209731-002 - TE CONNECTIVITY

Specification Control Drawing

Tyco Electronics Corporation

300 Constitutional Drive

Menlo Park, CA 94025 USA

Title:

RayBlock 105

Tyco Electronics reserves the right to amend this drawing at any

time. Users should evaluate the suitability of the product for their

application

Document No :

RayBlock 105

Cage Code:

06090

Scale:

None Size:

A Rev. Date:

30-Oct-96

Rev.:

Sheet:

1 of 3

If this document is printed it becomes uncontrolled. Check for the latest revision.

RayBlock 105

Table 1: Profile Dimensions

Size

No. of

Channels

(nominal)

in. mm. in. mm. in. mm. in. mm.

Kit 0102-A0 2 .256 6.5 .108 2.75 .335 8.50 .315 8

Kit 0103-A0 3 .256 6.5 .108 2.75 .482 12.25 .315 8

Kit 0504-A0 4 .256 6.5 .108 2.75 .630 16.0 .315 8

Kit 0105-A0 5 .256 6.5 .108 2.75 .778 19.75 .315 8

Kit 0107-A0 7 .256 6.5 .108 2.75 1.07 27.25 .315 8

Kit 0110-A0 10 .256 6.5 .108 2.75 1.52 38.50 .472 12

Table 2: Tubing Dimensions

Size

No. of Channels

(minimum)

(maximum)

(nominal)

in. mm. in. mm. in. mm.

Kit 0102-A0 2 .472 12.0 .118 3.0 1.57 40

Kit 0103-A0 3 .630 16.0 .158 4.0 1.57 40

Kit 0504-A0 4 .630 16.0 .158 4.0 1.77 45

Kit 0105-A0 5 .945 24.0 .236 6.0 1.77 45

Kit 0107-A0 7 .945 24.0 .236 6.0 2.56 65

Kit 0110-A0 10 1.26 32.0 .315 8.0 2.56 65

NOT the LATEST

REVISION

OBSOLETE

Rev. Date:

30-Oct-96

Rev.:

Document No.

RayBlock 105

Sheet:

2 of 3

If this document is printed it becomes uncontrolled. Check for the latest revision.

Table 3: Properties:

Property Unit Requirement Test Method

Dimensions inches Tables 1 and 2 ASTM D 2671

Initial Pressure Test --- No bubbles NOTE 1

Heat Aging

168 hours at 155°C

Followed by:

--- --- NOTE 2

Pressure Test --- No bubbles

Low Temperature Impact, -40°C

2.2 lb., 12 in. radius tup, 4 in. height

Followed by:

--- --- NOTE 3

Pressure Test --- No bubbles

Fluid Resistance

1 hour at 23°C in the following fluids:

Gasoline

Windshield Washer Fluid

Followed by:

--- --- NOTE 4

Pressure Test --- No bubbles

Fluid Resistance

1 hour at 50°C in the following fluids:

Diesel Fuel

Brake Fluid, SAE J1703

Engine Oil, SAE 10W40

Power Steering Fluid

Automatic Transmission Fluid

Engine Coolant

GUNK Engine Cleaner

Followed by:

--- --- NOTE 4

Pressure Test --- No bubbles

Sequential Testing

Thermal Shock, -40°C to 120°C, 25

cycles

Mechanical Vibration, 24 hours/1 axis

Temperature Humidity Cycling, 5

cycles

Followed by:

--- --- NOTE 5

Pressure Test --- No bubbles

Material: Tubing: The tubing shall consist of a jacket, fabricated from radiation crosslinked

modified polyolefin, and a hot melt adhesive liner.

Profile: The profile shall be fabricated from a hot melt adhesive.

Color: The tubing shall be black with an amber adhesive liner. The profile shall be amber.

Qualification : Qualification of RayBlock 105 Kit 0110-A0 qualifies all kits.

Acceptance Tests: Dimensions

This product when installed in accordance with the RayBlock 105 Installation Guidelines shall be suitable

for use as a fluid block in cable bundles as described herein.

Rev. Date:

30-Oct-96

Rev.:

Document No.

RayBlock 105

Sheet:

3 of 3

If this document is printed it becomes uncontrolled. Check for the latest revision.

Note 1: Pressure Test

Prepare 3 test assemblies, in accordance with the RayBlock 105 Installation Guidelines,

using cross-linked polyethylene wires about 12 inches long. After sufficient cooling time,

shrink one end of a 12-inch piece of Raychem TAT tubing around one end of the installed

RayBlock Tubing. Shrink the other end of the TAT around a pressurized air supply fitting.

Apply a pressure of 7.5 psi for 1 minute while submersing the assembly under water. After

the required time, bubbles of air emerging from the end of the RayBlock Tubing shall

constitute a failure. Bubbles emerging from the ends of the wires shall not constitute a

failure.

Note 2: Heat Aging

Prepare assemblies in accordance with Note 1, and hold in air circulating oven for the

required time. After allowing the assemblies to cool to room temperature for 2 hours, perform

the pressure test in accordance with Note 1.

Note 3: Low Temperature Impact

Prepare 3 test assemblies, in accordance with Note 1. Center each test assembly under a

falling weight impact tester located in a -40°C cold chamber. Drop a cylindrically shaped 2.2

pound weight, with a radius of 12 inches, on the face impacting the assembly, from a height

of 4 inches.

Note 4: Fluid Resistance

Prepare assemblies in accordance with Note 1. Immerse samples in the indicated fluids for

the prescribed time and temperature. Remove assemblies from the fluids. After allowing the

assemblies to cool to room temperature for 2 hours, perform the pressure test in accordance

with Note 1.

Note 5: Sequential Testing

Thermal Shock

Prepare 3 test assemblies, in accordance with Note 1 and subject them to 25 thermal cycles

as follows:

30 minutes at -40°C

30 minutes at 120°C

5 minutes maximum between temperatures

Mechanical Vibration

Attach the assemblies to a suitable vibrator and vibrate for a minimum of 24 hours in a simple

harmonic motion having an amplitude of 0.03 inch (0.06 inches total excursion) the frequency

being varied uniformly between the limits of 10 and 55 hertz (hz) reference: MIL-STD-202,

Method 201A. The axis of vibration shall be perpendicular to the axis of the assembly.

Assemblies are to be clamped 3 to 4 inches away from the end of the tubing on both sides of

the blocked wire bundle.

Temperature Humidity Cycling

Subject the assemblies to the following cycle five (5) times:

1) 95% relative humidity at 40 ± 3°C for 16 hours (hang assembly vertically)

2) -40 ± 3°C for 3 hours

3) 105 ± 3°C for 3 hours (hang assembly vertically)

4) 23 ± 3°C for 2 hours