PM150CLA120 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts W (6 PLACES) X (4 PLACES) A B K K L S AE AD W TERMINAL CODE 1 VUPC AC V 2 UFO 3 UP AF U 4 VUP1 AC AG B AH N M P M 5 VVPC 6 VFO 7 VP AG Z AA R AB Z 19 13 Z 12 9 8 5 4 8 VVP1 D C 9 VWPC 10 WFO 11 WP 12 VWP1 N 1 Y (4 PLACES) Q 13 VNC U (2 TYP.) AC P 14 VN1 T 15 NC 16 UN E F V SQ. PIN (19 TYP.) 17 VN 18 WN 19 FO H G NC N W VUPC OT V UFO U IN UP GND GND IN FO VCC SI OUT OT GND GND VCC IN FO SI OUT OT GND GND VCC IN FO SI OUT GND GND IN FO VCC OT VVPC VFO WP VWP1 VP VVP1 UN SI OUT GND GND VCC IN FO SI OUT GND GND OT VN VUP1 FO VCC WFO VWPC NC FO VNC WN VN1 SI OUT J OT P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 5.31 135.0 B 4.330.02 1100.5 C 4.33 110.0 D 3.07 78.00.5 E 2.81 71.5 F 2.62 66.5 G 1.37 34.7 H 1.32 33.6 J 0.95+0.04/-0.01 24.1+1.0/-0.5 K 1.02 26.0 L 1.59 40.5 M 0.79 20.0 N 0.65 16.5 P 0.430.01 11.00.3 Q 1.19 30.15 R 0.43 11.0 Dimensions S T U V W X Y Z AA AB AC AD AE AF AG AH Inches 0.51 0.16 0.1 Dia. 0.02 Sq. M5 Metric 0.22 Dia. 0.24 Rad. 0.39 0.13 0.08 0.24 0.71 0.46 0.74 0.41 0.85 Millimeters 13.0 4.0 Dia.2.5 Sq. 0.5 M5 Dia. 5.5 Rad. 6 10.0 3.25 2.0 6.05 18.0 11.7 18.7 10.5 21.5 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Temperature Using On-chip Temperature Sensing - Under Voltage Low Loss Using 5th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM150CLA120 is a 1200V, 150 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 150 120 1 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25C unless otherwise specified Characteristics Power Device Junction Temperature Symbol PM150CLA120 Units Tj -20 to 150 C Tstg -40 to 125 C Mounting Torque, M5 Mounting Screws -- 31 in-lb Mounting Torque, M5 Main Terminal Screws -- 31 in-lb Storage Temperature Module Weight (Typical) -- 800 Grams Supply Voltage, Surge (Applied between P - N) VCC(surge) 1000 Volts Self-protection Supply Voltage Limit (Short Circuit protection Capability)* VCC(prot.) 800 Volts VISO 2500 Volts VCES 1200 Volts Isolation Voltage, AC 1 minute, 60Hz Sinusoidal *VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current (TC = 25C) IC 150 Amperes ICP 300 Amperes PC 801 Watts Supply Voltage (Applied between VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts Input Voltage (Applied between UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-VNC) VCIN 20 Volts Fault Output Supply Voltage VFO 20 Volts IFO 20 mA Peak Collector Current (TC = 25C) Collector Dissipation (TC = 25C) Control Sector (Applied between UFO-VUPC, VFO-VVPC, WFO-VWPC, FO-VNC) Fault Output Current (UFO, VFO, WFO, FO Terminals) 2 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units VCE = VCES, VD = 15V, Tj = 25C -- -- 1.0 mA VCE = VCES, VD = 15V, Tj = 125C -- -- 10 mA IGBT Inverter Sector Collector-Emitter Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VEC -IC = 150A, VCIN = 15V, VD = 15V -- 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 150A, -- 1.8 2.3 Volts -- 1.9 2.4 Volts 0.5 1.0 2.5 s Tj = 25C VD = 15V, VCIN = 0V, IC = 150A, Tj = 125C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 15V -- 0.5 0.8 s tC(on) VCC = 600V, IC = 150A -- 0.4 1.0 s toff Tj = 125C -- 2.0 3.0 s -- 0.7 1.2 s 300 -- -- Amperes tC(off) Control Sector Short Circuit Trip Level Short Circuit Current Delay Time Over Temperature Protection (Detect Tj of IGBT Chip) Supply Circuit Under-voltage Protection (-20 Tj v 125C) Circuit Current SC -20C Tj 125C, VD = 15V toff(SC) VD = 15V -- 0.2 -- s OT Trip Level 135 145 155 C OTR Reset Level -- 125 -- C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level -- 12.5 -- Volts ID VD = 15V, VCIN = 15V, VN1-VNC -- 18 28 mA VD = 15V, VCIN = 15V, VXP1-VXPC -- 6 12 mA Input ON Threshold Voltage Vth(on) Applied between UP-VUPC, 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 1.7 2.0 2.3 Volts Fault Output Current* IFO(H) VD = 15V, VCIN = 15V -- -- 0.01 mA IFO(L) VD = 15V, VCIN = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms Fault Output Pulse Width* *Fault output is given only when the internal SC, OT and UV protections schemes of either upper or lower devide operate to protect it. ** If you use this value, Rth(f-a) should be measured just under the chips. ***With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. 3 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts Thermal Characteristics Characteristic Symbol Junction to Case Thermal Resistance Contact Thermal Resistance Condition Min. Typ. Max. Units Rth(j-c)Q IGBT (Per 1/6 Module) (Note 1) -- -- 0.16 C/Watt Rth(j-c)D FWDi (Per 1/6 Module) (Note 1) -- -- 0.26 C/Watt Rth(j-c)Q IGBT (Per 1/6 Module) -- -- 0.12 C/Watt Rth(j-c)D FWDi (Per 1/6 Module) -- -- 0.20 C/Watt Case to Fin Per Module, -- -- 0.023 C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Control Supply Voltage* Symbol Condition Value Units VCC Applied across P-N Terminals 800 Volts Applied between VUP1-VUPC, 15.0 1.5 Volts VD VVP1-VVPC, VWP1-VWPC, VN1-VNC Input ON Voltage VCIN(on) Applied between UP-VUPC, 0.8 Volts Input OFF Voltage VCIN(off) VP-VVPC, WP-VWPC, UN- VN- WN-VNC 9.0 Volts PWM Input Frequency fPWM -- 20 kHz Arm Shoot-through Blocking Time tDEAD Input Signal 2.5 s *With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak. Note 1:TC (Base Plate) Measurement Point TOP VIEW TC MEASUREMENT POINT 4 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) 2.0 COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) Tj = 25C 15 VD = 17V 13 160 120 80 40 0 1.0 1.5 0.5 0 2.0 0 50 100 1.0 0.5 0 150 IC = 150A Tj = 25C Tj = 125C 12 13 14 15 16 17 18 COLLECTOR-CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) REVERSE RECOVERY CHARACTERISTICS (TYPICAL - INVERTER PART) VD = 15V Tj = 25C Tj = 125C 0 0.5 1.0 1.5 2.0 2.5 3.0 101 102 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 101 102 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 10-1 101 103 102 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) COLLECTOR CURRENT, -IC, (AMPERES) COLLECTOR CURRENT, -IC, (AMPERES) SWITCHING LOSS (ON) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING LOSS (OFF) VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 101 103 101 102 SWITCHING LOSS, ESW(off), (mJ/PULSE) 102 SWITCHING LOSS, ESW(on), (mJ/PULSE) 1.0 1.5 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) 102 101 1.5 REVERSE RECOVERY TIME, trr, (s) COLLECTOR CURRENT, -IC, (AMPERES) 103 0.5 2.0 VD = 15V Tj = 25C Tj = 125C 102 COLLECTOR CURRENT, IC, (AMPERES) 103 SWITCHING TIMES, ton, (s) 0 REVERSE RECOVERY CURRENT, Irr, (AMPERES) COLLECTOR CURRENT, IC, (AMPERES) 200 COLLECTOR-EMITTER SATURATION VOLTAGE VS. SUPPLY VOLTAGE CHARACTERISTICS (TYPICAL - INVERTER PART) COLLECTOR-EMITTER SATURATION VOLTAGE, VCE(sat), (VOLTS) OUTPUT CHARACTERISTICS (TYPICAL - INVERTER PART) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD 100 10-1 101 102 103 COLLECTOR CURRENT, IC, (AMPERES) PM150CLA120-1-9.eps 5 Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM150CLA120 IntellimodTM L-Series Three Phase IGBT Inverter 150 Amperes/1200 Volts SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 101 100 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 10-1 101 102 103 NORMALIZED TRANSIENT THERMAL IMPEDANCE, Zth(j-c') Zth = Rth * (NORMALIZED VALUE) COLLECTOR CURRENT, IC, (AMPERES) 101 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD SWITCHING TIMES, tc(off), (s) SWITCHING TIMES, tc(on), (s) SWITCHING TIMES, toff, (s) 101 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL - INVERTER PART) 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) 103 VCC = 600V VD = 15V Tj = 25C Tj = 125C INDUCTIVE LOAD 100 10-1 101 102 COLLECTOR CURRENT, IC, (AMPERES) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART) 101 100 Single Pulse TC = 25C Per Unit Base = Rth(j-c) = 0.16C/W (IGBT) Rth(j-c) = 0.26 C/W (FWDi) 10-1 10-2 10-3 10-3 10-2 10-1 100 101 TIME, (s) PM150CLA120-10-13.eps 6 103