Fume Extraction Systems OK O K I N T E R N A T I O N A LT M T o o l s OK International has been a leading manufacturer of tools for the electronics assembly work bench for almost 60 years. And, under the Metcal and Impell brand names, OK International has been an innovator in efficient, cost-effective systems to protect operators from hazardous fumes. f o r Now, all of our fume extraction products feature the OK International name. These are part of our family of complementary products that also include soldering, rework and fluid dispensing systems. T e c h n o l o g y OK International's fume extraction line of products offers a range of products that include portable single and dual user systems, tip extraction systems and under-bench multi-user systems. All systems provide the power and choice of filters to do the job, yet they are flexible to fit into today's manufacturing environments. Our systems are developed to incorporate innovative designs, professional performance and ease of use, all within your budget. Our systems are set apart by a well designed series of filters, including HEPA filters. These filters capture the most harmful fumes, even those produced by new lead-free solders. In addition, we also have systems with filters that efficiently remove gases and vapors from heavy duty bench-top applications. Known. Trusted. Quality. That's OK International. With decades of experience we are committed more than ever to provide customer driven solutions and the reliable products you demand. C o n t e n t s o f BVX-100 Series Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . 2 T a b l e Page BVX-200 Series Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . 3 BVX 100 & 200 Series Technical Specifications . . . . . . . . . . . . . . . . 4 MFX-2200 Fume Extraction Systems . . . . . . . . . . . . . . . . . . . . . . . . . 5 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 BTX-208 Tip Extraction System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Connection Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 1 BVX-100 Series Fume Extraction Systems Powerful, Portable Fume Extraction OK International's BVX-100 Series Fume Extraction Systems are powerful, but low noise units that need no external ducting or compressor. Simply move these lightweight systems from station to station, plug them in and switch them on for instant fume extraction. Just 279mm (11") tall, with a 305mm x 229mm (12" x 9") plenum chamber, the units easily fit on any bench-top or, when space is at a premium, take advantage of the under-bench mounting bracket. Rated at 85-Watts, the systems deliver high quality filtration without compromise. A powerful 85m3/hr-airflow rate provides immediate extraction of fumes, particles and vapors from operator breathing areas. When a larger capture range is needed, an innovative adaptor quickly transforms the plenum into an arm extraction system. Two filtration configurations are available for heavy soldering and light dust applications, or light duty organic solvent and adhesive applications. A bi-colored LED light indicates when the filters are blocked and require replacing. 2 BVX-200 Series Fume Extraction Systems Two Station Design for Dynamic Fume Extraction The BVX-200 Series Fume Extraction Systems are revolutionary two-arm units that combine powerful fan performance with efficient filtration, quiet operation and complete portability. They can be placed under or next to the bench-top and fitted with either two 50mm (2") diameter BVX arms or one 63mm (2.5") diameter Omniflex arm. Using the proven fan motor of the BVX-100 Series Fume Extraction Systems, the BVX-200 Series Fume Extractions Systems add a proprietary one-stage impeller design that doubles the total free-blowing airflow. The result is a maximum free-blowing airflow of 250m3/h (150cfm), with a maximum suction force of 850 Pa (3.5"WC). This suction force provides ample capability in reserve to handle any clogging that may occur during the normal life of the filter. In fact, the suction rating for this unit is one of the best in its class offered for such compact and portable systems. The BVX-201 Fume Extraction System is designed mainly for solder fumes and incorporates both pre- and mainfilters which can be changed independently to maximize the working life of each filter and lower the total cost of ownership. The main filter has a HEPA efficiency of 99.97% at 0.3 micron, plus an activated carbon filter to remove additional gases. For applications that require a high capacity of gas filtration, such as cleaning with solvents or conformal coatings, the BVX-203 Fume Extraction System features a deep-bed gas filter. 3 BVX-100/200 Series Fume Extraction Systems BVX-100 Series BVX-200 Series BVX-101 Bench-Top, single user arm/plenum system, Pre-HEPA-Gas, 100-240 VAC BVX-201-KIT Filter unit with 2 flexible arms, 1.2m long, Pre-HEPA-Gas BVX-103 Bench-Top, single user arm/plenum system, Pre-Gas, 100-240 VAC BVX-101-S Bench-Top, single user plenum system without arm, Pre-HEPA-Gas, 100-240 VAC BVX-103-S Bench-Top, single user plenum system without arm, Pre-Gas, 100-240 VAC BVX-201 Filter unit for 2 stations, Pre-HEPA-Gas BVX-203 Filter unit for 2 stations, Pre-Deep Bed Gas FILTERS FP-BVX200 Pre Filter (Pack of 5) FM-BVX200 Main Filter HEPA Carbon FG-BVX200 Deep Bed Gas Filter FILTERS FG-BVX Deep Bed Gas Filter ACCESSORIES FM-BVX Main Filter (Combined HEPA/Gas) BVX-ARM-K1 1 BVX arm 710mm (28") long with 1.8m (6') long hose and table bracket with C-clamps FP-BVX Pre-Filter (Pack of 5) BVX-ARM Arm flexible ESD safe, 710mm (28") long ACCESSORIES BVX-ARML Arm flexible ESD safe, 1.2m (48") long BVX-ADT Replacement Arm-To-Plenum Adaptor BVX-TB01 Table bracket with 2 C-clamps BVX-IADT Inverted Arm Adaptor, ESD Safe BVX-CH01 Connection hose, 50mm (2") diameter, 1.8m (6') long BVX-BCK Under Bench Mounting Bracket BVX-CH02 Connection hose, 50mm (2") diameter, 3.6m (12') long Technical Specifications 4 BVX-100 Series BVX-200 Series Static Pressure (suction force) 1250 Pa (5"WC) 850 Pa (3.5"WC) Fan Capacity 110m3/h (65 cfm) 250m3/h (150 cfm) Flow Rate (with filter) 85m3/h (50 cfm) 2 x 75m3/h (45 cfm) Air Inlets/Number of Stations 1 2 HEPA Efficiency 99.97% at 0.3 micron 99.97% at 0.3 micron Noise Level < 55 db A < 55 db A Dimensions (W x D x H) 300mmx230mmx290mm (11.8" x 9.1" x 11.4") 508mmx 254mmx388mm (20" x 10" x 15.3") Weight 9kg (20 lbs) 9kg (20 Ibs) Voltage 100-240 VAC 100-240 VAC Frequency 50-60 Hz 50-60 Hz Power 85 watt 85 watt Certification UL, CSA, CE UL, CSA, CE MFX-2200 Series Fume Extraction Systems Setting a New Benchmark In Performance OK International's multi-user MFX-2200 Series Fume Extraction Systems set a new benchmark in performance, delivering a maximum airflow of 900m3/h and a maximum suction force of 1,075 Pa. Capable of providing filtration for up to eight manual assembly workstations, the MFX-2200 Series Fume Extraction Systems' power can also be harnessed to remove particulates and gases from exhaust cabinets and even small bench-top wave and reflow soldering ovens. For general electronics assembly applications, a combined filtration model features pre, HEPA (99.97% efficient @ 0.3m) and gas filters. For more specific applications, such as removing solvent vapors from bonding and under-fill operations, a gas filtration model is available featuring a pre-filter and 11kg high capacity activated carbon cartridge. Measuring 450mm wide, by 525mm deep and 670mm tall, the unit can accept either a 457mm by 406mm by 120mm HEPA filter or the activated carbon filter. Due to the size of the filter, the MFX-2200 Series Fume Extraction Systems can process more fumes for substantially longer periods before requiring a filter change, thereby reducing maintenance costs and workplace disruption. 5 MFX-2200C Fume Extraction System MFX-2200C Particle Fume Extraction System OK International's new multi-user MFX-2200C Fume Extraction System provides the ultimate performance in a compact size that easily fits under most workbenches. It is ideal for removing solder fumes and filtering laser fumes. The lid features 4 air inlet ports for connection to Omniflex arms. By using a hose splitter in conjunction with BVX arms, the number of connected arms can be doubled. Features * Excellent air flow performance * Large, pleated pre-filter Pleated Pre-Filter * HEPA filter rating of 99.97% at 0.3 micron * Casters as standard * Dust filter seal keeps filter housing clean HEPA Filter * Minimum operating noise * Compact size, unit fits under most workbenches Gas Filter * Connects up to 4 Omniflex arms with rectangular nozzle (EA1122) or large hood (EA1126) * Connects up to 8 BVX arms or 8 Omniflex arms with tapered nozzle (EA1124) Controls and Filter Monitor * Unit On/Off Switch with power indicator light * Thermal overload protection * Analog models with filter status gauge * Digital models with filter status indicator lights and other control options Options AC2204 Replacement Filters Top Cover with 2 Air Inlets O100mm (4") and 2 Air Inlets O63mm (2.5") FIL22P030 Prefilter Pleated 60% Efficiency (Pack of 2) FIL22H070 Combination Filter HEPA/Carbon Technical Specifications 6 MFX-2200C-A (Analog) MFX-2200C-D (Digital) MFX-2206C-A (Analog) MFX-2206C-D (Digital) 110V 230V Air Inlet Openings 4 x O2.5" 4 x O63mm Fan Capacity 600 cfm 900m3/h Flow Rate 400 cfm 600m3/h HEPA Efficiency 99.97% at 0.3 micron 99.97% at 0.3 micron Static Pressure 4.5" WC Maximum 1075 Pa Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz Power 400 Watt 400 Watt Noise Level 58 dBA 58 dBA Dimension (W x D x H) 17.7" x 20.75" x 26.4" 450 x 525 x 670mm Weight 93 Ibs 43 kg Certification UL, CSA CE The new MFX-2200G Fume Extraction System has been specifically designed for the removal of gases and vapors from a range of heavy duty bench-top applications, including solvent cleaning, gluing/bonding and conformal coatings. The unit's high capacity gas filter cartridge ensures a long dwell-time of the gases inside the filter media, resulting in the most efficient removal of gases. The unit's lid features 100mm (4") and 63mm (2.5") air inlet flanges, making it suitable for the connection of exhaust arms or cabinets. Features * Excellent filtration efficiency * Large, pleated pre-filter * Casters as standard * Minimum operating noise * Provides air flow for two exhaust cabinets Pleated Pre-Filter Gas Filter 11 kg (25 Ibs) Activated Carbon After-Filter Controls and Filter Monitor * Unit On/Off Switch with power indicator light * Thermal overload protection * Analog models with filter status gauge * Digital models with filter status indicator lights and other control options Options AC2202 Replacement Filters Top Cover with 4 Air Inlets O63mm (2.5") FIL22P040 Pre-Filter Pleated 85% Efficiency FIL22G010 Gas Filter Cartridge 11kg (25Ibs) FIL22G020 Carbon Refill Kit 11kg (25Ibs) MFX-2200G Fume Extraction System MFX-2200G Gas Fume Filtration System Technical Specifications MFX-2200G-A (Analog) MFX-2200G-D (Digital) MFX-2206G-A (Analog) MFX-2206G-D (Digital) 110V 230V Air Inlet Openings 2 x O4" and 2 x O2.5" 2 x O100mm and 2 x O63mm Fan Capacity 600 cfm 900m3/h Flow Rate 350 cfm 550m3/h Static Pressure 4.5" WC Maximum 1075 Pa Maximum Power Supply 100-120VAC, 60Hz 220-240VAC, 50Hz Power 400 Watt 400 Watt Noise Level 58 dBA 58 dBA Dimension (W x D x H) 17.7" x 20.75" x 28" 450 x 525 x 710mm Weight 115 Ibs 52 kg Certification UL, CSA CE 7 Accessories MFX-2200 Series Omniflex Arms Omniflex Arms (O63mm) are designed for higher airflow rates and effective fume capture from greater distances. A unique ball/socket design provides an unmatched flexibility in maneuvering and positioning. The arms can be adjusted in working length or radius, simply by adding or removing Omniflex components. ESD conformance is ensured through the use of fully conductive material. A B Features C D Part Numbers * 140m3/h (85cfm) air flow rating (varies with nozzle) A EA1122 Omniflex Arm ESD with Rectangular Nozzle * 63mm (2.5") diameter B EA1124 Omniflex Arm ESD with Tapered Nozzle * 0.6m (24") long with optional extensions of 300mm (12") C EA1126 Omniflex Arm ESD with Large Hood 350 x 212mm (14" x 8.5") D AC1101 Damper for Omniflex Arm AC1102 Omniflex Arm Extension 300mm (12") long All Omniflex arms are supplied with mounting plates and C-clamps. BVX Arms BVX Arms (O50mm) are the most economic solution while providing good airflow rates and high flexibility. The spiral rolled duct can be tightened in stiffness and can be positioned precisely. The BVX Arm-K2 kit includes a mounting plate and C-clamps for universal mounting. A Y-connection piece is available to connect two BVX Arms to one hose. 8 * 75m3/h (45cfm) air flow rating Part Numbers for BVX Arms BVX-ARM-K2 * 50mm (2") ducting with 40mm (1.75") nozzle * 710mm (28") long BVX Arm ESD with Nozzle, Mounting Plate and C-Clamps For Individual Components Refer To BVX Section Connection Hoses for Omniflex and BVX Arms A A CH0251 Connection Hose 2.5m x O63mm (8' x 2.5") with clamps A CH0252 Connection Hose 3.5m x O63mm (12' x 2.5") with clamps A CH0253 Connection Hose 7.5m x O63mm (25' x 2.5") with clamps B AC2025 Y-Piece for O63mm (2.5") hose with clamps B Accessories MFX-2200 Series Features for BVX Arms EC1500 Exhaust Cabinet Volatile vapors and gases with high toxic levels often require the use of exhaust cabinets to protect the user. The EC1500 is an ideal bench cabinet for such applications. A hinged and clear viewing panel maintains excellent visibility while at the same time reducing the airflow demand on the cabinet. Features * Dimensions W x D x H 760 x 510 x 560mm (30" x 20" x 22") * Connection Flange O100mm (4") Part Numbers EC1500 Exhaust Cabinet with Clear Viewing Panel CH0047 Connection Hose 2.5m (8') Long O100mm (4") with Clamps 9 BTX-200 Tip Extraction System Precision and Power In Tip Extraction Due to its powerful vacuum, OK International's BTX-208 Fume Extraction System offers high performance extraction of solder fumes directly from the tip of any hand soldering iron and can be easily configured to form an extraction network for up to eight workstations. The unit's pre-filter is followed by a main filter offering HEPA efficiency exceeding 99.97% and an activated carbon filter to remove gases. Both pre- and main- filters can be changed independently to maximize the working life of each filter and lower the total cost of ownership. Measuring 508mm wide by 254mm deep by 388mm high and weighing just 9kg, the BTX-208 Fume Extraction System has been designed specifically for under-bench installation. With a universal power supply that accepts 100 to 240V at 50 or 60Hz, and with UL, CSA and CE certifications, the unit can be used anywhere in the world. To complement the BTX-208 Fume Extraction System, Metcal has developed a new plug-and-play ducting system, which offers a simple, flexible, low cost solution for faster configuration of tip extraction installations. 10 BTX-200 Tip Extraction System Portable for up to Eight Operators The BTX-208 Fume Extraction System is a tip extraction unit with a high vacuum blower motor and a capacity for up to eight workstations. The unit's universal hose connection kit provides maximum flexibility and eliminates the need for a traditional layout and design of tip extraction ducting. The compact design and easy set-up make it truly portable. BTX-208 Tip Extraction Duct Layout BTX-CK2-25 2 Couplings/2.5m Hose 1 2 3 BTX-CK4-50 4 Couplings/5m Hose or BTX-CK4-75 4 Couplings/7.5m Hose 4 Individual Parts Couplings with 2 Glands and Pipe Clip ITEM PART No. DESCRIPTION 1 CH0121 Flexible Hose O35mm x 2.5m (8') Long 1 CH0122 Flexible Hose O35mm x 5m (16') Long 1 CH0123 Flexible Hose O35mm x 7.5m (25') Long 2 AC-TX001-4 Couplings with 2 Glands 5.6mm (Pack of 4) 3 18566S-5 End Plug (Pack of 5) 4 AC-TX002-2 T-Piece Connector (Pack of 2) - 19115S-10 Pipe Clip (Pack of 10) Vacuum Tube to Solder Iron Connection Kits Item Description BTX-CK2-25 BTX-CK4-50 BTX-CK4-75 4 Max number of stations single-row bench 2 4 when using 5.6mm tubes double-row bench 4 8 8 Qty Qty Qty 1 Flexible Hose O32mm (1.25") 2.5m (8') 5.0m (16') 7.5m (25') 2 Coupling with 2 Glands 5.6mm 2 4 4 3 End Plug 1 2 2 4 T-piece Connector 0 1 1 - Pipe Clip 2 5 5 - Roll of Vinyl Tape 1 1 1 11 BTX-200 Fume Extraction System Tip Extraction Iron Adapter Kit Kit Part# Description DS03-902 Macro Adapter Kit for Weller / Pace IR-70 (stand not included) DS03-902S Weller Replacement Spring and Receptacle Only DS03-951 Weller Micro Iron Adapter Kit EC-1302A 17235S-5 DS03-926 Hakko Micro Iron Adapter Kit (900S) 17235S-5 DS03-927 Hakko 5.6mm Macro Iron Adapter Kit (900M/900L) 17235S-5 B DS03-929 Metcal STSS/MX/RM3E/ - Hakko 907/936/937 Adapter Kit - 5.6mm 20233S-5 B DS03-930 Metcal SP-HC1 (SP200 Base) Iron Adapter Kit - 5.6mm 20233S-5 B DS03-931 OK International* PS-800 Iron Adapter Kit 5.6mm 20233S-5 SP-Cradle Replacement Metcal Stand Insert for DS03-930 DS03-955 Universal Iron Adapter Kit fits 6.4mm Heating Element w/5.6mm Tube C 18863S-5 Plastic Clip for Metcal MX (5 per pack) N/A C 18864S-5 Plastic Clip for Metcal SP (5 per pack) N/A C 18865S-5 Plastic Clip for OK International* PS-800 (5 per pack) N/A DS03-910-5 Brush Brass for tip ext tube (5 per pack) N/A DSO3-965-10 Spring Strain Relief for 5.6mm (10 per pack) N/A A Replacement Tubes (5) Part # 17235S-5 N/A N/A 17235S-5 *Previously branded Metcal A B Technical Specifications BTX-208 C System BTX-208 Filter Unit for 8 Tip Extraction Stations, Pre/HEPA/Gas Max. Number of Stations 8 Flow Rate per Station >28 l/min CONNECTION KITS Noise Level <55 dBA BTX-CK2-25 Dimensions WxDxH 508 x 254 x 388mm (20" x 10" x 15.3") Connection Kit for 2-4 Stations with 2.5m (8') Long Hose BTX-CK4-50 Weight 9 kg (20 Ibs) Connection Kit for 4-8 Stations with 5m (16') Long Hose BTX-CK4-75 Voltage 100 - 240 VAC Connection Kit for 4-8 Stations with 7.5m (25') Long Hose Frequency 50 - 60 Hz Power 85 Watt Max Duct Run 30m (100 ft) Certification UL/CSA/CE For other part numbers refer to layout details REPLACEMENT FILTERS 12 FP-BVX200 Pre-Filter (Pack of 5) FM-BVX200 Main Filter, HEPA 99.95%/Carbon Through our sales, service and distribution centers located in North America, Europe and Asia we are able to provide seamless, proactive expertise and support to our customers worldwide. Wherever industrial manufacturing facilities are located, OK International's global network of expertly trained distributors is there, to supply essential technical support and advanced process solutions. NORTH AMERICA OK International 12151 Monarch Street Garden Grove, California 92841 USA Tel: +1-714-799-9910 Fax: +1-714-799-9533 UNITED KINGDOM OK International Ltd. Eagle Close, Chandlers Ford Eastleigh, Hampshire SO53 4NF United Kingdom Tel: +44 (0) 2380 489100 Fax: +44 (0) 2380 489109 FRANCE OK International SAS Rue de la Saone Zac de Folliouses-les Echets 01706 Miribel Cedex France Tel: +33 (0)4 72 26 20 30 Fax: +33 (0)4 72 26 20 35 JAPAN OK International Japan Co. 5-3-1 Heiwajima, Ota-ku Tokyo 143-0006 Japan Tel: +81-3-5753-0085 Fax: +81-3-3765-8855 GERMANY OK International GmbH Frankfurter Strae 74 64521 Gross-Gerau Germany Tel: +49 (0) 61 52-71 12-0 Fax: +49 (0) 61 52-71 12-22 ITALY OK International Strada Statale 11 - No 28 20010 Vittuone, Milano Italy Tel: +39 02 902 5161 Fax: +39 02 901 11147 SINGAPORE OK International 10 Ang Mo Kio St. 65 #05-13 Techpoint Singapore 569059 Tel: +65-62810991 Fax: +65-62853473 CHINA OK Electronics (Beijing) Co.,Ltd. No. 1 Building, A -10 Long Qing Street Beijing Economic & Technical Developing Zone Beijing, 100176 The People's Republic of China Tel: +86-10-67878490 Fax: +86-10-67878491 OK International OK International provides solution based technologies to electronics manufacturing industries throughout the world. OK O K I N T E R N A T I O N A LT M North America 12151 Monarch Street * Garden Grove, California 92841 USA Tel: +1-714-799-9910 * Fax: +1-714-799-9533 www.okinternational.com BRO-FE-US-05 (c) 2005 Delaware Capital Formation, Inc. All rights reserved DOVER and the Dover logo are registered trademarks of Delaware Formation, Inc. a wholly-owned subsidiary of Dover Corporation Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: OK International: DS03-965-10 18865S-5 17235S-5 DS03-930 DS03-931 DS03-951 DS03-955 DS03-927 DS03-926 18863S-5 18864S-5 20233S-5 AC2202 AC2204 DS03-929 DS03-902 DS03-902S DS03-910-5 FM-BVX-SP1 FM-BVX200 FP-BVX200 BVX-ARM-K1 BVX-ARML BVX-BCK BVX-CH01 BVX-CH02 BVX-TB01 BVX-101 BVX-101-S BVX103 BVX-103-S BVX-201 BVX-201-KIT BVX-203 FG-BVX200 FP-BVX AC2025