included in the SP7651 to protect
against an accidental short at the output
of the power converter. This comparator
constantly monitors the positive and nega-
tive terminals of the error amplier, and if
the VFB pin falls more than 250mV (typical)
below the positive reference, a short-circuit
fault is set. Because the SS pin overrides the
internal 0.8V reference during soft start, the
SP7651 is capable of detecting short-circuit
faults throughout the duration of soft start as
well as in regular operation.
Handling of Faults:
Upon the detection of power (UVLO), ther-
mal, or short-circuit faults, the SP7651 is
forced into an idle state where the SS and
COMP pins are pulled low and the NFETS
are held off. In the event of UVLO fault, the
SP7651 remains in this idle state until the
UVLO fault is removed. Upon the detection
of a thermal or short-circuit fault, an internal
200ms timer is activated. In the event of a
short-circuit fault, a re-start is attempted im-
mediately after the 200ms timeout expires.
Whereas, when a thermal fault is detected
the 200ms delay continuously recycles and a
re-start cannot be attempted until the thermal
fault is removed and the timer expires.
Error Amplier and Voltage Loop
Since the heart of the SP7651 voltage error
loop is a high performance, wide bandwidth
transconductance amplifier, great care
should be taken to select the optimal compen-
sation network. Because of the amplier’s
THEORY OF OPERATION
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
THEORY OF OPERATION
current- limited (+/-150µA) transconduc-
tance, there are many ways to compensate
the voltage loop or to control the COMP pin
externally. If a simple, single pole, single zero
response is desired, then compensation can
be as simple as an RC circuit to Ground. If
a more complex compensation is required,
then the amplier has enough bandwidth
(45° at 4 MHz) and enough gain (60dB) to
run Type III compensation schemes with ad-
equate gain and phase margins at crossover
frequencies greater than 50kHz.
The common mode output of the error am-
plier is 0.9V to 2.2V. Therefore, the PWM
voltage ramp has been set between 1.1V and
2.2V to ensure proper 0% to 100% duty cycle
capability. The voltage loop also includes
two other very important features. One is
asynchronous startup mode. Basically, the
synchronous rectier cannot turn on unless
the high side NFET has attempted to turn
on or the SS pin has exceeded 1.7V. This
feature prevents the controller from “dragging
down” the output voltage during startup or in
fault modes. The second feature is a 100%
duty cycle timeout that ensures synchronized
refreshing of the BST capacitor at very high
duty ratios. In the event that the high side
NFET is on for 20 continuous clock cycles,
a reset is given to the PWM ip-op half
way through the 21st cycle. This forces GL
to rise for the cycle, in turn refreshing the
BST capacitor.
Power MOSFETs
The SP7651 contains a pair of integrated low
resistance N MOSFETs designed to drive
up to 3A of output current. Maximum output
current could be limited by thermal limitations
of a particular application. The SP7651
incorporates a built-in over-temperature
protection to prevent internal overheating.
GH
Voltage
GL
Voltage
V(V IN)
0V
-0V
-V(Diode) V
V(V IN)+V(V CC )
BST
Voltage
V(V CC )
TIME
SWN
Voltage
VBST
VSWN
V(V CC)
The SP7651 can be set to different output
voltages. The relationship in the following
formula is based on a voltage divider from
the output to the feedback pin VFB, which is
set to an internal reference voltage of 0.80V.
Standard 1% metal lm resistors of surface
mount size 0603 are recommended.
Vout = 0.80V ( R1 / R2 + 1 ) =>
Where R1 = 68.1KΩ and for Vout = 0.80V
setting, simply remove R2 from the board.
Furthermore, one could select the value
of the R1 and R2 combination to meet the
exact output voltage setting by restricting
R1 resistance range such that 50KΩ < R1 <
100KΩ for overall system loop stability.
Setting Output Voltages
R1
[(Vout /0.80V) -1]
R2=
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
APPLICATIONS INFORMATION
Inductor Selection
There are many factors to consider in se-
lecting the inductor, including: core material,
inductance vs. frequency, current handling
capability, efciency, size and EMI. In a typi-
cal SP7651 circuit, the inductor is chosen
primarily by operating frequency, saturation
current and DC resistance. Increasing the
inductor value will decrease output voltage
ripple, but degrade transient response. Low
inductor values provide the smallest size, but
cause large ripple currents, poor efciency
and require more output capacitance to
smooth out the larger ripple current. The
inductor must be able to handle the peak
current at the switching frequency without
saturating, and the copper resistance in the
winding should be kept as low as possible to
minimize resistive power loss. A good com-
promise between size, loss and cost is to set
the inductor ripple current to be within 20%
to 40% of the maximum output current.
The switching frequency and the inductor
operating point determine the inductor value
as follows:
where:
Fs = switching frequency
Kr = ratio of the AC inductor ripple current
to the maximum output current
The peak-to-peak inductor ripple current
is:
Once the required inductor value is se-
lected, the proper selection of core mate-
rial is based on peak inductor current and
efciency requirements. The core must be
large enough not to saturate at the peak
inductor current...
...and provide low core loss at the high switch-
ing frequency. Low cost powdered-iron cores
are inappropriate for 900kHz operation
.
Gapped ferrite inductors are widely available
for consideration. Select devices that have
operating data shown up to 1MHz. Ferrite
materials, on the other hand, are more
expensive and have an abrupt saturation
characteristic with the inductance dropping
sharply when the peak design current is
exceeded. Nevertheless, they are preferred
at high switching frequencies because they
present very low core loss and the design
only needs to prevent saturation. In general,
ferrite or molypermalloy materials will be
used with the SP7651.
Optimizing Efciency
The power dissipated in the inductor is equal
to the sum of the core and copper losses. To
minimize copper losses, the winding resis-
tance needs to be minimized, but this usu-
ally comes at the expense of using a larger
inductor. Core losses have a more signicant
contribution at low output current where the
copper losses are at a minimum, and can
typically be neglected at higher output cur-
rents where the copper losses dominate.
Core loss information is usually available
from the magnetics vendor. Proper inductor
selection can affect the resulting power sup-
ply efciency by more than 15-20%!
The copper loss in the inductor can be cal-
culated using the following equation:
where IL(RMS) is the RMS inductor current
that can be calculated as follows:
Vout (Vin(max) - Vout)
Vin(max) fs Kr Iout(max)
L=
Ipp=Vout(Vin(max) - Vout)
Vin(max) fs L
Ipeak= iout(max) + Ipp
2
PL(cu)=i2L(rms) rwinding
IL(rms)=iout(max) 1 + ( )2
1
3
Ipp
Iout(max)
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
Output Capacitor Selection
The required ESR (Equivalent Series Re-
sistance) and capacitance drive the selec-
tion of the type and quantity of the output
capacitors. The ESR must be small enough
that both the resistive voltage deviation due
to a step change in the load current and
the output ripple voltage do not exceed
the tolerance limits expected on the output
voltage. During an output load transient,
the output capacitor must supply all the ad-
ditional current demanded by the load until
the SP7651 adjusts the inductor current to
the new value.
In order to maintain VOUT, the capacitance
must be large enough so that the output
voltage is held up while the inductor current
ramps up or down to the value correspond-
ing to the new load current. Additionally, the
ESR in the output capacitor causes a step
in the output voltage equal to the current.
Because of the fast transient response and
inherent 100% to 0% duty cycle capability
provided by the SP7651 when exposed to
an output load transient, the output capacitor
is typically chosen for ESR, not for capaci-
tance value.
The ESR of the output capacitor, combined
with the inductor ripple current, is typically
the main contributor to output voltage ripple.
The maxi
mum allowable ESR required to
maintain a specied output voltage ripple
can be calculated by:
where:
VOUT = Peak-to-Peak Output Voltage
Ripple
IPK-PK = Peak-to-Peak Inductor Ripple Cur-
rent
The total output ripple is a combination of
the ESR and the output capacitance value
and can be calculated as follows:
∆VOUT =
(
IPP (1 – D)
)
2
+ (IPPRESR)2
COUTFS
FS = Switching Frequency
D = Duty Cycle
COUT = Output Capacitance Value
Input Capacitor Selection
The input capacitor should be selected for
ripple current rating, capacitance and volt-
age rating. The input capacitor must meet
the ripple current requirement imposed
by the switching current. In continuous
conduction mode, the source current of
the high-side MOSFET is approximately
a square wave of duty cycle VOUT/VIN.
Most of this current is supplied by the
input bypass capacitors. The RMS value
of input capacitor current is determined at
the maximum output
current and under the
assumption that the peak-
to-peak inductor ripple current is low; it is given
by:
ICIN(rms) = IOUT(max)
D(1 - D)
The worse case occurs when the duty cycle
D is 50% and gives an RMS current value
equal to IOUT/2. Select input capacitors with
adequate ripple current rating to ensure reli-
able operation.
The power dissipated in the input capaci-
tor is:
This can become a signicant part of power
losses in a converter and hurt the overall
energy transfer efciency. The input volt-
age ripple primarily depends on the input
capacitor ESR and capacitance. Ignoring
the inductor ripple current, the input voltage
ripple can be determined by:
The capacitor type suitable for the output
capacitors can also be used for the input ca-
pacitors. However, exercise extra caution
APPLICATIONS INFORMATION
Vout
Ipk-pk
Pon= i2on(rms) resr(cin)
∆Vin=iout(max) resr(cin) +
Iout(max) Vout (Vin-Vout)
FscinVin2
Resr
9
Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
APPLICATIONS INFORMATION
when tantalum capacitors are used. Tantalum
capacitors are known for catastrophic failure
when exposed to surge current, and input
capacitors are prone to such surge current
when power supplies are connected “live”
to low impedance power sources.
Loop Compensation Design
The open loop gain of the whole system
can be divided into the gain of the error
amplier, PWM modulator, buck converter
output stage, and feedback resistor divider.
In order to cross over at the selected fre-
quency FCO, the gain of the error amplier
compensates for the attenuation caused by
the rest of the loop at this frequency. The
goal of loop compensation is to manipulate
loop frequency response such that its gain
crosses over 0db at a slope of -20db/dec.
The rst step of compensation design is to
pick the loop crossover frequency.
High crossover frequency is desirable for
fast transient response, but often jeopardizes
the higher than the ESR zero but less than
1/5 of the switching frequency. The ESR
zero is contributed by the ESR associated
with the output capacitors and can be de-
termined by:
SP7651 Voltage Mode Control Loop with Loop Dynamic
(SRz2Cz2+1)(SR1Cz3+1) (SR
ESR
C
OUT
+ 1)
[S^2LC
OUT
+S(R
ESR
+R
DC
) C
OUT
+1]
V
IN
SR1Cz2(SRz3Cz3+1)(SRz2Cp1+1) V
RAMP_PP
V
OUT
(Volts)
+
_
V
REF
(Volts)
Notes: R
ESR
= Output Capacitor Equivalent Series Resistance.
R
DC
= Output Inductor DC Resistance.
V
RAMP_PP
= SP6132 Internal RA MP Amplitude Peak to Peak V oltage.
Condition: Cz2 >> Cp1 & R1 >> Rz3
Output Load Resistance >> R
ESR
& R
DC
R
2
V
REF
(R
1
+ R
2
)
or V
OUT
V
FBK
(Volts)
Type III V oltage Loop
Compensation
G
AMP
(s) Gain Block
PWM Stage
G
PWM
Gain
Block
Output Stage
G
OUT
(s) Gain
Block
Voltage Feedback
G
FBK
Gain Block
Denitions:
RESR = Output Capacitor Equivalent Series Resistance
RDC = Output Inductor DC Resistance
RRAMP_PP = SP7651 internal RAMP Amplitude Peak-to-Peak Voltage
system stability. Crossover frequency should
be higher than the ESR zero but less than
1/5 of the switching frequency. The ESR
zero is contributed by the ESR associated
with the output capacitors and can be de-
termined by:
ƒZ(ESR) = 1 .
2π COUT RESR
The next step is to calculate the complex
conjugate poles contributed by the LC
output lter,
ƒP(LC) = 1 .
L COUT
When the output capacitors are Ceramic
type, the SP7651 Evaluation Board requires
a Type III compensation circuit to give a phase
boost of 180° in order to counteract the effects
of an underdamped resonance of the output
lter at the double pole frequency.
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
Bode Plot of Type III Error Amplier Compensation.
CP1
RZ2
CZ2
-
+6
5
VFB COMP
+
-0.8V
CF1
VOUT
R1
68.1k, 1% RSET
CZ3
RZ3
RSET =54.48/ (V OUT -0.8) (kΩ)
Type III Error Amplier Compensation Circuit
APPLICATIONS INFORMATION
Frequency
(Hz)
Error Amplifier Gain
Bandwidth Product
Condition:
C22 >> CP1, R1 >> RZ3
20 Log (RZ2/R1)
Gain
(dB)
1/6.28(R22) (CZ2)
1/6.28(R1) (CZ3)
1/6.28(R1) (CZ2)
1/6.28(RZ2) (CP1)
1/6.28(RZ3) (CZ3)
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
SP765X Thermal Resistance
The SP765X family has been tested with a
variety of footprint layouts along with differ-
ent copper area and thermal resistance has
been measured. The layouts were done on
4 layer FR4 PCB with the top and bottom
layers using 3oz copper and the power and
ground layers using 1oz copper.
For the Minimum footprint, only about 0.1
square inch of 3 ounces of copper was
used on the top or footprint layer, and this
layer had no vias to connect to the 3 other
layers. For the Medium footprint, about 0.7
square inches of 3 ounces of copper was
used on the top layer, but vias were used
to connect to the other 3 layers. For the
Maximum footprint, about 1.0 square inch
of 3 ounces of copper was used on the top
layer and many vias were used to connect
to the 3 other layers.
The results show that only about 0.7 square
inches of 3 ounces of copper on the top
layer and vias connecting to the 3 other
layers are needed to get the best thermal
resistance of 36°C/W. Adding area on the
top beyond the 0.7 square inches did not
reduce thermal resistance.
Using a minimum of 0.1 square inches of
(3 ounces of) Copper on the top layer with
no vias connecting to the 3 other layers
produced a thermal resistance of 44°C/W.
This thermal impedance is only 22% higher
than the medium and large footprint layouts,
indicating that space constrained designs
can still benet thermally from the Powerblox
family of ICs. This indicates that a minimum
footprint of 0.1 square inch, if used on a
4 layer board, can produce 44°C/W ther-
mal resistance. This approach is still very
worthwhile if used in a space constrained
design.
The following page shows the footprint
layouts from an ORCAD le. The thermal
SP765X Thermal Resistance
4 Layer Board:
Top Layer 3ounces Copper
GND Layer 1ounce Copper
Power Layer 1ounce Copper
Bottom Layer 3ounces Copper
Minimum Footprint: 44°C/W
Top Layer: 0.1 square inch
No Vias to other 3 Layers
Medium Footprint: 36°C/W
Top Layer: 0.7 square inch
Vias to other 3 Layers
Maximum Footprint: 36°C/W
Top Layer: 1.0 square inch
Vias to other 3 Layers
APPLICATIONS INFORMATION
data was taken for still air, not with
forced air. If forced air is used, some
improvement in thermal resistance
would be seen.
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
TYPICAL PERFORMANCE CHARACTERISITICS
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
PACKAGE: 26 PIN DFN
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Rev J: 3/14/07 SP7651 Wide Input Voltage Range 3A, 900kHz, Buck Regulator © Copyright 2007 Sipex Corporation
Sipex Corporation reserves the right to make changes to any products described herein. Sipex does not assume any liability arising out of the applica-
tion or use of any product or circuit described herein; neither does it convey any license under its patent rights nor the rights of others.
ORDERING INFORMATION
Sipex Corporation
Headquarters and
Sales Ofce
233 South Hillview Drive
Milpitas, CA 95035
TEL: (408) 934-7500
FAX: (408) 935-7600
Part Number Package Code RoHS MIN. Temp. (°C) MAX. Temp.(°C) Status Pack Quantity
SP7651ER DFN26 -40 85 Active Bulk
SP7651ER/TR DFN26 -40 85 Active 500 Tape & Reel
SP7651ER-L DFN26 -40 85 Active Bulk
SP7651ER-L/TR DFN26 -40 85 Active 500 Tape & Reel