AMPMODU Interconnection System Mod IV Receptacle Assemblies, Single-Row, Outrigger Design .100 x .100 [2.54 x 2.54] Centerline, End To End Stackable Dual Entry, End Stackable, Low Profile, .100 x .100 [2.54 x 2.54] Centerline, .200 [5.08] Tine Spacing .125.010 [3.170.25] Typ. .020 [0.51] (Standoffs) .245 [6.22] .148 [3.77] Typ. A Point of Contact .107 [2.72] (Localized Gold Plate Area) .200.003 [5.080.08] Typ. Material and Finish .140 [3.56] .053 [1.34] Typ. .100 [2.54] Typ. B .075 +.005 -.000 1.90 +0.13 -.000 [ Vertical Mount, Receptacle Assemblies Housing -- Glass-filled thermoplastic, black, 94V-0 rated Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-0.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel ] .200 [5.08] .140 [3.56] .035.003 Dia. [0.890.08] .100 [2.54] Typ. 5 Recommended PC Board Hole Layout No. of Pos. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 Note: All part numbers are RoHS compliant. Dimensions A B .300 [7.62] .200 [5.08] .400 [10.16] .300 [7.62] .500 [12.70] .400 [10.16] .600 [15.24] .500 [12.70] .700 [17.78] .600 [15.24] .800 [20.32] .700 [17.78] .900 [22.86] .800 [20.32] 1.000 [25.40] .900 [22.86] 1.100 [27.94] 1.000 [25.40] 1.200 [30.48] 1.100 [27.94] 1.300 [33.02] 1.200 [30.48] 1.400 [35.56] 1.300 [33.02] 1.500 [38.10] 1.400 [35.56] 1.600 [40.64] 1.500 [38.10] 1.700 [43.18] 1.600 [40.64] 1.800 [45.72] 1.700 [43.18] 1.900 [48.26] 1.800 [45.72] 2.000 [50.80] 1.900 [48.26] 3.000 [76.20] 2.900 [73.66] 4.000 [101.60] 3.900 [99.06] Plating A 5-147720-2 5-147720-3 5-147720-4 5-147720-5 5-147720-6 5-147720-7 5-147720-8 5-147720-9 6-147720-0 6-147720-1 6-147720-2 6-147720-3 6-147720-4 6-147720-5 6-147720-6 6-147720-7 6-147720-8 7-147720-8 8-147720-8 8-147720-9 Contact Plating/Part Nos. Plating B 5-147726-2 5-147726-3 5-147726-4 5-147726-5 5-147726-6 5-147726-7 5-147726-8 5-147726-9 6-147726-0 6-147726-1 6-147726-2 6-147726-3 6-147726-4 6-147726-5 6-147726-6 6-147726-7 6-147726-8 7-147726-8 8-147726-8 8-147726-9 Plating C 5-147727-2 5-147727-3 5-147727-4 5-147727-5 5-147727-6 5-147727-7 5-147727-8 5-147727-9 6-147727-0 6-147727-1 6-147727-2 6-147727-3 6-147727-4 6-147727-5 6-147727-6 6-147727-7 6-147727-8 7-147727-8 8-147727-8 8-147727-9 Notes: 1. Tyco Electronics recommends mating gold or duplex plated headers with duplex plated receptacle assemblies. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension and add .062 [1.57] for recommended board thickness if used in bottom entry application. 181 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Receptacle Assemblies, Double-Row, Outrigger Design, .100 x .100 [2.54 x 2.54] Centerline, End to End Stackable Dual Entry, End Stackable, Low Profile, .100 x .100 [2.54 x 2.54] Centerline, .300 [7.62] Tine Spacing .020 [0.51] (Standoffs) .245 [6.22] Typ. A .148 [3.77] Typ. .050 [1.27] Max. Typ. Vertical Mount, Receptacle Assemblies Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel 5 .107 [2.72] Typ. (Localized Gold Plate Area) .100.003 [2.540.08] Material and Finish Point of Contact .300 [7.62] Typ. .198 [5.03] .125.010 [3.170.25] .100 [2.54] Typ. .100 [2.54] Typ. B .100 [2.54] Typ. .100 [2.54] Typ. Related Product Data Mateable Headers -- Refer to the Mating Post Selection Guide -- page 90 Performance Characteristics -- page 174 Technical Documents -- page 276 Product Specification 108-25022 Application Specification 114-25018 Additional receptacle assembly sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Keying Plug Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon +.005 -0.00 Dia. .075 .035.003 Dia. [0.890.08] Typ. .060+0.13 1.90 [ -0.00 ] Typ. .100 [2.54] Typ. Recommended PC Board Hole Layout No. of Pos. 2 4 6 8 14 18 20 24 30 36 40 48 50 60 76 80 Dimensions A B .100 [2.54] -- .200 [5.08] .100 [2.54] .300 [7.62] .200 [5.08] .400 [10.16] .300 [7.62] .700 [17.78] .600 [15.24] .900 [22.86] .800 [20.32] 1.000 [25.40] .900 [22.86] 1.200 [30.48] 1.100 [27.94] 1.500 [38.10] 1.400 [35.56] 1.800 [45.72] 1.700 [43.18] 2.000 [50.80] 1.900 [48.26] 2.400 [60.96] 2.300 [58.42] 2.500 [63.50] 2.400 [60.96] 3.000 [76.20] 2.900 [73.66] 3.800 [96.52] 3.700 [93.98] 4.000 [101.60] 3.900 [99.06] Plating A 6-534267-3 6-534267-7 6-534267-4 5-534267-5 5-534267-1 6-534267-0 5-534267-2 5-534267-9 6-534267-2 6-534267-5 5-534267-7 6-534267-1 6-534267-8 5-534267-8 6-534267-6 5-534267-4 Contact Plating/Part Nos. Plating B 5-147099-1 5-147099-2 5-147099-3 5-147099-4 5-147099-7 5-147099-9 6-147099-0 6-147099-2 6-147099-5 6-147099-8 7-147099-0 7-147099-4 7-147099-5 8-147099-0 8-147099-8 9-147099-0 Plating C 8-147100-9 9-147100-0 5-147100-1 5-147100-2 5-147100-5 5-147100-7 5-147100-8 6-147100-0 6-147100-3 6-147100-6 6-147100-8 7-147100-2 7-147100-3 7-147100-8 8-147100-6 8-147100-8 Notes: 1. Tyco Electronics recommends mating gold or duplex plated headers with duplex plated receptacle assemblies. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension and .062 for recommended board thickness if used in bottom entry application. Note: All part numbers are RoHS compliant. 182 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod. IV Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centerline .020 [0.51] Typ. (Standoffs) Closed Dual Entry, Side and End Stackable Low Profile, .100 x .100 [2.54 x 2.54] Centerline, .150 [3.81] Tine Spacing .245 [6.22] Typ. A .050 [1.27] Max. Typ. Material and Finish .100.003 [2.540.08] Technical Documents -- page 276 Product Specification 108-25022 Application Specification 114-25018 Note: All part numbers are RoHS compliant. .150 [3.81] Typ. .198 [5.03] .107 [2.72] Typ. (Localized Gold Plate Area) .100 [2.54] .130.010 [3.300.25] Typ. B .075+.005 -.000 .060 1.90+0.13 -0.00 [ ] B .100* [2.54] Typ. Dia. Typ. No. of Pos. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 .100 [2.54] Typ. .100 [2.54] Typ. Recommended PC Board Hole Layout for Bottom Entry or Pass Through Applications *.003 [0.08] tolerances not to accumulate within one connector pattern. Related Product Data Mateable Headers -- Refer to the Mating Post Selection Guide -- page 90 Performance Characteristics -- page 174 Point of Contact Vertical Mount, Receptacle Assemblies Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel .148 [3.77] Typ. B -- .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 5 Recommended PC Board Hole Layout for Top Entry Dimensions A .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] .150 [3.81] Typ. .035.003 Dia. Typ. [0.890.08] Plating A 5-535542-1 5-535542-2 5-535542-3 5-535542-4 5-535542-5 5-535542-6 5-535542-7 5-535542-8 5-535542-9 6-535542-0 6-535542-1 6-535542-2 6-535542-3 6-535542-4 6-535542-5 6-535542-6 6-535542-7 6-535542-8 6-535542-9 7-535542-0 Contact Plating/Part Nos. Plating B 5-147095-1 5-147095-2 5-147095-3 5-147095-4 5-147095-5 5-147095-6 5-147095-7 5-147095-8 5-147095-9 6-147095-0 6-147095-1 6-147095-2 6-147095-3 6-147095-4 6-147095-5 6-147095-6 6-147095-7 6-147095-8 6-147095-9 7-147095-0 Plating C 5-147096-1 5-147096-2 5-147096-3 5-147096-4 5-147096-5 5-147096-6 5-147096-7 5-147096-8 5-147096-9 6-147096-0 6-147096-1 6-147096-2 6-147096-3 6-147096-4 6-147096-5 6-147096-6 6-147096-7 6-147096-8 6-147096-9 7-147096-0 Notes: 1. Tyco Electronics recommends mating gold or duplex plated headers with duplex plated receptacle assemblies. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension, and .062 [1.57] for recommended board thickness if used in bottom entry application. 183 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod. IV Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) No. of Pos. Plating A 7-535542-1 7-535542-2 7-535542-3 7-535542-4 7-535542-5 7-535542-6 7-535542-7 7-535542-8 7-535542-9 8-535542-0 8-535542-1 8-535542-2 8-535542-3 8-535542-4 8-535542-5 8-535542-6 8-535542-7 8-535542-8 8-535542-9 9-535542-0 Contact Plating/Part Nos. Plating B 7-147095-1 7-147095-2 7-147095-3 7-147095-4 7-147095-5 7-147095-6 7-147095-7 7-147095-8 7-147095-9 8-147095-0 8-147095-1 8-147095-2 8-147095-3 8-147095-4 8-147095-5 8-147095-6 8-147095-7 8-147095-8 8-147095-9 9-147095-0 Plating C 7-147096-1 7-147096-2 7-147096-3 7-147096-4 7-147096-5 7-147096-6 7-147096-7 7-147096-8 7-147096-9 8-147096-0 8-147096-1 8-147096-2 8-147096-3 8-147096-4 8-147096-5 8-147096-6 8-147096-7 8-147096-8 8-147096-9 9-147096-0 Vertical Mount, Receptacle Assemblies 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74 76 78 80 Dimensions A B 2.100 [53.34] 2.000 [50.80] 2.200 [55.88] 2.100 [53.34] 2.300 [58.42] 2.200 [55.88] 2.400 [60.96] 2.300 [58.42] 2.500 [63.50] 2.400 [60.96] 2.600 [66.04] 2.500 [63.50] 2.700 [68.58] 2.600 [66.04] 2.800 [71.12] 2.700 [68.58] 2.900 [73.66] 2.800 [71.12] 3.000 [76.20] 2.900 [73.66] 3.100 [78.74] 3.000 [76.20] 3.200 [81.28] 3.100 [78.74] 3.300 [83.82] 3.200 [81.28] 3.400 [86.36] 3.300 [83.82] 3.500 [88.90] 3.400 [86.36] 3.600 [91.44] 3.500 [88.90] 3.700 [93.98] 3.600 [91.44] 3.800 [96.52] 3.700 [93.98] 3.900 [99.06] 3.800 [96.52] 4.000 [101.60] 3.900 [99.06] 5 Note: All part numbers are RoHS compliant. 184 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Vertical Receptacle Assemblies, .100 x .100 [2.54 x 2.54] Centerline Product Facts Surface Mount Leads Contact Material: phosphor bronze High temperature, black thermoplastic housings, 94V-0 rated, capable of withstanding IR or vaporphase reflow Gold/tin duplex plating for reliable mating interconnection and solder interface Metallic hold downs provide retention in the PC board prior to and during the reflow process ... and strain relief after soldering Hold downs provide for proper lead-to-pad registration Closed-entry receptacle housings provide lead-in ramp for positive mating Receptacle contacts employ dual cantilever beams for reliable connections Recognized under the Component Program of Underwriters Laboratories Inc. File No. E28476 R Certified by Canadian Standards Association, File No. LR 7189 R The AMPMODU 0.025 [0.64] square interconnection system is an industry standard that has provided level III and IV thru-hole interconnections to almost every industry and marketplace for years. As technology advances, so has the AMPMODU product line. Surface mount vertical receptacle assemblies are available to meet your level II packaging needs as process technologies evolve from wave soldering to surface mount reflow (infrared and vapor-phase) processes. AMPMODU surface mount receptacle assemblies are offered in vertical dual entry configurations. These receptacles are available in single-row and double-row configurations with a contact centerline spacing of .100 x .100 [2.54 x 2.54]. AMPMODU surface mount vertical receptacle assemblies continue to provide the proven features and benefits of their thru-hole counterparts in the AMPMODU product family. Closed-entry style housing design provides a lead-in ramp for positive mating of contacts, virtually eliminating the possibility of stubbing. The dual-beam receptacle contact design, coupled with gold plating in the contact area, provides a reliable interface. Tin plating on the solder tails also enhances solderability. Surface Mount Receptacle Assemblies downs are soldered during the reflow process and serve as a strain relief for the solder joints during mating/unmating. The design of the hold downs results in an excellent ratio of insertion/extraction forces (into the PC board); 20 lb. [89 N] maximum insertion force per pair and 10 lb. [44.5 N] minimum extraction force per pair (unsoldered). No tools are required for insertion. 5 The incorporation of compliant metallic hold downs on receptacle assemblies offers multiple benefits. The hold downs provide for proper lead-topad registration and provide retention to the PC board prior to and during processing. Used with a plated thru-hole, the hold 185 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Vertical Receptacle Assemblies, .100 x .100 [2.54 x 2.54] Centerline (Continued) Voltage Rating: 250 VAC Current Rating: 3.0 amperes (max.) for single contact; 2.0 amperes (max.) per contact when connector is fully energized Operating Temperature Range (Receptacle Assemblies): -65C to +125C Operating Temperature Range (Headers): -65C to +105C Dielectric Withstanding Voltage: 750 VAC Termination Resistance: 12 milliohms (max.) Insulation Resistance: 5000 megohms (min.) Mating Force (Receptacle Assemblies): 9.0 oz. [2.50N] (max.) per contact Unmating Force (Receptacle Assemblies): 1.5 oz. [0.42N] (min.) per contact Durability: Tested to 200 cycles (min.) for .000030 [0.00076] gold plated contacts Surface Mount Receptacle Assemblies Performance Specifications 5 186 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Receptacle Assemblies, Single-Row, Surface Mount, .100 [2.54] Centerline with Compliant Pin Hold Downs Surface Mount, Single-Row, Dual Entry with Compliant Pin Holddowns [ ] .030 0.76 .025 0.64 Typ. .038 [0.97] .020 Standoffs [0.51] Typ. .265 [6.73] Typ. .107 [2.72] D C Material and Finish .100 [2.54] Typ. D B .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 3.200 [81.28] 4.300 [109.22] .228 [5.78] .075 [1.91] .042.003 Dia. [1.070.08] .090 [2.28] Typ. .110 [2.79] .040.003 C .060 [1.020.08] [1.52] Min. Dia. Typ. (For bottom Recommended PC Board Pad Pattern entry or pass (.008 [0.20] thick stencil) thru applications) Dimensions B C .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.900 [73.66] 4.100 [104.14] .100 [2.54] See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 See note 3 2.100 [53.34] D .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 3.100 [78.74] 4.200 [106.68] Surface Mount Receptacle Assemblies 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 Point of Contact .069 [1.75] P.C. Board Mateable Headers -- Refer to Mating Post Selection Guide -- page 90 Performance Specifications -- page 186 A .148 [3.77] A Related Product Data No. of Pos. .208 [5.28] Max. (Depressed) .140 [3.56] Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel (Localized Gold Plate Area) Packaged in Tubes Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147744-1 5-147743-1 5-147742-1 5-147744-2 5-147743-2 5-147742-2 5-147744-3 5-147743-3 5-147742-3 5-147744-4 5-147743-4 5-147742-4 5-147744-5 5-147743-5 5-147742-5 5-147744-6 5-147743-6 5-147742-6 5-147744-7 5-147743-7 5-147742-7 5-147744-8 5-147743-8 5-147742-8 5-147744-9 5-147743-9 5-147742-9 6-147744-0 6-147743-0 6-147742-0 6-147744-1 6-147743-1 6-147742-1 6-147744-2 6-147743-2 6-147742-2 6-147744-3 6-147743-3 6-147742-3 6-147744-4 6-147743-4 6-147742-4 6-147744-5 6-147743-5 6-147742-5 6-147744-6 6-147743-6 6-147742-6 6-147744-7 6-147743-7 6-147742-7 6-147744-8 6-147743-8 6-147742-8 7-147744-8 7-147743-8 7-147742-8 8-147744-8 8-147743-8 8-147742-8 .042.003 Dia. [1.070.08] .042.003 Dia. [1.070.08] 5 Packaged in Tape & Reel Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147724-1 5-147730-1 5-147731-1 5-147724-2 5-147730-2 5-147731-2 5-147724-3 5-147730-3 5-147731-3 5-147724-4 5-147730-4 5-147731-4 5-147724-5 5-147730-5 5-147731-5 5-147724-6 5-147730-6 5-147731-6 5-147724-7 5-147730-7 5-147731-7 5-147724-8 5-147730-8 5-147731-8 5-147724-9 5-147730-9 5-147731-9 6-147724-0 6-147730-0 6-147731-0 6-147724-1 6-147730-1 6-147731-1 6-147724-2 6-147730-2 6-147731-2 6-147724-3 6-147730-3 6-147731-3 6-147724-4 6-147730-4 6-147731-4 6-147724-5 6-147730-5 6-147731-5 6-147724-6 6-147730-6 6-147731-6 6-147724-7 6-147730-7 6-147731-7 6-147724-8 6-147730-8 6-147731-8 7-147724-8 7-147730-8 7-147731-8 8-147724-8 8-147730-8 8-147731-8 Notes: 1. Tyco Electronics recommends mating gold or duplex plated headers with duplex plated receptacle assemblies. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension, and .062 [1.57] for recommended board thickness if used in bottom entry application 3. No center hold down. Note: All part numbers are RoHS compliant. 187 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Receptacle Assemblies, Single-Row, Surface Mount, .100 [2.54] x .100 [2.54] Centerline End To End Stackable without Compliant Pin Holddowns .020 [0.51] Standoff Typ. Surface Mount,Single-Row, Dual Entry, End to End Stackable .265 [6.73] Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel Surface Mount Receptacle Assemblies .107 [2.72] Typ. (Localized Gold Plate Area) A Material and Finish .100 [2.54] Typ. .208 [5.28] Max. .140 [3.56] .148 [3.77] Point of Contact .040.003 Dia. Typ. [1.020.08] (For bottom entry or pass through applications) B .100 [2.54] .228 [5.78] Related Product Data Mateable Headers -- Refer to Mating Post Selection Guide -- page 90 Performance Specifications -- page 186 5 No. of Pos. A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 30 40 .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86]] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 3.000 [76.20] 4.000 [101.60] .060 [1.52] Min. .090 [2.28] Recommended PC Board Pad Pattern (.008 [0.20] thick stencil) Dimensions B .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.900 [73.66] 3.900 [99.06] Packaged in Tubes Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147738-2 5-147737-2 5-147736-2 5-147738-3 5-147737-3 5-147736-3 5-147738-4 5-147737-4 5-147736-4 5-147738-5 5-147737-5 5-147736-5 5-147738-6 5-147737-6 5-147736-6 5-147738-7 5-147737-7 5-147736-7 5-147738-8 5-147737-8 5-147736-8 5-147738-9 5-147737-9 5-147736-9 6-147738-0 6-147737-0 6-147736-0 6-147738-1 6-147737-1 6-147736-1 6-147738-2 6-147737-2 6-147736-2 6-147738-3 6-147737-3 6-147736-3 6-147738-4 6-147737-4 6-147736-4 6-147738-5 6-147737-5 6-147736-5 6-147738-6 6-147737-6 6-147736-6 6-147738-7 6-147737-7 6-147736-7 6-147738-8 6-147737-8 6-147736-8 6-147738-9 6-147737-9 6-147736-9 7-147738-9 7-147737-9 7-147736-9 8-147738-9 8-147737-9 8-147736-9 Packaged in Tape & Reel Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147723-2 5-147728-2 5-147729-2 5-147723-3 5-147728-3 5-147729-3 5-147723-4 5-147728-4 5-147729-4 5-147723-5 5-147728-5 5-147729-5 5-147723-6 5-147728-6 5-147729-6 5-147723-7 5-147728-7 5-147729-7 5-147723-8 5-147728-8 5-147729-8 5-147723-9 5-147728-9 5-147729-9 6-147723-0 6-147728-0 6-147729-0 6-147723-1 6-147728-1 6-147729-1 6-147723-2 6-147728-2 6-147729-2 6-147723-3 6-147728-3 6-147729-3 6-147723-4 6-147728-4 6-147729-4 6-147723-5 6-147728-5 6-147729-5 6-147723-6 6-147728-6 6-147729-6 6-147723-7 6-147728-7 6-147729-7 6-147723-8 6-147728-8 6-147729-8 6-147723-9 6-147728-9 6-147729-9 7-147723-9 7-147728-9 7-147729-9 8-147723-9 8-147728-9 8-147729-9 Notes: 1. Tyco Electronics recommends mating gold or duplex plated headers with duplex plated receptacle assemblies. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension, and .062 [1.57] for recommended board thickness if used in bottom entry application. Note: All part numbers are RoHS compliant. 188 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centers Surface Mount,Double Row, Dual Entry with Holddowns A .100 [2.54] Typ. .050 [1.27] Typ. .198 [5.03] Material and Finish .083 [2.12] Typ. .020 [0.51] Typ. .027.002 [0.690.05] Typ. .110 [2.79] Typ. B .040.003 [1.020.08] .100 [2.54] Typ. .266 [6.75] .238 [6.05] Typ. Surface Mount Receptacle Assemblies Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] matte tin on solder leads, all over .000050 [0.00127] nickel .107 [2.72] Typ. (Localized Gold Plate Area) .148 Point of [3.76] Contact Typ. .265 [6.73] Typ. .100 [2.54] Typ. .004 [0.10] Typ. Related Product Data Mateable Headers -- Refer to Mating Post Selection Guide -- page 90 Performance Specifications -- page 186 .075 [1.91] Typ. .090 [2.29] Typ. .040.003 [1.020.08] .040 [1.02] Typ. D (For bottom entry or pass thru applications) Technical Documents -- page 276 5 .060 [1.52] Typ. C Product Specification 108-25022 Application Specification 114-25018 Recommended PC Board Layout (.008 [0.20] thick stencil) Additional receptacle assembly sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Keying Plug Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Note: All part numbers are RoHS compliant. 189 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centers (Continued) No. of A Pos. 10 .700 [17.78] 14 .900 [22.86] 20 1.200 [30.48] 22 1.300 [33.02] 26 1.500 [38.10] 30 1.700 [43.18] 34 1.900 [48.26] 36 2.000 [50.08] 40 2.200 [55.88] 46 2.500 [63.50] 50 2.700 [68.58] 62 3.300 [83.82] 64 3.400 [86.36] 66 3.500 [88.90] 70 3.700 [95.98] 80 4.300 [109.22] Dimensions B .400 [10.16] .600 [15.24] .900 [22.86] 1.000 [25.40] 1.200 [30.48] 1.400 [35.56] 1.600 [40.64] 1.700 [43.18] 1.900 [48.26] 2.200 [55.88] 2.400 [60.96] 3.000 [76.20] 3.100 [78.74] 3.200 [81.28] 3.400 [86.36] 3.900 [99.06] C D .600 [15.24] .800 [20.32] 1.100 [27.94] 1.200 [30.48] 1.400 [35.56] 1.600 [40.64] 1.800 [45.72] 1.900 [48.26] 2.100 [53.34] 2.400 [60.96] 2.600 [66.04] 3.200 [81.28] 3.300 [83.82] 3.400 [86.36] 3.600 [91.44] 4.200 [106.68] See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 See Note 1 2.100 [53.34] Packaged in Tubes Contact Plating/Part Nos. Plating A Plating B Plating C 5-147102-5 5-147101-5 5-147103-5 5-147102-7 5-147101-7 5-147103-7 6-147102-0 6-147101-0 6-147103-0 6-147102-1 6-147101-1 6-147103-1 6-147102-3 6-147101-3 6-147103-3 6-147102-5 6-147101-5 6-147103-5 6-147102-7 6-147101-7 6-147103-7 6-147102-8 6-147101-8 6-147103-8 7-147102-0 7-147101-0 7-147103-0 7-147102-3 7-147101-3 7-147103-3 7-147102-5 7-147101-5 7-147103-5 8-147102-1 8-147101-1 8-147103-1 8-147102-2 8-147101-2 8-147103-2 8-147102-3 8-147101-3 8-147103-3 8-147102-5 8-147101-5 8-147103-5 9-147102-0 9-147101-0 9-147103-0 Packaged in Tape and Reel Contact Plating/Part Nos. Plating A Plating B Plating C 5-147747-5 5-147746-5 5-147745-5 5-147747-7 5-147746-7 5-147745-7 6-147747-0 6-147746-0 6-147745-0 6-147747-1 6-147746-1 6-147745-1 6-147747-3 6-147746-3 6-147745-3 6-147747-5 6-147746-5 6-147745-5 6-147747-7 6-147746-7 6-147745-7 6-147747-8 6-147746-8 6-147745-8 7-147747-0 7-147746-0 7-147745-0 7-147747-3 7-147746-3 7-147745-3 7-147747-5 7-147746-5 7-147745-5 8-147747-1 8-147746-1 8-147745-1 8-147747-2 8-147746-2 8-147745-2 8-147747-3 8-147746-3 8-147745-3 8-147747-5 8-147746-5 8-147745-5 9-147747-0 9-147746-0 9-147745-0 Surface Mount Receptacle Assemblies Notes: 1. No center holddown. 2. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension and .062 [1.57] for recommended board thickness in bottom entry applications. 5 Note: All part numbers are RoHS compliant. 190 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centerline Surface Mount,Double Row, Dual Entry End to End Stackable A .100 [2.54] Typ. .100 [2.54] Typ. .198.002 [5.030.05] .050 [1.27] Max. .148 Point of [3.76] Contact .265 [6.73] Typ. Material and Finish .020 [0.51] Typ. .027.002 Typ. [0.690.05] .266 [6.75] Surface Mount Receptacle Assemblies Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex .000030 [0.00076] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating B -- Duplex .000010 [0.000254] gold on contact area, .000150-.000300 [0.00381-0.00762] matte tin on solder area all over .000050 [0.00127] nickel Plating C -- .000150-.000300 [0.00381-0.00762] tin-lead over .000050 [0.00127] nickel .107 [2.72] (Localized Gold Plate Area) .238 [6.05] Typ. B .100 [2.54] Typ. .100 [2.54] Typ. .004 [0.10] Typ. Related Product Data .090 [2.29] Mateable Headers -- Refer to Mating Post Selection Guide -- page 90 Performance Specifications -- page 186 .060 [1.52] Typ. .040 [1.02] Typ. 5 Recommended PC Board Pad Layout (.008 [0.20] thick stencil) (for Bottom Entry and Pass Through applications) Technical Documents -- page 276 Product Specification 108-25022 Application Specification 114-25018 Additional receptacle assembly sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Keying Plug Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Note: All part numbers are RoHS compliant. 191 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Surface Mount Receptacle Assemblies, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) No. of Pos. Dimensions A 10 14 20 22 26 30 34 36 40 46 50 62 64 66 70 80 .500 [12.70] .700 [17.78] 1.000 [25.40] 1.100 [27.94] 1.300 [33.02] 1.500 [38.10] 1.700 [43.18] 1.800 [45.72] 2.000 [50.80] 2.300 [58.42] 2.500 [63.50] 3.100 [78.74] 3.200 [81.28] 3.300 [83.82] 3.500 [88.90] 4.000 [101.60] B .400 [10.16] .600 [15.24] .900 [22.86] 1.000 [25.40] 1.200 [30.48] 1.400 [35.56] 1.600 [40.64] 1.700 [43.18] 1.900 [48.26] 2.200 [55.88] 2.400 [60.96] 3.000 [76.20] 3.100 [78.74] 3.200 [81.28] 3.400 [86.36] 3.900 [99.06] Packaged in Tubes Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147741-5 5-147740-5 5-147739-5 5-147741-7 5-147740-7 5-147739-7 6-147741-0 6-147740-0 6-147739-0 6-147741-1 6-147740-1 6-147739-1 6-147741-3 6-147740-3 6-147739-3 6-147741-5 6-147740-5 6-147739-5 6-147741-7 6-147740-7 6-147739-7 6-147741-8 6-147740-8 6-147739-8 7-147741-0 7-147740-0 7-147739-0 7-147741-3 7-147740-3 7-147739-3 7-147741-5 7-147740-5 7-147739-5 8-147741-1 8-147740-1 8-147739-1 8-147741-2 8-147740-2 8-147739-2 8-147741-3 8-147740-3 8-147739-3 8-147741-5 8-147740-5 8-147739-5 9-147741-0 9-147740-0 9-147739-0 Packaged in Tape & Reel Contact Plating/ Part Nos. Plating A Plating B Plating C 5-147105-5 5-147104-5 5-147106-5 5-147105-7 5-147104-7 5-147106-7 6-147105-0 6-147104-0 6-147106-0 6-147105-1 6-147104-1 6-147106-1 6-147105-3 6-147104-3 6-147106-3 6-147105-5 6-147104-5 6-147106-5 6-147105-7 6-147104-7 6-147106-7 6-147105-8 6-147104-8 6-147106-8 7-147105-0 7-147104-0 7-147106-0 7-147105-3 7-147104-3 7-147106-3 7-147105-5 7-147104-5 7-147106-5 8-147105-1 8-147104-1 8-147106-1 8-147105-2 8-147104-2 8-147106-2 8-147105-3 8-147104-3 8-147106-3 8-147105-5 8-147104-5 8-147106-5 9-147105-0 9-147104-0 9-147106-0 Surface Mount Receptacle Assemblies Notes: 1. To obtain the minimum mating post length, add .020 [0.51] (not including the post lead in chamfer) to the maximum point-of-contact dimension and .062 [1.57] for recommended board thickness in bottom entry applications. 5 Note: All part numbers are RoHS compliant. 192 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Two-Piece Printed Circuit Board Connectors Product Facts Two-Piece reliability Two- and three-row systems available Short signal path for VLSI applications Receptacles employ dual cantilever beams and builtin anti-overstress to provide reliable connections Built-in guides provide alignment before contact engagement Closed entry receptacle housings provide lead-in ramp for positive mating of contacts Shrouded headers provide full pin protection Polarized headers Vertical headers available with ACTION PIN posts or .025 [0.64] square solder posts Repairable ACTION PIN posts Simple seating tooling for headers with ACTION PIN posts Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 Printed Circuit Board Connectors ACTION PIN Posts Solder Posts 5 R Certified by Canadian Standards Association, File No. LR 7189 Receptacle Contact (Double Beam with Anti-Overstress) Board Retention Feature Available R 3-Row Closed Entry Receptacle 5-534974-8 3-Row Header 5-103264-3 5-532956-3 Horizontal Receptacle 5-534972-2 Vertical Receptacle 5-102690-3 Vertical Header with ACTION PIN Posts Double-Row Make First/Break Last Header (Part Nos. available upon request) 6-102589-2 3/4 Shroud, Right Angle Header Note: All part numbers are RoHS compliant. 5-532956-3 Horizontal Receptacle For drawings, technical data or samples, contact your Tyco Electronics sales engineer or call the Tyco Electronics Product Information Center: 1-800-522-6752 193 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Two-Piece Printed Circuit Board Connectors (Continued) AMPMODU Two-Piece Printed Circuit Board connectors are designed to reliably and economically meet the packaging and interconnection requirements of today's sophisticated electronics. The double row system is produced in 10 thru 200 positions in the vertical headers and horizontal receptacles, and 10 thru 160 positions in the right angle headers and vertical receptacles. Performance Specifications Printed Circuit Board Connectors Current Rating -- 3 amperes max. for single contact; 2 amperes max. per contact for fully energized connector Voltage Rating -- 250 VAC Dielectric Rating -- 750 VAC rms between contacts for one minute Termination Resistance -- 12 milliohms max. at 100 milliamperes test current, and 50 millivolts open circuit voltage Insulation Resistance -- 1000 megohms after temperature/humidity cycling The AMPMODU three-row connector system is produced in 30 through 300 positions (straight post headers and mating horizontal receptacles). Both two- and three-row vertical headers are available with press-fit ACTION PIN posts or standard .025 [0.64] square solder posts. There is a simple seating tool for headers with ACTION PIN posts. A board retention feature is offered in the two-row horizontal receptacles, two-row right angle headers and two- and three-row vertical headers. Built-in guides assure accurate header and receptacle alignment before contact engagement. Closed entry receptacle housings provide a lead-in ramp for positive mating of contacts. Temperature Rating -- Headers and Receptacles -- -65C to +125C (black thermoplastic housings, 94V-0 rated) Durability (Tested to) -- 200 cycles for .000030 [0.00076] gold plating; 75 cycles for .000015 [0.00038] gold plating Mating Force -- 8 oz. [2.22N] maximum per contact Unmating Force -- .75 oz. [0.2N] minimum per contact during third mating cycle 5 194 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Receptacle Assemblies, Board Mount, Double-Row, Closed Entry, .100 x .100 [2.54 x 2.54] Centerline Horizontal Mount (with Guide Pin Slots and Standoffs) .320 [8.13] .174 Max. [4.42] (Point of Contact) A Material and Finish .179 [4.55] Typ. B Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050.000100 [0.00127-0.00254] matte tin on solder area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050-.000100 [0.00127-0.00254] matte tin on solder area, with entire contact underplated .000050 [0.00127] nickel .100 [2.54] .238 [6.05] .144 Dia. [3.66] (2 Plc.) .069 [1.75] .115 or .145 [2.92 or 3.68] (See Note 1) Related Product Data .035.003 [0.890.08] Typ. Dia. (Finished Hole) 12 14 16 20 24 30 36 40 50 60 70 72 80 86 90 96 100 110 120 130 200 .858 [21.79] .958 [24.33] 1.058 [26.87] 1.258 [31.95] 1.458 [37.03] 1.758 [44.65] 2.058 [52.27] 2.258 [57.35] 2.758 [70.05] 3.258 [82.75] 3.758 [95.45] 3.858 [97.99] 4.258 [108.15] 4.558 [115.77] 4.758 [120.85] 5.058 [128.47] 5.258 [133.55] 5.758 [146.25] 6.258 [158.95] 6.758 [171.65] 10.258 [260.55] CL .310.010 [7.880.25] B .500 [12.70] .600 [15.24] .700 [17.78] .900 [22.86] 1.100 [27.94] 1.400 [35.56] 1.700 [43.18] 1.900 [48.26] 2.400 [60.96] 2.900 [73.66] 3.400 [86.36] 3.500 [88.90] 3.900 [99.06] 4.200 [106.68] 4.400 [111.76] 4.700 [119.38] 4.900 [124.46] 5.400 [137.16] 5.900 [149.86] 6.400 [162.56] 9.900 [251.46] Keying Plug .065.005 [1.650.13] to .100.005 [2.540.13] .100.003 [2.540.08] Tolerances not to accumulate within one connector pattern. Dimensions A Board Retention Tails Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) Additional receptacle assembly sizes and solder tail lengths are available; minimum order quantities may apply. Consult Tyco Electronics. No. of Pos. CL Printed Circuit Board Connectors Standard Solder Tails .310.002 [7.870.05] Technical Documents -- page 276 .125 [3.17] (Localized Gold Plate Area) .115 [2.92] (See Note 2) .115 or .145 [2.92 or 3.68] (See Note 2) Mateable Headers -- pages 198, 199 Performance Specifications -- page 194 Product Specification 108-25017 Application Specification 114-9009 .256 Min. [6.50] (See Note 3.) Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon 5 Receptacle Assembly Part Nos. Receptacle Assembly Part Nos. with .115 [2.92] Solder Tail Lengths with .145 [3.68] Solder Tail Lengths Standard Solder Tails Board Retention Tails Standard Solder Tails Plating A Plating B Plating A Plating B Plating A 5-532956-1 5-532955-1 5-534204-2 5-534975-5 5-533009-1 -- 7-532955-5 -- -- -- 5-532956-2 -- 6-534204-0 6-534975-5 -- 5-532956-3 5-532955-3 5-534204-9 5-534975-6 -- 5-532956-4 5-532955-4 6-534204-1 5-534975-7 -- 5-532956-5 5-532955-5 5-534204-4 5-534975-8 5-533009-5 5-532956-6 5-532955-6 5-534204-3 5-534975-9 -- 5-532956-7 5-532955-7 6-534204-2 6-534975-0 -- 5-532956-8 5-532955-8 5-534204-1 6-534975-1 5-533009-8 5-532956-9 5-532955-9 5-534204-5 6-534975-2 5-533009-9 6-532956-0 6-532955-0 6-534204-3 6-534975-3 6-533009-0 6-532956-1 6-532955-1 6-534204-4 -- -- 6-532956-2 6-532955-2 5-534204-8 6-534975-4 6-533009-2 6-532956-3 6-532955-3 -- -- 6-533009-3 6-532956-4 6-532955-4 -- -- -- 6-532956-5 6-532955-5 6-534204-5 -- 6-533009-5 6-532956-6 6-532955-6 5-534204-6 5-534975-1 6-533009-6 6-532956-7 6-532955-7 6-534204-6 -- -- 6-532956-8 6-532955-8 5-534204-7 5-534975-2 6-533009-8 7-532956-0 7-532955-0 6-534204-7 -- -- 7-532956-3 7-532955-3 7-534204-0 5-534975-4 -- Notes: 1. .115 [2.92] tail length is for use with .062 [1.57] PC boards; .145 [3.68] tail length is for use with .093 [2.36] PC boards. Notes: 2. Receptacle assemblies with low force contacts are available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 3. .256 [6.50] minimum positive pin stop to prevent shorting between rows. 195 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Receptacle Assemblies, Board Mount, Double-Row, Closed Entry, .100 x .100 [2.54 x 2.54] Centerline (Continued) Vertical Mount (with Guide Pin Slots and Standoffs) .115 [2.92] .129 Typ. [3.28] .410 [10.41] .320 [8.13] Material and Finish .100 Typ. [2.54] Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, duplex plated .000030 [0.00076] gold on contact area, .000050-.000100 [0.00127-0.00254] matte tin on solder area, with entire contact underplated .000050 [0.00127] nickel .008 B [0.20] .238 [6.05] .144 [3.68] Dia. .069 [1.75] Typ. A Related Product Data Printed Circuit Board Connectors .100 [2.54] .100 [2.54] .100.003 [2.540.08] Mateable Headers -- pages 198, 199 Performance Specifications -- page 194 .035.003 Typ. Dia. [0.890.08] .100.003 [2.540.08] Technical Documents -- page 276 Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) Product Specification 108-25017 Tolerances not to accumulate within one connector pattern. Application Specification 114-9009 5 .125 [3.18] (Localized Gold Plate Area) .179 Typ. [4.55] Additional receptacle assembly sizes and solder tail lengths are available; minimum order quantities may apply. Consult Tyco Electronics. No. of Pos. 30 40 50 60 70 80 90 100 120 Keying Plug Dimensions A B 1.758 [44.65] 1.400 [35.56] 2.258 [57.35] 1.900 [48.26] 2.758 [70.05] 2.400 [60.96] 3.258 [82.75] 2.900 [73.66] 3.758 [95.45] 3.400 [86.36] 4.258 [108.15] 3.900 [99.06] 4.758 [120.85] 4.400 [111.76] 5.258 [133.55] 4.900 [124.46] 6.258 [158.95] 5.900 [149.86] Receptacle Assembly Part Nos. 5-534972-1 5-534972-2 5-534972-3 5-534972-4 5-534972-5 5-534972-6 5-534972-7 5-534972-8 6-534972-0 Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Note: All part numbers are RoHS compliant. 196 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Receptacle Assemblies, Board Mount, Triple-Row, Closed Entry, .100 x .100 [2.54 x 2.54] Centerline Horizontal Mount (with Guide Pin Slots and Standoffs) A .410 [10.41] .179 Typ. [4.55] Material and Finish Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Phosphor bronze, plated .000030 [0.00076] gold in mating area, .000050-.000100 [0.00127-0.00254] matte tin on solder area, with entire contact underplated .000050 [0.00127] nickel .100 Typ. [2.54] .125 [3.18] (Localized Gold Plate Area) B .100 [2.54] .338 [8.59] .144 [3.66] Dia. Typ. .069 [1.75] .100 [2.54] .115 [2.92] .145 [3.68] .300 [7.62] .400 [10.16] Related Product Data .115 [2.92] .145 [3.68] Printed Circuit Board Connectors Mateable Headers -- page 201 Performance Specifications -- page 194 Tail Length Technical Documents -- page 276 .035.003 Typ. Dia. [0.890.08] .100.003 [2.540.08] Product Specification 108-25017 Application Specification 114-9009 .400 [10.16] Additional receptacle assembly sizes and solder tail lengths are available; minimum order quantities may apply. Consult Tyco Electronics. .300 [7.62] .065.005 [1.650.13] 5 Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) Tolerances not to accumulate within one connector pattern. No. of Pos. 72 93 96 150 210 Keying Plug Dimensions A B 2.658 [67.51] 2.300 [58.42] 3.358 [85.29] 3.000 [76.20] 3.458 [87.83] 3.100 [78.74] 5.258 [133.55] 4.900 [124.46] 7.258 [184.35] 6.900 [175.26] Receptacle Assembly Part Nos. Plating A 5-534974-3 15-534974-4 1-5-534974-5 1-5-534974-8 6-534974-1 Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Note: All part numbers are RoHS compliant. 197 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Headers, Straight Post, Double-Row, .100 x .100 [2.54 x 2.54] Centerline Solder Posts and ACTION PIN Posts (with Pin Protection and Guide Pins) Pos. Ref. .065 R [1.66] (2 Plc.) 1 2 3 .100 [2.54] .515 [13.08] .085 [2.16] .200 [5.08] .130 [3.30] (2 Plc.) B .040 [1.02] (4 Sides) A Material and Finish Printed Circuit Board Connectors Housing -- Glass-filled thermoplastic, black, 94V-0 rated Posts -- Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel Plating C -- Selectively plated .000030 [0.00076] gold on contact area and .000015 [0.00038] gold on termination end, with gold flash over .000050 [0.00127] nickel on entire post .200 [5.08] (Localized Gold Plate Area) .110 [2.79] .320 [8.13] .440 [11.18] .130 [3.30] Board Retention Tails (where indicated) .040.003 [1.020.08] (Finished Hole) .100.003 [2.540.08] .090 [2.29] .180 [4.57] .180 [4.57] .0453.001 [1.020.03] (Drilled Hole) .100.003 [2.540.08] Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) .025 [0.64] Square Board Retention Tails Tolerances not to accumulate within one connector pattern. 5 Related Product Data Mateable Receptacles -- pages 195, 196 Performance Specifications -- page 194 ACTION PIN Posts --pages 150, 151 Application Tooling --pages 152 Technical Documents -- page 276 Product Specification 108-25017 Application Specification 114-9009 Additional header sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Dimensions No. of Pos. 12 14 16 20 24 30 36 40 50 60 70 72 80 86 90 96 100 110 120 130 200 A .980 [24.89] 1.080 [27.43] 1.180 [29.97] 1.380 [35.05] 1.580 [40.13] 1.880 [47.75] 2.180 [55.37] 2.380 [60.45] 2.880 [73.15] 3.380 [85.85] 3.880 [98.55] 3.980 [101.09] 4.380 [111.25] 4.680 [118.87] 4.880 [123.95] 5.180 [131.57] 5.380 [136.65] 5.880 [149.35] 6.380 [162.05] 6.880 [174.75] 10.380 [263.65] B .500 [12.70] .600 [15.24] .700 [17.78] .900 [22.86] 1.100 [27.94] 1.400 [35.56] 1.700 [43.18] 1.900 [48.26] 2.400 [60.96] 2.900 [73.66] 3.400 [86.36] 3.500 [88.90] 3.900 [99.06] 4.200 [106.68] 4.400 [111.76] 4.700 [119.38] 4.900 [124.46] 5.400 [137.16] 5.900 [149.86] 6.400 [162.56] 9.900 [251.46] Header Part Nos. with .180 [4.57] Tail Length Standard Solder Tails Board Retention Tails Plating A Plating B Plating A Plating B 5-102692-1 5-102567-1 6-534978-6 5-534257-5 -- 7-102567-3 -- -- 6-102692-5 -- 5-534978-2 6-534257-4 6-102692-6 6-102567-1 5-534978-3 5-534257-6 5-102692-2 5-102567-2 5-534978-4 5-534257-7 6-102692-7 6-102567-3 5-534978-5 5-534257-8 5-102692-3 5-102567-3 5-534978-6 5-534257-9 6-102692-3 6-102567-2 5-534978-7 6-534257-0 5-102692-4 5-102567-6 5-534978-8 6-534257-5 5-102692-5 5-102567-4 5-534978-9 6-534257-1 6-102692-4 6-102567-0 6-534978-5 6-534257-2 6-102692-8 6-102567-6 6-534978-0 -- 5-102692-6 5-102567-8 6-534978-1 5-534257-1 6-102692-9 6-102567-7 -- -- 6-102692-2 6-102567-4 -- -- 5-102692-7 5-102567-5 6-534978-7 -- 5-102692-8 5-102567-9 6-534978-8 5-534257-2 6-102692-0 6-102567-5 6-534978-2 -- 5-102692-9 5-102567-7 6-534978-3 5-534257-3 7-102692-0 6-102567-9 6-534978-9 -- 6-102692-1 7-102567-1 5-534978-1 6-534257-9 Note: Headers with make first/break last posts can be made available, consult Tyco Electronics. Note: All part numbers are RoHS compliant. 198 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Headers, Straight Post, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) See chart below .025 [0.64] Square ACTION PIN Tails Dimensions A 12 14 20 24 36 40 50 60 70 80 90 96 100 120 130 .980 [24.89] 1.080 [27.43] 1.380 [35.05] 1.580 [40.13] 2.180 [55.37] 2.380 [60.45] 2.880 [73.15] 3.380 [85.85] 3.880 [98.55] 4.380 [111.25] 4.880 [123.95] 5.180[131.57] 5.380 [136.65] 6.380 [162.05] 6.880 [174.75] B .500 [12.70] .600 [15.24] .900 [22.86] 1.100 [27.94] 1.700 [43.18] 1.900 [48.26] 2.400 [60.96] 2.900 [73.66] 3.400 [86.36] 3.900 [99.06] 4.400 [111.76] 4.700 [119.38] 4.900 [124.46] 5.900 [149.86] 6.400 [162.56] Header Part Nos. with ACTION PIN Posts .250 [6.35] Tail Length .480 [12.19] Tail Length .680 [17.27] Tail Length Plating A Plating B Plating A Plating C Plating C 5-102690-1 5-103291-4 -- -- -- -- 5-103291-3 -- -- -- 6-102690-3 5-103291-6 -- -- -- 5-102690-2 5-103291-7 -- -- -- 5-102690-3 5-103291-9 -- -- -- 6-102690-6 5-103291-2 -- -- -- 5-102690-4 6-103291-0 -- -- -- 5-102690-5 6-103291-1 -- -- -- 6-102690-7 6-103291-2 -- -- -- 5-102690-6 6-103291-4 -- -- -- 6-102690-1 6-103291-6 -- -- -- 5-102690-7 6-103291-8 -- -- -- 5-102690-8 6-103291-9 -- -- 102777-3 5-102690-9 7-103291-1 5-102691-9 1-102666-1 102777-1 -- -- -- 102666-9 -- Printed Circuit Board Connectors No. of Pos. Notes: 1. Other header sizes can be made available upon request. Headers with ACTION PIN posts are for use with .093 [2.36] nominal or thicker PC boards. 2. Application tooling for installing headers with ACTION PIN posts is shown on pages 152 and 153. 3. Headers with .250 [6.35] tail length can be made available with make first/break last contacts, consult Tyco Electronics. 4. Plated through holes to be prepared per recommendations found on page 151. 5 Note: All part numbers are RoHS compliant. 199 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Headers, Right-Angle Post, Double-Row, .100 x .100 [2.54 x 2.54] Centerline Card Extender (with Pin Protection and Guide Pins) .762 Max. [19.35] .599 [15.21] .040 [1.02] Typ. .100 [2.54] Material and Finish Printed Circuit Board Connectors Housing -- Glass-filled thermoplastic, black, 94V-0 rated Posts -- Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel .320 [8.13] .320 [8.13] .065 R [1.65] (2 Plc.) Board Retention Tails (where indicated) Pos. Ref. B .125 [3.18] .157 [3.99] .100 [2.54] .185 [4.70] Typ. .040.003 [1.020.08] .100.003 (Finished [2.540.08] Hole w/Bd. Ret.) .157 [3.99] .035.003 Dia. Typ. [0.890.08] (Standard Finished Hole) Mateable Receptacles -- pages 195, 196 Performance Specifications -- page 194 .100 [2.54] (Localized Gold Plate Area) 2 3 4 .200 [5.08] Typ. Related Product Data 5 A .100.003 [2.540.08] .125 [3.18] .025 [0.64] Square Board Retention Tails Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) Tolerances not to accumulate within one connector pattern. Technical Documents -- page 276 Product Specification 108-25017 Application Specification 114-9009 Header Part Nos. with .125 [3.18] Tail Length Standard Solder Tails Board Retention Tails Plating A Plating B Plating A 12 .980 [24.89] .500 [12.70] 6-102802-2 5-102589-8 5-534245-5 16 1.180 [29.97] .700 [17.78] 6-102802-4 -- 5-534245-4 20 1.380 [35.05] .900 [22.86] 6-102802-5 6-102589-2 5-534245-6 24 1.580 [40.13] 1.100 [27.94] 6-102802-3 5-102589-6 5-534245-7 30 1.880 [47.75] 1.400 [35.56] 6-102802-6 5-102589-4 5-534245-2 36 2.180 [55.37] 1.700 [43.18] 5-102802-3 5-102589-2 5-534245-8 40 2.380 [60.45] 1.900 [48.26] 5-102802-8 6-102589-3 -- 50 2.880 [73.15] 2.400 [60.96] 5-102802-4 5-102589-5 5-534245-1 60 3.380 [85.85] 2.900 [73.66] 5-102802-9 5-102589-7 -- 72 3.980 [101.09] 3.500 [88.90] 6-102802-7 6-102589-7 -- 80 4.380 [111.25] 3.900 [99.06] 5-102802-5 5-102589-1 6-534245-0 90 4.880 [123.95] 4.400 [111.76] 6-102802-0 6-102589-4 -- 100 5.380 [136.65] 4.900 [124.46] 5-102802-6 5-102589-3 6-534245-1 120 6.380 [162.05] 5.900 [149.86] 5-102802-2 6-102589-1 5-534245-3 130 6.880 [174.75] 6.400 [162.56] 6-102802-9 6-102589-9 6-534245-3 Note: Headers with make first/break last posts can be made available, consult Tyco Electronics. No. of Pos. Additional header sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Dimensions A B Note: All part numbers are RoHS compliant. 200 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Headers, Straight Post, Triple-Row, .100 x .100 [2.54 x 2.54] Centerline Solder Posts (with Pin Protection and Guide Pins) Pos. Ref. 1 2 .065 R [1.65] (2 Plc.) 3 .100 [2.54] .615 [15.62] .100 [2.54] .200 [5.08] .085 [2.16] .040 [1.02] (4 Sides) Material and Finish Housing -- Glass-filled thermoplastic, black, 94V-0 rated Posts -- Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel B A .200 [5.08] (Localized Gold Plate Area) .210 [5.33] .090 [2.29] .440 [11.18] .320 [8.13] .180 [4.57] Board Retention Tails (where indicated) Mateable Receptacles -- page 197 Performance Specifications -- page 194 .040.003 [1.660.08] (Finished Hole) .0453.001 [1.1510.03] (Drilled Hole) .200 [5.08] Printed Circuit Board Connectors Related Product Data .180 [4.57] Technical Documents -- page 276 Product Specification 108-25017 .100.003 [2.540.08] Application Specification 114-9009 .100 [2.54] .025 [0.64] Square Board Retention Tails 5 Recommended PC Board Hole Layout (for .055 [1.40] min. thick PC board) Additional header assembly sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Tolerances not to accumulate within one connector pattern. Dimensions No. of Pos. A B 72 96 150 210 2.780 [70.61] 3.480 [88.39] 5.380 [136.65] 7.380 [187.45] 2.300 [58.42] 3.000 [76.20] 4.900 [124.46] 6.900 [175.26] Header Part Nos. with .180 [4.57] Tail Length Standard Board Solder Tails Retention Tails Plating A Plating A 5-103264-1 5-534258-1 -- 5-534258-3 5-103264-3 -- 5-103264-4 -- Note: All part numbers are RoHS compliant. 201 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Headers, VRM (Voltage Regulator Module), .100 x .100 [2.54 x 2.54] Centerline Solder Posts and ACTION PIN Posts (with Pin Protection, Guide Ribs, and Latching) A B .515 [13.08] Material and Finish Housing -- Glass-filled thermoplastic, black, 94V-0 rated Posts -- Copper alloy, duplex plated .000030 [0.00076] gold on contact area, .000100-.000200 [0.00254-0.00508] matte tin on termination end, with entire post underplated .000050 [0.00127] nickel .110 [2.79] .120 [3.05] .320 [8.13] .440 [11.18] Related Product Data Printed Circuit Board Connectors Mateable Receptacles -- pages 195, 196 Performance Specifications -- page 194 ACTION PIN Posts -- page 150, 151 Application Tooling -- pages 152 Housing Outline B .100 [2.54] .125 [3.18] .290 [7.37] .040 +.003 [1.02 +.08] .100 [2.54] .525 [13.33] Technical Documents -- page 276 Product Specification 108-25017 Application Specification 114-9009 5 Recommended PC Board Hole Layout No of Pos 30 40 Header Part No. Dimensions A B Standard Solder Tails .250 Length ACTION PIN Tails 2.450 [62.23] 3.095 [78.62] 3.100 [78.74] 1.400 [35.56] 1.900 [48.26] 1.900 [48.26] 5-146205-1 -- 5-146315-1 -- 5-147254-1 -- Note: All part numbers are RoHS compliant. 202 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Accessories: End Shrouds for Machine-Applied Posts Single-Row, .100 [2.54] Centers Part No. 102338-1 Mating Polarized Housing Material -- Black thermoplastic, flame retardant .066 [1.68] .164 [4.17] .290 [7.37] End Shroud .712 [18.08] Board Mounted Straight Posts .050 [1.27] .059 [1.50] .350 Max. [8.89] PC Board Typical Assembly Break Line for 7 Pos. or Larger Header .066 [1.68] .029 [0.74] Dia. Printed Circuit Board Connectors Technical Documents -- page 276 Double-Row, .100 x .100 [2.54 x 2.54] Centers Part No. 102114-1 5 Material -- Black glass-filled polyester .405 [10.29] .280 [7.11] .050 [1.27] .150 [3.81] .890 [22.61] .059 [1.50] Max. Break Line for 14 Pos. or Larger Header .066 [1.68] .350 [8.89] .029 [0.74] Dia. Note: All part numbers are RoHS compliant. 203 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Accessories: Barrier Insert, Part No. 87743-1 Material .340 [8.64] .446 [11.33] .037 [0.94] Black polyester Technical Documents -- page 276 The barrier insert can be used on double row headers (.100 x .100 [2.54 x 2.54] centers), including shrouded versions--3 and 4 sides, as well as unshrouded straight post headers. With one barrier insert several configurations can be obtained, providing headers with capabilities of accepting various combinations of polarized and non-polarized AMPMODU connectors. Printed Circuit Board Connectors For unshrouded headers, the barrier insert is used to establish polarization and to compartmentalize the header. For shrouded headers, the barrier insert is used to compartmentalize the header, while maintaining polarization. The barrier insert itself is notched to facilitate cutting off the ends with a simple tool such as tin snips or scissors to achieve the desired configuration. 5 .030 [0.76] .090 [2.29] .314 [7.98] .031-.043 [0.79-1.09] Dia. x .250[ [6.35] .030 [0.76] .127 [3.23] Deep-- remainder .029.001 [0.740.03] Dia. Thru Typ. (2) .100 [2.54] .087 [2.21] 45 .094 [2.39] .047 [1.19] Barrier Insert Cutoffs Fig. 1 Partial Cutoff (Left and Right Sides) Fig. 2 Partial Cutoff (Left Side) Complete Cutoff (Right Side) Fig. 3 Complete Cutoff (Left Side) Partial Cutoff (Right Side) Fig. 4 Complete Cutoff (Left and Right Sides) Typical Barrier Insert Applications For Unshrouded Double-Row, Straight Post Headers, .100 x .100 [2.54 x 2.54] Centers See Fig. 3 See Fig. 4 See Fig. 1 See Fig. 2 Note: All configurations of barrier inserts compartmentalize headers and maintain polarization, except bar (Fig. 4) configuration, which is used primarily for compartmentalizing headers. For Shrouded Double-Row, 3 and 4 Sided Headers, .100 x .100 [2.54 x 2.54] Centers See Fig. 2 See Fig. 4 See Fig. 1 See Fig. 3 Note: Right-angle (Figs. 2 and 3) and "T" (Fig. 1) configurations of barrier insert establish polarization; bar (Fig. 4) configuration of barrier insert compartmentalizes header. Note: All part numbers are RoHS compliant. 204 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Accessories: Snap-In Polarizer for Low Profile Headers Material Black thermoplastic, flame retardant .134 [3.40] Part Numbers .335 [8.51] 499991-2 (Packaged 50 per bag) 499991-3 (Packaged 1000 per bag) Break Line (See below.) Related Product Data Low Profile Headers used with -- pages 135-140 .335 [8.51] Break Line (See below.) .134 [3.40] The snap-in polarizer provides military polarization for low profile headers. Installation of the polarizer is as follows: Printed Circuit Board Connectors Orient the polarizer so that the polarizer latch is on the same side as the inner wall (post side) of the header housing. Slide the polarizer over the polarizing slot of the housing until the latch engages the hole. Snap off the tab at the break line next to the housing. Using the remaining polarizer, repeat the process for the other housing location. 5 Break Line Note: For Post Shunts, contact Tyco Electronics. Note: All part numbers are RoHS compliant. 205 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Locking Clip Contacts and Housings Locking Clip Contacts and Housings Product Facts Self-retaining contacts provide permanent connection with quick connect and disconnect Fast, easy installation with no additional locking hardware required Mates with .025 [0.64] square posts in a variety of configurations Single- and double-row configurations in up to 20 positions on .100 [2.54] centers Modular design permits end-to-end stacking (double- row only) for circuit grouping Choice of tin or select gold plating Housings made of 94V-0 rated glass-filled polyester Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R 5 Typical Application Certified by Canadian Standards Association, File No. LR 7189 Single Contact (Page 207) R Performance Characteristics Contact Current Rating -- 3 amperes Termination Resistance -- 12 milliohms (max.) -- Gold plated contacts 16 milliohms (max.) -- Tin plated contacts Durability -- Ref. Product Specification 108-36028 and 108-36028-1 Both Ends Closed (for specified no. of circuits-- housing size) (Page 209) Single Row Both Ends Closed (Page 208) Left End Open (for stacking to left side) (Page 209) Right End Open (for stacking to right side) (Page 209) PC Board .100 x .100 [2.54 x 2.54] .200/.277* [5.08/7.04] (without housing Extraction Tool Slot Contact Clearance Hole .025 [0.64] Sq. Posts .273/.350* [6.93/8.89] (with housing) *If post is longer than maximum specified, post tip may butt against wire ends. Dimension defines .025 x .025 [0.64 x 0.64] portion of post. 206 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Locking Clip Contacts Wire Crimp Contacts with Insulation Support Body Material and Finish Contact Spring -- Stainless steel Pating A -- Selectively plated .000050 [0.00127] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Pating B -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Pating C -- .000100-.000200 [0.00254-0.00508] bright tin over .000050 [0.00127] nickel on entire contact Wire Size Range AWG [mm2] Spring A Ins. Dia. Range Dimension A 0.05-0.09 .029-.039 [0.74-0.99] .550 [13.97] 26-22 0.12-0.4 .038-.062 [0.97-1.57] .584 [14.83] 20 0.5-0.6 .038-.062 [0.97-1.57] .584 [14.83] Plating B Plating C Plating A Plating B Plating C Plating B Plating C Part Nos. Strip Form Loose Piece 87190-1 5-87190-2 87124-3 87124-1 5-87124-2 867052-2 5-867052-1 87191-1 5-87191-2 87165-3 87165-1 5-87165-2 -- -- Heavy Duty Miniature Applicator for AMP-O-LECTRIC Machine* Hand Tool No. 567310-2 90295-1 466721-2 91533-1 679996-2 90431-1 Locking Clip Contacts and Housings 30-28 Finish *For use with AMP-O-LECTRIC Model "K" machines. Call the Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Notes: 1. These contacts must be crimped in accordance with Tyco Electronics Specification No. 114-25006 in order to function properly in a connector housing. 2. Extraction Tool No. 91084-1 is used for removing individual contacts from connector housings and for detaching contacts from mating posts. 5 Related Product Data Housings Used With -- pages 208, 209 Application Tooling -- page 272 Technical Documents -- pages 277, 278 Product Specification 108-36028, 108-36028-1 Application Specification 114-25006 Wire Harnessing If necessary, wires can be grouped with cable ties and secured to a panel with fixed clamps. However, locking clip contacts must be free to float within the connector housings to allow proper extraction. Therefore, harnessing hardware or the use of multiple terminations per contact must not restrict the free-floating action of contacts in the housing. Fixed Clamp Unrestricted Wires for Free-Floating Contacts Cable Tie For more information request Insulation and Bundling Products Catalog 124132. Extraction Tool No. 91084-1 Note: All part numbers are RoHS compliant. 207 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Wire-Applied Housings for Locking Clip Contacts, Single-Row, .100 [2.54] Centerline Single-Row .060 [1.52] .700 [17.78] .350 .273 (Post 8.89 Length) 6.93 [ ] Material Glass-filled polyester, 94V-0 rated .145 [3.68] Related Product Data A Contacts -- page 207 Mateable Headers and Posts -- Refer to the Mating Post Selection Guide -- page 90 .085 [2.16] .175 [4.44] C Typ. .100 Typ. [2.54] Technical Documents -- pages 277, 278 Locking Clip Contacts and Housings .025 [0.64] Sq. Post (Shown for Ref. only) B Product Specification 108-36028, 108-36028-1 Application Specification 114-25006 Note: Housing illustrated above is the "Both Ends Closed" version. .125 [3.18] centerline single-row, 2 and 3 position housings are available, Base Part No. 104905. They are designed to be stackable end-to-end and side-by-side. Consult Tyco Electronics. 5 No. of Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Keying Plug A .108 [2.74] .216 [5.49] .316 [8.03] .416 [10.57] .516 [13.11] .616 [15.65] .716 [18.19] .816 [20.73] .916 [23.27] 1.016 [25.81] 1.116 [28.35] 1.216 [30.89] 1.316 [33.43] 1.416 [35.97] 1.516 [38.51] Dimensions B -- .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] C .054 [1.37] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] .058 [1.47] Housing Part No. Unstamped Stamped 87175-2 -- 87175-6 -- 87175-8 -- 1-87175-0 -- 1-87175-2 -- 1-87175-4 1-87175-3 1-87175-6 1-87175-5 1-87175-8 1-87175-7 2-87175-0 1-87175-9 2-87175-2 2-87175-1 2-87175-4 2-87175-3 2-87175-6 2-87175-5 2-87175-8 2-87175-7 3-87175-0 2-87175-9 87175-4 87175-3 Part No. 87179-1 (Plugs directly into housings for .025 [0.64] square post contacts) Material -- Yellow, nylon Note: All part numbers are RoHS compliant. 208 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Wire-Applied Housings for Locking Clip Contacts, Double-Row, .100 x .100 [2.54 x 2.54] Centerline Double-Row .300 [7.62] .700 [17.78] .350 Max. [8.89] (Post Length) Material Glass-filled polyester, 94V-0 rated .270 [6.86] Related Product Data .025 [0.64] Sq. Post (Shown for Ref. only) A .100 Typ. [2.54] .100 [2.54] Contacts -- page 207 Mateable Headers and Posts -- Refer to the Mating Post Selection Guide -- page 90 .058 [1.47] Technical Documents -- B Locking Clip Contacts and Housings pages 277, 278 Note: Housing illustrated above is the "Both Ends Closed" version. Product Specification 108-36028, 108-36028-1 Application Specification 114-25006 Both Ends Closed 5 Key Right End Open Housing Configuration Keying Plug Both Ends Closed Right End Open Part No. 87179-1 (Plugs directly into housings for .025 [0.64] square post contacts) Material -- Yellow, nylon Left End Open No. of Pos. 2 4 6 8 10 12 16 18 20 4 10 20 4 10 20 Keyway Dimensions A B .116 [2.95] -- .216 [5.49] .100 [2.54] .316 [8.03] .200 [5.08] .416 [10.57] .300 [7.62] .516 [13.11] .400 [10.16] .616 [15.65] .500 [12.70] .816 [20.73] .700 [17.78] .916 [23.27] .800 [20.32] 1.016 [25.81] .900 [22.86] .216 [5.49] .100 [2.54] .516 [13.11] .400 [10.16] 1.016 [25.81] .900 [22.86] .216 [5.49] .100 [2.54] .516 [13.11] .400 [10.16] 1.016 [25.81] .900 [22.86] Left End Open Housing Part No. Unstamped Stamped 87176-2 -- 87133-1 -- 87133-7 87133-8 87133-9 1-87133-0 87133-2 87133-5 1-87133-1 1-87133-2 1-87133-3 1-87133-4 1-87133-5 1-87133-6 87133-3 87133-6 87132-1 -- 87132-2 87132-5 87132-3 87132-6 87131-1 -- 87131-2 87131-5 87131-3 87131-6 Note: All part numbers are RoHS compliant. 209 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Contacts and Housings Mod IV Wire-Applied Contacts and Housings Product Facts Terminates 32-20 AWG [0.03-0.6mm2] discrete wire Contacts have insulation support Choice of three contact mating pressures Available in a variety of gold and tin platings Receptacles mate with .025 [0.64] square or round posts Dual cantilever contact beam with built-in anti-overstress feature for reliable matings Housings accept a variety of receptacle and pin contacts Housing sizes range up to 100 positions Housing configurations include single- and doublerows on .100 [2.54] centerlines Housing options include detent latching, polarization and bonded strain relief/ pull tabs 5 Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 1-87631-5 D-R Housing, Polarized with Detent 6-87756-6 Std. Pressure Contacts Wire-to-Board 1-87456-5 D-R Housing, Plain 6-87756-6 Std. Pressure Contacts 102387-1 D-R Ejection Housing, Center Polarized 6-87756-6 Std. Pressure Contacts 87483-3 D-R Housing with Mounting Ears 6-87756-6 Std. Pressure Contacts R Certified by Canadian Standards Association, File No. LR 7189 102241-8 S-R Housing Polarized with Detent 102128-1 High Pressure Contacts 1825851-1 Latch 5102154-1 Hdr R 5-103166-8 Hdr 103168-8 Hdr 1-87756-6 Std. Pressure Plain 6-87456-6 D-R Housing, Contacts 3-87977-5 D-R Housing, Polarized 6-87756-6 Std. Pressure Contacts 1-87232-0 Hdr 5-103166-8 Hdr Performance Characteristics 1-87499-8 S-R Housing, Plain 102128-1 High Pressure Contacts 5-102202-7 Hdr Contact Current Rating -- 3 amperes Termination Resistance -- 12 milliohms (max.) -- Beryllium copper contacts 20 milliohms (max.) -- Copper-tinphosphor bronze contacts Durability -- Ref. Product Specification 108-25020 Note: All part numbers are RoHS compliant. 210 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Pin and Receptacle Contacts Crimp Snap-In (No-strip) Receptacles and Crimp Snap-In Pins with Insulation Support (Standard Pressure) .058 [1.47] No-Strip Receptacle .470 [11.94] .165 [4.19] .016 [0.41] Gap Max. Pin with Insulation Support .815 [20.70] .068 [1.73] Crimp Snap-In (No-strip) Receptacles Ins. Dia. Range Finish .040-.055 [1.02-1.40] Plating A Plating C Part Nos. Strip Form Loose Piece 87107-5 87107-6 102348-2 102348-3 Heavy Duty Miniature Applicator No. for AMP-O-LECTRIC Machine* Hand Tool Part No. 567307-2 90381-1 Standard Pressure Configuration Material and Finish Crimp Snap-In Pins with Insulation Support Wire Size Range AWG [mm2] Ins. Dia. (Max.) Finish 26-22 .061 [1.55] Plating A Plating B Plating C 0.12-0.4 Mod IV Contacts Beryllium copper, phosphor bronze, or copper-tin-phosphor bronze (see charts), plated as follows: Plating A -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating B -- Selectively plated .000015 [0.00038] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating C -- .000100-.000200 [0.00254-0.00508] tin over .000030 [0.00076] nickel on entire contact Hand Heavy Duty Miniature Tool Applicator No. Part No. Loose Piece for AMP-O-LECTRIC Machine* Premium Commercial 102107-2 102107-1 466812-2 91517-1 58641-1 5-102107-3 Part Nos. Strip Form 102095-3 102095-2 5-102095-4 *For use with AMP-O-LECTRIC Model "K" machines. Call the Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. PRO-CRIMPER II hand tool frame with die set assembly. Die Set Part No. 58641-2 5 Related Product Data Housings Used With -- pages 214-220 Performance Characteristics -- page 210 Application Tooling -- page 270-272 Technical Documents -- pages 276-278 Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 Additional header sizes are available; minimum order quantities may apply. Consult Tyco Electronics. Note: All part numbers are RoHS compliant. 211 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Receptacle Contacts Crimp Snap-In Receptacles with Insulation Support (Standard, Intermediate and High Pressure) Standard Pressure A .058 [1.47] Material and Finish Mod IV Contacts Beryllium copper, phosphor bronze or copper-tin-phosphor bronze (see charts, on following page), plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100.000200 [0.00254-0.00508] tin on crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000100.000200 [0.00254-0.00508] tin on crimp area, with entire contact underplated .000050 [0.00127] nickel Plating D -- Selectively plated .000050 [0.00127] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating E -- Selectively plated .000030 [0.00076] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating F -- Selectively plated .000015 [0.00038] gold on contact area, with gold flash over .000050 [0.00127] nickel on entire contact Plating G -- .000100-.000200 [0.00254-0.00508] tin over .000030 [0.00076] nickel on entire contact 5 .165 [4.19] A .068 [1.73] Intermediate Pressure A High Pressure A Related Product Data Housings Used With -- pages 214-220 Performance Characteristics -- page 210 Application Tooling -- pages 270-272 Technical Documents -- pages 277, 278 Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 Standard Pressure Intermediate Pressure High Pressure Mating Force 9 oz. Max. 16 oz. Max. 20 oz. Max. Unmating Force 1.5 oz. Min. 2 oz. Min. 3 oz. Min. A-Gap Dimension .008/.014 .008/.014 .013.002 212 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Receptacle Contacts (Continued) Standard Pressure (Mod IV) Wire Size Range AWG [mm2] Ins. Dia. (Max.) Dimension A 32-27 0.03-0.1 .040 [1.02] .445 [11.30] 26-22 0.12-0.4 .061 [1.55] .445 [11.30] 24-20 0.2-0.6 .069 [1.75] .470 [11.94] Material Cu-Sn-Ph Bz Cu-Sn-Ph Bz Be Cu Be Cu Be Cu Cu-Sn-Ph Bz Cu-Sn-Ph Bz Cu-Sn-Ph Bz Cu-Sn-Ph Br Be Cu Be Cu Be Cu Be Cu Cu-Sn-Ph Bz Cu-Sn-Ph Bz Be Cu Be Cu Cu-Sn-Ph Br Be Cu Finish Hand Tool Part Nos. Premium Commercial Plating A 5-102316-8 Plating B 5-102316-6 Plating D 1-102917-1 Plating E 102917-1 Plating F 102917-5 Plating G 102316-5 Plating A 6-87756-7 Plating B 6-87756-2 Plating G 87756-6 Plating D 1-87666-6 Plating E 87666-2 Plating F 87666-5 Plating G 87666-3 Plating A 6-87523-8 Plating B 2-87523-3 Plating E 85969-8 Plating F 85969-6 Plating G 87523-5 Plating G 85969-9 Heavy Duty Miniature Applicator for Applicator for Stripper/ AMP-O-LECTRIC Crimper Machine* Machine Hand Tool Part Nos. Premium Commercial 91541-1 -- 91517-1 58641-1 91516-1 -- Mod IV Contacts Heavy Duty Miniature Applicator for Applicator for Stripper/ AMP-O-LECTRIC Crimper Machine* Machine 6-102316-4 6-102316-3 1-102917-2 466655-2 466921-1 102917-2 102917-6 1-102316-2 6-87756-8 6-87756-6 87756-7 87667-5 466571-2 466918-1 87667-2 87667-5 87667-3 6-87523-9 2-87523-4 86016-2 466562-2 466905-1 86016-5 87523-6 86016-3 Part Nos. Strip Form Loose Piece Intermediate Pressure (Mod IV.v) Wire Size Range AWG [mm2] Ins. Dia. (Max.) Dimension A 32-27 0.03-0.1 .040 [1.02] .445 [11.30] 26-22 0.12-0.4 .061 [1.55] .445 [11.30] 24-20 0.2-0.6 .069 [1.75] .470 [11.94] Material Cu-Sn-Ph Bz Be Cu Cu-Sn-Ph Bz Cu-Sn-Ph Bz Be Cu Be Cu Cu-Sn-Ph Bz Cu-Sn-Ph Bz Be Cu Be Cu Be Cu Finish Part Nos. Strip Form Loose Piece Plating A 5-102920-1 5-102920-2 Plating E 102918-1 102918-2 Plating A 5-103171-4 5-103171-5 Plating B 5-103171-1 5-103171-2 Plating E 102548-5 102548-6 Plating F 102548-1 102548-3 Plating A 2-87195-3 2-87195-6 Plating B 2-87195-4 2-87195-5 Plating E 86492-6 87046-3 Plating F 86492-2 87046-1 Plating G 86492-9 87046-4 466655-2 466921-1 91541-1 -- 466571-2 466918-1 91517-1 58641-1 466562-2 466905-1 91516-1 -- 5 High Pressure (Mod V)** Wire Size Range AWG [mm2] 32-27 0.03-0.1 Ins. Dia. (Max.) Dimension A Material Finish .040 [1.02] .445 [11.30] 26-22 0.12-0.4 .061 [1.55] .445 [11.30] 24-20 .069 [1.75] .470 [11.94] Ph Bz Ph Bz Ph Bz Ph Bz Ph Bz Plating E Plating E Plating G Plating E Plating G 0.2-0.6 Part Nos. Strip Form Loose Piece 103455-1 103455-2 87809-1 102128-1 87809-2 102128-2 87309-9 1-87309-4 87309-8 1-87309-3 Heavy Duty Miniature Applicator for AMP-O-LECTRIC Machine* 466655-2 Applicator for AMP-O-MATIC Stripper/Crimper Machine 466921-1 Hand Tool Part Nos. 466571-2 466918-1 91517-1 466562-2 466905-1 91516-1 91541-1 **For use with AMP-O-LECTRIC Model "K" machines. Call the Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. **Contact material is phosphor bronze. PRO-CRIMPER II hand tool frame with die set assembly. Die Set Part No. 58641-2 Note: All part numbers are RoHS compliant. 213 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Single-Row, .100 [2.54] Centerline Non-Polarized .600 [15.24] Material Black thermoplastic, flame retardant .050 [1.27] Typ. Related Product Data Contacts -- pages 211-213 Mateable Headers and Posts -- pages 93-95, 101-103 .175 [4.45] A Max. .070 [1.78] Typ. B .003 [0.08] .100 Typ. [2.54] C .003 [0.08] .072 [1.83] .140 [3.56] X X Section X-X Technical Documents -- pages 277, 278 Mod IV Wire-Applied Housings Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 5 Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Material -- Natural color nylon Part No. 87077-2 (Plugs directly into housing) No. of Pos. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 A .105 [2.67] .205 [5.21] .305 [7.75] .405 [10.29] .505 [12.83] .605 [15.37] .705 [17.91] .805 [20.45] .905 [22.99] 1.005 [25.53] 1.105 [28.01] 1.205 [30.61] 1.305 [33.15] 1.405 [35.69] 1.505 [38.23] 1.605 [40.77] 1.700 [43.18] 1.805 [45.85] 1.900 [48.26] 2.005 [50.93] 2.100 [53.34] 2.205 [56.01] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.605 [66.17] 2.700 [68.58] 2.800 [71.12] 2.900 [73.66] 3.005 [76.33] 3.100 [78.74] 3.200 [81.28] 3.300 [83.82] 3.400 [86.36] 3.500 [88.98] 3.600 [91.44] Dimensions B -- .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] 1.800 [45.72] Part No. C -- -- .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] Stamped* -- 87499-3 87499-5 87499-7 87499-9 1-87499-1 87499-1 1-87499-3 1-87499-5 1-87499-7 1-87499-9 2-87499-1 2-87499-3 2-87499-5 2-87499-7 2-87499-9 -- -- -- 3-87499-7 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Unstamped** 7-87499-2 87499-4 87499-6 87499-8 1-87499-0 1-87499-2 87499-2 1-87499-4 1-87499-6 1-87499-8 2-87499-0 2-87499-2 2-87499-4 2-87499-6 2-87499-8 3-87499-0 3-87499-2 3-87499-4 3-87499-6 3-87499-8 4-87499-0 4-87499-2 4-87499-4 4-87499-6 4-87499-8 5-87499-0 5-87499-2 5-87499-4 5-87499-6 5-87499-8 6-87499-0 6-87499-2 6-87499-4 6-87499-6 6-87499-8 7-87499-0 **Cavity identification, part number and date code stamped on housing where size permits. **No marking on housing. Notes: 1. Strain reliefs are available and may be purchased separately. Consult Tyco Electronics. Notes: 2. Contact Extraction/Lance Reset Tool No. 843996-3. Note: All part numbers are RoHS compliant. 214 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Single-Row, .100 [2.54] Centerline (Continued) Recessed Area Polarized (with Detent Latching) .175 [4.45] A Material .050 Typ. [1.27] Black thermoplastic, flame retardant B .003 [0.08] .071 [1.80] Related Product Data Contacts -- pages 211-213 Mateable Headers and Posts -- pages 115, 116 Flexible Film Connectors, Single-Row Pin Assemblies -- Catalog 82007 pages 277, 278 Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Material -- Natural color nylon .600 [15.24] X .072 [1.83] .182 [4.62] X .056 [1.42] No. of Pos. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 .100 [2.54] Typ. A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] 2.800 [71.12] 2.900 [73.66] 3.000 [76.20] 3.100 [78.74] 3.200 [81.28] 3.300 [83.82] 3.400 [86.36] 3.500 [88.90] 3.600 [91.44] .100 [2.54] Typ. Dimensions B .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] 1.800 [45.72] .127 [3.23] C .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] Section X-X Mod IV Wire-Applied Housings Technical Documents -- C .003 [0.08] Part Nos. Unstamped* 102241-1 102241-2 102241-3 102241-4 102241-5 102241-6 102241-7 102241-8 102241-9 1-102241-0 1-102241-1 1-102241-2 1-102241-3 1-102241-4 1-102241-5 1-102241-6 1-102241-7 1-102241-8 1-102241-9 2-102241-0 2-102241-1 2-102241-2 2-102241-3 2-102241-4 2-102241-5 2-102241-6 2-102241-7 2-102241-8 2-102241-9 3-102241-0 3-102241-1 3-102242-2 3-102241-3 3-102241-4 5 *No marking on housing. Note: Contact Extraction/Lance Reset Tool No. 843996-3. Part No. 87077-2 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 215 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Double-Row, .100 x .100 [2.54 x 2.54] Centerline Non-Polarized .175 [4.45] A Material Black thermoplastic, flame retardant .100 Typ. [2.54] .050 [1.27] Typ. .240 [6.10] B X C .100 [2.54] R Optional Related Product Data Contacts -- pages 211-213 Mateable Headers and Posts -- pages 96-99, 104, 105, 117-120 Mod IV Wire-Applied Housings .070 [1.78] No. of Pos. Technical Documents -- pages 277, 278 Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 5 X Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Material -- Natural color nylon Part No. 87077-1 (for .645 high housings) Part No. 87077-2 (for .600 high housings) (Plugs directly into housing) 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 48 50 52 54 56 58 60 64 66 70 72 Dimensions A .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] 2.800 [71.12] 2.900 [73.66] 3.000 [76.20] 3.200 [81.28] 3.300 [83.82] 3.500 [88.90] 3.600 [91.44] B -- .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] 2.800 [71.12] 2.900 [73.66] 3.100 [78.74] 3.200 [81.28] 3.400 [86.36] 3.500 [88.90] Section X-X Part Nos. C = .600 [15.24] Stamped* Unstamped** -- 5-87456-3 5-87456-0 4-87456-9 87456-2 87456-1 87456-4 87456-3 87456-6 87456-5 87456-8 87456-7 1-87456-0 87456-9 1-87456-2 1-87456-1 1-87456-4 1-87456-3 1-87456-6 1-87456-5 -- 1-87456-7 2-87456-0 1-87456-9 2-87456-2 2-87456-1 2-87456-4 2-87456-3 2-87456-6 2-87456-5 2-87456-8 2-87456-7 3-87456-0 2-87456-9 3-87456-2 3-87456-1 -- 3-87456-3 3-87456-6 3-87456-5 4-87456-4 4-87456-3 3-87456-8 3-87456-7 6-87456-0 5-87456-9 4-87456-0 3-87456-9 4-87456-2 4-87456-1 -- 4-87456-5 -- 6-87456-1 -- 6-87456-3 5-87456-2 5-87456-1 6-87456-6 6-87456-5 5-87456-4 5-87456-7 -- 5-87456-5 4-87456-8 4-87456-7 .072 [1.83] C = .645 [16.38] Unstamped** -- 2-86177-5 1-86177-8 2-86177-0 1-86177-2 1-86177-3 1-86177-4 1-86177-5 1-86177-6 86177-1 86177-2 86177-3 86177-4 86177-5 86177-6 86177-7 86177-8 86177-9 1-86177-0 1-86177-1 -- 1-86177-7 2-86177-3 2-86177-1 1-86177-9 -- -- -- -- -- -- 2-86177-4 -- **Cavity identification, part number and date code stamped on housing where size permits. **No marking on housing. Notes: 1. Strain reliefs are available and may be purchased separately. Consult Tyco Electronics. Notes: 2. Contact Extraction/Lance Reset Tool No. 843996-3. Note: All part numbers are RoHS compliant. 216 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) Strain Relief Locators (on Housings 20 Positions and Larger) Polarized .175 [4.45] Material Black thermoplastic, flame retardant A .003 B [0.08] Related Product Data .100 [2.54] Typ. Contacts -- pages 211-213 Mateable Headers and Posts-- pages 117-131 C .003 [0.08] .100 [2.54] X Typ. .050 [1.27] Typ. .600 [15.24] .070 Typ. [1.78] R Optional .240 [6.10] Technical Documents -- Section X-X X Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Material -- Natural color nylon Part No. 87077-2 (Plugs directly into housing) No. of Pos. 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 48 50 52 54 56 58 60 64 66 70 72 A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] 2.800 [71.12] 2.900 [73.66] 3.000 [76.20] 3.200 [81.28] 3.300 [83.82] 3.500 [88.90] 3.600 [91.44] Dimensions B .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] C .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] Mod IV Wire-Applied Housings .100 [2.54] pages 277, 278 Stamped* 87977-1 87977-2 87977-3 87977-4 87977-5 87977-6 -- 87977-8 -- 1-87977-0 1-87977-1 -- -- -- -- -- -- 1-87977-8 -- -- -- 2-87977-1 -- -- -- -- 2-87977-4 -- -- -- -- Part Nos. Unstamped** 2-87977-8 2-87977-9 3-87977-0 3-87977-1 3-87977-2 3-87977-3 3-87977-4 3-87977-5 3-87977-6 3-87977-7 3-87977-8 3-87977-9 4-87977-0 4-87977-1 4-87977-2 4-87977-3 4-87977-4 4-87977-5 4-87977-6 4-87977-7 5-87977-6 4-87977-8 4-87977-9 5-87977-0 5-87977-8 6-87977-0 5-87977-1 6-87977-2 5-87977-2 5-87977-3 5-87977-4 5 **Cavity identification, part number and date code stamped on housing where size permits. **No marking on housing or strain relief. Notes: 1. Strain reliefs are available and may be purchased separately. Consult Tyco Electronics. Notes: 2. Contact Extraction/Lance Reset Tool No. 843996-3. Note: All part numbers are RoHS compliant. 217 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) Polarized (with Detent Latching, with and without Strain Relief/Pull Tab) Strain Relief Locators (on Housings 20 Positions and Larger) .175 [4.45] A Material B .003 C .003 [0.08] Black thermoplastic, flame retardant [0.08] .100 Typ. [2.54] .100 Typ. [2.54] Related Product Data .050 [1.27] Typ. X Contacts -- pages 211-213 Mateable Headers and Posts -- pages 117-125, 127-133 .240 [6.10] .070 [1.78] Typ. .100 [2.54] Mod IV Wire-Applied Housings .600 [15.24] Technical Documents -- Section X-X X pages 277, 278 .500 [12.70] Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 R Optional 1.000 [25.40] .095 [2.41] Dia. 1.150 [29.21] 1.900 [48.26] .095 [2.41] Dia. 5 Housing with Strain Relief/Pull Tab Strain Relief Part No. 87921-1 (10 thru 18 positions) Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Material -- Natural color nylon Housing with Strain Relief/Pull Tab Strain Relief Part No. 87710-1 (20 positions and larger) Dimensions No. of Pos. A 6 8 10 12 14 16 .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] C No. of Detents .100 [2.54] .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] 1 1 1 1 1 1 B .100 [2.54] .200 [5.08] .200 [5.08] .300 [7.62] .300 [7.62] .400 [10.16] Part Nos. Without Strain Relief With Strain Relief Stamped* Unstamped** Stamped* 87631-2 87631-1 -- 87631-4 87631-3 -- 87631-6 87631-5 87922-1 87631-8 87631-7 87922-2 1-87631-0 87631-9 87922-3 1-87631-2 1-87631-1 87922-4 **Cavity identification, part number and date code stamped on housing and/or strain relief where size permits. **No marking on housing or strain relief. Notes: 1. The Strain Relief/Pull Tab can be bonded to any thermoplastic connector housing. Notes: 2. Strain reliefs may be purchased separately. Notes: 3. Contact Extraction/Lance Reset Tool No. 843996-3. Part No. 87077-2 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 218 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) Dimensions No. of Pos. A .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] 2.900 [73.66] 3.000 [76.20] 3.200 [81.28] 3.300 [83.82] 3.500 [88.90] 3.800 [96.52] B C .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] .400 [10.16] .400 [10.16] .500 [12.70] .500 [12.70] .600 [15.24] .600 [15.24] .700 [17.78] .700 [17.78] .800 [20.32] .800 [20.32] .900 [22.86] .900 [22.86] 1.000 [25.40] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.700 [43.18] 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Part Nos. Without Strain Relief With Strain Relief Stamped* Unstamped** Stamped* 1-87631-4 1-87631-3 87922-5 1-87631-6 1-87631-5 87733-1 1-87631-8 1-87631-7 -- 2-87631-0 1-87631-9 87733-3 2-87631-2 2-87631-1 87733-4 2-87631-4 2-87631-3 -- 2-87631-6 2-87631-5 87733-6 2-87631-8 2-87631-7 87733-7 3-87631-0 2-87631-9 87733-8 3-87631-2 3-87631-1 -- -- 3-87631-3 -- 3-87631-6 3-87631-5 1-87733-1 3-87631-8 3-87631-7 -- 4-87631-0 3-87631-9 -- -- 5-87631-9 -- 4-87631-2 4-87631-1 1-87733-4 -- 4-87631-3 -- 4-87631-6 4-87631-5 -- -- 6-87631-3 -- 5-87631-2 5-87631-1 1-87733-7 6-87631-6 6-87631-5 -- -- 5-87631-3 -- -- 5-87631-5 -- 5-87631-8 5-87631-7 -- Mod IV Wire-Applied Housings 18 20 22 24 26 28 30 32 34 36 38 40 42 44 48 50 52 54 58 60 64 66 70 72 No. of Detents **Cavity identification, part number and date code stamped on housing and/or strain relief where size permits. **No marking on housing or strain relief. Notes: 1. The Strain Relief/Pull Tab can be bonded to any thermoplastic connector housing. Notes: 2. Strain reliefs may be purchased separately. Notes: 3. Contact Extraction/Lance Reset Tool No. 843996-3. 5 Note: All part numbers are RoHS compliant. 219 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mod IV Wire-Applied Housings, Double-Row, .100 x .100 [2.54 x 2.54] Centerline (Continued) Center Polarized Position No. 1 Indicator .030 [0.76] .150 [3.81] .570 [14.88] .130 [3.30] .130 [3.30] B A Material Black thermoplastic, flame retardant Related Product Data Mod IV Wire-Applied Housings Contacts -- pages 211-213 Mateable Headers and Posts -- AMP-LATCH Low Profile Headers, Shrouded -- pages 135-140 .120 [3.05] C .072 [1.83] X .285 [7.24] .227 [5.77] X .100 [2.54] Technical Documents -- .600 [15.24] R Optional Section X-X pages 277, 278 Product Specification 108-25007, 108-25019, 108-25020, 108-25021 Application Specification 114-25003, 114-25016 5 Keying Plugs Part No. 86286-1 (Plugs into standard or intermediate pressure receptacle contact) Dimensions Part Nos. No. of Pos. A B C (Stamped*) 8 .580 [14.73] .225 [5.72] .300 [7.62] 1-102387-4 10 .680 [17.27] .275 [6.98] .400 [10.16] 102387-1 14 .880 [22.35] .375 [9.53] .600 [15.24] 102387-2 16 .980 [24.89] .425 [10.80] .700 [17.78] 102387-3 20 1.180 [29.97] .525 [13.34] .900 [22.86] 102387-4 22 1.280 [32.51] .575 [14.61] 1.000 [25.40] 1-102387-5 24 1.380 [35.05] .625 [15.88] 1.100 [27.94] 102387-5 26 1.480 [37.59] .675 [17.15] 1.200 [30.48] 102387-6 30 1.680 [42.67] .775 [19.69] 1.400 [35.56] 102387-7 34 1.880 [47.75] .875 [22.23] 1.600 [40.64] 102387-8 40 2.180 [55.37] 1.025 [26.04] 1.900 [48.26] 102387-9 44 2.380 [60.45] 1.125 [28.58] 2.100 [53.34] 1-102387-3 50 2.680 [68.07] 1.275 [32.39] 2.400 [60.96] 1-102387-0 60 3.180 [80.77] 1.525 [38.74] 2.900 [73.66] 1-102387-1 64 3.380 [85.85] 1.625 [41.28] 3.100 [78.74] 1-102387-2 *Cavity identification and Tyco Electronics stamped on housing. Non-functional slot is used for gating purposes during injection molding process. This gating feature is not inherent in all production molds. Therefore, the depicted slot will only be present on housings produced on mold tooling requiring this gating feature. Note: Contact Extraction/Lance Reset Tool No. 843996-3. Material -- Natural color nylon Part No. 87077-2 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 220 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Short Point, Crimp Snap-In Wire-Applied Contacts and Housings Product Facts Short point of contact mates with .169 [4.29] to .259 [6.58] long post Double-row housings are end-to-end and side-to-side stackable Terminates 32-20 AWG [0.03-0.6 mm2] discrete wire Contacts have insulation support to accept a maximum insulation diameter of .060 [1.52] Available with .000015 [0.00038] or .000030 [0.00076] gold duplex, or tin plating Mates with .025 [0.64] square posts Dual cantilever contact beams for reliable matings Locking retention latch provides approximately 3 lb [13.34 N] of retention force Unique locking latch design helps prevent latch from protruding through latch window Contacts snap into AMPMODU MTE single-row housings Double-row housing configurations include .100 [2.54] centerline, plain and polarized Housing sizes range from 4 to 52 positions Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 5 104482-9 Short Point Recept. Housing 5-104481-6 Short Point Contact AMPMODU Short Point receptacle contacts are designed to mate with .025 [0.64] square posts. They will mate with posts as short as .169 [4.29]. Certified by Canadian Standards Association, File No. LR7189 R Produced under a Quality Management System certified to ISO 9001 ISO900e1d i A copy of the certificate is available upon request Wire-to-Board 1-87232-0 Hdr 103688-9 MTE Recept. Housing 1-104479-1 Short Point Contact R 5-104450-3 MTE Hdr 104257-5 MTE Recept. Housing 1-104480-5 Short Point Contact 104257-3 MTE Recept. Housing 1-104480-4 Short Point Contact Short Point, Crimp Snap-In WireApplied Contacts and Housings rtif Ce Short Point double-row housings are end-to-end and side-to-side stackable on .100 [2.54] centers. Contacts also can be used in single-row AMPMODU MTE housings to provide a complete wire-crimp system, or to serve as replacement contacts. Performance Characteristics Contact Current Rating -- 3 amperes Termination Resistance -- 12 milliohms (max.) Durability -- Ref. Product Specification 108-1472 Note: All part numbers are RoHS compliant. 221 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Short Point Crimp Snap-In Receptacle Contacts Material and Finish .068 [1.73] Copper alloy C7025, plated as follows: Plating A -- Duplex plated .000030 [0.00076] min. gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] min. nickel Plating B -- Duplex plated .000015 [0.00038] min. gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] min. nickel Plating C -- .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel on entire contact .060 [1.52] .460 [11.68] Related Product Data Short Point Contacts Performance Characteristics -- page 221 Housings used in -- Short Point--pages 223, 224 AMPMODU MTE Unloaded Housings -- pages 228-233 Application Tooling -- page 270-272 C C .012 [0.30] Gap Technical Documents -- pages 276-278 Product Specification 108-1472 Application Specification 114-25038 Section C - C 5 Keying Plug Part No. 104072-1 Ten plugs are supplied per strip. Order quantity reflects the number of strips required. Wire Size Range AWG [mm2] Extraction/Lance Reset Tool No. 843477-1 Ins. Dia. Range Finish 32-28 0.03-0.08 .025-.060 [0.64-1.52] 26-22 0.13-0.3 . .025-.060 [0.64-1.52] 24-20 0.2-0.5 . .025-.060 [0.64-1.52] Plating A Plating B Plating C Plating A Plating B Plating C Plating A Plating B Plating C Quick-Change Applicator for AMP-O-LECTRIC Machine* Contact Part No. (Standard Pressure) Strip Form Loose Piece 1-104481-1 1-104481-0 5-104481-2 1-104480-3 1-104480-2 1-104480-7 1-104479-0 104479-9 104479-8 1-104481-3 1-104481-2 5-104481-6 1-104480-6 1-104480-5 1-104480-4 1-104479-3 1-104479-2 1-104479-1 Applicator for AMP-O-MATIC Stripper/Crimper Machine Hand Tool Nos. 567296-2 466980-1 91518-1 567297-2 466981-1 91518-1 567298-2 466982-1 91551-1 *For use with Model "K" machines. Call the Tooling/Technical Assistance Center (1-800-722-1111) for part nos. of applicators for use with the Model "G" machines (shown on page 288), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Note: All part numbers are RoHS compliant. 222 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Short Point Wire-Applied Housings, Double-Row, Non-Polarized, .100 x .100 [2.54 x 2.54] Centerline A Material Black thermoplastic, flame retardant, 94V-0 rated Related Product Data Performance Characteristics -- page 221 Contacts -- page 222 Mateable Headers -- pages 104, 105 B .049 [1.24] X .049 [1.24] 2 Plc. .036 [0.91] .600 [15.24] .198 [5.03] .100 [2.54] .100 [2.54] Typ. 0.72 [1.83] X Section X-X Short Point Wire-Applied Housings Technical Documents -- pages 276-278 Product Specification 108-1472 Application Specification 114-25038 No. of Pos. 4 6 8 10 12 14 16 18 20 22 26 28 30 32 34 36 38 40 44 52 Dimensions A B .198 [5.03] .100 [2.54] .298 [7.57] .200 [5.08] .398 [10.11] .300 [7.62] .498 [12.65] .400 [10.16] .598 [15.19] .500 [12.70] .698 [17.73] .600 [15.24] .798 [20.27] .700 [17.78] .898 [22.81] .800 [20.32] .998 [25.35] .900 [22.86] 1.098 [27.89] 1.000 [25.40] 1.298 [32.97] 1.200 [30.48] 1.398 [35.51] 1.300 [33.02] 1.498 [38.05] 1.400 [35.56] 1.598 [40.59] 1.500 [38.10] 1.698 [43.13] 1.600 [40.64] 1.798 [45.67] 1.700 [43.18] 1.898 [48.21] 1.800 [45.72] 1.998 [50.75] 1.900 [48.26] 2.198 [55.83] 2.100 [53.34] 2.598 [65.99] 2.500 [63.50] Housing Part No. 104482-1 104482-2 104482-3 104482-4 104482-5 104482-6 104482-7 104482-8 104482-9 1-104482-0 1-104482-1 1-104482-2 1-104482-3 1-104482-4 1-104482-5 1-104482-6 1-104482-7 1-104482-8 1-104482-9 2-104482-0 5 Note: All part numbers are RoHS compliant. 223 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Short Point Wire-Applied Housings, Double-Row, Polarized, .100 x .100 [2.54 x 2.54] Centerline A Material Black thermoplastic, flame retardant, 94V-0 rated .100 [2.54] .049 [1.24] Short Point Wire-Applied Housings .049 [1.24] 2 Plc. X Related Product Data Performance Characteristics -- page 221 Contacts -- page 222 Mateable Headers -- pages 104, 105, 135-138 .100 [2.54] .600 [15.24] .095 [2.41] .036 [0.91] .198 [5.03] .100 [2.54] .100 [2.54] Typ. 0.72 [1.83] X Section X-X B Technical Documents -- pages 276-278 Product Specification 108-1472 Application Specification 114-25038 No.of Pos. 8 10 12 14 18 20 26 30 38 50 52 54 64 5 Dimensions A B .398 [10.11] .300 [7.62] .498 [12.65] .400 [10.16] .598 [15.19] .500 [12.70] .698 [17.73] .600 [15.24] .898 [22.81] .800 [20.32] .998 [25.35] .900 [22.86] 1.298 [32.97] 1.200 [30.48] 1.498 [38.05] 1.400 [35.56] 1.898 [48.21] 1.800 [45.72] 2.498 [63.45] 2.400 [60.96] 2.598 [65.99] 2.500 [63.50] 2.698 [68.53] 2.600 [66.04] 3.198 [81.23] 3.100 [78.74] Housing Part No. 104483-1 1-104483-1 1-104483-2 104483-9 104483-2 104483-3 104483-4 104483-5 104483-6 1-104483-3 1-104483-0 104483-7 104483-8 Note: Other sizes can be made available on request. Note: All part numbers are RoHS compliant. 224 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Interconnection System Product Facts Receptacle assemblies mate with .025 [0.64] sq. posts; mating post length is .200 [5.08] min., .250 [6.35] max. Proven AMPMODU receptacle contact design; dual cantilever beams, built-in anti-overstress, completely enclosed "box" design, standard or high-pressure Insulation displacement technology Two contact sizes for terminating 30-22 AWG [0.050.3 mm2] wire range; .054 [1.37] max. insulation diameter with an insulation wall thickness of .015 [0.38] max. Choice of gold duplex or tin plated contacts Interchangeable crimp snap-in pin and receptacle contacts available Housing sizes 2 through 25 positions, single-row .100 [2.54] centers Plain housings are end-to-end and/or back-to-back stackable for open pin field applications Optional header with "swaged tail" feature helps prevent movement prior to flow soldering Integral latch provides positive retention between header and receptacle housing Coupling shrouds permit ganging of smaller connectors with guide ribs to form larger single- or double-row latching connectors Mass terminating tooling provides lowest applied cost for most production needs SMT and SMT compatible, high-temp headers available Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Certified by Canadian Standards Association, File No. LR7189 R MTE Interconnection System The AMPMODU MTE Interconnection System offers both wire-to-board and wire-to-wire connectors using .025 [0.64] sq. post technology. The AMPMODU MTE Interconnection System consists of single-row housings with contacts preloaded on .100 [2.54] centers. Housings are furnished with contacts partially inserted, leaving the termination areas exposed. Final contact insertion can be accomplished automatically with Tyco Electronics application equipment, and manually when terminated with the Tyco Electronics pistol grip hand tool. The heart of the system is the insulation displacement contact design, featured in both pin and receptacle contacts. The receptacle contact, available in either standard or high-pressure, features dual cantilever beams in an enclosed "box." The post stop helps prevent a mating post from disturbing the wire termination and also limits the mating depth of a long post to protect a wrap-type termination at the base of the post. The forward contact stop helps prevent contact overinsertion prior to termination. All contacts are furnished on carrier strips which are interlocked for stability and positive location during termination. Single-row housings are available in sizes 2 through 25 positions. Included are three styles of receptacle housings--plain, polarized/ latching and ribbed and two styles of pin housings, shrouded with polarizing/ latching feature and ribbed. 5 Performance Specifications Electrical Characteristics Contact Current Rating -- 3 amperes for single contact in free air (Amperage could vary due to ambient temperature, wire size and duty cycles.) Contact Termination Resistance -- 15 milliohms (max.) Dielectric Withstanding Voltage -- At Sea Level-600 VAC, rms At 70,000 Ft. [21 336 m]-225 VAC, rms Insulation Resistance -- 5,000 megohms (min.) Environmental Characteristics Operating Temperature -- -65C to +105C Vibration -- 15 G's (gold), 10 G's (tin) Physical Shock -- 50 G's Industrial Mixed Flow Gasing -- Class 1 (20 days) (gold) Product Specification 108-25034 Application Specification 114-25026 225 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Interconnection System (Continued) Wire-to-Board Receptacle Assemblies with Guide Ribs (See pages 232 & 233) High-Temp Headers, Polarized/Latching, Straight and Right Angle Post, with or without Holddown 2 (See pages 249 & 250) Receptacle Assemblies Polarized/Latching (See pages 230 & 231) Double-Row Coupling Shroud (See page 241) Receptacle Assemblies, Polarized/Latching (See pages 230 & 231) AMPMODU Shrouded Headers, Double-Row, Straight or Right Angle Post1 (See pages 119-121, 124, 125, 127, 128, 131-133 & 149) Headers, Polarized/Latching, Straight Post, with or without Swaged Tail 2 (See pages 244 & 245) MTE Interconnection System Headers, Polarized/Latching, Right Angle Post, with or without Holddown (See pages 246 & 247) Receptacle Assemblies Plain (See pages 228 and 229) High Pressure Receptacle Assemblies, Plain (See page 234) Receptacle Assemblies with Guide Ribs (See pages 232 & 233) Receptacle Contact, Insulation Displacement (Used in all Receptacle Assemblies) 5 Single-Row Coupling Shroud (See page 240) AMPMODU Breakaway Headers, Single- or Double-Row, Straight or Right-Angle Post, with or without Board Retention Feature (See pages 102-105) Mating AMPMODU Double-Row Shrouded Header Assemblies must have .318 [8.08] mating post length and .150 [3.81] dimension from centerline of last post to inside of end shroud wall. Surface Mount Right-Angle and Vertical Headers are also available (see pages 251 and 252) 1 1 2 226 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Interconnection System (Continued) Wire-to-Wire Pin Assemblies, Shrouded Polarized/Latching (See pages 236 & 237) Receptacle Assemblies, Polarized/Latching (See pages 230 & 231) Receptacle Contact, Insulation Displacement (Used in all Receptacle Assemblies) Pin Contact, Insulation Displacement (Used in all Pin Assemblies) Pin Assemblies with Guide Ribs (See pages 238 & 239) Panel Mount Pin Shroud (See page 242) MTE Interconnection System Receptacle Assemblies Single-Row with Guide Ribs Coupling (See pages 232 & 233) Shroud (See page 240) Crimp Snap-In Receptacle Contact (Used with Unloaded Housings-- See page 253) Crimp Snap-In Pin Contact (Used with Unloaded Housings-- See page 254) Note: For wire-to-wire applications shown above, all pin and receptacle assembly combinations are intermateable. 5 227 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Plain, Single-Row, .100 [2.54] Centerline Receptacle Contacts (See Note 1) .520 [13.21] 1.120 [28.45] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. Material and Finish MTE Receptacle Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. Mating post length for preloaded housings is .200 [5.08] min., .250 [6.35] max. 5 .600 [15.24] B Typ. A Position No. 1 Indicator (Farside) .100 [2.54] Typ. .098 [2.49] Related Product Data Mateable AMPMODU Products Breakaway Headers -- pages 102110 (with .230 mating length) Reeled Breakaway Headers -- pages 106, 107 (with .230 mating length) Machine Applied Bandolier Posts -- page 163 Single-Row Shrouded Headers with .066 [1.68] End Dimension -- pages 115, 116 Interchangeable Crimp Contacts (Short Point) -- page 253 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 These receptacle assemblies with plain housings can be stacked end-to-end and/or sideto-side for single or double-row connections to an open pin field with a .100 [2.54] centerline grid. 228 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Strip Form Plain, Single-Row, .100 [2.54] Centerline (Continued) Dimensions No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 A B 2.000 [50.80] .198 [5.03] 2.400 [60.96] .298 [7.57] 1.990 [50.55] .398 [10.11] 1.990 [50.55] .498 [12.65] 2.390 [60.71] .598 [15.19] 1.400 [35.56] .698 [17.73] 1.600 [40.64] .798 [20.27] 1.800 [45.72] .898 [22.81] 2.000 [50.80] .998 [23.35] 2.200 [55.88] 1.098 [27.89] 2.400 [60.96] 1.198 [30.43] Housing Quantities Per Strip Segment 10 8 5 4 4 2 2 2 2 2 2 Strip Form Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Plating A Plating B Plating C 5-103979-1 5-103979-2 5-103979-3 5-103979-4 5-103979-5 5-103979-6 5-103979-7 5-103979-8 5-103979-9 6-103979-0 6-103979-1 5-103978-1 5-103978-2 5-103978-3 5-103978-4 5-103978-5 5-103978-6 5-103978-7 5-103978-8 5-103978-9 6-103978-0 6-103978-1 5-103977-1 5-103977-2 5-103977-3 5-103977-4 5-103977-5 5-103977-6 5-103977-7 5-103977-8 5-103977-9 6-103977-0 6-103977-1 Strip Form Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C 5-103976-1 5-103976-2 5-103976-3 5-103976-4 5-103976-5 5-103976-6 5-103976-7 5-103976-8 5-103976-9 6-103976-0 6-103976-1 5-103975-1 5-103975-2 5-103975-3 5-103975-4 5-103975-5 5-103975-6 5-103975-7 5-103975-8 5-103975-9 6-103975-0 6-103975-1 5-103974-1 5-103974-2 5-103974-3 5-103974-4 5-103974-5 5-103974-6 5-103974-7 5-103974-8 5-103974-9 6-103974-0 6-103974-1 Unloaded Housings 103688-1 103688-2 103688-3 103688-4 103688-5 103688-6 103688-7 103688-8 103688-9 1-103688-0 1-103688-1 MTE Receptacle Assemblies MTE Receptacle Assemblies--Individual Form Plain, Single-Row, .100 [2.54] Centerline No. of Pos. Dimensions B 13 14 15 16 17 18 19 20 21 22 23 24 25 1.298 [32.96] 1.398 [35.51] 1.498 [38.05] 1.598 [40.59] 1.698 [43.13] 1.798 [45.67] 1.898 [48.20] 1.998 [50.75] 2.098 [53.29] 2.198 [55.83] 2.298 [58.37] 2.398 [60.91] 2.498 [63.45] Individual Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Individual Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C Plating A Plating B Plating C 6-103903-2 6-103903-3 6-103903-4 6-103903-5 6-103903-6 6-103903-7 6-103903-8 6-103903-9 7-103903-0 7-103903-1 7-103903-2 7-103903-3 7-103903-4 6-103684-2 6-103684-3 6-103684-4 6-103684-5 6-103684-6 6-103684-7 6-103684-8 6-103684-9 7-103684-0 7-103684-1 7-103684-2 7-103684-3 7-103684-4 6-103685-2 6-103685-3 6-103685-4 6-103685-5 6-103685-6 6-103685-7 6-103685-8 6-103685-9 7-103685-0 7-103685-1 7-103685-2 7-103685-3 7-103685-4 6-103902-2 6-103902-3 6-103902-4 6-103902-5 6-103902-6 6-103902-7 6-103902-8 6-103902-9 7-103902-0 7-103902-1 7-103902-2 7-103902-3 7-103902-4 6-103686-2 6-103686-3 6-103686-4 6-103686-5 6-103686-6 6-103686-7 6-103686-8 6-103686-9 7-103686-0 7-103686-1 7-103686-2 7-103686-3 7-103686-4 6-103687-2 6-103687-3 6-103687-4 6-103687-5 6-103687-6 6-103687-7 6-103687-8 6-103687-9 7-103687-0 7-103687-1 7-103687-2 7-103687-3 7-103687-4 Unloaded Housings 1-103688-2 1-103688-3 1-103688-4 1-103688-5 1-103688-6 1-103688-7 1-103688-8 1-103688-9 2-103688-0 2-103688-1 2-103688-2 2-103688-3 2-103688-4 5 Notes: 1. Receptacle assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. Use Extraction/Lance Reset Tool No. 843477-1 to remove receptacle contacts. 3. Keying plugs are available, see page 253. Note: All part numbers are RoHS compliant. 229 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Polarized/Latching, Single-Row, .100 [2.54] Centerline Receptacle Contacts (See Note 1) .520 [13.21] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. 1.120 [28.45] .600 [15.24] Material and Finish MTE Receptacle Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. Mating post length for preloaded housings is .200 [5.08] min., .250 [6.35] max. 5 B Typ. A Position No. 1 Indicator (Farside) .100 [2.54] Typ. .098 [2.49] Related Product Data Mateable AMPMODU Products Pin Assemblies (Polarized/ Latching) -- pages 236, 237 Pin Assemblies with Guide Ribs (installed in Panel Mount Pin Shroud) -- pages 238, 239, 242 Headers (Polarized/Latching) -- pages 244-252 Interchangeable Crimp Contacts (Short Point) -- page 253 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 230 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Strip Form Polarized/Latching, Single-Row, .100 [2.54] Centerline (Continued) Dimensions No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 A B 2.000 [50.80] .198 [5.03] 2.400 [60.96] .298 [7.57] 1.990 [50.55] .398 [10.11] 1.990 [50.55] .498 [12.65] 2.390 [60.71] .598 [15.19] 1.400 [35.56] .698 [17.73] 1.600 [40.64] .798 [20.27] 1.800 [45.72] .898 [22.81] 2.000 [50.80] .998 [23.35] 2.200 [55.88] 1.098 [27.89] 2.400 [60.96] 1.198 [30.43] Housing Quantities Per Strip Segment 10 8 5 4 4 2 2 2 2 2 2 Strip Form Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Plating A Plating B Plating C 5-103961-1 5-103961-2 5-103961-3 5-103961-4 5-103961-5 5-103961-6 5-103961-7 5-103961-8 5-103961-9 6-103961-0 6-103961-1 5-103960-1 5-103960-2 5-103960-3 5-103960-4 5-103960-5 5-103960-6 5-103960-7 5-103960-8 5-103960-9 6-103960-0 6-103960-1 5-103959-1 5-103959-2 5-103959-3 5-103959-4 5-103959-5 5-103959-6 5-103959-7 5-103959-8 5-103959-9 6-103959-0 6-103959-1 Strip Form Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C 5-103958-1 5-103958-2 5-103958-3 5-103958-4 5-103958-5 5-103958-6 5-103958-7 5-103958-8 5-103958-9 6-103958-0 6-103958-1 5-103957-1 5-103957-2 5-103957-3 5-103957-4 5-103957-5 5-103957-6 5-103957-7 5-103957-8 5-103957-9 6-103957-0 6-103957-1 5-103956-1 5-103956-2 5-103956-3 5-103956-4 5-103956-5 5-103956-6 5-103956-7 5-103956-8 5-103956-9 6-103956-0 6-103956-1 Unloaded Housings 104257-1 104257-2 104257-3 104257-4 104257-5 104257-6 104257-7 104257-8 104257-9 1-104257-0 1-104257-1 MTE Receptacle Assemblies MTE Receptacle Assemblies--Individual Form Polarized/Latching, Single-Row, .100 [2.54] Centerline No. of Pos. Dimensions B 13 14 15 16 17 18 19 20 21 22 23 24 25 1.298 [32.96] 1.398 [35.51] 1.498 [38.05] 1.598 [40.59] 1.698 [43.13] 1.798 [45.67] 1.898 [48.20] 1.998 [50.75] 2.098 [53.29] 2.198 [55.83] 2.298 [58.37] 2.398 [60.91] 2.498 [63.45] Individual Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Individual Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C Plating A Plating B Plating C 6-103897-2 6-103897-3 6-103897-4 6-103897-5 6-103897-6 6-103897-7 6-103897-8 6-103897-9 7-103897-0 7-103897-1 7-103897-2 7-103897-3 7-103897-4 6-103640-2 6-103640-3 6-103640-4 6-103640-5 6-103640-6 6-103640-7 6-103640-8 6-103640-9 7-103640-0 7-103640-1 7-103640-2 7-103640-3 7-103640-4 6-103641-2 6-103641-3 6-103641-4 6-103641-5 6-103641-6 6-103641-7 6-103641-8 6-103641-9 7-103641-0 7-103641-1 7-103641-2 7-103641-3 7-103641-4 6-103734-2 6-103734-3 6-103734-4 6-103734-5 6-103734-6 6-103734-7 6-103734-8 6-103734-9 7-103734-0 7-103734-1 7-103734-2 7-103734-3 7-103734-4 6-103644-2 6-103644-3 6-103644-4 6-103644-5 6-103644-6 6-103644-7 6-103644-8 6-103644-9 7-103644-0 7-103644-1 7-103644-2 7-103644-3 7-103644-4 6-103645-2 6-103645-3 6-103645-4 6-103645-5 6-103645-6 6-103645-7 6-103645-8 6-103645-9 7-103645-0 7-103645-1 7-103645-2 7-103645-3 7-103645-4 Unloaded Housings 1-104257-2 1-104257-3 1-104257-4 1-104257-5 1-104257-6 1-104257-7 1-104257-8 1-104257-9 2-104257-0 2-104257-1 2-104257-2 2-104257-3 2-104257-4 5 Notes: 1. Receptacle assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. Use Extraction/Lance Reset Tool No. 843477-1 to remove receptacle contacts. 3. Keying plugs are available, see page 253. Note: All part numbers are RoHS compliant. 231 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Guide Ribs, Single-Row, .100 [2.54] Centerline Receptacle Contacts (See Note 1) .520 [13.21] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. 1.120 [28.45] .600 [15.24] Material and Finish MTE Receptacle Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. Mating post length for preloaded housings is .200 [5.08] min., .250 [6.35] max. 5 B Typ. A Position No. 1 Indicator (Farside) .100 [2.54] Typ .098 [2.49] Related Product Data Coupling Shrouds used with -- Single-Row -- page 240 Double-Row -- page 241 Mateable AMPMODU Products (with Receptacle Assemblies Installed in Single-Row Coupling Shrouds) -- Pin Assemblies (Polarized/ Latching) -- pages 236, 237 Pin Assemblies with Guide Ribs (installed in Panel Mount Pin Shroud) -- pages 238, 239, 242 Headers (Polarized/Latching) -- pages 244-252 Mateable AMPMODU Products (with Receptacle Assemblies Installed in Double-Row Coupling Shrouds) -- Headers, Shrouded, Double-Row (.318 [8.08] mating post length, .150 [3.81] end dimension) -- pages 119-121, 124, 125, 128, 129, 131-133 Interchangeable Crimp Contacts-- (Short Point) -- page 253 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 232 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Receptacle Assemblies--Strip Form with Guide Ribs, Single-Row, .100 [2.54] Centerline (Continued) Dimensions No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 A B 2.000 [50.80] .198 [5.03] 2.400 [60.96] .298 [7.57] 1.990 [50.55] .398 [10.11] 1.990 [50.55] .498 [12.65] 2.390 [60.71] .598 [15.19] 1.400 [35.56] .698 [17.73] 1.600 [40.64] .798 [20.27] 1.800 [45.72] .898 [22.81] 2.000 [50.80] .998 [23.35] 2.200 [55.88] 1.098 [27.89] 2.400 [60.96] 1.198 [30.43] Housing Quantities Per Strip Segment 10 8 5 4 4 2 2 2 2 2 2 Strip Form Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Plating A Plating B Plating C 5-103973-1 5-103973-2 5-103973-3 5-103973-4 5-103973-5 5-103973-6 5-103973-7 5-103973-8 5-103973-9 6-103973-0 6-103973-1 5-103972-1 5-103972-2 5-103972-3 5-103972-4 5-103972-5 5-103972-6 5-103972-7 5-103972-8 5-103972-9 6-103972-0 6-103972-1 5-103971-1 5-103971-2 5-103971-3 5-103971-4 5-103971-5 5-103971-6 5-103971-7 5-103971-8 5-103971-9 6-103971-0 6-103971-1 Strip Form Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C 5-103970-1 5-103970-2 5-103970-3 5-103970-4 5-103970-5 5-103970-6 5-103970-7 5-103970-8 5-103970-9 6-103970-0 6-103970-1 5-103969-1 5-103969-2 5-103969-3 5-103969-4 5-103969-5 5-103969-6 5-103969-7 5-103969-8 5-103969-9 6-103969-0 6-103969-1 5-103968-1 5-103968-2 5-103968-3 5-103968-4 5-103968-5 5-103968-6 5-103968-7 5-103968-8 5-103968-9 6-103968-0 6-103968-1 Unloaded Housings 103648-1 103648-2 103648-3 103648-4 103648-5 103648-6 103648-7 103648-8 103648-9 1-103648-0 1-103648-1 MTE Receptacle Assemblies MTE Receptacle Assemblies--Individual Form with Guide Ribs, Single-Row, .100 [2.54] Centerline No. of Pos. Dimensions B 13 14 15 16 17 18 19 20 21 22 23 24 25 1.298 [32.96] 1.398 [35.51] 1.498 [38.05] 1.598 [40.59] 1.698 [43.13] 1.798 [45.67] 1.898 [48.20] 1.998 [50.75] 2.098 [53.29] 2.198 [55.83] 2.298 [58.37] 2.398 [60.91] 2.498 [63.45] Individual Receptacle Assembly 30-26 AWG [0.05-0.15mm2] Wire Individual Receptacle Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C Plating A Plating B Plating C 6-103901-2 6-103901-3 6-103901-4 6-103901-5 6-103901-6 6-103901-7 6-103901-8 6-103901-9 7-103901-0 7-103901-1 7-103901-2 7-103901-3 7-103901-4 6-103649-2 6-103649-3 6-103649-4 6-103649-5 6-103649-6 6-103649-7 6-103649-8 6-103649-9 7-103649-0 7-103649-1 7-103649-2 7-103649-3 7-103649-4 6-103650-2 6-103650-3 6-103650-4 6-103650-5 6-103650-6 6-103650-7 6-103650-8 6-103650-9 7-103650-0 7-103650-1 7-103650-2 7-103650-3 7-103650-4 6-103900-2 6-103900-3 6-103900-4 6-103900-5 6-103900-6 6-103900-7 6-103900-8 6-103900-9 7-103900-0 7-103900-1 7-103900-2 7-103900-3 7-103900-4 6-103651-2 6-103651-3 6-103651-4 6-103651-5 6-103651-6 6-103651-7 6-103651-8 6-103651-9 7-103651-0 7-103651-1 7-103651-2 7-103651-3 7-103651-4 6-103652-2 6-103652-3 6-103652-4 6-103652-5 6-103652-6 6-103652-7 6-103652-8 6-103652-9 7-103652-0 7-103652-1 7-103652-2 7-103652-3 7-103652-4 Unloaded Housings 1-103648-2 1-103648-3 1-103648-4 1-103648-5 1-103648-6 1-103648-7 1-103648-8 1-103648-9 2-103648-0 2-103648-1 2-103648-2 2-103648-3 2-103648-4 5 Notes: 1. Receptacle assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. Use Extraction/Lance Reset Tool No. 843477-1 to remove receptacle contacts. 3. Keying plugs are available, see page 253. Note: All part numbers are RoHS compliant. 233 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE High Pressure Receptacle Assemblies--Plain, Single-Row, .100 [2.54] Centerline Receptacle Contacts (See Note 1) .520 [13.21] 1.120 [28.45] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. .600 [15.24] Material and Finish B Typ. MTE Receptacle Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. Mating post length for preloaded housings is .200 [5.08] min., .250 [6.35] max. A Position No. 1 Indicator (Farside) .100 [2.54] Typ. .098 [2.49] Related Product Data 5 Mateable AMPMODU Products Breakaway Headers -- pages 102110, (with .230 mating length) Reeled Breakaway Headers -- pages 106, 107 (with .230 mating length) Machine Applied Bandolier Posts -- page 163 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278) Product Specification 108-25034 Application Specification 114-25026 No. of Pos. A B Housings Quantities Per Strip Segment 2 3 4 5 6 7 8 9 10 11 12 1.980 [50.29] 1.490 [37.85] 1.990 [50.55] 1.990 [50.55] 2.390 [60.71] 1.400 [35.56] 1.600 [40.64] 1.800 [45.72] 2.000 [50.80] 2.200 [55.88] 2.400 [60.96] .198 [5.03] .298 [7.57] .398 [10.11] .498 [12.65] .598 [15.19] .698 [17.73] .798 [20.27] .898 [22.81] .998 [23.35] 1.098 [27.89] 1.198 [30.43] 10 5 5 4 4 2 2 2 2 2 2 Dimensions Strip Form Receptacle Assembly 30-26 AWG [.05-.15mm2] Wire 5-104438-1 5-104438-2 5-104438-3 5-104438-4 5-104438-5 5-104438-6 5-104438-7 5-104438-8 5-104438-9 6-104438-0 6-104438-1 Strip Form Receptacle Assembly 26-22 AWG [.12-.30mm2] Wire 5-104439-1 5-104439-2 5-104439-3 5-104439-4 5-104439-5 5-104439-6 5-104439-7 5-104439-8 5-104439-9 6-104439-0 6-104439-1 Notes: 1. Receptacle assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. High pressure receptacle contacts can be made available in other housing styles and position sizes. Contact your Tyco Electronics sales representative. Note: All part numbers are RoHS compliant. 234 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE High Pressure Receptacle Assemblies - Guide Ribs Receptacle Contacts (See Note 1) .520 [13.21] 1.120 [28.45] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. .600 [15.24] B Typ. Material and Finish A Housing -- Thermoplastic, black, 94V-0 rated Contacts -- Phosphor Bronze, duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin on crimp area, with entire contact underplated .000050 [0.00127] nickel. Position No. 1 Indicator (Farside) .100 [2.54] Typ MTE Pin Assemblies Related Product Data Coupling Shrouds used with -- Single-Row -- page 240 Double-Row -- page 241 Mateable AMPMODU Products (with Receptacle Assemblies Installed in Single-Row Coupling Shrouds) -- Pin Assemblies (Polarized/ Latching) -- pages 236, 237 Pin Assemblies with Guide Ribs (installed in Panel Mount Pin Shroud) -- pages 238, 239, 242 Headers (Polarized/Latching) -- pages 244-252 Mateable AMPMODU Products (with Receptacle Assemblies Installed in Double-Row Coupling Shrouds) -- Headers, Shrouded, Double-Row (.318 [8.08] mating post length, .150 [3.81] end dimension) -- pages 119-121, 124, 125, 128, 129, 131-133 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 .098 [2.49] 5 No. of Pos. A B Housings Quantities Per Strip Segment 2 3 4 5 6 7 8 9 10 11 12 1.980 [50.29] 1.490 [37.85] 1.990 [50.55] 1.990 [50.55] 2.390 [60.71] 1.400 [35.56] 1.600 [40.64] 1.800 [45.72] 2.000 [50.80] 2.200 [55.88] 2.400 [60.96] .198 [5.03] .298 [7.57] .398 [10.11] .498 [12.65] .598 [15.19] .698 [17.73] .798 [20.27] .898 [22.81] .998 [23.35] 1.098 [27.89] 1.198 [30.43] 10 5 5 4 4 2 2 2 2 2 2 Dimensions Strip Form Receptacle Assembly 30-26 AWG [.05-.15mm2] Wire 5-147396-1 5-147396-2 5-147396-3 5-147396-4 5-147396-5 5-147396-6 5-147396-7 5-147396-8 5-147396-9 6-147396-0 6-147396-1 Strip Form Receptacle Assembly 26-22 AWG [.12-.30mm2] Wire 5-147030-3 5-147030-4 5-147030-1 5-147030-2 5-147030-5 5-147030-6 5-147030-7 5-147030-8 5-147030-9 6-147030-0 6-147030-1 Note: All part numbers are RoHS compliant. 235 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Pin Assemblies, Shrouded--Polarized/Latching, Single-Row, .100 [2.54] Centerline Pin Contacts (See Note 1) .520 [13.21] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. 1.470 [37.34] Material and Finish MTE Pin Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. 5 .950 [24.13] B Typ. Position No. 1 Indicator A .260 [6.60] .100 [2.54] Typ. .200 [5.08] Related Product Data Mateable AMPMODU Products -- Receptacle Assemblies (Polarized/Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 Interchangeable Crimp Contacts -- page 254 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 236 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Pin Assemblies, Shrouded--Strip Form Polarized/Latching, Single-Row, .100 [2.54] Centerline (Continued) Dimensions No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 A B 2.360 [59.94] .295 [7.49] 1.980 [50.29] .395 [10.03] 1.980 [50.29] .495 [12.57] 2.380 [60.45] .595 [15.11] 1.390 [35.31] .695 [17.65] 2.390 [60.71] .795 [20.19] 1.790 [45.47] .895 [22.73] 1.990 [50.57] .995 [25.27] 2.190 [55.63] 1.095 [27.81] 2.390 [60.71] 1.195 [30.35] 2.590 [65.79] 1.295 [32.89] Housing Quantities Per Strip Segment 8 5 4 4 2 3 2 2 2 2 2 Strip Form Pin Assembly 30-26 AWG [0.05-0.15mm2] Wire Plating A Plating B Plating C 5-103949-1 5-103949-2 5-103949-3 5-103949-4 5-103949-5 5-103949-6 5-103949-7 5-103949-8 5-103949-9 6-103949-0 6-103949-1 5-103948-1 5-103948-2 5-103948-3 5-103948-4 5-103948-5 5-103948-6 5-103948-7 5-103948-8 5-103948-9 6-103948-0 6-103948-1 5-103947-1 5-103947-2 5-103947-3 5-103947-4 5-103947-5 5-103947-6 5-103947-7 5-103947-8 5-103947-9 6-103947-0 6-103947-1 Strip Form Pin Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C 5-103946-1 5-103946-2 5-103946-3 5-103946-4 5-103946-5 5-103946-6 5-103946-7 5-103946-8 5-103946-9 6-103946-0 6-103946-1 5-103945-1 5-103945-2 5-103945-3 5-103945-4 5-103945-5 5-103945-6 5-103945-7 5-103945-8 5-103945-9 6-103945-0 6-103945-1 5-103944-1 5-103944-2 5-103944-3 5-103944-4 5-103944-5 5-103944-6 5-103944-7 5-103944-8 5-103944-9 6-103944-0 6-103944-1 Unloaded Housings 103653-1 103653-2 103653-3 103653-4 103653-5 103653-6 103653-7 103653-8 103653-9 1-103653-0 1-103653-1 MTE Pin Assemblies MTE Pin Assemblies, Shrouded--Individual Form Polarized/Latching, Single-Row, .100 [2.54] Centerline No. of Pos. Dimensions B 13 14 15 16 17 18 19 20 21 22 23 24 25 1.395 [35.43] 1.495 [37.97] 1.595 [40.51] 1.695 [43.05] 1.795 [45.59] 1.895 [48.13] 1.995 [50.67] 2.095 [53.21] 2.195 [55.75] 2.295 [58.29] 2.395 [60.83] 2.495 [63.37] 2.595 [65.91] Individual Pin Assembly 30-26 AWG [0.05-0.15mm2] Wire Individual Pin Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C Plating A Plating B Plating C 6-103894-2 6-103894-3 6-103894-4 6-103894-5 6-103894-6 6-103894-7 6-103894-8 6-103894-9 7-103894-0 7-103894-1 7-103894-2 7-103894-3 7-103894-4 6-103658-2 6-103658-3 6-103658-4 6-103658-5 6-103658-6 6-103658-7 6-103658-8 6-103658-9 7-103658-0 7-103658-1 7-103658-2 7-103658-3 7-103658-4 6-103659-2 6-103659-3 6-103659-4 6-103659-5 6-103659-6 6-103659-7 6-103659-8 6-103659-9 7-103659-0 7-103659-1 7-103659-2 7-103659-3 7-103659-4 6-103893-2 6-103893-3 6-103893-4 6-103893-5 6-103893-6 6-103893-7 6-103893-8 6-103893-9 7-103893-0 7-103893-1 7-103893-2 7-103893-3 7-103893-4 6-103660-2 6-103660-3 6-103660-4 6-103660-5 6-103660-6 6-103660-7 6-103660-8 6-103660-9 7-103660-0 7-103660-1 7-103660-2 7-103660-3 7-103660-4 6-103661-2 6-103661-3 6-103661-4 6-103661-5 6-103661-6 6-103661-7 6-103661-8 6-103661-9 7-103661-0 7-103661-1 7-103661-2 7-103661-3 7-103661-4 Unloaded Housings 1-103653-2 1-103653-3 1-103653-4 1-103653-5 1-103653-6 1-103653-7 1-103653-8 1-103653-9 2-103653-0 2-103653-1 2-103653-2 2-103653-3 2-103653-4 5 Notes: 1. Pin assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. Use Extraction/Lance Reset Tool No. 843477-1 to remove pin contacts. Note: All part numbers are RoHS compliant. 237 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Pin Assemblies--Guide Ribs, Single-Row, .100 [2.54] Centerline Pin Contacts (See Note 1) .520 [13.21] Preassembled housings in strip form are available in positions 2 thru 12. For ease of handling, positions 2 thru 5 are recommended when using the Tyco Electronics Manual Pistol Grip Tool. Material and Finish MTE Pin Assemblies Housing -- Black thermoplastic, 94V-0 rated Contacts -- Phosphor Bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact Note: Insulation displacement contacts accept an insulation diameter of .030 [0.76] min. to .054 [1.37] max. with an insulation wall thickness of .015 [0.38] max. 5 1.120 [28.45] .600 [15.24] B Typ. Position No. 1 Indicator (Farside) A .100 [2.54] Typ. .098 [2.49] Related Product Data Mateable AMPMODU MTE Products (with Pin Assembly Installed in Panel Mount Pin Shroud) -- pages 242, 243 Receptacle Assemblies (Polarized/Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single Row Coupling Shroud) -- pages 232, 233, 235, 240 Interchangeable Crimp Contacts -- page 254 Application Tooling -- page 273 Performance Specifications -- page 225 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 238 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Pin Assemblies--Strip Form with Guide Ribs, Single-Row, .100 [2.54] Centerline (Continued) Dimensions No. of Pos. A 2 3 4 5 6 7 8 9 10 11 12 1.980 [50.29] 1.490 [37.85] 1.990 [50.55] 1.990 [50.55] 2.390 [60.71] 1.400 [35.56] 1.600 [40.64] 1.800 [45.72] 2.000 [50.80] 2.200 [55.88] 2.400 [60.96] B 0.198 [5.03] 0.298 [7.57] 0.398 [10.11] 0.498 [12.65] 0.598 [15.19] 0.698 [17.73] 0.798 [20.27] 0.898 [22.81] 0.998 [25.35] 1.098 [27.89] 1.198 [30.43] Housing Quantities Per Strip Segment 10 5 5 4 4 2 2 2 2 2 2 Strip Form Pin Assembly 30-26 AWG [0.05-0.15mm2] Wire Plating A Plating B Plating C 5-103955-1 5-103955-2 5-103955-3 5-103955-4 5-103955-5 5-103955-6 5-103955-7 5-103955-8 5-103955-9 6-103955-0 6-103955-1 5-103954-1 5-103954-2 5-103954-3 5-103954-4 5-103954-5 5-103954-6 5-103954-7 5-103954-8 5-103954-9 6-103954-0 6-103954-1 5-103953-1 5-103953-2 5-103953-3 5-103953-4 5-103953-5 5-103953-6 5-103953-7 5-103953-8 5-103953-9 6-103953-0 6-103953-1 Strip Form Pin Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C 5-103952-1 5-103952-2 5-103952-3 5-103952-4 5-103952-5 5-103952-6 5-103952-7 5-103952-8 5-103952-9 6-103952-0 6-103952-1 5-103951-1 5-103951-2 5-103951-3 5-103951-4 5-103951-5 5-103951-6 5-103951-7 5-103951-8 5-103951-9 6-103951-0 6-103951-1 5-103950-1 5-103950-2 5-103950-3 5-103950-4 5-103950-5 5-103950-6 5-103950-7 5-103950-8 5-103950-9 6-103950-0 6-103950-1 Unloaded Housings 104503-1 104503-2 104503-3 104503-4 104503-5 104503-6 104503-7 104503-8 104503-9 1-104503-0 1-104503-1 MTE Pin Assemblies MTE Pin Assemblies--Individual Form with Guide Ribs, Single-Row, .100 [2.54] Centerline No. of Pos. Dimensions B 13 14 15 16 17 18 19 20 21 22 23 24 25 1.398 [35.51] 1.498 [38.05] 1.598 [40.59] 1.698 [43.13] 1.798 [45.67] 1.898 [48.20] 1.998 [50.75] 2.098 [53.29] 2.198 [55.83] 2.298 [58.37] 2.398 [60.91] 2.498 [63.45] 2.598 [65.99] Individual Pin Assembly 30-26 AWG [0.05-0.15mm2] Wire Individual Pin Assembly 26-22 AWG [0.12-0.3mm2] Wire Plating A Plating B Plating C Plating A Plating B Plating C 6-103896-2 6-103896-3 6-103896-4 6-103896-5 6-103896-6 6-103896-7 6-103896-8 6-103896-9 7-103896-0 7-103896-1 7-103896-2 7-103896-3 7-103896-4 6-103657-2 6-103657-3 6-103657-4 6-103657-5 6-103657-6 6-103657-7 6-103657-8 6-103657-9 7-103657-0 7-103657-1 7-103657-2 7-103657-3 7-103657-4 6-103656-2 6-103656-3 6-103656-4 6-103656-5 6-103656-6 6-103656-7 6-103656-8 6-103656-9 7-103656-0 7-103656-1 7-103656-2 7-103656-3 7-103656-4 6-103895-2 6-103895-3 6-103895-4 6-103895-5 6-103895-6 6-103895-7 6-103895-8 6-103895-9 7-103895-0 7-103895-1 7-103895-2 7-103895-3 7-103895-4 6-103655-2 6-103655-3 6-103655-4 6-103655-5 6-103655-6 6-103655-7 6-103655-8 6-103655-9 7-103655-0 7-103655-1 7-103655-2 7-103655-3 7-103655-4 6-103654-2 6-103654-3 6-103654-4 6-103654-5 6-103654-6 6-103654-7 6-103654-8 6-103654-9 7-103654-0 7-103654-1 7-103654-2 7-103654-3 7-103654-4 Unloaded Housings 1-104503-2 1-104503-3 1-104503-4 1-104503-5 1-104503-6 1-104503-7 1-104503-8 1-104503-9 2-104503-0 2-104503-1 2-104503-2 2-104503-3 2-104503-4 5 Notes: 1. Pin assemblies are furnished with strip contacts partially inserted into housing--contacts latched into "preload" windows. Contacts are fully inserted into housings automatically when terminated with Tyco Electronics application machines, or manually when terminated with Tyco Electronics pistol grip hand tool. 2. Use Extraction/Lance Reset Tool No. 843477-1 to remove pin contacts. Note: All part numbers are RoHS compliant. 239 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Coupling Shrouds for MTE Receptacle Assemblies with Guide Ribs Single-Row .307 [7.80] A Material Black thermoplastic, 94V-0 rated .582 [14.78] Technical Documents -- pages 277, 278 No. of Pos. 4 5 6 7 8 9 10 11 12 13 14 Dimension A .485 [12.32] .585 [14.86] .685 [17.40] .785 [19.94] .885 [22.48] .985 [25.02] 1.085 [27.56] 1.185 [30.10] 1.285 [32.64] 1.385 [35.18] 1.485 [37.72] Single-Row Coupling Shroud 103680-1 103680-2 103680-3 103680-4 103680-5 103680-6 103680-7 103680-8 103680-9 1-103680-0 1-103680-1 MTE Coupling Shrouds Product Specification 108-25034 Application Specification 114-25026 No. of Pos. 15 16 17 18 19 20 21 22 23 24 25 Dimension A 1.585 [40.26] 1.685 [42.80] 1.785 [45.34] 1.885 [47.88] 1.985 [50.42] 2.085 [52.96] 2.185 [55.50] 2.285 [58.04] 2.385 [60.58] 2.485 [63.12] 2.585 [65.66] Single-Row Coupling Shroud 1-103680-2 1-103680-3 1-103680-4 1-103680-5 1-103680-6 1-103680-7 1-103680-8 1-103680-9 2-103680-0 2-103680-1 2-103680-2 Pin Assemblies with Guide Ribs, Installed in Panel Mount Pin Shroud (Refer to pages 238, 239 & 242) Pin Assembly, Shrouded Polarized/Latching (Refer to pages 236 & 237) 5 Receptacle Assemblies with Guide Ribs (Refer to pages 232, 233, 235) Single-Row Coupling Shroud Headers, Polarized/Latching, Straight and Right Angle Post, with or without Holddown (See pages 244-252) Typical Application of Single-Row Coupling Shroud and Mating AMPMODU MTE Products Note: All part numbers are RoHS compliant. 240 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Coupling Shrouds for MTE Receptacle Assemblies with Guide Ribs (Continued) Double-Row Material .735 [18.67] Black thermoplastic, 94V-0 rated Technical Documents -- Position No. 1 Identification pages 277, 278 A Product Specification 108-25034 Application Specification 114-25026 Dimension A .585 [14.86] .685 [17.40] .785 [19.94] .885 [22.48] .985 [25.02] 1.085 [27.56] 1.185 [30.10] 1.285 [32.64] 1.385 [35.18] 1.485 [37.72] 1.585 [40.26] 1.685 [42.80] 1.785 [45.34] 1.885 [47.88] 2.185 [55.50] 2.685 [68.20] Double-Row Coupling Shroud 103681-1 103681-2 103681-3 103681-4 103681-5 104500-1 104500-2 104500-3 104500-4 104500-5 104500-6 104500-7 104500-8 104500-9 1-104500-0 1-104500-1 MTE Coupling Shrouds No. of Pos. 8 10 12 14 16 18 20 22 24 26 28 30 32 34 40 50 5 AMPMODU Shrouded Headers Double-Row, Straight or Right-Angle Post1 Double-Row Coupling Shroud Receptacle Assemblies with Guide Ribs (Refer to pages 232, 233 & 235) Mating AMPMODU Double-Row Shrouded Headers must have .318 [8.08] mating post length and .150 [3.81] dimension from centerline of last post to inside of end shroud wall. 1 1 Typical Application of Double-Row Coupling Shroud and Mating AMPMODU Products Note: All part numbers are RoHS compliant. 241 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Panel Mount Pin Shrouds for MTE Pin Assemblies with Guide Ribs, Single-Row Material .310 [7.87] Black thermoplastic, 94V-0 rated A .250 [6.35] Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 .990 [25.15] Position No. 1 Identification MTE Panel Mount Pin Shrouds .320 [8.13] .270 [6.86] .320 [8.13] B 5 No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 13 Dimensions A B .735 [18.67] .625 [15.88] .835 [21.21] .725 [18.42] .935 [23.75] .825 [20.96] 1.035 [26.29] .925 [23.50] 1.135 [28.83] 1.025 [26.04] 1.235 [31.37] 1.125 [28.58] 1.335 [33.91] 1.225 [31.12] 1.435 [36.45] 1.325 [33.66] 1.535 [38.99] 1.425 [36.20] 1.635 [41.53] 1.525 [38.74] 1.735 [44.07] 1.625 [41.28] 1.835 [46.61] 1.725 [43.82] Panel Mount Pin Shroud 103682-1 103682-2 103682-3 103682-4 103682-5 103682-6 103682-7 103682-8 103682-9 1-103682-0 1-103682-1 1-103682-2 No. of Pos. 14 15 16 17 18 19 20 21 22 23 24 25 Dimensions A B 1.935 [49.15] 1.825 [46.36] 2.035 [51.69] 1.925 [48.90] 2.135 [54.23] 2.025 [51.44] 2.235 [56.77] 2.125 [53.98] 2.335 [59.31] 2.225 [56.52] 2.435 [61.85] 2.325 [59.06] 2.535 [64.39] 2.425 [61.60] 2.635 [66.93] 2.525 [64.14] 2.735 [69.47] 2.625 [66.68] 2.835 [72.01] 2.725 [69.22] 2.935 [74.55] 2.825 [71.76] 3.035 [77.09] 2.925 [74.30] Panel Mount Pin Shroud 1-103682-3 1-103682-4 1-103682-5 1-103682-6 1-103682-7 1-103682-8 1-103682-9 2-103682-0 2-103682-1 2-103682-2 2-103682-3 2-103682-4 Note: All part numbers are RoHS compliant. 242 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Panel Mount Pin Shrouds for MTE Pin Assemblies with Guide Ribs, Single-Row (Continued) Material Black thermoplastic, 94V-0 rated Technical Documents -- pages 277, 278 Pin Assembly with Guide Ribs (Refer to pages 238 & 239) Product Specification 108-25034 Application Specification 114-25026 Panel Mount Pin Shroud Receptacle Assemblies with Guide Ribs, Installed in Single-Row Coupling Shroud (Refer to pages 232, 233, 235 & 240) Rear of Panel MTE Panel Mount Pin Shrouds Receptacle Assembly, Polarized/Latching (Refer to pages 230 & 231) Typical Application of Panel Mount Pin Shroud and Mating AMPMODU Products 5 243 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Shrouded Polarized/Latching, Single-Row .100 [2.54] Centerline .025 [0.64] Square Straight Post (With or Without Swaged Tail) .535 [13.59] Swaged Retention Tail (See Note) Position No. 1 Indicator A Material and Finish Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100 [0.00254] min. tin on solder area, with entire post underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000100 [0.00254] min. tin on solder area, with entire post underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire post MTE Headers .230 [5.84] B C .060 [1.52] X .200 [5.08] .120 [3.05] .100 Typ. [2.54] .200 Ref. [5.08] (Contact Area) .100 [2.54] .130 [3.30] .275 [6.98] .350 [8.89] X .060 [1.52] Section X-X C .100* Typ. [2.54] Related Product Data 5 Mateable AMPMODU MTE Products -- Receptacle Assemblies (Polarized/Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 .035.003 Dia. Typ. [0.890.08] or .040.003 Dia. Typ. [1.020.08] (for Retention Tails) Recommended PC Board Hole Layout *.003 [0.08]; tolerances not to accumulate within one connector pattern. Note: Swaged retention tails are provided in a minimum of two locations per header. Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 244 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Shrouded Polarized/Latching, Single-Row .100 [2.54] Centerline (Continued) A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] Dimensions B C .220 [5.59] .100 [2.54] .320 [8.13] .200 [5.08] .420 [10.67] .300 [7.62] .520 [13.21] .400 [10.16] .620 [15.75] .500 [12.70] .720 [18.29] .600 [15.24] .820 [20.83] .700 [17.78] .920 [23.37] .800 [20.32] 1.020 [25.91] .900 [22.86] 1.120 [28.45] 1.000 [25.40] 1.220 [30.99] 1.100 [27.94] 1.320 [33.53] 1.200 [30.48] 1.420 [36.07] 1.300 [33.02] 1.520 [38.61] 1.400 [35.56] 1.620 [41.15] 1.500 [38.10] 1.720 [43.69] 1.600 [40.64] 1.820 [46.23] 1.700 [43.18] 1.920 [48.77] 1.800 [45.72] 2.020 [51.31] 1.900 [48.26] 2.120 [53.85] 2.000 [50.80] 2.220 [56.39] 2.100 [53.34] 2.320 [58.93] 2.200 [55.88] 2.420 [61.47] 2.300 [58.42] 2.520 [64.01] 2.400 [60.96] Polarized/Latching Header With Swage Plating A Plating B Plating C 5-103908-1 5-104362-1 5-103669-1 5-103908-2 5-104362-2 5-103669-2 5-103908-3 5-104362-3 5-103669-3 5-103908-4 5-104362-4 5-103669-4 5-103908-5 5-104362-5 5-103669-5 5-103908-6 5-104362-6 5-103669-6 5-103908-7 5-104362-7 5-103669-7 5-103908-8 5-104362-8 5-103669-8 5-103908-9 5-104362-9 5-103669-9 6-103908-0 6-104362-0 6-103669-0 6-103908-1 6-104362-1 6-103669-1 6-103908-2 6-104909-2 6-103669-2 6-103908-3 6-104909-3 6-103669-3 6-103908-4 6-104909-4 6-103669-4 6-103908-5 6-104909-5 6-103669-5 6-103908-6 6-104909-6 6-103669-6 6-103908-7 6-104909-7 6-103669-7 6-103908-8 6-104909-8 6-103669-8 6-103908-9 6-104909-9 6-103669-9 7-103908-0 7-104909-0 7-103669-0 7-103908-1 7-104909-1 7-103669-1 7-103908-2 7-104909-2 7-103669-2 7-103908-3 7-104909-3 7-103669-3 7-103908-4 7-104909-4 7-103669-4 Polarized/Latching Header Without Swage Plating A Plating B Plating C 5-103735-1 5-104363-1 5-103639-1 5-103735-2 5-104363-2 5-103639-2 5-103735-3 5-104363-3 5-103639-3 5-103735-4 5-104363-4 5-103639-4 5-103735-5 5-104363-5 5-103639-5 5-103735-6 5-104363-6 5-103639-6 5-103735-7 5-104363-7 5-103639-7 5-103735-8 5-104363-8 5-103639-8 5-103735-9 5-104363-9 5-103639-9 6-103735-0 6-104363-0 6-103639-0 6-103735-1 6-104363-1 6-103639-1 6-103735-2 6-104910-2 6-103639-2 6-103735-3 6-104910-3 6-103639-3 6-103735-4 6-104910-4 6-103639-4 6-103735-5 6-104910-5 6-103639-5 6-103735-6 6-104910-6 6-103639-6 6-103735-7 6-104910-7 6-103639-7 6-103735-8 6-104910-8 6-103639-8 6-103735-9 6-104910-9 6-103639-9 7-103735-0 7-104910-0 7-103639-0 7-103735-1 7-104910-1 7-103639-1 7-103735-2 7-104910-2 7-103639-2 7-103735-3 7-104910-3 7-103639-3 7-103735-4 7-104910-4 7-103639-4 MTE Headers No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Notes: 1. Selectively loaded headers are available, consult Tyco Electronics. 2. Use Keying Tool No. 91417-1 to remove post for keying. 5 Note: All part numbers are RoHS compliant. 245 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Shrouded Latching, Single-Row .100 [2.54] Centerline .025 [0.64] Square Right-Angle Post With Holddown .535 [13.59] Position No. 1 Indicator A B C Material and Finish MTE Headers Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000100 [0.00254] min. tin on solder area, with entire post underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000100 [0.00254] min. tin on solder area, with entire post underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire post .060 [1.52] .100 Typ. [2.54] X .100 [2.54] .230 [5.84] .200 Ref. [5.08] (Contact Area) .200 [5.08] .365 [9.27] .275 [6.99] .130 [3.30] .120 [3.05] X .060 [1.52] .134.003 Dia. [3.400.08] (2 Plc.) .340.003 Typ. [8.640.08] .100* Typ. [2.54] .350 [8.89] .145 [3.68] Section X-X .055.003 Typ. [1.400.08] .035.003 Dia. Typ. [0.890.08] C Recommended PC Board Hole Layout (PC board thickness (for Holddown Feature) is .062.008 [1.570.20]) *.003 [0.08]; tolerance not to accumulate within one connector pattern. 5 Without Holddown .535 [13.59] Related Product Data Position No. 1 Indicator Mateable AMPMODU MTE Products -- Receptacle Assemblies (Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 A B .060 [1.52] C .100 Typ. [2.54] X .100 [2.54] .230 [5.84] .200 Ref. [5.08] (Contact Area) .200 .275 [5.08] [6.99] .130 [3.30] .120 [3.05] .060 [1.52] X .350 [8.89] C .145 [3.68] Section X-X .100* Typ. [2.54] .035.003 Dia. Typ. [0.890.08] Recommended PC Board Hole Layout *.003 [0.08]; tolerance not to accumulate within one connector pattern. 246 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Shrouded Latching, Single-Row .100 [2.54] Centerline (Continued) No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] Dimensions B C .220 [5.59] .100 [2.54] .320 [8.13] .200 [5.08] .420 [10.67] .300 [7.62] .520 [13.21] .400 [10.16] .620 [15.75] .500 [12.70] .720 [18.29] .600 [15.24] .820 [20.83] .700 [17.78] .920 [23.37] .800 [20.32] 1.020 [25.91] .900 [22.86] 1.120 [28.45] 1.000 [25.40] 1.220 [30.99] 1.100 [27.94] 1.320 [33.53] 1.200 [30.48] 1.420 [36.07] 1.300 [33.02] 1.520 [38.61] 1.400 [35.56] 1.620 [41.15] 1.500 [38.10] 1.720 [43.69] 1.600 [40.64] 1.820 [46.23] 1.700 [43.18] 1.920 [48.77] 1.800 [45.72] 2.020 [51.31] 1.900 [48.26] 2.120 [53.85] 2.000 [50.80] 2.220 [56.39] 2.100 [53.34] 2.320 [58.93] 2.200 [55.88] 2.420 [61.47] 2.300 [58.42] 2.520 [64.01] 2.400 [60.96] Latching Header With Hold Down Plating A Plating B Plating C 5-103904-1 5-103673-1 5-103672-1 5-103904-2 5-103673-2 5-103672-2 5-103904-3 5-103673-3 5-103672-3 5-103904-4 5-103673-4 5-103672-4 5-103904-5 5-103673-5 5-103672-5 5-103904-6 5-103673-6 5-103672-6 5-103904-7 5-103673-7 5-103672-7 5-103904-8 5-103673-8 5-103672-8 5-103904-9 5-103673-9 5-103672-9 6-103904-0 6-103673-0 6-103672-0 6-103904-1 6-103673-1 6-103672-1 6-103904-2 6-103673-2 6-103672-2 6-103904-3 6-103673-3 6-103672-3 6-103904-4 6-103673-4 6-103672-4 6-103904-5 6-103673-5 6-103672-5 6-103904-6 6-103673-6 6-103672-6 6-103904-7 6-103673-7 6-103672-7 6-103904-8 6-103673-8 6-103672-8 6-103904-9 6-103673-9 6-103672-9 7-103904-0 7-103673-0 7-103672-0 7-103904-1 7-103673-1 7-103672-1 7-103904-2 7-103673-2 7-103672-2 7-103904-3 7-103673-3 7-103672-3 7-103904-4 7-103673-4 7-103672-4 Latching Header Without Hold Down Plating A Plating B Plating C 5-104935-5 5-103635-1 5-103634-1 5-104935-3 5-103635-2 5-103634-2 5-104935-1 5-103635-3 5-103634-3 5-104935-6 5-103635-4 5-103634-4 5-104935-7 5-103635-5 5-103634-5 5-104935-8 5-103635-6 5-103634-6 5-104935-2 5-103635-7 5-103634-7 5-104935-9 5-103635-8 5-103634-8 6-104935-0 5-103635-9 5-103634-9 6-104935-1 6-103635-0 6-103634-0 5-104935-4 6-103635-1 6-103634-1 6-104935-2 6-103635-2 6-103634-2 6-104935-3 6-103635-3 6-103634-3 6-104935-4 6-103635-4 6-103634-4 6-104935-5 6-103635-5 6-103634-5 6-104935-6 6-103635-6 6-103634-6 6-104935-7 6-103635-7 6-103634-7 6-104935-8 6-103635-8 6-103634-8 6-104935-9 6-103635-9 6-103634-9 7-104935-0 7-103635-0 7-103634-0 7-104935-1 7-103635-1 7-103634-1 7-104935-2 7-103635-2 7-103634-2 7-104935-3 7-103635-3 7-103634-3 7-104935-4 7-103635-4 7-103634-4 MTE Headers Notes: 1. Selectively loaded headers are available, consult Tyco Electronics. 2. Use Keying Tool No. 91417-1 to remove post for keying. 5 Note: All part numbers are RoHS compliant. 247 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Shrouded Latching, Single-Row .100 [2.54] Centerline .025 [0.64] Square Straight Post (With Swaged Tails and PC Board Orientation) .535 [13.59] Swaged Retention Tail (See Note) Position No. 1 Indicator Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated .000100 [0.00254] tin over .000050 [0.00127] nickel on entire post .120 [3.05] MTE Headers .070 [1.78] X .100 [2.54] .050 [1.27] Dia. .260 [6.60] .200 [5.08] .060 [1.52] Mateable AMPMODU MTE Products -- Receptacle Assemblies (Polarized/Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 X .050 [1.27] .100 [2.54] Typ. C .100* Typ. [2.54] Technical Documents -- .230 [5.84] .065.003 Dia. [1.650.08] .130 [3.30] .135.003 [3.430.08] .040.003 Dia. Typ. [1.020.08] (for Retention Tails) pages 277, 278 5 B C Related Product Data Product Specification 108-25034 Application Specification 114-25026 A .060 [1.52] (2 Plc.) Material and Finish .075.003 [1.910.08] .350 [8.89] Section X-X Recommended PC Board Hole Layout *.003 [0.08]; tolerances not to accumulate within one connector pattern. Note: Swaged retention tails are provided in a minimum of two locations per header. No. of Pos. 2 3 4 5 6 7 8 9 10 A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] Dimensions B .220 [5.59] .320 [8.13] .420 [10.67] .520 [13.21] .620 [15.75] .720 [18.29] .820 [20.83] .920 [23.37] 1.020 [25.91] C .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] Latching Header 5-104450-1 5-104450-2 5-104450-3 5-104450-4 5-104450-5 5-104450-6 5-104450-7 5-104450-8 5-104450-9 Note: All part numbers are RoHS compliant. 248 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Through-hole, Surface Mount Compatible, Shrouded Polarized/Latching, Single-Row .100 [2.54] Centerline .025 [0.64] Square Straight Post (With Swaged Tails and PC Board Orientation) .535 [13.59] Swaged Retention Tail (See Note) Position No. 1 Indicator A B Material and Finish C Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, duplex plated .000015 [0.00038] gold on contact area, .000100 [0.00254] min tin on solder tail, with entire post underplated .000050 [0.00127] nickel .060 [1.52] .230 [5.84] .100 [2.54] .200 Ref. [5.08] (Contact Area) X .262 [6.65] .120 [3.05] .060 [1.52] .200 [5.08] .100 Typ. [2.54] .350 [8.89] .130 [3.30] X Related Product Data Section X-X .040.002 Typ. [1.020.05] .100* Typ. [2.54] .065.003 [1.650.08] .180.002 [4.570.05] .135.003 [3.430.08] .040.003 Dia. Typ. [1.020.08] Plated-Thru Hole Technical Documents -- .020.002 [0.510.05] Typ. Header Profile (Shown for orientation purposes only) pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 MTE Headers Mateable AMPMODU MTE Products -- Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 Receptacle Assemblies (Polarized Latching) -- pages 230, 231 5 .075.003 [1.900.08] Recommended PC Board Hole Layout (Stencil Thickness = .010 [0.25]) *.003 [0.08] tolerance not to accumulate within one connector pattern No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] Dimensions B .220 [5.59] .320 [8.13] .420 [10.67] .520 [13.21] .620 [15.75] .720 [18.29] .820 [20.83] .920 [23.37] 1.020 [25.91] 1.120 [28.45] 1.220 [30.99] C .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] Polarized/Latching Header, High-Temp 5-104809-1 5-104809-2 5-104809-3 5-104809-4 5-104809-5 5-104809-6 5-104809-7 5-104809-8 5-104809-9 6-104809-0 6-104809-1 Note: All part numbers are RoHS compliant. 249 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Polarized/Latching, Through-Hole, Surface Mount Compatible, Single-Row, .100 [2.54] Centerline .025 [0.64] Square Right-Angle Post (With Holddown) .535 [13.59] Position No. 1 Indicator Material and Finish Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, duplex plated .000015 [0.00038] gold on contact area, .000100 [0.00254] min. tin on solder tail, with entire post underplated .000050 [0.00127] nickel .230 [5.84] A .060 [1.52] (2 Plc.) B C .100 Typ. [2.54] .120 [3.05] .100 [2.54] X .262 [6.65] .145 [3.68] X .350 [8.89] .145 [3.68] Section X-X .093+.003 -.000 Dia. .093 2.36+0.08 -.000 (2 Plc.) .093 Mateable AMPMODU MTE Products -- Receptacle Assemblies (Polarized/ Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 MTE Headers .200 [5.08] .180 [4.57] .060 [1.52] Related Product Data [ .340.003 [8.640.08] .035.003 Dia. Typ. [0.890.08] Plated-Thru Hole Technical Documents -- 5 .200 Ref. [5.08] (Contact Area) pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 ] .090.002 [2.290.05] .100* Typ. [2.54] .070.002 Typ. [1.780.51] C .058.003 [1.470.08] (2 Plc.) Recommended PC Board (Stencil Thickness = .010 [0.25]) *.003 [0.08]; tolerance is not to accumulate within one connector pattern. No. of Pos. A Dimensions B C 2 3 4 5 6 7 8 9 10 11 12 13 .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] .220 [5.59] .320 [8.13] .420 [10.67] .520 [13.21] .620 [15.75] .720 [18.29] .820 [20.83] .920 [23.37] 1.020 [25.91] 1.120 [28.44] 1.220 [30.99] 1.320 [33.53] .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] Right-Angle Header with Hold Down 5-104361-1 5-104361-2 5-104361-3 5-104361-4 5-104361-5 5-104361-6 5-104361-7 5-104361-8 5-104361-9 6-104361-0 6-104361-1 6-104361-2 No. of Pos. A Dimensions B C 14 15 16 17 18 19 20 21 22 23 24 25 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 1.420 [36.07] 1.520 [38.61] 1.620 [41.15] 1.720 [43.69] 1.820 [46.23] 1.920 [48.77] 2.020 [51.31] 2.120 [53.85] 2.220 [56.39] 2.320 [58.93] 2.420 [61.47] 2.520 [64.01] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] Right-Angle Header with Hold Down 6-104361-3 6-104361-4 6-104361-5 6-104361-6 6-104361-7 6-104361-8 6-104361-9 7-104361-0 7-104361-1 7-104361-2 7-104361-3 7-104361-4 Note: All part numbers are RoHS compliant. 250 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Right-Angle, Polarized/Latching, Surface Mount E .025 [0.64] Typ. .120 [3.05] O.085.002 [2.160.05] .065 Min Pad on [1.65] Underside 2 Plc .140 [3.56] .535 [13.59] Material and Finish Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Duplex plated .000030 [.00076] gold on contact area, .000100 [.00254] min. tin on solder area, with entire post underplated .000050 [.00127] nickel. Plating B -- Duplex plated .000015 [.00038] gold on contact area, .000100 [.00254] min. tin on solder area, with entire post underplated .000050 [.00127] nickel. Plating C -- .000100 [.00254] tin over .000050 [.00127] nickel on entire post .133 [3.38] .070.002 Typ [1.780.05] Position No. 1 Indicator A .120 [3.05] .200 [5.08] D .002 [0.05] (Tangent of heel) Product Specification 108-25034 Application Specification 114-25026 Note: All part numbers are RoHS compliant. .076 [1.93] .288 [7.32] Ref ] + 0.05 - 0.07 .038 2 Plc [0.97] .350 [8.89] .200 [5.08] Ref Contact Area K K [1.19 .457 [11.61] Ref See L Section K-K MTE Headers Technical Documents -- C B .262 [6.65] .047 -.003 (Plated thru hole) Recommended PC Board Layout (Refer to MTE Application Spec. 114-25026 for Stencil Aperture Layout Using .006 [0.152] or .008 [0.203] Stencil Thickness) pages 277, 278 + .002 O Recommended PC Board Layout Mateable AMPMODU MTE Products -- Receptacle Assemblies (Polarized/ Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 .190.001 [4.830.02] 2 Plc .265 [6.73] .165.003 [4.190.07] C Related Product Data .136.001 [3.450.02] 2 Plc .054/.039 [1.37/0.99] View L 5 .140.002 [3.560.05] No. of Pos. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] 2.500 [63.50] 2.600 [66.04] 2.700 [68.58] B .220 [5.59] .320 [8.13] .420 [10.67] .520 [13.21] .620 [15.75] .720 [18.29] .820 [20.83] .920 [23.37] 1.020 [25.91] 1.120 [28.45] 1.220 [30.99] 1.320 [33.53] 1.420 [36.07] 1.520 [38.61] 1.620 [41.15] 1.720 [43.69] 1.820 [46.23] 1.920 [48.77] 2.020 [51.31] 2.120 [53.85] 2.220 [56.39] 2.320 [58.93] 2.420 [61.47] 2.520 [64.01] Dimensions C .100 [2.54] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 1.800 [45.72] 1.900 [48.26] 2.000 [50.80] 2.100 [53.34] 2.200 [55.88] 2.300 [58.42] 2.400 [60.96] D .140 [3.56] .190 [4.83] .240 [6.10] .290 [7.37] .340 [8.64] .390 [9.91] .440 [11.18] .490 [12.45] .540 [13.72] .590 [14.99] .640 [16.26] .690 [17.53] .740 [18.80] .790 [20.07] .840 [21.34] .890 [22.61] .940 [23.88] .990 [25.15] 1.040 [26.42] 1.090 [27.69] 1.140 [28.96] 1.190 [30.23] 1.240 [31.50] 1.290 [32.77] E .290 [7.37] .390 [9.91] .490 [12.45] .590 [14.99] .690 [17.53] .790 [20.07] .890 [22.61] .990 [25.15] 1.090 [27.69] 1.190 [30.23] 1.290 [32.77] 1.390 [35.31] 1.490 [37.85] 1.590 [40.39] 1.690 [42.93] 1.790 [45.47] 1.890 [48.01] 1.990 [50.55] 2.090 [53.09] 2.190 [55.63] 2.290 [58.17] 2.390 [60.71] 2.490 [63.25] 2.590 [65.79] Right-Angle Latching SMT Headers Plating A Plating B Plating C 5-147323-1 5-147278-1 5-147324-1 5-147323-2 5-147278-2 5-147324-2 5-147323-3 5-147278-3 5-147324-3 5-147323-4 5-147278-4 5-147324-4 5-147323-5 5-147278-5 5-147324-5 5-147323-6 5-147278-6 5-147324-6 5-147323-7 5-147278-7 5-147324-7 5-147323-8 5-147278-8 5-147324-8 5-147323-9 5-147278-9 5-147324-9 6-147323-0 6-147278-0 6-147324-0 6-147323-1 6-147278-1 6-147324-1 6-147323-2 6-147278-2 6-147324-2 6-147323-3 6-147278-3 6-147324-3 6-147323-4 6-147278-4 6-147324-4 6-147323-5 6-147278-5 6-147324-5 6-147323-6 6-147278-6 6-147324-6 6-147323-7 6-147278-7 6-147324-7 6-147323-8 6-147278-8 6-147324-8 6-147323-9 6-147278-9 6-147324-9 7-147323-0 7-147278-0 7-147324-0 7-147323-1 7-147278-1 7-147324-1 7-147323-2 7-147278-2 7-147324-2 7-147323-3 7-147278-3 7-147324-3 7-147323-4 7-147278-4 7-147324-4 251 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MTE Headers, Vertical, Polarized/Latching, Surface Mount E .075 [1.90] .025 Typ. [0.62] .535 [13.59] .313 [7.62] Material and Finish MTE Headers Housing -- Black thermoplastic, 94V-0 rated Posts -- Brass, plated as follows: Plating A -- Duplex plated .000030 [.00076] gold on contact area, .000100 [.00254] min. tin on solder area, with entire post underplated .000050 [.00127] nickel. Plating B -- Duplex plated .000015 [.00038] gold on contact area, .000100 [.00254] min. tin on solder area, with entire post underplated .000050 [.00127] nickel. Plating C -- .000100 [.00254] tin over .000050 [.00127] nickel on entire post .063 Position No. 1 Indicator [1.52] A .230 [5.84] B .025 Typ. [0.64] K .100 [2.54] .120 [3.05] K Pick and Place Cap .200 [5.08] Section K-K .100 Typ. [2.54] .055.003 [1.400.08] + .002 O .052 - .003 [1.32 .088.003 [2.250.08] ] + 0.05 - 0.07 Plated Thru-Hole Recommended PC Board Layout O .070.002 [1.780.05] (Refer to MTE Application Spec. 114-25026 for Stencil Aperature Layout using .006 [0.152] or .008 [0.203] stencil thickness 5 .113 [2.88] C .227 [5.76] 0.06 [1.53] D Position No. 1 Recommended PC Board Layout Related Product Data Mateable AMPMODU MTE Products -- Receptacle Assemblies (Polarized/ Latching) -- pages 230, 231 Receptacle Assemblies with Guide Ribs (installed in Single-Row Coupling Shroud) -- pages 232, 233, 235, 240 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 Note: All part numbers are RoHS compliant. Dimensions No. of Pos. A 2 .300[7.62] .220[5.59] 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 .400[10.16] .500[12.70] .600[15.24] .700[17.78] .800[20.32] .900[22.86] 1.000[25.40] 1.100[27.94] 1.200[30.48] 1.300[33.02] 1.400[35.56] 1.500[38.10] 1.600[40.64] 1.700[43.18] 1.800[45.72] 1.900[48.26] 2.000[50.80] 2.100[53.34] 2.200[55.88] 2.300[58.42] 2.400[60.96] 2.500[63.50] 2.600[66.04] .320[8.13] .420[10.67] .520[13.21] .620[15.75] .720[18.29] .820[20.83] .920[23.37] 1.020[25.91] 1.120[28.45] 1.220[30.99] 1.320[33.53] 1.420[36.07] 1.520[38.61] 1.620[41.15] 1.720[43.69] 1.820[46.23] 1.920[48.77] 2.020[51.31] 2.120[53.85] 2.220[56.39] 2.320[58.93] 2.420[61.47] 2.520[64.01] B C Vertical SMT Headers D E Plating A .100[2.54] .220[5.60] Plating B Plating C .110[2.80] 5-1375583-1 5-1375582-1 5-1375549-1 .200[5.08] .300[7.62] .400[10.16] .500[12.70] .600[15.24] .700[17.78] .800[20.32] .900[22.86] 1.000[25.40] 1.100[27.94] 1.200[30.48] 1.300[33.02] 1.400[35.56] 1.500[38.10] 1.600[40.64] 1.700[43.18] 1.800[45.72] 1.900[48.26] 2.000[50.80] 2.100[53.34] 2.200[55.88] 2.300[58.42] 2.400[60.96] .320[8.14] .420[10.68] .520[13.22] .620[15.76] .720[18.30] .820[20.84] .920[23.38] 1.020[25.92] 1.120[28.46] 1.220[31.00] 1.320[33.54] 1.420[36.08] 1.520[38.62] 1.620[41.16] 1.720[43.70] 1.820[46.24] 1.920[48.78] 2.020[51.32] 2.120[53.86] 2.220[56.40] 2.320[58.94] 2.420[61.48] 2.520[64.02] .160[4.07] .210[5.34] .260[6.61] .310[7.88] .360[9.15] .410[10.42] .460[11.69] .510[12.96] .560[14.23] .610[15.50] .660[16.77] .710[18.04] .760[19.31] .810[20.58] .860[21.85] .910[23.12] .960[24.39] 1.010[25.66] 1.060[26.93] 1.110[28.20] 1.160[29.47] 1.210[30.74] 1.260[32.01] 5-1375583-2 5-1375583-3 5-1375583-4 5-1375583-5 5-1375583-6 5-1375583-7 5-1375583-8 5-1375583-9 6-1375583-0 6-1375583-1 6-1375583-2 6-1375583-3 6-1375583-4 6-1375583-5 6-1375583-6 6-1375583-7 6-1375583-8 6-1375583-9 7-1375583-0 7-1375583-1 7-1375583-2 7-1375583-3 7-1375583-4 5-1375582-2 5-1375582-3 5-1375582-4 5-1375582-5 5-1375582-6 5-1375582-7 5-1375582-8 5-1375582-9 6-1375582-0 6-1375582-1 6-1375582-2 6-1375582-3 6-1375582-4 6-1375582-5 6-1375582-6 6-1375582-7 6-1375582-8 6-1375582-9 7-1375582-0 7-1375582-1 7-1375582-2 7-1375582-3 7-1375582-4 5-1375549-2 5-1375549-3 5-1375549-4 5-1375549-5 5-1375549-6 5-1375549-7 5-1375549-8 5-1375549-9 6-1375549-0 6-1375549-1 6-1375549-2 6-1375549-3 6-1375549-4 6-1375549-5 6-1375549-6 6-1375549-7 6-1375549-8 6-1375549-9 7-1375549-0 7-1375549-1 7-1375549-2 7-1375549-3 7-1375549-4 252 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Interchangeable Contacts, Wire Crimp (Snap-In) Material and Finish Short Point Receptacles .068 [1.73] Copper alloy C7025, plated as follows: Plating A -- Duplex plated .000030 [0.00076] min. gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] min. nickel Plating B -- Duplex plated .000015 [0.00038] min. gold on contact area, .000050 [0.00127] min. tin in crimp area, with entire contact underplated .000050 [0.00127] min. nickel Plating C -- .000100 [0.00254] min. tin over .000050 [0.00127] min. nickel on entire contact .060 [1.52] .460 [11.68] C Keying Plug Part No. 104072-1 Ten plugs are supplied per strip. Order quantity reflects the number of strips required. C MTE Headers .012 [0.30] Gap Section C - C Extraction/Lance Reset Tool No. 843477-1 Related Product Data Performance Characteristics -- page 221 Housings used in -- Short Point--pages 223, 224 AMPMODU MTE Unloaded Housings -- pages 228-233 Application Tooling-- pages 270-272 Wire Size Range AWG [mm2] 5 Technical Documents -- Ins. Dia. Range 32-28 0.03-0.08 .025-.060 0.64-1.52 26-22 0.13-0.3 .025-.060 0.64-1.52 24-20 0.2-0.5 .025-.060 0.64-1.52 pages 277, 278 Product Specification 108-1472, 108-1472-1 Application Specification 114-25038 Finish Plating A Plating B Plating C Plating A Plating B Plating C Plating A Plating B Plating C Contact Part No. (Standard Pressure) Strip Form Loose Piece 1-104481-1 1-104481-0 5-104481-2 1-104480-3 1-104480-2 1-104480-7 1-104479-0 104479-9 104479-8 1-104481-3 1-104481-2 5-104481-6 1-104480-6 1-104480-5 1-104480-4 1-104479-3 1-104479-2 1-104479-1 Heavy Duty Miniature Applicator for AMP-O-LECTRIC Machine* Applicator for AMP-O-MATIC Stripper/Crimper Machine Hand Tool Nos. 567296-2 466980-1 91518-1 567297-2 466981-1 91518-1 567298-2 466982-1 91551-1 *For use with Model "K" machines. Call the Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Note: These wire crimp contacts can be intermixed with insulation displacement crimp contacts. Note: All part numbers are RoHS compliant. 253 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Interchangeable Contacts, Wire Crimp (Snap-In) (Continued) Material and Finish Pins Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold on contact area, .000030 [0.00076] min. tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold on contact area, .000030 [0.00076] min. tin on solder area, with entire contact underplated .000050 [0.00127] nickel Plating C -- .000100 [0.00254] tin over .000050 [0.00127] nickel on entire contact .025 [0.64] .025 [0.64] MTE Contacts Extraction/Lance Reset Tool No. 843477-1 .810 [20.57] Related Product Data Performance Characteristics -- page 221 AMPMODU MTE Unloaded Housings -- pages 228-233 Application Tooling -- pages 270-272 5 Technical Documents -- pages 277, 278 Product Specification 108-25034 Application Specification 114-25026 Wire Size Range AWG [mm2] Ins. Dia. Range 32-28 0.03-0.08 .025-.054 0.64-1.37 26-22 0.14-0.32 .036-.054 0.91-1.37 Finish Plating A Plating B Plating C Plating A Plating B Plating C Contact Part No. (Standard Pressure) Strip Loose Form Piece 5-104506-6 5-104506-7 5-104506-4 5-104506-5 5-104506-2 5-104506-3 5-104505-6 5-104505-7 5-104505-4 5-104505-5 5-104505-2 5-104505-3 Applicator for Heavy Duty Miniature Applicator AMP-O-MATIC Stripper/ for AMP-O-LECTRIC Crimper Machine* Machine Hand Tool Nos. -- -- 58342-2 567239-2 466983-1 91531-1 *For use with AMP-O-LECTRIC Model "K" machines. Call Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Note: These wire crimp contacts can be intermixed with insulation displacement crimp contacts. Note: All part numbers are RoHS compliant. 254 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MT and Shielded MT Interconnection System Product Facts Full line of mass termination tooling offers lowest installed cost for most production needs Dual cantilever beams with anti-overstress features provide redundant contact of mating post and limit beam deflection, preventing permanent deformation Redundant insulation displacement slots provide for maximum reliability Integral wire strain relief on contact can prevent wire motion from being transmitted to wire termination areas Built-in contact post stop can protect terminated wire from being disturbed by over-insertion of mating post, prevents wire from entering contact area and positively limits mating connector depth Cover styles include low profile (polarized, non-polarized, latching and ejection) and standard profile (hermaphroditic and ejection) Connector housings may be stacked end-to-end within one pair of covers. All varieties of covers in this catalog are suitable for multiple housing stacking applications similar to the example illustrated in the photograph to the right Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R Certified by Canadian Standards Association, File No. LR 7189 5-102398-8 D-R Assembly 102537-8 Ejection Cover 102536-8 Back Cover 5-102398-8 D-R Assembly 102541-8 Non-Polarizing Cover 102536-8 Back Cover 102185-2 Latch 5-102398-8 D-R Assembly 102681-5 Latching Cover 102536-8 Back Cover 5-102398-8 D-R Assembly 102540-8 Polarizing Cover 102536-8 Back Cover 5102154-4 Header Complete serviceability with replacement contacts Wire-to-Board 5-102398-8 D-R Assembly 102396-8 Hermaphroditic Covers 5-103168-8 Hdr Insulation displacement contacts and crimp, snap-in contacts are interchangeable Typical Application of End-to-End Stacking MT and Shielded MT Interconnection System R 5-103166-8 Header 5-103166-8 Header 5-102398-8 D-R Assembly 102396-8 Hermaphroditic Covers The AMPMODU MT and Shielded MT Interconnection System offers labor and cost savings through mass termination technology, while maintaining the timeproven reliability of the AMPMODU product family. The MT system is comprised of preloaded, double-row receptacle assemblies with snap-on covers and a variety of shielding hardware and accessories. The system is supported by a full line of mass termination tooling to meet virtually most production needs. system, features a mating interface that is the same as the conventional AMPMODU crimp, snap-in contact, featuring dual cantilever beams, built-in overstress protection and a completely enclosed "box" design. To reduce EMI/ESD (electromagnetic interference/ electrostatic discharge) at the input-output interface, add-on metal shields can be used to convert standard MT connectors to shielded MT connectors. 5 Performance Characteristics Contact Current Rating -- 3 amperes for single contact in free air. (Amperage could vary due to ambient temperature, wire size and duty cycles.) Operating Temperature -- -65C to +105C Termination Resistance -- 12 milliohms max. Max. Mating Force -- High pressure - 26 oz. [7.23 N] Standard pressure - 9 oz. [2.50 N] Min. Unmating Force -- High pressure -- 5 oz. [1.39 N] Standard pressure -- 1.5 oz. [0.417 N] Contact Retention in Housing -- 5 lb. [22.24 N] per contact min. The insulation displacement contact, the heart of the MT Note: All part numbers are RoHS compliant. 255 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208a AMPMODU Interconnection System MT Receptacle Assemblies, Double-Row .100 x .100 [2.54 x 2.54] Centerline Housings Pre-loaded with Standard Pressure Contacts Contact I.D. No. 1 1 1 1 1 .125 [3.18] 1 .600 [15.24] .270 [6.86] 1 Circuit No. 1 Identifier A Max. Material and Finish Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Copper alloy, duplex plated .000030 [0.00076] gold in mating area, .000050 [0.00127] tin on solder tail, with entire contact underplated .000050 [0.00127] nickel .070 [1.78] .050 [1.27] B .100 Typ. [2.54] MT Receptacle Assemblies Mateable Connectors -- pages 117, 122, 126, 130, 264 Cable Insulation Wall Thickness -- .015 [0.39] max. Cable Insulation Diameter -- .050 [1.27] max. Mating Post Length -- .222-.273 [5.64-6.94] max. Performance Characteristics -- page 255 Replacement Contacts -- page 265 Connector Covers -- pages 258, 259 Application Tooling -- pages 273-275 Technical Documents -- pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 MT Receptacle Assembly Right-Angle Header .300 [7.62] .240 [6.10] Related Product Data 5 .100 [2.54] Dimensions A B No. of Pos. 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 40 50 60 64 .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 2.000 [50.80] 2.500 [63.50] 3.000 [76.20] 3.200 [81.28] .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.900 [48.26] 2.400 [60.96] 2.900 [73.66] 3.100 [78.74] PC Board Part Nos. (Stamped) Wire Size Range 30-26 AWG 26-22 AWG [0.05-0.15 mm2] [0.12-0.3 mm2] 5-102393-1 5-102398-1 5-102393-2 5-102398-2 5-102393-3 5-102398-3 5-102393-4 5-102398-4 5-102393-5 5-102398-5 5-102393-6 5-102398-6 5-102393-7 5-102398-7 5-102393-8 5-102398-8 5-102393-9 5-102398-9 6-102393-0 6-102398-0 6-102393-1 6-102398-1 6-102393-2 6-102398-2 6-102393-3 6-102398-3 6-102393-4 6-102398-4 6-102393-5 6-102398-5 6-102393-8 6-102398-8 7-102393-3 7-102398-3 7-102393-8 7-102398-8 8-102393-0 8-102398-0 .270 [6.86] 22-20 AWG [0.3-0.6 mm2] 5-102448-1 5-102448-2 5-102448-3 5-102448-4 5-102448-5 5-102448-6 5-102448-7 5-102448-8 5-102448-9 6-102448-0 6-102448-1 6-102448-2 6-102448-3 6-102448-4 6-102448-5 6-102448-8 7-102448-3 7-102448-8 8-102448-0 Unloaded Housings 102394-1 102394-2 102394-3 102394-4 102394-5 102394-6 102394-7 102394-8 102394-9 1-102394-0 1-102394-1 1-102394-2 1-102394-3 1-102394-4 1-102394-5 1-102394-8 2-102394-3 2-102394-8 3-102394-0 Note: Contact Extraction/Lance Reset Tool No. 843477-3, see page 265. Keying Plugs Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Part No. 87077-2 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 256 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System MT Receptacle Assemblies, Double-Row .100 x .100 [2.54 x 2.54] Centerline (Continued) Housings Pre-loaded with High Pressure Contacts Contact I.D. No. 4 4 4 4 4 4 4 4 4 4 .125 [3.18] .600 [15.24] .270 [6.86] 1 Material and Finish A Max. Housing -- Glass-filled thermoplastic, black, 94V-0 rated Contacts -- Copper alloy, duplex plated .000030 [0.00076] gold in mating area, .000050 [0.00127] tin on solder tails, with entire contact underplated .000050 [0.00127] nickel Circuit No. 1 Identifier .050 [1.27] Related Product Data Technical Documents -- pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 .300 [7.62] .100 [2.54] .100 Typ. [2.54] Dimensions No. of Pos. 6 8 10 12 14 16 18 20 A .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] B .200 [5.08] .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 30-26 AWG [0.05-0.15 mm2] 5-102693-1 5-102693-2 5-102693-3 5-102693-4 5-102693-5 5-102693-6 5-102693-7 5-102693-8 PC Board MT Receptacle Assemblies Mateable Connectors -- pages 117, 122, 126, 130, 264 Cable Insulation Wall Thickness -- .015 [0.39] max. Cable Insulation Diameter -- .050 [1.27] max. Mating Post Length -- .200-.273 [5.64-6.94] max. Performance Characteristics -- page 255 Replacement Contacts -- page 265 Connector Covers -- pages 258, 259 Application Tooling -- pages 273-275 MT Receptacle Assembly Right-Angle Header .240 [6.10] B .270 [6.86] Part Nos. (Stamped*) Wire Size Range 26-22 AWG [0.12-0.3 mm2] 5-102694-1 5-102694-2 5-102694-3 5-102694-4 5-102694-5 5-102694-6 5-102694-7 5-102694-8 5 22-20 AWG [0.3-0.6 mm2] 5-102695-1 5-102695-2 5-102695-3 5-102695-4 5-102695-5 5-102695-6 5-102695-7 5-102695-8 *Cavity identification -- first cavity (one side); Tyco Electronics Part No. and date code stamped on housing where size permits. Note: Contact Extraction/Lance Reset Tool No. 843477-3, see page 265. Keying Plugs Part No. 86286-1 (Plugs into receptacle contact) Material -- Natural color nylon Part No. 87077-2 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 257 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Low Profile Covers for Double-Row MT Receptacle Assemblies Material Front Covers Black thermoplastic, flame retardant A - Polarizing Cover (Mates with AMPMODU 4-sided shrouded headers. Refer to pages 117, 122, 126, 130.) Related Product Data For use on Double-Row MT Receptacle Assemblies -- pages 256, 257 B - Latching Cover (Mates with AMPMODU 4-sided shrouded headers with extraction slot. Refer to pages 117, 122, 126, 130.) .750 [19.05] .750 [19.05] Technical Documents -- pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 L MT Low Profile Covers Note: See page 259 for Low Profile Cover Part Nos. L C - Ejection Cover (Mates with AMP-LATCH universal ejection style pin headers equipped with latching ears, Part No. 102185-2 (with push tabs) or Part No. 102312-2 (without push tabs), see Tyco Electronics Catalog 82012. D - Non-Polarizing Cover (Designed for use with shielded connectors, pages 261 & 262; or for non-polarizing applications.) .750 [19.05] Assembled* .750 [19.05] .480 [12.19] .095 Typ. [2.41] 5 .150 [3.81] .468 [11.89] *Dimension applies to cover when installed on connector housing. Back Covers E - For Shielding and Non-Shielding Applications (For use with any low profile cover.) L F - For Shielding Applications (For use with Non-Polarizing Cover only.) L Note: All part numbers are RoHS compliant. 258 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Standard Profile Covers for Double-Row MT Receptacle Assemblies Material Black thermoplastic, flame retardant G - Hermaphroditic Cover (Two hermaphroditic covers can be used or one hermaphroditic cover can be used with an H Ejection Cover.) Related Product Data 1.120 Assembled* [28.45] For use on Double-Row MT Receptacle Assemblies -- pages 256, 257 .850 [21.59] Technical Documents -- H - Ejection Cover (Mates with AMP-LATCH universal ejection style pin headers equipped with latching ears, Part No. 102185-2 (with push tabs) or Part No. 102312-2 (without push tabs), see Tyco Electronics Catalog 82012. Top View 1.120 [28.45] pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 .095 [2.41] Typ. Bottom View .150 [3.81] *Dimension applies to cover when installed on connector housing. .468 [11.89] MT Standard Profile Covers L Low Profile Covers Front Covers No. of Pos. 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 40 50 60 64 Dimension L .300 [7.62] .400 [10.16] .500 [12.70] .600 [15.24] .700 [17.78] .800 [20.32] .900 [22.86] 1.000 [25.40] 1.100 [27.94] 1.200 [30.48] 1.300 [33.02] 1.400 [35.56] 1.500 [38.10] 1.600 [40.64] 1.700 [43.18] 2.000 [50.80] 2.500 [63.50] 3.000 [76.20] 3.200 [81.28] A Polarizing B Latching 102540-1 102540-2 102540-3 102540-4 102540-5 102540-6 102540-7 102540-8 102540-9 1-102540-0 1-102540-1 1-102540-2 1-102540-3 -- -- -- -- -- -- -- -- -- 102681-1 102681-2 102681-3 102681-4 102681-5 102681-6 102681-7 102681-8 102681-9 1-102681-0 1-102681-1 1-102681-2 1-102681-5 2-102681-0 -- -- Standard Profile Covers Back Covers C Ejection D Non-Polarizing 102537-1 102537-2 102537-3 102537-4 102537-5 102537-6 102537-7 102537-8 102537-9 1-102537-0 1-102537-1 1-102537-2 1-102537-3 1-102537-4 1-102537-5 1-102537-8 2-102537-3 2-102537-8 3-102537-0 102541-1 102541-2 102541-3 102541-4 102541-5 102541-6 102541-7 102541-8 102541-9 1-102541-0 1-102541-1 1-102541-2 1-102541-3 1-102541-4 1-102541-5 1-102541-8 2-102541-3 2-102541-8 3-102541-0 E Shielding and Non-Shielding Applications 102536-1 102536-2 102536-3 102536-4 102536-5 102536-6 102536-7 102536-8 102536-9 1-102536-0 1-102536-1 1-102536-2 1-102536-3 1-102536-4 1-102536-5 1-102536-8 2-102536-3 2-102536-8 3-102536-0 F Shielding Applications -- -- -- 102823-5 102823-6 102823-7 102823-1 102823-4 102823-8 102823-9 1-102823-0 1-102823-1 1-102823-2 1-102823-3 1-102823-4 102823-2 102823-3 -- -- G Hermaphroditic 102396-1 102396-2 102396-3 102396-4 102396-5 102396-6 102396-7 102396-8 102396-9 1-102396-0 1-102396-1 1-102396-2 1-102396-3 1-102396-4 1-102396-5 1-102396-8 2-102396-3 2-102396-8 3-102396-0 H Ejection -- -- -- -- -- -- -- 103268-6 -- 103268-7 103268-8 -- 103268-9 -- 1-103268-0 -- 1-103268-3 -- -- 5 Note: All part numbers are RoHS compliant. 259 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Shielding Hardware and Accessories for MT Interconnection System MT Shielding Hardware and Accessories Product Facts Add-on shielding accessories for existing AMPMODU Standard MT and PC board mounted headers Compact design Tin plated copper alloy material Redundant cantilever beams provide for good peripheral contact, eliminating the need for a separate RF gasket Polarized mating 360 cable braid termination with cable jacket support Cable shielding hardware permits molded cable terminations after assembly Must be used with braided shielded cables Solder tabs on right-angle header shields are self-retaining in a PC board Shielded MT Receptacles 5 Shielded Right-Angle Headers The shielded AMPMODU MT system features add-on metal shielding kits for double-row standard MT receptacle assemblies and double-row right-angle headers. Cable shielding hardware consists of a ferrule and two stamped and formed shell halves. The inner shell half has a series of integral cantilever beams to provide good peripheral contact with the mating outer shell half. This feature also eliminates the need for a separate RF gasket. Detents in the cantilever beam provide a positive lock when the two halves are mated. During assembly the inner and outer shell halves are snapped together over a terminated standard MT connector. Shields for right-angle headers have integral cantilever beams which provide good contact with the mating shielded MT receptacle assembly, without the use of a separate RF gasket. 260 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Shielding Hardware and Accessories for Double-Row MT Receptacle Assemblies Two-Piece Shields-- Straight Exit Outer Shell Half Material and Finish Shell Halves -- Copper alloy, .020 [0.51] thick; pretinned .000030 [0.00076] min. A C Related Product Data Double-Row MT Receptacle Assemblies -- pages 256, 257 Non-Polarizing Covers (Part No. Series 102541 with back cover 102536 or 102823) -- pages 258, 259 Shield Ferrules -- page 263 B .326 [8.28] Ferrule Purchased separately (See page 263) Technical Documents -- pages 277, 278 Flare braid over assembled shells for crimping under ferrule Standard MT Receptacle Assembly Purchased separately (Refer to pages 256 & 257) MT Shielding Hardware and Accessories Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 Inner Shell Half 5 No. of Pos. A Dimensions B 6 10 16 26 40 50 .410 [10.41] .610 [15.49] .910 [23.11] 1.410 [35.81] 2.110 [53.59] 2.610 [66.29] .817 [20.75] .817 [20.75] .950 [24.13] .950 [24.13] 1.325 [33.66] .950 [24.13] C 1.268 [32.21] 1.667 [42.34] 1.925 [48.90] 1.925 [48.90] 2.468 [62.69] 2.468 [62.69] Part Nos. Outer Shell 102988-2 103137-2 103153-2 103341-2 104272-1 103158-2 Inner Shell 102987-6 103136-2 103152-2 103340-2 104271-1 103157-2 Note: Match shield size to number of connector positions. Note: All part numbers are RoHS compliant. 261 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Shielding Hardware and Accessories for Double-Row MT Receptacle Assemblies (Continued) Two-Piece Shields-- Right-Angle Exit .125 Dia. [3.18] (See Note 2) Material and Finish C Outer Shell Half Shell Halves -- Copper alloy, .020 [0.51] thick; pretinned .000030 [0.00076] min. A Related Product Data Double-Row MT Receptacle Assemblies -- pages 256, 257 Non-Polarizing Covers (Part No. Series 102541 with back cover 102536 or 102823) -- pages 258, 259 Shield Ferrules -- page 263 B Flare braid over assembled shells for crimping under ferrule Technical Documents -- pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 MT Shielding Hardware and Accessories .326 [8.28] Ferrule Purchased separately (See page 263) Standard MT Receptacle Assembly Purchased separately (Refer to pages 256 & 257) Inner Shell Half 5 No. of Pos. 18 26 40 50 60 A 1.010 [25.65] 1.410 [35.81] 2.110 [53.59] 2.610 [66.29] 3.110 [78.99] Dimensions B 1.120 [28.45] 1.166 [29.62] 1.135 [28.83] .983 [24.97] 1.118 [28.40] C 1.413 [35.89] 1.975 [50.17] 2.633 [66.88] 3.133 [79.58] 3.606 [91.59] Part Nos. Outer Shell Inner Shell 102784-2 102783-2 103139-2 103138-2 102786-2 102785-2 102788-2 102787-2 103141-2 103140-2 Notes: 1. Match shield size to number of connector positions. 2. Hole is provided in 26 through 60-position cable shields for application of optional cable tie pull ring after assembly. Note: All part numbers are RoHS compliant. 262 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Shielding Hardware and Accessories for Double-Row MT Receptacle Assemblies (Continued) Ferrules for Shielding Kits Material and Finish Soft copper, tin plated Related Product Data Used with Shielding Kits -- pages 261, 262 Technical Documents -- pages 277, 278 Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 Application Tooling 6 Straight-Exit Shields Outer Inner 102988-2 102987-6 10 103137-2 103136-2 -- -- 16 103153-2 103152-2 -- -- 18 -- -- 102784-2 102783-2 26 103341-2 103340-2 103139-2 103138-2 40 104272-1 104271-1 102786-2 102785-2 50 103158-2 103157-2 102788-2 102787-2 60 -- -- 103141-2 103140-2 No. of Pos. Right-Angle Exit Shields Outer Inner -- -- MT Shielding Hardware and Accessories AMP-O-LECTRIC Model "G" Terminating Machine Tyco Electronics Hand Tool 91410-1 (Die Set required, see table below) Cable Dia. Range Ferrule Part Number 0.200-0.250 [5.08-6.35] 0.250-0.300 [6.35-7.62] 0.310-0.360 [7.87-9.14] 0.370-0.420 [9.40-10.67] 0.190-0.240 [4.83-6.10] 0.250-0.300 [6.35-7.62] 0.310-0.360 [7.87-9.14] 0.370-0.420 [9.40-10.67] 0.190-0.240 [4.83-6.10] 0.250-0.300 [6.35-7.62] 0.310-0.360 [7.87-9.14] 0.370-0.420 [9.40-10.67] 0.320-0.370 [8.13-9.40] 0.430-0.460 [10.92-11.68] 0.320-0.370 [8.13-9.40] 0.430-0.460 [10.92-11.68] 0.380-0.420 [9.65-10.67] 0.430-0.460 [10.92-11.68] 0.470-0.520 [11.94-13.21] 0.470-0.520 [11.94-13.21] 0.500-0.545 [12.70-13.84] 0.550-0.600 [13.97-15.24] 102985-4 5-102903-2 5-102903-1 5-102789-1 5-102903-3 5-102903-2 5-102903-1 5-102789-1 5-102903-3 5-102903-2 5-102903-1 5-102903-1 5-102903-4 5-102789-2 5-102903-4 5-102789-2 5-102903-6 5-102903-5 5-102789-3 5-102903-8 5-102903-7 5-102789-4 Hand Tool Die Sets Applicator Die* Assembly Part No. Insulation Braid 812665-2 1-527116-8 527116-4 812665-5 1-527116-6 527116-3 812665-4 1-527116-5 527116-3 812665-3 1-527116-4 527116-3 812665-6 1-527116-7 527116-3 812665-5 1-527116-6 527116-3 812665-4 1-527116-5 527116-3 812665-3 1-527116-4 527116-3 812665-6 1-527116-7 527116-3 812665-5 1-527116-6 527116-3 812665-4 1-527116-5 527116-3 812665-3 1-527116-4 527116-3 812665-9 1-527116-3 527116-2 812665-7 1-527116-1 527116-2 812665-9 1-527116-3 527116-2 812665-7 1-527116-1 527116-2 1-812665-5 1-527116-2 527116-1 1-812665-4 1-527116-1 527116-1 1-812665-3 1-527116-0 527116-1 1-812665-8 -- -- 1-812665-7 -- -- 1-812665-6 -- -- 5 *For use with Model "K" machines. Call the Tyco Electronics Technical Support Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (also shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Notes: 1. Ferrules are used with shielding kits shown on pages 261 & 262, and are purchased separately. 2. Individual anvils and crimpers also may be purchased separately. 3. Ferrule Part Number 1-102903-8 also requires Spacer Part Number 527116-9. Note: All part numbers are RoHS compliant. 263 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Shielded MT Headers for use with Shielded MT Receptacle Assemblies AMPMODU Right-Angle Headers PC Board Mounted .755 [19.18] C Material and Finish Housing -- Black thermoplastic, flame retardant Posts -- Copper alloy, plated .000030 [0.00076] gold over .000050 [0.00127] nickel on entire post Shield -- Copper alloy, .020 [0.51] thick; pretinned .000030 [0.00076] min. .460 [11.68] Shield Right-Angle Header B .550 [13.97] .125 [3.18] Related Product Data Mating Connectors -- Double-Row MT Receptacle Assemblies with Shielding Hardware -- pages 256-263 .434 [11.02] .025 [0.64] Sq. Posts .030 [0.76] .290 [7.37] A Technical Documents -- pages 277, 278 MT Shielded Headers Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032. Instruction Sheet 408-6532 .145.003 [3.680.08] 2 Plc. .145.003 [3.680.08] 2 Plc. A A .050.003 [1.270.08] 5 .135 [3.43] .318 [8.08] .725 [18.45] .550.003 [13.970.08] .100.003 [2.540.08] .003 D [0.08] .040.003 Dia. [1.020.08] (All holes) .003 D [0.08] .003 2D [0.08] Recommended PC Board Hole Layout for 6, 8 and 10 Positions .100.003 [2.540.08] .003 2D [0.08] Recommended PC Board Hole Layout for 16 thru 50 Positions D - Contact centerline is .100 [2.54]; .003 [0.08] tolerances not to accumulate within one connector pattern. No. of Pos. 6 8 10 16 18 20 26 50 A .200 [5.08] .300 [7.62] .400 [10.16] .700 [17.78] .800 [20.32] .900 [22.86] 1.200 [30.48] 2.400 [60.96] Dimensions B .430 [10.92] .530 [13.46] .630 [16.00] .930 [23.62] 1.030 [26.16] 1.130 [28.70] 1.430 [36.32] 2.630 [66.80] C .510 [12.95] .610 [15.49] .710 [18.03] 1.010 [25.65] 1.110 [28.19] 1.210 [30.73] 1.510 [38.35] 2.710 [68.83] Header Part Nos. 102792-6 102792-8 102792-1 102792-7 102792-2 102792-5 102792-9 102792-4 Shield Part Nos. 102991-1 102991-2 102791-2 102791-3 102791-4 1-102791-0 102791-1 102791-8 Note: All part numbers are RoHS compliant. 264 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Replacement MT Receptacle Contacts Insulation Displacement Contacts Contact Identification Material and Finish Copper alloy, duplex plated .000030 [0.00076] gold in mating area, .000100.000200 [0.00254-0.00508] tin in crimp area, with entire contact underplated .000050 [0.00127] nickel .050 Max. [1.27] Insulation Diameter Related Product Data Performance Characteristics -- page 255 Application Tooling -- pages 273-275 Technical Documents -- Wire Size Range AWG [mm2] 30-26 26-22 22-20 0.05-0.15 0.12-0.3 0.3-0.6 Standard Pressure Receptacle Contact Ident. Part No. 1 5-102395-2 2 5-102399-1 3 5-102449-6 High Pressure Receptacle Contact Ident. Part No. 4 5-102641-6 5 5-102642-6 -- -- Note: Termination tooling for MT receptacle insulation displacement contacts is shown on pages 273-275. pages 277, 278 MT receptacle contacts incorporate the following features. Cantilever Beams Antioverstress Wide Misalignment Tolerance The MT receptacle contact cross-section is primarily rectangular, with rounded corners. Two integral cantilever beams contact the mating square male posts. Deflection of these spring members is limited by anti-overstress and excessive permanent deformation is prevented. This feature allows a wide range for tolerance of misalignment of mating contacts. The configuration of the receptacle completely encloses the spring members helping to prevent damage during handling and assembly, and makes the system compatible with automatic application techniques. MT Contacts Product Specification 108-25015, 108-25018, 108-25030 Application Specification 114-25032 Instruction Sheet 408-6532 5 Extraction/Lance Reset Tool No. 843477-3 Note: All part numbers are RoHS compliant. 265 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mini-Tandem Spring Receptacle Housings and Contacts Mini Tandem Spring Housings and Contacts Product Facts Individual contacts mate with .025 [0.64] sq. posts, .125 [3.18] long Crimp snap-in contacts accept 32-22 AWG [0.03-0.32 mm2] wire Retention latch provides for positive installation No insertion tool required High durability design provides long life Available with .000015 [0.00038] or .000030 [0.00076] thick gold inlay in contact areas, or bright tin plated Closed-entry housings Mini-contact box size: .060 [1.52] sq. Mini-Tandem Spring Housings can be stacked on .100 [2.54] centers in either direction Mini-Tandem Spring Housings are Recognized under the Component Program of Underwriters Laboratories Inc., File No. E28476 R 5 Certified by Canadian Standards Association, File No. LR 7189 R Mini-Tandem Spring Receptacle Contacts are designed to mate with .025 [0.64] posts. When used individually, they will mate with posts as short as .125 [3.18] and when used in a housing, they will mate with .140 [3.55] long posts. These versatile contacts may be used for interconnecting posted pc panels, I/O wiring and cross-connecting pin arrays. Mini-Tandem Spring Receptacle Contacts are used in single- or doublerow housings with .100 [2.54] centerline spacing. Single-row housings can be converted into double-row connectors on .100 x .200 [2.54 x 5.08] centers with the use of stacking clips. Specifications Contact Current Rating -- 3 amperes Termination Resistance -- 12 milliohms (max.) -- gold plated contacts 18 milliohms (max.) -- tin plated contacts Durability -- Ref. Product Specification 108-25031 Mini-Tandem Spring Housings can be stacked side-by-side or end-to-end on .100 [2.54] centers. The receptacle contact's box configuration provides for long contact life with controlled contact mating forces which minimize wear. An external retention spring facilitates quick assembly and provides firm seating in a contact housing. 266 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mini-Tandem Spring Housings, Single-Row .100 [2.54] Centerline .550 [13.97] .030 [0.76] Material -- Black glass-filled polyester, 94V-0 rated .036 [0.91] .066 [1.68] Technical Documents -- pages 277, 278 .050 [1.27] Product Specification 108-25031 Application Specification 114-25021 .100 [2.54] .100 Max. [2.54] A Max. B Spaces @ .100 [2.54] = C .050 [1.27] Minimum mating post length is .140 [3.55]. Spring Housings 5 No. of Pos. 2 4 8 12 16 18 20 22 A .200 [5.08] .400 [10.16] .800 [20.32] 1.200 [30.48] 1.600 [40.64] 1.800 [45.72] 2.000 [50.80] 2.200 [55.88] Dimensions B 1 3 7 11 15 17 19 21 C .100 [2.54] .300 [7.62] .700 [17.78] 1.100 [27.94] 1.500 [38.10] 1.700 [43.18] 1.900 [48.26] 2.100 [53.34] Housing Part No. 530554-1 530554-3 530554-7 1-530554-1 1-530554-5 1-530554-7 1-530554-9 2-530554-1 Note: Mini-Tandem Spring contacts for use in these housings are shown on page 269. Material--Natural color nylon, 94V-2 rated Keying Plug Part No. 531226-1 (Plugs directly into housing) Note: All part numbers are RoHS compliant. 267 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mini-Tandem Spring Housings, Double-Row .100 [2.54] Centerline .550 [13.97] .030 [0.76] .036 [0.91] Material -- Black glass-filled polyester, 94V-0 rated* .066 [1.68] Technical Documents -- A Max. pages 277, 278 Product Specification 108-25031 .200 [5.08] Application Specification 114-25021 .100 [2.54] B Spaces @ .100 [2.54] = C .050 [1.27] .100 Max. [2.54] Mini-Tandem Spring Contacts Minimum mating post length is .140 [3.55]. 5 Material -- Natural color nylon, 94V-2 rated No. of Pos. Keying Plug Part No. 531226-1 (Plugs directly into housing) *Consult Tyco Electronics for specific UL recognition. 6 8 12 16 A .300 [7.62] .400 [10.16] .600 [15.24] .800 [20.32] Dimensions B 2 3 5 7 C .200 [5.08] .300 [7.62] .500 [12.70] .700 [17.78] Housing Part No. 530902-1 530902-6 2-530902-0 3-530902-0 Note: Mini-Tandem Spring contacts for use in these housings are shown on page 269. Note: All part numbers are RoHS compliant. 268 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Mini-Tandem Spring Contacts Receptacle Contacts .060 [1.52] Material and Finish Phosphor bronze, plated as follows: Plating A -- Duplex plated .000030 [0.00076] gold inlay on contact area, matte tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating B -- Duplex plated .000015 [0.00038] gold inlay on contact area, matte tin in crimp area, with entire contact underplated .000050 [0.00127] nickel Plating C -- Duplex plated .000050 [0.00127] over matte tin in contact area, over .000030 [0.00076] nickel on entire contact Plating D -- .000100 [0.00254] min. matte tin over .000030 [0.00076] nickel on entire contact Technical Documents -- .060 [1.52] .085 Min. [2.15] Contact Area with Gold Inlay Low Pressure Contacts pages 277, 278 Wire Size Range AWG mm2 26-22 0.14-0.32 Ins. Dia. Range Finish 0.36-0.54 [0.64-1.37] Plating A Plating B Contact Part No. Strip Form Loose Piece 5531216-3 5531216-1 Miniature Applicator for Applicator for AMP-O-MATIC AMP-O-LECTRIC Stripper/Crimper Machine* Machine 5531216-4 5531216-2 466819-2 466943-1 Mini-Tandem Spring Housings Product Specification 108-25031 Application Specification 114-25021 Standard Pressure Contacts Wire Size Range AWG mm2 Ins. Dia. Range 32-28 0.03-0.08 .025-.054 [0.64-1.37] 26-22 0.14-0.32 .036-.054 [0.91-1.37] Finish Plating B Plating C Plating D Plating B Plating C Plating D Contact Part No. Strip Form Loose Piece 530901-2 5530901-6 5530901-4 5530553-4 5530553-6 5530553-2 Miniature Applicator for Applicator for AMP-O-MATIC AMP-O-LECTRIC Stripper/Crimper Machine* Machine 530901-3 5530901-7 5530901-5 -- -- -- 466723-1 466952-1 466819-2 466943-1 5 High Pressure Contacts Wire Size Range AWG mm2 32-28 0.03-0.08 26-22 0.14-0.32 Contact Part No. Strip Form Loose Piece Miniature Applicator for Applicator for AMP-O-MATIC AMP-O-LECTRIC Stripper/Crimper Machine* Machine Ins. Dia. Range Finish .025-.054 [0.64-1.37] .036-.054 [0.91-1.37] Plating B 5531225-6 -- 466723-1 466952-1 Plating B 5531224-6 -- 466819-2 466943-1 *For use with AMP-O-LECTRIC Model "K" machines. Call the Tooling/Technical Assistance Center (1-800-522-6752) for part nos. of applicators for use with the AMP-O-LECTRIC Model "G" machines (shown on page 270), as well as other bench machines and fully automatic AMPOMATOR lead making machines. Notes: 1. Mini-Tandem Spring Receptacle Contacts are for use only in the housings shown on pages 267 & 268. They cannot be used in AMPMODU Mod IV Housings. 2. Use Hand Tool No. 91540-1 for crimping loose-piece receptacles to all wire sizes listed above. 3. Application tooling is described on pages 270 & 275. Note: All part numbers are RoHS compliant. 269 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Wire Crimp Contacts Tooling shown on this page is designed to terminate wire crimp contacts used in various AMPMODU wire-toboard connectors. Refer to page 88 to determine the applicable connectors. AMP-O-LECTRIC Model "G" Terminating Machine (Shown with Optional Crimp Force Monitor) A totally new design of our most popular machine for bench-top operation. It features a quiet and reliable direct motor drive, electronic controls for easy setup and operation, and improved guarding and lighting for operator convenience and safety. All versions include either manual or automatic precision adjustment for crimp height. For further details, request Tyco Electronics Catalog 65828. Application Tooling AMP-O-MATIC Stripper/Crimper Machine Applicators Several terminating machines, including the AMP-O-LECTRIC Model "G", AMP-O-MATIC Stripper/ Crimper and AMPOMATOR CLS machines, are designed for use with interchangeable applicators. Basic styles are quickly interchangeable to minimize costly downtimes, and feature dial-in wire and insulation crimp height settings. Special applicators are available for use with the Crimp Force Monitor (see page 272), for measuring the crimp height of each termination as it is made, plus evaluating the quality of each crimp. 5 This machine automatically strips as well as terminates individual wires. Similar to the AMP-O-LECTRIC Model "G" machine, applicators are quickly interchangeable, and it includes precision adjustment for crimp height. All adjustments can be made from the front of the machine, without special tools. For further details, request Tyco Electronics Catalog 65004. EDGE, Electronic Applicator Counter The new versatile EDGE applicator counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mid-adjustment. For more information, request catalog 1773385. Heavy Duty Miniature Applicators 270 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Wire Crimp Contacts (Continued) AMP 3K/40 and AMP 5K/40 Terminators As a value oriented terminator, the AMP 3K/40 and AMP 5K/40 are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. AMP 5K/40 Terminator Application Tooling Optional Stripping Module for the AMP 3K/40, AMP 5K/40 and the AMP-O-LECTRIC Model G The combination of the Stripping Module with the AMP-O-LECTRIC Model G Terminator or the AMP 3K/40, 5K/40 provides an economical, proficient method of stripping wire and crimping terminals on the same machine. Wires are stripped moments before crimping, meaning there is virtually no chance of damaging wire conductors during handling or storage. Once the wire is fed into the start sensor, the Stripping Module does the rest, improving placement accuracy. For more information, request catalog 1309085. 5 271 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Wire Crimp Contacts (Continued) Tooling shown on this page is designed to terminate wire crimp contacts used in various AMPMODU wire-toboard connectors. Refer to page 88 to determine the applicable connectors. AMPOMATOR System III Leadmaker The AMPOMATOR System III is an automatic machine for the production of terminated wire leads. The machine combines state of the art technology to process single and double wire application utilizing the wire processing industry's best and most friendly subsystems and accessories available to meet the latest market requirements for wire lead production. Crimp Force Monitor (CFM) Application Tooling Your quality program calls for more than a good crimping system. It demands proof - the proof you get with the SLE Crimp Force Monitor. It has highresolution piezo-quartz sensor technology for a more precise identification of typical crimping faults. The monitor features Zone & Peak Force Analysis, 128x128 Dot Matrix, Force Trigger and Encoder Proximity Trigger, and Absolute Force Measurement for real-time monitoring of every crimp. The CFM can be used with bench or fully-automatic machines. Special applicators are not required. 5 Sure, you can sample and test crimp height with a micrometer. In fact, that's how you standardize your process. But for ongoing quality control, testing every crimp, SLE is the choice. It's known worldwide, and meets our standards for a high performance terminating system. That's how you can be sure. High quality crimping - with verification - means higher production and productivity. The new machine incorporates a servo-driven, software-controlled AMP-O-LECTRIC ST III terminator and the next generation System III Applicator. See catalog 1654956-5 for more information. Commercial PRO-CRIMPER III Hand Tool Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shoulderedstyle die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. Premium CERTI-CRIMP Straight Action Hand Tool (SAHT) Tyco Electronics hand tools are ideal for small production and prototype applications. They feature ratchet control to help eliminate partial crimps, straightline die closure, terminal locator and support, and insulation crimp adjustment. Tyco Electronics hand tools also can be adapted for use with pneumatic tooling assemblies, providing air operated crimping capabilities. For further details on Tyco Electronics straight action hand tools, request Tyco Electronics Catalog 65780. For more details on Tyco Electronics pneumatic tooling assemblies, call the Tyco Electronics Technical Support Center, 1-800-522-6752. 272 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Insulation Displacement Crimp (IDC) Contacts and Connectors Tooling shown on this page is designed to terminate IDC contacts for various AMPMODU wire-to-board connectors. Refer to page 88 to determine the applicable connectors. Pistol Grip Manual and Air Powered Tools The manual pistol grip tool features an interchangeable modular terminating head which also can be used in the pneumatic version, the Bench Mount Pneumatic Power Assembly and the IDC Electric Power Unit. The head terminates one unstripped wire per cycle and indexes the connector to the next terminating position. The head rotates to permit optimum access to the wiring area. Manual Pistol Grip Tool No. 58074-1 Pneumatic Pistol Grip Tool No. 58075-1 The Bench Mount Pneumatic Power Assembly is air actuated with either a foot or knee switch. This capability frees the operator's hands for optimum positioning. Application Tooling Modular Heads: 58062-1 (for MT connectors) 58336-1 (for MTE connectors) 58395-1 (for Level V IDC connectors) 58540-1 (for MTE connectors, discrete wire or flat ribbon cable) Bench Mounted Pneumatic Power Assembly No. 58338-1 Modular Head Tool No. 58540-1 IDC Electric Power Unit No. 931800-1 IDC Electric Power Unit This electrically powered semiautomatic bench machine is designed for applying AMPMODU MTE and MT connectors to discrete wires. It is portable and compact and uses existing pistol grip modular heads. The heads are easily interchanged to run different products. *The IDC Electric Power Unit's cycle rate is approximately 7,200 cycles per hour, with exact production rates depending upon operator dexterity. 5 Modular Heads: 58062-1 (for MT connectors) 58336-1 (for MTE connectors) This modular head tool can be used on any pistol grip tool. It was designed for discrete wire or flat ribbon cable applications. *A tube-fed track assembly, Part No. 856675-1, also can be used with MTE Connectors. Note: All part numbers are RoHS compliant. 273 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Insulation Displacement Crimp (IDC) Contacts and Connectors (Continued) Tooling shown on this page is designed to terminate IDC contacts for various AMPMODU wire-to-board connectors. Refer to page 88 to determine the applicable connectors. Tube-Fed Ribbon Cable Machine Tube-Fed Ribbon Cable Machine No. 856002-1 Application Tooling Designed for bench applications, this machine is pneumatically operated and controlled by a foot pedal. It terminates connectors onto end-notched ribbon cable. *The connectors are supplied in strip form and in plastic tubes. The machine consists of three basic subassemblies: a feed track, a terminating station and a seating station. The feed track is a constant force, spring-driven unit which conveys connectors through the product tube to the terminating station. The air-operated terminating station positions and terminates contacts onto the notched cable. The seating station is manually operated and seats connector housings onto the terminated contacts. *At a rate of 13-25 positions at a time. 5 2700 lb. Power Unit With Cable Notching Die Equipped with a cable notching die an adapter kit, this fully pneumatic bench machine provides the 2700 lb [12 010N] force required for end-notching ribbon cable. It features a grooved cable support plate, a pressure plate and a cable stop to facilitate cable alignment and positioning during the notching process. Notching Dies: 854449-1 (for 24-22 AWG [0.2-0.6 mm2] Wire 854449-2 (for 28-26 AWG [0.08-0.15 mm2] Wire 2700 lb. Power Unit No. 312522-1 Note: All part numbers are RoHS compliant. 274 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Application Tooling for Insulation Displacement Crimp (IDC) Contacts and Connectors (Continued) Tooling shown on this page is designed to terminate IDC contacts for various AMPMODU wire-to-board connectors. Refer to page 88 to determine the applicable connectors. CHAMPOMATOR Model 2.5 Terminating Machine No. 354786-(*) This compact bench machine terminates wires manually sorted from multiconductor cables. Termination sequence may include full termination of all contacts, or selective termination. Designed for easy programming, the machine is microprocessor controlled and programmed by a membrane switch keyboard. It also has an internal storage capability for retaining up to 350 cable assemblies. Connectors can be terminated with either straight or right-angle wire dress. *For applicable dash nos., call the Technical Support Center: 1-800-522-6752. For further details, request Tyco Electronics Catalog 82247 Application Tooling CHAMPOMATOR Model 3A Terminating Machine No. 761420-(*) 5 This floor model machine automatically sorts wires from multiconductor jacketed cable and terminates them in a user-determined sequence; either full termination of all contacts, or selective termination. Designed for easy programming, the machine is microprocessor controlled and programmed by a touchscreen. It also has an internal storage capability for retaining up to 50 cable assemblies. Connectors can be terminated with either straight or right- angle wire dress. All cable assemblies are tested for continuity and shorts. *For applicable dash nos., call the Technical Support Center: 1-800-522-6752. For further details, request Tyco Electronics Catalog 82247 Note: All part numbers are RoHS compliant. 275 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Technical Documents for Board-to-Board Products Technical Documents Various technical documents are available for your use. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineers. PC/104 and PC/104-Plus Connectors -- Pages 5-12: 108-1956 PC/104 and PC/104-Plus Connector Systems Receptacle Assemblies and Unshrouded Breakaway Headers, Surface-Mount -- Pages 109, 110, 185-192: 108-25017 AMPMODU Interconnection System, Two-Piece 108-25022 AMPMODU Mod. IV Interconnection System, Vertical Assemblies 108-25026 AMPMODU Mod. II Interconnection System, Standard Pressure Receptacle Assembly and Header Two-Piece Printed Circuit Board Connectors -- Pages 193-202: 108-16 ACTION PIN Contacts 108-25017 AMPMODU Interconnection System, Two-Piece 108-25027 AMPMODU Mod. II Interconnection System, Short-Point Receptacle Assembly and Header Receptacle Assemblies, Horizontal and Vertical Board Mount -- Pages 168-192: 108-25022 AMPMODU Mod. IV Interconnection System, Vertical Assemblies 108-25026 AMPMODU Mod. II Interconnection System, Standard Pressure Receptacle Assembly and Header 108-25027 AMPMODU Mod. II Interconnection System, Short-Point Receptacle Assembly and Header .025 [0.64] Square Posts, Headers, Accessories and Tooling -- Pages 92-105, 114-140, 145-153, 163: 108-16 ACTION PIN Contacts 108-25026 AMPMODU Mod. II Interconnection System, Standard Pressure Receptacle Assembly and Header Application Specifications describe requirements for using the product in its intended application, and/or crimping information. They are intended for the Packaging and Design Engineers and the Setup person. PC/104 and PC/104-Plus Connectors -- Pages 5-12: 114-13021 PC/104 and PC/104-Plus Connectors Two-Piece Printed Circuit Board Connectors -- Pages 193-202: 114-9009 AMPMODU Header, Two-Piece, Double Row, Application of Receptacle Assemblies, Horizontal and Vertical Board Mount -- Pages 168-192: 114-25018 AMPMODU Mod. II and IV Receptacle Assembly, PC Board Mounted, Vertical, Application of .025 [0.64] Square Posts, Headers, Accessories and Tooling -- Pages 92-105, 114-140, 145-153, 163-167: 114-25028 ACTION PIN Contacts with Tyco Electronics Headers, Application 114-13011 AMPMODU .025 and .045 Square Continuous Posts 5 Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. PC/104 and PC/104-Plus Connectors -- Pages 5-12: 408-8502 Future Board Assembly 1424685 for PC/104 and PC/104-Plus Connectors 408-8503 Seating Tool Assembly 1424686 for PC/104 and PC/104-Plus Connectors 408-8504 Pneumatic Seating Tool Assembly 1424930-1 for PC/104 and PC/104-Plus Connectors 408-8505 Manual Seating Tool Assembly 1424931-1 for PC/104 and PC/104-Plus Connectors Two-Piece Printed Circuit Board Connectors -- Pages 193-202: 408-2636 ACTION PIN Contact Rear Insertion/Extraction Tool 265871-7 408-9054 Seating Tools Receptacle Assemblies, Horizontal and Vertical Board Mount -- Pages 168-192: 408-7411 Suggestions for Wave Soldering Vertical AMPMODU Receptacles .025 [0.64] Square Posts, Headers, Accessories and Tooling -- Pages 92-105, 114-140, 145-153, 163: 408-2636 ACTION PIN Contact Rear Insertion/Extraction Tool 265871-7 408-6944 Tyco Electronics Uninsulated Bandolier Post Insertion Tool 91419-1 408-7977 AMPMODU Double Row, Straight Posts, End Shrouds .100 x .100 [0.64 x 0.64] Centers 408-7878 AMPMODU Header Barrier Inserts 408-9054 ACTION PIN Contact Headers Seating Tool, 91170 Series 408-9707 Tool Kit 314818-1 for Breakaway Headers Note: All part numbers are RoHS compliant. Handbook 5697 Guide to Application of ACTION PIN Contact Connectors 276 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Technical Documents for Wire-to-Board Products Various technical documents are available for your use. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineers. Locking Clip Contacts and Housings -- Pages 206-209: 108-36028 Connector, Locking Clip, .025 [0.64] Square, Gold 108-36028-1 Connector, Locking Clip, .025 [0.64] Square, Tin Mod. IV Wire-Applied Contacts and Housings -- Pages 210-220: 108-25007 AMPMODU Mod. V Interconnection System, Wire-Applied (High Pressure) 108-25019 AMPMODU Mod. IV Male Connectors 108-25020 AMPMODU Mod. IV Interconnection System, (Standard Pressure) 108-25021 AMPMODU Mod. IV.V Interconnection System, (Intermediate Pressure) Short-Point Wire-Applied Contacts and Housings -- Pages 221-224: 108-1472 Short-Point Contacts and Housings AMPMODU MTE Interconnection System -- Pages 225-252: 108-25034 AMPMODU MTE Connectors AMPMODU MT and Shielded MT Interconnection System -- Pages 255-265: 108-25015 AMPMODU MT Standard Pressure Connectors 108-25018 AMPMODU MT High Pressure Connectors 108-25030 AMPMODU MT Shielding Accessories AMPMODU Level V, IDC Connectors -- 108-25028 Interconnection System, Insulation Displacement Connector, IDC Level Technical Documents Mini-Tandem Spring Receptacle Contacts -- Pages 266-269: 108-25031 Tandem Spring Receptacle Contact Application Specifications describe requirements for using the product in its intended application, and/or crimping information. They are intended for the Packaging and Design Engineers and the Setup person. Locking Clip Contacts and Housings -- Pages 206-209: 114-25006 Contact, Locking Clip, .025 [0.64] Square, Application of 5 Mod. IV Wire-Applied Contacts and Housings -- Pages 210-220: 114-25003 AMPMODU Mod. IV (Standard Pressure), AMPMODU Mod. IV.V (Intermediate Pressure) and AMPMODU Mod. V (High Pressure) Receptacle Contacts, Application of 114-25016 AMPMODU Mod. IV Crimp Pin Contact Short-Point Wire-Applied Contacts and Housings -- Pages 221-224: 114-25038 Short-Point Contacts and Housings AMPMODU MTE Interconnection System -- Pages 225-252: 114-25026 AMPMODU MTE Interconnection System AMPMODU MT and Shielded MT Interconnection System -- Pages 255-265: 114-25032 AMPMODU MT Interconnection System and Shielding Accessories, Application of AMPMODU Level V, IDC Connectors -- 114-25020 Interconnection System, IDC Level V, Application of Mini-Tandem Spring Receptacle Contacts -- Pages 266-269: 114-25021 Tandem Spring Receptacle Contact, Application of Note: All part numbers are RoHS compliant. 277 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208 AMPMODU Interconnection System Technical Documents for Wire-to-Board Products (Continued) Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. Locking Clip Contacts and Housings -- Pages 206-209: 408-7604 Tyco Electronics Extraction Tool 91084-1 408-7606 Tyco Electronics Locking Clip Contacts and Connectors 408-7627 Tyco Electronics Hand Crimp Tool 90295-1, 28-30 AWG Wire 408-8547 Tyco Electronics Hand Crimp Tool 91533-1, 22-26 AWG Wire 408-9388 Tyco Electronics Hand Crimp Tool 90431-1, 20 AWG Wire Mod. IV Wire-Applied Contacts and Housings -- Pages 210-220: 408-4379 Tyco Electronics PRO-CRIMPER II Hand Tool 408-7935 AMPMODU Receptacle Connectors with Strain Relief/Pull Tabs 408-8547 Tyco Electronics Hand Tool 91516-1, 91517-1 and 91541-1 408-9451 Tyco Electronics Extraction Tool 843473-1 for AMPMODU Wire-Applied Housings 86308 408-9453 Tyco Electronics Extraction Tools 843996 and 843477 for Removing AMPMODU Crimp Snap-In Receptacle Contacts from Wire-Applied Housings Technical Documents AMPMODU MTE Interconnection System -- Pages 225-252: 409-5746 Tyco Electronics Electric Power Unit 931800-1 409-5832 MTE Ribbon Cable Terminator 856002-1 408-6789 Tyco Electronics Pneumatic Pistol Handle 58075-1 408-6790 Tyco Electronics Manual Pistol Handle 58074-1 408-6919 AMPMODU MTE Connectors 408-8547 Tyco Electronics Hand Crimp Tool 91518-1 and 91551-1 408-9230 Tyco Electronics Keying Tool 91417-1 408-9359 MTE Modular Terminating Head 58336-1 408-9393 Tyco Electronics Pneumatic Bench Assy. 58338-1 408-9407 Tyco Electronics Hand Crimp Tool 91531-1 and 58342-2 408-9453 Tyco Electronics Extraction Tools 843996 and 843477 for Removing AMPMODU Crimp Snap-In Receptacle Contacts from Wire-Applied Housings 408-9515 Ribbon Cable Notcher 854449-[] AMPMODU MT and Shielded MT Interconnection System -- Pages 255-265: 408-6532 AMPMODU MT Connectors 5 AMPMODU Level V, IDC Connectors -- 408-6843 Tyco Electronics Extraction Tool 91409-1 Standard Tandem Spring and Mini-Tandem Spring Receptacle Contacts -- Pages 266-269: 408-7909 Tyco Electronics Hand Crimping Tool 91540-1 Note: All part numbers are RoHS compliant. 278 Catalog 1307819 Revised 8-08 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-1106-0803 South America: 55-11-2103-6000 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-8706-080-208