90
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Crimp Snap-In Contact Connectors
Connector
Insert Shell Type
Type Material Material and Finish Mounting
94V-0 Rated
Thermoplastic
Black
94V-0 Rated
Thermoplastic
Black
Plug
(pg. 92)
Receptacle
(pg. 93)
Zinc Plated Steel
Without Grounding
Indents
Tin Plated Steel
Without Grounding
Indents
Tin Plated Steel
With Grounding Indents
Zinc Plated Steel
Tin Plated Steel
.120
[3.05] Dia. Holes
Clinch Nut,
4-40 Threads
.120
[3.05] Dia. Holes
Clinch Nuts,
4-40 Threaded
Contacts
Type Termination Plating
Pins
(pgs. 100, 101)
Sockets
(pgs. 100, 101)
Crimp
Posted
Crimp
Posted
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
Select
(.000030
[0.00076]
Gold and
Gold Flash)
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
Select
(.000030
[0.00076]
Gold and
Gold Flash)
➧➧
➧➧
➧➧
Product Selection Guide
91
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Unshielded
Cable Clamps
One-Piece
Cable Clamp
180°/120°
Quik-Snap
(pg. 134)
Box and Lid
Straight/90° Exit
(pg. 137)
Box and Lid with
Male Screw
Retainers
(pg. 137)
Clam Shell
Straight/45° Exit
(pg. 138)
Clam Shell
Straight/45° Exit
with Male Screw
Retainers
(pg. 138)
Section Contents
Plug and Receptacle Connectors. . . . . . . . . . . . . . . . . . . . . 92, 93
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . 94, 95
Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . 96, 97
Preassembled Shielded Connector Kits . . . . . . . . . . . . . . . . . . 98
Ferrules for Shielding Hardware Kits. . . . . . . . . . . . . . . . . . . . . . 99
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100, 101
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
➧➧➧➧
Shielded Cable
Clamps and
Shielding Hardware
and Enclosure Kits
Straight Exit
RFI/EMI Shields
for Jacketed
Cable (pgs. 139,
142)
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pgs. 94, 95)
Shielding
Hardware
Enclosure Kits
(pgs. 96, 97)
Mounting and
Mating Hardware
Keying Plug
(pg. 155)
Male Screw
Retainers
(pgs. 146, 147)
Female
Screwlocks
(pg. 148)
Locking Posts
and Slide
Latches
(pgs. 149, 151)
Spring Latch,
Two-Piece
(pg. 152)
Latching Blocks
(pgs. 153, 154)
Standoff
Bushings
(pg. 155)
Product Facts
■Shell sizes offer wide
choice of contact
positions—9, 15, 25, 37
and 50
■Lower cost, commercial
version of the military
approved series
■Tin or zinc plated shells,
with or without grounding
indents
■Crimp snap-in contacts
allows loading of only the
number of contacts being
used
■Available with shielding
hardware and shielding
enclosure kits
■Numerous cable clamps and
mating hardware options
■Low cost, high
performance, precision-
formed crimp contacts
■Machine applied
terminations assure highest
production rates
at lowest applied cost
■Intermateable with any size
20 Subminiature D con-
nector dimensionally com-
plying with MIL-C-24308
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
■Certified by Canadian
Standards
Association,
File No. LR 1088108
(LR 7189-207)
Contact Retention Features
Pin
Socket
Housing Cutaway
Radius lead-in minimizes force
needed to insert contact into housing
Radius lead-in minimizes force
needed to insert contact
into housing
Generous lead-in to
minimize “stubbing“
Contact bearing surface
is large and symmetrical
Reinforced Ribs
R
R
R
92
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Material and Finish:
Shell—Steel, zinc or tin plated
Insert—94V-0 rated thermoplastic, black
Mounting Holes:
Standard—.120 [3.05] Dia.
Clinch Nut—4-40 threads with
self-locking feature
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000, 114-40030
Plug
Clinch Nut
(Plug and Receptacle)
.100
[2.54] Max.
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
.230
[5.84]
.420
[10.67]
.432
[10.97]
.120
[3.05]
Typ.
2 Holes
A
B
C
Dia.
Max.
Ref.
Grounding Indents
(See Table)
Mating Face
93
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Crimp Snap-In Contact Connectors (Continued)
Receptacle
Plug Part Numbers Receptacle Part Nos.
Shell No. of Dimensions Insert Mounting Tin Plated Shell
Size Contact ABC
Material Method Zinc Without With Zinc Tin
Positions Plated Grounding Grounding Plated Plated
Shell Indents Indents Shell Shell
1.213 .984 .494 Standard 205204-9 205204-8 205204-4 205203-8 205203-3
19
30.81 24.99 12.55 94V-0 Clinch Nut — 1658642-2 1658642-1 — 1658643-1
2 15 1.541 1.312 .494 94V-0 Standard 205206-9 205206-8 205206-3 205205-7 205205-2
39.14 33.33 12.55 *Clinch Nut ——5745908-2 — 1658644-1
2.088 1.852 .494 Standard 5205208-1 207464-7 207464-2 5205207-1 207463-1
3 25 53.04 47.04 12.55 94V-0 Clinch Nut ——5745036-2 207516-6 207516-5
4 37 2.729 2.500 .494 94V-0 Standard 205210-8 205210-7 205210-3 205209-7 205209-2
69.32 63.50 12.55 Clinch Nut ——745135-4 — 5207661-3
5 50 2.635 2.406 .605 94V-0 Standard 1658641-3 1658641-1 1658641-2 1658640-2 1658640-1
66.93 61.11 15.37 Clinch Nut ——5745883-2 — 5745884-1
Note: Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
Clinch Nut
(Plug and Receptacle)
.100
[2.54] Max.
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
.243
[6.17]
.430
[10.92]
.432
[7.90]
.120
[3.05]
T
yp.
2 Holes
A
B
C
Dia.
Max.
Ref.
Mating Face
94
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Basic Shielding Hardware Kits
Each kit contains:
■Connector
■Inner shield
■Outer shield
Contacts and ferrules must be purchased
separately.
Material and Finish:
Connector Shells—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shield—Steel, tin plated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Plug
.509
[12.93]
.112
[2.84]
T
yp.
.109
[2.77] Typ.
Max.
Plug Connector
Inside
Shield Outside
Shield
.120
[3.05]
Typ.
2 Holes
D
E
.195
[4.95]
T
yp.
Max.
Ferrule (Must
Be Purchased
Separately)
.462
[11.73] Max.
View of Rear Shell
(With Shields Removed)
Grounding
Indents
.230
[5.84]
95
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Basic Shielding Hardware Kits (Continued)
Recommended Max. Inner
Shell No. of Dimensions Cable Cable Mounting
Size Contact DE
Outer Dia. Bundle Method Plug Kit Numbers Receptacle Kit Numbers
Positions Range Dia.†
.700 1.535 .165-.455 .350 Standard 1658645-1 1658646-1
19
17.78 38.99 4.19-11.56 8.89 Clinch Nut 5748526-1 5748536-1
1.024 1.535 .165-.455 .350 Standard 1658647-1 5747539-1
2 15 26.01 38.99 4.19-11.56 8.89 Clinch Nut 5750636-1 5787908-1
1.576 1.535 .165-.455 .350 Standard 1658648-1 1658649-1
3 25 40.03 38.99 4.16-11.56 8.89 Clinch Nut — 1658662-1
2.215 1.892 .338-.562 .450 Standard 1658650-1 1658651-1
4 37 56.26 48.06 8.59-14.28 11.43 Clinch Nut 5786929-1 —
5 50 2.120 1.876 .338-.480 .450 Standard 1658652-1 1658653-1
53.85 47.65 8.59-12.19 11.43
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Receptacle
.509
[12.93]
.112
[2.84]
T
yp.
.109
[2.77] T
yp.
Max.
.462
[11.73] Max.
Rcpt. Connector
Inside
Shield Outside
Shield
.120
[3.05]
Typ.
2 Holes
D
.243
[6.17]
E
.195
[4.95]
T
yp.
Max.
Ferrule (Must
Be Purchased
Separately)
View of Rear Shell
(With Shields Removed)
Clinch Nut
(Plug and Receptacle)
.100
[2.54] Max.
96
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-20 Shielding Hardware Enclosure Kits
.812
[20.62]
T
yp.
.125
[3.18]
Max.
1.467
[37.26]
Typ.
Expanding Neck
Accommodates Cable
Each Kit Contains:
■Connector
■Inner shield
■Outer shield
■Enclosure
■Two jackscrews
Contacts and ferrules must be purchased
separately.
Material and Finish:
Connector Shells—Steel, tin plated.
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Mateable Connectors:
HDE—pages 110-123
HDP—pages 90-102
HD-20 Board Mount—
pages 54-71, 78-85, 87-89
Mating/Panel Mounting—page 42
Mating Hardware—pages 146-150,
153, 155
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005
108-40030
Application Specifications—
114-10000
114-40030
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Plug
FMax
EMax.
Plug Connector
HDP-20
Shield
Qty. 2
Jackscrew
Qty. 2
Cable
Ref.
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Enclosure
DMax.
97
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Shielding Hardware Enclosure Kits (Continued)
Recommended Shielding
Cable
Max. Enclosure
Shell No. of Dimensions Inner Insert Kit Numbers Expansion
Size Contact Outer Cable Material Tool
Positions DEF Diameter Bundle Plug Receptacle
Cable Part
Range Dia.† O.D. (Max.) Number
1.660 1.355 .630 .190-.330 .330 94V-0 1658655-1 1658654-1
19
42.16 34.42 16.00 4.83-8.38 8.38 .330
1.660 1.685 .630 .190-.330 .330 94V-0 1658657-1 1658656-1 8.38 58241-4
2 15 42.16 42.80 16.00 4.83-8.38 8.38
1.660 2.210 .630 .217-.435 .350 94V-0 1658659-1 1658658-1 .450
3 25 42.16 56.13 16.00 5.51-11.05 8.89 11.43 58241-1
2.010 2.865 .730 .338-.562 .450 94V-0 5747958-1 1658660-1
4 37 51.05 72.77 18.54 8.59-14.28 11.43 .572
2.010 2.775 .730 .338-.562 .450 94V-0 1658661-1 5747959-1 14.52 58241-2
5 50 51.05 70.49 18.54 8.59-14.28 11.43
Notes: 1. Plugs accept size 20 DF pin contacts and receptacles accept size 20 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Receptacle
.812
[20.62]
Typ.
.125
[3.18]
Typ.
1.467
[37.26]
T
yp.
Expanding Neck
FMax
EMax.
Rcpt. Connector
HDP-20
Shield
Qty. 2
Jackscrew
Qty. 2
Cable
Ref.
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Enclosure
DMax.
98
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Shielded Connector, Preassembled Kit
Designed to meet the
requirements of Local
Area Networking, this
Subminiature D Shielded
Connector Kit is available
with slide latches attached
to the receptacle. The
receptacle is shielded and
covered with a durable
plastic enclosure. This
shielding decreases emis-
sions and provides an
effective EMI/RFI barrier.
Preassembled connector
kits are available in
Subminiature D, shell size 2,
15-position configuration and
accept crimp, snap-in HD-20
contacts. Contacts are avail-
able separately and allow
for selective positioning.
Other sizes and styles can
be made available, consult
TE.
Material and Finish:
Inserts—94V-0 rated nylon, black
Enclosures—Elastomer, styrene poly-
olefin, or PVC, black
Shields and Shells—Carbon steel
per ASTM A109, plated with .000200
[0.00508] min. tin over .000050
[0.00127] min. copper
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—pages 100, 101
Application Tooling—page 102
Ferrules—page 99
Technical Documents:
Product Specifications—
108-40005, 108-40030, 108-40032
Application Specifications—
114-10000 & 114-40030
Receptacle
Part No. 749246-1
Note: Instruction Sheets for TE
Tooling are packaged with the
tooling. For additional information
call the Tooling Assistance Center:
1-800-722-1111.
Expanding neck,
accommodates cable
from .190-.375
[4.83-9.53] Dia.
1.685 Max.
42.80 Max.
Ferrule, must be
purchased separately, as
required by cable diameter (page 99)
99
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Ferrules for Shielding Hardware Kits
Shell L Cable Part Numbers
Sizes Style Dim. Diameter Ferrule Die Sets*
.440 .165-.190
1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3
.440 .190-.217
1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2
.440 .217-.246
1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8
.440 .246-.284
1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1
.440 .284-.324
1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7
.440 .324-.375
1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6
.440 .375-.437
1-3 Straight 11.18 9.53-11.10 2-747579-7 543424-5
.440 .400-.460
1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4
.625 .230-.265
4-5 Stepped 15.88 5.84-6.73 2-747580-4 543425-2
.625 .338-.385
4-5 Stepped 15.88 8.59-9.78 2-747580-3 543425-1
.625 .375-432
4-5 Stepped 15.88 9.53-10.97 2-747580-1 58238-1
.625 .422-.490
4-5 Stepped 15.88 10.72-12.45 3-747580-1 58237-2
.625 .480-.562
4-5 Straight 15.88 12.19-14.28 2-747580-2 58237-1
Ferrules for
Shielding Hardware Kits
Application Tooling for
Shielding Hardware Kits
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
L
.020
[0.51]
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 94-98
Technical Documents:
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9172)
Bench
Mounting
Plate
Part No. 313183-1
Stepped
Straight
100
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Connector Contacts, Precision Formed
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated
A—Select—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
B—Duplex—.000030 [0.00076] gold on
mating end, tin on termination end, with
entire contact nickel underplated
C—Gold flash over nickel on entire
contact
D—Duplex—Gold flash on mating end,
tin on termination end, with entire
contact nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
Application Tooling—page 102
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Insertion/Extraction Tool
No. 91285-1
Instruction Sheet—408-9404
Without Insulation Support
Pin Socket
Pin Socket
Wire Size Contact Hand Tools for Loose Form Contacts
Range Finish
Contact Part Numbers
CERTI-CRIMP II Applicators*
AWG
Ins. Dia.
(Plating Pin Socket PRO-CRIMPER II Hand Tool for Strip Form
[mm2]
Max.
Code) Strip Form Loose Form Strip Form Loose Form Hand Tool (Color Code) Contacts
A 66507-3 66507-9 66505-3 66505-9
.040 B 1658540-4 1658540-5 1658538-2 — 91503-1 466423-4***
1.02 C66507-4 1-66507-0 66505-4 1-66505-0 58448-2 (Blue Dot) 466901-1***
28-24 D 1658540-1 1658540-2 1658538-3 1658538-1
0.08-0.2
.060
A66682-2 66682-4 66683-2 66683-4
1.52 B 5066682-9 — 1-5066683-0 ——
91549-1 466963-1***
D 5066682-6 — 5066683-7 —
(Black Dot)
A745254-2 745254-6 745253-2 745253-6
26-22 .040 B 1658544-2 1658544-1 1658543-2 1658543-1 91525-1
0.15-0.4 1.27 C 745254-3 745254-7 745253-3 745253-7 —(Yellow Dot) 466968-1***
D1658544-3 — 1658543-3 —
A 66506-3 66506-9 66504-3 66504-9
24-20 .060 B 1658539-1 1658539-3 1658537-3 1658537-4 91503-1 466422-4***
0.2-0.6 1.52 C66506-4 1-66506-0 66504-4 1-66504-0 58448-2 (Red Dot) 466900-1***
D 1658539-2 1658539-4 1658537-1 1658537-2
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-LECTRIC Model “G” Terminating Machine.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
Hand Tools for
Wire Size Contact Contact Part Numbers Loose Form Contacts
Range Ins. Dia. Finish Pin Socket CERTI-CRIMP II Applicators*
AWG Max. (Plating
Strip Form Strip Form Hand Tool for Strip Form
[mm2]Code) (Color Code) Contacts
28-24 .068 A 205310-2 205311-3 91548-1 466903-1***
0.08-0.2 1.73 (Blue Dot)
24-20 .068 A 205202-2 205201-3 91548-1
0.2-0.6 1.73 C 205202-6 205201-6 (Red Dot) 466902-1***
A 745229-2 745230-2
22-18 .068 B 1658541-1 1658542-2 91513-1
0.4-0.8 1.73 C 745229-5 745230-5 (Green Dot) 466996-1***
D—1658542-1
Note: Wire insulation diameter is limited by the connector housing cavity and clearance for the
insertion/extraction tool.
***For Part Nos. of Special Applicators and Applicators for other model machines, call the TE Tooling Assistance
Center at 1-800-722-1111.
***For use with AMP-O-MATIC Model II Stripper-Crimper Machine.
With Insulation Support
Crimp Snap-In
Contacts
101
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Connector Contacts, Precision Formed (Continued)
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated:
A—Duplex plated .000030 [0.00076]
gold on mating end, with entire contact
.000050 [0.00127] min. nickel under-
plated
B—Duplex plated gold flash on mating
end, with entire contact .000050
[0.00127] min. nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92, 93
Technical Documents:
Product Specification—108-40005
Application Specifications—
114-10000
114-40030
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
.025 [0.64]
Square Posted Contacts
Contact Loose Form Contact Numbers
Finish .125 [3.18] .188 [4.78] .427 [10.85] .651 [16.54]
(Plating Post Length* Post Length* Post Length* Post Length*
Code) Pin Socket Pin Socket Pin Socket Pin Socket
A—5-745288-5 5-745287-4 7-745288-0 4-745287-7 5-745288-8 5-745287-0 6-745288-1
B—— ———7-745288-2 — 7-745288-2
*Length of post extending from rear of HDP-20 metal-shell connector.
Socket
Pin
Stabilizer Stabilizer
Insertion/Extraction Tool
No. 91285-1
This tool includes interchangeable tips
to Insert/Extract:
Size 22, 28-22 AWG [0.08-0.4 mm2]
Size 20, Posted Contacts
(Instruction Sheet—408-9404)
Contact Size 20 DF
Pin Diameter .040 [1.02]
Material and Finish:
Pin—Brass
Socket—Phosphor bronze
Plated—Gold flash over nickel on
entire contact, with additional .000030
[0.00076] gold on mating end
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDP—pages 92-97
Technical Documents:
Product Specification—108-40005
Application Specification—
114-40030
Socket
Pin
Strip Form Loose Form
Contact Number Contact Number
Pin Socket Pin Socket
66570-2 66569-2 66570-3 66569-3
18 AWG Max. Wire (.046 [1.17] Max. Conductor Diameter)
Note:
Contacts to be
soldered to wire
before being
inserted into
housing
Solder Cup Contacts,
Snap-In
102
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-20 Application Tooling
HDP-20 contacts may be
applied by a variety of hand
tools and machines. For
low production runs, repairs
and prototype work, we
offer either our premium
CERTI-CRIMP Hand Tool
or our commercial
PRO-CRIMPER II Hand Tool.
For medium-volume
production, you have the
choice of our AMP-O-LECTRIC
Model “G” Terminating
Machine, our new Model
“M” Terminating Machine, or
our AMP-O-MATIC Model II
Stripper-Crimper Machine.
The Stripper-Crimper is typi-
cally used for terminating
the wires of jacketed cable.
All three machines can be
bench mounted.
For production requirements
ranging from non-stop high
volumes to countless series
of short runs, our popular
AMPOMATOR CLS IV+ fully-
automated lead-making
machine is an ideal choice.
For further information
about these or other TE
hand tools and machines,
call the TE Tooling
Assistance Center at
1-800-722-1111.
This versatile machine
now incorporates two
AMP-O-LECTRIC Model “G”
Terminating Units. Basically,
it produces single-wire
leads in lengths from 1.62
[41.2] to 1000 [25 400]. It
measures, cuts, strips and
terminates wire sizes from
26 to 10 AWG [0.12 to 6 mm2]
stranded and 26 to
16 AWG [0.12 to 1.4 mm2]
solid. Production rates
range up to 4800 leads per
hour for 3 [76.2] lengths.
The machine is micropro-
cessor controlled, and pro -
grammed and operated with
an easy-to-follow, menu-
driven touchscreen. It can
retain data for up to 200
lead assemblies. Off-line
programming is also pos-
sible with optional software
OffLine-Plus for Windows
95, Part No. 189263-2.
Air requirement is 90 psi
[6.21] bar minimum at
15 scfm [0.0071 m3/s]. Power
requirement is single-phase
220 VAC, 50 or 60 Hz, 25 A.
For further information
request Catalog 124324.
AMPOMATOR CLS IV+ Lead-Making Machine
103
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors
Contacts
Type Termination Plating
Duplex
(.000030
[0.00076] Gold
and Tin)
Duplex
(Gold Flash
and Tin)
Duplex
(0.000030
[0.00076] Gold
and Tin)
Duplex
(Gold Flash
and Tin)
Crimp
Crimp
Pin
(pg. 109)
Socket
(pg. 109)
Connector
Shell Type
Insert Material andType
Material Finish
Mounting
94V-0 Rated Tin Plated Steel .120
Plug Thermoplastic, with Grounding [3.05]
(pg. 105) Black Indents Dia. Holes
94V-0 Rated .120
Receptacle Thermoplastic, Tin Plated Steel [3.05]
(pg. 105) Black Dia. Holes
Product Selection Guide
➧➧
➧➧
➧➧
104
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Shielded Cable
Clamps and
Shielding
Hardware and
Enclosure Kits
One-Piece All Plastic
Cable Clamp
180°/120°
(Quik-Snap)
(pg. 133)
Box and Lid
Straight/90°
Exit
(pg. 137)
Box and Lid
Straight/90° Exit
with Male Screw
Retainers
(pg. 137)
Clam Shell
Straight/45° Exit
(pg. 138)
Clam Shell
Straight/45° Exit
with Screw Retainers
(pg. 138)
➧➧➧➧
Product Facts:
■Approximately 65% higher
density than HD-20
connectors
■Lower cost, commercial
version of the military
approved Series 90 family
■Available with shielding
overmold hardware and
shielding enclosure kits
■Capable of using numerous
standard HD-20 cable
clamps and mating hardware
■Low cost, high
performance, precision-
formed crimp contacts
■Intermateable with any
size 22 Subminiature D
connector dimensionally
complying with MIL-C-24308
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Listed under Underwriters
Laboratories Inc., Standard
1863, Communication
Circuit Accessories,
File No. E81956
■Certified by
Canadian Standards
Association, File
No. LR 1088108
(LR 7189-207)
Section Contents
Plug and Receptacle Connectors . . . . . . . . . . . . . . . . . . . . . . . 105
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Shielding Hardware Enclosure Kits . . . . . . . . . . . . . . . . . . . . . . 107
Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 108
Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108, 109
Straight Exit
RFI/EMI Shields
for Jacketed
Cable
(pg. 141)
90° Exit RFI/EMI
Die Cast
Shields For
Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pg. 106)
Shielding
Hardware
Enclosure Kits
(pg. 107)
Crimp & Split
Ring Ferrules
(pgs. 143-145)
Male Screw
Retainers
(pgs. 146, 147)
Female
Screwlocks
(pg. 148)
Locking
Posts and
Slide
Latches
(pgs. 149, 151)
Two-Piece
Spring
Latch
(pg. 152)
Latching
Blocks
(pgs. 153, 154)
Unshielded
Cable Clamps
Mounting and
Mating Hardware
Contact Retention Features
Pin
Socket
Housing
(Cutaway)
Contact bearing surface is
large and symmetrical
R
R
Generous lead-in
to minimize “stubbing”
Radius lead-in minimizes force
needed to insert contact
into housing
Reinforced ribs
R
Radius lead-in minimizes force
needed to insert contact
into housing
105
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Receptacle
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts and ferrules must be purchased
separately.
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheets—408-9381
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Plug
Clinch Nut
(Plug and Receptacle)
.100
[2.54] Max.
Part Numbers
Shell No. of Dimensions With Grounding With With
Size Contact ABC Indents Clinch Nuts Clinch Nuts
Positions Plug Plug Receptacle Receptacle
1.213 .984 .494
1 15 30.81 24.99 12.55 748364-1 1658691-1 1658681-1 1658690-1
1.541 1.312 .494
2 26 39.14 33.33 12.55 1658671-1 5749717-1 1658682-1 5788816-1
2.088 1.852 .494
3 44 53.84 47.04 12.55 1658672-1 — 1658683-1 5786583-1
2.729 2.500 .494
4 62 69.32 63.50 12.55 1658673-1 6658293-1 1658684-1 —
2.635 2.406 .605
5 78 66.93 61.11 15.37 1658674-1 — 1658685-1 5788817-1
Note: Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
A
B
C
A
B
C
.420
[10.67]
.230
[5.84]
.243
[6.17]
.120
[3.05]
2 Holes
.432
[10.97]
Dia.
.120
[3.05]
2 Holes
Dia.
Max.
Ref.
Ref.
.432
[10.97] Max
Grounding Indents (See Table)
Mating Face
.430
[10.92]
Mating Face
Plug
(With Grounding Indents)
Receptacle
106
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Basic Shielding
Hardware Kits
Each kit contains:
■Connector
■Inner shield
■Outer shield
Contacts and ferrules must be purchased
separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shields—Steel, tin plated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Application Tooling—pages 108 &
109
Mateable Connectors—
pages 105 & 107
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Technical Documents:
Application Specifications—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381,
408-9010
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
Plug
Receptacle
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
.120
[3.05]
2 Holes
D
.230
[5.84]
T
yp.
C
Dia.
.120
[3.05]
2 Plc.
Dia.
.195
[4.95] Max. Typ.
Rcpt. Connector
Plug Connector
Ferrule (Must
Be Purchased
Separately)
Receptacle
Plug
.243
[6.17]
.195
[4.95] Max. Typ.
D
C
Recommended Max. Inner
Shell No. of Dimensions Cable Cable Kit Numbers
Size Contact CD
Outer Dia. Bundle
Positions Range Dia.† Plug Receptacle
1.535 .700 .165-.455 .350
1 15 38.99 17.78 4.19-11.56 8.89 1658675-1 5748634-1
1.535 1.024 .165-.455 .350
2 26 38.99 26.01 4.19-11.56 8.89 1658676-1 1658687-1
1.535 1.576 .165-.455 .350
3 44 38.99 40.03 4.19-11.56 8.89 1658677-1 5748636-1
1.892 2.215 .338-.562 .450
4 62 48.06 56.26 8.59-14.28 11.43 5748471-1 —
1.876 2.120 .338-.490 .450
5 78 47.65 53.85 8.59-12.45 11.43 5748472-1 —
107
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
1658688-1
1658689-1
5748641-1
5748642-1
—
1658678-1
1658679-1
1658680-1
5748476-1
5748477-1
.190-.330
4.83-8.38
.190-.330
4.83-8.38
.217-.435
5.51-11.05
.338-.562
8.59-14.28
.338-.490
8.59-12.45
.630
16.00
.630
16.00
.630
16.00
.730
18.54
.730
18.54
1.355
34.42
1.685
42.80
2.205
56.01
2.860
72.64
2.770
70.36
1.640
41.66
1.640
41.66
1.640
41.66
2.010
51.05
2.010
51.05
15
26
44
62
78
1
2
3
4
5
58241-4
58241-2
58241-1
.330
8.38
.572
14.52
.450
11.43
Notes: 1. Plugs accept size 22 DF pin contacts and receptacles accept size 22 DF socket contacts.
2. Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Shell
Size
No. of
Contact
Positions
Recommended
Cable
Outer
Diameter
Dimensions
CD E
Shielding Enclosure
Expansion Tool
Cable Part
O.D. (Max.) Number
Kit Numbers
Plug Receptacle
Each kit contains:
■Connector
■Inner shield
■Outer shield
■Enclosure
■Two jackscrews
Contacts and ferrules must be purchased
separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated ther-
moplastic, black
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Contacts—page 109
Ferrules—page 108
Application Tooling—pages 108 &
109
Mateable Connectors—
pages 105 & 106
Mating Hardware—pages 146-150,
153-155
Mating/Panel Mounting—page 42
Technical Documents:
Application Specifications—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
408-9172
Note: Instruction Sheets for TE Tooling are
packaged with the tooling. For additional
information call the Tooling Assistance Center:
1-800-722-1111.
Shielding Hardware
Enclosure Kits
Plug
Receptacle
.812
[20.62]
Typ.
1.467
[37.62]
T
yp.
.125
[3.18] Max.
.125
[3.18] Max.
CMax.
Plug Connector
HDP-22
Shield
Qty. 2
Cable
Ref.
Cable
Ref.
4-40 Jackscrew
Qty. 2
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Ferrule (Must
Be Purchased
Separately, As
Required By
Cable Diameter
Expanding Neck, Accommodates Cable
Expanding Neck
Enclosure
.812
[20.62]
Typ.
1.467
[37.62]
Typ.
Rcpt. Connector
HDP-22
Shield
Qty. 2
4-40 Jackscrew
Qty. 2
Enclosure
Receptacle
Plug
Max.
Inner
Cable
Bundle
Dia.†
.330
8.38
.330
8.38
.350
8.89
.450
11.43
.450
11.43
D Max. E Max.
D Max. E Max.
C Max.
108
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 106 & 107
Technical Documents:
Instruction Sheets—
408-9507
408-9508
408-9243
408-9242
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Ferrules for
Shielding Hardware Kits
Stepped
Straight
Application Tooling for
Shielding Hardware Kits
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
L
.020
[0.51]
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
58241-4 (.330 [8.38])†
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Bench
Mounting
Plate
Part No. 313183-1
Shell L Cable Part Numbers
Sizes Style Dim. Diameter Ferrule Die Sets*
.440 .165-.190
1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3
.440 .190-.217
1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2
.440 .217-.246
1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8
.440 .246-.284
1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1
.440 .284-.324
1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7
.440 .324-.375
1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6
.440 .375-.437
1-3 Straight 11.18 9.53-11.05 7-747579-7 543424-5
.440 .400-.460
1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4
.625 .230-.265
4-5 Stepped 15.88 5.84-6.73 2-747580-4 543425-2
.625 .338-.385
4-5 Stepped 15.88 8.59-9.78 2-747580-3 543425-1
.625 .375-432
4-5 Stepped 15.88 9.53-10.97 2-747580-1 58238-1
.625 .422-.490
4-5 Stepped 15.88 10.72-12.45 3-747580-1 58237-2
.625 .480-.562
4 Straight 15.88 12.19-14.28 2-747580-2 58237-1
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
109
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDP-22 Crimp Snap-In Contact Connectors (Continued)
Application Tooling
Material
Pin—Brass
Socket—Phosphor bronze
Finish
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on crimp barrel,
with entire contact nickel underplated
B—Duplex plated gold flash on mating
end, tin on crimp barrel, entire contact
nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with—pages 105-
107
Technical Documents:
Application Specification—
114-10001
Product Specification—108-1268
Instruction Sheet—408-9381
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Precision Formed
Crimp Snap-In Contacts,
Size 22 DF
Pin
Socket
Insertion/Extraction
Tool No. 91285-1 (Instruction Sheet—408-9404)
This tool contains interchangeable tips to Insert/Extract
Size 22, 28-22 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, 28-20 AWG [0.08-0.4 mm2] Crimp Contacts
Size 20, Posted Contacts
AMP-O-LECTRIC
MODEL “G”
Terminating Machine
A totally new design of our most
popular machine for bench-top
operation. It features a quiet and
highly-reliable direct motor drive,
electronic controls for ease of
setup and operation, and
improved guarding and lighting
for operator convenience and
safety. All versions also include
either manual or automatic
precision adjustment for crimp
height. Power requirement is
120 or 220 VAC, 50 or 60 Hz.
For further information, request
Catalog 65828.
AMP-O-MATIC
Model II
Stripper-Crimper Machine
This machine automatically
strips as well as terminates
individual wires. Similar to the
AMP-O-LECTRIC Model “G”
machine, applicators are quickly
interchangeable, and it includes
precision adjust ment for crimp
height. All adjustments can be
made from the front of the
machine without special tools.
Power requirement is 120 VAC.
Air requirement is 80-100 psi
[5.52-6.89 bar], 3.5 scfm
[0.00165 m3/s].
For further information request
Catalog 65004.
Applicators
To accommodate the broad
range of wire termination
products that TE pro duces,
most TE terminating machines
are designed for use with
interchangeable applicators.
The basic styles are quickly
interchangeable to minimize
costly down times, and feature
dial-in wire and insulation
crimp-height settings. Special
appli cators are now available
for use with the AMP Crimp
Quality Monitor, for measuring
the crimp height of each
termina tion as it is made, plus
evalu ating the quality of each
crimp.
For further information, request
Catalog 65404.
For applicator part numbers,
call the TE Tooling Assistance
Center at 1-800-722-1111.
PRO-CRIMPER II
Hand Tool
Part No. 90800-1
Features interchangeable die
sets and ratchet control that
provides full die closure to help
eliminate partial crimps. The
new design is more durable,
and requires dramatically less
hand force.
For further information, request
Catalog 82276.
Wire Contact Contact Part Numbers Hand Tools
Size Insulation Finish Pin Socket for Loose Form Contacts
AWG Diameter (Plating Strip Loose Strip Loose PRO-CRIMPER II CERTI-CRIMP II
mm2Max. Code) Form Form Form Form Hand Tool Hand Tool
28-22 .040 A 1658670-1 1658670-2 1658686-1 1658686-2
0.4-0.08 1.02 B 1658670-3 1658670-4 1658686-3 1658686-4 90800-1 91520-1
Notes: 1. Strip form contacts shipped 20,000 pieces/reel.
110
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable
Product Selection Guide
Connector
Insert Shell Type
Type Material Material and Finish Mounting
94V-0 Rated
Thermoplastic,
Black
All-Plastic
(pg. 112)
Metal-Shell
(pg. 114)
Metal-Shell
(pg. 115)
94V-0 Rated
Thermoplastic,
Black
All-Plastic
(pg. 113)
Tin Plated Steel
Tin Plated Steel
.120
[3.05] Dia. Holes
.120
[3.05] Dia. Holes
Contacts
Pre-Loaded*
Type Termination Plating
Pins
Sockets
Insulation
Displacement
* Interchangeable crimp
snap-in contacts
available, see page 121
Insulation
Displacement
* Interchangeable crimp
snap-in contacts
available, see page 121
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
Duplex
(.000030
[0.00076]
Gold and
Tin)
Duplex
(Gold Flash
and Tin)
➧➧
➧➧
➧➧
Receptacle
Plug
111
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDE-20 IDC Connectors for Discrete Wire and Jacketed Cable (Continued)
Unshielded
Cable Clamps
One-Piece, All-
Plastic Cable
Clamp, 180°/120°
Exit (Quik-Snap)
(pg. 133)
Unshielded
Cable Clamps
Straight/90° Exit
(pg. 132)
Slide-On Back
Cover (pg. 136)
Product Facts
■Insulation displacement
contacts preloaded in hous-
ings
■No wire stripping
■Post plated contacts with no
bare edges
■Duplex plated contacts—
gold on mating end and tin
on crimp end
■Patented contact ensures
reliable termination of a
wide range of wire sizes
and insulation diameters
■Removable contacts for
replacement and repair
■Selective loading of con-
tacts available
■Crimp snap-in contacts
available for making
jumpers between circuits
■Recognized under the
Component Program
of Underwriters
Laboratories Inc.,
File No. E28476
■Listed under
Underwriters Laboratories
Inc., Standard 1863,
Communication
Circuit Accessories,
File No. E81956
■Certified by
Canadian Standards
Association, File
No. 1088108
(LR 7189-207)
Section Contents
All-Plastic Plug and Receptacle Connectors . . . . . . . 112, 113
Metal-Shell Plug and Receptacle Connectors . . . . . . 114, 115
Basic Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . . 116, 117
Shielding Hardware Enclosure Kits. . . . . . . . . . . . . . . . . 118, 119
Ferrules for Shielding Hardware Kits . . . . . . . . . . . . . . . . . . . . 120
Interchangeable Contacts, Crimp Snap-In . . . . . . . . . . . . . . 121
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122, 123
Typical Application Rates
Tool Rate
Pistol Style 7.4 Sec./Line
Arbor Tool 5.0 Sec./Line
CHAMPOMATOR Machine 2.8 Sec./Line
Note: Rates are based on total time to complete a double ended 25 position
Jacketed Cable Assembly
R
R
➧➧➧➧
Shielded Cable
Clamps and
Shielding Hardware
and Enclosure Kits
Straight Exit
RFI/EMI Shields
for Jacketed
Cable (pg. 142)
90° Exit Die Cast
RFI/EMI Shields
for Jacketed Cable
(pg. 142)
Basic Shielding
Hardware Kits
(pgs. 116, 117)
Shielding
Hardware
Enclosure Kits
(pgs. 118, 119)
Mounting and
Mating Hardware
Male Screw
Retainers
(pgs. 146, 147)
Female
Screwlocks
(pg. 148)
Locking Posts
and Slide
Latches
(pgs. 149, 151)
Spring Latches,
(pg. 152)
Latching Blocks,
(pgs. 153, 154)
Keying Plug
(pg. 155)
R
112
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 All-Plastic IDC Connectors
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Connector Part Numbers
Contact Contact Contact
No. of Identification Identification
Shell Contact
Dimensions Finish No. 1 No. 2
Size Positions AB
(Plating for 30-26 AWG for 26-22 AWG
Code) [0.05-0.15mm2] Wire [0.15-0.4mm2] Wire
Plug Plug
1.213 .984 A—745203-2
19
30.81 24.99 B—1-745203-1
1.541 1.312 A—745207-7
2 15 39.14 33.33 B——
2.090 1.852 A 745211-9 745211-7
3 25 53.09 47.04 B—745211-8
2.732 2.500 A—745215-7
4 37 69.39 63.50 B——
Material and Finish:
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Plug
Molded Cavity
Indentification &
AMP Trademark
.120
[3.05]
2 Holes
.109
[2.77]
Ref.
B
A
.112
[2.85] T
yp.
.509
[12.93]
.860
[21.84]
.230
[5.84]
.080
[2.03]
Max.
Dia.
Ref.
Plug
113
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 All-Plastic IDC Connectors (Continued)
Receptacle
Connector Part Numbers
Contact Contact
No. of Identification
Shell Contact Dimensions Finish No. 2
Size Positions AB (Plating for 26-22 AWG
Code) [0.15-0.4mm2] Wire
Receptacle
1.213 .984 A 745201-7
1930.81 24.99 B 745201-9
1.541 1.312 A 745205-7
2 15 39.14 33.33
2.090 1.852 A 745209-7
3 25 53.09 47.04 B 745209-8
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
3. Individual conductor strands should be larger than .005 inch [0.127] diameter.
4. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
5. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
Molded Cavity
Indentification &
AMP Trademark
.243
[6.17]
.120
[3.05]
2 Holes
Dia.
.112 [2.85] Typ.
.509
[12.93] Max.
.109
[2.77]
Ref.
B
A
.824
[20.93] Ref.
.080
[2.03]
Receptacle
Material and Finish:
Housing—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6621
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
114
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Metal-Shell IDC Connectors
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 138, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Plug
A
B
.112
[.285]
.509
[12.93]
.050
[1.27]
T
yp.
.039
[0.99] Typ.
.604
[15.34]
Max.
Typ.
Typ.
.120
[3.05]
2 Holes
Dia.
.109
[2.77]
Ref.
.230
[5.84]
1.213 .984 A 1-745492-7 1-745492-8 1-745492-9
19
30.81 24.99 B—2-745492-0 —
1.541 1.312 A 1-745494-7 1-745494-5 —
2 15 39.14 33.33 B—1-745494-6 —
2.088 1.852 A 1-745496-9 1-745496-7 2-745496-0
*3 25 53.04 47.04 B—1-745496-8 —
2.729 2.500 A 1-745498-6 1-745498-5 —
4 37 69.32 63.50 B—1-745498-7 —
Connector Part Numbers
Contact Contact Contact
Identification Identification Identification
Contact
No. 1 No. 2 No. 3
No. of Finish
for 30-26 AWG for 26-22 AWG for 22-20 AWG
Shell Contact Dimensions
(Plating
[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire
Size Positions AB
Code)
Plug Plug Plug
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
115
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Metal-Shell IDC Connectors (Continued)
Material and Finish:
Shell—Steel, tin plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Interchangeable Crimp Snap-In
Contacts—page 121
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 42
Cable Clamps—pages 132, 133, 135-
137, 139, 140, 144, 145
Mating Hardware—pages 146-150,
153, 155
Technical Documents:
Product Specification—108-40011
Application Specifications—
114-40002
114-40003
Instruction Sheet—408-6645
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Receptacle
A
B
.109
[2.77]
Ref.
.112
[.285]
.509
[12.93]
.243
[6.17]
.030
[0.76] Typ.
.567
[0.2]
Max.
T
yp.
Typ.
Typ.
.120
[3.05]
2 Holes
Dia.
.050
[1.27]
Typ.
1.213 .984 A 1-745491-6 1-745491-7 1-745491-9
19
30.81 24.99 B—1-745491-8 —
1.541 1.312 A 1-745493-6 1-745493-4 —
2 15 39.14 33.33 B—1-745493-5 —
2.088 1.852 A 1-745495-7 1-745495-8 1-745495-9
*3* 25 53.04 47.04 B—2-745495-0 —
2.729 2.500 A 1-745497-6 1-745497-5 —
4 37 69.32 63.50 B—1-745497-7 —
Connector Part Numbers
Contact Contact Contact
Identification Identification Identification
Contact
No. 1 No. 2 No. 3
No. of Finish
for 30-26 AWG for 26-22 AWG for 22-20 AWG
Shell Contact Dimensions
(Plating
[0.05-0.15mm2] Wire [0.15-0.4mm2] Wire [0.4-0.6mm2] Wire
Size Positions AB
Code)
Receptacle Receptacle Receptacle
* RS-232, size 3 connector, for 26-22 [0.15-0.4mm2] AWG wire select loaded circuits 1-8,15,17, 20 and 22, Plug
Part No. 747740-1, Receptacle Part No. 747741-1, gold flash contacts.
Notes: 1. All connectors are preloaded with insulation displacement contacts. Pins in plug connectors and sockets in
receptacle connectors. Contacts accept a max. wire insulation thickness of .015 [0.38] and a max. wire
insulation dia. of .060 [1.52].
Notes: 2. Connectors can be made available with clinch nuts, contact TE.
3. HDE connectors are designed for terminating solid or stranded (7-strand max.) wire.
4. Individual conductor strands should be larger than .005 inch [0.127] diameter.
5. Extraction Tool Part No. 91232-1 (Instruction Sheet 408-6631) is used to remove pin or socket contacts.
6. For terminating more than one wire, or a drain wire, use crimp contacts on page 121.
116
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Basic Shielding Hardware Kits
Each kit contains:
■Connector
■Inner shield
■Outer shield
Ferrules must be purchased separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Plug
.230
[5.84]
Typ. .086
[2.18]
Max.Typ.
.509
[12.93]Max.
.112
[2.84]
Typ.
.109
[2.77] T
yp.
C
D
.490
[12.45]
Max.
View of Rear Shell
(With Shields Removed)
Plug Connector
Ferrule (Must
be Purchased
Separately)
Outside
Shield
Inside
Shield
.395
[10.03]
Dia.
.377±.015
[9.58±0.38]
.120
[3.05]
2 Holes
Dia.
Connector Part Numbers
Recommended Max. Contact Contact Contact
No. of Cable Inner Contact I.D. No. 1 I.D. No. 2 I.D. No. 3
Shell Contact Dimensions Outer Cable Finish for 30-26 AWG for 26-22 AWG for 22-20 AWG
Size Pos. CD Dia. Bundle (Plating [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2]
Range Dia.† Code) Wire Wire Wire
Plug Plug Plug
1.520 .678 .165-.455 .350 A—747515-7 —
19
38.61 17.22 4.19-11.56 8.89
1.520 1.002 .165-.455 .350 A 747531-7 747531-8 —
2 15 38.61 25.45 4.19-11.56 8.89 B—747531-9 —
1.520 1.550 .165-.455 .350 A 747547-8 747547-9 —
3 25 38.61 39.37 4.19-11.56 8.89 B—1-747547-0 —
1.867 2.205 .338-.562 .450 A— — —
4 37 47.42 56.01 8.59-14.28 11.43 B—1-747563-0 —
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
117
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Basic Shielding Hardware Kits (Continued)
Each kit contains:
■Connector
■Inner shield
■Outer shield
Ferrules must be purchased separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Receptacle
.243
[6.17]
Typ.
Rcpt. Connector
Ferrule (Must
be Purchased
Separately)
Outside
Shield
Inside
Shield
View of Rear Shell
(With Shields Removed)
.086
[2.18]
Max.Typ.
.509
[12.93]Max.
.112
[2.84]
Typ.
.109
[2.77] T
yp.
C
D
.490
[12.45]
Max.
.395
[10.03]
Dia.
.377
[9.58]
.120
[3.05]
2 Holes
Dia.
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
Instruction Sheet—408-9010
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Connector Part Numbers
Recommended Max. Contact Contact Contact
No. of Cable Inner Contact I.D. No. 1 I.D. No. 2 I.D. No. 3
Shell Contact Dimensions Outer Cable Finish for 30-26 AWG for 26-22 AWG for 22-20 AWG
Size Pos. CD Dia. Bundle (Plating [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2]
Range Dia.† Code) Wire Wire Wire
Receptacle Receptacle Receptacle
1.520 .678 .165-.455 .350 A—747516-7 747516-8
19
38.61 17.22 4.19-11.56 8.89 B—747516-9 —
1.520 1.002 .165-.455 .350 A—747532-7 —
2 15 38.61 25.45 4.19-11.56 8.89 B—747532-8 —
1.520 1.550 .165-.455 .350 A—747548-8 —
3 25 38.61 39.37 4.19-11.56 8.89 B—747548-9 —
1.867 2.205 .338-.562 .450
4 37 47.42 56.01 8.59-14.28 11.43 B 747564-8 747564-9 —
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
†Maximum cable diameter after jacket and braid removed.
118
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Shielding Hardware Enclosure Kits
Plug
Each kit contains:
■Connector
■Inner shield
■Outer shield
■Enclosure
■Two jackscrews
Ferrules must be purchased separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
D
E
C
Mating End
Ferrule (Must
be Purchased
Separately as
Required by
Cable Dia.)
Expanding Neck
Accommodates Cable
1.640
[41.66] Max.
Cable
Ref.
.630
[16.00]
Max.
Kit Part Numbers Shielding
Recommended Max. Contact Contact Contact Contact Enclosure
Shell No. of Dimensions Cable Inner Finish I.D. No. 1 I.D. No. 2 I.D. No. 3 Expansion
Size Contact Outer Cable (Plating for 30-26 AWG for 26-22 AWG for 22-20 AWG Tool
Pos. CDE Dia. Bundle Code) [0.05-0.15mm2] [0.15-0.4mm2] [0.4-0.6mm2] Cable Part
Range Dia.† Plug Plug Plug O.D. (Max.) No.
1.640 1.355 .630 .190-.330 .330 A—1-747944-5 —
19
41.66 34.42 16.00 4.83-8.38 8.38 B—1-747944-6 — .330 58241-4
1.640 1.685 .630 .190-.330 .330 A—1-747946-5 — 8.38
2 15 41.66 42.80 16.00 4.83-8.38 8.38 B—1-747946-6 —
1.640 2.210 .630 .217-.435 .350 A 1-747948-5 1-747948-6 — .450 58241-1
3 25 41.66 56.13 16.00 5.51-11.05 8.89 B—1-747948-8 1-747948-9 11.43
2.010 2.865 .730 .338-.562 .450 A 1-747950-4 1-747950-5 — .572 58241-2
4 37 51.05 72.77 18.54 8.59-14.28 11.43 B—1-747950-6 — 14.52
†Maximum cable diameter after jacket and braid removed.
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
119
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Shielding Hardware Enclosure Kits (Continued)
Receptacle
Mating End
Ferrule (Must
be Purchased
Separately as
Required by
Cable Dia.)
Expanding Neck
Accommodates Cable
Cable
Ref.
D
E
C
1.640
[41.66] Max.
.630
[16.00]
Max.
Kit Part Numbers Shielding
Recommended Max. Contact Contact Contact Enclosure
Shell No. of Dimensions Cable Inner Finish I.D. No. 1 I.D. No. 2 Expansion
Size Contact CDE Outer Cable (Plating for 30-26 AWG for 26-22 AWG Tool
Pos. Dia. Bundle Code) [0.05-0.15mm2] [0.15-0.4mm2] Cable Part
Range Dia.† Receptacle Receptacle O.D. (Max.) No.
1.640 1.355 .630 .190-.330 .330 A 1-747943-5 1-747943-6
19
41.66 34.42 16.00 4.83-8.38 8.38 B—1-747943-7 .330 58241-4
1.640 1.685 .630 .190-.330 .330 A 1-747945-5 — 8.38
2 15 41.66 42.80 16.00 4.83-8.38 8.38 B— —
1.640 2.210 .630 .217-.435 .350 A 1-747947-5 1-747947-6 .450 58241-1
3 25 41.66 56.13 16.00 5.51-11.05 8.89 B—1-747947-7 11.43
2.010 2.865 .730 .338-.562 .450 A— —
.572 58241-2
4 37 51.05 72.77 18.54 8.59-14.28 11.43 B— —
14.52
†Maximum cable diameter after jacket and braid removed.
Each kit contains:
■Connector
■Inner shield
■Outer shield
■Enclosure
■Two jackscrews
Ferrules must be purchased separately.
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shield—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Zinc alloy
Contacts—Phosphor bronze
Contact Finish—Duplex plated:
A—.000030 [0.00076] gold on mating
end, tin on termination end, with entire
contact nickel underplated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Contact Arrangements—page 40
Performance Characteristics—
page 41
Application Tooling—pages 121-123
Mateable Connectors:
HDP—pages 90-97
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating Hardware—pages 146-150,
153, 155
Mating/Panel Mounting—page 42
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-9172
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
120
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Crimp Snap-In Contact Connectors
Shell L Cable Part Numbers
Sizes Style Dim. Diameter Ferrule Die Sets*
.440 .165-.190
1-3 Stepped 11.18 4.19-4.83 3-747579-0 543424-3
.440 .190-.217
1-3 Stepped 11.18 4.83-5.51 3-747579-0 543424-2
.440 .217-.246
1-3 Stepped 11.18 5.51-6.25 3-747579-0 543424-8
.440 .246-.284
1-3 Stepped 11.18 6.25-7.21 3-747579-2 543424-1
.440 .284-.324
1-3 Stepped 11.18 7.21-8.23 3-747579-2 543424-7
.440 .324-.375
1-3 Stepped 11.18 8.23-9.53 3-747579-4 543424-6
.440 .375-.435
1-3 Straight 11.18 9.53-11.05 2-747579-7 543424-5
.440 .400-.455
1-3 Straight 11.18 10.16-11.56 3-747579-6 543424-4
.625 .230-.265
4 Stepped 15.88 5.84-6.73 2-747580-4 543425-2
.625 .338-.385
4 Stepped 15.88 8.59-9.78 2-747580-3 543425-1
.625 .375-432
4 Stepped 15.88 9.53-10.97 2-747580-1 58238-1
.625 .422-.490
4 Stepped 15.88 10.72-12.45 3-747580-1 58237-2
.625 .480-.562
4 Straight 15.88 12.19-14.28 2-747580-2 58237-1
Material and Finish:
Steel (annealed), tin plated
Related Product Data:
Shielding Hardware and
Enclosure Kits—pages 116-119
Technical Documents:
Instruction Sheets—
408-9242
408-9243
408-9507
408-9508
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Application Tooling for
Shielding Hardware Kits
Hand Crimping Tool
No. 543344-1
(Requires Die Sets, see
table above.)
Pneumatic Bench Tool
No. 312522-3
(Requires Die Set Holder
No. 58449-1.)
*Die sets used with Hand Crimping Tool Part No. 543344-1 or Pneumatic
Bench Tool Part No. 312522-3 equipped with Die Set Holder Part No. 58449-1.
L
.020
[0.51]
Ferrules for
Shielding Hardware Kits
Stepped
Straight
Shielding Enclosure
Expansion Tools
Part No. 58241-1 (.450 [11.43])†
Part No. 58241-2 (.572 [14.53])†
Part No. 58241-4 (.330 [8.38])†0
†Maximum Cable Diameter
(Instruction Sheet—408-9507)
Bench
Mounting
Plate
Part No. 313183-1
121
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Contacts, Precision Formed
Material and Finish:
Phosphor bronze, duplex plated as fol-
lows:
A—Duplex plated .000030 [0.00076]
gold on mating end, tin on termination
end, with entire contact nickel under-
plated
B—Gold flash on mating end, tin on
termination end, with entire contact
nickel underplated
Related Product Data:
Performance Characteristics—
page 41
Connectors used with:
HDE—pages 112-119
Technical Documents:
Product Specifications—
108-40011
108-40030
Application Specifications—
114-40002
114-40003
114-40006
114-40008
Instruction Sheet—408-6738
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
Interchangeable
Contacts,
Crimp Snap-In
Pin Socket
Wire Size Insulation Contact
Range Diameter Finish Contact Part Numbers
AWG Code* Single Two (Plating Pin Socket
mm2Wire Wire Code) Strip Form Strip Form
26-22 .054 .039 A— 1-745269-1
0.15-0.4 41.37 0.99 B1-745266-0 1-745269-0
22-18 .075 .054 A 1-745267-0 1-745270-1
0.4-0.8 31.91 1.37 B—1-745270-0
* A Code indicating accepted wire size range is stamped inside insulation crimp barrel of each contact.
Notes: 1. Extraction Tool No. 91232-1 is used to remove pin and socket contacts.
2. Strip form contacts shipped 10,000 pieces/reel.
122
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Application Tooling
A modular interchangeable head provides versatility to these tools. Along with the head
used to terminate Subminiature D connectors, heads are available to terminate other TE
product lines.
The head used to terminate the Subminiature D, HDE connectors can be used with a
manual pistol grip tool, an air pistol grip tool and a bench mount power assembly. These
tools terminate one unstripped wire per cycle and index the connector to the next
terminating position. The head rotates to permit optimum access to the wiring area.
Hand Tools with
Modular Heads
Technical Documents:
Instruction Sheets—
408-6790
408-9414
408-6789
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Hotline: 1-800-722-1111.
Handle and Head Tool Assembly No. 608868-1
Handle No. 58074-1
Head Assembly No. 58063-2
This tool is manually actuated, using
modular heads.
Bench Mount
Pneumatic Power Assembly
Bench Mount
Electric Power Assembly
Bench Assembly No. 58338-1
Head Assembly No. 58063-2
This tool is air actuated with
either a foot or knee switch.
Head Assembly No. 58063-2
This tool electrically powered
and actuated by a foot switch.
Manual Pistol Grip Tool Air Pistol Grip Tool
Handle No. 58075-1
Head Assembly No. 58063-2
Air actuated, utilizing modular heads.
Bench Mounted
Tools with
Modular Heads
123
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDE-20 Application Tooling (Continued)
CHAMPOMATOR 3A
Terminating Machine
This machine is the
high-productivity way to
terminate multiconductor,
jacketed cable with a variety
of TE connectors having
insulation displacement
contacts. It automatically sorts
the wires, and terminates
them in a programmed
sequence. The sequence
may use all or some of the
connector contacts, such
as for various RS-232 wiring
patterns.
All cable assemblies are tested
for continuity and shorts.
The machine is micro-
processor controlled, and
programmed by a touch input
screen. The easy programming
simplifies the process and
reduces training require ments.
The machine’s internal storage
capability can retain up to 50
cable assemblies, which can
be easily retrieved by number
or name. Produc tion monitoring
and diag nostics can also be
accessed through the touch
screen.
Contact TE for the tooling
required for your specific
applications.
CHAMPOMATOR 2.5
Terminating Machine
This is a compact, semi-
automatic bench machine. It
is microprocessor controlled,
and programmed using a
membrane switch keyboard.
The potential machine rate is
one pair of wires per second.
Contact TE for the tooling
required for your specific
applications.
The CHAMPOMATOR Model
2.5 Bench Terminating
Machine—Part No. 354786-4
is used in conjunction with
Control Module—Part No.
852423-1.
Contact TE for application
specific requirements.
Manual Arbor Tool
The arbor tool with applicator
is used to terminate jacketed
cable. Wires are neatly routed
and trimmed to length with
the cable jacket close to the
connector. 400 to 800 termi -
nated wires per hour are
typical.
Manual
Arbor Tool
Arbor Tool No. 91085-2
Applicators:
Wire O.D. .041-.060 [1.04-1.52]—No. 543157-1 (tool mount),
543426-1 (termination tool)
Wire O.D. .040 [1.02] and smaller—No. 543157-1 (tool mount),
543426-2 (termination tool)
Control Module
No. 852423-1
CHAMPOMATOR
2.5 Machine
No. 354786-4
Product Facts
■Low applied costs
■Automatic termination
of jacketed cable
■Automatic continuity check
and shorts test
■Single- or double-ended
assemblies
■Microprocessor controlled
with touch input screen
■Stored program capability
■Selective termination of
connector positions
■Rapid tooling changeover
for different connector types
■Handles a variety of TE
insulation-displacement
connectors
■Terminates both multicolor
and single-color wires
■Remote programming capa-
bility
■Straight or right-angle wire
dress
■Control Module
852423-1 120 VAC
Technical Documents:
Instruction Sheets
408-7777 Manual Arbor Tool
Note: Instruction Sheets for TE Tooling
are packaged with the tooling. For
additional information call the Tooling
Assistance Center: 1-800-722-1111.
124
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Subminiature D Connectors HDF-20 for Flat Ribbon Cable
Related Product Data
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 Metal-Shell—page 124
HDE—pages 110-121 (Sizes 1–4 only)
HDP—pages 90-109
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Accessories:
Commoning Strip—page 146
Mating Hardware—pages 146-150,
153 & 154
Application Tooling—page 127
Technical Documents
Product Specification—108-40012
Product Facts
■Available in all 5 standard
shell sizes
■Visual inspection of
termination possible
■Fluted cover provides
positive alignment of cable
prior to termination
■Wide range of application
tooling
■Patented insulation
displacement contact
latches into the connector
cover
■Contact design provides a
“gas-tight” termination
■Contacts accept 28 AWG
[0.08mm2] solid and
stranded, and 26 AWG
[0.15mm2] solid and
stranded round conductor
flat ribbon cable on
.050 [1.27] centers
■Qualified to Battelle Level
III environment
■Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
■Certified by Canadian
Standards
Association,
File No. LR 7189
■Listed and complies with
UL 1863, Communication
Circuit Accessories
File No. E81956
R
R
R
Plug — Low Profile Metal
Shell
Receptacle — Low Profile
Metal Shell
Plug Part Nos. Receptacle Part Nos.
No. of Cable With With
Pos. & Stabilizer Standard With 4-40 Standard With 4-40
(Shell Size) Part No. Mounting Threaded Mounting Threaded
Holes Inserts Holes Inserts
9 (1) 747275-4 1658613-4 1658608-4 1658612-4 1658610-4
15 (2) 747275-3 1658613-3 1658608-3 1658612-3 1658610-3
25 (3) 747275-2 1658613-2 1658608-2 1658612-2 1658610-2
37 (4) 747275-1 1658613-1 1658608-1 1658612-1 1658610-1
50 (5) 746785-1 — 1658607-1 — 1658606-1
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
Material
Front Shell—Steel, tin or tin plated
Housing, Cover & Cable Stabilizer—
Thermoplastic, 94V-0, black
Threaded Inserts—Brass, unplated
Contacts—Phosphor bronze, duplex
plated .000030 [0.00076] min. gold on
mating end, .000100-.000200 [0.00254-
0.00508] bright tin on termination end
with entire contact underplated .000050
[0.00127] min. nickel
125
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDF-20 Low Profile All-Plastic Connectors
(for Round Conductor Flat Ribbon Cable)
Plug Assemblies
Material and Finish
Housing, Cover & Cable
Stabilizer—Black thermoplastic,
94V-0 rated
Threaded Inserts—Brass, unplated
Pin Contacts—Phosphor bronze,
duplex plated .000030 [0.00076] gold
on mating end, .000100-.000200
[0.00254-0.00508] bright tin on
termination end, with entire contact
underplated .000050 [0.00127] nickel
Related Product Data
Contact Arrangement—page 40
Performance Characteristics—
page 41
Mateable Receptacles:
HDF-20 All-Plastic—page 124
HD-20 Board Mount—pages 54-71,
78-85, 87-89
HDE All-Plastic—pages 147, 148
Mating/Panel Mounting—page 126
Ribbon Cable—page 125
Accessories:
Mating Hardware—pages 146-150,
153, 155
Application Tooling—page 127
Technical Documents
Product Specifications—
108-40012 HDF-20 Low Profile
Connectors
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Receptacle Assemblies
Housing and Covers are
Preassembled; Cable Stabilizer
is Separate.
Plug Assembly Part No. Receptacle Assembly Part No.
No. of Optional With With
Contact Cable Standard With Standard With
Pos. & Stabilizer Mounting Threaded Mounting Threaded
(Shell Size) Part No. Holes Inserts Holes Inserts
9 (1) 747275-4 1658615-4 1658611-4 1658614-4 1658609-4
15 (2) 747275-3 1658615-3 1658611-3 1658614-3 1658609-3
25 (3) 747275-2 1658615-2 1658611-2 1658614-2 1658609-2
37 (4) 747275-1 1658615-1 — 1658614-1 1658609-1
Note: All assemblies are supplied with housing and cover pre-assembled. Optional cable stabilizer must be ordered
separately.
Ribbon Cable Parameters
28 AWG [0.08mm2] Part No. 26 AWG [0.15mm2] Part No.
No. of Length Per Reel Length Per Reel
Conductors 100 Ft. [30.5m] 500 Ft. [152.4m] 500 Ft. [152.4m]
9 1-57040-2 1-971111-2 57034-2
15 1-57040-5 1-971111-5 57034-5
25 57040-2 1-971111-2 57034-9
37 1-57040-8 1-971111-8 1-57034-3
50 1-57040-6 1-971111-6 1-57034-5
126
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HDF-20 Plugs/Receptacles Mating and Panel Mounting Specifications
Plug/Receptacle Mating
The .265/.256 [6.73/6.50]
dimensions are required
to assure full mating of
connector halves. These
dimensions must be taken
into consideration when
determining the method of
mounting, panel thickness,
etc.
Panel Mounting
Plugs and receptacles can
be mounted to a panel from
either the front or rear, using
a variety of accessory
hardware. Typical examples
are shown below.
Typical Front-Panel Mounted
HDF-20 Plug
Typical Rear-Panel Mounted
HDF-20 Plug
Panel Cutouts
Cutout for Rear Mount
and Short Latching Blocks
C
D
E
H*
J*
A
F
B
Receptacle
Plug
KRadius
(4 Places)
10° ± 2°
(2 Places)
.120± .002
[3.05± 0.05 ]
(2 Places)
.040
[1.02] Dia. (Typ.)
(2 Holes)
.129± .002
[3.28± 0.05]
.265±.015
[6.73±0.38]Shell Sizes 1 & 2
.256±.015
[6.50±0.38]Shell Sizes 3, 4 & 5
A
C
L
Shell Mounting
Size Method Dimensions
(Pos.) Front/Rear ABCDEF*H* *J* K
Panel
.984 .492 .874 .437 .513 .257 .083
1Front 24.99 12.50 22.20 11.10 13.03 6.53 ——
2.11
(9) .984 .492 .806 .403 .449 .225 .550 .750 .132
Rear 24.99 12.50 20.47 10.24 11.41 5.72 13.97 19.05 3.35
1.312 .656 1.202 .601 .513 .257 .083
2Front 33.33 16.66 30.53 15.27 13.03 6.53 ——
2.11
(15) 1.312 .656 1.134 .567 .449 .225 .730 .750 .132
Rear 33.33 16.66 28.80 14.40 11.41 5.72 18.54 19.05 3.35
1.852 .926 1.743 .872 .513 .257 .083
3Front 47.04 23.52 44.27 22.15 13.03 6.53 ——
2.11
(25) 1.852 .926 1.674 .842 .449 .225 1.275 .750 .132
Rear 47.04 23.52 42.52 21.39 11.41 5.72 32.39 19.05 3.35
2.500 1.250 2.391 1.196 .513 .257 .083
4Front 63.50 31.75 60.73 30.38 13.03 6.53 ——
2.11
(37) 2.500 1.250 2.326 1.163 .449 .225 1.920 .750 .132
Rear 63.50 31.75 59.08 29.54 11.41 5.72 46.05 16.13 3.35
2.406 1.203 2.297 1.149 .623 .312 .083
5Front 61.11 30.56 58.34 29.19 15.82 7.93 ——
2.11
(50) 2.406 1.203 2.218 1.109 .555 .278 1.753 .750 .132
Rear 61.11 30.56 56.34 28.17 14.10 7.06 44.52 19.05 3.35
*Panel cutout configuration with H and J dimensions provides clearance for mounting connectors with cable clamps.
127
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HDF-20 Application Tooling
Application Tooling
Hand Tool Kit No. 768340-1
Consists of a hand tool frame, a universal base assembly,
a bench mount kit, and connector-specific tooling for
AMP-LATCH Standard and Novo Receptacles, Card-Edge
Connectors, and AMPLIMITE HDF-20 Connectors.
Note: For 50-position HDF connec-
tors, you must also order Connector-
Specific Kit No. 768350-1.
128
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
HD-20 Solder Cup Connectors
Product Facts
■Preloaded duplex-plated
solder cup contacts
■Shell finish in choice of
standard zinc or tin
■Two-piece 94V-0 rated
plastic insert
■Anti-solderwicking
contact design
■Intermateable with other
subminiature D connectors
■Available in 9, 15, 25 and
37 position (shell sizes
1-4) plugs and receptacles
■Easy application without
special application tools
■Shields offer full EMI
shielding and ESD
insulation
■Crimped shield termination
for low impedance
■Shield crimp provides
strain relief
■Shields may be post molded
or covered with enclosures
■Recognized under
the Component Program
of Underwriters
Laboratories, Inc.,
File No. E28476
■Listed under Underwriters
Laboratories Inc.,
connectors for use in
data, signal, control &
Power Applications —
components,
File No. E127344
■Certified by Canadian
Standards
Association,
File No. LR 97981
R
R
R
129
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HD-20 Solder Cup Connectors (Continued)
Material and Finish:
Shell—Steel, tin or zinc plated
Insert—94V-0 rated thermoplastic,
black
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
Related Product Data:
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
HD-20 Board Mount—pages 54-71,
78-85, 87-89
Cable Clamps—pages 132, 133,
135-137, 140, 141, 144, 145
Mating Hardware—pages 146-150,
151-154
Technical Documents:
Product Specification
108-40031
Instruction Sheet
408-9193
No. of Plug Part Numbers Receptacle Part Numbers
Shell Contact Dimensions Tin Plated Zinc Plated Tin Plated Zinc Plated
Size Positions AB
Shell Shell Shell Shell
1.210 .984
19
30.80 24.99 5-747904-2 5-747904-2 5-747905-2 5-747905-2
1.544 1.313
2 15 39.20 33.32 5-747908-2 5-747908-2 5-747909-2 5-747909-2
2.089 1.853
3 25 53.01 47.04 5-747912-2 5-747912-2 5-747913-2 5-747913-2
2.734 2.502
4 37 69.40 63.50 5-747916-2 5-747916-2 5-747917-2 747917-4
Plug
Receptacle
.493
[12.50]
.047
[1.20]
Ø .122
[3.10]
Clinch Nut
#4-40 UNC x 3.0
2 Plcs.
Grounding Indent
A
B
.607 ± .015
[15.40 ± 0.38]
.426
[10.80]
.429 ± .015
[10.90 ± 0.38]
.109
[2.77] Typ.
Clinch Nut
4-40 UNC-3B
2 Plcs.
.122
[3.10]
A
.587 ± .015
[14.90 ± 0.38]
B
.493
[12.50]
.229
[5.80]
Dia.
2 Holes
.047
[1.20]
Ref.
Typ.
Mating Face
130
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
HD-20 Solder Cup Shielding Hardware Enclosure Kits
Each kit contains
■Connector with preloaded,
nonremovable contacts
■Shield
■Enclosure
■Two jackscrews
Material and Finish:
Connector Shell—Steel, tin plated
Connector Insert—94V-0 rated
thermoplastic, black
Shields—Steel, tin plated
Enclosure—PVC, black
Jackscrews—Brass, zinc coated
Contacts—Phosphor bronze; duplex
plated with gold flash on mating end, tin
on solder cup, with entire contact nickel
underplated
Related Product Data:
Mateable Connectors:
HDE—pages 110-119
HDF—pages 124-126
HDP—pages 90-101
HD-20 Solder Cup—pages 128-130
HD-20 Board Mount—pages 82-85,
87-89
Technical Documents:
Product Specification
108-40031
Instruction Sheets
408-9193
Plug and Receptacles
HD-20 Solder Cup Shielding Hardware Crimping Tool
Kit Shielding Enclosure
Shell No. of Dimensions Cable Part Numbers Expansion Tool
Size Contact CDE
Insulation Cable Part
Positions Diameter Plug Receptacle O.D. (Max.) Number
.217-.270 1571650-4 1571654-4
5.51-6.86
19
1.64 1.33 .659 .270-.324 1571650-5 1571654-5 .355 58241-4
41.67 33.74 16.74 6.86-8.23 1571650-6 1571654-6 9.02
.324-.385 1571650-6 1571654-6
8.23-9.78
.217-.270 1571651-4 1571655-4
5.51-6.86
2 15 1.64 1.65 .659 .270-.324 1571651-5 1571655-5 .355 58241-4
41.67 41.86 16.74 6.86-8.23 1571651-6 1571655-6 9.02
.324-.385 1571651-6 1571655-6
8.23-9.78
.217-.270 1571652-4 1571656-4
5.51-6.86
3 25 1.64 2.20 .659 .270-.324 1571652-5 1571656-5 .465 58241-1
41.67 55.86 16.74 6.86-8.23 1571652-6 1571656-6 11.56
.324-.385 1571652-6 1571656-6
8.23-9.78
4 37 2.35 2.82 .659 .455-.480 1571653-2 1571657-2 .562 58241-2
59.67 71.63 16.74 11.58-12.19 14.28
Note: Components of the kits are shipped unassembled and bulk-packaged in quantities of 100 pieces.
Connector
Cable
Cable
Enclosure
Jackscrew
Shield
Recommended
Crimp Area
.886
[22.50]
C
D
E
1571749-2
1571749-1
.165
[4.19]
2.000
[50.80]
.215
[5.46]
.243
[6.25]
4.000 ± .020
[101.60 ± 0.51]
1.00 ± .020
[25.40 ± 0.51]
1.00 ± .020
[25.40 ± 0.51]
Assembled Tooling: Part Number 1571750-1
Individual Tools (for customer fabrication):
1571749-1 & 1571749-2
131
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Accessories
Numerous accessories are
available for strain relief and
cable clamping, shielding,
connector-to-connector
mating, connector-to-
connector pc board
mounting, and keying.
These accessories are
illustrated and tabled on
the following pages.
To help discern the
accessories available
for a particular connector
type, refer to the Product
Selection Guide at the
beginning of the connector
section. Also, the connector
the accessory is used with
is listed under the Related
Product Data heading next
to the accessory listing.
Section Contents
Unshielded Cable Clamps
Universal Cable Clamps for Jacketed Cable . . . . . . . . . . . . 132
One-Piece, All-Plastic Cable Clamp. . . . . . . . . . . . . . . . 133, 134
Straight/90° Low Profile Cable Clamps . . . . . . . . . . . . . . . . . . 135
Slide-On Back Covers...................................136
Box and Lid, Straight/90° Exit . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Clam Shell, Straight/45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Straight Exit, Dataphone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Straight Exit for Jacketed Cable (Two-Piece) . . . . . . . . . . . . 139
Straight/90° Exit .........................................140
Shielded Cable Clamps
Straight Exit RFI/EMI Shields for Jacketed Cable
(HDE, HDP) ...........................................141
Straight/90° Exit RFI/EMI Die Cast Shields for
Jacketed Cable (HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Crimp and Split-Ring Ferrules . . . . . . . . . . . . . . . . . . . . . . 143-145
Hardware
Commoning Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Male Screw Retainers for Metal-Shell Connectors
(HDE, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Male Screw Retainers for All-Plastic Connectors (HDE) . . . 147
Male Screw Retainers for Metal-Shell and All-Plastic
Connectors (HDF). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Female Screwlocks for Metal-Shell and All-Plastic
Connectors (HDE, HDF, HDP) . . . . . . . . . . . . . . . . . . . . . . . . . 148
Slide Latches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 150
Slide Latch Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Locking Post Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Spring Latches (Two-Piece) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Latching Blocks (HDE, HDF, HDP, HD) . . . . . . . . . . . . . 153, 154
Standoff Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Keying Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
EMI/RFI Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Note: All part numbers are RoHS compliant.
AMPLIMITE Subminiature D Connectors
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
132
Cable Connectors
Unshielded Cable Clamps
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black
Cable Clamp Wedge Set—
Thermoplastic, black
4-40 Mounting Screws—
Steel, zinc plated
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
Technical Documents:
Instruction Sheet—408-9238
2.105
[53.47]
2.090
[53.09]
.744
[18.90]
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Female Screwlock
(Order separately,
see page 144.)
4-40
Mounting
Screw
Dimensions Cable Cable Clamp Kit No.
Shell Dia.
Size AB
(Max.) Individual
21.550 .826 .350 5206471-1
39.37 20.98 8.89
.335 5206472-1
2.090 .826 8.51
353.09 20.98 .460 5745134-1
11.68
42.738 .826 .675 5745081-1
69.55 20.98 17.15
52.644 .938 .775 5745082-1
67.16 23.83 19.69
Notes: 1. All parts are packaged unassembled.
2. Straight or 90° cable exit is achieved by inserting AMP-TY Cable
Ties through cable tie openings and clamping the cable to one
housing half only.
For Shell Size 3
Cable Dia. Range—.190-.530 [4.83-13.46]
Individual Kit No.—747824-1
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cable
clamp halves, two cable clamp wedge
sets and two mounting crews.
Universal Cable Clamps for Jacketed Cable
A
B
HDE or HDP
Plug or receptacle
(Shown for Ref. only)
Cable Tie
Openings
Female Screwlock
(Order separately,
see page 144.)
4-40
Mounting
Screw
1.750
[44.45]
Material and Finish:
Cable Clamp Housing—
Thermoplastic, gray
4-40 Mounting Screws—
Steel, zinc plated
4-40 Housing Screws & Hex Nuts
—Steel, zinc plated
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latches (Two Piece)—
page 152
Technical Documents:
Instruction Sheet—408-7555
Straight/90° Exit
133
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Clamps (Continued)
One-Piece, All-Plastic Cable Clamp
for Jacketed Cable, 180°/120° Exit
(HDP and HDE) (Quik-Snap)
Kit Number* Kit Number***
Shell Cable Dia. Dimension with Retainer without Retainer
Size Range (Ref.) A Screws and Clips Screws and Clips
Packaging
.075-.250 .785 5749914-1 — Bulk Pkg.
11.91-6.35 19.94 5749914-2 5750100-1 Unit Kit
5749914-4** —
.180-.460 1.650
34.57-11.68 41.91 5749626-2 5750078-1 Unit Kit
.250-.550 2.285 5749916-2 — Bulk Pkg.
46.35-13.97 58.04 5749916-2 — Unit Kit
*For metal-shell connectors only.
**Type 2 Retainer Clip
***For Metal-Shell or All-Plastic Connectors
A
Cable
Gate
Self Tapping
Screw Retainer
Screw
Retainer
Clip
Strain Relief
Clip
Cable
Exit
Cable
Clamp
.700±.010
[17.78±0.25]
1.928
[48.97]
T
yp.
.490
[12.45]
.210
[5.33]
Assembled Cable Clamp
The TE Quik-Snap Backshell
Kit is a one-piece, all-plastic
cable clamp kit designed
for use with either the
AMPLIMITE HDP-20,
HDP-22, or HDE, all-plastic
or metal-shell connectors.
Kits are available for
connector sizes 1, 2, 3,
and 4 with a cable exit
option of 180° or 120°.
Each kit contains:
■1-Hinged, plastic clamp
■2-Self-tapping screws
■1-Strain relief clip
■1-Cable exit gate plug (Used to close
unused exit)
(For metal-shell connector applications
an optional kit with 2 retainer clips and
screws is available.)
Material and Finish:
Cover—Polypropylene, black
Strain Relief Clip—Stainless steel
Retainer Clip—Stainless steel
Screws—Carbon steel, zinc plated
Cable Gate—Polypropylene, Black
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Technical Documents:
Instruction Sheet—408-7837
Type 1 Type 2
134
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Connector and Clamp Kits
One-Piece, All-Plastic Cable Clamp for
Jacketed Cable, 180°/120° Exit and
HDP-20 and HDE-20 Connector
The AMPLIMITE Quik-Snap
Backshell and Connector
kit presents a complete
package for your unshielded
subminiature D connector
needs. Kits are available for
Shell Sizes 1, 2 and 3, and
are packaged 25 and 100
kits per unit.
Each kit contains:
1-Hinged Plastic Clamp
2-Retention Screws
2-Retention Clips
1-Cable Gate Plug
1-Strain Relief Clip
2-Self Tapping Screws
1-Connector and Contacts
Material and Finish:
Cover—Polypropylene, black
Retention Screws—Steel, zinc plated
Retention Clips—Stainless steel
Cable Gate Plug—Polypropylene,
Black
Strain Relief Clip—Stainless steel
Self Tapping Screws—Steel, zinc
plated
Contacts—Brass (HDP Pins),
Phosphor Bronze (All Others), plated
gold flash on the mating end, .000100
[0.00254] min. tin or tin on the
terminating end, all over .000030
[0.00076] min. nickel underplating
Housing—Polyester or nylon, glass-
filled, UL rated 94V-0, black
Shell—Steel, plated .000200 [0.00508]
min. tin over .000050 [0.00127] min.
copper
Technical Documents:
HDE Connectors:
Instruction Sheets—
408-6621
Application Specifications—
114-40002
114-40003
HDP Connectors:
Application Specifications—
114-10000
114-40030
Cable Clamps:
Instruction Sheet—408-9544
Retainer Clips:
Instruction Sheet—408-7837
Shell Cable Dia. Dimension Plug Kit Receptacle Kit
Size Range (Ref.) A Part No. Part No. Packaging
.075-.250 .785 749808-8 100/pack
11.91-6.35 19.94 749812-7
.170-.380 1.110 749808-9 100/pack
24.32-9.65 28.19 —
.180-.460 1.650 749808-7 1-749812-1 100/pack
34.58-11.68 41.91
Unshielded Cable Clamp Kits with HDP-20 Connectors
Shell Cable Dia. Dimension Plug Kit Receptacle Kit
Size Range (Ref.) A Part No. Part No. Packaging
.180-.460 1.650
34.58-11.68 41.91 749809-9 749813-8 100/pack
Unshielded Cable Clamp Kits with HDE-20 All-Plastic Connectors
.494±.015
[12.55±0.38]
A
2.079
[52.81]
Max.
.700±.015
[17.78±0.38]
Retainer Clip
Strain Relief Clip
Self Tapping Screw
Cable Gate Plug
Retainer Clip
Retainer Screw
Retainer Screw
Pin Contact
Pin Contact
Shell Mating Face
Mating Face
Housing
Housing
Shell
HDE-20 Connector
HDP-20 Connector
Assembled Cable
Clamp and Connector
Cable Clamp Kit
135
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Clamps
Low Profile Cable Clamps
feature a two-piece
construction which allows
the two cover halves to be
snapped together, no
hardware is required for
assembly. They can be
used on plugs or
receptacles and will not
interfere with commonly
used mating hardware.
Sufficient Cable Support
Gates (or a Cable Support
Gate Latch) are supplied
with each cable clamp kit to
achieve adjustable
clamping over a wide range
of jacketed cable diameters.
Material
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
Straight Exit Low Profile for Jacketed Cable
90° Exit Low Profile for Jacketed Cable
B
A
A
FCover
.550
[13.97]
.732
[18.59]
.550
[13.97]
Cable Support Gate
(See Note 3.)
Cable
Support
Gate
MCover
HDE Plug or
Receptacle (Ref.)
Cover
Cable Support
Gate Latch
HDE Plug
or Receptacle (Ref.)
Dimensions
BCable
Shell
When used When used on Dia. Cable Clamp Kit No.
Size A
On Plug Receptacle (Max.) Individual Bulk Packed*
1.732 1.582 1.533 .330 745547-1 745547-2
18.59 40.18 38.94 8.38
21.056 1.582 1.533 .425 745553-1 745553-2
26.82 40.18 38.94 10.80
31.604 1.700 1.651 .550 745560-1 745560-2
40.74 43.18 41.94 13.97
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two cover halves (F and M) and an assortment of cable support gates.
3. Cable support gate must be used as shown for small diameter cable.
Shell Dimension A Cable Dia. (Max.) Cable Clamp Kit No.
Size When used on Plug When used on Receptacle Individual
11.290 1.241 .330 745550-1
32.77 31.52 8.38
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cover half and an assortment of cable support gate latches.
136
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Clamps (Continued)
Material
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
Other accessory capabilities:
RFI/EMI Metal Shields—
pages 141 & 142
Male Screw Retainers—
pages 146 & 147
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
Technical Documents:
Instruction Sheet—408-6658
Slide-On Back Covers
Back Cover Half
(See Note 2.)
Back Cover
Shell Dim. A Kit No.
Size Individual
.610
115.49 745530-1
.934
223.72 745530-2
1.482
337.64 745530-3
2.134
454.20 745530-4
Notes: 1. All parts are packaged unassembled.
2. Each slide-on back cover kit includes two identical cover halves
which snap together over the connector.
HDE
Plug or
Receptacle
Cover Halves
Latch Here and
on Opposite
Side
Cover
Half
Cover
Half
.436
[11.07]
.902
[22.91]
.937
[23.80]
A
Receptacle
Plug
137
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Clamps (Continued)
Shell Dimensions Cable Dia. Max. (Ref.) Cable Clamp Kit No.
Size AB Straight Cable Exit 90° Cable Exit Individual Bulk Packed*
.755 .630 .160 .160
119.18 16.00 4.06 4.06 207467-1 207467-2
1.078 .630 .320 .320
227.38 16.00 8.13 8.13 207470-1 —
1.620 .770 .390 .390
341.15 19.56 9.91 9.91 207345-1 207345-2
2.268 .770 .640 .405
457.61 19.56 16.26 10.29 207473-1 207473-2
2.178 .880 .490 .490
555.32 22.35 12.45 12.45 207476-1 —
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates. Use the flat side of cable support gates for
discrete wire, and the semicircle side for jacketed cable.
Notes: 3. Cable clamp assemblies are available in kits with male screw retainers, see below.
Shell Cable Clamp Kit No.
Size
1 5207908-1
2 5207908-4
3 5207908-7
4 1-5207908-0
5 1-5207908-3
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer
hardware(2 each). Male screw retainers are also available in kit
form, see page 146.
3. For ordering cable clamps separately, see above.
Box and Lid Straight/90° Exit Cable Clamp Kits
with Male Screw Retainers
HDP Plug or Receptacle
(Shown for Ref. only)
Self-Tapping
Screw
T
extured
Finish
Typical Cable Support
Gate (Supplied with
Cable Clamp Kit)
Cable Gates are inter-
changeable allowing
90° and 180° cable
exit. Blank gate shown
in 90° exit.
1.70
[43.18]
AMax.
BMax.
Retaining Clip
(See Note 2.)
Retaining Clip
(See Note 2.)
Male Screws mate
with Female
Screwlocks
(See page 144.)
Male Screws mate
with Female
Screwlocks
(See page 144.)
Male Screw
(See Note 2.)
Male Screw
(See Note 2.)
BMax.
AMax.
1.70
[43.18]
Cable Clamp
(See Note 3.)
HDP Plug or
Receptacle
(Shown for
Ref. only)
Textured
Finish
HDP Plug or
Receptacle
(Shown for
Ref. only)
Self-Tapping
Screw
Shell Size 1 & 2 Shell Size 3 & 4 & 5
Shell Size 1 & 2 Shell Size 3 & 4 & 5
Box and Lid
Straight/90° Exit
Box and Lid Cable Clamps
can be used on either plugs
or receptacles and will not
interfere with commonly
used hardware. Their
hinged construction allows
easy assembly to a
harness. A wide range
of cable diameters are
accommodated through
the use of cable support
gates, supplied with each
cable clamp.
Cable clamps are available
in kits with appropriate
hardware for convenient
plug/receptacle mating.
See below for kits with
Male Screw Retainers.
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Latching Blocks—pages 153 & 154
Technical Documents:
Instruction Sheet—408-7555
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Flat Head Screws—Steel, black, zinc
plated
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—Stainless steel
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Technical Documents::
Instruction Sheets—
408-7555
408-7837
HDP Plug or Receptacle
(Shown for Ref. only)
138
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Unshielded Cable Clamps (Continued)
Clam Shell
Straight/45° Exit
Straight/45° Exit Cable Clamps
can be used on either a plug
or receptacle and will not
interfere with commonly used
hardware, such as Male
Screw Retainers, Female
Screw-locks or Spring Latches
and Latching Blocks. Their
hinged construction allows
easy assembly to a harness.
Also, the straight or 45° angle
of the cable exit is achieved
by merely positioning the
Cable Support Gate for
the desired angle prior to
installing the assembly
onto the plug or receptacle.
Adjustable screws are used to
tighten cable strain reliefs.
Cable Clamp assemblies
are available in kits with
appropriate hardware for
convenient plug/receptacle
mating.
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Male Screw Retainers—
pages 146 & 147
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Spring Latches (Two Piece)—
page 152
Latching Blocks—pages 153 & 154
Technical Documents:
Instruction Sheet—408-7555
Material and Finish:
Cable Clamp Housing—
Thermoplastic, black with textured finish
Gates—Thermoplastic, black
Pan Head Screws, 6-32 Set Screw
and 6-32 Square Nut—Steel, zinc
plated (sizes 1 and 2 include self-tapping
screws only)
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—Stainless steel
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Technical Documents:
Instruction Sheets—
408-7555
408-7837
Note: All part numbers are RoHS
compliant.
Cable strain relief
adjustment screw
this side
Cable Short Cable Clamp Standard Cable Clamp
Shell Dimensions Dia. Part No. Part No.
Size ABCD
(Max.) Individual Bulk Packed* Individual Bulk Packed*
1.625 .750 .640 .640 .256
141.28 19.05 16.26 16.26 6.30 —— 5205729-1 5205729-3
1.250 1.073 .600 .640 .320
31.75 27.25 15.24 16.26 8.13 5206393-1 —— —
1.625 1.073 .640 .640 .320
2
41.28 27.25 16.26 16.26 8.13 —— 5205730-1 5205730-3
1.250 1.615 .600 .640 .420
31.75 41.02 15.24 16.26 10.67 5206390-1 5206390-3 ——
1.625 1.615 .640 .640 .420
3
41.28 41.02 16.26 16.26 10.67 ——5205718-1 5205718-4
1.625 2.263 .640 .640 .490
441.28 57.48 16.26 16.26 12.45 ——5205731-1 —
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packed unassembled.
2. Quantity of pan head screws supplied with cable clamp assembly varies with shell size.
3. Cable clamps are available in kits with male screw retainers, see below.
4. All pan head screws have combination cross-recessed and slotted heads.
Clam Shell Straight/45° Exit
Cable Clamp Kits
with Male Screw Retainers
HDP Plug or Receptacle
(Shown for Ref. only)
B
CMax.
D
HDP Plug or Receptacle
(Shown for Ref. only)
Male Screws mate with
Female Screwlocks
(See page 144.)
Cable Clamp
(See Note 3.)
Male Screw
(See Note 2.)
Retaining Clip
(See Note 2.)
Short Cable Clamp Standard Cable Clamp
Shell Size KIt No. Kit No.
Individual Bulk Packed* Individual Bulk Packed*
1——5206478-1 —
2——5206478-2 —
3 1-5206478-2 2-5206478-6 5206478-3 2-5206478-2
4——5206478-4 —
5——5206478-5 —
*Each part is individually bulk packed for multiple assembly orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a cable clamp and male screw retainer hardware (2 each). Male screw retainers
are also available in kit form, see page 146.
3. For ordering cable clamps separately, see above.
A
139
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Unshielded Cable Clamps (Continued)
Metal-Shell HDP-20
Plug or Receptacle
(Shown for Ref. only)
Female Screwlock
(Order separately,
see page 144.)
AMax.
B
.770
[19.56]
Max. Max.
Shell Dimensions Cable Dia. Cable Dia. Cable Gate Thread Cable Clamp Kit No.
Size AB(without Gate) (with Gate) Identification* Size
.200 2A
5.08
21.575 1.312 .400 .260 2B4-40 5745122-2
40.01 33.32 10.16 6.60
.320 2C
8.13
.250 3A
6.35
32.115 1.421 .500 .340 3B 4-40 5745121-2
53.72 36.09 12.70 8.64
.420 3C
10.67
*Molded-in identification (as shown in chart above) is provided on cable support gates to facilitate proper selection with
regard to shell size and maximum acceptable cable diameter.
Notes: 1. All parts are packaged unassembled.
2. Cable diameter is adjustable by changing cable support gates.
Straight Exit Dataphone
Material and Finish:
Cable Clamp Housing—
Nylon, black
4-40 Fillister Head Screws & Hex
Nuts—Steel, clear zinc plated
Jackscrews—Steel, black zinc plated
Related Product Data:
Connectors used with:
HDP Metal-Shell—pages 90-102
Straight Exit for Jacketed
Cable (Two-Piece)
HDE or HDP Plug
or Receptacle
(Shown for Ref. only)
A
B
C
D
1.920
[48.77]
4-40 Male Jackscrew Kit Nos.:
747784-8 (bulk packed)*†
*Each part is individually bulk
packed for multiple kit orders.
†Slotted for screwdriver use.
Cable Clamp Kits with Grommets
Cable No. of
Shell Dimensions O.D. Grommets Kit Numbers
Size ABCD Range Per Set
1.215 1.910 .570 .630 .185-.320
130.86 48.51 14.48 16.00 4.70-8.13 4 5748678-1
1.545 1.910 .620 .620 .185-.320
239.24 48.51 15.75 15.75 4.70-8.13 4 5748678-2
2.090 1.920 .680 .640 .255-.470
353.09 48.77 17.27 16.26 6.48-11.94 6 5748678-3
2.738 1.920 .800 .620 .255-.470
469.55 48.77 20.32 15.75 6.48-11.94 6 5748678-4
2.644 1.920 .900 .730 .255-.470
567.16 48.77 22.86 18.54 6.48-11.94 6 5748678-5
Notes: 1. All parts are packaged unassembled.
2. Jackscrews must be purchased separately.
3. Split-ring and crimp ferrules are shown on pages 143-145.
4. Shielded cable clamps will not accept connector housings with clinch nuts.
This cable clamp allows
cable to be fully prepared
and terminated to the
connector before the clamp
is installed.
Material and Finish:
Cable Clamps—ABS black
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
Jackscrews—Stainless steel,
passivated
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
Technical Documents:
Instruction Sheet—408-6609 Note: All part numbers are RoHS compliant.
140
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Unshielded Cable Clamps (Continued)
Straight/90° Exit Cable
Clamps can be used on a
plug or receptacle and will
not interfere with commonly
used mating hardware. Their
three-piece construction
allows easy assembly to
a cable harness. Also,
the same cable clamp
components are used for
both straight and 90° cable
exit applications. This is
accomplished by simply
positioning the Male and
Female Panels on the Yoke
for the desired angle.
Material
Black thermoplastic
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Other accessory capabilities:
Female Screwlocks—page 148
Locking Posts and Slide Latches—
pages 149-151
Latching Blocks—pages 153 & 154
.820
[20.83]
BA
B
A
.820
[20.83]
HDE or HDP
Plug or Receptacle (Ref.)
Straight Cable Exit
Application
90° Cable Exit
Application
Typical Cable Support Gate
(Supplied with Cable Clamp Kit)
Shell Size Cable Clamp Dimensions Cable Cable Clamp Kit No.
Configuration AB Dia. Individual
Straight Exit 1.906 1.672
390° Exit 2.066 1.396 .550 745306-1
Straight Exit 2.424 1.820
490° Exit 2.638 1.596 .750 745311-1
Notes: 1. All parts are packaged unassembled.
2. Each cable clamp assembly includes a yoke, male panel, female panel and four cable support gates.
The cable diameter is adjustable by changing the cable support gates.
Straight/90° Exit
141
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Shielded Cable Clamps
Note: All part numbers are RoHS
compliant.
Cable Die Cast Metal-Plated Grommet Sets
Shell Dimensions O.D. Shield Plastic Shield Cable O.D. No. of Grommets Part
Size ABCD
(Max.) Kit Numbers Kit Numbers Range Per Set Number
.200
5.08 5745171-2 5745854-5 ———
1.215 1.910 .550** .620** .250
130.86 48.51 13.97 15.75 6.35 5745171-1 5745854-3 ———
.370 .185-.320
9.40 5745171-5 5745854-1 4.70-8.13 4 747746-1
.225
5.72 5745172-3 5747099-7 ———
.300
1.545 1.910 .620 .620 7.62 5745172-2 5747099-5 ———
239.24 48.51 15.75 15.75 .375 .185-.320
9.53 5745172-1 5747099-3 4.70-8.13 4 747746-1
.430
10.92 1-5745172-3 5747099-1 ———
.280
7.11 5745173-5 5745833-9 ———
.350
8.89 5745173-4 5745833-7 ———
2.090 1.920 .680 .620** .430
353.09 48.77 17.27 15.75 10.92 5745173-3 5745833-5 ———
.480
12.19 5745173-2 5745833-4 ———
.530 .255-.470
13.46 5745173-1 5745833-1 6.48-11.94 6 747973-1
.350
8.89 5745174-5 5747100-9 ———
.425
10.80 5745174-4 5747100-7 ———
.500
2.738 1.920 .800 .620 12.70 5745174-3 —— ——
469.55 48.77 20.32 15.75 .530 .255-.470
13.46 2-5745174-7 — 6.48-11.94 6 747973-1
.575
14.61 5745174-2 5747100-3 ———
.650
16.51 5745174-1 5747100-1 ———
.375
9.53 5745175-6 —— ——
.450
11.43 5745175-5 —— ——
2.644 1.920 .900 .730
.525 .255-.470
567.16 48.77 22.86 18.55
13.34 5745175-4 — 6.48-11.94 6 747973-1
.600
15.24 5745175-3 —— ——
.675
17.15 5745175-2 —— ——
.750
19.05 5745175-1 5747098-1 ———
Straight Exit RFI/EMI Shields
for Jacketed Cable
(Two-Piece)
This RFI/EMI shield allows
cable to be fully prepared
and terminated to the
connector before the shield is
installed. During installation,
the shield of the jacketed
cable is folded back and
compressed into the cable
opening of the RFI/EMI
shield. For greater cable
support and/or shielding
effectiveness, split-ring and
crimp ferrules are available
(pages 143-145).
Material and Finish:
Die Cast Shield—Zinc alloy, plated
bright nickel over bright copper
Metal-Plated Plastic Shield—
Thermoplastic, plated nickel over copper
4-40 Fillister Head Screws and
Hex Nuts—Steel, zinc plated
4-40 Mounting Screws—Steel, zinc
plated
Jackscrews—Stainless steel,
passivated
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
Other accessory capabilities:
Spring Latch (Two-Piece)—
page 152
Technical Documents:
Product Specification—
108-40032
Instruction Sheet—408-6609
Cable Clamp Kits with Grommets
Kit Numbers
Cable No. of Metal-Plated
Shell Dimensions O.D. Grommets Die Cast Shield Plastic Shield
Size ABCD Range Per Set With Grommets With Grommets
1.215 1.910 .550** .620** .185-.320
130.86 48.51 13.97 15.75 4.70-8.13 4 5748676-1 5748677-1
1.545 1.910 .620 .620 .185-.320
239.24 48.51 15.75 15.75 4.70-8.13 4 5748676-2 5748677-2
2.090 1.920 .680 .620** .255-.470
353.09 48.77 17.27 15.75 6.48-11.94 6 5748676-3 5748677-3
2.738 1.920 .800 .620 .255-.470
469.55 48.77 20.32 15.75 6.48-11.94 6 5748676-4 5748677-4
2.644 1.920 .900 .730 .255-.470
567.16 48.77 22.86 18.54 6.48-11.94 6 5748676-5 5748677-5
Notes: 1. All parts are packaged unassembled.
2. Jackscrews must be purchased separately.
3. Split-ring and crimp ferrules are shown on pages 143-145.
4. Shielded cable clamps will not accept connector housings with clinch nuts.
HDE or HDP Plug
or Receptacle
(Shown for Ref. only)
A
B
C
D
1.920
[48.77]
4-40 Male Jackscrew Kit Nos.: 747784-8 (bulk packed)*†
*Each part is individually bulk packed for multiple kit orders.
†Slotted for screwdriver use.
** The following dimensions apply to metal-plated plastic
cable clamps: Size 1: C=.570 [14.48], D=.630 [16.0]
Size 3: D =.640 [16.26]
142
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Shielded Cable Clamps (Continued)
Note: All part numbers are RoHS
compliant.
Both the straight exit and
the 90° exit die cast RFI/EMI
shield allows cable to be fully
prepared and terminated to
the connector before the
shield is installed. During
installation, the shield of the
jacketed cable is folded
back and compressed into
the cable opening of the
RFI/EMI shield. For greater
cable support and/or
shielding effectiveness, split-
ring and crimp ferrules are
available (pages 143-145).
Material and Finish:
Shield—Zinc alloy, plated nickel over
copper
4-40 Pan Head Screws & Latch
Screws (90° Exit Only)—Steel, zinc
plated
One-Piece Slide Latch (90° Exit
Only)—Stainless steel
Related Product Data:
Ferrules—pages 143-145
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated
only)—pages 90-102
Technical Documents:
Product Specification—
108-40032
Instruction Sheet—408-6769
Cable
Shell No. of ID Dia. Part Grommet
Size Positions Letter w/Ferrules Number Kit
.260-.300
E6.60-7.72 5745919-3 —
2 15 .190-.375
H4.83-9.53 5745919-2 747746-1*
.190-.430
K4.83-10.92 5745919-1 —
*Cable Dia. Range using Grommet is .185-.320 [4.70-8.13].
Notes: 1. All parts packaged unassembled.
2. Each kit comprised of a two-piece shield with 2 pan head screws.
3. Split-ring and crimp ferrules are shown on pages 143-145.
Shield Shield
Cable with Slide Latch without Slide Latch GrommetShell Dimension Dia. Kit Numbers Kit Numbers KitSize A w/Ferrules (See Note 2) (See Note 3)
.185-.225
4.70-6.48 5745652-4 ——
.260-.300
6.60-7.62 5745652-3 ——
2.310
.190-.375
258.67
4.83-9.53 5745652-2* — 747746-1
.190-.430
4.83-10.92 5745652-1 ——
.240-.280
6.10-7.11 5745653-5 ——
.315-.355
8.00-9.02 5745653-4 ——
2.850 .190-.430
372.39 4.83-10.92 5745653-3 5747194-3 —
.440-.480
11.18-12.19 5745653-2 ——
.380-.530
9.65-13.46 5745653-1* — 747973-1
* Cable Dia.with Grommet Kit: Size 2 = .185-.320 [4.70-8.13];Size 3 = .255-.470 [6.48-11.94].
Notes: 1.All parts are packaged unassembled.
2.Eachkit iscomprisedofatwo-pieceshieldwiththreepan headscrewsandaslidelatchwithtwo4-40slidelatchscrews.
3.Each kit is comprised of a two-piece shield with three pan head screws.
4.Split-ring and crimp ferrules are shown on pages 143-145.
90° Exit RFI/EMI
Die Cast Shields
for Jacketed Cable
(Two-Piece)
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
A
1.285
[32.64]
1.805
[45.85]
1.545
[39.24]
HDE or HDP Plug or Receptacle
(Shown for Ref. only)
One-Piece Slide Latch
(Not Included)
One-Piece Slide Latch
(See Note 2.)
.620
[15.75]
.629
[15.98]
Straight Exit
RFI/EMI Die Cast Shield
for Jacketed Cable
(Two-Piece)
143
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Shielded Cable Clamps (Continued)
Material and Finish:
Outer Ferrule—Copper, plated
.000100 [0.00254] min. tin
Inner Ferrule—.023 [0.58] thick brass,
plated .000050 [0.00127] tin over copper
Related Product Data:
Shields used with:
Straight Exit—pages 141 & 142
90° Exit—page 142
Technical Documents:
Product Specification—
108-40032
Instruction Sheets—
408-9315 Hand Tool
408-9318 Die Sets
Crimp Ferrules for
Braided Cable Shield
(See pages 144 & 145 for
Inner and Outer Ferrule
Part Numbers.)
Material:
Aluminum
Related Product Data:
Shields used with:
Straight Exit—pages 141 & 142
90° Exit—page 142
Technical Document
Product Specification—108-40032
Outer Ferrule
Cable
Jacket
Inner Ferrule
Flared Braid
Conductors
Conductors
Ground
Wire
Cable
Jacket
Split-Ring
Ferrule
Foil or Braid
(to be folded back
over ferrule and
ground wire)
AMP Hand Tool No. 543344-1
(See pages 144 & 145 for Hand Tool
Die Set Numbers)
Split-Ring Ferrules
for Foil or Braided
Cable Shield
(See pages 144 & 145
for Split-Ring Ferrule
Part Numbers.)
Note: Split-ring ferrules cannot be
used with outer and inner
ferrules. Split-ring ferrules are
suitable for both foil and braided
shields. The ferrules do not
require tooling for assembly.
Pneumatic Bench Tool
No. 312522-2
(Requires Die Set Holder
No. 58449-1.)
Application Tooling
Note: Crimp ferrules are for use with
braided shields only. Crimp
ferrules require application
tooling with die sets for
attachment to cable.
144
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Shielded Cable Clamps (Continued)
Crimp and Split-Ring Ferrules
When using these Shield Kits Use these Ferrules
90° Exit Die Cast
Straight Exit Shield Kit No. Shield Kit No. Crimp Ferrule No. and Tooling No.**
Cable
With Without Die Set For
Shell Dia.
Metal-Plated Slide Slide
Split-Ring*
Hand Tool Applicator
Size (Max.) Die Cast Plastic Latch Latch
Ferrule No. Inner Outer
543344-1 Die Set
.200
5.08 5745171-2 5745854-5 ——745508-2 ————
.240
6.10 5745171-5 5745854-1 ———7-745129-8 3-745130-8 543013-2 813809-1
.250
16.35 5745171-1 5745854-3 ——745508-3 ————
.280
7.11 5745171-5 5745854-1 ———7-745129-9 4-745130-5 1-543013-7 813809-7
.370
9.40 5745171-5 5745854-1 ——745508-6 6-745129-9 4-745130-0 543013-6 813809-5
.225
5.72 5745172-3 5747099-7 5745652-4 — 745508-3 ————
.240
6.10 5745172-1 5747099-3 5745652-2 ——7-745129-8 3-745130-8 543013-2 813809-1
.240 1-5745172-3
6.10 5747099-1 5745652-1 ——7-745129-3 3-745130-8 543013-3 813809-1
5745919-1
.280 1-5745172-3
7.11 5747099-1 5745652-1 ——7-745129-8 4-745130-5 1-543013-6 813809-7
5745919-1
2.300 5745172-2
7.62 5747099-5 5745652-3 — 745508-4 ————
5745919-3
.350 1-5745172-3
8.90 5747099-1 5745652-1 ——7-745129-2 3-745130-9 543013-4 813809-2
5745919-1
.365
9.27 5745172-1 5747099-3 5745652-2 ——6-745129-9 4-745130-0 543013-6 813809-5
.375 5745172-1
9.53 5747099-3 5745652-2 — 745508-6 ————
5745919-2
.430 1-5745172-3
10.92 5747099-1 5745652-1 — 745508-1 7-745129-1 4-745130-1 543013-7 813809-3
5745919-1
.240
6.10 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-3 3-745130-8 543013-3 813809-1
.280
7.11 5745173-5 5745833-9 5745653-5 — 745508-4 ————
.280
7.11 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-8 4-745130-5 1-543013-6 813809-7
.350
8.90 5745173-4 5745833-7 5745653-4 — 745508-5 ————
3.350
8.90 5745173-3 5745833-5 5745653-3 5747194-3 — 7-745129-2 3-745130-9 543013-4 813809-2
.430
10.92 5745173-3 5745833-5 5745653-3 5747194-3 745508-1 7-745129-1 4-745130-1 543013-7 813809-3
.430
10.92 5745173-1 5745833-1 5745653-1 ——7-745129-5 4-745130-1 543013-8 813809-3
.480
12.19 5745173-2 — 5745653-2 — 745508-8 ————
.530
13.46 5745173-1 5745833-1 5745653-1 — 745508-9 7-745129-4 4-745130-2 1-543013-0 813809-4
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Continued on Page 145
145
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Shielded Cable Clamps (Continued)
When using these Shield Kits Use these Ferrules
90° Exit Die Cast
Straight Exit Shield Kit No. Shield Kit No. Crimp Ferrule No. and Tooling No.**
Cable
With Without Die Set for
Shell Dia.
Metal-Plated Slide Slide
Split-Ring*
Hand Tool Applicator
Size (Max.) Die Cast Plastic Latch Latch
Ferrule No. Inner Outer
54334-1 Die Set
.240
6.10 5745174-4 5747100-7 ———7-745129-3 3-745130-8 543013-3 813809-1
.280
7.11 5745174-4 5747100-7 ———7-745129-8 4-745130-5 1-543013-6 813809-7
.350
8.90 5745174-5 5747100-9 ——745508-5 ——— —
.350
8.90 5745174-4 5747100-7 ———7-745129-2 3-745130-9 543013-4 813809-2
.430
410.92 5745174-4 5747100-7 ——745508-1 7-745129-1 4-745130-1 543013-7 813809-3
.500
12.70 5745174-3 ———745508-8 ——— —
.525
13.34 5745174-1 5747100-1 ———7-745129-6 4-745130-2 1-543013-1 813809-4
.575
14.61 5745174-2 5747100-3 ——1-745508-0 ——— —
.650
16.51 5745174-1 5747100-1 ——1-745508-1 ——— —
.240
6.10 5745175-6 ————7-745129-0 3-745130-8 543013-2 813809-1
.365
9.27 5745175-6 ————6-745129-9 4-745130-0 543013-6 813809-5
.375
9.53 5745175-6 ———745508-6 ——— —
.430
10.92 5745175-4 ————7-745129-5 4-745130-1 543013-8 813809-3
.450
11.43 5745175-5 ———745508-7 ——— —
5.525
13.34 5745175-4 ———745508-9 ——— —
.530
13.46 5745175-4 ————7-745129-4 4-745130-2 1-543013-0 813809-4
.600
15.24 5745175-3 ———1-745508-0 ——— —
.650
16.51 5745175-1 5747098-1 ———1-745508-1 4-745130-3 1-543013-4 —
.675
17.15 5745175-2 ———1-745508-1 ——— —
.750
19.05 5745175-1 5747098-1 ——1-745508-2 ——— —
**For split-ring ferrules, Min. O.D. is .040 [1.02] smaller than Max. O.D.
**For inner and outer ferrules, Min. O.D. is .050 [1.27] smaller than Max. O.D. At the Max. cable O.D. the Min. insulation thickness is .060 [1.52].
Note: Refer to page 143 for Application Tooling for ferrules.
Crimp and Split-Ring Ferrules (Continued)
146
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Hardware
Material and Finish:
Male Screw—Steel, zinc plated clear
or yellow chromate
Retaining Clip—.012 [0.31] stainless
steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Technical Documents:
Instruction Sheet—408-7837
Male Screw Retainers
for Metal-Shell
Connectors
(HDE and HDP)
Male Screw Dimension Male Screw Retainer Kit No.
Finish Thread Size AIndividual Bulk Packed*
.220 5205980-1 5205980-3
5.59 5787354-1** —
Yellow 4-40 .200
Chromate 5.08 5745136-1 5745136-2
M3 .225
(Metric) 5.72 5207871-1 —
.220
Clear 5.59 5205980-4 5205980-5
Chromate 4-40 .200
5.08 5745136-3 5745136-4
*Each part is individually bulk packed for multiple kit orders. ** Phillips Head Screw
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips. Male screw retainers are also furnished
as part of cable clamp kits (pages 137 and 138).
Notes: 3. Male screw retainers mate with female screwlocks (page 144), with HDF metal-shell connectors featuring
4-40 threaded inserts (page 148) and with HD metal-shell board mount connectors featuring 4-40 threaded
inserts or female screwlocks.
Notes: 4. Retaining clip must be assembled onto connector flanges with threaded hole toward wire side of connector.
Notes: 5. All screws have straight slotted heads except where noted.
Notes: 6. Retaining clip must be assembled onto connector flanges with notched side of retainer toward mating side of
connector.
Male Screw
.223
[5.66]
.185
[4.70]
.280
[7.11]
.250
[6.35]
A
A
Male Screw
Retaining Clip
See Note 4
Retaining Clip
(745136 Series)
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
Commoning Strip
(for HDF-20 Plugs,
Size 20 Pin Contacts)
Material and Finish:
Brass, .004 [0.10] thick, tin plated
Part No. 206918-2
(Continuous Strip)
Related Product Data:
Used with HDF-20 Plugs—
page 126
Notes:
1. Use punching tool to remove
undesired pin commoning
locations on commoning strip.
Use mating receptacle to seat strip
over pins in plug. Punching tool is
not supplied by TE.
2. Sold in strip form, strip contains
10,000 commoning locations.
HDF-20
Metal-Shell or
All-Plastic
Plug
(Shown for Ref. only)
.037
[0.94] .112
[2.84]
.108
[2.74] .212
[5.38]
Max.
Dia. Max.
See Note 6
Note: All part numbers are RoHS
compliant.
147
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Male Screw Retainers
for All-Plastic
Connectors (HDE)
Material and Finish:
Male Screw—Steel, zinc plated yellow
chromate
Retaining Clip—.012 [0.51] stainless
steel
Related Product Data:
Connectors used with:
HDE All-Plastic—pages 112 & 113
Technical Documents:
IInstruction Sheet—408-7837
Kit Numbers:
745647-1 (Individually packaged, see Note 2)
745647-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two 4-40 male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), with HDF All-Plastic connectors featuring
4-40 threaded inserts (page 125), with HD All-Plastic board mount connectors featuring integral standoffs
with 4-40 threaded inserts and female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Male Screw Retainers
for Metal-Shell and
All-Plastic Connectors
(HDF)
Kit Numbers:
746881-1 (Individually packaged, see Note 2)
746881-2 (Bulk packed)*
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of two male screws and two retaining clips.
3. Male screw retainers mate with female screwlocks (page 148), and with HD board mount connectors
featuring female screwlocks.
Notes: 4. Retaining clips must be assembled onto connector flanges with threaded hole toward wire side of connector.
Material and Finish:
Male Screw—Steel, zinc plated clear
chromate
Retaining Clip—.012 [0.51] stainless
steel
Related Product Data:
Connectors used with:
HDF Metal-Shell and All-Plastic—
pages 125 & 126
Technical Documents:
Instruction Sheet—408-7837
All-Plastic
Plug or
Receptacle
(Shown for Ref. only)
Metal-Shell or All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Threaded
Hole
Retaining Clip
Retaining Clip
4-40 Male Screw
4-40 Male Screw
.300
[7.62]
.280
[7.11]
.280
[7.11]
.250
[6.35]
.280
[7.11]
.220
[5.59]
148
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Material and Finish:
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Technical Documents:
Instruction Sheet—408-7837
Nut Driver, Part No. 811262-1
(Used for assembling female screwlocks
to connector flange)
Individual Screwlocks
(Washers and Nuts not included)
Connector Dimension Thread Kit Number
Used with Style CSize Finish Individual Bulk Packed▲▲
HD All-Plastic Right-Angle .250 Y
ellow Chromate 5207952-1 —
Plugs and Receptacles (A) 6.35 4-40 Clear Chromate 5207952-3 —
HDE Metal-Shell or All-Plastic .250 Yellow Chromate 5745563-1 5745563-1
Plugs and Receptacles (B) 6.35 4-40 Clear Chromate 5745563-3 5745563-4
Yellow Chromate 5205817-1 5205817-2
HDP or HDF Metal-Shell or .312 4-40 Clear Chromate 5205817-3 5205817-4
All-Plastic Plugs and (B) 7.93 M3 Yellow Chromate 5207872-1 —
Receptacles (Metric) Clear Chromate 5207872-3 —
HD or HDF All-Plastic Plugs 4-40 Yellow Chromate 5207719-1 5207719-2
and Receptacles with .560 Clear Chromate 5207719-3 5207719-4
Integral Standoffs (B) 14.22 *2-56* Clear Chromate 5747223-3 —
* 2-56 is the male thread size. The female thread size is 4-40.
▲▲Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each female screwlock kit is comprised of two assemblies as illustrated above.
3. One or two flat washers may be required for panel thicknesses less than .060 [1.52]. Female screwlocks
are not recommended for panel thicknesses greater than .060 [1.52].
Notes: 4. Female screwlocks with 2-56 thread size are to be used with cable clamps with mounting flanges. Female
screwlocks with 4-40 and M3 (Metric) thread sizes can be used with all other cable clamps.
Notes: 5. Female screwlocks mate with male screw retainers (pages 146 and 147).
6. Short female screwlocks cannot be used with HDF connectors (pages 125 & 126)
Connector Dimension Thread Screwlocks
Used with Style C Size Finish Individual Bulk Packed▲▲
HD All-Plastic Right-Angle .250 Yellow Chromate 5207953-2 —
Plugs and Receptacles (A) 6.35 4-40 Clear Chromate 5207953-3 —
Clear Chromate — 5205818-3▲▲▲▲
4-40 5748558-3 5748558-4
.312 Yellow Chromate 5748270-2 5205818-2▲▲▲▲
HDP or HDF Metal-Shell or (B) 7.93 **M2.6**
All-Plastic Plugs and (Metric) Clear Chromate 5749765-3 —
Receptacles ***M3***
(Metric) Clear Chromate 5747404-3 —
.185
(Special) 4.70 4-40 Clear Chromate 5747877-3 —
▲▲Each part is individually bulk packed for multiple kit orders.
▲▲▲▲With captivated star washer. No additional hardware included.
†Part No. 5748270-2 Dimension .158 [4.01]
***M2.6 is the female thread size. The male thread size is 4-40.
***M3 is the female thread size. The male thread size is 4-40.
Lock Washer
Flat Washers
(See Note 3.)
Style (B). Standard and
Long Female Screwlocks Kit
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only.
See Notes 4 & 5.)
Style (A). Female
Screwlocks Kit
Square
Nut
Hex Nut
Flat Washers .188†
[4.78]
.188†
[4.78]
.250
[6.35]
C
C
Female Screwlocks
for Metal-Shell and
All-Plastic Connectors
(HDE, HDF, HDP)
†Part Number 5748270-2
Dimension .158 [4.01]
149
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Hardware (Continued)
Slide Latches
Material and Finish:
4-40 Screws, Washers and Hex
Nuts—Steel, zinc plated yellow
chromate
2-56 Screws, Washers and Hex
Nuts—Steel, zinc plated clear chromate
Slide Latch—Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Technical Documents:
Instruction Sheet—408-6551
Style I
Style II
For Shell Sizes 1 and 4
For Shell Sizes 2, 3 and 5
Style III
For Shell Sizes 2, 3 and 5
Metal-Shell or
All-Plastic
Plug or Receptacle
(Shown for Ref. only)
Slide Latch
(See Note 3.)
4-40 Screw
(2 Supplied)
Lock Washer
(2 Supplied)
Flat Washer
(2 Supplied)
Hex Nut
(2 Supplied)
.165
[4.19]
C
B Max.
.135
[3.43]
Lock Washer
(2 Supplied)
Metal-Shell or
All-Plastic
Plug or Receptacle
(Shown for Ref. only)
.135
[3.43]
B Max.
Slide Latch
(See Note 4.)
2-56 Screw
(2 Supplied)
Lock Washer
(2 Supplied)
Flat Washer
(2 Supplied)
Hex Nut
(2 Supplied)
.165
[4.19]
.165
[4.19]
B Max.
Slide Latch
(See Note 5.)
4-40 Screw
(2 Supplied)
Hex Nut
(2 Supplied)
C
Plug or Receptacle
(Shown for Ref. only)
.135
[3.43]
C
A
A
150
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Slide Latches
Shell Dimensions Slide Latch Kit Numbers Side Latch
Size Style ABC Individual Bulk Packed* Only
1.397 .490 .415
1I
35.48 12.45 10.54 5745404-1 — 164890-1
1.725 .470 .547
II 43.82 11.94 13.89 5745583-1 — 749027-1
1.725 .470 .415
43.82 11.94 10.54 5745583-5 — 749027-1
1.725 .470 .450
243.82 11.94 11.43 5745583-7 ——
1.725 .470 .415
III 43.82 11.94 10.54 — 5748653-1 —
1.725 .490 .290
43.82 12.45 7.37 5749028-17——
1.725 .437 .415
43.82 11.10 10.54 — 5786138-17—
2.265 .470 .547
II 57.53 11.94 13.89 5745584-1 — 749996-1
32.265 .470 .415
III 57.53 11.94 10.54 5745584-3 — 749996-1
2.913 .490 .415
4I
73.99 12.45 10.54 5745407-1 — 164890-4
2.819 .575 .415
5 III 71.60 14.61 10.54 5745578-3 — 749997-1
*Each part is individually bulk packed for multiple kit orders.
Notes: 1. All parts are packaged unassembled.
2. Each kit is comprised of a slide latch and two screws, flat washers (if required), lock washers and hex nuts.
Style I slide latches are also furnished as part of cable clamp kits (page 142).
Notes: 3. Style I slide latches can be used with cable clamps that do not extend beyond the front flange of the con-
nector or on connectors without cable clamps.
Notes: 4. Style II slide latches can be used with any cable clamp that has the mounting ear configuration as
shown above.
5. Style III slide latches can be used on connectors without cable clamps or with cable clamps that do not
have the mounting ear configuration shown with Style II above.
Notes: 6. Slide latches mate with locking posts (page 151).
Notes: 7. No nuts, washers, or lockwashers.
Typical Applications of Locking Posts and Slide Latches
Typical Applications of Locking Posts and Slide Latches
Slide Latch Style III
(for Shell Sizes 2, 3 or 5)
4-40 Locking Post
2-56 Locking Post
Slide Latch Style II
(for Shell Sizes
2, 3 or 5)
151
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Slide Latch Clip
Assembly for
Unfiltered Mating Half
Material and Finish:
Screw, Washers and
Hex Nut—Cold rolled steel, zinc plated
clear chromate
Clip—Stainless steel
Technical Documents:
Instruction Sheet—408-7785 Notes:
1. All parts are packaged unassem-
bled.
2. Slide Latch Clip Assemblies can
be used on any Subminiature D
AMPLIMITE HD-20 metal-shell
plug or receptacle.
3. Slide Latch Clip Assemblies mate
with Locking Post Assemblies
shown below.
Thread Screw Screw Part
Size Length Pkg. Style No.
L
4-40 .415 Unit†
15206942-1
10.54 Bulk 5206942-2
2-56 .547 Unit 25748078-1**
13.89 ——
†Two assemblies per package.
* Each part is individually bulk packed for multiple kit orders.
** Designed for cable clamps with mounting ears. No flat washers included.
Hex Nut
Lock Washer
Flat Washers
(See Note 4.)
Plug or
Receptacle
(See Note 2.)
Post
Hex Nut
Clip
Rolled Edge
Lock Washer
Flat Washer
Screw
Plug or
Receptacle
(See Note 2.)
L
.165
[4.19]
Thread Locking Locking Post Kit Number
Size Post Dimensions (See Note 4)
Finish AB
Individual Bulk Packed*
Yellow .410 .110 5206514-1 5206514-3
Chromate 10.41 2.79
4-40 Clear .410 .110 5206514-4 —
Chromate 10.41 2.79
Yellow .560 .110 5206514-6 5206514-7
Chromate 14.22 2.79
Yellow .615 .172
2-56 Chromate 15.62 4.37 5747242-1 —
*Each part is individually bulk packed for multiple kit orders.
A
A
B
B
Part No. 206514-1
Part No. 747242-1
Locking Post Assembly
Material and Finish:
All Parts—Cold rolled steel, zinc
plated clear or yellow chromate
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Instruction Sheets—
408-6551
408-7785
Style 1
Style 2
Kit Part Numbers:
Notes:
1. All parts are packaged unassem-
bled.
2. Each kit is comprised of two com-
plete assemblies, as illustrated
above.
3. For front panel mounting, it is rec-
ommended that a shim be used
between the connector flange and
panel to prevent bowing of the
flange.
4. Locking posts with 2-56 thread
size are to be used with cable
clamps with mounting flanges.
Locking posts with 4-40 thread
size can be used with all other
cable clamps
5. Locking posts mate with slide
latches (page 149).
152
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Material
.015 [0.38] Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell (Tin plated only)—
pages 90-102
Technical Documents:
Instruction Sheet—408-9130
Spring Latch Part Numbers:
745255-2 (two per package)
745255-3 (bulk packed)*
*Two-piece spring latches are individ-
ually bulk packed for multiple part
orders.
Notes: 1. Two-piece spring latches can be used with
RFI/EMI shields (pages 141).
Notes: 2. Two-piece spring latches mate with latch-
ing blocks (pages 153 & 154).
Typical Application of Two-Piece Spring Latches
with Straight Exit RFI/EMI Shield
Typical Application of Two-Piece Spring Latches
with Post Molded Strain Relief
Spring Latches
(Two-Piece)
Material:
Stainless steel
Related Product Data:
Connectors used with:
HDE Metal-Shell—pages 114 & 115
HDP Metal-Shell—pages 90-102
Technical Documents:
Instruction Sheet—408-9131
*Two-piece spring latches are individually bulk packed
for multiple part orders.
Notes: 1. These dimensions must be maintained to
assure satisfactory operation of the spring
latches.
Notes: 2. Two-piece spring latches mate with latch-
ing blocks (pages 153 & 154).
Spring Latch
.230
[5.84]
.320
[8.13]
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
Latching Block
(Order separately,
see pages 153 & 154.)
Straight Exit RFI/EMI Shield
(Shown for Ref. only.
See Note 1.)
Metal-Shell
Plug or Receptacle
(Shown for Ref. only)
A
.300
[7.62]
.920
[23.37]
.170 [4.32] Min.
(Applies at a height of
.320 [8.13] Min.
above connector flange.
Also, see Note 1.)
Envelope of Post
Molded Strain Relief
(Accounts for Design
Variations)
.220 ± .015
[5.59 ± .381]
(See Note 1.)
.900
[22.86]
Spring Latch
Dimension Two Per Bulk
Size APackage Packed*
1-4 .540 745779-2 745779-3
13.72
5.650 745779-5 —
16.51
Spring Latch Part Numbers
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
Spring Latches for Cable Clamps
with Mounting Ears
(Two-Piece)
153
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Material and Finish:
Latching Blocks—Zinc
Pan Head Screws—Steel, zinc plated
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 136
Technical Documents:
Instruction Sheet—408-9128
Latching Blocks
with Threaded Hole
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only)
Latching
Block
B
A
.030 [.762]
or
.060 [1.52]
Thick Panel
Shell
(No. of Dimensions Panel Thread Rear-Panel Latching Block Front-Panel Latching Block
Contact Thickness Size Part No. Part No.
Pos.) ABIndividual Bulk Packed* Individual Bulk Packed*
M3
.400 .190 .060 (Metric) —745403-2 ——
10.16 4.83 1.52 4-40 745403-8 ———
1 thru 4 .400 .220 .030
(9 thru 37) 10.16 5.59 0.76 4-40 747717-2 ———
M3 5745007-1 —
.400 .250 —(Metric) ——
208101-1 208101-2
10.16 6.35 4-40 ——208101-8 208101-9
5.530 .250
(50) 13.46 6.35 — 4-40 ——1-208101-1 —
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. All parts are packaged unassembled.
2. Each front panel latching block kit is comprised of two latching blocks. Two pan head screws of the
appropriate length and thread size to be supplied by customer.
Notes: 3. B dimension .250 [6.35] is for connector flange mounting, .220 [5.59] is for use with .030 [0.76] thick
panels, and .190 [4.83] is for use with .060 [1.52] thick panels.
Notes: 4. Latching blocks mate with spring latches (page 152).
Pan Head Screw
(Supplied with
745007-1 and -5 only)
(See Note 3.)
154
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Note: All part numbers are RoHS compliant.
Cable Connectors
Hardware (Continued)
Latching Blocks
with Slot Recess
and Thru Hole
Material
Latching Blocks—Zinc
Related Product Data:
Connectors used with:
HDE Metal-Shell or All-Plastic—
pages 112-115
HDF Metal-Shell or All-Plastic—
pages 125 & 126
HDP Metal-Shell—pages 90-102
HD Board Mount—pages 54-71,
78-85, 87-89
Mating/Panel Mounting—page 136
Technical Documents:
Instruction Sheet—408-9128
Typical Application of Front-Panel Mounted
Subminiature D Connector using Front-Panel Latching Blocks
Typical Application of Rear-Panel Mounted
Subminiature D Connector using Rear-Panel Latching Blocks
Metal-Shell or
All-Plastic
Plug or
Receptacle
(Shown for Ref. only,
See Note 2.)
Mounting Screw
(Customer Supplied)
.196 [4.98] Dia. (Max.) x .110 [2.79] Deep Slot
Mounting
Nut
(Customer
Supplied)
A
B
.060 [1.52]
or
.090 [2.29]
Thick Panel
Shell
(No. of Dimensions Panel Rear-Panel Latching Block Part No. Front-Panel Latching Block Part No.
Contact Pos.) AB
Thickness Individual Bulk Packed* Individual
.160 .090
4.06 2.29 747080-2 ——
1 thru 4 1.400 .190 .060
(9 thru 37) 10.16 4.83 1.52 745245-2 745245-3 —
.250
6.35 —— — 745286-2
5.530 .190 .060
(50) 13.46 4.83 1.52 —— 745245-5
**Bulk packed for multiple part orders.
**Individual kits contain two latching blocks per package.
Notes: 1. Mounting screws and nuts are to be supplied by Customer.
2. These latching blocks allow mounting screws to be installed thru the front of the block and to be screwed
into the bracket of a right-angle connector, a fixed insert in a connector mounting flange, or a nut behind the
connector mounting flange (as illustrated above).
Notes: 3. Latching blocks mate with spring latches (page 152).
.120
[3.05]
Dia.
Thru Hole
155
Catalog 82068 Dimensions are shown for Dimensions are in inches and Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666
Revised 4-12 reference purposes only. millimeters unless otherwise Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686
Specifications subject specified. Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999
www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015
AMPLIMITE Subminiature D Connectors
Cable Connectors
Note: All part numbers are RoHS
compliant.
Hardware (Continued)
Standoff Bushings
Material:
Aluminum
Related Product Data:
Connectors used with:
HD Straight Posted—
pages 76-85, 87-89
Kit Numbers:
205933-3 (two bushings per pack-
age)
205933-4 (bulk packed)*
*Parts are individually bulk packed for
multiple part orders.
Keying Plug
(for Size 20 Socket Contacts)
Part Number: 206509-1
Notes: 1. Keying plug is installed taper-end
first into front of receptacle.
Notes: 2. Sold individually.
Material:
Polyphenylene oxide
Related Product Data:
Connectors used with:
All HDE, HDP and HD Receptacles
with Socket Contacts
Keying Plug
499712-1 AMP-LATCH (electrical
connectors) can be used on
HD22 Socket Contacts
4-40 Screws
(Customer Supplied)
Standoff
Bushing
Pc Board
.250
[6.35]
.435
[11.05]
4-40 Threads
(thru)
Keying Plug
(See Note)
.400
[10.16]
.120 Dia.
[3.05]
(2 Holes)
.010
[0.25]
Ref.
.400
[10.16]
B
A
C ± .010
C[± 0.25]
.800 ± .010
[20.32 ± 0.25]
9, 15, 25 and 37 Positions
Shell Size
(No. of Dimensions Gasket
Contact Pos.) ABC
Part No.
1.746 .984 1.220
(9) 18.95 24.99 30.99 5747024-3
21.074 1.312 1.555
(15) 27.28 33.32 39.50 5747025-3
31.614 1.852 2.100
(25) 41.00 47.04 53.34 745776-4
42.266 2.500 2.730
(37) 57.56 63.50 69.34 745777-4
EMI/RFI Gaskets
Material and Finish:
Brass, .006 [0.15] thick;
bright tin plated
Metal-Shell
or All-Plastic
Receptacle
(Shown for Ref. only)
4-40 Screws
(Customer Supplied)
.200 ± .010
[5.08 ± 0.25]
.047
.044
1.19
1.12]
]
.115
[2.92]
Max.
Dia.
Metal-Shell
Plug or
Receptacle
(Shown for Ref. only)
