0423753529 - Molex Inc. - Product.Network

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

1 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

1.0 SCOPE

This Product Specification covers the 2.54 mm (.100 inch) centerline (pitch) 0.64 mm (.025) square

pin headers when mated with either printed circuit board (PCB) connectors or connectors terminated

with 22 to 30 AWG wire using crimp technology.

2.0 PRODUCT DESCRIPTION

2.1 PRODUCT NAME AND SERIES NUMBERS

Crimp Terminals: 2759, 41572, 6459

Crimp Housings: 2695

PCB Connectors: 4455

Headers: 4030, 4094, 6373, 7478, 42225, 42226, 42227, 42228, 42375, 42376, 42377, 42624.

Other products conforming to this specification are noted on the individual drawings.

2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS

Terminal Material: Brass or Phos. Bronze (for Max performance use phos. bronze material.)

Housing: Nylon or Polyester

Pins: Brass or Phos. Bronze

For more information on dimensions, materials, and plating see the individual drawings.

2.3 SAFETY AGENCY APPROVALS

UL File Number …….. E29179

CSA …………………....LR19980

SERIES

Agency Voltage

Rating (AC RMS

or DC)

Agency Current

Rating (Single

Circuit) (Amps)

Agency

Temperature

Rating (°C)

CSA

2695

250

2.5

105°C

4455

250

2.5

105°C

4030

250

2.5

105°C

4094

250

2.5

105°C

6373

250

2.5

105°C

7478

250

2.5

105°C

42225

250

2.5

105°C

42226

250

2.5

105°C

42227

250

2.5

105°C

42228

250

2.5

105°C

42375

250

2.5

120°C

42376

250

2.5

120°C

42377

250

2.5

120°C

42624

250

2.5

105°C

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

2 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS

None

4.0 RATINGS

4.1 VOLTAGE

250 Volts

4.2 CURRENT AND APPLICABLE WIRES (Current is dependent on connector size, contact

material, plating, ambient temperature, printed circuit board characteristics and related factors.

Actual current rating is application dependent and should be evaluated for each application.)

AWG Amps (Max) Outside Insulation Diameter

22 4.00 See Drawings

24 3.75 See Drawings

26 3.50 See Drawings

28 3.00 See Drawings

30 2.50 See Drawings

Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise.

4.3 TEMPERATURE

Brass Terminals

Phos Bronze Terminals

Operating Temperature

-40°C to +80°C*

-40°C to +105°C*

Non-Operating Temperature

-40°C to +105°C**

-40°C to +105°C

*including terminal temperature rise.

**parts not mated

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

3 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

5.0 PERFORMANCE

5.1 ELECTRICAL REQUIREMENTS

DESCRIPTION

TEST CONDITION

REQUIREMENT

Contact

Resistance

(Low Level)

Mate connectors: apply a maximum voltage

of 20 mV and a current of 100 mA.

10 milliohms

MAXIMUM

[initial]

Contact

Resistance of

Wire Termination

(Low Level)

Terminate the applicable wire to the terminal

and measure wire using a voltage of 20 mV

and a current of 100 mA.

2 milliohms

MAXIMUM

[initial]

Insulation

Resistance

Unmate & unmount connectors: apply a

voltage of 500 VDC between adjacent

terminals and between terminals to ground.

1000 Megohms

MINIMUM

Dielectric

Withstanding

Voltage

Unmate connectors: apply a voltage of {two

times the rated voltage plus 1000 volts} VAC

for 1 minute between adjacent terminals and

between terminals to ground.

No breakdown

Capacitance

Measure between adjacent terminals at 1

MHz.

2 picofarads

MAXIMUM

Temperature

Rise

(via Current Cycling)

Mate connectors: measure the temperature

rise at the rated current after:

1) 96 hours (steady state)

2) 240 hours (45 minutes ON and 15

minutes OFF per hour)

3) 96 hours (steady state)

Temperature rise:

+30°C MAXIMUM

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

4 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

5.2 MECHANICAL REQUIREMENTS

DESCRIPTION

TEST CONDITION

REQUIREMENT

Connector Mate

and

Unmate Forces

Per circuit when mated to an .025 Sq. pin

header without friction lock.

Mate and unmate connector (male to female)

at a rate of 25 ± 6 mm (1 ± ¼ inch) per

minute.

4.9 N (1.1 lbf)

MAXIMUM insertion force

0.56 N (0.125 lbf)

MINIMUM withdrawal force

Terminal

Retention Force

(in Housing)

Axial pullout force on the terminal in the

housing at a rate of 25 ± 6 mm (1 ± ¼ inch)

per minute. (Forces will change with platings

and materials.)

17.8 N (4.0 lbf)

MINIMUM withdrawal force

Terminal

Insertion Force

(into Housing)

Apply an axial insertion force on the terminal

at a rate of 25 ± 6 mm (1 ± ¼ inch) per

minute. (Forces will change with platings and

materials.)

11.12 N (2.5 lbf)

MAXIMUM insertion force

Durability

Mate connectors up to 25 cycles at a

maximum rate of 10 cycles per minute prior

to Environmental Tests.

10 milliohms MAXIMUM

(change from initial)

Vibration

(Random)

Mate connectors and vibrate per EIA 364-28,

test condition VII.

10 milliohms MAXIMUM

(change from initial) &

Discontinuity < 1 microsecond

Shock

(Mechanical)

Mate connectors and shock at 50 g's with ½

sine wave (11 milliseconds) shocks in the

±X, ±Y,±Z axes (18 shocks total).

10 milliohms MAXIMUM

(change from initial]) &

Discontinuity < 1 microsecond

Wire

Pullout Force

(Axial)

Apply an axial pullout force on the wire at a

rate of 25 ± 6 mm (1 ± ¼ inch) per minute.

(For maximum performance use Molex

application tooling with stranded tinned

copper wire)

Wire pullout force depends on

crimp tooling. See relevant

Molex Application Tooling

Specification for requirements.

Normal

Force

Apply a perpendicular force.

2.94 N (300 grams) average

Kinked PC Pin

Insertion Force

(into PCB Hole)

Apply an axial insertion force on pins at a

rate of 25 ± 6 mm (1 ± ¼ inch) per minute.

Number

of kinked

pins

Maximum

Insertion

force

(per pin)

Average

Insertion

force

(per pin)

44.0 N

(9.9 lbf)

15.1N

(3.4 lbf)

21.4 N

(4.8 lbf)

9.8 N

(2.2 lbf)

18.2 N

(4.1 lbf)

4.9 N

(1.1 lbf)

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

5 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

5.3 ENVIRONMENTAL REQUIREMENTS

DESCRIPTION

TEST CONDITION

REQUIREMENT

Shock

(Thermal)

Mate connectors; expose to 5 cycles of:

Temperature °C Duration (Minutes)

-40 +0/-3 30

+25 ±10 5 MAXIMUM

+105 +3/-0 30

+25 ±10 5 MAXIMUM

10 milliohms MAXIMUM

(change from initial)

Visual: No Damage

Thermal Aging

Mate connectors; expose to:

96 hours at 105 ± 2°C

10 milliohms MAXIMUM

(change from initial])

Visual: No Damage

Humidity

(Steady State)

Mate connectors: expose to a temperature of

40 ± 2°C with a relative humidity of 90-95%

for 96 hours.

Note: Remove surface moisture and air dry

for 1 hour prior to measurements.

10 milliohms MAXIMUM

(change from initial)

Dielectric Withstanding

Voltage:

No Breakdown at 500 VAC

Insulation Resistance:

1000 Megohms MINIMUM

Visual: No Damage

Humidity

(Cyclic)

Mate connectors: cycle per EIA-364-31: 24

cycles at temperature 25 ± 3°C at 80 ± 5%

relative humidity and 65 ± 3°C at 50 ± 5%

relative humidity; dwell time of 1.0 hour;

ramp time of 0.5 hours.

{Note: Remove surface moisture and air dry

for 1 hour prior to measurements.}

10 milliohms MAXIMUM

(change from initial)

Dielectric Withstanding

Voltage:

No Breakdown at 500 VAC

Insulation Resistance:

1000 Megohms MINIMUM

Visual: No Damage

Solderability

Per SMES-152

Solder coverage:

95% MINIMUM (per

SMES-152)

PRODUCT SPECIFICATION

REVISION:

ECR/ECN INFORMATION:

TITLE:

PRODUCT SPECIFICATION

.100 CENTER KK CONNECTORS

SHEET No.

EC No:

UCP2016-1062

6 of 6

DATE:

12/10/2015

DOCUMENT NUMBER:

CREATED / REVISED BY:

CHECKED BY:

APPROVED BY:

PS-10-07

MKIPPER

JBELL

FSMITH

TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC

5.3 ENVIRONMENTAL REQUIREMENTS

DESCRIPTION

TEST CONDITION

REQUIREMENT

Solder

Resistance

Dip connector terminal tails in solder:

Solder Duration: 5 ± 0.5 seconds;

Solder Temperature: 230 ± 5°C

Visual:

No Damage to insulator

material

Cold Resistance

Mate connectors:

Duration: 96 hours;

Temperature: -40 ± 3°C

10 milliohms MAXIMUM

(change from initial)

Visual: No Damage

Corrosive

Atmosphere:

Flowing Mixed Gas

(FMG)

Test per EIA-364-65, Class II,

Exposure to gasses for 4 days, unmated.

10 milliohms MAXIMUM

(change from initial)

Visual: No Damage

6.0 PACKAGING

Parts shall be packaged to protect against damage during handling, transit and storage.

7.0 GAGES AND FIXTURES

8.0 OTHER