tyca COPALUM Sealed Terminals and Splices AMP a Electronics Standard Butt Splices boty I i Aluminum Aluminum ! , BE : jj! ail Copper Copper Wire Size* Tooling for i Circular Mils Insult. L Part Weight Power Unit mm? Range Max. Number Grams** 69120-1 or -2 i Aluminum Copper Heads Die ; a 10 69066 ; 182-200 1.41 16564 9354 277156-1 10.2 or 68006 a 8.6 48 4.62-5.08 35.81 58422-1 | 6 3 69066 | .225-.250 1.80 | 28280 18983 277157-1 16.9 or 68007 ! 828 688 5.72-6.35 45,72 sadno-4 4 6 69066 : 42420-26818 27-308 a7, 2771581 268 of 68008 21.9 13.8 wick : 58422-1 2 4 69066 .340-.380 2.54 67872 42615 277159-1 50.3 or 668009 35.0 22.0 8.64-9.65 64.52 5422-1 10 2 69066 107464 66500 Loe tea Foye 277160-1 76.0 or 68010-1 55.5 34.3 58422-1 - 210 10 5422-1 68011-1 133168 104500 soe PR ae 277161-1 107.7 oF or 71.3 53.9 . " 69066 314964-1 | 3r0 2/0 168872 133090 ees. gs, 277162+1 127.5 58422-1 59877-1 a 7.2 68.6 * For aluminum-to-aluminum applications, splices will accept the same wire size at either end. For aluminum-to-copper applications, however, the size of the copper wire must be stepped down two wire sizes to compensate for differences in the electrical ratings of copper and aluminum. Aluminum 8 to 2 = +3 grams; aluminum 1/0 to 3/0 = +5 grams ie a a el Transitional Butt Splices End & End B Aluminum Capper Wire Size Tooling for Circular Mils Ingul een L Part Weight Power Unit mm? End z =a 5 Max, Numbers Grams* 69120-1 or -2 End A End 6 n n Heads Die 6 6 69066 225-250 .225-.250 1.80 28280 26818 55984-1** 16 or 68007 B28 soph 5,72-6.35 .72-6.35 45,72 58422-1 4 8 69066 .276-.305 .210-.255 191 42420 16983 ~ 277164-1 26.5 or 68008 ea 698 7.01-7.75 5.39-6.48 48.51 5a4g2-1 4 4 69066 .276-.305 .276-.305 2.17 42420 42615 7 - 277165-1"" 26.0 or 68008 aie er 7.01-7.75 7.01-7.75 55.12 54 no1 14 4 69066 .425-.470 .276-.305 2.70 107464 42615 7 277163-1 92.5 or 68010-1 grag ae 10.80-11.94 7.01-7.75 68.58 5pano-1 30 10 188872 104500 eee Abt Ae ae, 277168-1 128.5 8422-1 5987-1 87.2 53.9 . " * +10 grams * Transitional splice test amperage is for aluminum wire. Catalog 1308940 Revised 5-03 www.tycoelectronics.com Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 are metric equivalents. to change. C. America: 52-55-5-729-0425 9 UK: 44-141 810-8967