tyco 108-1441 oo Product 18 AprO1 RevB Flectronics Specification EC OROO-0031-01 Connector, Z-PACK*, 2 mm FB, Signal and Power 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for the 7-PACK* 2mm FB connector system. This connector system is a backplane bus system which interconnects printed circuit boards using pin and receptacle connectors. Connectors employ a four row 2mm centerline configuration. Being through hole devices, pin and receptacle contacts have either solder or press fit leads. 1.2. Qualification When tests are performed on the subject product line, procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using the applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.1. Tyco Electronics Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL- STD-1344 and EIA RS-364) C. Corporate Bulletin 401-76: | Cross-reference between AMP Test Specifications and Military or Commercial Documents D. 6501-334: Test Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of design, construction and physical dimensions specified on the applicable prcduct drawing. 3.2. Materials A. Gontact: 1. Signal/power pin: Phosphor bronze, gold over palladium nickel over nickel plating 2. Signal receptacle: Copper nickel zinc, gold over palladium nickel over nickel plating 3. Power receptacle: Beryllium copper, gold over palladium nickel over nickel plating B. Housing: High temperature thermoplastic, liquid crystal polymer 2001 Tyco Electronics Comoration This controlled decument is subject to change. 4 of 3 Hartisbutg. PA For latest revision call AMP FAX*/Product Into All Intemational Rights Reserved. number 1-800-522-6752. For Regional Customer Service, visit our * Trademark websile at www.tycoelectronics.com I Indicates change LOCBtyco / Electronics 108-1441 A. Voltage: 30 volts alternating current 3.3. Ratings B. Current: 1. Power: 2. Signal: C. Temperature: 3 amperes per contact See Figure 5 for applicable current carrying capability -55 to 125C D. Maximum Initial Contact Resistance: See Figure 1 Row Signal 25 35 40 45 Figure 1 3.4. Performance and Test Description Maximum Initial Contact Resistance (mQ) Power 10 19 10 10 Product is designed to meet electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per AMP Specification 109-1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing. Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. See Figure 1 AR 10 millionms maximum. AMP 109-6-6. Subject mated contacts assembled in housing to 20 my maximum open circuit at 100 ma maximum. See Figure 4. Insulation resistance. 5000 megohms minimum initial. 100 megohms minimum final. AMP Spec 109-28-4. Test between adjacent contacts of mated samples. Dielectric withstanding voltage. 1000 vac. AMP Spec 109-29-1. Test between adjacent contacts of mated samples. Test a minimum of 5 contacts per sample. Temperature rise vs current. 30C maximum temperature rise at specified current. Signal contacts only. AMP Spec 109-45-1. Measure temperature rise vs current. See Figure 5. Figure 2 (cont) Rev B 2ofstyco / Electronics 108-1441 Test Description Requirement Procedure MECHANICAL Vibration, sinusoidal. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-21-4. Subject mated samples to frequency range of 10-2000-10 Hz and amplitude of 0.06 inch or 20 Gs. 12 cycles. See Figure 6. Physical shock. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-26-1. Subject mated samples to 50 G's half-sine shock pulses of 11 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. See Figure 6. Durability. See Note. AMP Spec 109-27. Mate and unmate samples for 250 cycles (100 cycles for right angle headers) at maximum rate of 100 cycles per hour with 30 second rest in unmated condition. Mating force. Signal modules: 0.70 Newtons maximum per contact. Power modules: 2.40 Newtons maximum per contact. AMP Spec 109-42, Gondition A. Measure force necessary to mate samples at maximum rate of .5 inch per minute. Unmating force. Signal modules: 0.12 Newton minimum per contact. Power modules: 0.30 Newton minimum per contact. AMP Spec 109-42, Condition A. Measure force necessary to unmate samples at maximum rate of .5 inch per minute. ENVIRONMENTAL Thermal shock. See Note. AMP Spec 109-22. Subject unmated samples to 5 cycles between -55 and 125C. Humidity-temperature cycling. See Note. AMP Spec 109-23-3, Condition B. Subject unmaied samples to 10 cycles between 25 and 65C at 95% RH. Figure 2 (cont) Rev B 3of8tyco / Electronics 408-1444 Test Description Requirement Procedure Temperature life. See Nete. AMP Spec 109-43. Subject mated samples in Test Group 2 to temperature life at 70C for 1000 hours with electrical load of 1 ampere for signal modules and 1.5 amperes for power modules. AMP Spec 109-43. Subject mated samples in Test Group 5 to temperature life at 105C for 500 hours. Mixed flowing gas. See Note. AMP Spec 109-85-2. Subject mated samples to environmental class || for 14 days. NOTE Shall meet visual requirements, show no physical damage and shall meet requiremenis of additional tesis as specified in Test Sequence in Figure 3. Figure 2 fend} Rev B 4of8tyco / Electronics 408-1444 3.6. 4. 4.1. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 2 3 4 Test nee (b Examination of product 1,5 1,5 1,8 Termination resistance 2,4 2,4 Insulation resistance 2,6 Dielectric withstanding voltage 3,7 Temperature rise vs current Vibration Physical shock Durability Mating force Unmating force Thermal shock Humidity-temperature cycling Temperature life Mixed flowing gas () (c) (d) (e) (f) (g) (h) () (m) See Para 4.1.A. Numbers indicate sequence in which testis are performed. Discontinuities shall not be measured. Energize at 18C level for 100% loadings per AMP Specification 109-157. Precondition samples with 10 cycles durability. Precondition sampies with 25 cycles durability. Precondition samples with 250 cycies durability. Signal connectors only. 70C for 1000 hours, see Figure 2. 105 C for 500 hours, see Figure 2. Precondition samples with 5 cycles of durability (rignt angle headers only). Figure 3 QUALITY ASSURANCE PROVISIONS Qualification Testing A. Sample Selection 1. Signal connectors. Signal connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall consist of 5 connectors each of the largest available size. All tests requiring individual contact measurements shall be conducted on 30 contacts randomly selected over the 5 connectors. Test groups 1, 2 and 3 shal! be mounted on printed circuit boards designed to accommodate vibration and physical shock fixturing providing a series circuit for all contacts with access to measure termination resistance. Rev B 5 otstyco / Electronics 408-1444 4.2. 4.3. 4.4. POWER SUPPLY 2. Power connectors. Power connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. All test groups shall consist of 5 connectors each of the largest available size. All tests requiring individual contact measurements shall be conducted on 30 contacts randomly selected over the 5 connectors. Test groups 1 and 2 shall be mounted on printed circuit boards designed to accommodate vibration and physical shock fixturing providing a series circuit for all contacts with access to measure termination resistance. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 3. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. Acceptance Acceptance is based on verification that the product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall net disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. Quality Conformance Inspection Applicable AMP quality inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. TERMINATION RESISTANCE MEASUREMENT POINTS Figure 4 Contact Resistance Measurement Points Rev B 6of8tyco / Electronics 108-1441 BASE CURRENT vs TEMPERATUAE RISE MATED SIGNAL. HEADERS AND RECEPTACLES 1.6 fT faa ah 4 } 4 T ' T t LJ T i T v 7 100 1068 4410 115 120 126 1 1 1 1 t T 2 3 35 40 445 #80 S& 60 G8 70 75 8 85 83 85 Al MBIENT TEMPERATURE~ DEGREES Figure 5A Current Carrying Capability Multiplication Factors NOTE Loading Density F-Factors Single Circuit 1.00 50% Loaded (by rows) 0.362 100% Loaded 260 To determine acceptable current carrying capacity for percentage connector loading, use ihe Muttiplication Factor (F) from the above chart and multiply it times Base Rated Current for a single circuit at maximum ambient operating temperaiure as shown in Figure 5A. Figure 5B Current Rating Rev B 7ostyco / Electronics 408-1444 Daughterboard z Wedge Wedge Bar Motherboard _ Base Base Bar Figure 6 Vibration & Physical Shock Mounting Fixture Rev B 8ofs8