CJ-series CompoNet Master Units CJ1W-CRM21 CSM_CJ1W-CRM21_DS_E_11_6 NJ/CJ-series CompoNet Master Units Increase the Range of Applicability of Sensors and Actuators. * The NJ/CJ-series CompoNet Master Unit manages the CompoNet network, controls communications between the Controller and Slave Units, and handles I/O data and message data. CJ1W-CRM21 Features * * * * * * * Setup is simple. Make the master's mode settings and set the baud rate, and you're ready to go. Control up to 2,560 points and 384 nodes with one Master Unit. Intuitive memory mapping with separate areas for Word Slave Units and Bit Slave Units. Seven-segment display helps with startup and enables prompt detection of problems. Collect information from Slave Units using message communications, or use message communications to set parameters. Inherits the ease of use of the CompoBus/S. Flexible I/O allocations with software setting function. System Configuration : Repeater Unit CompoNet Master Unit : Terminating resistance : T-branch Branch Line : Multidrop Slave Units Trunk line Sub-trunk line Terminating Resistance Repeater Unit Branch Line Repeater Unit Repeater Unit Slave Units Sub-trunk line Branch Line Terminating Resistance Branch Line Repeater Unit Sub-trunk line Terminating Resistance Branch Line Terminating Resistance Sub-trunk line Sub-trunk line Repeater Unit Branch Line Terminating Resistance Branch Line Sub-branch line Terminating Resistance Multidrop connection on branch line 1 CJ1W-CRM21 Communication Specifications Item Specification Communications protocol CompoNet Network protocol Types of communications Remote I/O communications (programless, constant sharing of data with Slave Units) and message communications (explicit message communications as required with Slave Units and FINS message communications as required with Controllers *1) Baud rate 4 Mbps *2, 3 Mbps, 1.5 Mbps, 93.75 kbps Modulation Base-band Coding Manchester code Error control Manchester code rules, CRC Communications media The following media can be used. *3 Round cable I (JIS C 3306, 2-conductor 0.75 mm2) Round cable II (JIS C3306 4-conductor 0.75 mm2) Flat Cable I (DCA4-4F10 Standard Flat Cable) Flat Cable II (DCA5-4F10 Sheathed Flat Cable) Communications distance and wiring Refer to Cable Types, Baud Rates, and Maximum Distances on page 3. Connectable Master Units CompoNet Master Units Connectable Slave Units CompoNet Slave Units Maximum I/O capacity Word Slave Units: 1,024 inputs and 1,024 outputs (2,048 I/O points total) Bit Slave Units: 256 inputs and 256 outputs (512 I/O points total) Maximum number of nodes Word Slave Units: 64 input nodes and 64 output nodes Bit Slave Units: 128 input nodes and 128 output nodes Repeater Units: 64 nodes Bits allocated per node address Word Slave Units: 16 bits Bit Slave Units: 2 bits Maximum number of nodes per trunk 32 nodes (including Repeater Units) line or sub-trunk line Applicable node addresses Word Slave Units: IN0 to IN63 and OUT0 to OUT63 Bit Slave Units: IN0 to IN127 and OUT0 to OUT127 Repeater Units: 0 to 63 Up to 64 Repeater Units can be connected per network. When Repeater Units are connected in series Repeater Unit application conditions from the Master Unit, up to 2 extra segment layers can be created (i.e., up to 2 Repeater Units are allowed between a Slave Unit and the Master Unit). Signal lines Two lines: BDH (communications data high) and BDL (communications data low) Power lines Two lines: BS+ and BS- (power for communications and internal Slave Unit circuits) * Power is supplied from the Master Unit or Repeater Units. Communications power supply 24 VDC 10% Connection forms Flat Cable at baud rate of 93.75 kbps: No restrictions Other cables or baud rates: Trunk line and branch lines Connections for Slave Units and Repeater Units: T-branch or multidrop connections *1. FINS message communications are supported by CJ-series Controllers only. *2. Drop-line connections are not supported with a baud rate of 4 Mbps, so Slaves with prewired cables (Bit Slaves) cannot be used. *3. Round cable, Flat Cable, and Flat Cable II are all different types of cable. To use more than one type of cable at a time, Repeater Units must be used to separate them on trunk lines and sub-trunk lines. 2 CJ1W-CRM21 Cable Types, Baud Rates, and Maximum Distances This section provides specifications on the maximum cable length and maximum number of nodes for each type of cable. Do not exceed these specifications. Master Unit Sub-trunk line Sub-trunk line Branch line Sub-branch line Branch line Branch line Sub-branch line Repeater Unit Sub-trunk line Slave Unit Slave Unit Repeater Unit Repeater Unit Trunk line Branch line Multidrop Sub-trunk line T-branching Sub-branch line Slave Unit Terminating resistor Repeater Unit Sub-trunk line Sub-trunk line Sub-trunk line Branch line Branch line Repeater Unit Repeater Unit Branch line Branch line Trunk line Slave Unit Restrictions (at Baud Rate of 4 Mbps (No Branch Lines)) Cable type Round cable I Flat Cable I and Flat Cable II Round Cable II Maximum length per segment (maximum length with Repeater Units) 30 m (90 m) Branch line length Total branch line length per segment Branch location restrictions 0 m *1 0 m *1 - Maximum number of Slave Units per segment *2 32 nodes 0 m *1 0 m *1 - 32 nodes 30 m (90 m) *1. T-branches cannot be connected (only multidrop connections are possible). *2. Number of nodes including Repeater Units Restrictions (at Baud Rate of 3 Mbps) Cable type Round cable I Flat Cable I and Flat Cable II Round Cable II 0.5 m Total branch line length per segment 8m 3 branches/m Maximum number of nodes per branch *1 1 node 0.5 m 8m 3 branches/m 1 node Maximum length per segment (maximum length with Repeater Units) Branch line length 30 m (90 m) 30 m (90 m) Branch location restrictions 0m Total subbranch line length per segment 0m Maximum number of Slave Units per segment *2 32 nodes 0m 0m 32 nodes Sub-branch line length *1. The maximum number of nodes per branch is the maximum number of Slave Units or Repeater Units that can be connected to one branch line using multidrop or T-branch connections (sub-branches). *2. Number of nodes including Repeater Units Restrictions (at Baud Rate of 1.5 Mbps) Cable type Without branches With branches Flat Cable I and Flat Cable II Round Cable II Round cable I 0 m *3 2.5 m Total branch line length per segment 0 m *3 25 m - 3 branches/m Maximum number of nodes per branch *1 - 3 nodes 2.5 m 25 m 3 branches/m 3 nodes Maximum length per segment (maximum length with Repeater Units) Branch line length 100 m (300 m) 30 m (90 m) 30 m (90 m) Branch location restrictions - 0m Total subbranch line length per segment - 0m Maximum number of Slave Units per segment *2 32 nodes 32 nodes 0.1 m *4 2 m *4 32 nodes Sub-branch line length *1. The maximum number of nodes per branch is the maximum number of Slave Units or Repeater Units that can be connected to one branch line using multidrop or T-branch connections (sub-branches). *2. Number of nodes including Repeater Units *3. T-branches cannot be connected (only multidrop connections are possible). *4. T-branch connections from sub-branch lines. Restrictions (at Baud Rate of 93.75 kbps) Cable type Round cable I Flat Cable I and Flat Cable II Round Cable II Maximum length per Total branch Branch Branch line segment (maximum length line length location length with Repeater Units) per segment restrictions 500 m (1500 m) 6m 120 m 3 branches/m Maximum number of nodes per branch *1 1 node No restrictions to a total length per segment of 200 m Sub-branch line length - Total subMaximum branch line number of length per Slave Units per segment segment *2 - 32 nodes 32 nodes *1. The maximum number of nodes per branch is the maximum number of Slave Units or Repeater Units that can be connected to one branch line using multidrop or T-branch connections (sub-branches). *2. Number of nodes including Repeater Units 3 CJ1W-CRM21 Ordering Information International Standards * The standards are abbreviated as follows: U: UL, U1: UL(Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives. * Contact your OMRON representative for further details and applicable conditions for these standards. Appeara nce Name CJ1 Special I/O Unit Specifications Number of unit numbers allocated Type of communications Maximum number of I/O points per Master Unit * Remote I/O communications * Message communications Word Slave Units: 1,024 inputs and 1,024 outputs (2,048 I/O points total) Bit Slave Units: 256 inputs and 256 outputs (512 I/O points total) 1, 2, 4, or 8 Power consumption (A) 5-V system 24-V system - 0.4 Model CJ1W-CRM21 Standards CE, U, U1, L, N Note: Observe the following precautions if you use the CompoNet Master Unit in an NJ-series Machine Automation Controller. * Supported only by the CPU Units with unit version 1.01 or later and the Sysmac Studio version 1.02 or higher. * You cannot use the simple backup function. * You cannot send FINS commands to the CompoNet Master Unit. Software How to Select Required Support Software for Your Controller The required Support Software depends on the Controller to connect. Please check the following table when purchasing the Support Software. Item Omron PLC System Omron Machine Automation Controller System Controller CS, CJ, CP, and other series NJ-series Software FA Integrated Tool Package CX-One Automation Software Sysmac Studio FA Integrated Tool Package CX-One Product name Specifications Number of licenses Model Media Standards The CX-One is a comprehensive software package that integrates Support Software for OMRON PLCs and components. CX-One runs on the following OS. FA Integrated Tool OS:Windows XP (Service Pack 3 or higher, 32-bit Package CX-One version) / Windows Vista (32-bit/64-bit version) / 1 license *1 DVD *2 Ver.4.@ Windows 7 (32-bit/64-bit version) / Windows 8 (32bit/64-bit version) / Windows 8.1 (32-bit/64-bit version) / Windows 10 (32-bit/64-bit version) CXONE-AL01D-V4 - CX-One Version 4.@ includes CX-Integrator Ver.3.@. For details, refer to the CX-One catalog (Cat. No. R134) *1. Multi licenses (3, 10, 30, or 50 licenses) and DVD media without licenses are also available for the CX-One. *2. The CX-One is also available on CD (CXONE-AL@@C-V4). Automation Software Sysmac Studio Please purchase a DVD and required number of licenses the first time you purchase the Sysmac Studio. DVDs and licenses are available individually. Each model of licenses does not include any DVD. Product name Specifications The Sysmac Studio is the software that provides an integrated environment for setting, programming, debugging and maintenance of machine automation controllers including the NJ/NX-series CPU Units, NYseries Industrial PC, EtherCAT Slave, and the HMI. Sysmac Studio Standard Edition Ver.1.@@ Number of licenses Media Model Sysmac Studio - SYSMAC-SE200D (Media only) (32-bit) DVD Sysmac Studio runs on the following OS. - Sysmac Studio SYSMAC-SE200D-64 OS: Windows 7 (32-bit/64-bit version) / Windows 8 (32- (Media only) (64-bit) DVD bit/64-bit version) / Windows 8.1 (32-bit/64-bit version) / Windows 10 (32-bit/64-bit version) *1 The Sysmac Studio Standard Edition DVD includes Support Software to set up EtherNet/IP Units, DeviceNet slaves, Serial Communications Units, and Support Software for creating screens on HMIs (CX-Designer). Refer to your OMRON website for details. 1 license *2 - SYSMAC-SE201L Standards - - - *1. Model "SYSMAC-SE200D-64" runs on Windows 10 (64 bit). *2. Multi licenses are available for the Sysmac Studio (3, 10, 30, or 50 licenses). 4 CJ1W-CRM21 Specifications Item CJ1W-CRM21 Model Applicable Controllers NJ *1 /CJ Series Unit classification CJ-series Special I/O Unit Current consumption (Power supplied from Power Supply Unit) 400 mA max. at 5 VDC Communications power supply connector One communications power supply connector for Slave Units and Repeater Units on the trunk line when using Flat Cable *2 Communications power supply connector allowable current capacity 5 A max. Maximum number of mountable Master Units One word number assigned: 40 Units Two word numbers assigned: 40 Units Four word numbers assigned: 24 Units Eight word numbers assigned: 12 Units Mounting location According to NJ/CJ-series Special I/O Unit specifications. Communications power ON/OFF monitoring The ON/OFF status of the communications power supply can be detected at the communications power supply connector. Data stored in Master Unit (built-in EEPROM) 1) The following device parameters: * Registration Table * Registration Table Check Type * Registered Slave Unit Participation Monitoring Time, Registered Slave Unit Participation Standby Mode, and Event Disable Setting * Software Settings Table * Communications Error Communications Stop Mode * Communications Error Input Data Zero Clear Mode * Network settings 2) Part of error history (depends on type of error; mainly serious error related to communications stopping) Noise immunity Conforms to IEC 61000-4-4 2 kV (applied to power supply). Vibration resistance 10 to 61.2 Hz with single-amplitude of 0.1 mm, 61.2 to 150 Hz and 14.7 m/s2 in X, Y, and Z directions for 80 min each (sweep time of 8 min x 10 sweeps = 80 min) Shock resistance 196 m/s2 (3 times each in X, Y, and Z directions) Dielectric strength 1,000 VAC for 1 min, Leakage current: 1 mA max. * Between communications connector or external current supply connector and GR terminal on Power Supply Unit * Between communications connector or external current supply connector and all Unit connectors Insulation resistance 20 M min. (between isolated circuits) Ambient operating temperature 0 to 55C Ambient operating humidity 10 to 90% (no condensation) Ambient operating atmosphere No corrosive gases Storage temperature -20 to 75C Weight 130 g max. (Master Unit only) *1. Supported only by the CPU Units with unit version 1.01 or later and the Sysmac Studio version 1.02 or higher. *2. The Master Unit does not required communications power. 5 CJ1W-CRM21 External Interface CRM21 MS NS +100 789 23 1 2 3 01 4 NETWORKPS 01 789 X100 23 MODE 789 BS- Display Section Shows the Master Unit status and Slave Unit communications status. 456 BS+ X10 1 456 DIP Switch Used to set the baud rate, communications stop mode, and Registration Table (4-pin switch). SD RD MACH 23 No. 456 01 SW 1 2 3 4 ON Rotary Switches DC24V INPUT BS+ BD H Communications Power Supply Connector Communications Connector DB L BS- Communications Power Supply Connector Connect this connector to a 24-VDC power supply when using Flat Cable (4-conductor). Doing so will supply communications power to the Slave Units and Repeater Units on the trunk line from the communications connector through the Flat Cable. BS+ Communications power + BS- Communications power - Note: Do not connect anything to this connector when using Round Cable. Ferrules The following ferrules are recommended for the communications power supply cable. Model Applicable wire size Crimping tool Manufacturer AI0, 5-10 WH 0.5 mm/AWG20 CRIMPFOX UD6 (product number 1204436) or the CRIMPFOX ZA3 Series H 0.5/16 orange 0.5 mm/AWG20 Crimper PZ 1.5 (Product number 900599) Phoenix Contact K.K. Weidmuller Co. Ltd. The following screwdriver is recommended for removing ferrules. Model Manufacturer XW4Z-00C OMRON Corporation Dimensions (Unit: mm) 2.7 80.7 65 31 CRM21 MS NS +100 SD RD MACH 23 No. 456 01 SW 1 2 3 4 ON 23 3 01 789 NETWORKPS 2 01 789 23 MODE 789 BS- X100 456 BS+ X101 456 4 1 DC24V INPUT 90 BS+ BD H DB L BS- 5.3 3.6 6 CJ1W-CRM21 Dimensions When the Cable is Attached Flat Cable I (w/o sheath) DCA4-4F10 Round Cable I (2 core) JIS C3306 compliant 0.75 mm2 x 2 core Flat Connector Plug (DCN4-BR4) 25.4 min. 38.1 65 47.95 60.7 10 65 min. 34.5 48 Open Type Connector (DCN4-TB4) - 10 31 Multidrop Connector (DCN4-MD4) 48 25.4 10 77.7 55.1 65 65 Note: Minimum cable bend R * Flat Cable I (w/o sheath): The bend R should be 10 times (R25.4) of the external coating. * Round Cable I (2 core): The bend R should be 5 times (R38) of the max. external coating. Related Manual The manuals related the CJ Series CompoNet Master Unit are configured as in the following table. Please also refer to them. Cat.No. Name Contents W456 CJ1W-CRM21/CJ1W-CRM21 CompoNet Master Units Operation Manual Contains general information on CompoNet networks, information on communications specifications and wiring methods common to communications networks, and information on CS/CJ-series Master Units. W493 CJ-series CompoNet Master Unit Operation Manual for NJ-series CPU Unit Contains information on the functions and operating procedures of a CJ-series CompoNet Master Unit when it is used in an NJ-series Controller. W342 CS/CJ/CP Series NSJ Series Communications Commands Reference Manual Contains information on communications commands for CS/CJ-series Master Units. W457 CompoNet Slave Units and Repeater Unit Operation Manual Contains information on the specifications of CompoNet Slave Units and Repeater Units. 7 Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCTS. BUYER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. Omron further disclaims all warranties and responsibility of any type for claims or expenses based on infringement by the Products or otherwise of any intellectual property right. (c) Buyer Remedy. Omron's sole obligation hereunder shall be, at Omron's election, to (i) replace (in the form originally shipped with Buyer responsible for labor charges for removal or replacement thereof) the non-complying Product, (ii) repair the non-complying Product, or (iii) repay or credit Buyer an amount equal to the purchase price of the non-complying Product; provided that in no event shall Omron be responsible for warranty, repair, indemnity or any other claims or expenses regarding the Products unless Omron's analysis confirms that the Products were properly handled, stored, installed and maintained and not subject to contamination, abuse, misuse or inappropriate modification. Return of any Products by Buyer must be approved in writing by Omron before shipment. Omron Companies shall not be liable for the suitability or unsuitability or the results from the use of Products in combination with any electrical or electronic components, circuits, system assemblies or any other materials or substances or environments. Any advice, recommendations or information given orally or in writing, are not to be construed as an amendment or addition to the above warranty. See http://www.omron.com/global/ or contact your Omron representative for published information. Limitation on Liability; Etc. OMRON COMPANIES SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED IN CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. Further, in no event shall liability of Omron Companies exceed the individual price of the Product on which liability is asserted. Suitability of Use. Omron Companies shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in the Buyer's application or use of the Product. At Buyer's request, Omron will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 2020.2 In the interest of product improvement, specifications are subject to change without notice. OMRON Corporation Industrial Automation Company http://www.ia.omron.com/ (c)Copyright OMRON Corporation 2020 All Right Reserved.