LED Type / Lamp Type UV Curing System Aicure SERIES Energy saving, High brightness, High accuracy UV irradiation using LED type Complete range of Lamp type, too. For resin curing in adhesion, printing, separation, coating, as a UV light source for inspection, and for other uses, for workpieces and applications, choose from our lineup. UJ30 / UJ35 LED LED UP50 LAMP UV Curing System UV Curing System UV Curing System ANUP8000 series UD90 series ANUP7000 series LAMP UV Curing System 2016.11 UD40 series panasonic.net/id/pidsx/global LED UV Curing System LAMP UV Curing System The energy-efficient and high-precision UV irradiation systems come in the LED and lamp types to meet diverse requirements for a variety of workpieces. Lineup Series UJ30 / UJ35 Spot Type UV intensity with 22,000 mW/cm2 UJ35 Advantages Low thermal stress Capable of irradiation ON / OFF control Low power consumption Stable UV irradiation Long estimated light source life LED Type Line Type UD40 series with 4,600 mW/cm2 Disadvantages Small size Does not generate ozone Exhaust duct not required Requires UV resin that cures at a single wavelength 365 nm, 385 nm or 405 nm 405 nm type is available for combining with UJ30 / UJ35 only Can be used with large equipment Line Type UD90 series with 10,000 mW/cm2 Spot Type UP50 with 6,000 mW/cm2 ANUP8000 series 1.5 kW (Note) 3 kW (Note) 6 kW (Note) Suitable for UV irradiation through polycarbonate UJ30 / UJ35 405 nm type Broad UV wavelength range (including heat rays) Lamp Type Compatible with a variety of UV resins Tube Type ANUP7000 series kW (Note) 3 6 kW (Note) ANUP3000 1.5 kW (Note) series 3 kW (Note) 2 Note: For the tube type, the lamp output is indicated. High thermal stress Short lamp life Exhaust duct required (tube type) A i c u r e s e r i e s Applications Bonding and curing applications Assembly of lens modules Fixing and bonding of camera modules Adhesion of image sensor glass Optical parts for printers and copiers Sealing of adhesive bonds between circuit boards and liquid crystals Resin coatings for printed circuit boards Adhesion of vibrating plates (cones) Adhesion of vehicle coil terminals Sealing of LCDs and organic ELs Reinforcement of UV resin at flexible board junctions Reinforcement and waterproofing of vehicle-use connectors Adhesion of touch panels and printed circuit boards Adhesion of voice coils Adhesion of voice coils Temporary adhesion and permanent curing of touch panels Sealing of airtight holes Curing and separation of dicing film and BG film Manufacture of hybrid lenses Drying of ink Curing of ink used to print part and lot numbers Adhesion of injection needles Curing of ink used to print and medical devices text on electronic components Hard coating for cases and all kinds of ornaments Construction material and flooring coatings Curing of ink used to print labels UV printing UV ink jet printing UV light sources for testing use Luminescence testing of fluorescent substances Testing for the presence of oil, grease, and other materials containing fluorescent substances Alignment testing of transparent fluorescent substances 3 A i c u r e U J 3 0 / U J 3 5 Featuring Panasonic high-efficiency lens *1 High-output Head equivalent to 20,000 mW/cm2 class *2 *1 Lens embedded in the head of ANUJ6186, ANUJ6188 or ANUJ6189. *2 Peak value and representative value at an irradiation distance of 8 mm 0.315 in when ANUJ6186 or ANUJ6423 is used. High-output head equipped with new high-efficiency lens Wavelength 365 nm ANUJ6186 Wavelength 385 nm ANUJ6188 Wavelength 405 nm ANUJ6189 Standard type head inherits an existing intensity profile Wavelength 365 nm ANUJ6180 Wavelength 385 nm ANUJ6184 Wavelength 405 nm ANUJ6187 1 Tact time can be significantly reduced. Advantage 2 If the same UV intensity as the existing head model is required, output can be reduced, which will save power and extend LED life. Advantage 3 The UV irradiation area can be significantly expanded. 4 405 nm type Extend UV curing to coatings that were hard to irradiate. Now, you can even perform photo-curing of adhesion through glass or resin. Advantage UV intensity comparison with existing models ANUJ6423 (o3 mm o3 in) ANUJ6186 WD=8 ANUJ6186 WD=10 ANUJ6180 WD=10 ANUJ6170 WD=10 UV intensity (mW/cm 2) 22,000 20,000 18,000 * WD: Working Distance (mm in) 16,000 14,000 12,000 10,000 8,000 6,000 4,000 2,000 0 -5 -4 -3 -2 -1 -0.197 -0.157 -0.118 -0.079 -0.039 5,000 ANUJ6428 (o8 mm o0.315 in) ANUJ6186 WD=30 ANUJ6180 WD=30 ANUJ6170 WD=30 4,500 UV intensity (mW/cm 2) 24,000 4,000 * WD: Working Distance (mm in) 3,500 3,000 2,500 2,000 1,500 1,000 500 0 1 2 3 4 5 0.039 0.079 0.118 0.157 0.197 0 -5 -4 -3 -2 -1 -0.197 -0.157 -0.118 -0.079 -0.039 0 1 2 3 4 5 0.039 0.079 0.118 0.157 0.197 Advantage Irradiation area (mm in) Irradiation area (mm in) The intensity profiles shown are representative values, not guaranteed values. Install the metal attachment (ANUJ6804), or take other heat radiation measures. High-performance of High-output head brings real benefit! User-friendliness and Stable Irradiation Controller selections for you applications UJ30 / UJ35 High performance model UJ30 User-friendly Easy-to-read display and easy-to-operate panel are as simple to use as a home appliance. Stable irradiation The LED head incorporates a temperature sensor. The temperature feedback control provides excellent irradiation stability. Four-head irradiation Different irradiation power and time can be set for each LED head attached to the controller. Both "all" and "individual" UV irradiation modes are available. External control UV irradiation operation can be externally controlled using the parallel I/O, enabling automatic control suitable for production lines. Limited to most necessary and sufficient functions provides highly reliable UV irradiation. UJ35 A variety of functions will provide more advanced UV irradiation solution. Panasonic's original UV irradiation operation can be externally controlled using the parallel I/O or the RS232C port, enabling automatic control suitable for production lines. UV sensor UV intensity measurement and automatic calibration can be done at the actual production line using the slim UV sensor. Programmable irradiation The programmable irradiation function helps prevents curing distortion and enable high-quality precision bonding at a lower temperature. Multiple setting profiles Up to 8 different irradiation patterns can be saved. UJ35 software (Note) Free downloadable software available from our website for easy PC operation. Software will allow you to operate the unit from a PC. Also allows you to save irradiation programs. Japanese, English, Chinese and Korean languages available. Global 3-year warranty 4 Standard model Controller selection for you applications Guaranteed for three years from date of purchase (controller only) For details, please visit our website. http://industrial.panasonic.com/ac/e/fasys/warranty/index.jsp Note: Downloadable from the following URL: http://industrial.panasonic.com/ac/e/fasys/software_info/uv/tol_uj30-uj35.jsp Panasonic's original Panasonic's original A i c u r e U J 3 0 / U J 3 5 Quick setup immediately after installation User Friendly Interface Simple interface Easy-to-read display and easy-to-operate panel CH selection UJ30 / UJ35 can be easily set up like setting up a home appliance. Only three switches required for basic settings. 1 Choose LED head (CH1 to CH4). 2 Set UV irradiation intensity (%). Intensity setting Time setting 1 3 5 2 4 6 Completed 7 3 Set irradiation time. (0.0 sec. to 999 sec., continuous irradiation: [Con]) To set [Con], press "" once again at 0.0 sec. or press "" once again at 999 sec. 1 Choose the channel. 3 Adjust the UV irradiation intensity. 5 2 Press "SET" to start. 4 Press "SET" to enter. 6 Adjust the irradiation time. Press "EMISSION" to start UV irradiation. When it's pressed Setting completed once again at "Con", (Press "SET" to complete.) UV irradiation stops. 7 Four individually controllable LED heads The irradiation power and time can be individually controlled. The irradiation power, time, and timing of the LED heads can be individually controlled. With the lamp type model, one process requires one irradiation unit. With UJ30 / UJ35, one unit can be used for up to four processes due to its four individuallycontrollable LED heads. It will also show a notice if any of the LED head reaches time to replace or when there is a temperature warning on one of the heads. Process 1 Process 2 Process 3 External control RS232C (UJ35) UV irradiation can be controlled by external signal Irradiation control inputs, enabling automatic control in production lines. UV irradiation (time and irradiation timing) of the LED heads can be controlled by parallel signals from a programmable controller or other external devices. A variety of control is possible. For example, UV irradiation time can be set up in increments of 0.1 seconds by the controller for each LED head. And an external signals can be used to indivisually start or stop the UV irradiation of the LED heads. With UJ35, irradiation control using RS232C (Note 1) is available. "UJ35 software (free) (Note 2)," the setup process can be easily set up using a PC. Notes: 1) Use straight RS232C for connection to PC or similar. Cable side: D-sub connector 9-pin (female pin) 2) Downloadable from our website. http://industrial.panasonic.com/ac/e/fasys/software_info/uv/tol_uj30-uj35.jsp Process 4 Parallel I/O PLC [UV irradiation for preset time] [UV irradiation while external signal is on] External signal External signal UV UV t sec UV irradiation starts when an external signal pulse is applied to external input. UV irradiation will stop after the preset time (t sec) has elapsed. t sec UV irradiation continues while the external signal is turned on (t sec) UV irradiation will stop when the external signal is turned off. 5 A i c u r e U J 3 0 / U J 3 5 Strict quality control Stable Irradiation Programmable irradiation function (for UJ35) Typical characteristics of the high intensity head when our mounting bracket is used 100 UV intensity (%) (Note 1) 90 Programmable irradiation Constant intensity ... STEP=3 Program 7 Irradiation at specifiedintervals STEP=1 Program 1 Step-up irradiation Time 80 70 60 5 The irradiation can be programmed to controls the irradiation power and time depending on the resin and curing appication, supporting high-quality and high-precision bonding with minimum cure shrinkage. In addition to the simple irradiation mode which irradiation is continuously performed at a constant intensity, up to 10 steps 7 different irradiation patterns (7 product types) can be programmed for each of the four LED head. : When set to 100 % : When set to 90 % : When set to 80 % 10 15 Continuous lighting time (min) 20 25 30 35 40 Note: "100" indicates the 100 % intensity setting. Infrared rays-free UV irradiation Significantly higher reliability for bonding and fixing High-accuracy bonding without thermal distortion 60 Temperature rise (deg.) The LED heads irradiate 365 nm, 385 nm wavelength UV rays or 405 nm short wavelength, which do not contain infrared rays (heat) unlike the light from the lamp type system, preventing the temperature rise of workpieces. This is ideal for applications that require high precision bonding with minimum thermal distortion, such as the assembly of thin plastic lenses. 40 Typical characteristics Lamp type without filter 53 deg. 40 deg. 365 nm wavelength 385 nm wavelength The UV sensor for measuring irradiation intensity enables auto-turning in high-accuracy. 3.4 deg. LED type 0 0 10 20 30 Irradiation time (sec.) 40 [Conditions] Workpieces: Optical pickup lenses UV intensity: 250 mW/cm2 Irradiation distance: 20 mm 0.787 in 5 mm 0.197 in 405 nm wavelength Typical characteristics 100 The UV irradiation intensity of the LED heads can be relative measured at the actual position by using the optional slim UV sensor (Note). It can also automatically adjust the UV intensity to the preset level. Since the sensor only has 5 mm 0.197 in thickness, which is similar to the workpiece, the intensity measurement is possible without removing the system from the production line, facilitating high-accuracy setting and in-line condition optimization. The UV intensity can be checked and adjusted at real time, enhancing the bonding and fixing reliability. 80 60 40 20 0 350 Slim UV sensor (for UJ35) Panasonic's original Lamp type with filter 20 LED emission spectrum Relative intensity (%) Simple irradiation 0 6 Program mode Interval (closed) Generally, when the LED temperature rises, the UV irradiation output decreases. To prevent the temperature to rise, the LED heads are built with metal materials with fins to increase heat dissipation. The LED heads are also equipped with a built-in temperature sensor to feedback the temperature to the controller. The controller will calculate the loss of power due to temperature increase, enabling stable UV irradiation at an accuracy within 3 % when the intensity is set to 80 %. This high performance is ideal for high-quality and precision bonding applications. This function prevents curing distortion and enables high-quality precision bonding. STEP=10 3 % or better UV irradiation accuracy (for wavelength 365 nm / 385 nm type with the intensity set to 80 %) STEP=1 Temperature feedback control Panasonic's original UV intensity Prevention of resin curing defects and bonding faillures 360 370 380 390 400 410 Wavelength (nm) 420 430 440 450 Note: UV intensity can be measured as a relative value. Sensitivity adjustment of the UV sensor is carried out at 365 nm, if you use the UV sensor at 385 nm or 405 nm, the displayed value may be greater than the actual UV intensity. For more information, please consult us. A i c u r e U J 3 0 / U J 3 5 Safe and reliable Environmental Consciousness and Reliable Frequent part replacement is reduced by LED type. Long-lasting cost effective LED type 33-fold 6.6-fold approx. ON ON OFF ON OFF ON OFF ON OFF ON approx. 3,000 hours approx. R33 LED type LED type continuous ON/OFF control lighting One of the biggest benefits of using the LED type is that the light source life is much longer than lamps used in lamp type. The life of the lamp is 3,000 hours approx., but the LED has 20,000 hours approx. Further more, unlike the lamp type, which needs to be kept turned on through out the operation, the LED type can turn on UV irradiation only when it is needed. When the irradiation ON/OFF time ratio is 1:4 (process cycle time = 5, irradiation time = 1), the LED type operation life is equivalent to 100,000 hours approx. compared to lamp types, leading to significant reductions in running costs and hours for maintenance. You can see LED head temperature readings on the display! Designed to dissipate heat, estimation of life is easy. Panasonic's original While the display is showing irradiation conditions, you can see the temperature of the LED head simply by pressing the MODE button. The controller is designed to dissipate heat, and it is easy to estimation of life. Estimated life according to LED temperature 50 C 122 F 110 % 60 C 140 F o5.5 mm o0.217 in Flexible cable has been adopted as the standard LED head connection cable considering that the LED heads will be mounted on to a moving section. Unlike silica fiber cables where there is a risk of damaging the cable by moving the cable too much, these flexible cables can be easily handled without risk of damageing. (withstanding 10 million bends to a radius of 33 mm 1.299 in based on our evaluation). The cables can be extended to a maximum of 10 m 32.808 ft using extension cables, which also have the same flexiblility. (The minimum allowable bend radius for 5 m 16.404 ft or longer cable diameter o7.6 mm o0.299 in is R45.6 mm R1.795 in.) Ideal for high-precision process. Helps reducing costs. Cooling fan-less structure Without the need for a cooling fan, it is ideal for vibrationsensitive or dust-sensitive high precision process. Also, this design reduces need for exhaust ventilation ducting and related installation work as well as the running costs for exhaust ventilation and air conditioning. Lead and Mercury free Eco product compliant with CE, RoHS, etc. (The value is not a guaranteed value.) 70 C 158 F 100 % Unlike lamps LED heads do not contain mercury. UJ30 and UJ35 conform to CE Marking, RoHS Directive, and Management Methods for Controlling Pollution by Electronic Information Products (China RoHS), ensuring environmentally safe use. (Please follow the proper industrial waste disposal procedures.) 90 % Relative ratio (%) Standard Flexible head cables 100,000 hours 20,000 hours Lamp type continuous lighting Flexible cable for LED head will enable installation to even moving sections. 80 % 70 % 60 % 50 % 40 % 30 % 20 % 10 % 0% 0 5,000 10,000 15,000 20,000 25,000 30,000 Reliable operation anywhere in the world Covered by the global 3-year warranty Irradiation time (H) 35,000 Panasonic's original Available for worldwide use We have local sales companies to support the expansion of customers' global operations. Please visit our website to see our worldwide sales network. http://industrial.panasonic.com/ac/e/salesnetwork/index.jsp Guaranteed for three years from the date of purchase (controller only), providing reliablility even if the manufacturing line is at remote location. For details, please visit our website http://industrial.panasonic.com/ac/e/fasys/warranty/index.jsp 7 A i c u r e U J 3 0 / U J 3 5 Intensity Profiles (Typical example) Featuring Panasonic high-efficiency lens (Note) High-output head UV wavelength 365 nm (ANUJ6186) Note: Lens embedded in the head of ANUJ6186, ANUJ6188 or ANUJ6189. Please see the Web site for intensity profiles data of UV wavelengths 385 nm (ANUJ6184, ANUJ6188) and 405 nm (ANUJ6187, ANUJ6189). http://industrial.panasonic.com/ac/e/fasys/uv/led/uj30-uj35/data/index.jsp * WD: Working Distance (mm) WD=8 WD=10 WD=12 WD=14 WD=16 WD=20 14,000 12,000 10,000 Irradiation area (mm in) 8,000 10,000 ANUJ6428 (o8 mm o0.315 in) 7,000 6,000 5,000 4,000 2,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 1,400 1,200 1,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 0 800 ANUJ6430 (Protective glass) WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 700 500 400 UV intensity (mW/cm 2) 600 400 200 Irradiation area (mm in) 1,000 600 800 0 2,000 Irradiation area (mm in) WD=10 WD=15 WD=20 WD=25 WD=30 WD=35 WD=50 1,600 4,000 3,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 ANUJ6420 (o10 mm o0.394 in) 1,800 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 9,000 6,000 2,000 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 ANUJ6426 (o6 mm o0.236 in) 8,000 Irradiation area (mm in) UV intensity (mW/cm 2) UV intensity (mW/cm 2) WD=8 WD=10 WD=12 WD=15 WD=20 WD=25 WD=30 WD=50 18,000 16,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 6,000 5,500 5,000 4,500 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 ANUJ6424 (o4 mm o0.157 in) 20,000 UV intensity (mW/cm 2) ANUJ6423 (o3 mm o0.118 in) 22,000 20,000 18,000 16,000 14,000 12,000 10,000 8,000 6,000 4,000 2,000 0 UV intensity (mW/cm 2) UV intensity (mW/cm 2) Standard lens and Protective glass -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 300 200 100 0 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 -0.472 -0.394 -0.315 -0.236 -0.157 -0.079 0 0.079 0.157 0.236 0.315 0.394 0.472 Irradiation area (mm in) Irradiation area (mm in) Side view lens ANUJ6426SV (o6 mm o0.236 in) 5,000 WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 7,000 6,000 5,000 4,000 ANUJ6428SV (o8 mm o0.315 in) WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 4,500 4,000 3,500 3,000 2,500 UV intensity (mW/cm 2) 3,000 2,000 1,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 2,000 UV intensity (mW/cm 2) 8,000 UV intensity (mW/cm 2) * WD: Working Distance (mm) 1,500 1,000 500 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) Irradiation area (mm in) 1,500 1,400 1,300 1,200 1,100 1,000 900 800 700 600 500 400 300 200 100 0 ANUJ6420SV (o10 mm o0.394 in) WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 Irradiation area (mm in) 2,200 2,000 1,800 1,600 1,400 1,200 1,000 800 600 400 200 0 * WD: Working Distance (mm) ANUJ6450S (Longitudinal direction) -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 -0.394 -0.354 -0.315 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 Irradiation area (mm in) ANUJ6475S (Width direction) WD=10 WD=15 WD=20 WD=10 WD=15 WD=20 UV intensity (mW/cm 2) UV intensity (mW/cm 2) Cylindrical lens -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 2,200 2,000 1,800 1,600 1,400 1,200 1,000 800 600 400 200 0 Irradiation area (mm in) (Longitudinal direction) WD=10 WD=15 WD=20 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 -0.394 -0.354 -0.315 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 Irradiation area (mm in) Rod lens 7,000 6,000 5,000 Rod diameter: 4 mm 0.157 in (custom-made products) WD=3 WD=5 WD=7 WD=10 WD=15 WD=20 8,000 7,000 6,000 5,000 4,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) Rod diameter: 6 mm 0.236 in (custom-made products) WD=5 WD=7 WD=10 WD=15 WD=20 WD=25 4,000 UV intensity (mW/cm 2) UV intensity (mW/cm 2) WD=10 WD=15 WD=20 * WD: Working Distance (mm) 8,000 3,000 2,000 1,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) 8 (Width direction) 3,000 2,000 1,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) Note: Rod lens combined with ANUJ6186, ANUJ6188 and ANUJ6189 high-output heads are treated as custom-made products. Please consult us for further information. A i c u r e U J 3 0 / U J 3 5 Inherits an existing intensity profile Standard type head UV wavelength 365 nm (ANUJ6180) Please see the Web site for intensity profiles data of UV wavelengths 385 nm (ANUJ6184, ANUJ6188) and 405 nm (ANUJ6187, ANUJ6189). http://industrial.panasonic.com/ac/e/fasys/uv/led/uj30-uj35/data/index.jsp * WD: Working Distance (mm) 14,000 12,000 10,000 7,000 6,000 5,000 6,000 4,000 2,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 1,600 1,400 UV intensity (mW/cm 2) 1,200 1,000 0 800 WD=10 WD=15 WD=20 WD=25 WD=30 WD=50 1,800 2,000 Irradiation area (mm in) ANUJ6420 (o10 mm o0.394 in) 2,000 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 4,000 3,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 500 400 800 300 600 400 200 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 700 1,000 0 ANUJ6430 (Protective glass) 600 UV intensity (mW/cm 2) 6,000 5,500 5,000 4,500 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 WD=50 9,000 Irradiation area (mm in) ANUJ6428 (o8 mm o0.315 in) ANUJ6426 (o6 mm o0.236 in) 8,000 8,000 Irradiation area (mm in) 10,000 WD=10 WD=12 WD=15 WD=20 WD=25 WD=30 WD=50 18,000 16,000 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 UV intensity (mW/cm 2) ANUJ6424 (o4 mm o0.157 in) 20,000 WD=10 WD=12 WD=14 WD=16 WD=20 UV intensity (mW/cm 2) ANUJ6423 (o3 mm o0.118 in) 22,000 20,000 18,000 16,000 14,000 12,000 10,000 8,000 6,000 4,000 2,000 0 UV intensity (mW/cm 2) UV intensity (mW/cm 2) Standard lens and Protective glass -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 200 100 0 -12 -10 -8 -6 -4 -2 0 2 4 6 8 10 12 -0.472 -0.394 -0.315 -0.236 -0.157 -0.079 0 0.079 0.157 0.236 0.315 0.394 0.472 Irradiation area (mm in) Irradiation area (mm in) Side view lens ANUJ6426SV (o6 mm o0.236 in) 7,000 6,000 5,000 ANUJ6428SV (o8 mm o0.315 in) WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 4,500 4,000 3,500 3,000 2,500 UV intensity (mW/cm 2) 4,000 UV intensity (mW/cm 2) 5,000 WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 3,000 2,000 1,000 0 2,000 UV intensity (mW/cm 2) 8,000 * WD: Working Distance (mm) 1,500 1,000 500 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) 1,500 1,400 1,300 1,200 1,100 1,000 900 800 700 600 500 400 300 200 100 0 ANUJ6420SV (o10 mm o0.394 in) WD=5 WD=10 WD=15 WD=20 WD=25 WD=30 WD=40 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 Irradiation area (mm in) Irradiation area (mm in) 2,200 2,000 1,800 1,600 1,400 1,200 1,000 800 600 400 200 0 * WD: Working Distance (mm) ANUJ6450S (Longitudinal direction) (Width direction) WD=10 WD=15 WD=20 WD=10 WD=15 WD=20 UV intensity (mW/cm 2) UV intensity (mW/cm 2) Cylindrical lens -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 -0.394 -0.354 -0.315 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 Irradiation area (mm in) -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 2,200 2,000 1,800 1,600 1,400 1,200 1,000 800 600 400 200 0 Irradiation area (mm in) ANUJ6475S WD=10 WD=15 WD=20 -10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9 10 -0.394 -0.354 -0.315 -0.276 -0.236 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 0.236 0.276 0.315 0.354 0.394 Irradiation area (mm in) Rod lens (Width direction) WD=10 WD=15 WD=20 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079 -0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) * WD: Working Distance (mm) 7,000 6,000 5,000 4,000 ANUJ6447L 8,000 WD=3 WD=5 WD=7 WD=10 WD=15 WD=20 WD=25 7,000 6,000 5,000 3,000 2,000 1,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) ANUJ6467L WD=3 WD=5 WD=10 WD=15 WD=20 WD=25 4,000 UV intensity (mW/cm 2) 8,000 UV intensity (mW/cm 2) (Longitudinal direction) 3,000 2,000 1,000 0 -5 -4 -3 -2 -1 0 1 2 3 4 5 -0.197 -0.157 -0.118 -0.079-0.039 0 0.039 0.079 0.118 0.157 0.197 Irradiation area (mm in) 9 A i c u r e U J 3 0 / U J 3 5 Wide variation Product Lineup UJ30 controller ANUJ3000 UJ35 controller ANUJ3500 Controllers to four heads can be connected. With an AC adapter (ANUJ6802) Compatible with a UV sensor (ANUJ3800) UV sensor ANUJ3800 UV sensor extension cable UV sensor for UJ35 / UP50 UV sensor connection cable ANUJ38110 (10 m 32.808 ft) ANUJ38102 (2 m 6.562 ft) Up Up to four heads can be connected. With an AC adapter (ANUJ6802) includes 2 m 6.562 ft ANUJ38102 cable ANUJ38102 is the same cable that ships with the UV sensor Connection cable ANUJ62** Cable length 1.7 m 5.906 ft (Cable diameter: o 5.5 mm o 0.217 in): ANUJ6220 Cable length 5 m 16.404 ft (Cable diameter: o 7.6 mm o 0.299 in): ANUJ6250 Cable length 10 m 32.808 ft (Cable diameter: o 7.6 mm o 0.299 in): ANUJ6200 Cable length 3 m 9.843 ft (Cable diameter: o 5.5 mm o 0.217 in): ANUJ6230 Cable length 7 m 22.966 ft (Cable diameter: o 7.6 mm o 0.299 in): ANUJ6270 (Note 1) Heads & Cables High-output head 365 nm ANUJ6186 Standard type 365 nm ANUJ6180 High-output head 385 nm ANUJ6188 Standard type 385 nm ANUJ6184 High-output head 405 nm ANUJ6189 Standard type 405 nm ANUJ6187 o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft o12 x 50 mm o0.472 x 1.969 in Cable length 0.2 m 0.656 ft Standard lens ANUJ642* Lenses Side view lens ANUJ642*SV Circular irradiation o13 mm 0.118 in: ANUJ6423 o14 mm 0.157 in: ANUJ6424 o16 mm 0.236 in: ANUJ6426 o18 mm 0.315 in: ANUJ6428 o10 mm 0.394 in: ANUJ6420 Circular irradiation Angled at 90 o16 mm 0.236 in: ANUJ6426SV o18 mm 0.315 in: ANUJ6428SV o10 mm 0.394 in: ANUJ6420SV Elliptical irradiation R5 : ANUJ6450S R7.5: ANUJ6475S Rod lens ANUJ64*7L (For standard head) Small diameter circular irradiation o4 mm 0.157 in: ANUJ6447L o6 mm 0.236 in: ANUJ6467L *Rod lens combined with ANUJ6186, ANUJ6188 and ANUJ6189 are treated as custom-made products. Please consult us. 200 V AC power cable ANUJ6803 AC adapter (Note 2) ANUJ6802 Options Cylindrical lens ANUJ64**S 100 to 240 V AC adapter supplied with the controller unit With a 100 V AC power cable 200 V AC power cable for ANUJ6802 (Note 3) Mounting bracket ANUJ6804 Head mounting bracket Material: Aluminum Protective glass ANUJ6430 For head protection if lenses are not used. Notes: 1) The head does not come with a lens. 2) The ANUJ6802 AC adapter is supplied with the controller unit. The ANUJ6802 AC adapter is compatible with 100 to 240 V AC; however, the primary-side power cable is compatible with 100 V AC only. For use in a 200 V AC region, purchase the ANUJ6803 primary-side power cable (for 200 V AC) separately. 3) For China only. Primary-side A-type plug. (Since this product is not PSE Mark compliant, it cannot be connected directly to a lamp line in Japan.) Specifications Controllers Heads Controller Product type UJ30 (Standard model) UJ35 (High performance model) Controller Part No. ANUJ3000 ANUJ3500 Connectable heads Connectable UV sensor UV irradiation Pattern switching Intensity / irradiation control Setting/Operation Display Cooling system Compatible One pattern in simple mode and One pattern irradiation in simple mode programmed pattern irradiation (up to 7 The heads are either collectively or patterns with up to 10 steps) individually controlled. The heads are either collectively or individually controlled. None (1 type) Switchable (8 types) Digital intensity and irradiation control manual or timer control (0.1 to 99.9, 100 to 999 sec.) Auto-tuning function using the UV sensor (for UJ35 only) Specifications of UV sensor: [Temperature characteristic: 5 % F.S. (+5 to +35 C 41 to 95 F) / Repeat accuracy: 1 % (25 C 77 F)] Setting by the operation switches, Setting by the operation switches and power-on/off by a key switch and power-on/off by a key switch RS232C (UJ35 setup tool) 7-segment display Natural cooling (without a fan) Method External External input control External output Parallel I/O RS232C, Parallel I/O Individual irradiation input, irradiation stop input, interlock, full-irradiation input, pattern switching (for UJ35 only) READY signal, error signal, alarm output, BUSY output (each head separately), +5 V output (for indicator) Operating voltage With AC adapter: 100 - 240 V AC (10 %) 50 / 60 Hz 60 VA (at 100 V AC) Ambient temperature / humidity range 0 to +35 C 32 to 95 F / 30 to 85 % RH (no condensation) Storage temperature / humidity range -10 to +60 C 14 to 140 F / 30 to 85 % RH (no condensation) Accessories Weight 10 1 to 4 heads Not compatible AC adapter and Key 1,180 g approx. (Controller: 940 g approx., 1,200 g approx. (Controller: 960 g approx., AC adapter: 240 g approx.) AC adapter: 240 g approx.) Head model No. Spot diameter Compatible lens Lens model No. 2 (Note 1) UV intensity (mW/cm ) Irradiation distance Head model No. Spot diameter Compatible 365 nm lens wavelength Lens model No. standard type UV intensity (mW/cm2) (Note 1) Irradiation distance Head model No. 385 nm Spot diameter Compatible wavelength lens Lens model No. high-output 2 (Note 1) UV intensity (mW/cm ) head Irradiation distance Head model No. Spot diameter Compatible 385 nm lens wavelength Lens model No. standard type UV intensity (mW/cm2) (Note 1) Irradiation distance Head model No. 405 nm Spot diameter Compatible wavelength lens Lens model No. high-output 2 (Note 1) UV intensity (mW/cm ) head Irradiation distance Head model No. 405 nm Spot diameter Compatible wavelength lens Lens model No. standard 2 (Note 1) UV intensity (mW/cm ) type Irradiation distance 365 nm wavelength high-output head Common item ANUJ6186 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 17,200 14,940 7,560 4,450 8 mm 0.315 in 10 mm 0.394 in 15 mm 0.591 in 20 mm 0.787 in ANUJ6180 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 12,500 10,600 4,720 2,500 10 mm 0.394 in 12mm 0.472 in 20 mm 0.787 in 25 mm 0.984 in ANUJ6188 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 19,500 16,920 8,680 4,750 8 mm 0.315 in 10 mm 0.394 in 15 mm 0.591 in 20 mm 0.787 in ANUJ6184 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 14,700 11,700 5,800 2,790 10 mm 0.394 in 12mm 0.472 in 15 mm 0.591 in 20 mm 0.787 in ANUJ6189 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 20,900 17,800 9,190 5,450 8 mm 0.315 in 10 mm 0.394 in 15 mm 0.591 in 20 mm 0.787 in ANUJ6187 o3 mm o0.118 in o4 mm o0.157 in o6 mm o0.236 in o8 mm o0.315 in ANUJ6423 ANUJ6424 ANUJ6426 ANUJ6428 15,500 12,600 5,730 3,150 10 mm 0.394 in 12mm 0.472 in 20 mm 0.787 in 25 mm 0.984 in o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 1,360 530 30 mm 1.181 in 10 mm 0.394 in (Note 2) o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 580 300 30 mm 1.181 in 10 mm 0.394 in (Note 2) o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 1,400 580 30 mm 1.181 in 10 mm 0.394 in (Note 2) o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 590 330 30 mm 1.181 in 10 mm 0.394 in (Note 2) o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 1,790 810 30 mm 1.181 in 10 mm 0.394 in (Note 2) o10 mm o0.394 in Protective glass ANUJ6420 ANUJ6430 890 440 30 mm 1.181 in 10 mm 0.394 in (Note 2) Class 3B LED product (JIS C6802:2005) Risk group 3 (ANUJ6189 / ANUJ6187: Risk group 2) (IEC 62471) Light source (Note 3) Estimated light source life 20,000 hours (when the LED temperature inside the head is 60C 140F) 0.2 m 0.656 ft A connection cable is required to connect the high-output head to a UJ series controller. Cable length Operating temperature and humidity +5 to +35 C +41 to +95 F / 30 to 85 % RH (No condensation) Storage temperature and humidity -10 to +60 C +14 to +140 F / 30 to 85 % RH (No condensation) Notes: 1) The values were measured using a UJ30 / UJ35 illuminometer with o1 mm o0.039 in sensor hole when the high-output heads were fixed to the attachment, the ambient temperature was maintained at 25 C 77 F by the UJ30 / UJ35, and they were turned on with 100% output (initial value: based on Panasonic's reference measurement method). Since the LED elements show illumination intensity fluctuations, the actual UV intensity may be more than 20 % higher. 2) It is recommended that protective glass (ANUJ6430) be used to protect the head-side lens from contamination when the high-output head is used without a lens. For further information about protective glass, contact our sales office. 3) The value is not a guaranteed value. A i c u r e Dimensions (Unit: mm in) Excluding the protruding sections UJ30 / UJ35 UV sensor ANUJ3800 UJ35 Controller ANUJ3500 (Weight: 960 g approx.) 5 12 0.197 0.472 35 1.378 10 0.394 UJ30 Controller ANUJ3000 (Weight: 940 g approx.) Cable length 2m 6.562ft 51 2.008 140 5.512 Cable length 1m 3.281ft Mounting bracket for head +0.10 ANUJ6804 o12 +0.05 +0.004 20 4 0.157 25 0.984 22 0.866 125 4.921 89.4 3.520 4-M3 110.50.5 4.3500.020 18.2 0.717 (11.3) (0.445) 590.5 2.323 0.020 10.5 0.413 0.787 2-M3 2-M4 Depth 5 0.197 10.5 0.413 20 0.787 40 1.575 590.5 2.3230.020 o0.472 -0.002 20 0.787 13 0.512 80 3.150 130 5.118 U J 3 0 / U J 3 5 M6 Depth 5 0.197 AC adapter ANUJ6802 800 31.496 121 4.764 52 2.047 50 1.969 10.50.5 0.4130.020 13.20.1 0.5200.004 1830 72.047 33 1.299 Ferrite core: 14.2 x 28.5 x 8.2 0.559 x 1.122 x 0.323 200V AC power cable Head sections (with standard lens) 5.5 0.217 LENS 12 0.472 10 0.394 11 0.433 * Type A plug 34 1.339 200 7.874 Input and Output specifications Connection cable ANUJ6220 o11.5 o0.453 o5.5 o0.217 50 1.969 0 1,700 -50 Input specifications UJ controller 0 SIG ANUJ6467L COM 11 0.433 43 1.693 Side view lens 14 0.551 15 0.591 o12 o0.472 Rod lens o6 o0.236 o12 o0.472 15 0.591 o12 o0.472 Protective glass 5.5 0.217 SIG COM COM SIG COM Rated operation voltage: 5 to 24 V DC Output capacity: 100 mA (max.) UJ controller PLC IN SIG PLC +5 V DC COM COM SIG - + 5 to 24 V DC INPUT Head section Tr output from PLC I/O list (9) (0.354) Configuration Lens SIG UJ controller UJ controller +5 V DC o4 o0.157 o12 o0.472 43 1.693 UJ controller Foot switch Output specifications With external power supply With internal power supply ANUJ6447L 22 0.866 Non-contact input Open collector (Tr) or non-voltage input such as a relay o12 o0.472 o10 o0.394 Standard and Cylindrical lens Contact input UJ controller 66.929 -1.969 o8 o0.315 ANUJ6803 2000 78.740 ANUJ6180 / ANUJ6184 / ANUJ6186 / ANUJ6187 / ANUJ6188 / ANUJ6189 Connection cable UV sensor Controller Four heads can be simultaneously connected to one controller. Terminal No. 1 2 3 4 5 6 7 8 9 10 11 12 Signal START1 START2 START3 START4 TYPE Chg1 (Note 1) TYPE Chg2 (Note 1) TYPE Chg3 (Note 1) UV CHECK (Note 1) STOP START-All INTERLOCK (Note 3) COM OUTPUT Terminal No. 13 14 15 16 17 18 19 20 21 22 23 24 Signal READY-All READY/BUSY1 (Note 2) READY/BUSY2 (Note 2) READY/BUSY3 (Note 2) READY/BUSY4 (Note 2) ERROR ALARM COM COM FG +5 V DC COM Notes: 1) Nos. 5 / 6 / 7 / 8 (Type-Chg 1 / 2 / 3 and UV-CHECK) are functions available UJ35 only. These terminals for UJ30 are spare. 2) The READY/BUSY switching of Nos. 14 / 15 / 16 / 17 is performed on the UJ30 / UJ35 controller. 3) At shipment, for B-contact (allows irradiation when ON), No.11 (INTERLOCK) is connected to No.12 (COM) by a short-circuit line. 11 A i c u r e U D 4 0 Panasonic original LED provides a UV intensity* of 4,600 mW/cm2. * Wavelength: 385 nm 0.015 mil, Irradiation distance: 10 mm 0.394 in Based on our company's measurement standards. Values are typical, but not guaranteed. The wavelength 365 nm 0.014 mil type and 385 nm 0.015 mil type are available. Air cooling method Water cooling equipment is not required since the unit is fan-cooled. Compact equipment makes installation easy. Illumination profile (Example) Longitudinal direction (Number of blocks: 3, wavelength: 385 nm 0.015 mil) WD=10 WD=20 WD=30 WD=50 4,000 3,000 2,000 1,000 0 - 160 - 140 - 120 - 100 - 80 - 60 - 40 - 20 - 6.299 - 5.512 - 4.724 - 3.937 - 3.150 - 2.362 - 1.575 - 0.787 * 0 5,000 UV intensity (mW/cm2) UV intensity (mW/cm2) 5,000 Note: The intensity profiles shown are representative values, not guaranteed values. WD=10 WD=20 WD=30 WD=50 4,000 3,000 2,000 1,000 0 20 40 60 80 100 120 140 160 0.787 1.575 2.362 3.150 3.937 4.724 5.512 6.299 Irradiation area (mm in) WD: Irradiation distance (mm in) Transverse direction (Number of blocks: 3, wavelength: 385 nm 0.015 mil) - 14 - 12 - 10 - 8 -6 -4 -2 - 0.551 - 0.472 - 0.394 - 0.315 - 0.236 - 0.157 - 0.079 * 0 2 4 6 8 10 12 14 0.079 0.157 0.236 0.315 0.394 0.472 0.551 Irradiation area (mm in) WD: Irradiation distance (mm in) Multiple Size Variations Six sizes are available for use in various applications. Compact Size Makes Installation Easier This compact equipment can be installed in a small space. Provides greater flexibility in choosing the installation location Length 159 to 549 mm 6.260 to 21.614 in Width 50 mm 1.969 in Height 142 mm 5.591 in Why is the UV intensity high? Reason 1 The LED's capabilities are maximized by its cooling structure and a small size was also achieved. Reason 2 It has high light density due to its optical design. Further, it also enables long distance irradiation. Conventional product Coo ling 12 struc ture UD40 A i c u r e U D 4 0 Flexible UV Irradiation Patterns Block-level UV intensity control UV irradiation can be controlled separately for each block in the head. This enables UV irradiation according to the workpiece shape and also reduces power consumption by turning off the LEDs where UV irradiation is not needed. UV irradiation pattern example (6 blocks) Type A On On On On Power consumption reduction On On Power consumption reduction Type B Off On On On On Dual head irradiation Off UV Irradiation Stability External Access Control No more resin curing defects or adhesion errors Temperature feedback control Control UV irradiation from an external device. UV irradiation can be applied only during the required time period. Panasonic's original Provides UV irradiation accuracy within 5 %. (at 80 % UV intensity setting) Irradiation control Parallel I/O Built-in temperature sensor PLC UV irradiation during the required time period Generally, an increase in LED temperature reduces the UV irradiation output. However, the UD40 series employs a Panasonic original head cooling mechanism to suppress temperature increases. Further, a temperature sensor is built into the head to constantly monitor and feed back temperature information. This has resulted in a superb UV irradiation stability within 5 % for output up to 80 %. This is ideal for high quality, precise adhesion applications. Typical characteristics (25 C 77 F atmosphere) UV irradiation continues during the time period (t sec.) that the external signal is on. UV irradiation stops when the signal is turned off. 100 (Note) 95 UV intensity(%) UV t sec. 105 90 UV irradiation from the head can be controlled using a parallel signal from a PLC or other external device. 85 80 75 At 100 % setting 70 At 90 % setting 65 At 80 % setting 60 External signal 0 5 10 15 20 25 30 Continuous lighting time (minutes) Note: An output setting of 100 % is indicated as 100. 35 Note: From detection of external signal ON, up to about 500 msec is required for UV illumination to reach the set value (necessary for overcurrent protection). 40 13 A i c u r e U D 4 0 Operating Time and Temperature Display Functions Notification of LED replacement period and abnormal temperature The number of hours of lighting is counted for each LED block in the head. When a specific number of hours is reached, the LED replacement period is indicated through the controller's external output and panel display. In addition, because the head has a built-in temperature sensor, the LED temperature during operation can be displayed. If an abnormal temperature is detected, the controller sends a warning through its external output and panel display. These functions ensure safety and improve productivity. Long-life, Economical LED Type LED type makes frequent replacement of service parts unnecessary. 50 times 10 times Approx. 75,000 hours (Note 2) ON Approx. 15,000 hours (Note 2) ON OFF ON OFF ON OFF ON OFF ON Approx. 1,500 hours (Note 1) Lamp type continuous lighting LED type LED type continuous lighting ON / OFF control The LED type features extremely long light-source life span compared to the lamp type. As compared to the estimated lamp life span of 1,500 hours (Note 1), the estimated LED life span is 15,000 hours (Note 2). Furthermore, unlike the lamp type that remains on at all times, the LED type can be turned on only when UV irradiation is needed. If the irradiation on/off time ratio is 1:4 (process takt time = 5, irradiation time = 1), this calculates to a life span of approximately 75,000 hours (Note 2), which can drastically reduce running cost and maintenance man-hours. Notes: 1) Our straight tube type 2) At an ambient operating temperature of +25 C +77 F Low Power Consumption at 100 W per LED Block Reduces running cost and CO2 Even when six blocks in a single head are turned on, the maximum power consumption is 650 W (at 200 V AC). This effectively reduces power consumption and CO2 emission. Since less heat is generated than the lamp type, even when the system is used in a small clean room, the increase in room temperature is small. This reduces the power needed for air conditioning. Eco product compliant with CE, RoHS, etc. Unlike lamp type, LED type heads do not contain mercury. UD40 conform to CE Marking, RoHS Directive, and Management Methods for Controlling Pollution by Electronic Information Products (China RoHS), ensuring environmentally safe use. (Please follow the proper industrial waste disposal procedures.) Proposal Switching from lamp type Switching from spot type connection style to line type UD40 Long term light source Exhaust air duct not required Space-saving Power saving UD40 UV intensity distribution of spot type (Typical example) UV intensity distribution of line type (Typical example) ANUJ6180 (standard type) + ANUJ6450S (wavelength: 365 nm 0.014 mil, irradiation distance 20 mm 0.787 in) UD40 (No. of blocks: 2, wavelength: 365 nm UD40 0.014 mil, of irradiation 30 mm 1.181 in) (Number blocks: distance 2, wavelength: 365 nm 0.014 mil, Irradiation distance: 30 mm 1.181 in) 0 2,500 (mW/cm2) 0 2,500 (mW/cm2) High UV intensity Long distance irradiation is also possible Improvement in UV intensity uniformity 14 A i c u r e U D 4 0 Product Components With single head With dual head Number of blocks in head 1: 1 to 3, number of blocks in head 2: 1 to 3 Number of head blocks: 1 to 3 Number of head blocks: 4 to 6 *Head *Head *Head *Controller *Controller *Controller Control unit Power unit Control unit Power unit x 2 Control unit Power unit x 2 With dual head Number of blocks in head 1: 1 to 3, number of blocks in head 2: 4 to 6 Number of blocks in head 1: 4 to 6, number of blocks in head 2: 1 to 3 Number of blocks in head 1: 4 to 6, number of blocks in head 2: 4 to 6 *Head *Head *Controller *Controller Control unit Power unit x 3 Control unit Power unit x 4 Specifications Common head specifications Head part No. Wavelength: 365 nm 0.014 mil Wavelength: 385 nm 0.015 mil Item Number of blocks Light source Irradiation distance: 10 mm 0.394 in Peak irradiation intensity Initial guaranteed value (Note 1) Irradiation distance: 30 mm 1.181 in Peak irradiation intensity Irradiation distance: 10 mm 0.394 in Irradiation distance: 30 mm 1.181 in Typical value (Note 2) Effective irradiation Irradiation distance: 10 mm 0.394 in (Note 2) Irradiation distance: 30 mm 1.181 in width Estimated head life expectancy (Note 2) Ambient operating temperature / ambient operating humidity Storage temperature / storage humidity Cooling method Outer finishing Accessories ANUD4A111 ANUD4B111 1 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611 ANUD4B211 ANUD4B311 ANUD4B411 ANUD4B511 ANUD4B611 2 3 4 5 6 365 nm 10 nm 0.014 mil 0.0004 mil / 385 nm 10 nm 0.015 mil 0.0004 mil 2,100 mW/cm2 (Wavelength: 365 nm 0.014 mil) / 2,500 mW/cm2 (Wavelength: 385 nm 0.015 mil) 1,100 mW/cm2 (Wavelength: 365 nm 0.014 mil) / 1,400 mW/cm2 (Wavelength: 385 nm 0.015 mil) 4,200 mW/cm2 (Wavelength: 365 nm 0.014 mil) / 4,600 mW/cm2 (Wavelength: 385 nm 0.015 mil) 2,300 mW/cm2 (Wavelength: 365 nm 0.014 mil) / 2,600 mW/cm2 (Wavelength: 385 nm 0.015 mil) 36 mm 1.417 in 108 mm 4.252 in 180 mm 7.087 in 252 mm 9.921 in 324 mm 12.756 in 396 mm 15.591 in 16 mm 0.630 in 88 mm 3.465 in 160 mm 6.299 in 232 mm 9.134 in 304 mm 11.968 in 376 mm 14.803 in 15,000 hours (70 % for initial UV intensity) 0 to +35 C +32 to +95 F / 30 to 85 % RH (no dew condensation or icing allowed) -10 to +60 C +14 to +140 F / 30 to 85 % RH (no dew condensation or icing allowed) Fan-forced air cooling Matte black painting Power supply wiring connector *Connection cable not supplied. If only a head is purchased, please also prepare a constant-current power supply for the LED, a constant-voltage power supply for the fan and connection cable, etc. Notes: 1) Based on our company's measurement standards. Values are initial guaranteed values, but not representative values. 2) Based on our company's measurement standards. Values are typical, but not guaranteed. Common controller specifications Item Controller part No. Input supply voltage Input supply frequency AC inlet No. of irradiation program patterns Display, setting, operation Type External External input control External output Dimming control (Note 2) LED temperature feedback Ambient operating temperature / ambient operating humidity Storage temperature / storage humidity Cooling method Configuration Outer finishing Control unit Accessories Power unit ANUD4S 1o 200 to 240 V AC 50 to 60 Hz Terminal block (terminal block screw diameter: o4 mm o0.016 in) (Note 1) 32 patterns (Note 2) Display, setting, operation from the touch screen Parallel I/O (D-Sub37 (Note 3)) LED lighting, program selection, LED block individual lighting, local or remote selection, external emergency stop Equipment power ON, irradiation preparation complete, irradiating, alert, error, main unit emergency stop 50 to 100 % (in increments of 1 %) A function that senses the temperature of the LED head section and maintains constant UV intensity 0 to +35 C +32 to +95 F / 30 to 85 % RH (no dew condensation or icing allowed) -10 to +60 C +14 to +140 F / 30 to 85 % RH (no dew condensation or icing allowed) Control unit: Fan-less natural air cooling, Power unit: Fan-forced air cooling Separation of control unit equipped with PLC and power supply for LED lighting Matte black painting Power key, D-Sub37 connector Signal cable (1 m 3.281 ft), AC connection cable (1 m 3.281 ft), LED head connection cable (5 m 16.404 ft) Notes: 1) Prepare a separate power supply cable (AC supply cable) with a diameter appropriate for the maximum input current. 2) Setting from the touch screen. 3) Prepare a separate cable for connecting to the D-Sub37 connector. 15 A i c u r e U D 4 0 Specifications Individual specifications With single head Number of blocks Head part No. 1 2 3 4 5 6 Wavelength: 365 nm 0.014 mil ANUD4A111 ANUD4A211 ANUD4A311 ANUD4A411 ANUD4A511 ANUD4A611 Wavelength: 385 nm 0.015 mil ANUD4B111 ANUD4B211 ANUD4B311 ANUD4B411 ANUD4B511 ANUD4B611 ANUD4S10 ANUD4S20 ANUD4S30 ANUD4S40 ANUD4S50 ANUD4S60 Controller part No. No. of control units 1 No. of power units 1 Maximum input current Maximum power consumption Head Weight (Note) 2 1A 2A 3A 4A 5A 6A 150 W 250 W 350 W 450 W 550 W 650 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. 10 kg approx. 12 kg approx. Control unit Power unit-1 10 kg approx. Power unit-2 14 kg approx. - 10 kg approx. 12 kg approx. 14 kg approx. Note: Excluding connectors and cables. With dual head (Combinations of [1 to 6 blocks in Head 1] and [1 to 3 blocks in Head 2]) Number of blocks (Head 1) Controller part No. 1 2 3 4 5 6 ANUD4S11 ANUD4S21 ANUD4S31 ANUD4S41 ANUD4S51 ANUD4S61 No. of control units 1 No. of power units 2 3 Maximum input current 2A 3A 4A 5A 6A 7A Maximum power consumption 250 W 350 W 450 W 550 W 650 W 750 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. 1 Head 1 Weight (Note) Head 2 1.3 kg approx. Control unit 10 kg approx. Power unit-1 10 kg approx. Power unit-2 12 kg approx. 14 kg approx. - 10 kg approx. Power unit-3 Controller part No. ANUD4S12 ANUD4S22 ANUD4S32 Number of blocks (Head 2) No. of control units 14 kg approx. ANUD4S42 ANUD4S52 ANUD4S62 1 No. of power units 2 3 Maximum input current 3A 4A 5A 6A 7A 8A Maximum power consumption 350 W 450 W 550 W 650 W 750 W 850 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. Head 1 2 Weight (Note) Head 2 1.8 kg approx. Control unit 10 kg approx. Power unit-1 10 kg approx. Power unit-2 12 kg approx. 14 kg approx. - 10 kg approx. Power unit-3 Controller part No. 12 kg approx. 14 kg approx. ANUD4S43 ANUD4S53 ANUD4S63 12 kg approx. ANUD4S13 ANUD4S23 ANUD4S33 No. of control units 1 No. of power units 2 3 Maximum input current 4A 5A 6A 7A 8A 9A Maximum power consumption 450 W 550 W 650 W 750 W 850 W 950 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. Head 1 3 Head 2 Weight (Note) 2.3 kg approx. Control unit Power unit-1 10 kg approx. 10 kg approx. Power unit-2 Power unit-3 16 12 kg approx. 10 kg approx. Note: Excluding connectors and cables. 12 kg approx. - 14 kg approx. 10 kg approx. 14 kg approx. 12 kg approx. 14 kg approx. A i c u r e U D 4 0 Specifications Individual specifications With dual head (Combinations of [1 to 6 blocks in Head 1] and [4 to 6 blocks in Head 2]) Number of blocks (Head 1) Controller part No. 1 2 3 4 5 6 ANUD4S14 ANUD4S24 ANUD4S34 ANUD4S44 ANUD4S54 ANUD4S64 No. of control units 1 No. of power units 3 4 Maximum input current 5A 6A 7A 8A 9A 10 A Maximum power consumption 550 W 650 W 750 W 850 W 950 W 1,050 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. Head 1 4 Weight (Note) Head 2 3.0 kg approx. Control unit 10 kg approx. Power unit-1 10 kg approx. Power unit-2 12 kg approx. 14 kg approx. - 10 kg approx. Power unit-3 Power unit-4 Controller part No. 14 kg approx. ANUD4S45 ANUD4S55 ANUD4S65 10 kg approx. ANUD4S15 ANUD4S25 ANUD4S35 No. of control units Number of blocks (Head 2) 12 kg approx. 14 kg approx. 1 No. of power units 3 4 Maximum input current 6A 7A 8A 9A 10 A 11 A Maximum power consumption 650 W 750 W 850 W 950 W 1,050 W 1,150 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. Head 1 5 Head 2 3.5 kg approx. Control unit Weight (Note) Power unit-1 10 kg approx. 10 kg approx. Power unit-2 12 kg approx. 14 kg approx. - 10 kg approx. Power unit-3 Power unit-4 Controller part No. 12 kg approx. 14 kg approx. ANUD4S46 ANUD4S56 ANUD4S66 14 kg approx. 12 kg approx. ANUD4S16 ANUD4S26 ANUD4S36 No. of control units 1 No. of power units 3 4 Maximum input current 7A 8A 9A 10 A 11 A 12 A Maximum power consumption 750 W 850 W 950 W 1,050 W 1,150 W 1,250 W 1.3 kg approx. 1.8 kg approx. 2.3 kg approx. 3.0 kg approx. 3.5 kg approx. 4.0 kg approx. Head 1 6 Head 2 4.0 kg approx. Control unit Weight (Note) Power unit-1 10 kg approx. 10 kg approx. Power unit-2 12 kg approx. - 14 kg approx. 10 kg approx. Power unit-3 14 kg approx. Power unit-4 14 kg approx. 12 kg approx. 14 kg approx. Note: Excluding connectors and cables. 17 A i c u r e U D 4 0 Dimensions (Unit: mm in) ANUD4A ANUD4B Heads Number of blocks: 1 to 3 F.G. M4 depth 5.5 0.217 30 1.181 6 0.236 34 1.339 Exhaust fan 42 40 1.654 1.575 (274) (10.787) (201) (7.913) 15 0.591 4 x M4 depth 6 0.236 (Opposite side is identical) 32.5 1,280 128 5.039 (132) (5.197) Connector Nanaboshi Electric Mfg. Co., Ltd. NJW-2824-PF16 B 77 3.031 10 0.394 (50) Irradiation (1.969) distance A 25 0.984 (10) (0.394) 77 3.031 B 30 1.181 (48) (1.890) 50 1.969 Head Part No. Wavelength: 365 nm 0.014 mil ANUD4A111 ANUD4A211 ANUD4A311 Wavelength: 385 nm 0.015 mil ANUD4B111 ANUD4B211 ANUD4B311 Number of blocks Effective Irradiation distance: 10 mm 0.394 in irradiation Irradiation distance: 30 mm 1.181 in width Width External dimensions 20 0.787 15 0.591 (10) Natural air intake (Opposite side is identical) (0.394) UV emitting window Number of blocks: 4 to 6 1 2 3 36 1.417 108 4.252 180 7.087 88 3.465 160 6.299 16 0.630 50 1.969 (142 5.591) (with receptacle, without connector and cable) Height A (Length) 159 6.260 231 9.094 303 11.929 B 72 2.835 144 5.669 216 8.504 F.G. M4 depth 5.5 0.217 Exhaust fan 53.5 2.106 7 0.276 31 45 1.772 1.220 Connector Nanaboshi Electric Mfg. Co., Ltd. NJW-2824-PF16 (274) (10.787) (201) (7.913) (Opposite side is identical) 42 40 1.654 1.575 15 0.591 4 x M4 depth 6 0.236 (for installation) (10) (0.394) 107 4.213 B UV emitting window B 107 4.213 25 0.984 A (10) (0.394) 20 0.787 15 0.591 Natural air intake (Opposite side is identical) (50) Irradiation (1.969) distance 32.5 1.280 128 5.039 (132) (5.197) Connector Nanaboshi Electric Mfg. Co., Ltd. NJW-2824-PFX16 10 0.394 50 1.969 Head Part No. Wavelength: 365 nm 0.014 mil ANUD4A411 ANUD4A511 ANUD4A611 Wavelength: 385 nm 0.015 mil ANUD4B411 ANUD4B511 ANUD4B611 Number of blocks Effective Irradiation distance: 10 mm 0.394 in irradiation Irradiation distance: 30 mm 1.181 in width Width External dimensions 18 30 1.181 (48) (1.890) Height 4 5 6 252 9.921 324 12.756 396 15.591 232 9.134 304 11.968 376 14.803 50 1.969 (142 5.591) (with receptacle, without connector and cable) A (Length) 405 15.945 477 18.779 549 21.614 B 288 11.339 360 14.173 432 17.008 A i c u r e Dimensions ANUD4S (Unit: mm in) Controllers Control unit AC supply connector 2 (Head 2) AC supply connector 1 (Head 1) Touch screen Pilot light Emergency stop switch 498 19.606 (22) (0.866) 280 11.024 240 9.449 (115) (4.528) 190 7.480 21 0.827 (22) (0.866) (236) (9.291) Radiation switch / Radiation light Key switch Power unit communication conector 4 (Note) Power unit communication conector 2 (Note) 131 5.157 81 3.190 (30) (1.181) (428) (16.850) (40) (1.575) 56 2.205 202 7.953 (223) (8.780) (40) (1.575) (22) (0.866) U D 4 0 45 1.772 105 4.134 AC power receiving terminal block Power unit communication conector 3 (Note) Power unit communication conector 1 (Note) Circuit breaker External I/O connector Note: T he position and number of power unit communication connectors depend on the number of connected power units. See the chart on the right for the corresponding models. (Figure above shows an example of using 4 power units) Power unit communication connector availability chart ANUD4S10 ANUD4S20 ANUD4S30 Controller part No. ANUD4S11 ANUD4S14 ANUD4S12 ANUD4S15 ANUD4S13 ANUD4S16 ANUD4S21 ANUD4S24 ANUD4S22 ANUD4S25 ANUD4S23 ANUD4S26 ANUD4S31 ANUD4S34 ANUD4S32 ANUD4S35 ANUD4S33 ANUD4S36 2 3 ANUD4S40 ANUD4S50 ANUD4S60 Power unit comminucation connector No. of power units Power unit comminucation connector 1 Power unit comminucation connector 2 Power unit comminucation connector 3 Power unit comminucation connector 4 Power unit ANUD4S41 ANUD4S42 ANUD4S43 ANUD4S51 ANUD4S52 ANUD4S53 ANUD4S61 ANUD4S62 ANUD4S63 3 1 2 Available Available Available Available Available Available None Available None None Available Available None None Available Available Available Available None None None Available None Available LED head connection connector Power supply communication connector 180 7.087 Exhaust fan (236) (9.291) (22) (0.866) 21 0.827 60 2.362 280 11.024 (301) (11.850) 326 12.835 (30) (1.181) Natural air intake Note: W hether an AC transmission connector is used depends on the controller model. See the chart on the right for information on which models use AC transmission connectors. (Figure above shows an example of using an AC transmission connector) (40) (1.575) (256) (10.079) 100 3.937 140 5.512 180 7.087 AC power receiving connector AC power transmission connector availability chart ANUD4S10 ANUD4S20 ANUD4S30 ANUD4S40 ANUD4S50 ANUD4S60 1 None - 2 Available None - AC transmission connector used / not used No. of power units Power unit-1 Power unit-2 Power unit-3 Power unit-4 Controller part No. ANUD4S11 ANUD4S14 ANUD4S12 ANUD4S15 ANUD4S13 ANUD4S16 ANUD4S21 ANUD4S24 ANUD4S22 ANUD4S25 ANUD4S23 ANUD4S26 ANUD4S31 ANUD4S34 ANUD4S32 ANUD4S35 ANUD4S33 ANUD4S36 2 3 None None None Available None 106 4.173 150 5.910 225 8.858 280 11.024 (22) (0.866) ANUD4S44 ANUD4S45 ANUD4S46 ANUD4S54 ANUD4S55 ANUD4S56 ANUD4S64 ANUD4S65 ANUD4S66 4 AC power transmission connector (Note) -: Power unit not available ANUD4S41 ANUD4S42 ANUD4S43 ANUD4S51 ANUD4S52 ANUD4S53 ANUD4S61 ANUD4S62 ANUD4S63 3 Available None None - ANUD4S44 ANUD4S45 ANUD4S46 ANUD4S54 ANUD4S55 ANUD4S56 ANUD4S64 ANUD4S65 ANUD4S66 4 Available None Available None 19 A i c u r e U P 5 0 Energy-efficient mode will cut power consumption by maximum of 15 % when the irradiation is off. Also featuring high-accuracy auto-tuning function High-efficiency UV irradiation Stable UV irradiation performance Eco mode reduces power consumption. UV auto control function automatically compensates for the UV intensity Power consumption when the UV auto control is on 280 When the irradiation is on (the shutter is opened) Cut by 10% Cut by 5% 238 Cut by 15% max. When the irradiation is off (the shutter is closed) 0 1,000 2,000 Relative spectral radiant intensity The development and adoption of our unique special mirror that allows for the effective irradiation with short wavelengths enables the quick elimination of surface stickiness caused during curing. The irradiation time can also be reduced, decreasing the temperature rise of workpieces. 100 V-OFF 80 H-OFF 60 40 V-ON: Vertically installed and auto control is on. V-OFF: Vertically installed and auto control is off. H-ON: Horizontally installed and auto control is on. H-OFF: Horizontally installed and auto control is off. 20 0 0 1,000 2,000 Slim UV sensor 0 200 300 400 500 Wavelengths (nm) 45 113 40 104 Without filter ANUP5001F 35 95 30 86 25 77 24.0 20 68 0 * Workpiece: Al (30 x t0.5 mm 1.181 x t0.020 in) * Distance: 30 mm 1.181 in * Intensity: 400 W/cm2 * Fiber: ANUP3052 + ANUP50001BS 5 10 15 20 Irradiation time (sec) 25 40.9 105.62 36.2 97.16 30 3,000 Lamp lighting time (H) Significantly higher reliability for bonding and fixing The use of the filter is recommended especially for heat-sensitive workpieces. You can reduce temperature rises in the irradiation unit by attaching a heat reflecting filter depending on the type of workpiece. Temperature (C F) V-ON H-ON 100 ANUP5001F heat ray cut filter prevents temperature rises in the irradiation unit. Typical characteristics Typical characteristics 3,000 Lamp lighting time (H) Surface tackiness can be quickly eliminated. Typical characteristics This function increases the electrical power applied to the lamp according to the total irradiation time of the lamp to compensate for the UV intensity decrease, maintaining stable UV irradiation until the end of the lamp life. Relative intensity Power consumption (VA) The Eco mode cuts the standby power consumption by a maximum of 15 % while the irradiation is off (the shutter is closed), contributing to the running costs (electricity charge). Compatible with a wide range of power supply voltages from 100 to 240 V AC for worldwide use. 20 UP50 Panasonic's original The UV sensor for measuring irradiation intensity enables auto-turning in high-accuracy. The UV intensity can be relative measured (Note 1) at the actual position by using the slim UV sensor. It can also automatically adjust the UV intensity to the preset level. Since the sensor only has 5 mm (0.197 in) thickness, which is similar to the workpiece, the intensity 5 mm measurement is possible 0.197 in without removing the system from the production line, facilitating high-accuracy setting and in-line condition optimization. The UV intensity can be checked and adjusted at real time, enhancing the bonding and fixing reliability. Notes: 1) UV intensity can be measured as a relative value. 2) Because sensitivity adjustment of the UV sensor is carried out at 365 nm single wavelength, depending on the spectral sensitivity characteristics of the UV resin being used, it may not be possible to fully control the curing process. For more information, please consult us. A i c u r e Stable UV irradiation performance Easy to install Programmable irradiation function Can be placed either vertically or horizontally . This function prevents curing distortion and enables high-quality precision bonding. Time The unit can be placed in either a vertical position that makes the footprint smaller or a horizontal position that allows stacking other units. STEP=10 ... STEP=1 Pattern 9 STEP=7 STEP=5 Interval (closed) STEP=2 STEP=3 Interval (closed) Pattern 0 STEP=1 UV intensity Program mode U P 5 0 (Vertical placement) Time The irradiation can be programmed to controls the irradiation power and time depending on the resin and curing appication, supporting high-quality and high-precision bonding with minimum cure shrinkage. In addition to the simple irradiation mode which irradiation is continuously performed at a constant intensity, up to 10 steps 10 patterns can be set. This includes the step-up mode which the intensity is changed over time and the interval mode which irradiation is performed at specified intervals. Long life, quickly-attachable lamp The average lamp life is 3,000 hours (guaranteed life: 2,000 hours (Note)). The lamp can be easily replaced with a single operation and does not require an optical axis adjustment. Note: Ratio to the initial UV intensity -- 80 % or higher in vertical placement, 70 % or higher in horizontal placement Digital setting allows for consistency of set values from operator to operator. The irradiation power can be finely set in the range of 0 to 100 % in increments of 0.5 %. The actual UV irradiation intensity is approximately proportional to the displayed value, making the setting work easier and more accurate. Two lens unit models for short and long range converging The two lens unit models, one for short range and the other for long range converging, cover a variety of applications and workpieces. Interchangeability with ANUP5204 AS lens Slim AS and BS lens units BS lens Short range Long range converging lens converging lens The wavelength distribution (typical characteristics) of UP50 is identical to ANUP5204, our existing model. The replacement lamp, the ANUPS204, is also the same as that for the ANUP5204. Light guide fiber Specifications Part No. ANUP50 Power supply 90 to 264 V AC 50 / 60 Hz 280 VA Lamp Part No. ANUPS204 200 W mercury xenon lamp, preset quickly-attachable type Lamp UV intensity adjustment by digital setting (0 to 100 %, in increments of 0.5 %) UV auto control External signal control: Turning the lamp on/off, manual opening/closing of the shutter, starting programmed pattern irradiation, starting timer-controlled irradiation, and executing calibration Shutter Electronically-controlled shutter using manual or timer-controlled operation Setting +10 to +40 C +50 to +104 F / Max. 80 % RH (no condensation) External signal Accessories Programmable irradiation (10 steps in each of 10 patterns) UV irradiation Notes: 1) Average life of 3,000 hours: Ratio to the initial UV intensity -80% or higher in a vertical position, 70 % or higher in a horizontal position (when the auto control function is off) 2) Guaranteed life: 2,000 hours Ambient temperature / ambient humidity Note: Please refer to pages 22 and 23 for the UV intensity distribution data. Lamp (ANUPS204) Power cord (3 m 9.843 ft, 100 V AC compatible, plug with 2-pole ground) Digital setting using membrane switches Input Opening/closing the shutter (timer/manual), lighting the lamp Output Lighting the lamp, stabilizing the lamp light, opening the shutter, outputting error signals, and indicating the lamp life Dimensions 165 x 201 x 325 mm 6.496 x 7.913 x 12.795 in (Excluding protruding sections) Weight 8 kg approx. Note: Please refer to page 22 for the light guide fiber units and other optional parts. 21 A i c u r e U P 5 0 Options Intensity Profiles (Typical examples) Light guide fiber units Bundle diameter: o8 mm o0.315 in, Straight Number of branches 1 2 3 ANUP5081 (Without lens) 4 ANUP5031 ANUP5032 ANUP5033 ANUP5034 Bundle diameter: o5 mm o0.197 in (light outlet end) ANUP5051 ANUP5052 ANUP5053 ANUP5054 Bundle diameter: o8 mm o0.315 in (light outlet end) ANUP5081 Irradiation distance (mm in) Bundle diameter: o3.5 mm o0.138 in (light outlet end) o7.5 o0.295 1,050 mW/cm 2 o11.5 o0.453 580 mW/cm 2 : 70 % irradiation diameter intensity at central intensity. Irradiation distance 15 mm 0.591 in Specifications Lens (Note) Part No. 20 mm 0.787 in Short range converging lens ANUP5001AS Long range converging lens ANUP5001BS Cylindrical lens Custom-made product Reflection type ANUP5001F Lamp For UP50 ANUPS204 Lamp lead wire For UP50 ANUPS50H2 Heat ray cut filter Slim type (Thickness: 5 mm 0.197 in) (ANUJ38102 is attached.) ANUJ3800 Length: 10 m 32.808 ft ANUJ38110 Length: 2 m 6.562 ft (Equivalent to the cable attached with ANUJ3800) ANUJ38102 UV sensor UV sensor extension cable UV intensity (mW/cm 2) Product name Dimensions 40 mm 1.575 in 1,000 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 10 0.394 15 0.591 [Rough guide of the relationship between the number of fiber unit branches and the UV intensity ratio] (Irradiation distance: 15 mm 0.591 in, o1 mm o0.039 in sensor) o5 x 1 branch o5 x 2 branches o5 x 3 branches o5 x 4 branches o3.5 x 1 branch o3.5 x 2 branches o3.5 x 3 branches o3.5 x 4 branches UP50 Controller (395) (15.551) UV intensity ratio Without lens With lens 100 % 100 % 75 % 65 % 55 % 53 % 50 % 45 % 100 % 100 % 80 % 75 % 62 % 60 % 57 % 50 % Fiber unit UP50 100 3.937 180 7.087 o59 o2.323 140 5.512 30 mm 1.181 in Irradiation area (mm in) (Unit: mm in) Excluding the protruding sections Center of the light outlet 2,000 0 Note: Please consult us separately for the lens for the O8 mm O0.315 in fiber unit. 201 7.913 30 1.181 1,900 mW/cm 2 3,000 Others 212 8.346 2,210 mW/cm 2 o5.0 o0.197 20 0.787 40 1.575 Note: The custom-made correspondence with the line type light outlet shape is also possible. For more information, please consult us. Central intensity o5.5 o0.217 15 0.591 Shape External control connector (18-pin M3 screw terminal block) terminal layout IN OUT LAMP ON 1 READY 3 SHUTTER OPEN ERROR 5 7 GND 11 GND 9 INTER (Note 1) AUTO LOCK START 13 15 UV CHECK 17 11 0.433 M3 terminal 130 5.118 165 6.496 29 1.142 30 1.181 325 12.795 25 0.984 2 4 6 LAMP SHUTTER LAMP STABLE CLOSE CHANGE 30 11 1.181 0.433 8 GND 10 GND 12 GND 14 MANUAL START 16 LAMP START 18 +24V= IN OUT Note: At shipment, for B-contact (allows irradiation when ON), No.13 (INTERLOCK) is connected to No.12 (GND) by a short-circuit line. Light guide fiber units Light outlet end shape 1,000 Fiber bundle diameter: o5 mm o0.197 in Core material: Quartz Clad material: Quartz 30 1.181 (Minimum allowable bending radius: 50 mm 1.969 in, ANUP5081; Minimum allowable bending radius: 80 mm 3.150 in) Without lens SUS flexible tube Heat ray cut filter unit 22 SUS mount ring Lens unit o10 o0.394 For AS with lens and BS lens o5 o0.197 o7 o14 o0.276 o0.551 30 1.181 o10 o0.394 10 0.394 41 1.614 o14 o14 o0.551 o0.551 Fiber bundle diameter: o3.5 mm o0.138 in 25 0.984 10 0.394 o3.5 o0.138 o7 o8 o9 o0.276 o0.315 o0.354 25 41 0.984 1.614 o14 o8 o9 o0.315 o0.354 o0.551 Fiber bundle diameter: o8 mm o0.315 in 22 0.866 18 0.709 o8 o0.315 o10 o16 o18 o0.394 o0.630 o0.709 A i c u r e U P 5 0 Intensity Profiles (Typical examples) Bundle diameter: o5 mm o0.197 in, Straight Irradiation distance (mm in) ANUP5051 (Without lens) 5 0.197 10 0.394 15 0.591 20 0.787 25 0.984 30 1.181 40 1.575 50 1.969 80 3.150 100 3.937 ANUP5051AS (With AS lens) o5.0 o0.197 o2.0 o0.079 o4.0 o0.157 o6.5 o0.256 o6.5 o0.256 o9.0 o0.354 o11.0 o0.433 o14.5 o0.571 Central intensity o3.5 o0.138 o6.0 o0.236 o9.0 o0.354 o11.0 o0.433 o15.5 o0.610 o20.0 o0.787 2,300mW/cm 2 1,340mW/cm 2 800mW/cm 2 510mW/cm 2 270mW/cm 2 170mW/cm 2 o33.0 o1.299 o42.0 o1.654 2,560mW/cm 2 6,380mW/cm2 3,550mW/cm 2 1,600mW/cm 2 850mW/cm 2 620mW/cm 2 330mW/cm 2 200mW/cm 2 o22.0 o0.866 o27.0 o1.063 60mW/cm 2 40mW/cm 2 o17.0 o0.669 o21.0 o0.827 70mW/cm 2 40mW/cm 2 : 70 % irradiation diameter intensity at central intensity. Irradiation distance 7,000 ANUP5051BS (With BS lens) Central intensity Central intensity o7.5 o0.295 o6.5 o0.256 o5.0 o0.197 o3.0 o0.118 o3.5 o0.138 o5.5 o0.217 o8.0 o0.315 o10.0 o0.394 980mW/cm 2 1,170mW/cm 2 1,640mW/cm 2 3,140mW/cm 2 2,980mW/cm 2 2,030mW/cm 2 800mW/cm 2 500mW/cm 2 170mW/cm 2 100mW/cm 2 Irradiation distance Irradiation distance 10 mm 0.394 in UV intensity (mW/cm 2) 6,000 15 mm 0.591 in 5,000 3,000 15 mm 0.591 in 20 mm 0.787 in 15 mm 0.591 in 20 mm 0.787 in 25 mm 0.984 in 10 mm 0.394 in 25 mm 0.984 in 30 mm 1.181 in 5 mm 0.197 in 40 mm 1.575 in 80 mm 3.150 in 50 mm 1.969 in 100 mm 3.937 in 40 mm 1.575 in 80 mm 3.150 in 30 mm 1.181 in 100 mm 3.937 in 40 mm 1.575 in 100 mm 3.937 in 80 mm 3.150 in 50 mm 1.969 in 50 mm 1.969 in 1,000 0 25 mm 0.984 in 30 mm 1.181 in 4,000 2,000 20 mm 0.787 in 5 mm 0.197 in -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 Bundle diameter: o3.5 mm o0.138 in, Straight Irradiation distance (mm in) ANUP5031 (Without lens) 5 0.197 10 0.394 15 0.591 20 0.787 25 0.984 30 1.181 40 1.575 50 1.969 80 3.150 100 3.937 o32.0 o1.260 o41.0 o1.614 ANUP5031AS (With AS lens) Central intensity o3.5 o0.138 o2.5 o0.098 o5.0 o0.197 o7.5 o0.295 o9.5 o0.374 o12.0 o0.472 o16.0 o0.630 o20.0 o0.787 o5.5 o0.217 o3.0 o0.118 o2.5 o0.098 o4.0 o0.157 o5.5 o0.217 o6.0 o0.236 o7.5 o0.295 o9.0 o0.354 3,730mW/cm 2 2,940mW/cm 2 1,090mW/cm 2 580mW/cm 2 370mW/cm 2 250mW/cm 2 140mW/cm 2 90mW/cm 2 20mW/cm 2 3,320mW/cm 2 3,390mW/cm 2 1,690mW/cm 2 1,000mW/cm 2 650mW/cm 2 320mW/cm 2 190mW/cm 2 60mW/cm 2 40mW/cm 2 : 70 % irradiation diameter intensity at central intensity. Irradiation distance 4,000 Central intensity o8.0 o0.315 o7.0 o0.276 o5.0 o0.197 o4.0 o0.157 o3.0 o0.118 o3.0 o0.118 o6.0 o0.236 o7.0 o0.276 o12.0 o0.472 o15.0 o0.591 1,460mW/cm 2 o14.0 o0.551 o18.0 o0.709 30mW/cm 2 ANUP5031BS (With BS lens) Central intensity 520mW/cm 2 650mW/cm 2 920mW/cm 2 1,450mW/cm 2 2,650mW/cm 2 1,940mW/cm 2 1,070mW/cm 2 590mW/cm 2 170mW/cm 2 100mW/cm 2 Irradiation distance Irradiation distance 15 mm 0.591 in 10 mm 0.394 in 25 mm 0.984 in 30 mm 1.181 in UV intensity (mW/cm 2) 5 mm 0.197 in 3,000 10 mm 0.394 in 20 mm 0.787 in 5 mm 0.197 in 20 mm 0.787 in 15 mm 0.591 in 25 mm 0.984 in 15 mm 0.591 in 40 mm 1.575 in 30 mm 1.181 in 10 mm 0.394 in 2,000 20 mm 0.787 in 40 mm 1.575 in 80 mm 3.150 in 50 mm 1.969 in 100 mm 3.937 in 25 mm 0.984 in 30 mm 1.181 in 80 mm 3.150 in 80 mm 3.150 in 1,000 100 mm 3.937 in 40 mm 1.575 in 100 mm 3.937 in 5 mm 0.197 in 50 mm 1.969 in 50 mm 1.969 in 0 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 -10 -5 -15 -0.591 -0.394 -0.197 0 0 5 0.197 Irradiation area (mm in) 10 0.394 15 0.591 23 A i c u r e T u b e T y p e The DICOOL optical mirror, Metal halide lamp, and UV auto control function supports customer needs. Ideal for UV irradiation of a variety of workpieces. The tube types are order made to customer specifications. For more information, please consult us. High efficiency and high intensity UV auto control function for automatic compensation Functions for this unit has been developed based on lighting and control technologies accumulated over years, including a unique Panasonic light distribution technology (efficient irradiation) and DICOOL optical mirror, which prevents the rise of workpiece temperature. The efficient light distribution allows for high irradiation intensity, significantly enhancing productivity. Our unique UV auto control function automatically compensates for decrease in the irradiation power due to lamp deterioration over time, maintaining a stable UV irradiation until the end of the lamp life. *For 3 kW and 6 kW models DICOOL optical mirror (reflection mirror) adopted to prevent temperature rise Our original DICOOL optical mirror which reflects UV rays only has been adopted. The DICOOL filter which transmits UV rays only can also be installed as an option. These components decrease radiant heat from the lamp and reflection mirror, reducing the workpiece temperature rise by about 40 %. This feature allows for a wider application to heat-sensitive materials. Also it is equipped with a safety system that stops UV irradiation in case of an excessive temperature rise inside the lamp housing. UV ray amount and workpiece temperature rise Principle of DICOOL optical mirror and DICOOL filter Heat ray reflected UV rays Workpiece temperature rise value (deg) UV lamp Heat ray transmitted DICOOL mirror (Multi-layer optical function reflection mirror) DICOOL filter Aluminum reflection mirror (our conventional component) 100 80 DICOOL mirror 60 40 20 0 DICOOL mirror + filter 0 500 1,000 1,500 2,000 2,500 3,000 UV ray amount (mJ/cm2) Metal halide lamp developed to significantly increase the thick film curing speed Spectral energy distribution 100 80 80 Relative energy (%) 100 Relative energy (%) The metal halide lamp has high luminous efficiency at a wavelength range from 300 to 400 nm, which is about 20 % higher than the efficiency of the conventional UV lamp. This lamp is ideal for bonding, printing, marking, etc. of materials containing a color and materials that require thick film application. Also, the lamp type can be selected according to the type of UV-curable resin or coating film thickness, etc. 60 40 20 0 300 400 500 600 Wavelength (nm) 700 800 60 40 20 0 Metal halide lamp Lamp lineup to cover the resin types and applications The metal halide lamp is suited for thick-film sealing, coating, bonding, and other general purposes. The UV lamp is suited for applications that require higher surface-curing performance. 24 300 400 500 600 Wavelength (nm) UV lamp 700 800 A i c u r e T u b e T y p e A lamp with the best irradiation width can be chosen depending on workpiece size. Area with 75 % peak intensity is defined as effective irradiation width. The standard effective irradiation width along the lamp width is 50 mm 1.969 in, and the effective irradiation width along the lamp length is as shown in the table below. Areas outside the effective irradiation width are also irradiated with UV rays; however, the irradiation intensity in these areas are lower. Irradiation width and lamp output intensity 100 3.937 50 1.969 150 5.906 50 1.969 200 7.874 50 1.969 300 11.811 50 1.969 400 15.748 50 1.969 650 25.591 120 W/cm 160 W/cm 1.5 kW Workpiece flow Lamp emission length (mm in) 125 4.921 3 kW Workpiece flow 180 7.087 3 kW 250 9.843 3 kW 375 14.764 6 kW 500 19.685 6 kW 750 29.528 6 kW Note: The irradiation distance is 130 mm 5.118 in (DICOOL optical mirror). UV intensity (mW/cm2) 500 400 300 200 100 0 -80 -60 -40 -20 0 -3.150 -2.362 -1.575 -0.787 0 75 100 100 mm 3.937 in wide type (custom-made product) 600 600 500 400 300 200 100 0 -80 -60 -40 -20 0 -3.150 -2.362 -1.575 -0.787 0 20 40 60 80 0.787 1.575 2.362 3.150 Lamp: Metal halide lamp (1.5 kW) 400 300 200 100 20 40 60 80 0.787 1.575 2.362 3.150 Distance from the lamp center (mm in) Lamp: Metal halide lamp (1.5 kW) Reflector: DICOOL optical mirror Distance: 130 mm 5.118 in 500 0 -80 -60 -40 -20 0 -3.150 -2.362 -1.575 -0.787 0 20 40 60 80 0.787 1.575 2.362 3.150 Distance from the lamp center (mm in) Distance from the lamp center (mm in) 75 Effective irradiation width (mm in) 30 mm 1.181 in wide type (custom-made product) UV intensity (mW/cm2) The 30 mm 1.181 in wide and 100 mm 3.937 in wide types are also available. 600 Lamp Mirror 100 Effective irradiation width (mm in) Irradiation intensity (in the lamp width direction) 50 mm 1.969 in wide type (Standard) Lamp Mirror UV intensity (%) 50 1.969 Lamp output intensity 80 W/cm Width along the lamp length (Workpiece flow perpendicular to the lamp length) UV intensity (mW/cm2) Along the lamp length UV intensity (%) Along the lamp width Width along the lamp width (Workpiece flow along the lamp length) Lamp output Effective irradiation width (mm in) Lamp: Metal halide lamp (1.5 kW) Reflector: DICOOL optical mirror Distance: 130 mm 5.118 in Reflector: DICOOL optical mirror Distance: 130 mm 5.118 in Note: The standard type is designed to uniformly irradiate the area of the 50 mm 1.969 in effective irradiation width. Power supply unit Function list Capacity (kW) 6 3 Ballast type UV intensity control function Continuous intensity control function Electronic ballast type (with a UV auto control function) 50 to 100 % range (in 5 % increments) 1.5 Transformer type With a switch for dimming the intensity to 75 % Replacement lamps Metal halide lamp Lamp type 80 W/cm type 120 W/cm type 160 W/cm type UV lamp 80 W/cm type 120 W/cm type 160 W/cm type 3 kW 6 kW Compared with the conventional model (6 kW), the size and weight has been significantly reduced to approx. 2/3 to 1/3. The power supply capacity has been cut by approx. 40 %, achieving significant energy conservation. When replacing a lamp, without fail, use one with the same lamp power and same dimensions as the one being replaced. Metal halide lamps and UV lamps of the same lamp power and same dimensions can be used to provide lighting in the same unit. Lamp UV rays output retention curve Retention ratio (%) UV-curing lamp types include a UV lamp suited for surface curing and a metal halide lamp ideal for thick-film sealing, coating, and bonding. You can choose from a wide selection of lamps to find the optimum type for the application. The average lamp life is 1,500 hours. Replace the lamp when the total lighting time reaches about 1,500 hours. (The guaranteed life is 1,000 hours.) 1.5 kW Electronic ballast type has a smaller size and 40 % lower energy consumption Sealed part 100 90 80 70 0 500 1,000 1,500 Lamp lighting time (hr) Total length (mm in) Emission length (mm in) Electrode Arc tube Tube diameter Light emission length Total length Lead wire Tube diameter (mm in) Effective irradiation width (mm in) Along the lamp length Along the lamp width Part No. Lamp power (kW) ANUM10081 1.0 215 8.465 125 4.921 24 0.945 100 3.937 ANUM30081 3.0 475 18.701 375 14.764 24 0.945 300 11.811 ANUM60081 6.0 850 33.465 750 29.528 24 0.945 650 25.591 ANUM15021 1.5 215 8.465 125 4.921 24 0.945 100 3.937 ANUM30021 3.0 350 13.780 250 9.843 24 0.945 200 7.874 ANUM60021 6.0 600 23.622 500 19.685 24 0.945 400 15.748 ANUM30061 3.0 280 11.024 180 7.087 24 0.945 150 5.906 ANUM60061 6.0 475 18.701 375 14.764 24 0.945 300 11.811 ANUPL10081 1.0 215 8.465 125 4.921 24 0.945 100 3.937 ANUPL20081 2.0 350 13.780 250 9.843 24 0.945 200 7.874 ANUPL30081 3.0 475 18.701 375 14.764 24 0.945 300 11.811 ANUPL60081 6.0 850 33.465 750 29.528 24 0.945 650 25.591 ANUPL15021 1.5 215 8.465 125 4.921 24 0.945 100 3.937 ANUPL30021 3.0 350 13.780 250 9.843 24 0.945 200 7.874 ANUPL60021 6.0 600 23.622 500 19.685 24 0.945 400 15.748 ANUPL30061 3.0 280 11.024 180 7.087 24 0.945 150 5.906 ANUPL60061 6.0 475 18.701 375 14.764 24 0.945 300 11.811 Depends on the irradiation unit Depends on the irradiation unit Note: The effective irradiation width refers to the irradiation width when the light intensity is approx. 75 % of the peak intensity. The standard effective irradiation width along the lamp width is 50 mm 1.969 in. Areas outside the effective irradiation width are also irradiated with UV rays; however, the irradiation intensity in such areas is lower, taking longer to complete the curing process. Precautions for lamp handling The arc tube is heated (+700 to +800 C +1,292 to +1,472 F) during the lamp lighting. If the arc tube makes contact with a foreign substance or the user's bare hands, the dirt can cause the tube to lose its clarity, decreasing the lamp efficiency. When setting up the lamp, wipe the lamp with alcohol. Lighting the lamp alone will overheat and shorten the lamp life. Make sure to use a UV irradiation unit designed by our company and cool the lamp. 25 A i c u r e T u b e T y p e ANUP8000 Series Wide selection of 1.5 kW, 3 kW, and 6 kW type helps select best option for your production equipment. The 3 kW and 6 kW types adopt an electronic ballast (with a UV auto control function). The 1.5 kW types adopt a transformer system. The lamp housing and the power supply unit can be easily connected by metal connectors. The lamp switch automatically runs and stops the lamp cooling fan by timer control. The system has a lamp voltmeter and an hour meter. Power supply unit specifications Lamp output Ballast type Input power supply Metal halide lamp Lamp UV lamp 3 kW 1.5 kW Transformer Lamp housing 6 kW Electronic ballast Single phase Single phase Three phase 200 V AC 50 / 60 Hz (Toggle switch selectable) 15 A 200 / 220 / 240V AC 50 / 60Hz 30A 1.5 kW 200V AC 50 / 60Hz 30A 3 kW 6 kW External output signals (Monitor function) Shutter open/close confirmation (available in the type with the shutter function) and temperature thermal normal Detection of lamp-on, lamp stabilized, errors and cooling fan operation (6 kW type only) External input signals (Remote control function) Shutter open / close (available in the type with the shutter function) Lamp-ON / OFF, lamp output switching, interlock and shutter open / close (available in the type with the shutter function) Error monitor displays Lamp housing temperature errors and lamp cooling fan errors Lamp errors, lamp error output power supply unit errors, lamp housing temperature errors, lamp cooling fan errors and interlock Lamp intensity control With a switch for dimming the intensity to 75 % Power supply unit size (mm in) Weight 1.5 kW Adjustable range: 100 to 50 % Equipped, adjustable range:100 to 50 % Auto control function (UV intensity retention function) Equipped, adjustable range:100 to 65 % L: 340 x W: 450 x H: 247 L: 270 x W: 685 x H: 475 L: 13.386 x W: 17.717 x H: 9.724 L: 10.630 x W: 26.968 x H: 18.701 L: 450 x W: 310 x H: 175 L: 17.717 x W: 12.205 x H: 6.890 28 kg approx. 32 kg approx. Power supply unit 3 kW 6 kW 45 kg approx. Main base part number specifications Part No. ANUP8154 Lamp output Lamp output intensity Effective irradiation width (width along the lamp width) 1.5 kW 120 W/cm 100 mm 3.937 in ANUP8304E 3 kW 80 W/cm 300 mm 11.811 in ANUP8308E 3 kW 120 W/cm 200 mm 7.874 in ANUP8368E 3 kW 160 W/cm 150 mm 5.906 in ANUP8604DE 6 kW 80 W/cm 650 mm 25.591 in ANUP8608DE 6 kW 120 W/cm 400 mm 15.748 in ANUP8668DE 6 kW 160 W/cm 300 mm 11.811 in Fan (for 6 kW) Notes: 1) Lamp type: Metal halide lamp 2) For UV lamp type, shutter, DICOOL filter, aluminum reflector type and other specifications, please consult us. 3) Except for some part numbers, ANUP8000 series products are delivered according to customer specifications. The part number will be presented when a quotation is issued. 4) All tube type products are order made to customer specifications. The part number will be presented when a quotation is issued. ANUP8000 Series (Standard type) Tube type standard model Easy to install and set up. Specifications (ANUP8308E) (Metal halide lamp: 3 kW 120 W/cm type, base part number) Power supply Single phase 200 V (50 / 60 Hz), 30 A UV lamp 3 kW x 1 lamp (Metal halide lamp) Effective irradiation width (width along the lamp width) 200 mm 7.874 in System size (mm in) System weight L: 548 x W: 212 x H: 383 L: 21.575 x W: 8.346 x H: 15.079 (Lamp housing) L: 340 x W: 450 x H: 247 L: 13.386 x W: 17.717 x H: 9.724 (Power supply unit) Lamp housing: 15 kg approx., Power supply unit: 28 kg approx. Notes: 1) For UV lamp type, shutter, DICOOL filter, aluminum reflector type and other specifications, please consult us. 2) The 6 kW types are also available. 26 Lamp housing Power supply unit A i c u r e T u b e T y p e ANUP3000 Series (Bench top type) The power supply unit is separate, and the system can be placed on the same rack as other peripheral equipment, allowing for easy setup of the system The tube type products are order made to customer specifications. For more information about the conveyor unit or other details, please consult us. Conveyor unit Power supply unit Note: Conveyor unit varies in appearance according to the lamp specification. ANUP7000 Series (Standalone type) General-purpose type that supports a wide variety of workpieces, including electronic components and PC boards Specifications (ANUP7328E) (Metal halide lamp: 3 kW 120 W/cm type, base part number) Power supply Single phase 200 V (50 / 60 Hz), 30 A UV lamp 3 kW x 1 lamp (Metal halide lamp, 120 W/cm) Conveyor speed 0.5 to 5 m/min. Conveyor belt Stainless steel mesh belt Conveyable workpiece size W: 300 x H: 100 mm W: 11.811 x H: 3.937 in Conveyor height 750 25 mm 29.528 0.984 in Effective irradiation width 200 mm 7.874 in System size L: 1,200 x W: 536 x H: 1,156 mm L: 47.244 x W: 21.102 x H: 45.512 in System weight 110 kg approx. Note: For UV lamp type, conveyor size, shutter, DICOOL filter, heat-resistant resin belt, aluminum reflector type and other specifications, please consult us. The intensity can be adjusted to a range from 50 to 100 % in increments of 5 %. Ideal for workpieces of 300 mm 11.811 in or less in width and an irradiation width of 200 mm 7.874 in or less. The lamp height can be easily adjusted according to the workpiece height. The lightweight compact design facilitates in-line installation with other equipment. Standalone type Customization options We can also offer products using 1.5 kW, 3 kW and 6 kW type power supply units and lamps according to your requirements of the irradiation area and energy. In addition, the following specification options are also available. Please consult us for details. 1. Changing the belt to a heat-resistant resin belt 5. Decreasing the irradiation unit temperature (Adding a DICOOL filter) 2. Changing the belt conveyor width and/or length 6. Change to aluminum reflector 3. With shutter type 7. Adding a conveyor speed display 4. Change to irradiation width 30mm or 100 mm 1.181 in or 3.937 in 8. Making a conveyor-equipped type based on ANUP8000 Series 9. The irradiation unit position can be customized to be, for example, perpendicular or parallel with respect to the workpiece flow direction if necessary. 27 A i c u r e U D 9 0 UV irradiation intensity of 10,000 mW/cm2 class at irradiation distance 30 mm 1.181 in. High power output LED Line Type UV curing system 1,050 mm type head production sample (L: 1,225 x W: 210 x H: 110 mm L: 48.228 x W: 8.268 x H: 4.331 in) Excl. wiring connections and protruding sections Specifications Effective irradiation width UV irradiation intensity Irradiation distance UV wavelength (Central wavelength) Min. 70 to 1,800 mm 2.756 to 70.866 in (* For more detailed specifications, please consult us.) 9,600 mW/cm2 can be supplied (at surface 30 mm 1.181 in below the irradiation section ) 30 mm 1.181 in, 80 mm 3.150 in (types with standard mounts for printing machines) *For different specifications, please consult us. 385 nm, 365 nm Estimated light source life 15, 000 hours approx. (* The value is not a guaranteed value.) Controller size L: 500 x W: 300 x H: 710 mm L: 19.685 x W: 11.811 x H: 27.953 in (Depending on the irradiation specification, more than two units will be required.) UV irradiation unit cooling system Forced water cooling system (please make your own arrangements for chillers, etc.) * Clear water (or tap water) cooling can also be used. Power supply and controller unit L: 500 x W: 300 x H: 710 mm L: 19.685 x W: 11.811 x H: 27.953 in Excl. wiring connections and protruding sections Please contact: 2431-1 Ushiyama-cho, Kasugai-shi, Aichi, 486-0901, Japan Global Sales Department Telephone: +81-568-33-7861 Facsimile: +81-568-33-8591 panasonic.net/id/pidsx/global All Rights Reserved (c) No.CE-UV-1-7 November, 2016 Specifications are subject to change without notice. 2016 Printed in Japan